Part A
Ferrous Material Specifications
(Beginning to SA-450)
SECTION II
MATERIALS
ASME BPVC.II.A-2019
2019 ASME Boiler and
Pressure Vessel Code
An International Code II
MATERIALS
Part A
Ferrous Material
Specifications
(Beginning to SA-450)
ASME Boiler and Pressure Vessel Committee
on Materials
AN INTERNATIONAL CODE
2019 ASME Boiler &
Pressure Vessel Code
2019 Edition July 1, 2019
SA-6/SA-6M Specification for General Requirements for Rolled Structural Steel Bars,
Plates, Shapes, and Sheet Piling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SA-20/SA-20M Specification for General Requirements for Steel Plates for Pressure Vessels 65
SA-29/SA-29M Specification for Steel Bars, Carbon and Alloy, Hot-Wrought, General Requirements
for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
SA-31 Specification for Steel Rivets and Bars for Rivets, Pressure Vessels . . . . . . . 121
SA-36/SA-36M Specification for Carbon Structural Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
SA-47/SA-47M Specification for Ferritic Malleable Iron Castings . . . . . . . . . . . . . . . . . . . . . . 131
SA-53/SA-53M Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and
Seamless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
SA-105/SA-105M Specification for Carbon Steel Forgings, for Piping Applications . . . . . . . . . . 169
SA-106/SA-106M Specification for Seamless Carbon Steel Pipe for High-Temperature Service 177
SA-134 Specification for Pipe, Steel, Electric-Fusion (ARC)-Welded (Sizes NPS 16 and
Over) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
SA-135 Specification for Electric-Resistance-Welded Steel Pipe . . . . . . . . . . . . . . . . . 195
SA-178/SA-178M Specification for Electric-Resistance-Welded Carbon Steel and Carbon-
Manganese Steel Boiler and Superheater Tubes . . . . . . . . . . . . . . . . . . . . . 205
SA-179/SA-179M Specification for Seamless Cold-Drawn Low-Carbon Steel Heat-Exchanger
and Condenser Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
SA-181/SA-181M Specification for Carbon Steel Forgings, for General-Purpose Piping . . . . . . 215
SA-182/SA-182M Specification for Forged or Rolled Alloy and Stainless Steel Pipe Flanges,
Forged Fittings, and Valves and Parts for High-Temperature Service . . . 221
SA-192/SA-192M Specification for Seamless Carbon Steel Boiler Tubes for High-Pressure Service
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
SA-193/SA-193M Specification for Alloy-Steel and Stainless Steel Bolting for High-Temperature
or High Pressure Service and Other Special Purpose Applications . . . . . . 241
SA-194/SA-194M Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or
High Temperature Service, or Both . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
SA-203/SA-203M Specification for Pressure Vessel Plates, Alloy Steel, Nickel . . . . . . . . . . . . . 267
SA-204/SA-204M Specification for Pressure Vessel Plates, Alloy Steel, Molybdenum . . . . . . . . 271
SA-209/SA-209M Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
SA-210/SA-210M Specification for Seamless Medium-Carbon Steel Boiler and Superheater
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
SA-213/SA-213M Specification for Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater,
and Heat-Exchanger Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
iii
Manufacture
Stockholder
Distributor
SA-214/SA-214M Specification for Electric-Resistance-Welded Carbon Steel Heat-Exchanger
and Condenser Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
SA-216/SA-216M Specification for Steel Castings, Carbon, Suitable for Fusion Welding for
High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
SA-217/SA-217M Specification for Steel Castings, Martensitic Stainless and Alloy, for
Pressure-Containing Parts, Suitable for High-Temperature Service . . . . . 311
SA-225/SA-225M Specification for Pressure Vessel Plates, Alloy Steel, Manganese-Vanadium-
Nickel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
SA-231/SA-231M Specification for Chromium-Vanadium Alloy Steel Spring Wire . . . . . . . . . . 323
SA-232/SA-232M Specification for Chromium-Vanadium Alloy Steel Valve Spring Quality Wire 329
SA-234/SA-234M Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for
Moderate and High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
SA-240/SA-240M Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet,
and Strip for Pressure Vessels and for General Applications . . . . . . . . . . . 345
SA-249/SA-249M Specification for Welded Austenitic Steel Boiler, Superheater,
Heat-Exchanger, and Condenser Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
SA-250/SA-250M Specification for Electric-Resistance-Welded Ferritic Alloy-Steel Boiler and
Superheater Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
SA-263 Specification for Stainless Chromium Steel-Clad Plate . . . . . . . . . . . . . . . . . . 377
SA-264 Specification for Stainless Chromium-Nickel Steel-Clad Plate . . . . . . . . . . . . 383
SA-265 Specification for Nickel and Nickel-Base Alloy-Clad Steel Plate . . . . . . . . . . 389
SA-266/SA-266M Specification for Carbon Steel Forgings for Pressure Vessel Components . . 397
SA-268/SA-268M Specification for Seamless and Welded Ferritic and Martensitic Stainless Steel
Tubing for General Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
SA-276 Specification for Stainless Steel Bars and Shapes . . . . . . . . . . . . . . . . . . . . . . 411
SA-278/SA-278M Specification for Gray Iron Castings for Pressure Containing Parts for Temperatures
up to 650°F (350°C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
SA-283/SA-283M Specification for Low and Intermediate Tensile Strength Carbon Steel Plates 429
SA-285/SA-285M Specification for Pressure Vessel Plates, Carbon Steel, Low- and
Intermediate-Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433
SA-299/SA-299M Specification for Pressure Vessel Plates, Carbon Steel, Manganese-Silicon . 437
SA-302/SA-302M Specification for Pressure Vessel Plates, Alloy Steel, Manganese-Molybdenum
and Manganese-Molybdenum-Nickel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
SA-307 Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength 445
SA-311/SA-311M Specification for Cold-Drawn, Stress-Relieved Carbon Steel Bars Subject to
Mechanical Property Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
SA-312/SA-312M Specification for Seamless, Welded, and Heavily Cold Worked Austenitic
Stainless Steel Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
SA-320/SA-320M Specification for Alloy-Steel and Stainless Steel Bolting for Low-Temperature
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
SA-325 Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum
Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477
SA-333/SA-333M Specification for Seamless and Welded Steel Pipe for Low-Temperature Service
and Other Applications With Required Notch Toughness . . . . . . . . . 487
SA-334/SA-334M Specification for Seamless and Welded Carbon and Alloy-Steel Tubes for
Low-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497
SA-335/SA-335M Specification for Seamless Ferritic Alloy-Steel Pipe for High-Temperature
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
SA-336/SA-336M Specification for Alloy Steel Forgings for Pressure and High-Temperature
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521
SA-350/SA-350M Specification for Carbon and Low-Alloy Steel Forgings, Requiring Notch
Toughness Testing for Piping Components . . . . . . . . . . . . . . . . . . . . . . . . . 531
SA-351/SA-351M Specification for Castings, Austenitic, Austenitic-Ferritic (Duplex), for
Pressure-Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543
SA-352/SA-352M Specification for Steel Castings, Ferritic and Martensitic, for Pressure-
Containing Parts, Suitable for Low-Temperature Service . . . . . . . . . . . . . . 551
SA-353/SA-353M Specification for Pressure Vessel Plates, Alloy Steel, Double-Normalized and
Tempered 9% Nickel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557
SA-354 Specification for Quenched and Tempered Alloy Steel Bolts, Studs, and Other
Externally Threaded Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561
SA-358/SA-358M Specification for Electric-Fusion-Welded Austenitic Chromium-Nickel Stainless
Steel Pipe for High-Temperature Service and General Applications . 569
SA-369/SA-369M Specification for Carbon and Ferritic Alloy Steel Forged and Bored Pipe for
High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
SA-370 Test Methods and Definitions for Mechanical Testing of Steel Products . . . 585
SA-372/SA-372M Specification for Carbon and Alloy Steel Forgings for Thin-Walled Pressure
Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645
SA-376/SA-376M Specification for Seamless Austenitic Steel Pipe for High-Temperature
Central-Station Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653
SA-387/SA-387M Specification for Pressure Vessel Plates, Alloy Steel, Chromium-
Molybdenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 665
SA-395/SA-395M Specification for Ferritic Ductile Iron Pressure-Retaining Castings for Use at
Elevated Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 671
SA-403/SA-403M Specification for Wrought Austenitic Stainless Steel Piping Fittings . . . . . . . 685
SA-409/SA-409M Specification for Welded Large Diameter Austenitic Steel Pipe for Corrosive
or High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695
SA-414/SA-414M Specification for Steel, Sheet, Carbon, for Pressure Vessels . . . . . . . . . . . . . . 703
SA-420/SA-420M Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for
Low-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709
SA-423/SA-423M Specification for Seamless and Electric-Welded Low-Alloy Steel Tubes . . . . 719
SA-426/SA-426M Specification for Centrifugally Cast Ferritic Alloy Steel Pipe for High-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 725
SA-435/SA-435M Specification for Straight-Beam Ultrasonic Examination of Steel Plates . . . . 731
SA-437/SA-437M Specification for Stainless and Alloy-Steel Turbine-Type Bolting Specially
Heat Treated for High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . 733
SA-449 Specification for Hex Cap Screws, Bolts and Studs, Steel, Heat Treated, 120/
105/90 ksi Minimum Tensile Strength, General Use . . . . . . . . . . . . . . . . . 737
SA-450/SA-450M Specification for General Requirements for Carbon and Low Alloy Steel
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745
SA-451/SA-451M Specification for Centrifugally Cast Austenitic Steel Pipe for High-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757
SA-453/SA-453M Specification for High-Temperature Bolting, With Expansion Coefficients
Comparable to Austenitic Stainless Steels . . . . . . . . . . . . . . . . . . . . . . . . . . 763
SA-455/SA-455M Specification for Pressure Vessel Plates, Carbon Steel, High-Strength
Manganese . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 771
SA-476/SA-476M Specification for Ductile Iron Castings for Paper Mill Dryer Rolls . . . . . . . . 775
SA-479/SA-479M Specification for Stainless Steel Bars and Shapes for Use in Boilers and Other
Pressure Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 783
SA-480/SA-480M Specification for General Requirements for Flat-Rolled Stainless and
Heat-Resisting Steel Plate, Sheet, and Strip . . . . . . . . . . . . . . . . . . . . . . . . . 793
SA-484/SA-484M Specification for General Requirements for Stainless Steel Bars, Billets, and
Forgings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 819
SA-487/SA-487M Specification for Steel Castings Suitable for Pressure Service . . . . . . . . . . . . 833
SA-508/SA-508M Specification for Quenched and Tempered Vacuum-Treated Carbon and Alloy
Steel Forgings for Pressure Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 839
SA-513 Specification for Electric-Resistance-Welded Carbon and Alloy Steel Mechanical
Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 849
SA-515/SA-515M Specification for Pressure Vessel Plates, Carbon Steel, for Intermediate- and
Higher-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875
SA-516/SA-516M Specification for Pressure Vessel Plates, Carbon Steel, for Moderate- and
Lower-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 879
SA-517/SA-517M Specification for Pressure Vessel Plates, Alloy Steel, High-Strength, Quenched
and Tempered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 883
SA-522/SA-522M Specification for Forged or Rolled 8 and 9% Nickel Alloy Steel Flanges, Fittings,
Valves, and Parts for Low-Temperature Service . . . . . . . . . . . . . . . . 887
SA-524 Specification for Seamless Carbon Steel Pipe for Atmospheric and Lower
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 893
SA-530/SA-530M Specification for General Requirements for Specialized Carbon and Alloy
Steel Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 903
SA-533/SA-533M Specification for Pressure Vessel Plates, Alloy Steel, Quenched and Tempered,
Manganese-Molybdenum and Manganese-Molybdenum-Nickel . . . . . . . . 913
SA-537/SA-537M Specification for Pressure Vessel Plates, Heat-Treated, Carbon-Manganese-
Silicon Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 917
SA-540/SA-540M Specification for Alloy-Steel Bolting for Special Applications . . . . . . . . . . . . 921
SA-541/SA-541M Specification for Quenched and Tempered Carbon and Alloy Steel Forgings
for Pressure Vessel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 929
SA-542/SA-542M Specification for Pressure Vessel Plates, Alloy Steel, Quenchedand-
Tempered, Chromium-Molybdenum, and Chromium-Molybdenum-
Vanadium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 939
SA-543/SA-543M Specification for Pressure Vessel Plates, Alloy Steel, Quenched and Tempered,
Nickel-Chromium-Molybdenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 945
SA-553/SA-553M Specification for Pressure Vessel Plates, Alloy Steel, Quenched and Tempered
7, 8, and 9% Nickel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 949
SA-556/SA-556M Specification for Seamless Cold-Drawn Carbon Steel Feedwater Heater
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 953
SA-557/SA-557M Specification for Electric-Resistance-Welded Carbon Steel Feedwater Heater
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 961
SA-562/SA-562M Specification for Pressure Vessel Plates, Carbon Steel, Manganese-Titanium
for Glass or Diffused Metallic Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 969
SA-563 Specification for Carbon and Alloy Steel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . 973
SA-564/SA-564M Specification for Hot-Rolled and Cold-Finished Age-Hardening Stainless Steel
Bars and Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 985
SA-568/SA-568M Specification for Steel, Sheet, Carbon, Structural, and High-Strength, Low-
Alloy, Hot-Rolled and Cold-Rolled, General Requirements for . . . . . . . . . . 997
SA-572/SA-572M Specification for High-Strength Low-Alloy Columbium-Vanadium Structural
Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1033
SA-574 Specification for Alloy Steel Socket-Head Cap Screws . . . . . . . . . . . . . . . . . . 1037
SA-577/SA-577M Specification for Ultrasonic Angle-Beam Examination of Steel Plates . . . . . 1047
SA-578/SA-578M Specification for Straight-Beam Ultrasonic Examination of Rolled Steel Plates
for Special Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1049
SA-587 Specification for Electric-Resistance-Welded Low-Carbon Steel Pipe for the
Chemical Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1051
SA-592/SA-592M Specification for High-Strength Quenched and Tempered Low-Alloy Steel
Forged Fittings and Parts for Pressure Vessels . . . . . . . . . . . . . . . . . . . . . . 1057
SA-609/SA-609M Specification for Castings, Carbon, Low-Alloy, and Martensitic Stainless Steel,
Ultrasonic Examination Thereof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1061
SA-612/SA-612M Specification for Pressure Vessel Plates, Carbon Steel, High Strength, for
Moderate and Lower Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . 1075
SA-638/SA-638M Specification for Precipitation Hardening Iron Base Superalloy Bars, Forgings,
and Forging Stock for High-Temperature Service . . . . . . . . . . . . . . . 1079
SA-645/SA-645M Specification for Pressure Vessel Plates, 5% and 51/2% Nickel Alloy Steels,
Specially Heat Treated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1085
SA-649/SA-649M Specification for Forged Steel Rolls, Used for Corrugating Paper Machinery 1089
SA-656/SA-656M Specification for Hot-Rolled Structural Steel, High-Strength Low-Alloy Plate
With Improved Formability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1095
SA-660 Specification for Centrifugally Cast Carbon Steel Pipe for High-Temperature
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1099
SA-662/SA-662M Specification for Pressure Vessel Plates, Carbon-Manganese-Silicon Steel, for
Moderate and Lower Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . 1105
SA-666 Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet,
Strip, Plate, and Flat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1109
SA-667/SA-667M Specification for Centrifugally Cast Dual Metal (Gray and White Cast Iron)
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1121
SA-671/SA-671M Specification for Electric-Fusion-Welded Steel Pipe for Atmospheric and
Lower Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1125
SA-672/SA-672M Specification for Electric-Fusion-Welded Steel Pipe for High-Pressure Service
at Moderate Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1133
SA-675/SA-675M Specification for Steel Bars, Carbon, Hot-Wrought, Special Quality, Mechanical
Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1141
SA-688/SA-688M Specification for Seamless and Welded Austenitic Stainless Steel Feedwater
Heater Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1147
SA-691/SA-691M Specification for Carbon and Alloy Steel Pipe, Electric-Fusion-Welded for
High-Pressure Service at High Temperatures . . . . . . . . . . . . . . . . . . . . . . . 1157
SA-693 Specification for Precipitation-Hardening Stainless and Heat-Resisting Steel
Plate, Sheet, and Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1165
SA-696 Specification for Steel Bars, Carbon, Hot-Wrought or Cold-Finished, Special
Quality, for Pressure Piping Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 1175
SA-703/SA-703M Specification for Steel Castings, General Requirements, for Pressure-
Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1179
SA-705/SA-705M Specification for Age-Hardening Stainless Steel Forgings . . . . . . . . . . . . . . . 1201
SA-723/SA-723M Specification for Alloy Steel Forgings for High-Strength Pressure Component
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1211
SA-724/SA-724M Specification for Pressure Vessel Plates, Carbon-Manganese-Silicon Steel,
Quenched and Tempered, for Welded Pressure Vessels . . . . . . . . . . . . . . . 1217
SA-727/SA-727M Specification for Carbon Steel Forgings for Piping Components with Inherent
Notch Toughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1223
SA-731/SA-731M Specification for Seamless, Welded Ferritic, and Martensitic Stainless Steel
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1229
SA-736/SA-736M Specification for Pressure Vessel Plates, Low-Carbon Age-Hardening Nickel-
Copper-Chromium-Molybdenum-Columbium (Niobium) Alloy Steel . . . . 1235
SA-737/SA-737M Specification for Pressure Vessel Plates, High-Strength Low-Alloy Steel . . . 1239
SA-738/SA-738M Specification for Pressure Vessel Plates, Heat-Treated, Carbon-Manganese-
Silicon Steel, for Moderate and Lower Temperature Service . . . . . . . . . . . 1243
SA-739 Specification for Steel Bars, Alloy, Hot-Wrought, for Elevated Temperature or
Pressure-Containing Parts, or Both . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1249
SA-745/SA-745M Practice for Ultrasonic Examination of Austenitic Steel Forgings . . . . . . . . . 1253
SA-747/SA-747M Specification for Steel Castings, Stainless, Precipitation Hardening . . . . . . . 1255
SA-748/SA-748M Specification for Statically Cast Chilled White Iron-Gray Iron Dual Metal Rolls
for Pressure Vessel Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1261
SA-749/SA-749M Specification for Steel, Strip, Carbon and High-Strength, Low-Alloy,
Hot-Rolled, General Requirements for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1265
SA-751 Specification for Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1277
SA-765/SA-765M Specification for Carbon Steel and Low-Alloy Steel Pressure-Vessel-
Component Forgings With Mandatory Toughness Requirements . . . . . . . 1285
SA-770/SA-770M Specification for Through-Thickness Tension Testing of Steel Plates for Special
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1291
SA-781/SA-781M Specification for Castings, Steel and Alloy, Common Requirements, for General
Industrial Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1297
SA-788/SA-788M Specification for Steel Forgings, General Requirements . . . . . . . . . . . . . . . . . 1317
SA-789/SA-789M Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel
Tubing for General Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1331
SA-790/SA-790M Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1337
SA-803/SA-803M Specification for Seamless and Welded Ferritic Stainless Steel Feedwater
Heater Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1347
SA-813/SA-813M Specification for Single- or Double-Welded Austenitic Stainless Steel Pipe . 1355
SA-814/SA-814M Specification for Cold-Worked Welded Austenitic Stainless Steel Pipe . . . . 1367
SA-815/SA-815M Specification for Wrought Ferritic, Ferritic/Austenitic, and Martensitic
Stainless Steel Piping Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1377
SA-832/SA-832M Specification for Pressure Vessel Plates, Alloy Steel, Chromium-
Molybdenum-Vanadium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1385
SA-834 Specification for Common Requirements for Iron Castings for General Industrial
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1391
SA-836/SA-836M Specification for Titanium-Stabilized Carbon Steel Forgings for Glass-Lined
Piping and Pressure Vessel Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1397
SA-841/SA-841M Specification for Steel Plates for Pressure Vessels, Produced by Thermo-
Mechanical Control Process (TMCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1401
SA-874/SA-874M Specification for Ferritic Ductile Iron Castings Suitable for Low-Temperature
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1411
SA-905 Specification for Steel Wire, Pressure Vessel Winding . . . . . . . . . . . . . . . . . . 1415
SA-941 Specification for Terminology Relating to Steel, Stainless Steel, Related Alloys,
and Ferroalloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1421
SA-960/SA-960M Specification for Common Requirements for Wrought Steel Piping Fittings 1431
SA-961/SA-961M Specification for Common Requirements for Steel Flanges, Forged Fittings,
Valves, and Parts for Piping Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . 1445
SA-962/SA-962M Specification for Common Requirements for Bolting Intended for Use at any
Temperature From Cryogenic to the Creep Range . . . . . . . . . . . . . . . . . . . 1457
SA-965/SA-965M Specification for Steel Forgings, Austenitic, for Pressure and High-
Temperature Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1469
SA-985/SA-985M Specification for Steel Investment Castings General Requirements, for
Pressure-Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1477
SA-995 Specification for Castings, Austenitic-Ferritic (Duplex) Stainless Steel, for
Pressure-Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1499
SA-999/SA-999M Specification for General Requirements for Alloy and Stainless Steel Pipe . 1505
SA-1008/SA-1008M Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength
Low-Alloy and High-Strength Low-Alloy With Improved Formability . . . 1517
SA-1010/SA-1010M Specification for Higher-Strength Martensitic Stainless Steel Plate, Sheet, and
Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1527
SA-1011/SA-1011M Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High-
Strength Low-Alloy, High-Strength Low-Alloy With Improved Formability,
and Ultra-High-Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1531
SA-1016/SA-1016M Specification for General Requirements for Ferritic Alloy Steel, Austenitic
Alloy Steel, and Stainless Steel Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1541
SA-1017/SA-1017M Specification for Pressure Vessel Plates, Alloy-Steel, Chromium-
Molybdenum-Tungsten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1553
SF-568M Specification for Carbon and Alloy Steel Externally Threaded Metric
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1557
SA/AS 1548 Specification for Fine Grained, Weldable Steel Plates for Pressure
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1569
SA/CSA-G40.21 Specification for Structural Quality Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1571
SA/EN 10025-2 Specification for Hot Rolled Products of Structural Steels . . . . . . . . . . . . . . . 1573
SA/EN 10028-2 Specification for Flat Products Made of Steels for Pressure Purposes . . . . . 1575
SA/EN 10028-3 Specification for Flat Products Made of Steels For Pressure Purposes . . . . 1579
SA/EN 10028-4 Specification for Flat Products Made of Steels For Pressure Purposes . . . . 1581
SA/EN 10028-7 Specification for Flat Products Made of Steels for Pressure Purposes . . . . . 1585
SA/EN 10088-2 Specification for Stainless Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1587
SA/EN 10088-3 Specification for Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1589
SA/EN 10216-2 Specification for Seamless Steel Tubes for Pressure Purposes . . . . . . . . . . . 1593
SA/EN 10217-1 Specification for Welded Steel Tubes for Pressure Purposes . . . . . . . . . . . . 1595
SA/EN 10222-2 Specification for Steel Forgings for Pressure Purposes . . . . . . . . . . . . . . . . . 1597
SA/GB 713 Specification for Steel Plates for Boilers and Pressure Vessels . . . . . . . . . . . 1599
SA/IS 2062 Specification for Steel for General Structural Purposes . . . . . . . . . . . . . . . . . 1601
SA/JIS G3118 Specification for Carbon Steel Plates for Pressure Vessels for Intermediate
and Moderate Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1603
SA/JIS G4303 Specification for Stainless Steel Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1605
SA/JIS G5504 Specification for Heavy-Walled Ferritic Spheroidal Graphite Iron Castings for
Low Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1607
SA/NF A 36-215 Specification for Weldable Fine Grain Steels for Transportation of Dangerous
Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1609
Mandatory Appendix I Standard Units for Use in Equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1611
Mandatory Appendix II Basis for Use of Acceptable ASME, ASTM, and Non-ASTM Editions . . . . 1612
II-100 Materials Adopted for Use in Construction Codes . . . . . . . . . . . . . . . . . . . . . . 1612
II-200 Acceptable Editions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1612
II-300 Other Acceptable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1613
II-400 References to ASTM Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1613
II-500 Country of Origin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1613
Mandatory Appendix III Guidelines on Multiple Marking of Materials . . . . . . . . . . . . . . . . . . . . . . . 1624
III-100 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1624
III-200 Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1624
Mandatory Appendix IV Guidelines on the Approval of New Materials Under the ASME Boiler and
Pressure Vessel Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1626
IV-100 Code Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1626
IV-200 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1626
IV-300 Chemical Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1628
IV-400 Metallurgical Structure and Heat Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . 1628
IV-500 Mechanical Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1628
IV-600 Definitions for Data Collection Purposes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1628
IV-700 Required Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1628
IV-800 Time-Independent Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1629
IV-900 Time-Dependent Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1629
IV-1000 Low-Temperature Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1631
IV-1100 Toughness Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1631
IV-1200 Stress–Strain Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1631
IV-1300 Fatigue Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1631
IV-1400 Physical Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1631
IV-1500 Data Requirements for Welds, Weldments, and Weldability . . . . . . . . . . . . . 1632
IV-1600 Long-Term Properties Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1632
IV-1700 Requests for Additional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1632
IV-1800 New Materials Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1632
IV-1900 Requirements for Recognized National or International Specifications . . . . 1634
IV-2000 Publication of Recognized National or International Specifications . . . . . . . 1634
IV-2100 CEN Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1634
Nonmandatory Appendix A Sources of Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1636
TABLES
I-1 Standard Units for Use in Equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1611
II-200-1 Other Acceptable ASTM Editions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1614
II-200-2 Other Acceptable Non-ASTM Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1622
IV-100-1 Hot Isostatically Pressed Component Requirements for Austenitic Stainless Steels, Austenitic–
Ferritic (Duplex) Stainless Steels, Martensitic Stainless Steels, Ferritic Steels, and Nickel
Alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1627
IV-800-1 ASTM Test Methods and Units for Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1630
IV-1500-1 Example of a Comparison of Allowable Stresses of Base Metals With Compositions Similar to
Those of Selected Welding Consumables and the Proposed New Base Metal . . . . . . . . . . . . . 1633
LIST OF SECTIONS ð19Þ
SECTIONS
I Rules for Construction of Power Boilers
II Materials
• Part A — Ferrous Material Specifications
• Part B — Nonferrous Material Specifications
• Part C — Specifications for Welding Rods, Electrodes, and Filler Metals
• Part D — Properties (Customary)
• Part D — Properties (Metric)
III Rules for Construction of Nuclear Facility Components
• Subsection NCA — General Requirements for Division 1 and Division 2
• Appendices
• Division 1
– Subsection NB — Class 1 Components
– Subsection NC — Class 2 Components
– Subsection ND — Class 3 Components
– Subsection NE — Class MC Components
– Subsection NF — Supports
– Subsection NG — Core Support Structures
• Division 2 — Code for Concrete Containments
• Division 3 — Containment Systems for Transportation and Storage of Spent Nuclear Fuel and High-Level
Radioactive Material
• Division 5 — High Temperature Reactors
IV Rules for Construction of Heating Boilers
V Nondestructive Examination
VI Recommended Rules for the Care and Operation of Heating Boilers
VII Recommended Guidelines for the Care of Power Boilers
VIII Rules for Construction of Pressure Vessels
• Division 1
• Division 2 — Alternative Rules
• Division 3 — Alternative Rules for Construction of High Pressure Vessels
IX Welding, Brazing, and Fusing Qualifications
X Fiber-Reinforced Plastic Pressure Vessels
XI Rules for Inservice Inspection of Nuclear Power Plant Components
• Division 1 — Rules for Inspection and Testing of Components of Light-Water-Cooled Plants
• Division 2 — Requirements for Reliability and Integrity Management (RIM) Programs for Nuclear Power
Plants
XII Rules for Construction and Continued Service of Transport Tanks
INTERPRETATIONS
Interpretations are issued in real time in ASME’s Interpretations Database at http://go.asme.org/Interpretations. Historical
BPVC interpretations may also be found in the Database.
CODE CASES
The Boiler and Pressure Vessel Code committees meet regularly to consider proposed additions and revisions to the
Code and to formulate Cases to clarify the intent of existing requirements or provide, when the need is urgent, rules for
materials or constructions not covered by existing Code rules. Those Cases that have been adopted will appear in the
appropriate 2019 Code Cases book: “Boilers and Pressure Vessels” or “Nuclear Components.” Each Code Cases book
is updated with seven Supplements. Supplements will be sent or made available automatically to the purchasers of
the Code Cases books up to the publication of the 2021 Code. Code Case users can check the current status of any Code
Case at http://go.asme.org/BPVCCDatabase. Code Case users can also view an index of the complete list of Boiler and
Pressure Vessel Code Cases and Nuclear Code Cases at http://go.asme.org/BPVCC.
FOREWORD ð19Þ
In 1911, The American Society of Mechanical Engineers established the Boiler and Pressure Vessel Committee to formulate
standard rules for the construction of steam boilers and other pressure vessels. In 2009, the Boiler and Pressure
Vessel Committee was superseded by the following committees:
(a) Committee on Power Boilers (I)
(b) Committee on Materials (II)
(c) Committee on Construction of Nuclear Facility Components (III)
(d) Committee on Heating Boilers (IV)
(e) Committee on Nondestructive Examination (V)
(f) Committee on Pressure Vessels (VIII)
(g) Committee on Welding, Brazing, and Fusing (IX)
(h) Committee on Fiber-Reinforced Plastic Pressure Vessels (X)
(i) Committee on Nuclear Inservice Inspection (XI)
(j) Committee on Transport Tanks (XII)
(k) Technical Oversight Management Committee (TOMC)
Where reference is made to “the Committee” in this Foreword, each of these committees is included individually and
collectively.
The Committee’s function is to establish rules of safety relating only to pressure integrity, which govern the construction
of boilers, pressure vessels, transport tanks, and nuclear components, and the inservice inspection of nuclear components
and transport tanks. The Committee also interprets these rules when questions arise regarding their intent. The
technical consistency of the Sections of the Code and coordination of standards development activities of the Committees
is supported and guided by the Technical Oversight Management Committee. This Code does not address other
safety issues relating to the construction of boilers, pressure vessels, transport tanks, or nuclear components, or the inservice
inspection of nuclear components or transport tanks. Users of the Code should refer to the pertinent codes, standards,
laws, regulations, or other relevant documents for safety issues other than those relating to pressure integrity.
Except for Sections XI and XII, and with a few other exceptions, the rules do not, of practical necessity, reflect the likelihood
and consequences of deterioration in service related to specific service fluids or external operating environments.
In formulating the rules, the Committee considers the needs of users, manufacturers, and inspectors of pressure vessels.
The objective of the rules is to afford reasonably certain protection of life and property, and to provide a margin for
deterioration in service to give a reasonably long, safe period of usefulness. Advancements in design and materials
and evidence of experience have been recognized.
This Code contains mandatory requirements, specific prohibitions, and nonmandatory guidance for construction activities
and inservice inspection and testing activities. The Code does not address all aspects of these activities and those
aspects that are not specifically addressed should not be considered prohibited. The Code is not a handbook and cannot
replace education, experience, and the use of engineering judgment. The phrase engineering judgment refers to technical
judgments made by knowledgeable engineers experienced in the application of the Code. Engineering judgments must
be consistent with Code philosophy, and such judgments must never be used to overrule mandatory requirements or
specific prohibitions of the Code.
The Committee recognizes that tools and techniques used for design and analysis change as technology progresses
and expects engineers to use good judgment in the application of these tools. The designer is responsible for complying
with Code rules and demonstrating compliance with Code equations when such equations are mandatory. The Code
neither requires nor prohibits the use of computers for the design or analysis of components constructed to the requirements
of the Code. However, designers and engineers using computer programs for design or analysis are cautioned that
they are responsible for all technical assumptions inherent in the programs they use and the application of these programs
to their design.
The rules established by the Committee are not to be interpreted as approving, recommending, or endorsing any proprietary
or specific design, or as limiting in any way the manufacturer’s freedom to choose any method of design or any
form of construction that conforms to the Code rules.
The Committee meets regularly to consider revisions of the rules, new rules as dictated by technological development,
Code Cases, and requests for interpretations. Only the Committee has the authority to provide official interpretations of
this Code. Requests for revisions, new rules, Code Cases, or interpretations shall be addressed to the Secretary in writing
and shall give full particulars in order to receive consideration and action (see Submittal of Technical Inquiries to the
Boiler and Pressure Vessel Standards Committees). Proposed revisions to the Code resulting from inquiries will be presented
to the Committee for appropriate action. The action of the Committee becomes effective only after confirmation
by ballot of the Committee and approval by ASME. Proposed revisions to the Code approved by the Committee are submitted
to the American National Standards Institute (ANSI) and published at http://go.asme.org/BPVCPublicReview to
invite comments from all interested persons. After public review and final approval by ASME, revisions are published at
regular intervals in Editions of the Code.
The Committee does not rule on whether a component shall or shall not be constructed to the provisions of the Code.
The scope of each Section has been established to identify the components and parameters considered by the Committee
in formulating the Code rules.
Questions or issues regarding compliance of a specific component with the Code rules are to be directed to the ASME
Certificate Holder (Manufacturer). Inquiries concerning the interpretation of the Code are to be directed to the Committee.
ASME is to be notified should questions arise concerning improper use of the ASME Single Certification Mark.
When required by context in this Section, the singular shall be interpreted as the plural, and vice versa, and the feminine,
masculine, or neuter gender shall be treated as such other gender as appropriate.
STATEMENT OF POLICY ON THE USE OF THE ASME SINGLE
CERTIFICATION MARK AND CODE AUTHORIZATION IN
ADVERTISING
ASME has established procedures to authorize qualified organizations to perform various activities in accordance
with the requirements of the ASME Boiler and Pressure Vessel Code. It is the aim of the Society to provide recognition
of organizations so authorized. An organization holding authorization to perform various activities in accordance with
the requirements of the Code may state this capability in its advertising literature.
Organizations that are authorized to use the ASME Single Certification Mark for marking items or constructions that
have been constructed and inspected in compliance with the ASME Boiler and Pressure Vessel Code are issued Certificates
of Authorization. It is the aim of the Society to maintain the standing of the ASME Single Certification Mark for the
benefit of the users, the enforcement jurisdictions, and the holders of the ASME Single Certification Mark who comply
with all requirements.
Based on these objectives, the following policy has been established on the usage in advertising of facsimiles of the
ASME Single Certification Mark, Certificates of Authorization, and reference to Code construction. The American Society
of Mechanical Engineers does not “approve,” “certify,” “rate,” or “endorse” any item, construction, or activity and there
shall be no statements or implications that might so indicate. An organization holding the ASME Single Certification Mark
and/or a Certificate of Authorization may state in advertising literature that items, constructions, or activities “are built
(produced or performed) or activities conducted in accordance with the requirements of the ASME Boiler and Pressure
Vessel Code,” or “meet the requirements of the ASME Boiler and Pressure Vessel Code.”An ASME corporate logo shall not
be used by any organization other than ASME.
The ASME Single Certification Mark shall be used only for stamping and nameplates as specifically provided in the
Code. However, facsimiles may be used for the purpose of fostering the use of such construction. Such usage may be
by an association or a society, or by a holder of the ASME Single Certification Mark who may also use the facsimile
in advertising to show that clearly specified items will carry the ASME Single Certification Mark.
STATEMENT OF POLICY ON THE USE OF ASME MARKING TO
IDENTIFY MANUFACTURED ITEMS
The ASME Boiler and Pressure Vessel Code provides rules for the construction of boilers, pressure vessels, and nuclear
components. This includes requirements for materials, design, fabrication, examination, inspection, and stamping. Items
constructed in accordance with all of the applicable rules of the Code are identified with the ASME Single Certification
Mark described in the governing Section of the Code.
Markings such as “ASME,” “ASME Standard,” or any other marking including “ASME” or the ASME Single Certification
Mark shall not be used on any item that is not constructed in accordance with all of the applicable requirements of the
Code.
Items shall not be described on ASME Data Report Forms nor on similar forms referring to ASME that tend to imply
that all Code requirements have been met when, in fact, they have not been. Data Report Forms covering items not fully
complying with ASME requirements should not refer to ASME or they should clearly identify all exceptions to the ASME
requirements.
ð19Þ SUBMITTAL OF TECHNICAL INQUIRIES TO THE BOILER AND
PRESSURE VESSEL STANDARDS COMMITTEES
1 INTRODUCTION
(a) The following information provides guidance to Code users for submitting technical inquiries to the applicable
Boiler and Pressure Vessel (BPV) Standards Committee (hereinafter referred to as the Committee). See the guidelines
on approval of new materials under the ASME Boiler and Pressure Vessel Code in Section II, Part D for requirements for
requests that involve adding new materials to the Code. See the guidelines on approval of new welding and brazing materials
in Section II, Part C for requirements for requests that involve adding new welding and brazing materials (“consumables”)
to the Code.
Technical inquiries can include requests for revisions or additions to the Code requirements, requests for Code Cases,
or requests for Code Interpretations, as described below:
(1) Code Revisions. Code revisions are considered to accommodate technological developments, to address administrative
requirements, to incorporate Code Cases, or to clarify Code intent.
(2) Code Cases. Code Cases represent alternatives or additions to existing Code requirements. Code Cases are written
as a Question and Reply, and are usually intended to be incorporated into the Code at a later date. When used, Code
Cases prescribe mandatory requirements in the same sense as the text of the Code. However, users are cautioned that
not all regulators, jurisdictions, or Owners automatically accept Code Cases. The most common applications for Code
Cases are as follows:
(-a) to permit early implementation of an approved Code revision based on an urgent need
(-b) to permit use of a new material for Code construction
(-c) to gain experience with new materials or alternative requirements prior to incorporation directly into the
Code
(3) Code Interpretations
(-a) Code Interpretations provide clarification of the meaning of existing requirements in the Code and are presented
in Inquiry and Reply format. Interpretations do not introduce new requirements.
(-b) If existing Code text does not fully convey the meaning that was intended, or conveys conflicting requirements,
and revision of the requirements is required to support the Interpretation, an Intent Interpretation will be issued
in parallel with a revision to the Code.
(b) Code requirements, Code Cases, and Code Interpretations established by the Committee are not to be considered
as approving, recommending, certifying, or endorsing any proprietary or specific design, or as limiting in any way the
freedom of manufacturers, constructors, or Owners to choose any method of design or any form of construction that
conforms to the Code requirements.
(c) Inquiries that do not comply with the following guidance or that do not provide sufficient information for the Committee’s
full understanding may result in the request being returned to the Inquirer with no action.
2 INQUIRY FORMAT
Submittals to the Committee should include the following information:
(a) Purpose. Specify one of the following:
(1) request for revision of present Code requirements
(2) request for new or additional Code requirements
(3) request for Code Case
(4) request for Code Interpretation
(b) Background. The Inquirer should provide the information needed for the Committee’s understanding of the Inquiry,
being sure to include reference to the applicable Code Section, Division, Edition, Addenda (if applicable), paragraphs,
figures, and tables. Preferably, the Inquirer should provide a copy of, or relevant extracts from, the specific
referenced portions of the Code.
(c) Presentations. The Inquirer may desire to attend or be asked to attend a meeting of the Committee to make a formal
presentation or to answer questions from the Committee members with regard to the Inquiry. Attendance at a BPV
Standards Committee meeting shall be at the expense of the Inquirer. The Inquirer’s attendance or lack of attendance at
a meeting will not be used by the Committee as a basis for acceptance or rejection of the Inquiry by the Committee. However,
if the Inquirer’s request is unclear, attendance by the Inquirer or a representative may be necessary for the Committee
to understand the request sufficiently to be able to provide an Interpretation. If the Inquirer desires to make a
presentation at a Committee meeting, the Inquirer should provide advance notice to the Committee Secretary, to ensure
time will be allotted for the presentation in the meeting agenda. The Inquirer should consider the need for additional
audiovisual equipment that might not otherwise be provided by the Committee. With sufficient advance notice to the
Committee Secretary, such equipment may be made available.
3 CODE REVISIONS OR ADDITIONS
Requests for Code revisions or additions should include the following information:
(a) Requested Revisions or Additions. For requested revisions, the Inquirer should identify those requirements of the
Code that they believe should be revised, and should submit a copy of, or relevant extracts from, the appropriate requirements
as they appear in the Code, marked up with the requested revision. For requested additions to the Code, the Inquirer
should provide the recommended wording and should clearly indicate where they believe the additions should be
located in the Code requirements.
(b) Statement of Need. The Inquirer should provide a brief explanation of the need for the revision or addition.
(c) Background Information. The Inquirer should provide background information to support the revision or addition,
including any data or changes in technology that form the basis for the request, that will allow the Committee to adequately
evaluate the requested revision or addition. Sketches, tables, figures, and graphs should be submitted, as appropriate.
The Inquirer should identify any pertinent portions of the Code that would be affected by the revision or addition
and any portions of the Code that reference the requested revised or added paragraphs.
4 CODE CASES
Requests for Code Cases should be accompanied by a statement of need and background information similar to that
described in 3(b) and 3(c), respectively, for Code revisions or additions. The urgency of the Code Case (e.g., project underway
or imminent, new procedure) should be described. In addition, it is important that the request is in connection
with equipment that will bear the ASME Single Certification Mark, with the exception of Section XI applications. The proposed
Code Case should identify the Code Section and Division, and should be written as a Question and a Reply, in the
same format as existing Code Cases. Requests for Code Cases should also indicate the applicable Code Editions and Addenda
(if applicable) to which the requested Code Case applies.
5 CODE INTERPRETATIONS
(a) Requests for Code Interpretations should be accompanied by the following information:
(1) Inquiry. The Inquirer should propose a condensed and precise Inquiry, omitting superfluous background information
and, when possible, composing the Inquiry in such a way that a “yes” or a “no” Reply, with brief limitations or
conditions, if needed, can be provided by the Committee. The proposed question should be technically and editorially
correct.
(2) Reply. The Inquirer should propose a Reply that clearly and concisely answers the proposed Inquiry question.
Preferably, the Reply should be “yes” or “no,” with brief limitations or conditions, if needed.
(3) Background Information. The Inquirer should provide any need or background information, such as described in
3(b) and 3(c), respectively, for Code revisions or additions, that will assist the Committee in understanding the proposed
Inquiry and Reply.
If the Inquirer believes a revision of the Code requirements would be helpful to support the Interpretation, the Inquirer
may propose such a revision for consideration by the Committee. In most cases, such a proposal is not necessary.
(b) Requests for Code Interpretations should be limited to an Interpretation of a particular requirement in the Code or
in a Code Case. Except with regard to interpreting a specific Code requirement, the Committee is not permitted to consider
consulting-type requests such as the following:
(1) a review of calculations, design drawings, welding qualifications, or descriptions of equipment or parts to determine
compliance with Code requirements
(2) a request for assistance in performing any Code-prescribed functions relating to, but not limited to, material
selection, designs, calculations, fabrication, inspection, pressure testing, or installation
(3) a request seeking the rationale for Code requirements
6 SUBMITTALS
(a) Submittal. Requests for Code Interpretation should preferably be submitted through the online Interpretation Submittal
Form. The form is accessible at http://go.asme.org/InterpretationRequest. Upon submittal of the form, the Inquirer
will receive an automatic e-mail confirming receipt. If the Inquirer is unable to use the online form, the
Inquirer may mail the request to the following address:
Secretary
ASME Boiler and Pressure Vessel Committee
Two Park Avenue
New York, NY 10016-5990
All other Inquiries should be mailed to the Secretary of the BPV Committee at the address above. Inquiries are unlikely
to receive a response if they are not written in clear, legible English. They must also include the name of the Inquirer and
the company they represent or are employed by, if applicable, and the Inquirer’s address, telephone number, fax number,
and e-mail address, if available.
(b) Response. The Secretary of the appropriate Committee will provide a written response, via letter or e-mail, as appropriate,
to the Inquirer, upon completion of the requested action by the Committee. Inquirers may track the status of
their Interpretation Request at http://go.asme.org/Interpretations.
PERSONNEL
ASME Boiler and Pressure Vessel Standards Committees,
Subgroups, and Working Groups
SPECIFICATIONS LISTED BY MATERIALS
Corrosion-Resisting and Heat-Resisting Steels
SA-182/SA-182M Specification for Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings,
and Valves and Parts for High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
SA-193/SA-193M Specification for Alloy-Steel and Stainless Steel Bolting for High-Temperature or High
Pressure Service and Other Special Purpose Applications . . . . . . . . . . . . . . . . . . . . . . . . 241
SA-194/SA-194M Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature
Service, or Both . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
SA-213/SA-213M Specification for Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater, and
Heat-Exchanger Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
SA-216/SA-216M Specification for Steel Castings, Carbon, Suitable for Fusion Welding for High-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
SA-217/SA-217M Specification for Steel Castings, Martensitic Stainless and Alloy, for Pressure-Containing
Parts, Suitable for High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
SA-234/SA-234M Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and
High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
SA-240/SA-240M Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip
for Pressure Vessels and for General Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
SA-249/SA-249M Specification for Welded Austenitic Steel Boiler, Superheater, Heat-Exchanger, and Condenser
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
SA-264 Specification for Stainless Chromium-Nickel Steel-Clad Plate . . . . . . . . . . . . . . . . . . . . . . . 383
SA-265 Specification for Nickel and Nickel-Base Alloy-Clad Steel Plate . . . . . . . . . . . . . . . . . . . . . 389
SA-268/SA-268M Specification for Seamless and Welded Ferritic and Martensitic Stainless Steel Tubing for
General Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
SA-312/SA-312M Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel
Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
SA-320/SA-320M Specification for Alloy-Steel and Stainless Steel Bolting for Low-Temperature Service . . 469
SA-336/SA-336M Specification for Alloy Steel Forgings for Pressure and High-Temperature Parts . . . . . . . 521
SA-351/SA-351M Specification for Castings, Austenitic, Austenitic-Ferritic (Duplex), for Pressure-
Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543
SA-358/SA-358M Specification for Electric-Fusion-Welded Austenitic Chromium-Nickel Stainless Steel Pipe
for High-Temperature Service and General Applications . . . . . . . . . . . . . . . . . . . . . . . . . 569
SA-369/SA-369M Specification for Carbon and Ferritic Alloy Steel Forged and Bored Pipe for High-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
SA-376/SA-376M Specification for Seamless Austenitic Steel Pipe for High-Temperature Central-Station
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653
SA-403/SA-403M Specification for Wrought Austenitic Stainless Steel Piping Fittings . . . . . . . . . . . . . . . . . . 685
SA-409/SA-409M Specification for Welded Large Diameter Austenitic Steel Pipe for Corrosive or High-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695
SA-426/SA-426M Specification for Centrifugally Cast Ferritic Alloy Steel Pipe for High-Temperature Service 725
SA-437/SA-437M Specification for Stainless and Alloy-Steel Turbine-Type Bolting Specially Heat Treated for
High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 733
SA-451/SA-451M Specification for Centrifugally Cast Austenitic Steel Pipe for High-Temperature Service . 757
SA-479/SA-479M Specification for Stainless Steel Bars and Shapes for Use in Boilers and Other Pressure
Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 783
SA-484/SA-484M Specification for General Requirements for Stainless Steel Bars, Billets, and Forgings . . 819
SA-515/SA-515M Specification for Pressure Vessel Plates, Carbon Steel, for Intermediate- and Higher-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875
SA-564/SA-564M Specification for Hot-Rolled and Cold-Finished Age-Hardening Stainless Steel Bars and
Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 985
SA-638/SA-638M Specification for Precipitation Hardening Iron Base Superalloy Bars, Forgings, and Forging
Stock for High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1079
SA-660 Specification for Centrifugally Cast Carbon Steel Pipe for High-Temperature Service . . . 1099
SA-666 Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate,
and Flat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1109
SA-691/SA-691M Specification for Carbon and Alloy Steel Pipe, Electric-Fusion-Welded for High-Pressure
Service at High Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1157
SA-705/SA-705M Specification for Age-Hardening Stainless Steel Forgings . . . . . . . . . . . . . . . . . . . . . . . . . . 1201
SA-789/SA-789M Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel Tubing for
General Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1331
SA-790/SA-790M Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel Pipe . . . . . . . . 1337
SA-814/SA-814M Specification for Cold-Worked Welded Austenitic Stainless Steel Pipe . . . . . . . . . . . . . . . 1367
SA-815/SA-815M Specification for Wrought Ferritic, Ferritic/Austenitic, and Martensitic Stainless Steel
Piping Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1377
SA-995 Specification for Castings, Austenitic-Ferritic (Duplex) Stainless Steel, for Pressure-
Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1499
SA/EN 10088-2 Specification for Stainless Steels Part 2: Technical Delivery Conditions for Sheet/Plate and
Strip of Corrosion Resisting Steels for General Purposes . . . . . . . . . . . . . . . . . . . . . . . . . 1587
SA/EN 10088-3 Specification for Stainless Steel Part 3: Technical Delivery Conditions for Semi-Finished
Products, Bars, Rods, Wire, Sections, and Bright Products of Corrosion Resisting Steels
for General Purposes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1589
Methods
SA-370 Test Methods and Definitions for Mechanical Testing of Steel Products . . . . . . . . . . . . . . 585
SA-435/SA-435M Specification for Straight-Beam Ultrasonic Examination of Steel Plates . . . . . . . . . . . . . . . 731
SA-577/SA-577M Specification for Ultrasonic Angle-Beam Examination of Steel Plates . . . . . . . . . . . . . . . . 1047
SA-578/SA-578M Specification for Straight-Beam Ultrasonic Examination of Rolled Steel Plates for Special
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1049
SA-745/SA-745M Practice for Ultrasonic Examination of Austenitic Steel Forgings . . . . . . . . . . . . . . . . . . . . 1253
SA-751 Specification for Test Methods, Practices, and Terminology for Chemical Analysis of Steel
Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1277
Steel Bars
SA-6/SA-6M Specification for General Requirements for Rolled Structural Steel Bars, Plates, Shapes,
and Sheet Piling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SA-29/SA-29M Specification for Steel Bars, Carbon and Alloy, Hot-Wrought, General Requirements for 101
SA-31 Specification for Steel Rivets and Bars for Rivets, Pressure Vessels . . . . . . . . . . . . . . . . . . 121
SA-276 Specification for Stainless Steel Bars and Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
SA-311/SA-311M Specification for Cold-Drawn, Stress-Relieved Carbon Steel Bars Subject to Mechanical
Property Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
SA-479/SA-479M Specification for Stainless Steel Bars and Shapes for Use in Boilers and Other Pressure
Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 783
SA-484/SA-484M Specification for General Requirements for Stainless Steel Bars, Billets, and Forgings . . 819
SA-564/SA-564M Specification for Hot-Rolled and Cold-Finished Age-Hardening Stainless Steel Bars and
Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 985
SA-638/SA-638M Specification for Precipitation Hardening Iron Base Superalloy Bars, Forgings, and Forging
Stock for High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1079
SA-675/SA-675M Specification for Steel Bars, Carbon, Hot-Wrought, Special Quality, Mechanical Properties 1141
SA-696 Specification for Steel Bars, Carbon, Hot-Wrought or Cold-Finished, Special Quality, for
Pressure Piping Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1175
SA-739 Specification for Steel Bars, Alloy, Hot-Wrought, for Elevated Temperature or Pressure-
Containing Parts, or Both . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1249
SA/JIS G4303 Specification for Stainless Steel Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1605
Steel Billets and Forgings
SA-105/SA-105M Specification for Carbon Steel Forgings, for Piping Applications . . . . . . . . . . . . . . . . . . . . . 169
SA-181/SA-181M Specification for Carbon Steel Forgings, for General-Purpose Piping . . . . . . . . . . . . . . . . . 215
SA-266/SA-266M Specification for Carbon Steel Forgings for Pressure Vessel Components . . . . . . . . . . . . . 397
SA-336/SA-336M Specification for Alloy Steel Forgings for Pressure and High-Temperature Parts . . . . . . . 521
SA-350/SA-350M Specification for Carbon and Low-Alloy Steel Forgings, Requiring Notch Toughness
Testing for Piping Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
SA-372/SA-372M Specification for Carbon and Alloy Steel Forgings for Thin-Walled Pressure Vessels . . . 645
SA-484/SA-484M Specification for General Requirements for Stainless Steel Bars, Billets, and Forgings . . 819
SA-508/SA-508M Specification for Quenched and Tempered Vacuum-Treated Carbon and Alloy Steel
Forgings for Pressure Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 839
SA-541/SA-541M Specification for Quenched and Tempered Carbon and Alloy Steel Forgings for Pressure
Vessel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 929
SA-638/SA-638M Specification for Precipitation Hardening Iron Base Superalloy Bars, Forgings, and Forging
Stock for High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1079
SA-649/SA-649M Specification for Forged Steel Rolls, Used for Corrugating Paper Machinery . . . . . . . . . . 1089
SA-705/SA-705M Specification for Age-Hardening Stainless Steel Forgings . . . . . . . . . . . . . . . . . . . . . . . . . . 1201
SA-723/SA-723M Specification for Alloy Steel Forgings for High-Strength Pressure Component Application 1211
SA-745/SA-745M Practice for Ultrasonic Examination of Austenitic Steel Forgings . . . . . . . . . . . . . . . . . . . . 1253
SA-765/SA-765M Specification for Carbon Steel and Low-Alloy Steel Pressure-Vessel-Component Forgings
With Mandatory Toughness Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1285
SA-788/SA-788M Specification for Steel Forgings, General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1317
SA-836/SA-836M Specification for Titanium-Stabilized Carbon Steel Forgings for Glass-Lined Piping and
Pressure Vessel Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1397
SA-965/SA-965M Specification for Steel Forgings, Austenitic, for Pressure and High-Temperature Parts . . 1469
SA/EN 10222-2 Specification for Steel Forgings for Pressure Purposes Part 2: Ferritic and Martensitic
Steels With Specified Elevated Temperature Properties . . . . . . . . . . . . . . . . . . . . . . . . . 1597
Steel Bolting Materials
SA-193/SA-193M Specification for Alloy-Steel and Stainless Steel Bolting for High-Temperature or High
Pressure Service and Other Special Purpose Applications . . . . . . . . . . . . . . . . . . . . . . . . 241
SA-194/SA-194M Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature
Service, or Both . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
SA-307 Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength . . . . . . . . . . 445
SA-320/SA-320M Specification for Alloy-Steel and Stainless Steel Bolting for Low-Temperature Service . . 469
SA-325 Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile
Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477
SA-354 Specification for Quenched and Tempered Alloy Steel Bolts, Studs, and Other Externally
Threaded Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561
SA-437/SA-437M Specification for Stainless and Alloy-Steel Turbine-Type Bolting Specially Heat Treated for
High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 733
SA-449 Specification for Hex Cap Screws, Bolts and Studs, Steel, Heat Treated, 120/105/90 ksi
Minimum Tensile Strength, General Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 737
SA-453/SA-453M Specification for High-Temperature Bolting, With Expansion Coefficients Comparable to
Austenitic Stainless Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 763
SA-540/SA-540M Specification for Alloy-Steel Bolting for Special Applications . . . . . . . . . . . . . . . . . . . . . . . 921
SA-563 Specification for Carbon and Alloy Steel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 973
SA-574 Specification for Alloy Steel Socket-Head Cap Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1037
SA-962/SA-962M Specification for Common Requirements for Bolting Intended for Use at any Temperature
From Cryogenic to the Creep Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1457
SF-568M Specification for Carbon and Alloy Steel Externally Threaded Metric Fasteners . . . . . . . 1557
Steel Castings
SA-216/SA-216M Specification for Steel Castings, Carbon, Suitable for Fusion Welding for High-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
SA-217/SA-217M Specification for Steel Castings, Martensitic Stainless and Alloy, for Pressure-Containing
Parts, Suitable for High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
SA-351/SA-351M Specification for Castings, Austenitic, Austenitic-Ferritic (Duplex), for Pressure-
Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543
SA-352/SA-352M Specification for Steel Castings, Ferritic and Martensitic, for Pressure-Containing Parts,
Suitable for Low-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 551
SA-487/SA-487M Specification for Steel Castings Suitable for Pressure Service . . . . . . . . . . . . . . . . . . . . . . . 833
SA-609/SA-609M Specification for Castings, Carbon, Low-Alloy, and Martensitic Stainless Steel, Ultrasonic
Examination Thereof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1061
SA-667/SA-667M Specification for Centrifugally Cast Dual Metal (Gray and White Cast Iron) Cylinders . . 1121
SA-703/SA-703M Specification for Steel Castings, General Requirements, for Pressure-Containing Parts . . 1179
SA-747/SA-747M Specification for Steel Castings, Stainless, Precipitation Hardening . . . . . . . . . . . . . . . . . . 1255
SA-781/SA-781M Specification for Castings, Steel and Alloy, Common Requirements, for General Industrial
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1297
SA-985/SA-985M Specification for Steel Investment Castings General Requirements, for Pressure-
Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1477
SA-995 Specification for Castings, Austenitic-Ferritic (Duplex) Stainless Steel, for Pressure-
Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1499
Steel Flanges, Fittings, Valves, and Parts
SA-105/SA-105M Specification for Carbon Steel Forgings, for Piping Applications . . . . . . . . . . . . . . . . . . . . . 169
SA-181/SA-181M Specification for Carbon Steel Forgings, for General-Purpose Piping . . . . . . . . . . . . . . . . . 215
SA-182/SA-182M Specification for Forged or Rolled Alloy and Stainless Steel Pipe Flanges, Forged Fittings,
and Valves and Parts for High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
SA-216/SA-216M Specification for Steel Castings, Carbon, Suitable for Fusion Welding for High-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
SA-217/SA-217M Specification for Steel Castings, Martensitic Stainless and Alloy, for Pressure-Containing
Parts, Suitable for High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
SA-231/SA-231M Specification for Chromium-Vanadium Alloy Steel Spring Wire . . . . . . . . . . . . . . . . . . . . . 323
SA-232/SA-232M Specification for Chromium-Vanadium Alloy Steel Valve Spring Quality Wire . . . . . . . . . 329
SA-234/SA-234M Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and
High-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
SA-350/SA-350M Specification for Carbon and Low-Alloy Steel Forgings, Requiring Notch Toughness
Testing for Piping Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
SA-351/SA-351M Specification for Castings, Austenitic, Austenitic-Ferritic (Duplex), for Pressure-
Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543
SA-352/SA-352M Specification for Steel Castings, Ferritic and Martensitic, for Pressure-Containing Parts,
Suitable for Low-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 551
SA-403/SA-403M Specification for Wrought Austenitic Stainless Steel Piping Fittings . . . . . . . . . . . . . . . . . . 685
SA-420/SA-420M Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709
SA-522/SA-522M Specification for Forged or Rolled 8 and 9% Nickel Alloy Steel Flanges, Fittings, Valves,
and Parts for Low-Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 887
SA-592/SA-592M Specification for High-Strength Quenched and Tempered Low-Alloy Steel Forged Fittings
and Parts for Pressure Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1057
SA-815/SA-815M Specification for Wrought Ferritic, Ferritic/Austenitic, and Martensitic Stainless Steel
Piping Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1377
SA-905 Specification for Steel Wire, Pressure Vessel Winding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1415
SA-960/SA-960M Specification for Common Requirements for Wrought Steel Piping Fittings . . . . . . . . . . . 1431
SA-961/SA-961M Specification for Common Requirements for Steel Flanges, Forged Fittings, Valves, and
Parts for Piping Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1445
SA-985/SA-985M Specification for Steel Investment Castings General Requirements, for Pressure-
Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1477
SA-995 Specification for Castings, Austenitic-Ferritic (Duplex) Stainless Steel, for Pressure-
Containing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1499
Steel Pipe
SA-53/SA-53M Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless . 141
SA-106/SA-106M Specification for Seamless Carbon Steel Pipe for High-Temperature Service . . . . . . . . . . 177
SA-134 Specification for Pipe, Steel, Electric-Fusion (ARC)-Welded (Sizes NPS 16 and Over) . . . 189
SA-135 Specification for Electric-Resistance-Welded Steel Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
SA-312/SA-312M Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel
Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
SA-333/SA-333M Specification for Seamless and Welded Steel Pipe for Low-Temperature Service and Other
Applications With Required Notch Toughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487
SA-335/SA-335M Specification for Seamless Ferritic Alloy-Steel Pipe for High-Temperature Service . . . . . 509
SA-358/SA-358M Specification for Electric-Fusion-Welded Austenitic Chromium-Nickel Stainless Steel Pipe
for High-Temperature Service and General Applications . . . . . . . . . . . . . . . . . . . . . . . . . 569
SA-369/SA-369M Specification for Carbon and Ferritic Alloy Steel Forged and Bored Pipe for High-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
SA-376/SA-376M Specification for Seamless Austenitic Steel Pipe for High-Temperature Central-Station
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653
SA-409/SA-409M Specification for Welded Large Diameter Austenitic Steel Pipe for Corrosive or High-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695
SA-426/SA-426M Specification for Centrifugally Cast Ferritic Alloy Steel Pipe for High-Temperature Service 725
SA-451/SA-451M Specification for Centrifugally Cast Austenitic Steel Pipe for High-Temperature Service . 757
SA-524 Specification for Seamless Carbon Steel Pipe for Atmospheric and Lower Temperatures 893
SA-530/SA-530M Specification for General Requirements for Specialized Carbon and Alloy Steel Pipe . . . 903
SA-587 Specification for Electric-Resistance-Welded Low-Carbon Steel Pipe for the Chemical
Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1051
SA-660 Specification for Centrifugally Cast Carbon Steel Pipe for High-Temperature Service . . . 1099
SA-671/SA-671M Specification for Electric-Fusion-Welded Steel Pipe for Atmospheric and Lower Temperatures
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1125
SA-672/SA-672M Specification for Electric-Fusion-Welded Steel Pipe for High-Pressure Service at Moderate
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1133
SA-691/SA-691M Specification for Carbon and Alloy Steel Pipe, Electric-Fusion-Welded for High-Pressure
Service at High Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1157
SA-727/SA-727M Specification for Carbon Steel Forgings for Piping Components with Inherent Notch
Toughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1223
SA-731/SA-731M Specification for Seamless, Welded Ferritic, and Martensitic Stainless Steel Pipe . . . . . . 1229
SA-790/SA-790M Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel Pipe . . . . . . . . 1337
SA-813/SA-813M Specification for Single- or Double-Welded Austenitic Stainless Steel Pipe . . . . . . . . . . . . 1355
SA-814/SA-814M Specification for Cold-Worked Welded Austenitic Stainless Steel Pipe . . . . . . . . . . . . . . . 1367
SA-941 Specification for Terminology Relating to Steel, Stainless Steel, Related Alloys, and
Ferroalloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1421
SA-961/SA-961M Specification for Common Requirements for Steel Flanges, Forged Fittings, Valves, and
Parts for Piping Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1445
SA-999/SA-999M Specification for General Requirements for Alloy and Stainless Steel Pipe . . . . . . . . . . . . 1505
Steel Plate, Sheet, and Strip
SA-568/SA-568M Specification for Steel, Sheet, Carbon, Structural, and High-Strength, Low-Alloy,
Hot-Rolled and Cold-Rolled, General Requirements for . . . . . . . . . . . . . . . . . . . . . . . . . . 997
SA-749/SA-749M Specification for Steel, Strip, Carbon and High-Strength, Low-Alloy, Hot-Rolled, General
Requirements for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1265
SA/NF A 36-215 Specification for Weldable Fine Grain Steels for Transportation of Dangerous Substances 1609
Steel Plates, Sheets, and Strip for Pressure Vessels
SA-20/SA-20M Specification for General Requirements for Steel Plates for Pressure Vessels . . . . . . . . . 65
SA-203/SA-203M Specification for Pressure Vessel Plates, Alloy Steel, Nickel . . . . . . . . . . . . . . . . . . . . . . . . 267
SA-204/SA-204M Specification for Pressure Vessel Plates, Alloy Steel, Molybdenum . . . . . . . . . . . . . . . . . . . 271
SA-225/SA-225M Specification for Pressure Vessel Plates, Alloy Steel, Manganese-Vanadium-Nickel . . . . . 319
SA-240/SA-240M Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip
for Pressure Vessels and for General Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
SA-263 Specification for Stainless Chromium Steel-Clad Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
SA-264 Specification for Stainless Chromium-Nickel Steel-Clad Plate . . . . . . . . . . . . . . . . . . . . . . . 383
SA-265 Specification for Nickel and Nickel-Base Alloy-Clad Steel Plate . . . . . . . . . . . . . . . . . . . . . 389
SA-285/SA-285M Specification for Pressure Vessel Plates, Carbon Steel, Low- and Intermediate-Tensile
Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433
SA-299/SA-299M Specification for Pressure Vessel Plates, Carbon Steel, Manganese-Silicon . . . . . . . . . . . . 437
SA-302/SA-302M Specification for Pressure Vessel Plates, Alloy Steel, Manganese-Molybdenum and
Manganese-Molybdenum-Nickel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
SA-353/SA-353M Specification for Pressure Vessel Plates, Alloy Steel, Double-Normalized and Tempered
9% Nickel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557
SA-387/SA-387M Specification for Pressure Vessel Plates, Alloy Steel, Chromium-Molybdenum . . . . . . . . . 665
SA-414/SA-414M Specification for Steel, Sheet, Carbon, for Pressure Vessels . . . . . . . . . . . . . . . . . . . . . . . . . 703
SA-455/SA-455M Specification for Pressure Vessel Plates, Carbon Steel, High-Strength Manganese . . . . . . 771
SA-480/SA-480M Specification for General Requirements for Flat-Rolled Stainless and Heat-Resisting Steel
Plate, Sheet, and Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 793
SA-515/SA-515M Specification for Pressure Vessel Plates, Carbon Steel, for Intermediate- and Higher-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875
SA-516/SA-516M Specification for Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 879
SA-517/SA-517M Specification for Pressure Vessel Plates, Alloy Steel, High-Strength, Quenched and
Tempered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 883
SA-533/SA-533M Specification for Pressure Vessel Plates, Alloy Steel, Quenched and Tempered,
Manganese-Molybdenum and Manganese-Molybdenum-Nickel . . . . . . . . . . . . . . . . . . . 913
SA-537/SA-537M Specification for Pressure Vessel Plates, Heat-Treated, Carbon-Manganese-Silicon Steel 917
SA-542/SA-542M Specification for Pressure Vessel Plates, Alloy Steel, Quenched-and-Tempered,
Chromium-Molybdenum, and Chromium-Molybdenum-Vanadium . . . . . . . . . . . . . . . . . 939
SA-543/SA-543M Specification for Pressure Vessel Plates, Alloy Steel, Quenched and Tempered, Nickel-
Chromium-Molybdenum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 945
SA-553/SA-553M Specification for Pressure Vessel Plates, Alloy Steel, Quenched and Tempered 7, 8, and 9%
Nickel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 949
SA-562/SA-562M Specification for Pressure Vessel Plates, Carbon Steel, Manganese-Titanium for Glass or
Diffused Metallic Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 969
SA-612/SA-612M Specification for Pressure Vessel Plates, Carbon Steel, High Strength, for Moderate and
Lower Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1075
SA-645/SA-645M Specification for Pressure Vessel Plates, 5% and 51
2% Nickel Alloy Steels, Specially Heat
Treated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1085
SA-662/SA-662M Specification for Pressure Vessel Plates, Carbon-Manganese-Silicon Steel, for Moderate
and Lower Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1105
SA-666 Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate,
and Flat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1109
SA-693 Specification for Precipitation-Hardening Stainless and Heat-Resisting Steel Plate, Sheet,
and Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1165
SA-724/SA-724M Specification for Pressure Vessel Plates, Carbon-Manganese-Silicon Steel, Quenched and
Tempered, for Welded Pressure Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1217
SA-736/SA-736M Specification for Pressure Vessel Plates, Low-Carbon Age-Hardening Nickel-Copper-
Chromium-Molybdenum-Columbium (Niobium) Alloy Steel . . . . . . . . . . . . . . . . . . . . . . 1235
SA-737/SA-737M Specification for Pressure Vessel Plates, High-Strength Low-Alloy Steel . . . . . . . . . . . . . . 1239
SA-738/SA-738M Specification for Pressure Vessel Plates, Heat-Treated, Carbon-Manganese-Silicon Steel,
for Moderate and Lower Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1243
SA-770/SA-770M Specification for Through-Thickness Tension Testing of Steel Plates for Special
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1291
SA-832/SA-832M Specification for Pressure Vessel Plates, Alloy Steel, Chromium-Molybdenum-Vanadium 1385
SA-841/SA-841M Specification for Steel Plates for Pressure Vessels, Produced by Thermo-Mechanical
Control Process (TMCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1401
SA-1010/SA-1010M Specification for Higher-Strength Martensitic Stainless Steel Plate, Sheet, and Strip . . . . 1527
SA-1017/SA-1017M Specification for Pressure Vessel Plates, Alloy-Steel, Chromium-Molybdenum-Tungsten 1553
SA/AS 1548 Specification for Fine Grained, Weldable Steel Plates for Pressure Equipment . . . . . . . . . 1569
SA/EN 10028-2 Specification for Flat Products Made of Steels for Pressure Purposes Part 2: Non-Alloy and
Alloy Steels With Specified Elevated Temperature Properties . . . . . . . . . . . . . . . . . . . . 1575
SA/EN 10028-3 Specification for Flat Products Made of Steels For Pressure Purposes Part 3: Weldable
Fine Grain Steels, Normalized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1579
SA/EN 10028-4 Specification for Flat Products Made of Steels For Pressure Purposes Part 4: Nickel Alloy
Steels With Specified Low Temperature Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1581
SA/EN 10028-7 Specification for Flat Products Made of Steels for Pressure Purposes Part 7: Stainless
Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1585
SA/GB 713 Specification for Steel Plates for Boilers and Pressure Vessels . . . . . . . . . . . . . . . . . . . . . . 1599
SA/JIS G3118 Specification for Carbon Steel Plates for Pressure Vessels for Intermediate and Moderate
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1603
Steel Tubes
SA-178/SA-178M Specification for Electric-Resistance-Welded Carbon Steel and Carbon-Manganese Steel
Boiler and Superheater Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
SA-179/SA-179M Specification for Seamless Cold-Drawn Low-Carbon Steel Heat-Exchanger and Condenser
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
SA-192/SA-192M Specification for Seamless Carbon Steel Boiler Tubes for High-Pressure Service . . . . . . . 237
SA-209/SA-209M Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
SA-210/SA-210M Specification for Seamless Medium-Carbon Steel Boiler and Superheater Tubes . . . . . . . 279
SA-213/SA-213M Specification for Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater, and
Heat-Exchanger Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
SA-214/SA-214M Specification for Electric-Resistance-Welded Carbon Steel Heat-Exchanger and Condenser
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
SA-249/SA-249M Specification for Welded Austenitic Steel Boiler, Superheater, Heat-Exchanger, and Condenser
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
SA-250/SA-250M Specification for Electric-Resistance-Welded Ferritic Alloy-Steel Boiler and Superheater
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
SA-268/SA-268M Specification for Seamless and Welded Ferritic and Martensitic Stainless Steel Tubing for
General Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
SA-334/SA-334M Specification for Seamless and Welded Carbon and Alloy-Steel Tubes for Low-
Temperature Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497
SA-423/SA-423M Specification for Seamless and Electric-Welded Low-Alloy Steel Tubes . . . . . . . . . . . . . . . 719
SA-450/SA-450M Specification for General Requirements for Carbon and Low Alloy Steel Tubes . . . . . . . . 745
SA-513 Specification for Electric-Resistance-Welded Carbon and Alloy Steel Mechanical Tubing 849
SA-556/SA-556M Specification for Seamless Cold-Drawn Carbon Steel Feedwater Heater Tubes . . . . . . . . 953
SA-557/SA-557M Specification for Electric-Resistance-Welded Carbon Steel Feedwater Heater Tubes . . . . 961
SA-688/SA-688M Specification for Seamless and Welded Austenitic Stainless Steel Feedwater Heater
Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1147
SA-789/SA-789M Specification for Seamless and Welded Ferritic/Austenitic Stainless Steel Tubing for
General Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1331
SA-803/SA-803M Specification for Seamless and Welded Ferritic Stainless Steel Feedwater Heater Tubes 1347
SA-941 Specification for Terminology Relating to Steel, Stainless Steel, Related Alloys, and
Ferroalloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1421
SA-1016/SA-1016M Specification for General Requirements for Ferritic Alloy Steel, Austenitic Alloy Steel, and
Stainless Steel Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1541
SA/EN 10216-2 Specification for Seamless Steel Tubes for Pressure Purposes Part 2: Technical Delivery
Conditions for Non-Alloy and Alloy Steel Tubes With Specified Elevated Temperature
Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1593
SA/EN 10217-1 Specification for Welded Steel Tubes for Pressure Purposes Part 1: Technical Delivery
Conditions for Non-Alloy Steel Tubes With Specified Room Temperature Properties . 1595
Structural Steel
SA-6/SA-6M Specification for General Requirements for Rolled Structural Steel Bars, Plates, Shapes,
and Sheet Piling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SA-36/SA-36M Specification for Carbon Structural Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
SA-283/SA-283M Specification for Low and Intermediate Tensile Strength Carbon Steel Plates . . . . . . . . . 429
SA-572/SA-572M Specification for High-Strength Low-Alloy Columbium-Vanadium Structural Steel . . . . . 1033
SA-656/SA-656M Specification for Hot-Rolled Structural Steel, High-Strength Low-Alloy Plate With Improved
Formability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1095
SA-1008/SA-1008M Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy
and High-Strength Low-Alloy With Improved Formability . . . . . . . . . . . . . . . . . . . . . . . 1517
SA-1011/SA-1011M Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength
Low-Alloy, High-Strength Low-Alloy With Improved Formability, and Ultra-High-
Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1531
SA/CSA-G40.21 Specification for Structural Quality Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1571
SA/EN 10025-2 Specification for Hot Rolled Products of Structural Steels Part 2: Technical Delivery
Conditions for Non-Alloy Structural Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1573
SA/IS 2062 Specification for Steel for General Structural Purposes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1601
Wrought Iron, Cast Iron, and Malleable Iron
SA-47/SA-47M Specification for Ferritic Malleable Iron Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
SA-278/SA-278M Specification for Gray Iron Castings for Pressure Containing Parts for Temperatures up to
650°F (350°C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
SA-395/SA-395M Specification for Ferritic Ductile Iron Pressure-Retaining Castings for Use at Elevated
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 671
SA-476/SA-476M Specification for Ductile Iron Castings for Paper Mill Dryer Rolls . . . . . . . . . . . . . . . . . . . 775
SA-748/SA-748M Specification for Statically Cast Chilled White Iron-Gray Iron Dual Metal Rolls for Pressure
Vessel Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1261
SA-834 Specification for Common Requirements for Iron Castings for General Industrial Use . . 1391
SA-874/SA-874M Specification for Ferritic Ductile Iron Castings Suitable for Low-Temperature Service . . 1411
SA/JIS G5504 Specification for Heavy-Walled Ferritic Spheroidal Graphite Iron Castings for Low Temperature
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1607
SPECIFICATION REMOVAL
From time to time, it becomes necessary to remove specifications from this Part of Section II. This occurs because the
sponsoring society (e.g., ASTM, AWS, CEN) has notified ASME that the specification has either been replaced with another
specification, or that there is no known use and production of a material. Removal of a specification from this Section
also results in concurrent removal of the same specification from Section IX and from all of the ASME Boiler and
Pressure Vessel Construction Codes that reference the material. This action effectively prohibits further use of the material
in ASME Boiler and Pressure Vessel construction.
The following specifications will be dropped from this Section in the next Edition, unless information concerning current
production and use of the material is received before December 1 of this year:
None in this Edition.
If you are currently using and purchasing new material to this specification for ASME Boiler and Pressure Vessel Code
construction, and if discontinuance of this specification would present a hardship, please notify the Secretary of the
SUMMARY OF CHANGES
Errata to the BPV Code may be posted on the ASME website to provide corrections to incorrectly published items, or to
correct typographical or grammatical errors in the BPV Code. Such Errata shall be used on the date posted.
Information regarding Special Notices and Errata is published by ASME at http://go.asme.org/BPVCerrata.
Changes given below are identified on the pages by a margin note, (19), placed next to the affected area.
The Record Numbers listed below are explained in more detail in “List of Changes in Record Number Order” following
this Summary of Changes.
Page Location Change (Record Number)
xi List of Sections Updated
xiii Foreword Penultimate paragraph revised
xv Statement of Policy on the
Use of the ASME Single
Certification Mark and
Code Authorization in
Advertising
Revised
xv Statement of Policy on the
Use of ASME Marking to
Identify Manufactured
Items
Revised
xvi Submittal of Technical
Inquiries to the Boiler
and Pressure Vessel
Standards Committees
In para. 4, third sentence revised
xix Personnel Updated
xli ASTM Personnel Updated
xliii Specification Listed by
Materials
Updated
1 SA-6/SA-6M Revised (18-854)
65 SA-20/SA-20M Revised (17-3117)
177 SA-106/SA-106M Table 2 Note A “[mm2]” and “[50 mm2]” corrected by errata to
“[1 mm2]” and “[500 mm2],” respectively (12-451)
221 SA-182/SA-182M Revised (18-613)
267 SA-203/SA-203M Revised (17-2912)
271 SA-204/SA-204M Revised (17-2913)
285 SA-213/SA-213M Revised (18-614)
319 SA-225/SA-225M Revised (17-2914)
335 SA-234/SA-234M Revised (18-615)
345 SA-240/SA-240M Revised (17-1174)
361 SA-249/SA-249M Revised (17-2504)
Page Location Change (Record Number)
433 SA-285/SA-285M Revised (17-2915)
437 SA-299/SA-299M Revised (17-2916)
441 SA-302/SA-302M Revised (17-2917)
487 SA-333/SA-333M Revised (17-3107)
509 SA-335/SA-335M Revised (18-616)
521 SA-336/SA-336M Revised (18-617)
557 SA-353/SA-353M Revised (17-2918)
569 SA-358/SA-358M Revised (15-2836)
579 SA-369/SA-369M Revised (18-618)
665 SA-387/SA-387M Revised (17-2919)
703 SA-414/SA-414M Paragraph 1.3 revised (15-2400)
731 SA-435/SA-435M Withdrawn from II-A, the latest adopted edition of this specification
may be found in Section V (18-1851)
783 SA-479/SA-479M Revised (15-1406)
793 SA-480/SA-480M Revised (17-1175)
819 SA-484/SA-484M Revised (17-1177)
875 SA-515/SA-515M Revised (17-2927)
879 SA-516/SA-516M Revised (17-2928)
883 SA-517/SA-517M Revised (17-2929)
949 SA-553/SA-553M Revised (17-2930)
1033 SA-572/SA-572M Revised (18-855)
1047 SA-577/SA-577M Withdrawn from II-A, the latest adopted edition of this specification
may be found in Section V (18-1852)
1049 SA-578/SA-578M Withdrawn from II-A, the latest adopted edition of this specification
may be found in Section V (18-1853)
1105 SA-662/SA-662M Revised (17-2933)
1157 SA-691/SA-691M SA-691 redesignated as SA-691/SA-691M and revised (18-619)
1235 SA-736/SA-736M Title and spec revised (17-2934)
1239 SA-737/SA-737M Revised (17-2935)
1253 SA-745/SA-745M Withdrawn from II-A, the latest adopted edition of this specification
may be found in Section V (16-2231)
1347 SA-803/SA-803M Revised (17-3108)
1385 SA-832/SA-832M (1) Title editorially revised
(2) Revised (17-2936)
1401 SA-841/SA-841M Revised (17-2937)
1505 SA-999/SA-999M Revised (18-1620)
1541 SA-1016/SA-1016M Revised (17-2506)
1553 SA-1017/SA-1017M Revised (17-2938)
Page Location Change (Record Number)
1569 SA/AS 1548 Revised (16-437, 17-586)
1575 SA/EN 10028-2 Revised (16-437, 17-2864, 18-155, 18-1992)
1579 SA/EN 10028-3 Revised (16-437, 17-2864, 18-156)
1581 SA/EN 10028-4 Revised (16-437, 17-2864, 18-157)
1585 SA/EN 10028-7 Revised (16-437, 17-717)
1587 SA/EN 10088-2 Revised (16-437)
1589 SA/EN 10088-3 Revised (16-437)
1593 SA/EN 10216-2 Revised (16-437)
1597 SA/EN 10222-2 Revised (17-2862)
1599 SA/GB 713 Revised (16-437)
1603 SA/JIS G3118 Revised (16-437, 17-2864, 18-159)
1605 SA/JIS G4303 (1) Subtitle editorially revised
(2) Revised (16-437)
1607 SA/JIS G5504 (1) Subtitle editorially revised
(2) Revised (16-437)
1609 SA/NF A 36-215 Revised (17-2864)
1614 Table II-200-1 (1) Updated (16-437, 17-717, 17-2875)
(2) For “SA-240/SA-240M” subtitle corrected by errata (15-2376)
(3) For “SA-691” updated to dual “SA-691/SA-691M” (18-619)
1622 Table II-200-2 Updated (16-437, 15-876, 17-717, 17-2862, 17-2875, 18-155, 18-156,
18-1992)
1626 IV-100 Fourth para. revised (17-2155)
1627 Table IV-100-1 Added (17-2155)
1628 IV-600 Definitions of hot isostatically pressed component lot and powder
blend added (17-2155)
1628 IV-700 Three paragraphs added after the penultimate paragraph (17-2155)
1636 Nonmandatory
Appendix A
Revised (18-1769)
LIST OF CHANGES IN RECORD NUMBER ORDER
Record Number Change
12-451 Errata correction. See Summary of Changes for details.
15-1406 Updated SA-479/SA-479M to later 15 version of ASTM A479/A479M.
15-2376 Errata correction. See Summary of Changes for details.
15-2400 Editorially corrected to change the reference in SA-414/SA-414M, para. 1.3, from 5.1.4 to 5.1.3.
15-2836 Updated SA-358/SA-358M to later 15 version of ASTM A358/A358M.
16-437 Added new additional requirements for non-ASTM specifications prohibiting mechanical properties
(yield strength, tensile strength, and elongation) by agreement between the material Producer
and the Customer, and editorially revised.
16-1165 Updated SA-484/SA-484M to later 16 version of ASTM A484/A484M.
16-2231 Removed SA-745/SA-745M from Section II, Part A, and replaced with a cover page directing the
user to Section V.
17-586 SA/AS 1548 made Appendix D on interchangeability of grades not applicable.
17-717 Updated SA/EN 10028-7 to later 2016 version of EN 10028-7 as well as Table II-200-2.
17-1174 Updated SA-240/SA-240M to later 17 version of ASTM A240/A240M.
17-1175 Updated SA-480/SA-480M to later 17 version of ASTM A480/A480M.
17-1177 Updated SA-484/SA-484M to later 18 version of ASTM A484/A484M.
17-2155 Revised Mandatory Appendix IV to include provision for wrought allowable stresses to be applied
to HIP powder metallurgy material/components of the same grade in the timeindependent
range.
17-2503 Updated SA-213/SA-213M to later 17 version of ASTM A213/A213M as well as Table II-200-1.
17-2504 Updated SA-249/SA-249M to later 16a version of ASTM A249/A249M as well as Table II-200-1.
17-2505 Updated SA-999/SA-999M to later 17 version of ASTM A999/A999M as well as Table II-200-1.
17-2506 Updated SA-1016/SA-1016M to later 17a version of ASTM A1016/A1016M as well as Table
II-200-1.
17-2862 Updated SA/EN 10222-2 to later 2017 version of EN 10222-2 as well as Table II-200-2.
17-2864 Cover sheets for the following specifications:
Revised SA/JIS G3118, SA/NF A 36-215, SA/EN 10028-2, SA/EN 10028-3, and SA/EN 10028-4
to include “G” marking for “green” material in accordance with SA-20/SA-20M, para. 13.1.2 and
applicable marking as specified by the international parent material specification for subsequent
heat treatment.
17-2875 Deleted Book Section, Nuclear Code Case, and Non-nuclear Code Case columns from Tables
II-200-1 and II-200-2 in Mandatory Appendix II in Sections II-A and II-B.
17-2912 Updated SA-203/SA-203M to later 17 version of ASTM A203/A203M. Revised Scope to remove
perceived guidelines for thickness.
17-2913 Updated SA-204/SA-204M to later 17 version of ASTM A204/A240M. Revised Scope to remove
perceived guidelines for thickness. Provision to allow for tempering added to heat treatment.
17-2914 Updated SA-225/SA-225M to later 17 version of ASTM A225/A225M. Revised Scope to remove
perceived guidelines for thickness.
17-2915 Updated SA-285/SA-285M to later 17 version of ASTM A285/A285M. Revised Scope to remove
outdated thickness restrictions and Supplementary Requirements updated to include ultrasonic
standards.
17-2916 Updated SA-299/SA-299M to later 17 version of ASTM A299/A299M. Revised Scope to remove
perceived guidelines for thickness.
17-2917 Updated SA-302/SA-302M to later 17 version of ASTM A302/A302M. Revised Scope to remove
perceived guidelines for thickness. Provision to allow for tempering added to heat treatment.
Added ellipsis to Table 1 for Nickel, Grades A and B.
17-2918 Updated SA-353/SA-353M to later 17 version of ASTM A353/A353M. Revised Scope to remove
perceived guidelines for thickness.
Record Number Change
17-2919 Updated SA-387/SA-387M to later 17a version of ASTM A387/A387M. A supplementary requirement
introduced in A387/A387M-17 for restricted composition of Grade 91 was removed
and introduced into the chemical table as Type 2 with the current Grade 91 listed as Type 1 to
accommodate Code Case 2864. Removed Grades 21L and 22L as being obsolete. Introduced
niobium as equivalent to columbium where it appears.
17-2927 Updated SA-515/SA-515M to later 17 version of ASTM A515/A515M. Revised Scope to remove
perceived guidelines for thickness.
17-2928 Updated SA-516/SA-516M to later 17 version of ASTM A516/A516M. Revised Scope to remove
perceived guidelines for thickness.
17-2929 Updated SA-517/SA-517M to later 17 version of ASTM A517/A517M. Added niobium as being
equivalent to columbium where it appears.
17-2930 Updated SA-553/SA-553M to later 17 version of ASTM A553/A553M. Added niobium as being
equivalent to columbium where it appears.
17-2933 Updated SA-662/SA-662M to later 17 version of ASTM A662/A662M. Revised Scope to remove
perceived guidelines for thickness.
17-2934 Updated SA-736/SA-736M to later 17 version of ASTM A736/A736M. Revised Scope to remove
perceived guidelines for thickness. Added niobium as equivalent to columbium where it appears
including the title.
17-2935 Updated SA-737/SA-737M to later 17 version of ASTM A737/A737M. Added niobium as being
equivalent to columbium where it appears.
17-2936 Updated SA-832/SA-832M to later 17 version of ASTM A832/A832M. Revised Scope to remove
perceived guidelines for thickness. Added niobium as equivalent to columbium where it appears.
17-2937 Updated SA-841/SA-841M to later 17 version of ASTM A841/A841M. Added niobium as being
equivalent to columbium where it appears.
17-2938 Updated SA-1017/SA-1017M to later 17 version of ASTM A1017/A1017M. Added niobium as
being equivalent to columbium where it appears.
17-3107 Updated SA-333/SA-333M to later 16 version of ASTM A333/A333M as well as Table II-200-1.
17-3108 Updated SA-803/SA-803M to later 16 version of ASTM A803/A803M as well as Table II-200-1.
17-3117 Updated SA-20/SA-20M to later 18 version of ASTM A20/A20M. Added niobium as being
equivalent to columbium where it appears. Added definitions to Terminology.
18-155 Updated SA/EN 10028-2 to later 2017 version of EN 10028-2 as well as Table II-200-2.
18-156 Updated SA/EN 10028-3 to later 2017 version of EN 10028-3 as well as Table II-200-2.
18-157 Updated SA/EN 10028-4 to later 2017 version of EN 10028-4 as well as Table II-200-2.
18-159 Updated SA/JIS G3118 to later 2017 version of JIS G3118 as well as Table II-200-2.
18-613 Updated SA-182/SA-182M to later 2018 version of ASTM A182/A182M. Revised current Grade
91 to Grade 91 Type 1 and added the newly approved Type 2 to reflect the requirements of
Code Case 2864.
18-614 Updated SA-213/SA-213M to later 18 version of ASTM A213/A213M. Revised current Grade 91
to Grade 91 Type 1 and added the newly approved Type 2 to reflect the requirements of Code
Case 2864.
18-615 Updated SA-234/SA-234M to later 18 version of ASTM A234/A234M. Revised current Grade 91
to Grade 91 Type 1 and added the newly approved Type 2 to reflect the requirements of Code
Case 2864.
18-616 Updated SA-235/SA-235M to later 18 version of ASTM A235/A235M. Revised current Grade 91
to Grade 91 Type 1 and added the newly approved Type 2 to reflect the requirements of Code
Case 2864. In addition the ASTM revision in 2018 contained an error in that one approved ballot
item removed Note D in Table 2 but another approved ballot item still referred to the Note.
The proposed adoption fixed the mistake.
18-617 Updated SA-336/SA-336M to later 18 version of ASTM A336/A336M. Revised current Grade 91
to Grade 91, Type 1 and added the newly approved Type 2 to reflect the requirements of Code
Case 2864.
18-618 Updated SA-369/SA-369M to later 18 version of ASTM A369/A369M. Revised current Grade 91
to Grade 91, Type 1 and added the newly approved Type 2 to reflect the requirements of Code
Case 2864.
Record Number Change
18-619 Updated SA-691/SA-691M to later 18 version of ASTM A691/A691M. Specification
A387/A387M now includes provisions for Type 1 and Type 2 and has been added to
A691/A691M.
18-854 Updated SA-6/SA-6M to later 17a version of ASTM A6/A6M.
18-855 For SA-572/SA-572M, lowered phosphorous and sulfur to 0.03 max. in Table 2. Added Note I to
Table 2 to permit 0.04 max. phosphorous and 0.05 max sulfur for structural shapes, steel piling,
bars, and plate widths up to 15 in. Included Note for carbon and manganese relationship for
thinner plates.
18-1620 Updated SA-999/SA-999M to later 18 version of ASTM A999/A999M. Revised
SA-999/SA-999M to make test reports and certificates of compliance for the product specifications
(Alloy and Stainless Steel Pipe) referenced by SA-999/SA-999M.
18-1769 Updated address for the Japanese Standards Association in Nonmandatory Appendix A.
18-1851 Removed SA-435/SA-435M from Section II, Part A, and replaced it with a cover page directing
the user to Section V.
18-1852 Removed SA-577/SA-577M from Section II, Part A, and replaced it with a cover page directing
the user to Section V.
18-1853 Removed SA-578/SA-578M from Section II, Part A, and replaced it with a cover page directing
the user to Section V.
18-1992 For SA/EN 10028-2, prohibited normalizing rolling as a replacement of normalizing for steel
plates of Grade 16Mo3.
CROSS-REFERENCING AND STYLISTIC CHANGES IN THE BOILER
AND PRESSURE VESSEL CODE
There have been structural and stylistic changes to BPVC, starting with the 2011 Addenda, that should be noted to aid
navigating the contents. The following is an overview of the changes:
Subparagraph Breakdowns/Nested Lists Hierarchy
• First-level breakdowns are designated as (a), (b), (c), etc., as in the past.
• Second-level breakdowns are designated as (1), (2), (3), etc., as in the past.
• Third-level breakdowns are now designated as (-a), (-b), (-c), etc.
• Fourth-level breakdowns are now designated as (-1), (-2), (-3), etc.
• Fifth-level breakdowns are now designated as (+a), (+b), (+c), etc.
• Sixth-level breakdowns are now designated as (+1), (+2), etc.
Footnotes
With the exception of those included in the front matter (roman-numbered pages), all footnotes are treated as endnotes.
The endnotes are referenced in numeric order and appear at the end of each BPVC section/subsection.
Submittal of Technical Inquiries to the Boiler and Pressure Vessel Standards Committees
Submittal of Technical Inquiries to the Boiler and Pressure Vessel Standards Committees has been moved to the front
matter. This information now appears in all Boiler Code Sections (except for Code Case books).
Cross-References
It is our intention to establish cross-reference link functionality in the current edition and moving forward. To facilitate
this, cross-reference style has changed. Cross-references within a subsection or subarticle will not include the designator/
identifier of that subsection/subarticle. Examples follow:
• (Sub-)Paragraph Cross-References. The cross-references to subparagraph breakdowns will follow the hierarchy of
the designators under which the breakdown appears.
– If subparagraph (-a) appears in X.1(c)(1) and is referenced in X.1(c)(1), it will be referenced as (-a).
– If subparagraph (-a) appears in X.1(c)(1) but is referenced in X.1(c)(2), it will be referenced as (1)(-a).
– If subparagraph (-a) appears in X.1(c)(1) but is referenced in X.1(e)(1), it will be referenced as (c)(1)(-a).
– If subparagraph (-a) appears in X.1(c)(1) but is referenced in X.2(c)(2), it will be referenced as X.1(c)(1)(-a).
• Equation Cross-References. The cross-references to equations will follow the same logic. For example, if eq. (1) appears
in X.1(a)(1) but is referenced in X.1(b), it will be referenced as eq. (a)(1)(1). If eq. (1) appears in X.1(a)(1) but
is referenced in a different subsection/subarticle/paragraph, it will be referenced as eq. X.1(a)(1)(1).
lviii
ð19Þ
SPECIFICATION FOR GENERAL REQUIREMENTS FOR
ROLLED STRUCTURAL STEEL BARS, PLATES, SHAPES,
AND SHEET PILING
SA-6/SA-6M
(Identical with ASTM Specification A6/A6M-17a.)
ASME BPVC.II.A-2019 SA-6/SA-6M
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SA-6/SA-6M ASME BPVC.II.A-2019
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Standard??Specification??for
General??Requirements??for??Rolled??Structural??Steel??Bars,
Plates,??Shapes,??and??Sheet??Piling
- Scope
1.1 This general requirements specification covers a group
of common requirements that, unless otherwise specified in the
applicable product specification, apply to rolled structural steel
bars, plates, shapes, and sheet piling covered by each of the
following product specifications issued by ASTM:
ASTM
Designation
Title of Specification
A36/A36M Carbon Structural Steel
A131/A131M Structural Steel for Ships
A242/A242M High-Strength Low-Alloy Structural Steel
A283/A283M Low and Intermediate Tensile Strength Carbon Steel Plates
A328/A328M Steel Sheet Piling
A514/A514M High-Yield Strength, Quenched and Tempered Alloy Steel
Plate, Suitable for Welding
A529/A529M High-Strength Carbon-Manganese Steel of Structural Quality
A572/A572M High-Strength Low-Alloy Columbium-Vanadium Steel
A573/A573M Structural Carbon Steel Plates of Improved Toughness
A588/A588M High-Strength Low-Alloy Structural Steel, up to 50 ksi [345
MPa] Minimum Yield Point, with Atmospheric Corrosion
Resistance
A633/A633M Normalized High-Strength Low-Alloy Structural Steel Plates
A656/A656M Hot-Rolled Structural Steel, High-Strength Low-Alloy Plate
with Improved Formability
A690/A690M High-Strength Low-Alloy Nickel, Copper, Phosphorus Steel
H-Piles and Sheet Piling with Atmospheric Corrosion Resistance
for Use in Marine Environments
A709/A709M Structural Steel for Bridges
A710/A710M Precipitation-Strengthened Low-Carbon Nickel-Copper-
Chromium-Molybdenum-Columbium Alloy Structural Steel
Plates
A769/A769M Carbon and High-Strength Electric Resistance Forge-
Welded Steel Structural Shapes
A786/A786M Hot-Rolled Carbon, Low-Alloy, High-Strength Low-Alloy, and
Alloy Steel Floor Plates
A827/A827M Plates, Carbon Steel, for Forging and Similar Applications
A829/A829M Alloy Structural Steel Plates
A830/A830M Plates, Carbon Steel, Structural Quality, Furnished to
Chemical Composition Requirements
A857/A857M Steel Sheet Piling, Cold Formed, Light Gage
A871/A871M High-Strength Low-Alloy Structural Steel Plate With Atmospheric
Corrosion Resistance
A913/A913M High-Strength Low-Alloy Steel Shapes of Structural Quality,
Produced by Quenching and Self-Tempering Process
(QST)
A945/A945M High-Strength Low-Alloy Structural Steel Plate with Low
Carbon and Restricted Sulfur for Improved Weldability,
Formability, and Toughness
A950/A950M Fusion-Bonded Epoxy-Coated Structural Steel H-Piles and
Sheet Piling
A992/A992M Structural Steel Shapes
A1043/A1043M Structural Steel with Low Yield to Tensile Ratio for Use in
Buildings
A1066/A1066M High-Strength Low-Alloy Structural Steel Plate Produced by
Thermo-Mechanical Controlled Process (TMCP)
1.2 Annex A1 lists permitted variations in dimensions and
mass (Note 1) in SI units. The values listed are not exact
conversions of the values in Tables 1 to 31 inclusive but are,
instead, rounded or rationalized values. Conformance to Annex
A1 is mandatory when the “M” specification designation is
used.
NOTE 1—The term “weight” is used when inch-pound units are the
standard; however, under SI, the preferred term is “mass.”
1.3 Annex A2 lists the dimensions of some shape profiles.
1.4 Appendix X1 provides information on coil as a source
of structural products.
1.5 Appendix X2 provides information on the variability of
tensile properties in plates and structural shapes.
1.6 Appendix X3 provides information on weldability.
1.7 Appendix X4 provides information on cold bending of
plates, including suggested minimum inside radii for cold
bending.
1.8 This general requirements specification also covers a
group of supplementary requirements that are applicable to
several of the above product specifications as indicated therein.
Such requirements are provided for use where additional
testing or additional restrictions are required by the purchaser,
and apply only where specified individually in the purchase
order.
ASME BPVC.II.A-2019 SA-6/SA-6M
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1.9 In case of any conflict in requirements, the requirements
of the applicable product specification prevail over those of this
general requirements specification.
1.10 Additional requirements that are specified in the purchase
order and accepted by the supplier are permitted,
provided that such requirements do not negate any of the
requirements of this general requirements specification or the
applicable product specification.
1.11 For purposes of determining conformance with this
general requirements specification and the applicable product
specification, values are to be rounded to the nearest unit in the
right-hand place of figures used in expressing the limiting
values in accordance with the rounding method of Practice
E29.
1.12 The text of this general requirements specification
contains notes or footnotes, or both, that provide explanatory
material. Such notes and footnotes, excluding those in tables
and figures, do not contain any mandatory requirements.
1.13 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system is to
be used independently of the other, without combining values
in any way.
1.14 This general requirements specification and the applicable
product specification are expressed in both inch-pound
units and SI units; however, unless the order specifies the
applicable “M” specification designation (SI units), the structural
product is furnished to inch-pound units.
1.15 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appropriate
safety, health, and environmental practices and determine
the applicability of regulatory limitations prior to use.
1.16 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A131/A131M Specification for Structural Steel for Ships
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A673/A673M Specification for Sampling Procedure for Impact
Testing of Structural Steel
A700 Guide for Packaging, Marking, and Loading Methods
for Steel Products for Shipment
A751 Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products
A829/A829M Specification for Alloy Structural Steel Plates
A941 Terminology Relating to Steel, Stainless Steel, Related
Alloys, and Ferroalloys
E29 Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications
E112 Test Methods for Determining Average Grain Size
E208 Test Method for Conducting Drop-Weight Test to
Determine Nil-Ductility Transition Temperature of Ferritic
Steels
2.2 American Welding Society Standards:
A5.1/A5.1M Mild Steel Covered Arc-Welding Electrodes
A5.5/A5.5M Low-Alloy Steel Covered Arc-Welding Electrodes
A5.17/A5.17M Specification For Carbon Steel Electrodes
And Fluxes For Submerged Arc Welding
A5.18/A5.18M Specification For Carbon Steel Electrodes
And Rods For Gas Shielded Arc Welding
A5.20/A5.20M Carbon Steel Electrodes For Flux Cored Arc
Welding
A5.23/A5.23M Low Alloy Steel Electrodes And Fluxes For
Submerged Arc Welding
A5.28/A5.28M Specification For Low-Alloy Steel Electrodes
And Rods For Gas Shielded Arc Welding
A5.29/A5.29M Specification for Low-Alloy Steel Electrodes
for Flux Cored Arc Welding
D1.1/D1.1M Structural Welding Code Steel
2.3 U.S. Military Standards:
MIL-STD-129 Marking for Shipment and Storage
MIL-STD-163 Steel Mill Products Preparation for Shipment
and Storage
2.4 U.S. Federal Standard:
Fed. Std. No. 123 Marking for Shipments (Civil Agencies)
2.5 American Society of Mechanical Engineers Code:
ASME Boiler and Pressure Vessel Code, Section IX - Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 Plates (other than floor plates)—Flat, hot-rolled steel,
ordered to thickness or weight [mass] and typically width and
length, commonly classified as follows:
3.1.1.1 When Ordered to Thickness:
(1) Over 8 in. [200 mm] in width and 0.230 in. [6 mm] or
over in thickness.
(2) Over 48 in. [1200 mm] in width and 0.180 in. [4.5 mm]
or over in thickness.
3.1.1.2 When Ordered to Weight [Mass]:
(1) Over 8 in. [200 mm] in width and 9.392 lb/ft2 [47.10
kg /m2] or heavier.
(2) Over 48 in. [1200 mm] in width and 7.350 lb/ft2 [35.32
kg /m2] or heavier.
3.1.1.3 Discussion—Steel products are available in various
thickness, width, and length combinations depending upon
equipment and processing capabilities of various manufacturers
and processors. Historic limitations of a product based upon
dimensions (thickness, width, and length) do not take into
SA-6/SA-6M ASME BPVC.II.A-2019
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account current production and processing capabilities. To
qualify any product to a particular product specification requires
all appropriate and necessary tests be performed and that
the results meet the limits prescribed in that product specification.
If the necessary tests required by a product specification
cannot be conducted, the product cannot be qualified to that
specification. This general requirement standard contains permitted
variations for the commonly available sizes. Permitted
variations for other sizes are subject to agreement between the
customer and the manufacturer or processor, whichever is
applicable.
3.1.1.4 Slabs, sheet bars, and skelp, though frequently
falling in the foregoing size ranges, are not classed as plates.
3.1.1.5 Coils are excluded from qualification to the applicable
product specification until they are decoiled, leveled or
straightened, formed (if applicable), cut to length, and, if
required, properly tested by the processor in accordance with
ASTM specification requirements (see Sections 9 – 15, 18, and
19 and the applicable product specification).
3.1.2 Shapes (Flanged Sections):
3.1.2.1 structural-size shapes—rolled flanged sections having
at least one dimension of the cross section 3 in. [75 mm] or
greater.
3.1.2.2 bar-size shapes—rolled flanged sections having a
maximum dimension of the cross section less than 3 in. [75
mm].
3.1.2.3 “W” shapes—doubly-symmetric, wide-flange
shapes with inside flange surfaces that are substantially parallel.
3.1.2.4 “HP” shapes—are wide-flange shapes generally
used as bearing piles whose flanges and webs are of the same
nominal thickness and whose depth and width are essentially
the same.
3.1.2.5 “S” shapes—doubly-symmetric beam shapes with
inside flange surfaces that have a slope of approximately
162/3 %.
3.1.2.6 “M” shapes—doubly-symmetric shapes that cannot
be classified as “W,” “S,” or “HP” shapes.
3.1.2.7 “C” shapes—channels with inside flange surfaces
that have a slope of approximately 162/3 %.
3.1.2.8 “MC” shapes—channels that cannot be classified as
“C” shapes.
3.1.2.9 “L” shapes—shapes having equal-leg and unequalleg
angles.
3.1.3 sheet piling—rolled steel sections that are capable of
being interlocked, forming a continuous wall when individual
pieces are driven side by side.
3.1.4 bars—rounds, squares, and hexagons, of all sizes; flats
13/64 in. (0.203 in.) and over [over 5 mm] in specified thickness,
not over 6 in. [150 mm] in specified width; and flats 0.230 in.
and over [over 6 mm] in specified thickness, over 6 to 8 in.
[150 to 200 mm] inclusive, in specified width.
3.1.5 exclusive—when used in relation to ranges, as for
ranges of thickness in the tables of permissible variations in
dimensions, is intended to exclude only the greater value of the
range. Thus, a range from 60 to 72 in. [1500 to 1800 mm]
exclusive includes 60 in. [1500 mm], but does not include 72
in. [1800 mm].
3.1.6 rimmed steel—steel containing sufficient oxygen to
give a continuous evolution of carbon monoxide during
solidification, resulting in a case or rim of metal virtually free
of voids.
3.1.7 semi-killed steel—incompletely deoxidized steel containing
sufficient oxygen to form enough carbon monoxide
during solidification to offset solidification shrinkage.
3.1.8 capped steel—rimmed steel in which the rimming
action is limited by an early capping operation. Capping is
carried out mechanically by using a heavy metal cap on a
bottle-top mold or chemically by an addition of aluminum or
ferrosilicon to the top of the molten steel in an open-top mold.
3.1.9 killed steel—steel deoxidized, either by addition of
strong deoxidizing agents or by vacuum treatment, to reduce
the oxygen content to such a level that no reaction occurs
between carbon and oxygen during solidification.
3.1.10 mill edge—the normal edge produced by rolling
between horizontal finishing rolls. A mill edge does not
conform to any definite contour. Mill edge plates have two mill
edges and two trimmed edges.
3.1.11 universal mill edge—the normal edge produced by
rolling between horizontal and vertical finishing rolls. Universal
mill plates, sometimes designated UM Plates, have two
universal mill edges and two trimmed edges.
3.1.12 sheared edge—the normal edge produced by shearing.
Sheared edge plates are trimmed on all edges.
3.1.13 gas cut edge—the edge produced by gas flame
cutting.
3.1.14 special cut edge—usually the edge produced by gas
flame cutting involving special practices such as pre-heating or
post-heating, or both, in order to minimize stresses, avoid
thermal cracking and reduce the hardness of the gas cut edge.
In special instances, special cut edge is used to designate an
edge produced by machining.
3.1.15 sketch—when used to describe a form of plate,
denotes a plate other than rectangular, circular, or semicircular.
3.1.16 normalizing—a heat treating process in which a steel
plate is reheated to a uniform temperature above the upper
critical temperature and then cooled in air to below the
transformation range.
3.1.17 plate-as-rolled—when used in relation to the location
and number of tests, the term refers to the unit plate rolled from
a slab or directly from an ingot. It does not refer to the
condition of the plate.
3.1.18 fine grain practice—a steelmaking practice that is
intended to produce a killed steel that is capable of meeting the
requirements for fine austenitic grain size.
3.1.18.1 Discussion—It normally involves the addition of
one or more austenitic grain refining elements in amounts that
have been established by the steel producer as being sufficient.
Austenitic grain refining elements include, but are not limited
to, aluminum, columbium (niobium), titanium, and vanadium.
3.1.19 structural product—a hot-rolled steel plate, shape,
sheet piling, or bar.
ASME BPVC.II.A-2019 SA-6/SA-6M
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3.1.20 coil—hot-rolled steel in coiled form that is intended
to be processed into a finished structural product.
3.1.21 manufacturer—the organization that directly controls
the conversion of steel ingots, slabs, blooms, or billets, by
hot-rolling, into an as-rolled structural product or into coil; and
for structural products produced from as-rolled structural
products, the organization that directly controls, or is responsible
for, the operations involved in finishing the structural
product.
3.1.21.1 Discussion—Such finishing operations include leveling
or straightening, hot forming or cold forming (if
applicable), welding (if applicable), cutting to length, testing,
inspection, conditioning, heat treatment (if applicable),
packaging, marking, loading for shipment, and certification.
3.1.22 processor—the organization that directly controls, or
is responsible for, the operations involved in the processing of
coil into a finished structural product. Such processing operations
include decoiling, leveling or straightening, hot-forming
or cold-forming (if applicable), welding (if applicable), cutting
to length, testing, inspection, conditioning, heat treatment (if
applicable), packaging, marking, loading for shipment, and
certification.
3.1.22.1 Discussion—The processing operations need not be
done by the organization that did the hot rolling of the coil. If
only one organization is involved in the hot rolling and
processing operations, that organization is termed the manufacturer
for the hot rolling operation and the processor for the
processing operations. If more than one organization is involved
in the hot rolling and processing operations, the
organization that did the hot rolling is termed the manufacturer
and an organization that does one or more processing operations
is termed a processor.
3.2 Refer to Terminology A941 for additional definitions of
terms used in this standard. - Ordering Information
4.1 Information items to be considered, if appropriate, for
inclusion in purchase orders are as follows:
4.1.1 ASTM product specification designation (see 1.1) and
year-date;
4.1.2 Name of structural product (plate, shape, bar, or sheet
piling);
4.1.3 Shape designation, or size and thickness or diameter;
4.1.4 Grade, class, and type designation, if applicable;
4.1.5 Condition (see Section 6), if other than as-rolled;
4.1.6 Quantity (weight [mass] or number of pieces);
4.1.7 Length;
4.1.8 Exclusion of either structural product produced from
coil or structural product produced from an as-rolled structural
product (see 5.4 and Appendix X1), if applicable;
4.1.9 Heat treatment requirements (see 6.2 and 6.3), if any;
4.1.10 Testing for fine austenitic grain size (see 8.3.2);
4.1.11 Mechanical property test report requirements (see
Section 14), if any;
4.1.12 Special packaging, marking, and loading for shipment
requirements (see Section 19), if any;
4.1.13 Supplementary requirements, if any, including any
additional requirements called for in the supplementary requirements;
4.1.14 End use, if there are any end-use-specific requirements
(see 18.1, 11.3.4, Table 22 or Table A1.22, and Table 24
or Table A1.24);
4.1.15 Special requirements (see 1.10), if any; and
4.1.16 Repair welding requirements (see 9.5), if any. - Materials and Manufacture
5.1 The steel shall be made in a basic-oxygen or electric-arc
furnace, possibly followed by additional refining in a ladle
metallurgy furnace (LMF) or secondary melting by vacuumarc
remelting (VAR) or electroslag remelting (ESR).
5.2 The steel shall be killed.
5.3 The steel shall be strand cast or cast in stationary molds.
5.3.1 Strand Cast:
5.3.1.1 When heats of the same nominal chemical composition
are consecutively strand cast at one time, the heat
number assigned to the cast product need not be changed until
all of the steel in the cast product is from the following heat.
5.3.1.2 When two consecutively strand cast heats have
different nominal chemical composition ranges, the manufacturer
shall remove the transition material by an established
procedure that positively separates the grades.
5.4 Structural products shall be produced from an as-rolled
structural product or from coil.
5.5 Where part of a heat is rolled into an as-rolled structural
product and the balance of the heat is rolled into coil, each part
shall be tested separately.
5.6 Structural products produced from coil shall not contain
splice welds, unless previously approved by the purchaser. - Heat Treatment
6.1 Where the structural product is required to be heat
treated, such heat treatment shall be performed by the
manufacturer, the processor, or the fabricator, unless otherwise
specified in the applicable product specification.
NOTE 2—When no heat treatment is required, the manufacturer or
processor has the option of heat treating the structural product by
normalizing, stress relieving, or normalizing then stress relieving to meet
the applicable product specification.
6.2 Where the heat treatment is to be performed by other
than the manufacturer, the order shall so state.
6.2.1 Where the heat treatment is to be performed by other
than the manufacturer, the structural products shall be accepted
on the basis of tests made on test specimens taken from full
thickness test coupons heat treated in accordance with the
requirements specified in the applicable product specification
or in the purchase order. If the heat-treatment temperatures are
not specified, the manufacturer or processor shall heat treat the
test coupons under conditions the manufacturer or processor
considers appropriate, provided that the purchaser is informed
of the procedure followed in heat treating the test coupons.
6.3 Where the heat treatment is to be performed by the
manufacturer or the processor, the structural product shall be
SA-6/SA-6M ASME BPVC.II.A-2019
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heat treated as specified in the applicable product specification,
or as specified in the purchase order, provided that the heat
treatment specified by the purchaser is not in conflict with the
requirements of the applicable product specification.
6.4 Where normalizing is to be performed by the fabricator,
the structural product shall be either normalized or heated
uniformly for hot forming, provided that the temperature to
which the structural product is heated for hot forming does not
significantly exceed the normalizing temperature.
6.5 The use of cooling rates that are faster than those
obtained by cooling in air to improve the toughness shall be
subject to approval by the purchaser, and structural products so
treated shall be tempered subsequently in the range from 1100
to 1300°F [595 to 705°C]. - Chemical Analysis
7.1 Heat Analysis:
7.1.1 Sampling for chemical analysis and methods of analysis
shall be in accordance with Test Methods, Practices, and
Terminology A751.
7.1.2 For each heat, the heat analysis shall include determination
of the content of carbon, manganese, phosphorus, sulfur,
silicon, nickel, chromium, molybdenum, copper, vanadium,
columbium (niobium); any other element that is specified or
restricted by the applicable product specification for the
applicable grade, class, and type; and any austenitic grain
refining element whose content is to be used in place of
austenitic grain size testing of the heat (see 8.3.2). Boron shall
be reported if intentionally added.
NOTE 3—For steels that do not have intentional boron additions for
hardenability, the boron content will not normally exceed 0.0008 %.
7.1.3 Except as allowed by 7.1.4 for primary heats, heat
analyses shall conform to the heat analysis requirements of the
applicable product specification for the applicable grade, class,
and type.
7.1.4 Where vacuum-arc remelting or electroslag remelting
is used, a remelted heat is defined as all ingots remelted from
a single primary heat. If the heat analysis of the primary heat
conforms to the heat analysis requirements of the applicable
product specification for the applicable grade, class, and type,
the heat analysis for the remelted heat shall be determined from
one test sample taken from one remelted ingot, or the product
of one remelted ingot, from the primary heat. If the heat
analysis of the primary heat does not conform to the heat
analysis requirements of the applicable product specification
for the applicable grade, type, and class, the heat analysis for
the remelted heat shall be determined from one test sample
taken from each remelted ingot, or the product of each
remelted ingot, from the primary heat.
7.2 Product Analysis—For each heat, the purchaser shall
have the option of analyzing representative samples taken from
the finished structural product. Sampling for chemical analysis
and methods of analysis shall be in accordance with Test
Methods, Practices, and Terminology A751. The product
analyses so determined shall conform to the heat analysis
requirements of the applicable product specification for the
applicable grade, class, and type, subject to the permitted
variations in product analysis given in Table A. If a range is
specified, the determinations of any element in a heat shall not
vary both above and below the specified range. Rimmed or
capped steel is characterized by a lack of homogeneity in its
composition, especially for the elements carbon, phosphorus,
and sulfur. Therefore, the limitations for these elements shall
not be applicable unless misapplication is clearly indicated.
7.3 Referee Analysis—For referee purposes, Test Methods,
Practices, and Terminology A751 shall be used.
7.4 Grade Substitution—Alloy steel grades that meet the
chemical requirements of Table 1 of Specification A829/
A829M shall not be substituted for carbon steel grades. - Metallurgical Structure
8.1 Where austenitic grain size testing is required, such
testing shall be in accordance with Test Methods E112 and at
least 70 % of the grains in the area examined shall meet the
specified grain size requirement.
8.1.1 Discussion—Austenitic Grain Size—All requirements
for austenitic grain size control in Section 8, Metallurgical
Structure, refer to a size of austenite grains that form when and
if the structural product is reheated to a temperature at or above
the transformation temperature, Ac3, after the product has
experienced the complete rolling operation and has cooled to
ambient temperature. The requirements for austenitic grain size
control in Section 8, including the results of the referenced
testing methods, do not measure or control the prior austenitic
grain size or the ferritic grain size of the structural product in
the as-rolled condition.
8.2 Coarse Austenitic Grain Size—Where coarse austenitic
grain size is specified, one austenitic grain size test per heat
shall be made and the austenitic grain size number so determined
shall be in the range of 1 to 5 inclusive.
8.3 Fine Austenitic Grain Size:
8.3.1 Where fine austenitic grain size is specified, except as
allowed in 8.3.2, one austenitic grain size test per heat shall be
made and the austenitic grain size number so determined shall
be 5 or higher.
NOTE 4—Such austenitic grain size numbers may be achieved with
lower contents of austenitic grain refining elements than 8.3.2 requires for
austenitic grain size testing to be waived.
8.3.2 Unless testing for fine austenitic grain size is specified
in the purchase order, an austenitic grain size test need not be
made for any heat that has, by heat analysis, one or more of the
following:
8.3.2.1 A total aluminum content of 0.020 % or more.
8.3.2.2 An acid soluble aluminum content of 0.015 % or
more.
8.3.2.3 A content for an austenitic grain refining element
that exceeds the minimum value agreed to by the purchaser as
being sufficient for austenitic grain size testing to be waived, or
ASME BPVC.II.A-2019 SA-6/SA-6M
7
TABLE A Permitted Variations in Product Analysis
NOTE 1—Where “…” appears in this table, there is no requirement.
Element
Upper Limit, or
Maximum Specified
Value, %
Permitted
Variations, %
Under
Minimum
Limit
Over
Maximum
Limit
Carbon to 0.15 incl 0.02 0.03
over 0.15 to 0.40 incl 0.03 0.04
over 0.40 to 0.75 incl 0.04 0.05
over 0.75 0.04 0.06
ManganeseA to 0.60 incl 0.05 0.06
over 0.60 to 0.90 incl 0.06 0.08
over 0.90 to 1.20 incl 0.08 0.10
over 1.20 to 1.35 incl 0.09 0.11
over 1.35 to 1.65 incl 0.09 0.12
over 1.65 to 1.95 incl 0.11 0.14
over 1.95 0.12 0.16
Phosphorus to 0.04 incl
over 0.04 to 0.15 incl
…
…
0.010
B
Sulfur to 0.06 incl
over 0.06
…
B
0.010
B
Silicon to 0.30 incl
over 0.30 to 0.40 incl
over 0.40 to 2.20 incl
0.02
0.05
0.06
0.03
0.05
0.06
Nickel to 1.00 incl 0.03 0.03
over 1.00 to 2.00 incl 0.05 0.05
over 2.00 to 3.75 incl 0.07 0.07
over 3.75 to 5.30 incl 0.08 0.08
over 5.30 0.10 0.10
Chromium to 0.90 incl
over 0.90 to 2.00 incl
over 2.00 to 10.00 incl
over 10.00 to 15.00 incl
0.04
0.06
0.10
0.15
0.04
0.06
0.10
0.15
Molybdenum to 0.20 incl
over 0.20 to 0.40 incl
over 0.40 to 1.15 incl
0.01
0.03
0.04
0.01
0.03
0.04
Copper 0.20 minimum only
to 1.00 incl
over 1.00 to 2.00 incl
0.02
0.03
0.05
…
0.03
0.05
Titanium to 0.15 incl 0.01C 0.01
Vanadium to 0.10 incl 0.01C 0.01
over 0.10 to 0.25 incl 0.02 0.02
over 0.25 0.02 0.03
minimum only specified 0.01 …
Boron any B B
Columbium
(Niobium)D
to 0.10 incl 0.01C 0.01
Zirconium to 0.15 incl 0.03 0.03
Nitrogen to 0.030 incl 0.005 0.005
A Permitted variations in manganese content for bars and bar size shapes shall be:
to 0.90 incl ±0.03; over 0.90 to 2.20 incl ±0.06.
B Product analysis not applicable.
C 0.005, if the minimum of the range is 0.01 %.
D Columbium and niobium are interchangeable names for the same element.
Index to Tables of Permitted Variations
Dimension
Table
Inch-Pound
Units
SI Units
Camber
Plates, Carbon Steel; Sheared and Gas-Cut 12 A1.12
Plates, Carbon Steel; Universal Mill 11 A1.11
Plates, Other than Carbon Steel; Sheared, 11 A1.11
Gas-Cut and Universal Mill
Shapes, Rolled; S, M, C, MC, and L 21 A1.21
Shapes, Rolled; W and HP 24 A1.24
Shapes, Split; L and T 25 A1.25
Cross Section of Shapes and Bars
Flats 26 A1.26
Hexagons 28 A1.28
Rounds and Squares 27 A1.27
Shapes, Rolled; L, Bulb Angles, and Z 17 A1.17
Shapes, Rolled; W, HP, S, M, C, and MC 16 A1.16
Shapes, Rolled; T 18 A1.18
Shapes, Split; L and T 25 A1.25
Diameter
Plates, Sheared 6 A1.6
Plates, Other than Alloy Steel, Gas-Cut 7 A1.7
Plates, Alloy Steel, Gas-Cut 10 A1.10
Rounds 27 A1.27
End Out-of-Square
Shapes, Other than W 20 A1.20
Shapes, W 22 A1.22
Shapes, Milled, Other than W 23 A1.23
Flatness
Plates, Carbon Steel 13 A1.13
Plates, Other than Carbon Steel 14 A1.14
Plates, Restrictive—Carbon Steel S27.1 S27.2
Plates, Restrictive—Other than Carbon Steel S27.3 S27.4
Length
Bars 30 A1.30
Bars, Recut 31 A1.31
Plates, Sheared and Universal Mill 3 A1.3
Plates, Other than Alloy Steel, Gas-Cut 9 A1.9
Plates, Alloy Steel, Gas-Cut 8 A1.8
Plates, Mill Edge 4 A1.4
Shapes, Rolled; Other than W 19 A1.19
Shapes, Rolled; W and HP 22 A1.22
Shapes, Split; L and T 25 A1.25
Shapes, Milled 23 A1.23
Straightness
Bars
Shapes, Other than W
29
21
A1.29
A1.21
Sweep
Shapes, W and HP 24 A1.24
Thickness
Flats
Plates, Ordered to Thickness
26
1
A1.26
A1.1
Waviness
Plates 15 A1.15
Weight [Mass]
Plates, Ordered to Weight [Mass] 2 A1.2
Width
Flats 26 A1.26
Plates, Sheared 3 A1.3
Plates, Universal Mill 5 A1.5
Plates, Other than Alloy Steel, Gas-Cut 9 A1.9
Plates, Alloy Steel, Gas-Cut 8 A1.8
Plates, Mill Edge 4 A1.4
8.3.2.4 Contents for the combination of two or more austenitic
grain refining elements that exceed the applicable minimum
values agreed to by the purchaser as being sufficient for
austenitic grain size testing to be waived. - Quality
9.1 General—Structural products shall be free of injurious
defects and shall have a workmanlike finish.
SA-6/SA-6M ASME BPVC.II.A-2019
8
NOTE 5—Unless otherwise specified, structural products are normally
furnished in the as-rolled condition and are subjected to visual inspection
by the manufacturer or processor. Non-injurious surface or internal
imperfections, or both, may be present in the structural product as
delivered and the structural product may require conditioning by the
purchaser to improve its appearance or in preparation for welding, coating,
or other further operations.
More restrictive requirements may be specified by invoking supplementary
requirements or by agreement between the purchaser and the supplier.
Structural products that exhibit injurious defects during subsequent
fabrication are deemed not to comply with the applicable product
specification. (See 17.2.) Fabricators should be aware that cracks may
initiate upon bending a sheared or burned edge during the fabrication
process; this is not considered to be a fault of the steel but is rather a
function of the induced cold-work or the heat-affected zone.
The conditioning requirements in 9.2, 9.3, and 9.4 limit the conditioning
allowed to be performed by the manufacturer or processor. Conditioning
of imperfections beyond the limits of 9.2, 9.3, and 9.4 may be
performed by parties other than the manufacturer or processor at the
discretion of the purchaser.
9.2 Plate Conditioning:
9.2.1 The grinding of plates by the manufacturer or processor
to remove imperfections on the top or bottom surface shall
be subject to the limitations that the area ground is well faired
without abrupt changes in contour and the grinding does not
reduce the thickness of the plate by (1) more than 7 % under
the nominal thickness for plates ordered to weight per square
foot or mass per square metre, but in no case more than 1/8 in.
[3 mm]; or (2) below the permissible minimum thickness for
plates ordered to thickness in inches or millimetres.
9.2.2 The deposition of weld metal (see 9.5) following the
removal of imperfections on the top or bottom surface of plates
by chipping, grinding, or arc-air gouging shall be subject to the
following limiting conditions:
9.2.2.1 The chipped, ground, or gouged area shall not
exceed 2 % of the area of the surface being conditioned.
9.2.2.2 After removal of any imperfections preparatory to
welding, the thickness of the plate at any location shall not be
reduced by more than 30 % of the nominal thickness of the
plate. (Specification A131/A131M restricts the reduction in
thickness to 20 % maximum.)
9.2.3 The deposition of weld metal (see 9.5) following the
removal of injurious imperfections on the edges of plates by
grinding, chipping, or arc-air gouging by the manufacturer or
processor shall be subject to the limitation that, prior to
welding, the depth of the depression, measured from the plate
edge inward, is not more than the thickness of the plate or 1 in.
[25 mm], whichever is the lesser.
9.3 Structural Size Shapes, Bar Size Shapes, and Sheet
Piling Conditioning:
9.3.1 The grinding, or chipping and grinding, of structural
size shapes, bar size shapes, and sheet piling by the manufacturer
or processor to remove imperfections shall be subject to
the limitations that the area ground is well faired without
abrupt changes in contour and the depression does not extend
below the rolled surface by more than (1) 1/32 in. [1 mm], for
material less than 3/8 in. [10 mm] in thickness; (2) 1/16 in. [2
mm], for material 3/8 to 2 in. [10 to 50 mm] inclusive in
thickness; or (3) 1/8 in. [3 mm], for material over 2 in. [50 mm]
in thickness.
9.3.2 The deposition of weld metal (see 9.5) following
removal of imperfections that are greater in depth than the
limits listed in 9.3.1 shall be subject to the following limiting
conditions:
9.3.2.1 The total area of the chipped or ground surface of
any piece prior to welding shall not exceed 2 % of the total
surface area of that piece.
9.3.2.2 The reduction of thickness of the material resulting
from removal of imperfections prior to welding shall not
exceed 30 % of the nominal thickness at the location of the
imperfection, nor shall the depth of depression prior to welding
exceed 11/4 in. [32 mm] in any case except as noted in 9.3.2.3.
9.3.2.3 The deposition of weld metal (see 9.5) following
grinding, chipping, or arc-air gouging of the toes of angles,
beams, channels, and zees and the stems and toes of tees shall
be subject to the limitation that, prior to welding, the depth of
the depression, measured from the toe inward, is not more than
the thickness of the material at the base of the depression or 1/2
in. [12.5 mm], whichever is the lesser.
9.3.2.4 The deposition of weld metal (see 9.5) and grinding
to correct or build up the interlock of any sheet piling section
at any location shall be subject to the limitation that the total
surface area of the weld not exceed 2 % of the total surface
area of the piece.
9.4 Bar Conditioning:
9.4.1 The conditioning of bars by the manufacturer or
processor to remove imperfections by grinding, chipping, or
some other means shall be subject to the limitations that the
conditioned area is well faired and the affected sectional area is
not reduced by more than the applicable permitted variations
(see Section 12).
9.4.2 The deposition of weld metal (see 9.5) following
chipping or grinding to remove imperfections that are greater
in depth than the limits listed in 9.4.1 shall be subject to the
following conditions:
9.4.2.1 The total area of the chipped or ground surface of
any piece, prior to welding, shall not exceed 2 % of the total
surface area of the piece.
9.4.2.2 The reduction of sectional dimension of a round,
square, or hexagon bar, or the reduction in thickness of a flat
bar, resulting from removal of an imperfection, prior to
welding, shall not exceed 5 % of the nominal dimension or
thickness at the location of the imperfection.
9.4.2.3 For the edges of flat bars, the depth of the conditioning
depression prior to welding shall be measured from the
edge inward and shall be limited to a maximum depth equal to
the thickness of the flat bar or 1/2 in. [12.5 mm], whichever is
less.
9.5 Repair by Welding:
9.5.1 General Requirements:
9.5.1.1 Repair by welding shall be in accordance with a
welding procedure specification (WPS) using shielded metal
arc welding (SMAW), gas metal arc welding (GMAW), flux
cored arc welding (FCAW), or submerged arc welding (SAW)
processes. Shielding gases used shall be of welding quality.
9.5.1.2 Electrodes and electrode-flux combinations shall be
in accordance with the requirements of AWS Specifications
A5.1/A5.1M, A5.5/A5.5M, A5.17/A5.17M, A5.18/A5.18M,
ASME BPVC.II.A-2019 SA-6/SA-6M
9
A5.20/A5.20M, A5.23/A5.23M, A5.28/A5.28M, or A5.29/
A5.29M, whichever is applicable. For SMAW, low hydrogen
electrodes shall be used.
9.5.1.3 Electrodes and electrode-flux combinations shall be
selected so that the tensile strength of the deposited weld metal
(after any required heat treatment) is consistent with the tensile
strength specified for the base metal being repaired.
9.5.1.4 Welding electrodes and flux materials shall be dry
and protected from moisture during storage and use.
9.5.1.5 Prior to repair welding, the surface to be welded
shall be inspected to verify that the imperfections intended to
be removed have been removed completely. Surfaces to be
welded and surfaces adjacent to the weld shall be dry and free
of scale, slag, rust, moisture, grease, and other foreign material
that would prevent proper welding.
9.5.1.6 Welders and welding operators shall be qualified in
accordance with the requirements of AWS D1.1/D1.1M or
ASME Boiler and Pressure Vessel Code, Section IX, except
that any complete joint penetration groove weld qualification
also qualifies the welder or welding operator to do repair
welding.
9.5.1.7 Repair welding of structural products shall be in
accordance with a welding procedure specification (WPS) that
is in accordance with the requirements of AWS D1.1/D1.1M or
ASME Boiler and Pressure Vessel Code, Section IX, with the
following exceptions or clarifications:
(1) The WPS shall be qualified by testing a complete joint
penetration groove weld or a surface groove weld.
(2) The geometry of the surface groove weld need not be
described in other than a general way.
(3) An AWS D1.1/D1.1M prequalified complete joint
penetration groove weld WPS is acceptable.
(4) Any material not listed in the prequalified base
metal-filler metal combinations of AWS D1.1/D1.1M also is
considered to be prequalified if its chemical composition and
mechanical properties are comparable to those for one of the
prequalified base metals listed in AWS D1.1/D1.1M.
(5) Any material not listed in ASME Boiler and Pressure
Vessel Code, Section IX, also is considered to be a material
with an S-number in Section IX if its chemical composition
and its mechanical properties are comparable to those for one
of the materials listed in Section IX with an S-number.
9.5.1.8 When so specified in the purchase order, the WPS
shall include qualification by Charpy V-notch testing, with the
test locations, test conditions, and the acceptance criteria
meeting the requirements specified for repair welding in the
purchase order.
9.5.1.9 When so specified in the purchase order, the welding
procedure specification shall be subject to approval by the
purchaser prior to repair welding.
9.5.2 Structural Products with a Specified Minimum Tensile
Strength of 100 ksi [690 MPa] or Higher—Repair welding of
structural products with a specified minimum tensile strength
of 100 ksi [690 MPa] or higher shall be subject to the following
additional requirements:
9.5.2.1 When so specified in the purchase order, prior
approval for repair by welding shall be obtained from the
purchaser.
9.5.2.2 The surface to be welded shall be inspected using a
magnetic particle method or a liquid penetrant method to verify
that the imperfections intended to be removed have been
completely removed. When magnetic particle inspection is
employed, the surface shall be inspected both parallel and
perpendicular to the length of the area to be repaired.
9.5.2.3 When weld repairs are to be post-weld heat-treated,
special care shall be exercised in the selection of electrodes to
avoid those compositions that embrittle as a result of such heat
treatment.
9.5.2.4 Repairs on structural products that are subsequently
heat-treated at the mill shall be inspected after heat treatment;
repairs on structural products that are not subsequently heattreated
at the mill shall be inspected no sooner than 48 h after
welding. Such inspection shall use a magnetic particle method
or a liquid penetrant method; where magnetic particle inspection
is involved, such inspection shall be both parallel to and
perpendicular to the length of the repair.
9.5.2.5 The location of the weld repairs shall be marked on
the finished piece.
9.5.3 Repair Quality—The welds and adjacent heat-affected
zone shall be sound and free of cracks, the weld metal being
thoroughly fused to all surfaces and edges without undercutting
or overlap. Any visible cracks, porosity, lack of fusion, or
undercut in any layer shall be removed prior to deposition of
the succeeding layer.Weld metal shall project at least 1/16 in. (2
mm) above the rolled surface after welding, and the projecting
metal shall be removed by chipping or grinding, or both, to
make it flush with the rolled surface, and to produce a
workmanlike finish.
9.5.4 Inspection of Repair—The manufacturer or processor
shall maintain an inspection program to inspect the work to see
that:
9.5.4.1 Imperfections have been completely removed.
9.5.4.2 The limitations specified above have not been exceeded.
9.5.4.3 Established welding procedures have been followed,
and
9.5.4.4 Any weld deposit is of acceptable quality as defined
above. - Test Methods
10.1 All tests shall be conducted in accordance with Test
Methods and Definitions A370.
10.2 Yield strength shall be determined either by the 0.2 %
offset method or by the 0.5 % extension under load method,
unless otherwise stated in the material specification.
10.3 Rounding Procedures—For purposes of determining
conformance with the specification, a calculated value shall be
rounded to the nearest 1 ksi [5 MPa] tensile and yield strength,
and to the nearest unit in the right-hand place of figures used in
expressing the limiting value for other values in accordance
with the rounding method given in Practice E29.
10.4 For full-section test specimens of angles, the crosssectional
area used for calculating the yield and tensile
strengths shall be a theoretical area calculated on the basis of
the weight of the test specimen (see 12.1).
SA-6/SA-6M ASME BPVC.II.A-2019
10 - Tension Tests
11.1 Condition—Test specimens for non-heat-treated structural
products shall be taken from test coupons that are
representative of the structural products in their delivered
condition. Test specimens for heat-treated structural products
shall be taken from test coupons that are representative of the
structural products in their delivered condition, or from separate
pieces of full thickness or full section from the same heat
similarly heat treated.
11.1.1 Where the plate is heat treated with a cooling rate
faster than still-air cooling from the austenitizing temperature,
one of the following shall apply in addition to other requirements
specified herein:
11.1.1.1 The gage length of the tension test specimen shall
be taken at least 1T from any as-heat treated edge where T is
the thickness of the plate and shall be at least 1/2 in. [12.5 mm]
from flame cut or heat-affected-zone surfaces.
11.1.1.2 A steel thermal buffer pad, 1 T by 1T by at least 3T,
shall be joined to the plate edge by a partial penetration weld
completely sealing the buffered edge prior to heat treatment.
11.1.1.3 Thermal insulation or other thermal barriers shall
be used during the heat treatment adjacent to the plate edge
where specimens are to be removed. It shall be demonstrated
that the cooling rate of the tension test specimen is no faster
than, and not substantially slower than, that attained by the
method described in 11.1.1.2.
11.1.1.4 When test coupons cut from the plate but heat
treated separately are used, the coupon dimensions shall be not
less than 3T by 3T by T and each tension specimen cut from it
shall meet the requirements of 11.1.1.1.
11.1.1.5 The heat treatment of test specimens separately in
the device shall be subject to the limitations that (1) cooling
rate data for the plate are available; (2) cooling rate control
devices for the test specimens are available; and, (3) the
method has received prior approval by the purchaser.
11.2 Orientation—For plates wider than 24 in. [600 mm],
test specimens shall be taken such that the longitudinal axis of
the test specimen is transverse to the final direction of rolling
of the plate. Test specimens for all other structural products
shall be taken such that the longitudinal axis of the test
specimen is parallel to the final direction of rolling.
11.3 Location:
11.3.1 Plates—Test specimens shall be taken from a corner
of the plate.
11.3.2 W and HP Shapes with Flanges 6 in. [150 mm] or
Wider—Test specimens shall be selected from a point in the
flange 2/3 of the way from the flange centerline to the flange toe.
11.3.3 Shapes Other Than Those in 11.3.2—Test specimens
shall be selected from the webs of beams, channels, and zees;
from the stems of rolled tees; and from the legs of angles and
bulb angles, except where full-section test specimens for
angles are used and the elongation acceptance criteria are
increased accordingly. (See 11.6.2.)
11.3.4 Bars:
11.3.4.1 Test specimens for bars to be used for pins and
rollers shall be taken so that the axis is: midway between the
center and the surface for pins and rollers less than 3 in. [75
mm] in diameter; 1 in. [25 mm] from the surface for pins and
rollers 3 in. [75 mm] and over in diameter; or as specified in
Annex A1 of Test Methods and Definitions A370 if the
applicable foregoing requirement is not practicable.
11.3.4.2 Test specimens for bars other than those to be used
for pins and rollers shall be taken as specified in Annex A1 of
Test Methods and Definitions A370.
11.4 Test Frequency:
11.4.1 Structural Products Produced from an As-Rolled
Structural Product—The minimum number of pieces or platesas-
rolled to be tested for each heat and strength gradation,
where applicable, shall be as follows, except that it shall be
permissible for any individual test to represent multiple
strength gradations:
11.4.1.1 As given in Table B, or
11.4.1.2 One taken from the minimum thickness in the heat
and one taken from the maximum thickness in the heat, where
thickness means the specified thickness, diameter, or comparable
dimension, whichever is appropriate for the applicable
structural product rolled.
11.4.2 Structural Products Produced from Coil and Furnished
without Heat Treatment or with Stress Relieving Only:
11.4.2.1 Except as allowed by 11.4.4, the minimum number
of coils to be tested for each heat and strength gradation, where
applicable, shall be as given in Table C, except that it shall be
permissible for any individual coil to represent multiple
strength gradations.
11.4.2.2 Except as required by 11.4.2.3, two tension test
specimens shall be taken from each coil tested, with the first
being taken immediately prior to the first structural product to
be qualified, and the second being taken from the approximate
center lap.
11.4.2.3 If, during decoiling, the amount of material decoiled
is less than that required to reach the approximate center
lap, the second test for the qualification of the decoiled portion
of such a coil shall be taken from a location adjacent to the end
of the innermost portion decoiled. For qualification of successive
portions from such a coil, an additional test shall be taken
adjacent to the innermost portion decoiled, until a test is
obtained from the approximate center lap.
11.4.3 Structural Products Produced from Coil and Furnished
Heat Treated by other than Stress Relieving—The
minimum number of pieces to be tested for each heat and
strength gradation, where applicable, shall be as follows,
except that it shall be permissible for any individual test to
represent multiple strength gradations:
11.4.3.1 As given in Table B, or
11.4.3.2 One taken from the minimum thickness in the heat
and one taken from the maximum thickness in the heat, where
thickness means the specified thickness, diameter, or comparable
dimension, whichever is appropriate for the applicable
structural product rolled.
11.4.4 Structural Products Produced from Coil and Qualified
Using Test Specimens Heat Treated by Other than Stress
Relieving—The minimum number of pieces to be tested for
each heat and strength gradation, where applicable, shall be as
follows, except that it shall be permissible for any individual
test to represent multiple strength gradations:
ASME BPVC.II.A-2019 SA-6/SA-6M
11
TABLE B Minimum Number of Tension Tests Required
ThicknessA Range
Rolled for the Heat
ThicknessA Difference
Between Pieces or
Plates-as-rolled in the
ThicknessA Range
Minimum Number of Tension
Tests Required
Under 3/8 in. [10 mm] 1/16 in. [2 mm] or less TwoB tests per heat, taken from different pieces or plates-as-rolled having
any thicknessA in the thicknessA range
More than 1/16 in. [2 mm] TwoB tests per heat, one taken from the minimum thicknessA in the
thicknessA range and one taken from the maximum thicknessA in the
thicknessA range
3/8 to 2 in. [10 to 50 mm], incl Less than 3/8 in. [10 mm] TwoB tests per heat, taken from different pieces or plates-as-rolled having
any thicknessA in the thicknessA range
3/8 in. [10 mm] or more TwoB tests per heat, one taken from the minimum thicknessA in the
thicknessA range and one taken from the maximum thicknessA in the
thicknessA range
Over 2 in. [50 mm] Less than 1 in. [25 mm] TwoB tests per heat, taken from different pieces or plates-as-rolled having
any thicknessA in the thicknessA range
1 in. [25 mm] or more TwoB tests per heat, one taken from the minimum thicknessA in the
thicknessA range and one taken from the maximum thicknessA in the
thicknessA range
A Thickness means the specified thickness, diameter, or comparable dimension, whichever is appropriate for the specific structural product rolled.
B One test, if only one piece or plate-as-rolled is to be qualified.
TABLE C Minimum Number of Coils Required to be Tension Tested
NOTE 1—See 11.4.2.2 and 11.4.2.3 for the number of tests to be taken per coil.
ThicknessA Difference Between Coils in the Heat Minimum Number of Coils Required to be Tension Tested
Less than 1/16 in. [2 mm] TwoB coils per heat, at any thicknessA in the heat
1/16 in. [2 mm] or more TwoB coils per heat, one at the minimum thicknessA in the heat and one at the maximum thicknessA in
the heat
A Thickness means the specified thickness, diameter, or comparable dimension, whichever is appropriate for the specific structural product rolled.
B One coil, if the product of only one coil is to be qualified.
11.4.4.1 As given in Table B, or
11.4.4.2 One taken from the minimum thickness in the heat,
where thickness means the specified thickness, diameter, or
comparable dimension, whichever is appropriate for the applicable
structural product rolled.
11.5 Preparation:
11.5.1 Plates:
11.5.1.1 Tension test specimens for plates 3/4 in. [20 mm]
and under in thickness shall be the full thickness of the plates.
The test specimens shall conform to the requirements shown in
Fig. 3 of Test Methods and Definitions A370 for either the
11/2-in. [40-mm] wide test specimen or the 1/2-in. [12.5-mm]
wide test specimen.
11.5.1.2 For plates up to 4 in. [100 mm] inclusive, in
thickness, the use of 11/2-in. [40-mm] wide test specimens, full
thickness of the plate and conforming to the requirements
shown in Fig. 3 of Test Methods and Definitions A370, shall be
subject to the limitation that adequate testing machine capacity
is available.
11.5.1.3 For plates over 3/4 in. [20 mm] in thickness, except
as permitted in 11.5.1.2, tension test specimens shall conform
to the requirements shown in Fig. 4 of Test Methods and
Definitions A370 for the 0.500-in. [12.5-mm] diameter test
specimen. The axis of such test specimens shall be located
midway between the center of thickness and the top or bottom
surface of the plate.
11.5.2 Shapes:
11.5.2.1 Except where angles are tested in full section,
tension test specimens for shapes 3/4 in. [20 mm] and under in
thickness shall be the full thickness of the shape. Such test
specimen shall conform to the requirements shown in Fig. 3 of
Test Methods and Definitions A370 for either the 11/2-in.
[40-mm] wide test specimen or the 1/2-in. [12.5-mm] wide test
specimen.
11.5.2.2 For shapes up to 5 in. [125 mm] inclusive, in
thickness, the use of 11/2-in. [40-mm] wide test specimens, full
thickness of the shape and conforming to the requirements
shown in Fig. 3 of Test Methods and Definitions A370, shall be
subject to the limitation that adequate testing machine capacity
is available.
11.5.2.3 For shapes over 3/4 in. [20 mm] in thickness, except
as permitted in 11.5.2.2, tension test specimens shall conform
to the requirements shown in Fig. 4 of Test Methods and
Definitions A370 for the 0.500-in. [12.5-mm] diameter test
specimens. The axis of such test specimens shall be located
midway between the center of thickness and the top or bottom
surface of the shape.
11.5.3 Bars:
11.5.3.1 Except as otherwise provided below, test specimens
for bars shall be in accordance with Annex A1 of Test
Methods and Definitions A370.
11.5.3.2 Except as provided in 11.5.3.5, test specimens for
bars 3/4 in. [20 mm] and under in thickness shall conform to the
requirements shown in Fig. 3 of Test Methods and Definitions
A370 for either the 11/2-in. [40-mm] wide test specimen or the
1/2-in. [12.5-mm] wide specimen.
11.5.3.3 Except as provided in 11.5.3.4 and 11.5.3.5, test
specimens for bars over 3/4 in. [20 mm] in thickness or diameter
shall conform either to the requirements for the 11/2-in.
[40-mm] or 1/2-in. [12.5-mm] wide test specimen shown in Fig.
3 of Test Methods and Definitions A370, or to the requirements
for the 0.500-in. [12.5-mm] diameter test specimen shown in
Fig. 4 of Test Methods and Definitions A370.
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11.5.3.4 For bars other than those to be used for pins and
rollers, the manufacturer or processor shall have the option of
using test specimens that are machined to a thickness or
diameter of at least 3/4 in. [20 mm] for a length of at least 9 in.
[230 mm].
11.5.3.5 Test specimens for bars to be used for pins and
rollers shall conform to the requirements shown in Fig. 4 of
Test Methods and Definitions A370 for the 0.500-in. [12.5-
mm] diameter test specimen.
11.6 Elongation Requirement Adjustments:
11.6.1 Due to the specimen geometry effect encountered
when using the rectangular tension test specimen for testing
thin material, adjustments in elongation requirements must be
provided for thicknesses under 0.312 in. [8 mm]. Accordingly,
the following deductions from the base elongation requirements
shall apply:
Nominal Thickness Range,
in. [mm]
Elongation
Deduction, %
0.299–0.311 [7.60–7.89] 0.5
0.286–0.298 [7.30–7.59] 1.0
0.273–0.285 [7.00–7.29] 1.5
0.259–0.272 [6.60–6.99] 2.0
0.246–0.258 [6.20–6.59] 2.5
0.233–0.245 [5.90–6.19] 3.0
0.219–0.232 [5.50–5.89] 3.5
0.206–0.218 [5.20–5.49] 4.0
0.193–0.205 [4.90–5.19] 4.5
0.180–0.192 [4.60–4.89] 5.0
0.166–0.179 [4.20–4.59] 5.5A
0.153–0.165 [3.90–4.19] 6.0A
0.140–0.152 [3.60–3.89] 6.5A
0.127–0.139 [3.20–3.59] 7.0A
< 0.127 [3.20] 7.5A
A Elongation deductions for thicknesses less than 0.180 in. [4.60 mm] apply to
plates and structural shapes only.
11.6.2 Due to the specimen geometry effect encountered
when using full-section test specimens for angles, the elongation
requirements for structural-size angles shall be increased
by six percentage points when full-section test specimens are
used.
11.6.3 Due to the inherently lower elongation that is obtainable
in thicker structural products, adjustments in elongation
requirements shall be provided. For structural products over
3.5 in. [90 mm] in thickness, a deduction of 0.5 percentage
point from the specified percentage of elongation in 2 in. [50
mm] shall be made for each 0.5-in. [12.5-mm] increment of
thickness over 3.5 in. [90 mm], up to a maximum deduction of
3.0 percentage points. Accordingly, the following deductions
from the base elongation requirements shall apply:
Nominal Thickness Range,
in. [mm]
Elongation
Deduction, %
3.500–3.999 [90.00–102.49] 0.5
4.000–4.499 [102.50–114.99] 1.0
4.500–4.999 [115.00–127.49] 1.5
5.000–5.499 [127.50–139.99] 2.0
5.500–5.999 [140.00–152.49] 2.5
6.000 and thicker [152.50 and thicker] 3.0
11.6.4 The tensile property requirements tables in many of
the product specifications covered by this general requirements
specification specify elongation requirements in both 8-in.
[200-mm] and 2-in. [50-mm] gage lengths. Unless otherwise
provided in the applicable product specification, both requirements
are not required to be applied simultaneously and the
elongation need only be determined in the gage length appropriate
for the test specimen used. After selection of the
appropriate gage length, the elongation requirement for the
alternative gage length shall be deemed not applicable.
11.7 Yield Strength Application:
11.7.1 When test specimens do not exhibit a well-defined
disproportionate yield point, yield strength shall be determined
and substituted for yield point.
11.7.2 The manufacturer or processor shall have the option
of substituting yield strength for yield point if the test specimen
exhibits a well-defined disproportionate yield point.
11.7.3 Yield strength shall be determined either by the
0.2 % offset method or by the 0.5 % extension-under-load
method.
11.8 Product Tension Tests—This specification does not
provide requirements for product tension testing subsequent to
shipment (see 15.1). Therefore, the requirements of 11.1 – 11.7
inclusive and Section 13 apply only for tests conducted at the
place of manufacture prior to shipment.
NOTE 6—Compliance to this specification and the applicable product
specification by a manufacturer or processor does not preclude the
possibility that product tension test results might vary outside specified
ranges. The tensile properties will vary within the same heat or piece, be
it as-rolled, control-rolled, or heat-treated. Tension testing according to the
requirements of this specification does not provide assurance that all
products of a heat will be identical in tensile properties with the products
tested. If the purchaser wishes to have more confidence than that provided
by this specification testing procedures, additional testing or requirements,
such as Supplementary Requirement S4, should be imposed.
11.8.1 Appendix X2 provides additional information on the
variability of tensile properties in plates and structural shapes - Permitted Variations in Dimensions and Weight
[Mass]
12.1 One cubic foot of rolled steel is assumed to weigh 490
lb. One cubic metre of rolled steel is assumed to have a mass
of 7850 kg.
12.2 Plates—The permitted variations for dimensions and
weight [mass] shall not exceed the applicable limits in Tables 1
to 15 [Annex A1, Tables A1.1 to A1.15] inclusive.
12.3 Shapes:
12.3.1 Annex A2 lists the designations and dimensions, in
both inch-pound and SI units, of shapes that are most commonly
available. Radii of fillets and toes of shape profiles vary
with individual manufacturers and therefore are not specified.
12.3.2 The permitted variations in dimensions shall not
exceed the applicable limits in Tables 16 to 25 [Annex A1,
Tables A1.16 to A1.25] inclusive. Permitted variations for
special shapes not listed in such tables shall be as agreed upon
between the manufacturer and the purchaser.
NOTE 7—Permitted variations are given in Tables 16 to 25 [Annex A1,
Tables A1.16 to A1.25] inclusive for some shapes that are not listed in
Annex A2 (that is, bulb angles, tees, zees). Addition of such sections to
Annex A2 will be considered by Subcommittee A01.02 when and if a need
for such listing is shown.
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12.3.3 Shapes Having One Dimension of the Cross Section
3 in. [75 mm] or Greater (Structural-Size Shapes)—The
cross-sectional area or weight [mass] of each shape shall not
vary more than 2.5 % from the theoretical or specified amounts
except for shapes with a nominal weight of less than 100 lb/ft,
in which the variation shall range from –2.5 % to +3.0 % from
the theoretical cross-sectional area or the specified nominal
weight [mass].
12.4 Sheet Piling—The weight [mass] of each steel sheet
pile shall not vary more than 2.5 % from the theoretical or
specified weight [mass]. The length of each steel sheet pile
shall be not less than the specified length, and not more than 5
in. [125 mm] over the specified length.
12.5 Hot-Rolled Bars—The permitted variations in dimensions
shall not exceed the applicable limits in Tables 26 to 31
[Annex A1, Tables A1.26 to A1.31] inclusive.
12.6 Conversion of Permitted Variations from Fractions of
an Inch to Decimals—Permitted variations in dimensions for
products covered by this specification are generally given as
fractions of an inch and these remain the official permitted
variations, where so stated. If the material is to be measured by
equipment reporting dimensions as decimals, conversion of
permitted variations from fractions of an inch to decimals shall
be made to three decimal places; using the rounding method
prescribed in Practice E29. - Retests
13.1 If any test specimen shows defective machining or
develops flaws, the manufacturer or processor shall have the
option of discarding it and substituting another test specimen.
13.2 If the percentage of elongation of any tension test
specimen is less than that specified and any part of the fracture
is more than 3/4 in. [20 mm] from the center of the gage length
of a 2-in. [50-mm] specimen or is outside the middle half of the
gage length of an 8-in. [200-mm] specimen, as indicated by
scribe scratches marked on the specimen before testing, a retest
shall be allowed.
13.3 Except as provided in 13.3.1, if the results from an
original tension specimen fails to meet the specified
requirements, but are within 2 ksi [14 MPa] of the required
tensile strength, within 1 ksi [7 MPa] of the required yield
strength or yield point, or within 2 percentage points of the
required elongation, a retest shall be permitted to replace the
failing test. A retest shall be performed for the failing original
test, with the specimen being randomly selected from the heat.
If the results of the retest meet the specified requirements, the
heat or lot shall be approved.
13.3.1 For structural products that are tested as given in
Table C, both tests from each coil tested to qualify a heat are
required to meet all mechanical property requirements. Should
either test fail to do so, then that coil shall not be used to
qualify the heat; however, the portion of that individual coil
that is bracketed by acceptable tests (see 11.4.2.3) is considered
to be qualified.
13.4 Quenched and tempered steel plates shall be subject to
any additional retest requirements contained in the applicable
product specification.
13.5 When the full-section option of 11.3.3 is used and the
elongation falls below the specified requirement, the manufacturer
or processor shall have the option of making another test
using a test specimen permitted in 11.5.2. - Test Reports
14.1 Test reports for each heat supplied are required and
they shall report the following:
14.1.1 The applicable product specification designation,
including year-date and whichever of grade, class, and type are
specified in the purchase order, to which the structural product
is furnished.
14.1.2 The heat number, heat analysis (see 7.1), and nominal
sizes.
NOTE 8—If the amount of copper, chromium, nickel, molybdenum, or
silicon is less than 0.02 %, the heat analysis for that element may be
reported as <0.02 %. If the amount of columbium (niobium) or vanadium
is less than 0.008 %, the heat analysis for that element may be reported as
<0.008 %.
14.1.3 For structural products that are tested as given in
Table B, two tension test results appropriate to qualify the
shipment (see 11.4), except that only one tension test result
need be reported if the shipment consists of a single piece or
plate-as-rolled.
14.1.3.1 In reporting elongation values, both the percentage
increase and the original gage length shall be stated.
14.1.3.2 Yield to tensile ratio when such a requirement is
contained in the product specification.
14.1.4 For structural products that are required to be heat
treated, either by the applicable product specification or by the
purchase order, all heat treatments, including temperature
ranges and times at temperature, unless the purchaser and the
supplier have agreed to the supply of a heat treatment procedure
in place of the actual temperatures and times.
14.1.4.1 Subcritical heat treatment to soften thermally cut
edges need not be reported, except for structural products
having a specified minimum tensile strength of 95 ksi [655
MPa] or higher, unless such subcritical heating is accomplished
at temperatures at least 75°F [40°C] lower than the minimum
tempering temperature.
14.1.5 The results of any required austenitic grain size tests
(see 8.2 or 8.3, whichever is applicable).
14.1.6 The results of any other test required by the applicable
product specification, the applicable supplementary
requirements, and the purchase order.
14.2 The thickness of the structural product tested is not
necessarily the same as an individual ordered thickness, given
that it is the heat that is tested, rather than each ordered item.
Tests from specified thicknesses in accordance with 11.4 and
encompassing the thicknesses in a shipment shall be sufficient
for qualifying the structural product in the shipment. Such test
thicknesses are not required to be within previously tested and
shipped thicknesses from the same heat.
14.3 For structural products produced from coil that are
supplied in the as-rolled condition or have been heat treated by
stress relieving only, the test report shall state “Produced from
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Coil.” Both test results shall be reported for each qualifying
coil, and the location within the coil for each test shall be
stated.
14.4 For structural products produced from coil, both the
manufacturer and the processor shall be identified on the test
report.
14.5 When full-section test specimens have been used for
the qualification of angles, that information shall be stated on
the test report.
14.6 A signature is not required on the test report; however,
the document shall clearly identify the organization submitting
the report. Notwithstanding the absence of a signature, the
organization submitting the report is responsible for the content
of the report.
14.7 For structural products finished by other than the
original manufacturer, the supplier of the structural product
shall also provide the purchaser with a copy of the original
manufacturer’s test report.
14.8 A test report, certificate of inspection, or similar
document printed from or used in electronic form from an
electronic data interchange (EDI) transmission shall be regarded
as having the same validity as a counterpart printed in
the certifier’s facility. The content of the EDI transmitted
document shall meet the requirements of the applicable product
specification and shall conform to any existing EDI agreement
between the purchaser and the supplier. Notwithstanding the
absence of a signature, the organization submitting the EDI
transmission shall be responsible for the content of the report.
NOTE 9—The industry definition as invoked here is: EDI is the
computer to computer exchange of business information in a standard
format such as ANSI ASC X12. - Inspection and Testing
15.1 The inspector representing the purchaser shall have
free entry, at all times, while work on the contract of the
purchaser is being performed, to all parts of the manufacturer’s
works that concern the manufacture of the structural product
ordered. The manufacturer shall afford the inspector all reasonable
facilities to be satisfied that the structural product is
being furnished in accordance with this general requirements
specification, the applicable product specification, and the
purchase order. All tests (except product analysis) and inspection
shall be made at the place of manufacture prior to
shipment, unless otherwise specified, and shall be conducted so
as not to interfere with the operation of the manufacturer’s
works.
15.2 Where structural products are produced from coil, 15.1
shall apply to the processor instead of the manufacturer, and
the place of process shall apply instead of the place of
manufacture. Where structural products are produced from coil
and the processor is different from the manufacturer, the
inspector representing the purchaser shall have free entry at all
times while work on the contract of the purchaser is being
performed to all parts of the manufacturer’s works that concern
the manufacture of the structural product ordered. - Retreatment
16.1 If any heat-treated structural product fails to meet the
mechanical property requirements of the applicable product
specification, the manufacturer or the processor shall have the
option of heat treating the structural product again. All mechanical
property tests shall be repeated and the structural
product shall be reexamined for surface defects when it is
resubmitted for inspection. - Rejection
17.1 Any rejection based upon product analysis made in
accordance with the applicable product specification shall be
reported to the supplier and samples that represent the rejected
structural product shall be preserved for two weeks from the
date of notification of such rejection. In case of dissatisfaction
with the results of the tests, the supplier shall have the option
of making claim for a rehearing within that time.
17.2 The purchaser shall have the option of rejecting structural
product that exhibits injurious defects subsequent to its
acceptance at the manufacturer’s or processor’s works, and so
notifying the manufacturer or processor. - Identification of Structural Products
18.1 Required Plate Markings:
18.1.1 Except as allowed by 18.1.4.2 and 18.6, plates shall
be legibly marked with the following: applicable ASTM
designation (see 1.1) (year-date not required); “G” or “MT” if
applicable (see 18.1.2); applicable grade; heat number; size and
thickness; and name, brand, or trademark of the manufacturer
(for plates produced from an as-rolled structural product) or the
processor (for plates produced from coil).
18.1.2 Plates that are required to be heat treated, but have
not been so heat treated, shall be marked, by the manufacturer
or processor, with the letter “G” (denoting green) following the
required ASTM designation mark, except that “G” marking is
not necessary if such plates are for shipment, for the purpose of
obtaining the required heat treatment, to an organization under
the manufacturer’s control. Such plates shall have been qualified
for shipment on the basis of test specimens that have been
so heat treated. Plates that are required to be heat treated, and
have been so heat treated, shall be marked, by the party that
performed the heat treatment, with the letter “MT” (denoting
material treated) following the required ASTM designation
mark.
18.1.3 Except as allowed by 18.1.4.2 and 18.6, the required
markings for plates shall be by steel die stamping, paint
marking, or by means of permanently affixed, colorfast,
weather-resistant labels or tags. It shall be the responsibility of
the supplier that all required markings be intact and fully
legible upon receipt by the purchaser.
18.1.4 Location of Markings:
18.1.4.1 The required markings for plates shall be in at least
one place on each finished plate.
18.1.4.2 For secured lifts of all sizes of plates 3/8 in. [10 mm]
(or 5/16 in. [8 mm] for material specified for bridge construction
end use) or under in thickness, and for secured lifts of all
thicknesses of plates 36 in. [900 mm] or under in width, the
manufacturer or processor shall have the option of placing such
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markings on only the top piece of each lift, or of showing such
markings on a substantial tag attached to each lift, unless
otherwise specified.
18.2 Shapes:
18.2.1 Except as allowed by 18.2.2 and 18.6, shapes shall be
marked with the heat number, size of section, length, and mill
identification marks on each piece. Shapes with the greatest
cross-sectional dimension greater than 6 in. [150 mm] shall
have the manufacturer’s name, brand, or trademark shown in
raised letters at intervals along the length. In addition, shapes
shall be identified with the ASTM designation (year-date not
required) and grade, either by marking each piece individually,
by permanently affixing a colorfast, weather-resistant label or
tag, or, if bundled, by attaching a substantial tag to the bundle.
18.2.2 Bundling for shipment of small shapes with the
greatest cross-sectional dimension not greater than 6 in. [150
mm] is permissible. Each lift or bundle shall be marked or
substantially tagged showing the identification information
listed in 18.2.1.
18.2.3 It shall be permissible for the manufacturer to make
a full size bundle at the end of a heat by adding product from
a consecutively rolled heat of the same nominal chemical
composition. The manufacturer shall identify a bundle consisting
of product from two heats with the number of the first heat
rolled or identify both heats. The manufacturer shall maintain
records of the heats contained in each bundle.
18.3 Steel Sheet Piling—Steel sheet piling shall be marked
with the heat number, size of section, length, and mill identification
marks on each piece, either by marking, or by
permanently affixing colorfast, weather-resistant label or tag.
The manufacturer’s name, brand, or trademark shall be shown
in raised letters at intervals along the length.
18.4 Bars—Bars of all sizes, when loaded for shipment,
shall be properly identified with the name or brand of
manufacturer, purchaser’s name and order number, the ASTM
designation number (year-date not required), grade number
where appropriate, size and length, weight [mass] of lift, and
the heat number for identification. Unless otherwise specified,
the method of marking is at the manufacturer’s option and shall
be made by hot stamping, cold stamping, painting, or marking
tags attached to the lifts of bars. Bars are not required to be
die-stamped.
18.4.1 It shall be permissible for the manufacturer to make
a full size bundle at the end of a heat by adding product from
a consecutively rolled heat of the same nominal chemical
composition. The manufacturer shall identify a bundle consisting
of product from two heats with the number of the first heat
rolled or identify both heats. The manufacturer shall maintain
records of the heats contained in each bundle.
18.5 Bar Coding—In addition to the requirements of 18.1 –
18.4 inclusive, the manufacturer or processor shall have the
option of using bar coding as a supplementary identification
method.
NOTE 10—Bar coding should be consistent with AIAG Standards.
18.6 Subdivided Material:
18.6.1 Except as allowed by 18.6.2, pieces separated from
a master structural product by an organization other than the
original manufacturer shall be identified with the ASTM
designation (year-date not required), grade, heat number, and
the heat treatment identification, if applicable, along with the
trademark, brand, or name of the organization subdividing the
structural product. The identification methods shall be in
accordance with the requirements of 18.1 – 18.4 inclusive,
except that the raised letters method for shapes and steel sheet
piling is not required. If the original manufacturer’s identification
remains intact, the structural product need not be
additionally identified by the organization supplying the structural
product.
18.6.2 It shall be permissible for pieces from the same heat
of structural product to be bundled or placed in secured lifts,
with the identification specified in 18.6.1 placed on the top
piece of each lift or shown on a substantial tag attached to each
bundle or lift. - Packaging, Marking, and Loading for Shipment
19.1 Packaging, marking, and loading for shipment shall be
in accordance with Practices A700.
19.2 When Level A is specified, and when specified in the
contract or order, and for direct procurement by or direct
shipment to the U.S. government, preservation, packaging, and
packing shall be in accordance with the Level A requirements
of MIL-STD-163.
19.3 When specified in the contract or order, and for direct
procurement by or direct shipment to the U.S. government,
marking for shipment, in addition to requirements specified in
the contract or order, shall be in accordance with MIL-STD-
129 for military agencies and with Fed. Std. No. 123 for civil
agencies. - Keywords
20.1 bars; general requirements; plates; rolled; shapes; sheet
piling; structural steel
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TABLE 1 Permitted Variations in Thickness for Rectangular, Carbon, High-Strength, Low-Alloy, and Alloy-Steel Plates, 15 in. and Under
in Thickness When Ordered to Thickness
NOTE 1—Tables 1-31 inclusive contain permitted variations in dimensions and weight stated in inch-pound units.
NOTE 2—Permitted variation under specified thickness, 0.01 in. When so specified, these permitted variations may be taken all over, in which case the
sum of these permitted variations applies.
NOTE 3—Thickness to be measured at 3/8 to 3/4 in. from the longitudinal edge.
NOTE 4—For thicknesses measured at any location other than that specified in Note 4, the permitted variations over specified thickness shall be 13/4
times the amounts in this table, rounded to the nearest 0.01 in.
NOTE 5—Where “…” appears in this table, there is no requirement.
Specified
Thickness, in.
Permitted Variations Over Specified Thickness for Widths Given in Inches, in.
48 and
under
Over 48
to 60,
excl
60 to
72, excl
72 to
84, excl
84 to
96, excl
96 to
108,
excl
108 to
120, excl
120 to
132, excl
132 to
144, excl
144 to
168, excl
168 to
182, excl
182 and
over
To 1/4 , excl 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.04 … … …
1/4 to 5/16, excl 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 … … …
5/16 to 3/8, excl 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.05 … …
3/8 to 7/16, excl 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.05 0.06 0.06 …
7/16 to 1/2, excl 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.05 0.06 0.06 …
1/2 to 5/8, excl 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.05 0.06 0.07 …
5/8 to 3/4, excl 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.04 0.05 0.06 0.07 0.07
3/4 to 1, excl 0.03 0.03 0.03 0.03 0.04 0.04 0.05 0.05 0.06 0.07 0.08 0.09
1 to 2, excl 0.06 0.06 0.06 0.06 0.06 0.07 0.08 0.10 0.10 0.11 0.13 0.16
2 to 3, excl 0.09 0.09 0.09 0.10 0.10 0.11 0.12 0.13 0.14 0.15 0.15 …
3 to 4, excl 0.11 0.11 0.11 0.11 0.11 0.13 0.14 0.14 0.14 0.15 0.17 …
4 to 6, excl 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.20 0.20 …
6 to 10, excl 0.23 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.27 0.28 …
10 to 12, excl 0.29 0.29 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.35 …
12 to 15, incl 0.29 0.29 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 …
TABLE 2 Permitted Variations in Weight for Rectangular Sheared Plates and Universal Mill Plates 613.0 lb/ft2 and Under When Ordered
to Weight
NOTE 1—Permitted variations in overweight for lots of circular and sketch plates shall be 11/4 times the amounts in this table.
NOTE 2—Permitted variations in overweight for single plates shall be 11/3 times the amounts in this table.
NOTE 3—Permitted variations in overweight for single circular and sketch plates shall be 12/3 times the amounts in this table.
NOTE 4—The adopted standard density of rolled steel is 490 lb/ft3.
NOTE 5—Where “…” appears in this table, there is no requirement.
Specified
Weights,lb/ft2
Permitted Variations in Average Weight of LotsA for Widths Given in Inches, Expressed in Percentage
of the Specified Weights per Square Foot
48 and
under
Over 48 to
60, excl
60 to 72,
excl
72 to 84,
excl
84 to 96,
excl
96 to 108,
excl
108 to 120,
excl
120 to 132,
excl
132 to 144,
excl
144 to 168,
excl
168 and
over
Over Under Over Under Over Under Over Under Over Under Over Under Over Under Over Under Over Under Over Under Over Under
To 10, excl 4.0 3.0 4.5 3.0 5.0 3.0 5.5 3.0 6.0 3.0 7.5 3.0 9.0 3.0 11.0 3.0 13.0 3.0 … … … …
10 to 12.5, excl 4.0 3.0 4.5 3.0 4.5 3.0 5.0 3.0 5.5 3.0 6.5 3.0 7.0 3.0 8.0 3.0 9.0 3.0 12.0 3.0 … …
12.5 to 15.0, excl 4.0 3.0 4.0 3.0 4.5 3.0 4.5 3.0 5.0 3.0 5.5 3.0 6.0 3.0 7.5 3.0 8.0 3.0 11.0 3.0 … …
15 to 17.5, excl 3.5 3.0 3.5 3.0 4.0 3.0 4.5 3.0 4.5 3.0 5.0 3.0 5.5 3.0 6.0 3.0 7.0 3.0 9.0 3.0 10.0 3.0
17.5 to 20, excl 3.5 2.5 3.5 2.5 3.5 3.0 4.0 3.0 4.5 3.0 4.5 3.0 5.0 3.0 5.5 3.0 6.0 3.0 8.0 3.0 9.0 3.0
20 to 25, excl 3.5 2.5 3.5 2.5 3.5 3.0 3.5 3.0 4.0 3.0 4.0 3.0 4.5 3.0 5.0 3.0 5.5 3.0 7.0 3.0 8.0 3.0
25 to 30, excl 3.0 2.5 3.5 2.5 3.5 2.5 3.5 3.0 3.5 3.0 3.5 3.0 4.0 3.0 4.5 3.0 5.0 3.0 6.5 3.0 7.0 3.0
30 to 40, excl 3.0 2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.5 2.0 3.5 2.5 3.5 2.5 4.0 3.0 4.5 3.0 6.0 3.0 6.5 3.0
40 to 81.7, excl 2.5 2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.5 2.0 3.5 2.0 3.5 2.5 3.5 3.0 4.0 3.0 5.5 3.0 6.0 3.0
81.7 to 122.6, excl 2.5 2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.5 2.0 3.5 2.0 3.5 2.5 3.5 3.0 3.5 3.0 4.0 3.0 4.5 3.0
122.6 to 163.4, excl 2.5 1.5 2.5 1.5 2.5 1.5 2.5 1.5 2.5 2.0 2.5 2.0 2.5 2.0 2.5 2.0 2.5 2.0 3.0 2.0 3.5 2.0
163.4 to 245.1, excl 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 3.0 1.0 3.5 1.0
245.1 to 409.0, excl 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 3.0 1.0
409.0 to 490.1, excl 2.0 1.0 2.0 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0
490.1 to 613.0, excl 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0
A The term “lot” means all the plates of each tabular width and weight group represented in each shipment.
ASME BPVC.II.A-2019 SA-6/SA-6M
17
TABLE 3 Permitted Variations in Width and Length for Sheared Plates 11/2 in. and Under in Thickness; Length Only of Universal Mill
Plates 21/2 in. and Under in Thickness
Specified Dimensions, in. Permitted Variations Over Specified Width and LengthA for Thicknesses Given in Inches or Equivalent Weights Given in
Pounds per Square Foot, in.
Length Width
To 3/8, excl 3/8 to 5/8 , excl 5/8 to 1, excl 1 to 2, inclB
To 15.3, excl 15.3 to 25.5, excl 25.5 to 40.8, excl 40.8 to 81.7, incl
Width Length Width Length Width Length Width Length
To 120, excl To 60, excl 3/8 1/2 7/16 5/8 1/2 3/4 5/8 1
60 to 84, excl 7/16 5/8 1/2 11/16 5/8 7/8 3/4 1
84 to 108, excl 1/2 3/4 5/8 7/8 3/4 1 1 11/8
108 and over 5/8 7/8 3/4 1 7/8 11/8 11/8 11/4
120 to 240, excl To 60, excl 3/8 3/4 1/2 7/8 5/8 1 3/4 11/8
60 to 84, excl 1/2 3/4 5/8 7/8 3/4 1 7/8 11/4
84 to 108, excl 9/16 7/8 11/16 15/16 13/16 11/8 1 13/8
108 and over 5/8 1 3/4 11/8 7/8 11/4 11/8 13/8
240 to 360, excl To 60, excl 3/8 1 1/2 11/8 5/8 11/4 3/4 11/2
60 to 84, excl 1/2 1 5/8 11/8 3/4 11/4 7/8 11/2
84 to 108, excl 9/16 1 11/16 11/8 7/8 13/8 1 11/2
108 and over 11/16 11/8 7/8 11/4 1 13/8 11/4 13/4
360 to 480, excl To 60, excl 7/16 11/8 1/2 11/4 5/8 13/8 3/4 15/8
60 to 84, excl 1/2 11/4 5/8 13/8 3/4 11/2 7/8 15/8
84 to 108, excl 9/16 11/4 3/4 13/8 7/8 11/2 1 17/8
108 and over 3/4 13/8 7/8 11/2 1 15/8 11/4 17/8
480 to 600, excl To 60, excl 7/16 11/4 1/2 11/2 5/8 15/8 3/4 17/8
60 to 84, excl 1/2 13/8 5/8 11/2 3/4 15/8 7/8 17/8
84 to 108, excl 5/8 13/8 3/4 11/2 7/8 15/8 1 17/8
108 and over 3/4 11/2 7/8 15/8 1 13/4 11/4 17/8
600 to 720, excl To 60, excl 1/2 13/4 5/8 17/8 3/4 17/8 7/8 21/4
60 to 84, excl 5/8 13/4 3/4 17/8 7/8 17/8 1 21/4
84 to 108, excl 5/8 13/4 3/4 17/8 7/8 17/8 11/8 21/4
108 and over 7/8 13/4 1 2 11/8 21/4 11/4 21/2
720 and over To 60, excl 9/16 2 3/4 21/8 7/8 21/4 1 23/4
60 to 84, excl 3/4 2 7/8 21/8 1 21/4 11/8 23/4
84 to 108, excl 3/4 2 7/8 21/8 1 21/4 11/4 23/4
108 and over 1 2 11/8 23/8 11/4 21/2 13/8 3
A Permitted variation under specified width and length, 1/4 in. By agreement, these permitted variations may be taken all over, in which case the sum of the permitted
variations applies.
B Permitted variations in length apply also to Universal Mill plates up to 12 in. in width for thicknesses over 2 to 21/2 in., incl, except for alloy steel up to 2 in. thick.
TABLE 4 Permitted Variations in Width for Mill Edge Carbon and
High-Strength, Low-Alloy Plates Produced on Strip Mills (Applies
to Plates Produced from Coil and to Plates Produced from an
As-Rolled Structural Product)
Specified Width, in.
Permitted Variation Over
Specified Width, in.A
To 14, excl 7/16
14 to 17, excl 1/2
17 to 19, excl 9/16
19 to 21, excl 5/8
21 to 24, excl 11/16
24 to 26, excl 13/16
26 to 28, excl 15/16
28 to 35, excl 11/8
35 to 50, excl 11/4
50 to 60, excl 11/2
60 to 65, excl 15/8
65 to 70, excl 13/4
70 to 80, excl 17/8
80 and over 2
A No permitted variation under specified width.
TABLE 5 Permitted Variations in Rolled Width for Universal Mill
Plates 15 in. and Under in Thickness
Specified Width,
in.
Permitted Variations Over Specified WidthA for
Thicknesses Given in Inches or Equivalent Weights Given
in Pounds per Square Foot, in.
To 3/8 ,
excl
3/8 to
5/8, excl
5/8 to
1, excl
1 to 2,
incl
Over 2
to 10,
incl
Over 10
to
15, incl
To 15.3,
excl
15.3 to
25.5,
excl
25.5 to
40.8,
excl
40.8 to
81.7,
incl
81.7 to
409.0,
incl
409.0 to
613.0,
incl
Over 8 to 20, excl 1/8 1/8 3/16 1/4 3/8 1/2
20 to 36, excl 3/16 1/4 5/16 3/8 7/16 9/16
36 and over 5/16 3/8 7/16 1/2 9/16 5/8
A Permitted variation under specified width, 1/8 in.
SA-6/SA-6M ASME BPVC.II.A-2019
18
TABLE 6 Permitted Variations in Diameter for Sheared Circular
Plates 1 in. and Under in Thickness
Specified Diameters, in.
Permitted Variations Over Specified Diameter
for Thicknesses Given in Inches, in.A
To 3/8 ,
excl
3/8 to 5/8,
excl
5/8 to 1,
incl
To 32, excl 1/4 3/8 1/2
32 to 84, excl 5/16 7/16 9/16
84 to 108, excl 3/8 1/2 5/8
108 to 130, excl 7/16 9/16 11/16
130 and over 1/2 5/8 3/4
A No permitted variation under specified diameter.
TABLE 7 Permitted Variations in Diameter for Gas-Cut Circular
Plates (Not Applicable to Alloy Steel)
Specified
Diameter, in.
Permitted Variation Over Specified Diameter for
Thicknesses Given in Inches, in.A
to 1,
excl
1 to 2,
excl
2 to 4,
excl
4 to 6,
excl
6 to 8,
excl
8 to 15,
incl
To 32, excl 3/8 3/8 1/2 1/2 5/8 3/4
32 to 84, excl 3/8 1/2 1/2 5/8 3/4 7/8
84 to 108, excl 1/2 9/16 5/8 3/4 7/8 1
108 to 130, excl 1/2 9/16 11/16 7/8 1 11/8
130 and over 5/8 3/4 7/8 1 11/8 11/4
A No permitted variation under specified diameter.
TABLE 8 Permitted Variations in Width and Length for
Rectangular Plates When Gas Cuttings is Specified or Required
(Applies to Alloy Steel Specifications Only)
NOTE 1—These permitted variations shall be taken all under or divided
over and under, if so specified.
NOTE 2—Plates with universal rolled edges will be gas cut to length
only.
Specified Thickness, in.
Permitted Variation Over Specified
Width and Length, in.
To 2, excl 3/4
2 to 4, excl 1
4 to 6, excl 11/8
6 to 8, excl 15/16
8 to 15, incl 11/2
TABLE 9 Permitted Variations in Width and Length for
Rectangular Plates When Gas Cutting is Specified or Required
(Not Applicable to Alloy Steel)
NOTE 1—These permitted variations may be taken all under or divided
over and under, if so specified.
NOTE 2—Plates with universal rolled edges will be gas cut to length
only.
Specified Thickness, in.
Permitted Variation Over Specified
Width and Length, in.
To 2, excl 1/2
2 to 4, excl 5/8
4 to 6, excl 3/4
6 to 8, excl 7/8
8 to 15, incl 1
TABLE 10 Permitted Variations in Diameter for Gas-Cut Circular
Plates (Applies to Alloy Steel Specifications Only)
Specified
Diameter, in.
Permitted Variations Over Specified Diameter for Specified
Thicknesses Given in Inches, in.A
to 1, excl
1 to 2,
excl
2 to 4,
excl
4 to 6,
excl
6 to 8,
excl
8 to 15,
incl
To 32, excl 1/2 1/2 3/4 3/4 1 1
32 to 84, excl 1/2 5/8 7/8 1 11/8 11/4
84 to 108, excl 5/8 3/4 1 11/8 11/4 13/8
108 to 130, incl 7/8 1 11/8 11/4 13/8 11/2
A No permitted variation under specified diameter.
TABLE 11 Permitted CamberA for Carbon Steel, High-Strength
Low-Alloy Steel, and Alloy Steel Universal Mill Plates and High-
Strength Low-Alloy Steel and Alloy Steel Sheared, Special-Cut,
or Gas-Cut Rectangular Plates
Specified
Thickness,
in.
Specified Weight,
lb/ft2
Specified
Width,
in.
Permitted Camber, in.
To 2, incl to 81.7, incl all 1/8 × (no. of feet of length/5)
Over 2 to 15, 81.7 to 613.0, incl to 30, incl 3/16 × (no. of feet of
incl length/5)
Over 2 to 15, 81.7 to 613.0, incl over 30 1/4 × (no. of feet of
incl length/5)
A Camber as it relates to plates is the horizontal edge curvature in the length,
measured over the entire length of the plate in the flat position.
TABLE 12 Permitted CamberA for Sheared Plates and Gas-Cut
Rectangular Plates, All Thicknesses (Applies to Carbon Steel
Only)
Permitted camber, in. = 1/8 × (number of feet of length/5)
A Camber as it relates to plates is the horizontal edge curvature in the length,
measured over the entire length of the plate in the flat position.
ASME BPVC.II.A-2019 SA-6/SA-6M
19
TABLE 13 Permitted Variations From a Flat Surface for Standard Flatness Carbon Steel Plates
NOTE 1—When the longer dimension is under 36 in., the permitted variation from a flat surface shall not exceed 1/4 in. When the longer dimension
is from 36 to 72 in., incl, the permitted variation from a flat surface shall not exceed 75 % of the tabular amount for the specified width, but in no case
less than 1/4 in.
NOTE 2—These permitted variations apply to plates that have a specified minimum tensile strength of not more than 60 ksi or comparable chemical
composition or hardness. The limits in this table are increased 50 % for plates that have a higher specified minimum tensile strength or comparable
chemical composition or hardness.
NOTE 3—This table and these notes cover the permitted variations from a flat surface for circular and sketch plates, based upon the maximum
dimensions of such plates.
NOTE 4—Where “…” appears in this table, there is no requirement.
NOTE 5—Plates must be in a horizontal position on a flat surface when flatness is measured.
Specified
Thickness, in.
Specified Weight,
lb/ft2
Permitted Variations from a Flat Surface for Specified Widths Given in Inches, in.A,B
To 36,
excl
36 to 48,
excl
48 to
60, excl
60 to
72, excl
72 to
84, excl
84 to
96, excl
96 to
108,
excl
108 to
120,
excl
120 to
144,
excl
144 to
168,
excl
168 and
Over
To 1/4 , excl To 10.2, excl 9/16 3/4 15/16 11/4 13/8 11/2 15/8 13/4 17/8 … …
1/4 to 3/8, excl 10.2 to 15.3, excl 1/2 5/8 3/4 15/16 11/8 11/4 13/8 11/2 15/8 … …
3/8 to 1/2, excl 15.3 to 20.4, excl 1/2 9/16 5/8 5/8 3/4 7/8 1 11/8 11/4 17/8 21/8
1/2 to 3/4, excl 20.4 to 30.6, excl 7/16 1/2 9/16 5/8 5/8 3/4 1 1 11/8 11/2 2
3/4 to 1, excl 30.6 to 40.8, excl 7/16 1/2 9/16 5/8 5/8 5/8 3/4 7/8 1 13/8 13/4
1 to 2, excl 40.8 to 81.7, excl 3/8 1/2 1/2 9/16 9/16 5/8 5/8 5/8 11/16 11/8 11/2
2 to 4, excl 81.7 to 163.4, excl 5/16 3/8 7/16 1/2 1/2 1/2 1/2 9/16 5/8 7/8 11/8
4 to 6, excl 163.4 to 245.1, excl 3/8 7/16 1/2 1/2 9/16 9/16 5/8 3/4 7/8 7/8 1
6 to 8, excl 245.1 to 326.8, excl 7/16 1/2 1/2 5/8 11/16 3/4 7/8 7/8 1 1 1
8 to 10, excl 326.8 to 409.0, excl 1/2 1/2 5/8 11/16 3/4 13/16 7/8 15/16 1 1 1
10 to 12, excl 409.0 to 490.1, excl 1/2 5/8 3/4 13/16 7/8 15/16 1 1 1 1 1
12 to 15, excl 490.1 to 613.0, incl 5/8 3/4 13/16 7/8 15/16 1 1 1 1 1 …
A Permitted Variation from a Flat Surface for Length—The longer dimension specified is considered the length, and the permitted variation from a flat surface along the
length shall not exceed the tabular amount for the specified width for plates up to 12 ft in length, or in any 12 ft for longer plates.
B Permitted Variation from a Flat Surface for Width—The permitted variation from a flat surface across the width shall not exceed the tabular amount for the specified width.
TABLE 14 Permitted Variations From a Flat Surface for Standard Flatness High-Strength Low-Alloy Steel and Alloy Steel Plates, Hot
Rolled or Thermally Treated
NOTE 1—When the longer dimension is under 36 in., the permitted variation from a flat surface shall not exceed 3/8 in. When the longer dimension
is from 36 to 72 in. incl, the permitted variation from a flat surface shall not exceed 75 % of the tabular amount for the specified width.
NOTE 2—This table and these notes cover the permitted variations from a flat surface for circular and sketch plates, based upon the maximum
dimensions of such plates.
NOTE 3—Where “…” appears in this table, there is no requirement.
NOTE 4—Plates must be in a horizontal position on a flat surface when flatness is measured.
Specified
Thickness, in.
Specified Weight,
lb/ft2
Permitted Variations from a Flat Surface for Specified Widths, in.A,B
To 36,
excl
36 to 48,
excl
48 to
60, excl
60 to
72, excl
72 to
84, excl
84 to
96, excl
96 to
108,
excl
108 to
120,
excl
120 to
144,
excl
144 to
168,
excl
168 and
Over
To 1/4 , excl To 10.2 excl 13/16 11/8 13/8 17/8 2 21/4 23/8 25/8 23/4 … …
1/4 to 3/8, excl 10.2 to 15.3, excl 3/4 15/16 11/8 13/8 13/4 17/8 2 21/4 23/8 … …
3/8 to 1/2, excl 15.3 to 20.4, excl 3/4 7/8 15/16 15/16 11/8 15/16 11/2 15/8 17/8 23/4 31/8
1/2 to 3/4, excl 20.4 to 30.6, excl 5/8 3/4 13/16 7/8 1 11/8 11/4 13/8 15/8 21/4 3
3/4 to 1, excl 30.6 to 40.8, excl 5/8 3/4 7/8 7/8 15/16 1 11/8 15/16 11/2 2 25/8
1 to 2, excl 40.8 to 81.7, excl 9/16 5/8 3/4 13/16 7/8 15/16 1 1 1 15/8 21/4
2 to 4, excl 81.7 to 163.4, excl 1/2 9/16 11/16 3/4 3/4 3/4 3/4 7/8 1 11/4 15/8
4 to 6, excl 163.4 to 245.1, excl 9/16 11/16 3/4 3/4 7/8 7/8 15/16 11/8 11/4 11/4 11/2
6 to 8, excl 245.1 to 326.8, excl 5/8 3/4 3/4 15/16 1 11/8 11/4 15/16 11/2 11/2 11/2
8 to 10, excl 326.8 to 409.0, excl 3/4 13/16 15/16 1 11/8 11/4 15/16 13/8 11/2 11/2 11/2
10 to 12, excl 409.0 to 490.1, excl 3/4 15/16 11/8 11/4 15/16 13/8 11/2 11/2 11/2 11/2 11/2
12 to 15, incl 490.1 to 613.0, incl 7/8 1 13/16 15/16 13/8 11/2 11/2 11/2 11/2 11/2 11/2
A Permitted Variation from a Flat Surface for Length—The longer dimension specified is considered the length, and the permitted variation from a flat surface along the
length shall not exceed the tabular amount for the specified width in plates up to 12 ft in length, or in any 12 ft for longer plates.
B Permitted Variation from a Flat Surface for Width—The permitted variation from a flat surface across the width shall not exceed the tabular amount for the specified width.
SA-6/SA-6M ASME BPVC.II.A-2019
20
TABLE 15 Permitted Variations in Waviness for Standard
Flatness Plates
NOTE 1—Waviness denotes the maximum deviation of the surface of
the plate from a plane parallel to the surface of the point of measurement
and contiguous to the surface of the plate at each of the two adjacent wave
peaks, when the plate is resting on a flat horizontal surface, as measured
in an increment of less than 12 ft of length. The permitted variation in
waviness is a function of the permitted variation from a flat surface as
obtained from Table 13 or Table 14, whichever is applicable.
NOTE 2—Plates must be in a horizontal position on a flat surface when
waviness is measured.
Permitted
Variation
from a
Flat Surface
(from Table 13 or
Table 14), in.
Permitted Variation in Waviness, in., When
Number of Waves in 12 ft is
1 2 3 4 5 6 7
5/16 5/16 1/4 3/16 1/8 1/8 1/16 1/16
3/8 3/8 5/16 3/16 3/16 1/8 1/16 1/16
7/16 7/16 5/16 1/4 3/16 1/8 1/8 1/16
1/2 1/2 3/8 5/16 3/16 3/16 1/8 1/16
9/16 9/16 7/16 5/16 1/4 3/16 1/8 1/8
5/8 5/8 1/2 3/8 1/4 3/16 1/8 1/8
11/16 11/16 1/2 3/8 5/16 3/16 3/16 1/8
3/4 3/4 9/16 7/16 5/16 1/4 3/16 1/8
13/16 13/16 5/8 7/16 5/16 1/4 3/16 1/8
7/8 7/8 11/16 1/2 3/8 1/4 3/16 1/8
15/16 15/16 11/16 1/2 3/8 5/16 1/4 3/16
1 1 3/4 9/16 7/16 5/16 1/4 3/16
11/8 11/8 7/8 5/8 1/2 3/8 1/4 3/16
11/4 11/4 15/16 11/16 1/2 3/8 5/16 1/4
13/8 13/8 11/16 3/4 9/16 7/16 5/16 1/4
11/2 11/2 11/8 7/8 5/8 1/2 3/8 1/4
15/8 15/8 11/4 15/16 11/16 1/2 3/8 5/16
13/4 13/4 15/16 1 3/4 9/16 7/16 5/16
17/8 17/8 17/16 11/16 13/16 9/16 7/16 5/16
2 2 11/2 11/8 7/8 5/8 1/2 3/8
21/8 21/8 15/8 13/16 7/8 11/16 1/2 3/8
21/4 21/4 111/16 11/4 15/16 11/16 9/16 3/8
23/8 23/8 113/16 15/16 1 3/4 9/16 7/16
21/2 21/2 17/8 17/16 11/16 13/16 9/16 7/16
25/8 25/8 2 11/2 11/8 13/16 5/8 7/16
23/4 23/4 21/16 19/16 11/8 7/8 5/8 1/2
27/8 27/8 23/16 15/8 13/16 15/16 11/16 1/2
3 3 21/4 111/16 11/4 15/16 11/16 9/16
31/8 31/8 23/8 13/4 15/16 1 3/4 9/16
ASME BPVC.II.A-2019 SA-6/SA-6M
21
TABLE 16 Permitted Variations in Cross Section for W, HP, S, M, C, and MC Shapes
NOTE 1—A is measured at center line of web for S, M, and W and HP shapes; at back of web for C and MC shapes. Measurement is overall for C
shapes under 3 in. B is measured parallel to flange. C is measured parallel to web.
NOTE 2—Where “…” appears in this table, there is no requirement.
Permitted Variations in Sectional Dimensions Given, in.
Shape Section Nominal Sizes, in.
A, Depth B, Flange Width T + T’ A
Flanges
Out-of-
SquareB
E, Web
off CenterC
C, Maximum
Depth at
any Cross
Section
over Theoretical
Depth, in.
Permitted Variations
Over or Under Theoretical
Web Thickness for
Thicknesses Given in
Inches, in.
Over
Theoretical
Under
Theoretical
Over
Theoretical
Under
Theoretical
3/16 and
under
Over 3/16
W and HP Up to 12, incl
Over 12
1/8
1/8
1/8
1/8
1/4
1/4
3/16
3/16
1/4
5/16
3/16
3/16
1/4
1/4
…
…
…
…
S and M 3 to 7, incl
Over 7 to 14, incl
Over 14 to 24, incl
3/32
1/8
3/16
1/16
3/32
1/8
1/8
5/32
3/16
1/8
5/32
3/16
1/32
1/32
1/32
3/16
3/16
3/16
…
…
…
…
…
…
…
…
…
C and MC 11/2 and under 1/32 1/32 1/32 1/32 1/32 … … 0.010 0.015
Over 11/2 to 3, excl 1/16 1/16 1/16 1/16 1/32 … … 0.015 0.020
3 to 7, incl 3/32 1/16 1/8 1/8 1/32 … … … …
Over 7 to 14, incl 1/8 3/32 1/8 5/32 1/32 … … … …
Over 14 3/16 1/8 1/8 3/16 1/32 … … … …
A T + T’ applies when flanges of channels are toed in or out. For channels 5/8 in. and under in depth, the permitted out-of-square is 3/64 in./in. of depth.
B Permitted variation is per inch of flange width for S, M, C, and MC shapes.
C Permitted variation of 5/16 in. max for sections over 426 lb/ft.
SA-6/SA-6M ASME BPVC.II.A-2019
22
TABLE 17 Permitted Variations in Cross Section for Angles (L Shapes), Bulb Angles, and Zees
NOTE 1—Where “…” appears in this table, there is no requirement.
Permitted Variations in Sectional Dimensions Given, in.
Section Nominal Size, in.
A, Depth
B, Flange Width or
Length of Leg T, Out-of-
Square per
Inch of B, in.
Permitted Variations Over or Under Theoretical Thickness
for Thicknesses
Given in Inches, in.
Over
Theoretical
Under
Theoretical
Over
Theoretical
Under
Theoretical
3/16 and
under
Over 3/16
to 3/8, incl
Over 3/8
AnglesA 1 and under … … 1/32 1/32 3/128
B 0.008 0.010 …
(L Shapes) Over 1 to 2, incl … … 3/64 3/64 3/128
B 0.010 0.010 0.012
Over 2 to 21/2 , incl … … 1/16 1/16 3/128
B 0.012 0.015 0.015
Over 21/2 to 4, incl … … 1/8 3/32 3/128
B … … …
Over 4 to 6, incl … … 1/8 1/8 3/128
B … … …
Over 6 to 8, incl … … 3/16 1/8 3/128
B … … …
Over 8 to 10, incl … … 1/4 1/4 3/128
B … … …
Over 10 … … 1/4 3/8 3/128
B … … …
Bulb angles (Depth) 3 to 4, incl
Over 4 to 6, incl
Over 6
1/8
1/8
1/8
1/16
1/16
1/16
1/8
1/8
3/16
3/32
1/8
1/8
3/128
B
3/128
B
3/128
B
…
…
…
…
…
…
…
…
…
Zees 3 to 4, incl
Over 4 to 6, incl
1/8
1/8
1/16
1/16
1/8
1/8
3/32
1/8
3/128
B
3/128
B
…
…
…
…
…
…
A For unequal leg angles, longer leg determines classification.
B 3/128 in./in. = 11/2 °.
TABLE 18 Permitted Variations in Sectional Dimensions for Rolled Tees
NOTE 1—Back of square and center line of stem are to be parallel when measuring “out-of-square.” NOTE 2—Where “…” appears in this table, there is no requirement. Permitted Variations in Sectional Dimensions Given, in. Tees Nominal Size,A A, DepthB B, WidthB T, Outof- Square per Inch of B E, Web-off- Center Stem Out-of- SquareC Thickness of Flange Thickness of Stem Over Under Over Under Over Under Over Under 11/4 and under 3/64 3/64 3/64 3/64 … … 1/32 0.010 0.010 0.005 0.020 Over 11/4 to 2, incl 1/16 1/16 1/16 1/16 … … 1/16 0.012 0.012 0.010 0.020 Over 2 to 3, excl 3/32 3/32 3/32 3/32 … … 3/32 0.015 0.015 0.015 0.020 3 to 5, incl 3/32 1/16 1/8 1/8 1/32 3/32 … … … … … Over 5 to 7, incl 3/32 1/16 1/8 1/8 1/32 1/8 … … … … … A The longer member of an unequal tee determines the size for permitted variations. B Measurements for both depth and width are overall. C Stem-out-of-square is the permitted variation from its true position of the center line of stem, measured at the point. ASME BPVC.II.A-2019 SA-6/SA-6M 23 TABLE 19 Permitted Variations in Length for S, M, C, MC, L, T, Z, and Bulb Angle Shapes NOTE 1—Where “…” appears in this table, there is no requirement. Nominal Size,A in. Permitted Variations from Specified Length for Lengths Given in Feet, in. 5 to 10, excl 10 to 20,excl 20 to 30, incl Over 30 to 40, incl Over 40 to 50, incl Over 50 to 65, incl Over 65 ft Over Under Over Under Over Under Over Under Over Under Over Under Over Under Under 3 3 and over 5/8 1 0 0 1 11/2 0 0 11/2 13/4 0 0 2 21/4 0 0 21/2 23/4 0 0 21/2 23/4 0 0 … … … … A Greatest cross-sectional dimension. TABLE 20 Permitted Variations in End Out-Of-Square for S, M, C, MC, L, T, Z, Bulb Angle, and Flat Bar Shapes Shapes Permitted Variation S, M, C, and MC 1/64 in. per inch of depth LA 3/128 in. per inch of leg length or 11/2 ° Bulb angles 3/128 in. per inch of depth or 11/2 ° Rolled TeesA 1/64 in. per inch of flange or stem Zees 3/128 in. per inch of sum of both flange lengths Flat BarsB 1/16 in. per inch of width but not less than 5/16 in. A Permitted variations in end out-of-square are determined on the longer members of the shape. B For flat bars, permitted variations in end out-of-square are determined on the width of the bar. SA-6/SA-6M ASME BPVC.II.A-2019 24 TABLE 21 Permitted Variations in Straightness for S, M, C, MC, L, T, Z, and Bulb Angle Shapes Positions for Measuring Camber of Shapes Variable Nominal Size,A in. Permitted Variation, in. Camber Under 3 1/4 in. in any 5 ft, or 1/4 × (number of feet of total length/5) 3 and over 1/8 × (number of feet of total length/5) Sweep All Due to the extreme variations in flexibility of these shapes, permitted variations for sweep are subject to negotiations between the manufacturer and the purchaser for the individual sections involved. A Greatest cross-sectional dimension. TABLE 22 Permitted Variations in Length for W and HP Shapes Permitted Variations from Specified Length for Lengths Given in Feet, in.A, B Over Under 4 0 A For HP and W shapes specified in the order for use as bearing piles, the permitted variations in length are plus 5 in. and minus 0 in. These permitted variations in length also apply to sheet piles. B The permitted variations in end out-of-square for W and HP shapes shall be 1/64 in. per inch of depth, or per inch of flange width if the flange width is larger than the depth. ASME BPVC.II.A-2019 SA-6/SA-6M 25 TABLE 23 Permitted Variations in Length and End Out-of-Square, Milled Shapes Permitted Variations in Length and End Out-of-Square, in.A Nominal Depth, in. Length, ftB Milled Both EndsC Milled One-EndC Length End Out-of- Square Length End Out-of- Square (for Over Under Over Under Milled End) 6 to 36 6 to 70 1/32 1/32 1/32 1/4 1/4 1/32 A Length is measured along center line of web. Measurements are made with the steel and tape at the same temperature. B The permitted variations in length and end out-of-square are additive. C End out-of-square is measured by (a) squaring from the center line of the web and (b) squaring from the center line of the flange. The measured variation from true squareness in either plane shall not exceed the total tabular amount. TABLE 24 Permitted Variations in Straightness for W and HP Shapes Positions for Measuring Camber and Sweep of W and HP Shapes Permitted Variation in Straightness, in. Camber and sweep 1/8 × (number of feet of total length/10)A When certain sectionsB with a flange width approximately equal to depth are specified in the order for use as columns: Lengths of 45 ft and under 1/8 × (number of feet of total length/10) but not over 3/8 Lengths over 45 ft 3/8 + [1/8 × ([number of feet of total length – 45] /10)] A Sections with a flange width less than 6 in., permitted variation for sweep, in. = 1/8 × (number of feet of total length/5). B Applies only to: 8-in. deep sections 31 lb/ft and heavier, 10-in. deep sections 49 lb/ft and heavier, 12-in. deep sections 65 lb/ft and heavier, 14-in. deep sections 90 lb/ft and heavier, 16-in. deep sections 88 lb/ft and heavier, and 18-in. deep sections 135 lb/ft and heavier. For other sections specified in the order for use as columns, the permitted variation is subject to negotiation with the manufacturer. TABLE 25 Permitted Variations in Dimensions for Split Tees and Split Angles (L Shapes)A Specified Depth, in. Permitted Variation Over or Under Specified Depth,B in. To 6, excl (beams and channels) 1/8 6 to 16, excl (beams and channels) 3/16 16 to 20, excl (beams and channels) 1/4 20 to 24, excl (beams) 5/16 24 and over (beams) 3/8 A The permitted variations in length for split tees or angles are the same as those applicable to the section from which the tees or angles are split. B The above permitted variations in depth of tees or angles include the permitted variations in depth for the beams or channels before splitting. Permitted variations in dimensions and straightness, as set up for the beams or channels from which these tees or angles are cut, apply, except: straightness = 1/8 in. × (length in feet/5) SA-6/SA-6M ASME BPVC.II.A-2019 26 TABLE 26 Permitted Variations in Sectional Dimensions for Square-Edge and Round-Edge Flat Bars NOTE 1—Where “…” appears in this table, there is no requirement. Specified Widths, in. Permitted Variations Over or Under Specified Thickness, for Thicknesses Given in Inches, in. Permitted Variations From Specified Width, in. 0.203 to 0.230, excl 0.230 to 1/4, excl 1/4 to 1/2, incl Over 1/2 to 1, incl Over 1 to 2, incl Over 2 to 3, incl Over 3 Over Under To 1, incl 0.007 0.007 0.008 0.010 … … … 1/64 1/64 Over 1 to 2, incl 0.007 0.007 0.012 0.015 1/32 … … 1/32 1/32 Over 2 to 4, incl 0.008 0.008 0.015 0.020 1/32 3/64 3/64 1/16 1/32 Over 4 to 6, incl 0.009 0.009 0.015 0.020 1/32 3/64 3/64 3/32 1/16 Over 6 to 8, incl A 0.015 0.016 0.025 1/32 3/64 1/16 1/8 B 3/32 B A Flats over 6 to 8 in., incl, in width are not available as hot-rolled carbon steel bars in thickness under 0.230 in. B For flats over 6 to 8 in., in width, and to 3 in. incl in thickness. TABLE 27 Permitted Variations in Sectional Dimensions for Round and Square Bars and Round-Cornered Squares Specified Size, in. Permitted Variations from Specified Size, in. Permitted Out-of- Round or Out-of-Square, Over Under in.A To 5/16 0.005 0.005 0.008 Over 5/16 to 7/16, incl 0.006 0.006 0.009 Over 7/16 to 5/8, incl 0.007 0.007 0.010 Over 5/8 to 7/8, incl 0.008 0.008 0.012 Over 7/8 to 1, incl 0.009 0.009 0.013 Over 1 to 11/8 , incl 0.010 0.010 0.015 Over 11/8 to 11/4, incl 0.011 0.011 0.016 Over 11/4 to 13/8, incl 0.012 0.012 0.018 Over 13/8 to 11/2, incl 0.014 0.014 0.021 Over 11/2 to 2, incl 1/64 1/64 0.023 Over 2 to 21/2 , incl 1/32 0 0.023 Over 21/2 to 31/2, incl 3/64 0 0.035 Over 31/2 to 41/2, incl 1/16 0 0.046 Over 41/2 to 51/2, incl 5/64 0 0.058 Over 51/2 to 61/2, incl 1/8 0 0.070 Over 61/2 to 81/4, incl 5/32 0 0.085 Over 81/4 to 91/2, incl 3/16 0 0.100 Over 91/2 to 10, incl 1/4 0 0.120 A Out-of-round is the difference between the maximum and minimum diameters of the bar, measured at the same transverse cross section. Out-of-square section is the difference in perpendicular distance between opposite faces, measured at the same transverse cross section. TABLE 28 Permitted Variations in Sectional Dimensions for Hexagons Specified Sizes Between Opposite Sides, in. Permitted Variations from Specified Size, in. Permitted Out-of- Hexagon Section, Three Measurements, in.A Over Under 1/2 and under 0.007 0.007 0.011 Over 1/2 to 1, incl 0.010 0.010 0.015 Over 1 to 11/2 , incl 0.021 0.013 0.025 Over 11/2 to 2, incl 1/32 1/64 1/32 Over 2 to 21/2 , incl 3/64 1/64 3/64 Over 21/2 to 31/2, incl 1/16 1/64 1/16 A Out-of-hexagon section is the greatest difference in distance between any two opposite faces measured at the same transverse cross section. ASME BPVC.II.A-2019 SA-6/SA-6M 27 SUPPLEMENTARY REQUIREMENTS The following standardized supplementary requirements are for use when desired by the purchaser. Those that are considered suitable for use with each material specification are listed in the specification. Other tests may be performed by agreement between the supplier and the purchaser. These additional requirements shall apply only when specified in the order, in which event the specified tests shall be made by the manufacturer or processor before shipment of the material. S1. Vacuum Treatment S1.1 The steel shall be made by a process that includes vacuum degassing while molten. Unless otherwise agreed upon with the purchaser, it is the responsibility of the manufacturer to select suitable process procedures. S2. Product Analysis S2.1 Product analyses shall be made for those elements specified or restricted by the applicable product specification for the applicable grade, class, and type. Specimens for analysis shall be taken adjacent to or from the tension test specimen, or from a sample taken from the same relative location as that from which the tension test specimen was taken. S3. Simulated Post-Weld Heat Treatment of Mechanical Test Coupons S3.1 Prior to testing, the test specimens representing the structural product for acceptance purposes for mechanical properties shall be thermally treated to simulate a post-weld heat treatment below the critical temperature (Ac3), using the heat treatment parameters (such as temperature range, time, TABLE 29 Permitted Variations in Straightness for Bars Permitted Variations in Straightness, in.A 1/4 in any 5 ft and 1/4 × (number of feet of total length/5) A Permitted variations in straightness do not apply to hot-rolled bars if any subsequent heating operation has been performed. TABLE 30 Permitted Variations in Length for Hot-Cut Steel BarsA NOTE 1—Where “…” appears in this table, there is no requirement. Specified Sizes of Rounds, Squares, and Hexagons, in. Specified Sizes of Flats, in. Permitted Variations Over Specified Length Given in Feet, in. (No Variation Under) Thickness Width 5 to 10, excl 10 to 20, excl 20 to 30, excl 30 to 40, excl 40 to 60, incl To 1, incl To 1, incl To 3, incl 1/2 3/4 11/4 13/4 21/4 Over 1 to 2, incl Over 1 To 3, incl 5/8 1 11/2 2 21/2 Over 1 to 2, incl To 1, incl Over 3 to 6, incl 5/8 1 11/2 2 21/2 Over 2 to 5, incl Over 1 Over 3 to 6, incl 1 11/2 13/4 21/4 23/4 Over 5 to 10, incl … … 2 21/2 23/4 3 31/4 0.230 to 1, incl Over 6 to 8, incl 3/4 11/4 13/4 31/2 4 Over 1 to 3, incl Over 6 to 8, incl 11/4 13/4 2 31/2 4 Hot Sawing 2 to 5, inclB Over 5 to 10, incl 1 and over … 3 and over … B B 11/2 21/2 13/4 23/4 21/4 3 23/4 31/4 A For flats over 6 to 8 in., incl, in width and over 3 in. in thickness, consult the manufacturer for permitted variations in length. B Smaller sizes and shorter lengths are not commonly hot sawed. TABLE 31 Permitted Variations in Length for Bars Recut Both Ends After StraighteningA,B Sizes of Rounds, Squares, Hexagons, Width of Flats and Maximum Dimension of Other Sections, in. Permitted Variations from Specified Lengths Given in Feet, in. To 12, incl Over 12 Over Under Over Under To 3, incl 3/16 1/16 1/4 1/16 Over 3 to 6, incl 1/4 1/16 3/8 1/16 Over 6 to 8, incl 3/8 1/16 1/2 1/16 Rounds over 8 to 10, incl 1/2 1/16 5/8 1/16 A For flats over 6 to 8 in., incl, in width, and over 3 in. in thickness, consult the manufacturer or processor for permitted variations in length. B Permitted variations are sometimes required all over or all under the specified length, in which case the sum of the two permitted variations applies. SA-6/SA-6M ASME BPVC.II.A-2019 28 and cooling rates) specified in the order. The test results for such heat-treated test specimens shall meet the applicable product specification requirements. S4. Additional Tension Test S4.1 Plate—One tension test shall be made from each unit plate rolled from a slab or directly from an ingot, except that for quenched and tempered plates, a test shall be taken from each unit plate heat treated. The results obtained shall be reported on the mill test reports when such tests are required by the order. S5. Charpy V-Notch Impact Test S5.1 Charpy V-notch impact tests shall be conducted in accordance with Specification A673/A673M. S5.2 The frequency of testing, the test temperature to be used, and the absorbed energy requirements shall be as specified on the order. S6. Drop-Weight Test (for Material 0.625 in. [16 mm] and Over in Thickness) S6.1 Drop-weight tests shall be made in accordance with Test Method E208. The specimens shall represent the material in the final condition of heat treatment. Agreement shall be reached between the purchaser and the manufacturer or processor as to the number of pieces to be tested and whether a maximum nil-ductility transition (NDT) temperature is mandatory or if the test results are for information only. S8. Ultrasonic Examination S8.1 The material shall be ultrasonically examined in accordance with the requirements specified on the order. S15. Reduction of Area Measurement S15.1 The reduction of area, as determined on the 0.500-in. [12.5-mm] diameter round tension test specimen in accordance with Test Methods and Definitions A370, shall not be less than 40 %. S18. Maximum Tensile Strength S18.1 Steel having a specified minimum tensile strength of less than 70 ksi [485 MPa] shall not exceed the minimum specified tensile strength by more than 30 ksi [205 MPa]. S18.2 Steel having a minimum specified tensile strength of 70 ksi [485 MPa] or higher shall not exceed the minimum specified tensile strength by more than 25 ksi [170 MPa]. S23. Copper-Bearing Steel (for improved atmospheric corrosion resistance) S23.1 The copper content shall be a minimum of 0.20 % on heat analysis, 0.18 on product analysis. S26. Subdivided Material—Marking of Individual Pieces S26.1 Subdivided pieces shall be individually identified by marking, stenciling, or die stamping the applicable product specification designation (year-date not required), grade, heat number, and the heat treatment identification, if applicable, along with the trademark, brand, or name of the organization that subdivided the structural product. As an alternative, individual subdivided pieces shall be identified by a code traceable to the original required identification, provided that the trademark, name, or brand of the organization that subdivided the structural product is also placed on the structural product and the original required identification, cross referenced on the code, is furnished with the structural product. S27. Restrictive Plate Flatness S27.1 As-rolled or normalized carbon steel plates ordered to restrictive flatness shall conform to the permitted variations from a flat surface given in Table S27.1 or Table S27.2, whichever is applicable. S27.2 As-rolled or normalized high-strength low-alloy steel plates ordered to restrictive flatness shall conform to the permitted variations from a flat surface given in Table S27.3 or Table S27.4, whichever is applicable. ASME BPVC.II.A-2019 SA-6/SA-6M 29 TABLE S27.1 Permitted Variations From a Flat Surface for As-Rolled or Normalized Carbon Steel Plates Ordered to Half-Standard Flatness NOTE 1—Permitted Variation From a Flat Surface Along the Length—The longer dimension specified is considered the length, and the permitted variation from a flat surface along the length shall not exceed the tabular amount for the specified width in plates up to 12 ft in length, or in any 12 ft of longer plates. NOTE 2—Permitted Variation From a Flat Surface Across the Width—The permitted variation from a flat surface across the width shall not exceed the tabular amount for the specified width. NOTE 3—When the longer dimension is under 36 in., the permitted variation from a flat surface shall not exceed 1/4 in. in each direction. When the longer dimension is from 36 to 72 in., incl, the permitted variation from a flat surface shall not exceed 75 % of the tabular amount for the specified width, but in no case less than 1/4 in. NOTE 4—The permitted variations given in this table apply to plates that have a minimum specified tensile strength not over 60 ksi or comparable chemistry or hardness. For plates specified to a higher minimum tensile strength or compatible chemistry or hardness, the permitted variations are 11/2 times the amounts in this table. NOTE 5—This table and these notes cover the permitted variations from a flat surface for circular and sketch plates, based upon the maximum dimensions of such plates. NOTE 6—Permitted variations in waviness do not apply. NOTE 7—Plates must be in a horizontal position on a flat surface when flatness is measured. Specified Thickness, in. Specified Weights, lb/ft2 Permitted Variations From a Flat Surface for Specified Widths Given in Inches, in. 48 to 60, excl 60 to 72, excl 72 to 84, excl 84 to 96, excl 96 to 108, excl 108 to 120, incl To 1/4 , excl To 10.2, excl 15/32 5/8 11/16 3/4 13/16 7/8 1/4 to 3/8, excl 10.2 to 15.3, excl 3/8 15/32 9/16 5/8 11/16 3/4 3/8 to 1/2, excl 15.3 to 20.4, excl 5/16 5/16 3/8 7/16 1/2 9/16 1/2 to 3/4, excl 20.4 to 30.6, excl 9/32 5/16 5/16 3/8 1/2 1/2 3/4 to 1, excl 30.6 to 40.8, excl 9/32 5/16 5/16 5/16 3/8 7/16 1 to 2, incl 40.8 to 51.7, incl 1/4 9/32 9/32 5/16 5/16 5/16 TABLE S27.2 Permitted Variations From a Flat Surface for As-Rolled or Normalized Carbon Steel Plates Ordered to Half-Standard Flatness NOTE 1—Permitted Variation From a Flat Surface Along the Length—The longer dimension specified is considered the length, and the permitted variation from a flat surface along the length shall not exceed the tabular amount for the specified width in plates up to 3700 mm in length, or in any 3700 mm of longer plates. NOTE 2—Permitted Variation From a Flat Surface Across the Width—The permitted variation from a flat surface across the width shall not exceed the tabular amount for the specified width. NOTE 3—When the longer dimension is under 900 mm, the permitted variation from a flat surface shall not exceed 6 mm in each direction. When the longer dimension is from 900 to 1800 mm, incl., the permitted flatness variation should not exceed 75 % of the tabular amount for the specified width, but in no case less than 6 mm. NOTE 4—The permitted variations given in this table apply to plates that have a minimum specified tensile strength not over 415 MPa or comparable chemistry or hardness. For plates specified to a higher minimum tensile strength or compatible chemistry or hardness, the permitted variations are 11/2 times the amounts in this table. NOTE 5—This table and these notes cover the permitted variations from a flat surface for circular and sketch plates, based upon the maximum dimensions of such plates. NOTE 6—Permitted variations in waviness do not apply. NOTE 7—Plates must be in a horizontal position on a flat surface when flatness is measured. Specified Thickness, mm Specified Weights, kg/m2 Permitted Variations From a Flat Surface for Specified Widths Given in Millimetres, mm 1200 to 1500, excl 1500 to 1800, excl 1800 to 2100, excl 2100 to 2400, excl 2400 to 2700, excl 2700 to 3000, incl To 6, excl To 47.1 excl 12 16 17 19 20 22 6 to 10, excl 47.1 to 78.5, excl. 9 12 14 16 17 19 10 to 12, excl 78.5 to 94.2, excl 8 8 9 11 12 14 12 to 20, excl 94.2 to 157.0, excl 7 8 8 9 12 12 20 to 25, excl 157.0 to 196.2, excl 7 8 8 8 9 11 25 to 50, incl 196.2 to 392.5, incl 6 7 7 8 8 8 SA-6/SA-6M ASME BPVC.II.A-2019 30 TABLE S27.3 Permitted Variations From a Flat Surface for As-Rolled or Normalized High-Strength Low-Alloy Steel Plates Ordered to Half-Standard Flatness NOTE 1—Permitted Variation From a Flat Surface Along the Length—The longer dimension specified is considered the length, and the permitted variation from a flat surface along the length shall not exceed the tabular amount for the specified width in plates up to 12 ft in length, or in any 12 ft of longer plates. NOTE 2—Permitted Variation From a Flat Surface Across the Width—The permitted variation from a flat surface across the width shall not exceed the tabular amount for the specified width. NOTE 3—When the longer dimension is under 36 in., the permitted variation from a flat surface shall not exceed 3/8 in. in each direction. When the larger dimension is from 36 to 72 in., incl, the permitted variation from a flat surface shall not exceed 75 % of the tabular amount for the specified width, but in no case less than 3/8 in. NOTE 4—This table and these notes cover the permitted variations from a flat surface for circular and sketch plates, based upon the maximum dimensions of those plates. NOTE 5—Permitted variations in waviness do not apply. NOTE 6—Plates must be in a horizontal position on a flat surface when flatness is measured. Specified Thickness, in. Specified Weights, lb/ft2 Permitted Variations From a Flat Surface for Specified Widths Given in Inches, in. 48 to 60, excl 60 to 72, excl 72 to 84, excl 84 to 96, excl 96 to 108, excl 108 to 120, incl To 1/4 , excl To 10.2 excl 11/16 15/16 1 11/8 13/16 15/16 1/4 to 3/8, excl 10.2 to 15.3, excl 9/16 11/16 7/8 15/16 1 11/8 3/8 to 1/2, excl 15.3 to 20.4, excl 15/32 15/32 9/16 21/32 3/4 13/16 1/2 to 3/4, excl 20.4 to 30.6, excl 13/32 7/16 1/2 9/16 5/8 11/16 3/4 to 1, excl 30.6 to 40.8, excl 7/16 7/16 15/32 1/2 9/16 21/32 1 to 2, incl 40.8 to 51.7, incl 3/8 13/32 7/16 15/32 1/2 1/2 TABLE S27.4 Permitted Variations From a Flat Surface for As-Rolled or Normalized High-Strength Low-Alloy Steel Plates Ordered to Half-Standard Flatness NOTE 1—Permitted Variation From a Flat Surface Along the Length—The longer dimension specified is considered the length, and the permitted variation from a flat surface along the length shall not exceed the tabular amount for the specified width in plates up to 3700 mm in length, or in any 3700 mm of longer plates. NOTE 2—Permitted Variation From a Flat Surface Across the Width—The permitted variation from a flat surface across the width shall not exceed the tabular amount for the specified width. NOTE 3—When the longer dimension is under 900 mm, the permitted variation from a flat surface shall not exceed 10 mm in each direction. When the larger dimension is from 900 to 1800 mm, incl., the permitted variation from a flat surface shall not exceed 75 % of the tabular amount for the specified width but in no case less than 10 mm. NOTE 4—This table and these notes cover the permitted variations from a flat surface for circular and sketch plates, based upon the maximum dimensions of such plates. NOTE 5—Permitted variations in waviness do not apply. NOTE 6—Plates must be in a horizontal position on a flat surface when flatness is measured. Specified Thickness, mm Specified Weights, kg/m2 Permitted Variations From a Flat Surface for Specified Widths Given in Millimetres, mm 1200 to 1500, excl 1500 to 1800, excl 1800 to 2100, excl 2100 to 2400, excl 2400 to 2700, excl 2700 to 3000, incl To 6, excl To 47.1 excl 17 24 25 28 30 33 6 to 10, excl 47.1 to 78.5, excl 14 17 22 24 25 28 10 to 12, excl 78.5 to 94.2, excl 12 12 14 16 19 20 12 to 20, excl 94.2 to 157.0, excl 11 11 12 14 16 17 20 to 25, excl 157.0 to 196.2, excl 11 11 12 12 14 16 25 to 50, incl 196.2 to 392.5, incl 9 10 11 12 12 12 S28. Fine Grain Practice S28.1 The steel shall be made to fine grain practice. S29. Fine Austenitic Grain Size S29.1 The requirements for fine austenitic grain size (see 8.1 and 8.3) shall be met. S30. Charpy V-Notch Impact Test for Structural Shapes: Alternate Core Location S30.1 For shapes with a flange thickness equal to or greater than 11/2 in. [38.1 mm] that are specified in the purchase order to be tested in accordance with this supplementary requirement, Charpy V-notch impact tests shall be conducted in accordance with Specification A673/A673M, using specimens taken from the alternate core location. Unless otherwise specified in the purchase order, the minimum average absorbed energy for each test shall be 20 ft·lbf [27 J] and the test temperature shall be 70°F [21°C]. S30.2 The frequency of testing shall be Frequency (H), except that, for rolled shapes produced from ingots, the frequency shall be Frequency (P) and the specimens shall be ASME BPVC.II.A-2019 SA-6/SA-6M 31 taken from a location representing the top of an ingot or part of an ingot used to produce the product represented by such specimens. S31. Maximum Carbon Equivalent for Weldability S31.1 Plates and shapes shall be supplied with a specific maximum carbon equivalent value as specified by the purchaser. This value shall be based upon heat analysis. The required chemical analysis as well as the carbon equivalent shall be reported. S31.2 The carbon equivalent shall be calculated using the following formula: CE5 C1Mn/61~Cr1Mo1V!/51~Ni1Cu!/15 S31.3 For additional information on the weldability of steel, see Appendix X3. S32. Single Heat Bundles S32.1 Bundles containing shapes or bars shall be from a single heat of steel. ANNEXES (Mandatory Information) A1. PERMITTED VARIATIONS IN DIMENSIONS AND MASS IN SI UNITS A1.1 Tables A1.1-A1.31 inclusive contain permitted variations in dimensions and mass stated in SI Units. SA-6/SA-6M ASME BPVC.II.A-2019 32 TABLE A1.1 Permitted Variations in Thickness for Rectangular Carbon, High-Strength Low Alloy, and Alloy Steel Plates, 300 mm and Under in Thickness When Ordered to Thickness NOTE 1—Permitted variation under specified thickness, 0.3 mm. When so specified, these permitted variations may be taken all over, in which case the sum of these permitted variations applies. NOTE 2—Thickness to be measured at 10 to 20 mm from the longitudinal edge. NOTE 3—For specified thicknesses not listed in this table, the permitted variations in thickness shall be as given for the next higher value of specified thickness that is listed in this table. NOTE 4—For thickness measured at any location other than that specified in Note 2, the permitted variations over specified thickness shall be 13/4 times the amounts in this table, rounded to the nearest 0.1 mm. NOTE 5—Where “…” appears in this table, there is no requirement. Specified Thickness, mm Permitted Variations Over Specified Thickness for Widths Given in Millimetres, mm 1200 and Under Over 1200 to 1500, excl 1500 to 1800, excl 1800 to 2100, excl 2100 to 2400, excl 2400 to 2700, excl 2700 to 3000, excl 3000 to 3300, excl 3300 to 3600, excl 3600 to 4200, excl 4200 and Over 5.0 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0 … … 5.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0 … … 6.0 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0 1.1 … … 7.0 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0 1.2 1.4 … 8.0 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0 1.2 1.4 … 9.0 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.3 1.5 … 10.0 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.3 1.5 1.7 11.0 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.3 1.5 1.7 12.0 0.8 0.8 0.8 0.8 0.8 0.9 1.0 1.0 1.3 1.5 1.8 14.0 0.8 0.8 0.8 0.8 0.9 0.9 1.0 1.1 1.3 1.5 1.8 16.0 0.8 0.8 0.8 0.8 0.9 0.9 1.0 1.1 1.3 1.5 1.8 18.0 0.8 0.8 0.8 0.8 0.9 1.0 1.1 1.2 1.4 1.6 2.0 20.0 0.8 0.8 0.8 0.8 0.9 1.0 1.2 1.2 1.4 1.6 2.0 22.0 0.8 0.9 0.9 0.9 1.0 1.1 1.3 1.3 1.5 1.8 2.0 25.0 0.9 0.9 1.0 1.0 1.0 1.2 1.3 1.5 1.5 1.8 2.2 28.0 1.0 1.0 1.1 1.1 1.1 1.3 1.4 1.8 1.8 2.0 2.2 30.0 1.1 1.1 1.2 1.2 1.2 1.4 1.5 1.8 1.8 2.1 2.4 32.0 1.2 1.2 1.3 1.3 1.3 1.5 1.6 2.0 2.0 2.3 2.6 35.0 1.3 1.3 1.4 1.4 1.4 1.6 1.7 2.3 2.3 2.5 2.8 38.0 1.4 1.4 1.5 1.5 1.5 1.7 1.8 2.3 2.3 2.7 3.0 40.0 1.5 1.5 1.6 1.6 1.6 1.8 2.0 2.5 2.5 2.8 3.3 45.0 1.6 1.6 1.7 1.8 1.8 2.0 2.3 2.8 2.8 3.0 3.5 50.0 1.8 1.8 1.8 2.0 2.0 2.3 2.5 3.0 3.0 3.3 3.8 55.0 2.0 2.0 2.0 2.2 2.2 2.5 2.8 3.3 3.3 3.5 3.8 60.0 2.3 2.3 2.3 2.4 2.4 2.8 3.0 3.4 3.4 3.8 4.0 70.0 2.5 2.5 2.5 2.6 2.6 3.0 3.3 3.5 3.6 4.0 4.0 80.0 2.8 2.8 2.8 2.8 2.8 3.3 3.5 3.5 3.6 4.0 4.0 90.0 3.0 3.0 3.0 3.0 3.0 3.5 3.5 3.5 3.6 4.0 4.4 100.0 3.3 3.3 3.3 3.3 3.5 3.8 3.8 3.8 3.8 4.4 4.4 110.0 3.5 3.5 3.5 3.5 3.5 3.8 3.8 3.8 3.8 4.4 4.4 120.0 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 4.8 4.8 130.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 5.2 5.2 140.0 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 5.6 5.6 150.0 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 5.6 5.6 160.0 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 5.6 5.6 180.0 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 6.3 6.3 200.0 5.8 5.8 6.0 6.0 6.0 6.0 6.0 6.0 6.0 7.0 7.0 250.0 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 8.8 300.0 7.5 7.5 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 ASME BPVC.II.A-2019 SA-6/SA-6M 33 TABLE A1.2 Permitted Variations in Mass for Rectangular Sheared Plates and Universal Mill Plates 2983 kg/m2 and Under When Ordered to Mass NOTE 1—Permitted variations in excess mass for lots of circular and sketch plates shall be 11/4 times the amounts in this table. NOTE 2—Permitted variations in excess mass for single plates shall be 11/3 times the amounts in this table. NOTE 3—Permitted variations in excess mass for single circular and sketch plates shall be 12/3 times the amounts in this table. NOTE 4—The adopted standard density for rolled steel is 7850 kg/m3. NOTE 5—Where “…” appears in this table, there is no requirement. Specified Mass, kg/m2 Permitted Variations in Average Mass of LotsA for Widths Given in Millimetres, Expressed in Percentage of the Specified Masses per Square Metre 1200 and Under Over 1200 to 1500, excl 1500 to 1800, excl 1800 to 2100, excl 2100 to 2400, excl 2400 to 2700, excl 2700 to 3000, excl 3000 to 3300, excl 3300 to 3600, excl 3600 to 4200, excl 4200 and Over Over Under Over Under Over Under Over Under Over Under Over Under Over Under Over Under Over Under Over Under Over Under To 51.02, excl 4.0 3.0 4.5 3.0 5.0 3.0 5.5 3.0 6.0 3.0 7.5 3.0 9.0 3.0 … … … … … … … … 51.02 to 62.80, excl 4.0 3.0 4.5 3.0 5.0 3.0 5.5 3.0 6.0 3.0 6.5 3.0 7.0 3.0 8.0 3.0 9.0 3.0 … … … … 62.80 to 74.58, excl 4.0 3.0 4.0 3.0 4.5 3.0 5.0 3.0 5.5 3.0 5.5 3.0 6.0 3.0 7.5 3.0 8.0 3.0 11 3.0 … … 74.58 to 86.35, excl 3.5 3.0 3.5 3.0 4.0 3.0 4.5 3.0 5.0 3.0 5.0 3.0 5.5 3.0 6.0 3.0 7.0 3.0 9.0 3.0 10 3.0 86.35 to 102.0, excl 3.5 2.5 3.5 2.5 3.5 3.0 4.0 3.0 4.5 3.0 4.5 3.0 5.0 3.0 5.5 3.0 6.0 3.0 8.0 3.0 9.0 3.0 102.0 to 125.6, excl 3.5 2.5 3.5 2.5 3.5 3.0 3.5 3.0 4.0 3.0 4.0 3.0 4.5 3.0 5.0 3.0 5.5 3.0 7.0 3.0 8.0 3.0 125.6 to 149.2, excl 3.0 2.5 3.5 2.5 3.5 2.5 3.5 3.0 3.5 3.0 3.5 3.0 4.0 3.0 4.5 3.0 5.0 3.0 6.5 3.0 7.0 3.0 149.2 to 196.2, excl 3.0 2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.5 2.0 3.5 2.5 3.5 2.5 4.0 3.0 4.5 3.0 6.0 3.0 6.5 3.0 196.2 to 392.5, excl 2.5 2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.5 2.0 3.5 2.0 3.5 2.5 3.5 3.0 4.0 3.0 5.5 3.0 6.0 3.0 392.5 to 588.8, excl 2.5 2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.5 2.0 3.5 2.0 3.5 2.5 3.5 3.0 3.5 3.0 4.0 3.0 4.5 3.0 588.8 to 785.0, excl 2.5 1.5 2.5 1.5 2.5 1.5 2.5 1.5 2.5 2.0 2.5 2.0 2.5 2.0 2.5 2.0 2.5 2.0 3.0 2.0 3.5 2.0 785.0 to 1178, excl 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 3.0 1.0 3.5 1.0 1178 to 1962, excl 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 3.0 1.0 1962 to 2355, excl 2.0 1.0 2.0 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2355 to 2983, incl 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 2.5 1.0 A The term “lot” means all the plates of each tabular width and mass group represented in each shipment. SA-6/SA-6M ASME BPVC.II.A-2019 34 TABLE A1.3 Permitted Variations in Width and Length for Sheared Plates 40 mm and Under in Thickness; Length Only of Universal Mill Plates 65 mm and Under in Thickness Specified Dimensions, mm Permitted Variations Over Specified Width and LengthA for Thicknesses Given in Millimetres and Equivalent Masses Given in Kilograms per Square Metre, mm Length Width To 10.5, excl 10.5 to 16, excl 16 to 25, excl 25 to 50, inclB To 78.50, excl 78.50 to 125.6, excl 125.6 to 196.2, excl 196.2 to 392.5, excl Width Length Width Length Width Length Width Length To 3000, excl To 1500, excl 10 13 11 16 13 19 16 25 1500 to 2100, excl 11 16 13 18 16 22 19 25 2100 to 2700, excl 13 19 16 22 19 25 25 29 2700 and over 16 22 19 25 22 29 29 32 3000 to 6000, excl To 1500, excl 10 19 13 22 16 25 19 29 1500 to 2100, excl 13 19 16 22 19 25 22 32 2100 to 2700, excl 14 22 18 24 21 29 25 35 2700 and over 16 25 19 29 22 32 29 35 6000 to 9000, excl To 1500, excl 10 25 13 29 16 32 19 38 1500 to 2100, excl 13 25 16 29 19 32 22 38 2100 to 2700, excl 14 25 18 32 22 35 25 38 2700 and over 18 29 22 32 25 35 32 44 9000 to 12 000, excl To 1500, excl 11 29 13 32 16 35 19 41 1500 to 2100, excl 13 32 16 35 19 38 22 41 2100 to 2700, excl 14 32 19 35 22 38 25 48 2700 and over 19 35 22 38 25 41 32 48 12 000 to 15 000, excl To 1500, excl 11 32 13 38 16 41 19 48 1500 to 2100, excl 13 35 16 38 19 41 22 48 2100 to 2700, excl 16 35 19 38 22 41 25 48 2700 and over 19 38 22 41 25 44 32 48 15 000 to 18 000, excl To 1500, excl 13 44 16 48 19 48 22 57 1500 to 2100, excl 16 44 19 48 22 48 25 57 2100 to 2700, excl 16 44 19 48 22 48 29 57 2700 and over 22 44 25 51 29 57 32 64 18 000 and over To 1500, excl 14 51 19 54 22 57 25 70 1500 to 2100, excl 19 51 22 54 25 57 29 70 2100 to 2700, excl 19 51 22 54 25 57 32 70 2700 and over 25 51 29 60 32 64 35 76 A Permitted variations under specified width and length, 6 mm. By agreement, these permitted variations may be taken all over, in which case the sum of the permitted variations applies. B Permitted variations in length apply also to Universal Mill plates up to 300 mm in width for thicknesses over 50 to 65 mm, incl, except for alloy steel up to 50 mm thick. TABLE A1.4 Permitted Variations in Width for Mill Edge Carbon and High Strength Low-Alloy Plates Produced on Strip Mills (Applies to Plates Produced from Coil and to Plates Produced from an As-Rolled Structural Product) Specified Width, mm Permitted Variation Over Specified Width, mmA To 360, excl 11 360 to 430, excl 13 430 to 480, excl 14 480 to 530, excl 16 530 to 610, excl 17 610 to 660, excl 21 660 to 710, excl 24 710 to 890, excl 29 890 to 1270, excl 32 1270 to 1520, excl 38 1520 to 1650, excl 41 1650 to 1780, excl 44 1780 to 2030, excl 47 2030 and over 51 A No permitted variation under specified width. TABLE A1.5 Permitted Variations in Rolled Width for Universal Mill Plates 380 mm and Under in Thickness Specified Width, mm Permitted Variations Over Specified WidthA for Thickness Given in Millimetres or Equivalent Masses Given in Kilograms per Square Metre, mm To 10, excl 10 to 16, excl 16 to 25, incl 25 to 50, incl Over 50 to 250, incl Over 250 to 400, incl To 78.50, excl 78.50 to 125.6, excl 125.6 to 196.2, excl 196.2 to 392.5, incl Over 392.5 to 1962, incl Over 1962 to 3140, incl Over 200 to 500, excl 3 3 5 6 10 13 500 to 900, excl 5 6 8 10 11 14 900 and over 8 10 11 13 14 16 A Permitted variation under specified width, 3 mm. ASME BPVC.II.A-2019 SA-6/SA-6M 35 TABLE A1.6 Permitted Variations in Diameter for Sheared Circular Plates 25 mm and Under in Thickness Specified Diameters, mm Permitted Variations Over Specified Diameter for Thicknesses Given in Millimetres, mmA To 10, excl 10 to 16, excl 16 to 25, incl To 800, excl 6 10 13 800 to 2100, excl 8 11 14 2100 to 2700, excl 10 13 16 2700 to 3300, excl 11 14 17 3300 and over 13 16 19 A No permitted variation under specified diameter. TABLE A1.7 Permitted Variations in Diameter for Gas-Cut Circular Plates (Not Applicable to Alloy Steel) Specified Diameters, mm Permitted Variation Over Specified Diameter for Thicknesses Given, mmA To 25, excl 25 to 50, excl 50 to 100, excl 100 to 150, excl 150 to 200, excl 200 to 400, incl To 800, excl 10 10 13 13 16 19 800 to 2100, excl 10 13 13 16 19 22 2100 to 2700, excl 13 14 16 19 22 25 2700 to 3300, excl 13 14 17 22 25 29 3300 and over 16 19 22 25 29 32 A No permitted variations under specified diameter. TABLE A1.8 Permitted Variations in Width and Length for Rectangular Plates When Gas Cutting is Specified or Required (Applies to Alloy Steel Specifications Only) NOTE 1—Plates with universal rolled edges will be gas cut to length only. NOTE 2—These permitted variations shall be taken all under or divided over and under, if so specified. Specified Thickness, mm Permitted Variation Over Specified Width and Length, mm To 50, excl 19 50 to 100, excl 25 100 to 150, excl 29 150 to 200, excl 33 200 to 400, excl 38 TABLE A1.9 Permitted Variations in Width and Length for Rectangular Plates When Gas Cutting is Specified or Required (Not Applicable to Alloy Steel) NOTE 1—Plates with universal rolled edges will be gas cut to length only. Specified Thickness, mm Permitted Variation Over Specified Width and Length, mmA To 50, excl 13 50 to 100, excl 16 100 to 150, excl 19 150 to 200, excl 22 200 to 400, incl 25 A These permitted variations shall be taken all under or divided over and under, if so specified. SA-6/SA-6M ASME BPVC.II.A-2019 36 TABLE A1.10 Permitted Variations in Diameter for Gas-Cut Circular Plates (Applies to Alloy Steel Specifications Only) Specified Diameter, mm Permitted Variations Over Specified Diameter for Specified Thicknesses Given in Millimetres, mmA To 25, excl 25 to 50, excl 50 to 100, excl 100 to 150, excl 150 to 200, excl 200 to 400, incl To 800, excl 13 13 19 19 25 25 800 to 2100, excl 13 16 22 25 29 32 2100 to 2700, excl 16 19 25 29 32 35 2700 to 3300, incl 22 25 29 32 35 38 A No permitted variations under specified diameter. TABLE A1.11 Permitted CamberA for Carbon Steel, High-Strength Low-Alloy Steel, and Alloy Steel Universal Mill Plates and High- Strength Low-Alloy Steel and Alloy Steel Sheared or Gas-Cut Rectangular Plates Specified Width, mm Permitted Camber, mm To 750, incl Length in millimetres/300 Over 750 to 1500 Length in millimetres/250 A Camber as it relates to plates is the horizontal edge curvature in the length, measured over the entire length of the plate in the flat position. TABLE A1.12 Permitted CamberA for Sheared Plates and Gas-Cut Rectangular Plates, All Thicknesses (Applies to Carbon Steel Only) Permitted camber, mm = length in millimetres/500 A Camber as it relates to plates is the horizontal edge curvature in the length, measured over the entire length of the plate in the flat position. ASME BPVC.II.A-2019 SA-6/SA-6M 37 TABLE A1.13 Permitted Variations From a Flat Surface for Standard Flatness Carbon Steel Plates NOTE 1—When the longer dimension is under 900 mm, the permitted variation from a flat surface shall not exceed 6 mm. When the longer dimension is from 900 to 1800 mm, incl, the permitted variation from a flat surface shall not exceed 75 % of the tabular amount for the specified width, but in no case less than 6 mm. NOTE 2—These permitted variations apply to plates that have a specified minimum tensile strength of not more than 415 MPa or comparable chemical composition or hardness. The limits in this table are increased 50 % for plates that have a higher specified minimum tensile strength or comparable chemical composition or hardness. NOTE 3—This table and these notes cover the permitted variations from a flat surface for circular and sketch plates, based upon the maximum dimensions of such plates. NOTE 4—Where “…” appears in this table, there is no requirement. NOTE 5—Plates must be in a horizontal position on a flat surface when flatness is measured. Specified Thickness, mm Specified Mass, kg/m2 Permitted Variations From a Flat Surface for Specified Widths Given in Millimetres, mmA,B To 900, excl 900 to 1200, excl 1200 to 1500, excl 1500 to 1800, excl 1800 to 2100, excl 2100 to 2400, excl 2400 to 2700, excl 2700 to 3000, excl 3000 to 3600, excl 3600 to 4200, excl 4200 and over To 6, excl To 47.1, excl 14 19 24 32 35 38 41 44 48 … … 6 to 10, excl 47.1 to 78.5, excl 13 16 19 24 29 32 35 38 41 … … 10 to 12, excl 78.5 to 94.2, excl 13 14 16 16 19 22 25 29 32 48 54 12 to 20, excl 94.2 to 157.0, excl 11 13 14 16 16 19 25 25 29 38 51 20 to 25, excl 157.0 to 196.2, excl 11 13 14 16 16 16 19 22 25 35 44 25 to 50, excl 196.2 to 392.5, excl 10 13 13 14 14 16 16 16 18 29 38 50 to 100, excl 392.5 to 785.0, excl 8 10 11 13 13 13 13 14 16 22 29 100 to 150, excl 785.0 to 1178, excl 10 11 13 13 14 14 16 19 22 22 25 150 to 200, excl 1178 to 1570, excl 11 13 13 16 18 19 22 22 25 25 25 200 to 250, excl 1570 to 1962, excl 13 13 16 18 19 21 22 24 25 25 25 250 to 300, excl 1962 to 2355, excl 13 16 19 21 22 24 25 25 25 25 25 300 to 400, incl 2355 to 3140, incl 16 19 21 22 24 25 25 25 25 25 … A Permitted Variation From a Flat Surface Along the Length—The longer dimension specified is considered the length, and the permitted variation from a flat surface along the length shall not exceed the tabular amount for the specified width for plates up to 4000 mm in length, or in any 4000 mm for longer plates. B Permitted Variation From a Flat Surface Across the Width—The permitted variation from a flat surface across the width shall not exceed the tabular amount for the specified width. TABLE A1.14 Permitted Variations From a Flat Surface for Standard Flatness High-Strength Low-Alloy Steel and Alloy Steel Plates, Hot Rolled or Thermally Treated NOTE 1—When the longer dimension is under 900 mm, the permitted variation from a flat surface shall not exceed 10 mm. When the longer dimension is from 900 to 1800 mm, incl, the permitted variation from a flat surface shall not exceed 75 % of the tabular amount for the specified width. NOTE 2—This table and these notes cover the permitted variations from a flat surface for circular and sketch plates, based upon the maximum dimensions of such plates. NOTE 3—Where “…” appears in this table, there is no requirement. NOTE 4—Plates must be in a horizontal position on a flat surface when flatness is measured. Specified Thickness, mm Specified Mass, kg/m2 Permitted Variations from a Flat Surface for Specified Widths Given in Millimetres, mmA,B To 900, excl 900 to 1200, excl 1200 to 1500, excl 1500 to 1800, excl 1800 to 2100, excl 2100 to 2400, excl 2400 to 2700, excl 2700 to 3000, excl 3000 to 3600, excl 3600 to 4200, excl 4200 and over To 6, excl To 47.1, excl 21 29 35 48 51 57 60 67 70 … … 6 to 10, excl 47.1 to 78.5, excl 19 24 29 35 44 48 51 57 60 … … 10 to 12, excl 78.5 to 94.2, excl 19 22 24 24 29 33 38 41 48 70 79 12 to 20, excl 94.2 to 157.0, excl 16 19 22 22 25 29 32 35 41 57 76 20 to 25, excl 157.0 to 196.2, excl 16 19 22 22 24 25 29 33 38 51 67 25 to 50, excl 196.2 to 392.5, excl 14 16 19 21 22 24 25 25 25 41 57 50 to 100, excl 392.5 to 785.0, excl 13 14 18 19 19 19 19 22 25 32 41 100 to 150, excl 785.0 to 1178, excl 14 18 19 19 22 22 24 29 32 32 38 150 to 200, excl 1178 to 1570, excl 16 19 19 24 25 29 32 33 38 38 38 200 to 250, excl 1570 to 1962, excl 19 21 24 25 29 32 33 35 38 38 38 250 to 300, excl 1962 to 2355, excl 19 24 29 32 33 35 38 38 38 38 38 300 to 400, incl 2355 to 3140, incl 22 25 30 33 35 38 38 38 38 38 38 A Permitted Variation From a Flat Surface Along the Length—The longer dimension specified is considered the length, and the permitted variation from a flat surface along the length shall not exceed the tabular amount for the specified width in plates up to 4000 mm in length, or in any 4000 mm for longer plates. B Permitted Variation From a Flat Surface Across the Width—The permitted variation from a flat surface across the width shall not exceed the tabular amount for the specified width. SA-6/SA-6M ASME BPVC.II.A-2019 38 TABLE A1.15 Permitted Variations in Waviness for Standard Flatness Plates NOTE 1—Waviness denotes the maximum deviation of the surface of the plate from a plane parallel to the surface of the point of measurement and contiguous to the surface of the place at each of the two adjacent wave peaks, when the plate is resting on a flat horizontal surface, as measured in an increment of less than 4000 mm of length. The permitted variation in waviness is a function of the permitted variation from a flat surface as obtained from Table A1.13 or Table A1.14, whichever is applicable. NOTE 2—Plates must be in a horizontal position on a flat surface when waviness is measured. Permitted Variation from a Flat Surface (from Table Table A1.13 or Table A1.14), mm Permitted Variations in Waviness, mm, When Number of Waves in 4000 mm is 1 2 3 4 5 6 7 8 8 6 5 3 3 2 2 10 10 8 5 5 3 2 2 11 11 8 6 5 3 3 2 13 13 10 8 5 5 3 2 14 14 11 8 6 5 3 2 16 16 13 10 6 5 3 2 17 17 13 10 8 5 5 2 19 19 14 11 8 6 5 2 21 21 16 11 8 6 5 2 22 22 17 13 10 6 5 2 24 24 17 13 10 8 6 5 25 25 19 14 11 8 6 5 29 29 22 16 13 10 6 5 32 32 24 17 13 10 8 6 35 35 27 19 14 11 8 6 38 38 29 22 16 13 10 6 41 41 32 24 17 13 10 8 44 44 33 25 19 14 11 8 48 48 37 27 21 14 11 8 51 51 38 29 22 16 13 10 54 54 41 30 22 17 13 10 57 57 43 32 24 17 14 10 60 60 46 33 25 19 14 11 64 64 48 37 27 21 14 11 67 67 51 38 29 21 16 11 70 70 52 40 29 22 16 13 73 73 56 41 30 24 17 13 76 76 57 43 32 24 17 14 79 79 60 44 33 25 19 14 ASME BPVC.II.A-2019 SA-6/SA-6M 39 TABLE A1.16 Permitted Variations in Cross Section for W, HP, S, M, C, and MC Shapes NOTE 1—A is measured at center lines of web for S, M, W, and HP shapes; at back of web for C and MC shapes. Measurement is overall for C shapes under 75 mm. B is measured parallel to flange. C is measured parallel to web. NOTE 2—Where “…” appears in this table, there is no requirement. Permitted Variations in Sectional Dimensions Given, mm Shape Section Nominal Size, mm A, Depth B, Flange Width T + T ‘A Flanges Outof- SquareB E, Web off CenterC C, Maximum Depth at any Cross Section over Theoretical Depth Permitted Variations Over or Under Theoretical Web Thickness for Thicknesses Given in Millimetres, mm Over Theoretical Under Theoretical Over Theoretical Under Theoretical 5 and Under Over 5 W and HP up to 310, incl 4 3 6 5 6 5 6 … … over 310 4 3 6 5 8 5 6 … … S and M 75 to 180, incl 2 2 3 3 0.03 5 … … … over 180 to 360, incl 3 2 4 4 0.03 5 … … … over 360 to 610, incl 5 3 5 5 0.03 5 … … … C and MC 40 and under 1 1 1 1 0.03 … … 0.2 0.4 over 40 to 75, excl 2 2 2 2 0.03 … … 0.4 0.5 75 to 180, incl 3 2 3 3 0.03 … … … … over 180 to 360, incl 3 3 3 4 0.03 … … … … over 360 5 4 3 5 0.03 … … … … A T + T’ applies when flanges of channels are toed in or out. For channels 16 mm and under in depth, the permitted out-of-square is 0.05 mm/mm of depth. The permitted variation shall be rounded to the nearest millimetre after calculation. B Permitted variation is per millimetre of flange width for S, M, C, and MC shapes. C Permitted variation of 8 mm max for sections over 634 kg/m. SA-6/SA-6M ASME BPVC.II.A-2019 40 TABLE A1.17 Permitted Variations in Cross Section for Angles (L Shapes), Bulb Angles, and Zees NOTE 1—Where “…” appears in this table, there is no requirement. Permitted Variations in Sectional Dimensions Given, mm Section Nominal Size, mm A, Depth B, Flange Width, or Length of Leg T, Out-of- Square per Millimetre of B Permitted Variations Over or Under Theoretical Thickness for Thicknesses Given in Millimetres, mm Over Theoretical Under Theoretical Over Theoretical Under Theoretical 5 and Under Over 5 to 10 Over 10 AnglesA (L shapes) 25 and under … … 1 1 0.026B 0.2 0.2 … Over 25 to 51, incl … … 1 1 0.026B 0.2 0.2 0.3 Over 51 to 64, incl … … 2 2 0.026B 0.3 0.4 0.4 Over 64 to 102, incl … … 3 2 0.026B … … … Over 102 to 152, incl … … 3 3 0.026B … … … Over 152 to 203, incl … … 5 3 0.026B … … … Over 203 to 254, incl … … 6 6 0.026B … … … Over 254 … … 6 10 0.026B … … … Bulb angles (depth) 76 to 102, incl 3 2 4 2 0.026B … … … Over 102 to 155, incl 3 2 4 3 0.026B … … … Over 152 3 2 5 3 0.026B … … … Zees 76 to 102, incl 3 2 4 2 0.026B … … … Over 102 to 152, incl 3 2 4 3 0.026B … … … A For unequal leg angles, longer leg determines classification. B 0.026 mm/mm = 11/2 °. The permitted variation shall be rounded to the nearest millimetre after calculation. TABLE A1.18 Permitted Variations in Sectional Dimensions for Rolled Tees NOTE 1—Back of square and center line of stem are to be parallel when measuring “out-of-square.”
NOTE 2—Where “…” appears in this table, there is no requirement.
Permitted Variations in Sectional Dimensions Given, mm
Nominal SizeA
A, DepthB B, WidthB T, Out-of-
Square per
Millimetre of B
E, Web
Off-Center,
max
Stem
Out-of-
SquareC
Thickness of Flange Thickness of Stem
Over Under Over Under Over Under Over Under
30 and under 1 1 1 1 … … 1 0.2 0.2 0.1 0.5
Over 30 to 50, incl 2 2 2 2 … … 2 0.3 0.3 0.2 0.5
Over 50 to 75, excl 2 2 2 2 … … 2 0.4 0.4 0.4 0.5
75 to 125, incl 2 2 3 3 0.03 2 … … … … …
Over 125 to 180, incl 2 2 3 3 0.03 3 … … … … …
A The longer member of an unequal tee determines the size for permitted variations.
B Measurements for both depth and width are overall.
C Stem out-of-square is the permitted variation from its true position of the center line of stem, measured at the point.
ASME BPVC.II.A-2019 SA-6/SA-6M
41
TABLE A1.19 Permitted Variations in Length for S, M, C, MC, L, T, Z, and Bulb Angle Shapes
NOTE 1—Where “…” appears in this table, there is no requirement.
Nominal
Size,A mm
Permitted Variations From Specified Length for Lengths Given in Metres, mm
1.5 to 3, excl 3 to 6, excl 6 to 9, incl Over 9 to 12, incl Over 12 to 15, incl Over 15 to 20, incl Over 20 m
Over Under Over Under Over Under Over Under Over Under Over Under Over Under
Under 75 16 0 25 0 38 0 51 0 64 0 64 0 … …
75 and over 25 0 38 0 45 0 57 0 70 0 70 0 … …
A Greatest cross-sectional dimension.
TABLE A1.20 Permitted Variations in End Out-of-Square for S, M,
C, MC, L, T, Z, Bulb Angle, and Flat Bar Shapes
Shapes Permitted Variation
S, M, C, and MC 0.017 mm per millimetre of depth
LA 0.026 mm per millimetre of leg length or 11/2 °
Bulb angles 0.026 mm per millimetre of depth or 11/2 °
Rolled teesA 0.017 mm per millimetre of flange or stem
Zees 0.026 mm per millimetre of sum of both flange
lengths
Flat BarsB 0.017 mm per millimetre of width but not less
than 2 mm
A Permitted variations in ends out-of-square are determined on the longer members
of the shape.
B For flat bars, permitted variations in end out-of-square are determined on the
width of the bar.
SA-6/SA-6M ASME BPVC.II.A-2019
42
TABLE A1.21 Permitted Variations in Straightness for S, M, C, MC, L, T, Z, and Bulb Angle Shapes
Positions for Measuring Camber of Shapes
Variable Nominal Size,A mm Permitted Variation, mm
Camber Under 75 4 × number of metres of total length
75 and over 2 × number of metres of total length
Sweep All Due to the extreme variations in flexibility of these shapes, permitted variations for sweep are subject to negotiations
between the manufacturer and the purchaser for the individual sections involved.
A Greatest cross-sectional dimension.
TABLE A1.22 Permitted Variations in Length for W and HP
Shapes
Permitted Variations from Specified Length for Lengths Given in Metres, mmA, B
Over Under
100 0
A For HP and W shapes specified in the order for use as bearing piles, the
permitted variations in length are plus 125 and minus 0 mm. These permitted
variations in length also apply to sheet piles.
B The permitted variations in end out-of-square for W and HP shapes shall be
0.016 mm per millimetre of depth, or per millimetre of flange width if the flange
width is larger than the depth. The permitted variations shall be rounded to the
nearest millimetre after calculation.
ASME BPVC.II.A-2019 SA-6/SA-6M
43
TABLE A1.23 Permitted Variations for Length and End Out-of-Square, Milled Shapes
Permitted Variations in Length and End Out-of-Square, mmA
Milled Both EndsB Milled One EndB
Nominal Depth, mm Length,C m
Length Length
Over Under End Outof-
Square
Over Under End Outof-
Square-
(for Milled End)
150 to 920 2 to 21 1 1 1 6 6 1
A The permitted variations in length and end out-of-square are additive.
B End out-of-square is measured by (a) squaring from the center line of the web and (b) squaring from the center line of the flange. The measured variation from true
squareness in either plane shall not exceed the total tabular amount.
C Length is measured along center line of web. Measurements are made with the steel and tape at the same temperature.
TABLE A1.24 Permitted Variations in Straightness for W and HP Shapes
Positions for Measuring Camber and Sweep of W and HP Shapes
Permitted Variation in Straightness, mm
Camber and sweep 1 × number of metres of total lengthA
When certain sectionsB with a flange width approximately equal to depth are
specified in the order for use as columns:
Lengths of 14 m and under 1 × number of metres of total length, but not over 10
Lengths over 14 m 10 + [1 × (number of metres of total length – 14 m)]
A Sections with a flange width less than 150 mm, permitted variation for sweep, mm = 2 × number of metres of total length.
B Applies only to:
200-mm deep sections—46.1 kg/m and heavier,
250-mm deep sections—73 kg/m and heavier,
310-mm deep sections—97 kg/m and heavier,
360-mm deep sections—116 kg/m and heavier,
410-mm deep sections—131 kg/m and heavier, and
460-mm deep sections—202 kg/m and heavier.
For other sections specified in the order for use as columns, the permitted variation is subject to negotiation with the manufacturer.
SA-6/SA-6M ASME BPVC.II.A-2019
44
TABLE A1.25 Permitted Variations in Dimensions for Split Tees
and Split Angles (L Shapes)A
Specified Depth, mm
Permitted Variation Over or
Under
Specified Depth,B mm
To 150, excl (beams and channels) 3
150 to 410, excl (beams and channels) 5
410 to 510, excl (beams and channels) 6
510 to 610, excl (beams) 8
610 and over (beams) 10
A The permitted variations in length for split tees or angles are the same as those
applicable to the section from which the tees or angles are split.
B The above permitted variations in depth of tees or angles include the permitted
variations in depth for the beams or channels before splitting. Permitted variations
in dimensions and straightness, as set up for the beams or channels from which
these tees or angles are cut, apply, except
straightness = 2 mm × length in metres
TABLE A1.26 Permitted Variations in Sectional Dimensions for Square-Edge and Round-Edge Flat Bars
NOTE 1—Where “…” appears in this table, there is no requirement.
Specified Widths,
mm
Permitted Variations Over or Under Specified Thickness, for Thicknesses Given in Millimetres, mm
Permitted Variations from Specified
Width, mm
Over 5 to 6,
incl
Over 6 to 12,
incl
Over 12 to 25,
incl
Over 25 to 50,
incl
Over
50 to 75
Over 75 Over Under
To 25, incl 0.18 0.20 0.25 … … … 0.5 0.5
Over 25 to 50, incl 0.18 0.30 0.40 0.8 … … 1.0 1.0
Over 50 to 100, incl 0.20 0.40 0.50 0.8 1.2 1.2 1.5 1.0
Over 100 to 150, incl 0.25 0.40 0.50 0.8 1.2 1.2 2.5 1.5
Over 150 to 200, incl A 0.40 0.65 0.8 1.2 1.6 3.0 2.5
A Flats over 150 to 200 mm, incl, in width are not available as hot-rolled bars in thickness 6 mm and under.
TABLE A1.27 Permitted Variations in Sectional Dimensions for
Round and Square Bars and Round-Cornered Squares
NOTE 1—Where “…” appears in this table, there is no requirement.
Specified Sizes, mm
Permitted Variation
Over
or Under Specified
Size
Permitted Out-of-
Round
or Out-of-
Square SectionA
mm % mm %
Up to 7.0, incl 0.13 … 0.20 …
Over 7.0 to 11.0, incl 0.15 … 0.22 …
Over 11.0 to 15.0, incl 0.18 … 0.27 …
Over 15.0 to 19.0, incl 0.20 … 0.30 …
Over 19.0 to 250, incl … 1B … 11/2
B
A Out-of-round is the difference between the maximum and minimum diameters of
the bar, measured at the same transverse cross section. Out-of-square section is
the difference in perpendicular distance between opposite faces, measured at the
same transverse cross section.
B The permitted variation shall be rounded to the nearest tenth of a millimetre after
calculation.
ASME BPVC.II.A-2019 SA-6/SA-6M
45
TABLE A1.28 Permitted Variations in Sectional Dimensions for
Hexagons
Specified Sizes Between
Opposite Sides, mm
Permitted Variations from
Specified Size, mm
Out-of-
Hexagon
Section,
Over Under mmA
To 13 incl 0.18 0.18 0.3
Over 13 to 25 incl 0.25 0.25 0.4
Over 25 to 40 incl 0.55 0.35 0.6
Over 40 to 50 incl 0.8 0.40 0.8
Over 50 to 65 incl 1.2 0.40 1.2
Over 65 to 80 incl 1.6 1.6
A Out-of-hexagon section is the greatest difference in distance between any two
opposite faces, measured at the same transverse cross section.
TABLE A1.29 Permitted Variations in Straightness for Bars
Maximum Permitted Variation in Straightness, mmA
6 mm in any 1500 mm and (length in millimetres/250)B
A Permitted variations in straightness do not apply to hot-rolled bars if any
subsequent heating operation has been performed.
B Round to the nearest whole millimetre.
TABLE A1.30 Permitted Variations in Length for Hot-Cut Steel BarsA
NOTE 1—Where “…” appears in this table, there is no requirement.
Specified Sizes of
Rounds,
Squares, and Hexagons,
mm
Specified Sizes of Flats, mm
Permitted Variations Over Specified Lengths
Given in Metres, mm (No Variation Under)
Thickness Width
1.5 to
3, excl
3 to
6, excl
6 to
9, excl
9 to
12, excl
12 to
18, incl
To 25, incl to 25, incl to 75, incl 15 20 35 45 60
Over 25 to 50, incl over 25 to 75, incl 15 25 40 50 65
to 25, incl over 75 to 150, incl 15 25 40 50 65
Over 50 to 125, incl over 25 over 75 to 150, incl 25 40 45 60 70
Over 125 to 250, incl … … 50 65 70 75 85
over 6 to 25, incl over 150 to 200, incl 20 30 45 90 100
over 25 to 75, incl over 150 to 200, incl 30 45 50 90 100
Bar size sections … … 15 25 40 50 65
Hot Sawing
50 to 125, incl 25 and over 75 and over B 40 45 60 70
Over 125 to 250, incl … … B 65 70 75 85
A For flats over 150 to 200 mm, incl, in width and over 75 mm in thickness, consult the manufacturer for permitted variations in length.
B Smaller sizes and shorter lengths are not commonly hot sawed.
TABLE A1.31 Permitted Variations in Length for Bars Recut Both Ends After StraighteningA,B
Sizes of Rounds, Squares, Hexagons,
Widths of Flats and Maximum Dimensions
of Other Sections, mm
Permitted Variations Over
Specified Length Given in Metres, mm
(No Variation Under)
to 3.7,
incl
over
3.7
To 75, incl 6 8
Over 75 to 150, incl 8 11
Over 150 to 200, incl 11 14
Rounds over 200 to 250, incl 14 18
A For flats over 150 to 200 mm, incl, in width, and over 75 mm in thickness, consult the manufacturer or the processor for permitted variations in length.
B Permitted variations are sometimes required all over or all under the specified length, in which case the sum of the two permitted variations applies.
SA-6/SA-6M ASME BPVC.II.A-2019
46
A2. DIMENSIONS OF STANDARD SHAPE PROFILES
A2.1 Listed herein are dimensions and weight [mass] of
some standard shape profiles. The values stated in inch-pound
units are independent of the values stated in SI units, and the
values from the two systems are not to be combined in any
way. Unless the order specifies the applicable “M” specification
designation (SI units), the material shall be furnished to
inch-pound units.
TABLE A2.1 “W” Shapes
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
Area
A,
in.2
Depth
d,
in.
Flange
Web
Thickness
tw, in.A
Designation
[Nominal
Depth in Millimetres
and
Mass in Kilograms
per
Metre]
Area A,
mm2
Depth
d,
mm
Flange
Web
Thickness
tw,
mmA
Width
bf,
in.
Thickness
tf,
in.A
Width
bf,
mm
Thickness,
tf,
mmA
W44 × 408 120.5 44.80 16.142 2.165 1.220 W1100 × 607 77 740 1 138 410 55.0 31.0
× 368 108.9 44.41 16.024 1.969 1.102 × 548 70 250 1 128 407 50.0 28.0
× 335 98.7 44.02 15.945 1.770 1.025 × 499 63 500 1 118 405 45.0 26.0
× 290 85.8 43.62 15.825 1.575 0.865 × 433 55 100 1 108 402 40.0 22.0
× 262 77.2 43.31 15.750 1.415 0.785 × 390 49 700 1 100 400 36.0 20.0
× 230 67.9 42.91 15.750 1.220 0.710 × 343 43 600 1 090 400 31.0 18.0
W40 × 655 192.6 43.62 16.870 3.540 1.970 W1000 × 976 124 300 1 108 428 89.9 50.0
× 593 174.4 42.99 16.690 3.230 1.790 × 883 112 500 1 092 424 82.0 45.5
× 503 147.8 42.05 16.415 2.755 1.535 × 748 95 300 1 068 417 70.0 39.0
× 431 126.7 41.26 16.220 2.360 1.340 × 642 81 800 1 048 412 60.0 34.0
× 397 117.0 40.95 16.120 2.200 1.220 × 591 75 300 1 040 409 55.9 31.0
× 372 109.4 40.63 16.065 2.045 1.160 × 554 70 600 1 032 408 52.0 29.5
× 362 107.0 40.55 16.020 2.010 1.120 × 539 68 700 1 030 407 51.1 28.4
× 324 95.3 40.16 15.910 1.810 1.000 × 483 61 500 1 020 404 46.0 25.4
× 297 87.4 39.84 15.825 1.650 0.930 × 443 56 400 1 012 402 41.9 23.6
× 277 81.3 39.69 15.830 1.575 0.830 × 412 52 500 1 008 402 40.0 21.1
× 249 73.3 39.38 15.750 1.420 0.750 × 371 47 300 1 000 400 36.1 19.0
× 215 63.3 38.98 15.750 1.220 0.650 × 321 40 800 990 400 31.0 16.5
× 199 58.4 38.67 15.750 1.065 0.650 × 296 37 700 982 400 27.1 16.5
W40 × 392 115.3 41.57 12.360 2.520 1.415 W1000 × 584 74 400 1 056 314 64.0 36.0
× 331 97.5 40.79 12.165 2.125 1.220 × 494 62 900 1 036 309 54.0 31.0
× 327 95.9 40.79 12.130 2.130 1.180 × 486 61 900 1 036 308 54.1 30.0
× 294 86.2 40.39 12.010 1.930 1.060 × 438 55 600 1 026 305 49.0 26.9
× 278 81.9 40.16 11.970 1.810 1.025 × 415 52 800 1 020 304 46.0 26.0
× 264 77.6 40.00 11.930 1.730 0.960 × 393 50 100 1 016 303 43.9 24.4
× 235 68.9 39.69 11.890 1.575 0.830 × 350 44 600 1 008 302 40.0 21.1
× 211 62.0 39.37 11.810 1.415 0.750 × 314 40 000 1 000 300 35.9 19.1
× 183 53.7 38.98 11.810 1.200 0.650 × 272 34 600 990 300 31.0 16.5
× 167 49.1 38.59 11.810 1.025 0.650 × 249 31 700 980 300 26.0 16.5
× 149 43.8 38.20 11.810 0.830 0.630 × 222 28 200 970 300 21.1 16.0
W36 × 925 271.9 43.05 18.620 4.530 3.020 W920 × 1377 175 400 1 093 473 115.1 76.7
× 853 250.6 43.05 18.150 4.530 2.520 × 1269 161 700 1 093 461 115.1 64.0
× 802 235.9 42.57 17.990 4.290 2.380 × 1194 152 200 1 081 457 109.0 60.5
× 723 212.7 41.79 17.755 3.900 2.165 × 1077 137 200 1 061 451 99.1 55.0
× 652 191.7 41.05 17.575 3.540 1.970 × 970 123 700 1 043 446 89.9 50.0
× 529 155.6 39.79 17.220 2.910 1.610 × 787 100 400 1 011 437 73.9 40.9
× 487 143.2 39.33 17.105 2.680 1.500 × 725 92 400 999 434 68.1 38.1
× 441 129.7 38.85 16.965 2.440 1.360 × 656 83 700 987 431 62.0 34.5
ASME BPVC.II.A-2019 SA-6/SA-6M
47
TABLE A2.1 Continued
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
Area
A,
in.2
Depth
d,
in.
Flange
Web
Thickness
tw, in.A
Designation
[Nominal
Depth in Millimetres
and
Mass in Kilograms
per
Metre]
Area A,
mm2
Depth
d,
mm
Flange
Web
Thickness
tw,
mmA
Width
bf,
in.
Thickness
tf,
in.A
Width
bf,
mm
Thickness,
tf,
mmA
× 395 116.2 38.37 16.830 2.200 1.220 × 588 75 000 975 427 55.9 31.0
× 361 106.1 37.99 16.730 2.010 1.120 × 537 68 500 965 425 51.1 28.4
× 330 97.0 37.67 16.630 1.850 1.020 × 491 62 600 957 422 47.0 25.9
× 302 88.8 37.33 16.655 1.680 0.945 × 449 57 600 948 423 42.7 24.0
× 282 82.9 37.11 16.595 1.570 0.885 × 420 53 500 943 422 39.9 22.5
× 262 77.0 36.85 16.550 1.440 0.840 × 390 49 700 936 420 36.6 21.3
× 247 72.5 36.67 16.510 1.350 0.800 × 368 46 800 931 419 34.3 20.3
× 231 68.0 36.49 16.470 1.260 0.760 × 344 43 900 927 418 32.0 19.3
W36 × 387 113.6 39.09 12.677 2.559 1.421 W920 × 576 73 320 993 322 65.0 36.1
× 350 102.9 38.62 12.559 2.319 1.299 × 521 66 370 981 319 58.9 33.0
× 318 93.6 38.23 12.441 2.130 1.181 × 474 60 390 971 316 54.1 30.0
× 286 84.0 37.83 12.323 1.929 1.059 × 425 54 200 961 313 49.0 26.9
× 256 75.4 37.43 12.215 1.730 0.960 × 381 48 600 951 310 43.9 24.4
× 232 68.1 37.12 12.120 1.570 0.870 × 345 44 000 943 308 39.9 22.1
× 210 61.8 36.69 12.180 1.360 0.830 × 313 39 900 932 309 34.5 21.1
× 194 57.0 36.49 12.115 1.260 0.765 × 289 36 800 927 308 32.0 19.4
× 182 53.6 36.33 12.075 1.180 0.725 × 271 34 600 923 307 30.0 18.4
× 170 50.0 36.17 12.030 1.100 0.680 × 253 32 300 919 306 27.9 17.3
× 160 47.0 36.01 12.000 1.020 0.650 × 238 30 300 915 305 25.9 16.5
× 150 44.2 35.85 11.975 0.940 0.625 × 223 28 500 911 304 23.9 15.9
× 135 39.7 35.55 11.950 0.790 0.600 × 201 25 600 903 304 20.1 15.2
W33 × 387 114.0 35.95 16.200 2.280 1.260 W840 × 576 73 500 913 411 57.9 32.0
× 354 104.1 35.55 16.100 2.090 1.160 × 527 67 200 903 409 53.1 29.5
× 318 93.5 35.16 15.985 1.890 1.040 × 473 60 300 893 406 48.0 26.4
× 291 85.6 34.84 15.905 1.730 0.960 × 433 55 200 885 404 43.9 24.4
× 263 77.4 34.53 15.805 1.570 0.870 × 392 49 900 877 401 39.9 22.1
× 241 70.9 34.18 15.860 1.400 0.830 × 359 45 700 868 403 35.6 21.1
× 221 65.0 33.93 15.805 1.275 0.775 × 329 41 900 862 401 32.4 19.7
× 201 59.1 33.68 15.745 1.150 0.715 × 299 38 100 855 400 29.2 18.2
W33 × 169 49.5 33.82 11.500 1.220 0.670 W840 × 251 31 900 859 292 31.0 17.0
× 152 44.7 33.49 11.565 1.055 0.635 × 226 28 800 851 294 26.8 16.1
× 141 41.6 33.30 11.535 0.960 0.605 × 210 26 800 846 293 24.4 15.4
× 130 38.3 33.09 11.510 0.855 0.580 × 193 24 700 840 292 21.7 14.7
× 118 34.7 32.86 11.480 0.740 0.550 × 176 22 400 835 292 18.8 14.0
W30 × 391 115.0 33.19 15.590 2.440 1.360 W760 × 582 74 200 843 396 62.0 34.5
× 357 104.8 32.80 15.470 2.240 1.240 × 531 67 600 833 393 56.9 31.5
× 326 95.7 32.40 15.370 2.050 1.140 × 484 61 700 823 390 52.1 29.0
× 292 85.7 32.01 15.255 1.850 1.020 × 434 55 300 813 387 47.0 25.9
× 261 76.7 31.61 15.155 1.650 0.930 × 389 49 500 803 385 41.9 23.6
× 235 69.0 31.30 15.055 1.500 0.830 × 350 44 500 795 382 38.1 21.1
× 211 62.0 30.94 15.105 1.315 0.775 × 314 40 000 786 384 33.4 19.7
× 191 56.1 30.68 15.040 1.185 0.710 × 284 36 200 779 382 30.1 18.0
× 173 50.8 30.44 14.985 1.065 0.655 × 257 32 800 773 381 27.1 16.6
W30 × 148 43.5 30.67 10.480 1.180 0.650 W760 × 220 28 100 779 266 30.0 16.5
× 132 38.9 30.31 10.545 1.000 0.615 × 196 25 100 770 268 25.4 15.6
× 124 36.5 30.17 10.515 0.930 0.585 × 185 23 500 766 267 23.6 14.9
× 116 34.2 30.01 10.495 0.850 0.565 × 173 22 100 762 267 21.6 14.4
× 108 31.7 29.83 10.475 0.760 0.545 × 161 20 500 758 266 19.3 13.8
× 99 29.1 29.65 10.450 0.670 0.520 × 147 18 800 753 265 17.0 13.2
× 90 26.4 29.53 10.400 0.610 0.470 × 134 17 000 750 264 15.5 11.9
W27 × 539 158.4 32.52 15.255 3.540 1.970 W690 × 802 102 200 826 387 89.9 50.0
× 368 108.1 30.39 14.665 2.480 1.380 × 548 69 800 772 372 63.0 35.1
× 336 98.7 30.0 14.550 2.280 1.260 × 500 63 700 762 369 57.9 32.0
× 307 90.2 29.61 14.445 2.090 1.160 × 457 58 200 752 367 53.1 29.5
× 281 82.6 29.29 14.350 1.930 1.060 × 419 53 300 744 364 49.0 26.9
× 258 75.7 28.98 14.270 1.770 0.980 × 384 48 900 736 362 45.0 24.9
× 235 69.1 28.66 14.190 1.610 0.910 × 350 44 600 728 360 40.9 23.1
× 217 63.8 28.43 14.115 1.500 0.830 × 323 41 100 722 359 38.1 21.1
× 194 57.0 28.11 14.035 1.340 0.750 × 289 36 800 714 356 34.0 19.0
× 178 52.3 27.81 14.085 1.190 0.725 × 265 33 700 706 358 30.2 18.4
× 161 47.4 27.59 14.020 1.080 0.660 × 240 30 600 701 356 27.4 16.8
× 146 42.9 27.38 13.965 0.975 0.605 × 217 27 700 695 355 24.8 15.4
SA-6/SA-6M ASME BPVC.II.A-2019
48
TABLE A2.1 Continued
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
Area
A,
in.2
Depth
d,
in.
Flange
Web
Thickness
tw, in.A
Designation
[Nominal
Depth in Millimetres
and
Mass in Kilograms
per
Metre]
Area A,
mm2
Depth
d,
mm
Flange
Web
Thickness
tw,
mmA
Width
bf,
in.
Thickness
tf,
in.A
Width
bf,
mm
Thickness,
tf,
mmA
W27 × 129 37.8 27.63 10.010 1.100 0.610 W690 × 192 24 400 702 254 27.9 15.5
× 114 33.5 27.29 10.070 0.930 0.570 × 170 21 600 693 256 23.6 14.5
× 102 30.0 27.09 10.015 0.830 0.515 × 152 19 400 688 254 21.1 13.1
× 94 27.7 26.92 9.990 0.745 0.490 × 140 17 900 684 254 18.9 12.4
× 84 24.8 26.71 9.960 0.640 0.460 × 125 16 000 678 253 16.3 11.7
W24 × 370 108.0 27.99 13.660 2.720 1.520 W610 × 551 70 200 711 347 69.1 38.6
× 335 98.4 27.52 13.520 2.480 1.380 × 498 63 500 699 343 63.0 35.1
× 306 89.8 27.13 13.405 2.280 1.260 × 455 57 900 689 340 57.9 32.0
× 279 82.0 26.73 13.305 2.090 1.160 × 415 52 900 679 338 53.1 29.5
× 250 73.5 26.34 13.185 1.890 1.040 × 372 47 400 669 335 48.0 26.4
× 229 67.2 26.02 13.110 1.730 0.960 × 341 43 400 661 333 43.9 24.4
× 207 60.7 25.71 13.010 1.570 0.870 × 307 39 100 653 330 39.9 22.1
× 192 56.3 25.47 12.950 1.460 0.810 × 285 36 100 647 329 37.1 20.6
× 176 51.7 25.24 12.890 1.340 0.750 × 262 33 300 641 327 34.0 19.0
× 162 47.7 25.00 12.955 1.220 0.705 × 241 30 800 635 329 31.0 17.9
× 146 43.0 24.74 12.900 1.090 0.650 × 217 27 700 628 328 27.7 16.5
× 131 38.5 24.48 12.855 0.960 0.605 × 195 24 800 622 327 24.4 15.4
× 117 34.4 24.26 12.800 0.850 0.550 × 174 22 200 616 325 21.6 14.0
× 104 30.6 24.06 12.750 0.750 0.500 × 155 19 700 611 324 19.0 12.7
W24 × 103 30.3 24.53 9.000 0.980 0.550 W610 × 153 19 600 623 229 24.9 14.0
× 94 27.7 24.31 9.065 0.875 0.515 × 140 17 900 617 230 22.2 13.1
× 84 24.7 24.10 9.020 0.770 0.470 × 125 15 900 612 229 19.6 11.9
× 76 22.4 23.92 8.990 0.680 0.440 × 113 14 500 608 228 17.3 11.2
× 68 20.1 23.73 8.965 0.585 0.415 × 101 13 000 603 228 14.9 10.5
W24 × 62 18.2 23.74 7.040 0.590 0.430 W610 × 92 11 700 603 179 15.0 10.9
× 55 16.2 23.57 7.005 0.505 0.395 × 82 10 500 599 178 12.8 10.0
W21 × 275 80.9 24.13 12.890 2.190 1.220 W530 × 409 52 200 613 327 55.6 31.0
× 248 72.9 23.74 12.775 1.990 1.100 × 369 47 000 603 324 50.5 27.9
× 223 65.6 23.35 12.675 1.790 1.000 × 332 42 300 593 322 45.5 25.4
× 201 59.2 23.03 12.575 1.630 0.910 × 300 38 200 585 319 41.4 23.1
× 182 53.7 22.72 12.500 1.480 0.830 × 272 34 600 577 317 37.6 21.1
× 166 48.9 22.48 12.420 1.360 0.750 × 248 31 500 571 315 34.5 19.0
× 147 43.2 22.06 12.510 1.150 0.720 × 219 27 900 560 318 29.2 18.3
× 132 38.8 21.83 12.440 1.035 0.650 × 196 25 000 554 316 26.3 16.5
× 122 35.9 21.68 12.390 0.960 0.600 × 182 23 200 551 315 24.4 15.2
× 111 32.7 21.51 12.340 0.875 0.550 × 165 21 100 546 313 22.2 14.0
× 101 29.8 21.36 12.290 0.800 0.500 × 150 19 200 543 312 20.3 12.7
W21 × 93 27.3 21.62 8.420 0.930 0.580 W530 × 138 17 600 549 214 23.6 14.7
× 83 24.3 21.43 8.355 0.835 0.515 × 123 15 700 544 212 21.2 13.1
× 73 21.5 21.24 8.295 0.740 0.455 × 109 13 900 539 211 18.8 11.6
× 68 20.0 21.13 8.270 0.685 0.430 × 101 12 900 537 210 17.4 10.9
× 62 18.3 20.99 8.240 0.615 0.400 × 92 11 800 533 209 15.6 10.2
× 55 16.2 20.80 8.220 0.522 0.375 × 82 10 500 528 209 13.3 9.50
× 48 14.1 20.62 8.140 0.430 0.350 × 72 9 180 524 207 10.9 9.00
W21 × 57 16.7 21.06 6.555 0.650 0.405 W530 × 85 10 800 535 166 16.5 10.3
× 50 14.7 20.83 6.530 0.535 0.380 × 74 9 480 529 166 13.6 9.7
× 44 13.0 20.66 6.500 0.450 0.350 × 66 8 390 525 165 11.4 8.9
W18 × 311 91.5 22.32 12.005 2.740 1.520 W460 × 464 59 100 567 305 69.6 38.6
× 283 83.2 21.85 11.890 2.500 1.400 × 421 53 700 555 302 63.5 35.6
× 258 75.9 21.46 11.770 2.300 1.280 × 384 49 000 545 299 58.4 32.5
× 234 68.8 21.06 11.650 2.110 1.160 × 349 44 400 535 296 53.6 29.5
× 211 62.1 20.67 11.555 1.910 1.060 × 315 40 100 525 293 48.5 26.9
× 192 56.4 20.35 11.455 1.750 0.960 × 286 36 400 517 291 44.4 24.4
× 175 51.3 20.04 11.375 1.590 0.890 × 260 33 100 509 289 40.4 22.6
× 158 46.3 19.72 11.300 1.440 0.810 × 235 29 900 501 287 36.6 20.6
× 143 42.1 19.49 11.220 1.320 0.730 × 213 27 100 495 285 33.5 18.5
× 130 38.2 19.25 11.160 1.200 0.670 × 193 24 700 489 283 30.5 17.0
× 119 35.1 18.97 11.265 1.060 0.655 × 177 22 600 482 286 26.9 16.6
× 106 31.1 18.73 11.200 0.940 0.590 × 158 20 100 476 284 23.9 15.0
× 97 28.5 18.59 11.145 0.870 0.535 × 144 18 400 472 283 22.1 13.6
× 86 25.3 18.39 11.090 0.770 0.480 × 128 16 300 467 282 19.6 12.2
× 76 22.3 18.21 11.035 0.680 0.425 × 113 14 400 463 280 17.3 10.8
ASME BPVC.II.A-2019 SA-6/SA-6M
49
TABLE A2.1 Continued
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
Area
A,
in.2
Depth
d,
in.
Flange
Web
Thickness
tw, in.A
Designation
[Nominal
Depth in Millimetres
and
Mass in Kilograms
per
Metre]
Area A,
mm2
Depth
d,
mm
Flange
Web
Thickness
tw,
mmA
Width
bf,
in.
Thickness
tf,
in.A
Width
bf,
mm
Thickness,
tf,
mmA
W18 × 71 20.8 18.47 7.635 0.810 0.495 W460 × 106 13 400 469 194 20.6 12.6
× 65 19.1 18.35 7.590 0.750 0.450 × 97 12 300 466 193 19.0 11.4
× 60 17.6 18.24 7.555 0.695 0.415 × 89 11 400 463 192 17.7 10.5
× 55 16.2 18.11 7.530 0.630 0.390 × 82 10 500 460 191 16.0 9.9
× 50 14.7 17.99 7.495 0.570 0.355 × 74 9 480 457 190 14.5 9.0
W18 × 46 13.5 18.06 6.060 0.605 0.360 W460 × 68 8 710 459 154 15.4 9.1
× 40 11.8 17.90 6.015 0.525 0.315 × 60 7 610 455 153 13.3 8.0
× 35 10.3 17.70 6.000 0.425 0.300 × 52 6 650 450 152 10.8 7.6
W16 × 100 29.4 16.97 10.425 0.985 0.585 W410 × 149 19 000 431 265 25.0 14.9
× 89 26.2 16.75 10.365 0.875 0.525 × 132 16 900 425 263 22.2 13.3
× 77 22.6 16.52 10.295 0.760 0.455 × 114 14 600 420 261 19.3 11.6
× 67 19.7 16.33 10.235 0.665 0.395 × 100 12 700 415 260 16.9 10.0
W16 × 57 16.8 16.43 7.120 0.715 0.430 W410 × 85 10 800 417 181 18.2 10.9
× 50 14.7 16.26 7.070 0.630 0.380 × 75 9 480 413 180 16.0 9.7
× 45 13.3 16.13 7.035 0.565 0.345 × 67 8 580 410 179 14.4 8.8
× 40 11.8 16.01 6.995 0.505 0.305 × 60 7 610 407 178 12.8 7.7
× 36 10.6 15.86 6.985 0.430 0.295 × 53 6 840 403 177 10.9 7.5
W16 × 31 9.12 15.88 5.525 0.440 0.275 W410 × 46.1 5 880 403 140 11.2 7.0
× 26 7.68 15.69 5.500 0.345 0.250 × 38.8 4 950 399 140 8.8 6.4
W14 × 873 256.5 23.62 18.755 5.510 3.935 W360 × 1299 165 000 600 476 140.0 100.0
× 808 237.3 22.84 18.560 5.120 3.740 × 1202 153 000 580 471 130.0 95.0
× 730 215.0 22.42 17.890 4.910 3.070 × 1086 139 000 569 454 125.0 78.0
× 665 196.0 21.64 17.650 4.520 2.830 × 990 126 000 550 448 115.0 71.9
× 605 178.0 20.92 17.415 4.160 2.595 × 900 115 000 531 442 106.0 65.9
× 550 162.0 20.24 17.200 3.820 2.380 × 818 105 000 514 437 97.0 60.5
× 500 147.0 19.60 17.010 3.500 2.190 × 744 94 800 498 432 88.9 55.6
× 455 134.0 19.02 16.835 3.210 2.015 × 677 86 500 483 428 81.5 51.2
× 426 125.0 18.67 16.695 3.035 1.875 × 634 80 600 474 424 77.1 47.6
× 398 117.0 18.29 16.590 2.845 1.770 × 592 75 500 465 421 72.3 45.0
× 370 109.0 17.92 16.475 2.660 1.655 × 551 70 300 455 418 67.6 42.0
× 342 101.0 17.54 16.360 2.470 1.540 × 509 65 200 446 416 62.7 39.1
× 311 91.4 17.12 16.230 2.260 1.410 × 463 59 000 435 412 57.4 35.8
× 283 83.3 16.74 16.110 2.070 1.290 × 421 53 700 425 409 52.6 32.8
× 257 75.6 16.38 15.995 1.890 1.175 × 382 48 800 416 406 48.0 29.8
× 233 68.5 16.04 15.890 1.720 1.070 × 347 44 200 407 404 43.7 27.2
× 211 62.0 15.72 15.800 1.560 0.980 × 314 40 000 399 401 39.6 24.9
× 193 56.8 15.48 15.710 1.440 0.890 × 287 36 600 393 399 36.6 22.6
× 176 51.8 15.22 15.650 1.310 0.830 × 262 33 400 387 398 33.3 21.1
× 159 46.7 14.98 15.565 1.190 0.745 × 237 30 100 380 395 30.2 18.9
× 145 42.7 14.78 15.500 1.090 0.680 × 216 27 500 375 394 27.7 17.3
W14 × 132 38.8 14.66 14.725 1.030 0.645 W360 × 196 25 000 372 374 26.2 16.4
× 120 35.3 14.48 14.670 0.940 0.590 × 179 22 800 368 373 23.9 15.0
× 109 32.0 14.32 14.605 0.860 0.525 × 162 20 600 364 371 21.8 13.3
× 99 29.1 14.16 14.565 0.780 0.485 × 147 18 800 360 370 19.8 12.3
× 90 26.5 14.02 14.520 0.710 0.440 × 134 17 100 356 369 18.0 11.2
W14 × 82 24.1 14.31 10.130 0.855 0.510 W360 × 122 15 500 363 257 21.7 13.0
× 74 21.8 14.17 10.070 0.785 0.450 × 110 14 100 360 256 19.9 11.4
× 68 20.0 14.04 10.035 0.720 0.415 × 101 12 900 357 255 18.3 10.5
× 61 17.9 13.89 9.995 0.645 0.375 × 91 11 500 353 254 16.4 9.5
W14 × 53 15.6 13.92 8.060 0.660 0.370 W360 × 79 10 100 354 205 16.8 9.4
× 48 14.1 13.79 8.030 0.595 0.340 × 72 9 100 350 204 15.1 8.6
× 43 12.6 13.66 7.995 0.530 0.305 × 64 8 130 347 203 13.5 7.7
W14 × 38 11.2 14.10 6.770 0.515 0.310 W360 × 58 7 230 358 172 13.1 7.9
× 34 10.0 13.98 6.745 0.455 0.285 × 51 6 450 355 171 11.6 7.2
× 30 8.85 13.84 6.730 0.385 0.270 × 44.6 5 710 352 171 9.8 6.9
W14 × 26 7.69 13.91 5.025 0.420 0.255 W360 × 39.0 4 960 353 128 10.7 6.5
× 22 6.49 13.74 5.000 0.335 0.230 × 32.9 4 190 349 127 8.5 5.8
SA-6/SA-6M ASME BPVC.II.A-2019
50
TABLE A2.1 Continued
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
Area
A,
in.2
Depth
d,
in.
Flange
Web
Thickness
tw, in.A
Designation
[Nominal
Depth in Millimetres
and
Mass in Kilograms
per
Metre]
Area A,
mm2
Depth
d,
mm
Flange
Web
Thickness
tw,
mmA
Width
bf,
in.
Thickness
tf,
in.A
Width
bf,
mm
Thickness,
tf,
mmA
W12 × 336 98.8 16.82 13.385 2.955 1.775 W310 × 500 63 700 427 340 75.1 45.1
× 305 89.6 16.32 13.235 2.705 1.625 × 454 57 800 415 336 68.7 41.3
× 279 81.9 15.85 13.140 2.470 1.530 × 415 52 800 403 334 62.7 38.9
× 252 74.1 15.41 13.005 2.250 1.395 × 375 47 800 391 330 57.2 35.4
× 230 67.7 15.05 12.895 2.070 1.285 × 342 43 700 382 328 52.6 32.6
× 210 61.8 14.71 12.790 1.900 1.180 × 313 39 900 374 325 48.3 30.0
× 190 55.8 14.38 12.670 1.735 1.060 × 283 36 000 365 322 44.1 26.9
× 170 50.0 14.03 12.570 1.560 0.960 × 253 32 300 356 319 39.6 24.4
× 152 44.7 13.71 12.480 1.400 0.870 × 226 28 800 348 317 35.6 22.1
× 136 39.9 13.41 12.400 1.250 0.790 × 202 25 700 341 315 31.8 20.1
× 120 35.3 13.12 12.320 1.105 0.710 × 179 22 800 333 313 28.1 18.0
× 106 31.2 12.89 12.220 0.990 0.610 × 158 20 100 327 310 25.1 15.5
× 96 28.2 12.71 12.160 0.900 0.550 × 143 18 200 323 309 22.9 14.0
× 87 25.6 12.53 12.125 0.810 0.515 × 129 16 500 318 308 20.6 13.1
× 79 23.2 12.38 12.080 0.735 0.470 × 117 15 000 314 307 18.7 11.9
× 72 21.1 12.25 12.040 0.670 0.430 × 107 13 600 311 306 17.0 10.9
× 65 19.1 12.12 12.000 0.605 0.390 × 97 12 300 308 305 15.4 9.9
W12 × 58 17.0 12.19 10.010 0.640 0.360 W310 × 86 11 000 310 254 16.3 9.1
× 53 15.6 12.06 9.995 0.575 0.345 × 79 10 100 306 254 14.6 8.8
W12 × 50 14.7 12.19 8.080 0.640 0.370 W310 × 74 9 480 310 205 16.3 9.4
× 45 13.2 12.06 8.045 0.575 0.335 × 67 8 520 306 204 14.6 8.5
× 40 11.8 11.94 8.005 0.515 0.295 × 60 7 610 303 203 13.1 7.5
W12 × 35 10.3 12.50 6.560 0.520 0.300 W310 × 52 6 650 317 167 13.2 7.6
× 30 8.79 12.34 6.520 0.440 0.260 × 44.5 5 670 313 166 11.2 6.6
× 26 7.65 12.22 6.490 0.380 0.230 × 38.7 4 940 310 165 9.7 5.8
W12 × 22 6.48 12.31 4.030 0.425 0.260 W310 × 32.7 4 180 313 102 10.8 6.6
× 19 5.57 12.16 4.005 0.350 0.235 × 28.3 3 590 309 102 8.9 6.0
× 16 4.71 11.99 3.990 0.265 0.220 × 23.8 3 040 305 101 6.7 5.6
× 14 4.16 11.91 3.970 0.225 0.200 × 21.0 2 680 303 101 5.7 5.1
W10 × 112 32.9 11.36 10.415 1.250 0.755 W250 × 167 21 200 289 265 31.8 19.2
× 100 29.4 11.10 10.340 1.120 0.680 × 149 19 000 282 263 28.4 17.3
× 88 25.9 10.84 10.265 0.990 0.605 × 131 16 700 275 261 25.1 15.4
× 77 22.6 10.60 10.190 0.870 0.530 × 115 14 600 269 259 22.1 13.5
× 68 20.0 10.40 10.130 0.770 0.470 × 101 12 900 264 257 19.6 11.9
× 60 17.6 10.22 10.080 0.680 0.420 × 89 11 400 260 256 17.3 10.7
× 54 15.8 10.09 10.030 0.615 0.370 × 80 10 200 256 255 15.6 9.4
× 49 14.4 9.98 10.000 0.560 0.340 × 73 9 290 253 254 14.2 8.6
W10 × 45 13.3 10.10 8.020 0.620 0.350 W250 × 67 8 580 257 204 15.7 8.9
× 39 11.5 9.92 7.985 0.530 0.315 × 58 7 420 252 203 13.5 8.0
× 33 9.71 9.73 7.960 0.435 0.290 × 49.1 6 260 247 202 11.0 7.4
W10 × 30 8.84 10.47 5.810 0.510 0.300 W250 × 44.8 5 700 266 148 13.0 7.6
× 26 7.61 10.33 5.770 0.440 0.260 × 38.5 4 910 262 147 11.2 6.6
× 22 6.49 10.17 5.750 0.360 0.240 × 32.7 4 190 258 146 9.1 6.1
W10 × 19 5.62 10.24 4.020 0.395 0.250 W250 × 28.4 3 630 260 102 10.0 6.4
× 17 4.99 10.11 4.010 0.330 0.240 × 25.3 3 220 257 102 8.4 6.1
× 15 4.41 9.99 4.000 0.270 0.230 × 22.3 2 850 254 102 6.9 5.8
× 12 3.54 9.87 3.960 0.210 0.190 × 17.9 2 280 251 101 5.3 4.8
W8 × 67 19.7 9.00 8.280 0.935 0.570 W200 × 100 12 700 229 210 23.7 14.5
× 58 17.1 8.75 8.220 0.810 0.510 × 86 11 000 222 209 20.6 13.0
× 48 14.1 8.50 8.110 0.685 0.400 × 71 9 100 216 206 17.4 10.2
× 40 11.7 8.25 8.070 0.560 0.360 × 59 7 550 210 205 14.2 9.1
× 35 10.3 8.12 8.020 0.495 0.310 × 52 6 650 206 204 12.6 7.9
× 31 9.13 8.00 7.995 0.435 0.285 × 46.1 5 890 203 203 11.0 7.2
W8 × 28 8.25 8.06 6.535 0.465 0.285 W200 × 41.7 5 320 205 166 11.8 7.2
× 24 7.08 7.93 6.495 0.400 0.245 × 35.9 4 570 201 165 10.2 6.2
W8 × 21 6.16 8.28 5.270 0.400 0.250 W200 × 31.3 3 970 210 134 10.2 6.4
× 18 5.26 8.14 5.250 0.330 0.230 × 26.6 3 390 207 133 8.4 5.8
ASME BPVC.II.A-2019 SA-6/SA-6M
51
TABLE A2.1 Continued
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
Area
A,
in.2
Depth
d,
in.
Flange
Web
Thickness
tw, in.A
Designation
[Nominal
Depth in Millimetres
and
Mass in Kilograms
per
Metre]
Area A,
mm2
Depth
d,
mm
Flange
Web
Thickness
tw,
mmA
Width
bf,
in.
Thickness
tf,
in.A
Width
bf,
mm
Thickness,
tf,
mmA
W8 × 15 4.44 8.11 4.015 0.315 0.245 W200 × 22.5 2 860 206 102 8.0 6.2
× 13 3.84 7.99 4.000 0.255 0.230 × 19.3 2 480 203 102 6.5 5.8
× 10 2.96 7.89 3.940 0.205 0.170 × 15.0 1 910 200 100 5.2 4.3
W6 × 25 7.34 6.38 6.080 0.455 0.320 W150 × 37.1 4 740 162 154 11.6 8.1
× 20 5.87 6.20 6.020 0.365 0.260 × 29.8 3 790 157 153 9.3 6.6
× 15 4.43 5.99 5.990 0.260 0.230 × 22.5 2 860 152 152 6.6 5.8
W6 × 16 4.74 6.28 4.030 0.405 0.260 W150 × 24.0 3 060 160 102 10.3 6.6
× 12 3.55 6.03 4.000 0.280 0.230 × 18.0 2 290 153 102 7.1 5.8
× 9 2.68 5.90 3.940 0.215 0.170 × 13.5 1 730 150 100 5.5 4.3
× 8.5 2.52 5.83 3.940 0.195 0.170 × 13.0 1 630 148 100 4.9 4.3
W5 × 19 5.54 5.15 5.030 0.430 0.270 W130 × 28.1 3 590 131 128 10.9 6.9
× 16 4.68 5.01 5.000 0.360 0.240 × 23.8 3 040 127 127 9.1 6.1
W4 × 13 3.83 4.16 4.060 0.345 0.280 W100 × 19.3 2 470 106 103 8.8 7.1
A Actual flange and web thicknesses vary due to mill rolling practices; however, permitted variations for such dimensions are not addressed.
SA-6/SA-6M ASME BPVC.II.A-2019
52
TABLE A2.2 “S” Shapes
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
Area
A,
in.2
Depth
d,
in.
Flange
Web
Thickness
tw,
in.A
Designation
[Nominal
Depth in Millimetres
and
Mass in Kilograms
per
Metre]
Area A,
mm2
Depth
d, mm
Flange
Web
Thickness
tw,
mmA
Width
bf, in.
Thickness
tf,
in.A
Width
bf,
mm
Thickness,
tf,
mmA
S 24 × 121 35.6 24.50 8.050 1.090 0.800 S 610 × 180 23 000 622 204 27.7 20.3
× 106 31.2 24.50 7.870 1.090 0.620 × 158 20 100 622 200 27.7 15.7
S 24 × 100 29.3 24.00 7.245 0.870 0.745 S 610 × 149 18 900 610 184 22.1 18.9
× 90 26.5 24.00 7.125 0.870 0.625 × 134 17 100 610 181 22.1 15.9
× 80 23.5 24.00 7.000 0.870 0.500 × 119 15 200 610 178 22.1 12.7
S 20 × 96 28.2 20.30 7.200 0.920 0.800 S 510 × 143 18 200 516 183 23.4 20.3
× 86 25.3 20.30 7.060 0.920 0.660 × 128 16 300 516 179 23.4 16.8
S 20 × 75 22.0 20.00 6.385 0.795 0.635 S 510 × 112 14 200 508 162 20.2 16.1
× 66 19.4 20.00 6.255 0.795 0.505 × 98 12 500 508 159 20.2 12.8
S 18 × 70 20.6 18.00 6.251 0.691 0.711 S 460 × 104 13 300 457 159 17.6 18.1
× 54.7 16.1 18.00 6.001 0.691 0.461 × 81.4 10 400 457 152 17.6 11.7
S 15 × 50 14.7 15.00 5.640 0.622 0.550 S 380 × 74 9 480 381 143 15.8 14.0
× 42.9 12.6 15.00 5.501 0.622 0.411 × 64 8 130 381 140 15.8 10.4
S 12 × 50 14.7 12.00 5.477 0.659 0.687 S 310 × 74 9 480 305 139 16.7 17.4
× 40.8 12.0 12.00 5.252 0.659 0.462 × 60.7 7 740 305 133 16.7 11.7
S 12 × 35 10.3 12.00 5.078 0.544 0.428 S 310 × 52 6 650 305 129 13.8 10.9
× 31.8 9.35 12.00 5.000 0.544 0.350 × 47.3 6 030 305 127 13.8 8.9
S 10 × 35 10.3 10.00 4.944 0.491 0.594 S 250 × 52 6 650 254 126 12.5 15.1
× 25.4 7.46 10.00 4.661 0.491 0.311 × 37.8 4 810 254 118 12.5 7.9
S 8 × 23 6.77 8.00 4.171 0.425 0.441 S 200 × 34 4 370 203 106 10.8 11.2
× 18.4 5.41 8.00 4.001 0.425 0.271 × 27.4 3 480 203 102 10.8 6.9
S 6 × 17.25 5.07 6.00 3.565 0.359 0.465 S 150 × 25.7 3 270 152 91 9.1 11.8
× 12.5 3.67 6.00 3.332 0.359 0.232 × 18.6 2 360 152 85 9.1 5.9
S 5 × 10 2.94 5.00 3.004 0.326 0.214 S 130 × 15 1 880 127 76 8.3 5.4
S 4 × 9.5 2.79 4.00 2.796 0.293 0.326 S 100 × 14.1 1 800 102 71 7.4 8.3
× 7.7 2.26 4.00 2.663 0.293 0.193 × 11.5 1 450 102 68 7.4 4.9
S 3 × 7.5 2.21 3.00 2.509 0.260 0.349 S 75 × 11.2 1 430 76 64 6.6 8.9
× 5.7 1.67 3.00 2.330 0.260 0.170 × 8.5 1 080 76 59 6.6 4.3
A Actual flange and web thicknesses vary due to mill rolling practices; however, permitted variations for such dimensions are not addressed.
ASME BPVC.II.A-2019 SA-6/SA-6M
53
TABLE A2.3 “M” Shapes
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
AreaA,
in.2
Depth
d,
in.
Flange
Web
Thickness
tw,
in.A
Designation
[Nominal
Depth in Millimetres
and
Mass in Kilograms
per
Metre]
AreaA,
mm2
Depth
d, mm
Flange
Web
Thickness
tw,
mmA
Width
bf, in.
Thickness
t f,
in.A
Width
bf,
mm
Thickness,
tf,
mmA
M 12.5 × 12.4 3.66 12.534 3.750 0.228 0.155 M 318 × 18.5 2 361 318 95 5.8 3.9
× 11.6 3.43 12.500 3.500 0.211 0.155 × 17.3 2 213 317 89 5.4 3.9
M 12 × 11.8 3.47 12.00 3.065 0.225 0.177 M 310 × 17.6 2 240 305 78 5.7 4.5
× 10.8 3.18 11.97 3.065 0.210 0.160 × 16.1 2 050 304 78 5.3 4.1
× 10.0 2.94 11.97 3.250 0.180 0.149 × 14.9 1 900 304 83 4.6 3.8
M 10 × 9.0 2.65 10.00 2.690 0.206 0.157 M 250 × 13.4 1 710 254 68 4.6 3.6
× 8.0 2.35 9.95 2.690 0.182 0.141 × 11.9 1 520 253 68 5.2 4.0
× 7.5 2.21 9.99 2.688 0.173 0.130 × 11.2 1 430 253 68 4.4 3.3
M 8 × 6.5 1.92 8.00 2.281 0.189 0.135 M 200 × 9.7 1 240 203 57 4.8 3.4
× 6.2 1.81 8.00 2.281 0.177 0.129 × 9.2 1 170 203 58 4.5 3.3
M 6 × 4.4 1.29 6.00 1.844 0.171 0.114 M 150 × 6.6 832 152 47 4.3 2.9
× 3.7 1.09 5.92 2.000 0.129 0.098 × 5.5 703 150 51 3.3 2.5
M 5 × 18.9 5.55 5.00 5.003 0.416 0.316 M 130 × 28.1 3 580 127 127 10.6 8.0
M 4 × 6.0 1.78 3.80 3.80 0.160 0.130 M 100 × 8.9 1 150 97 97 4.1 3.3
× 4.08 1.20 4.00 2.250 0.170 0.115 × 6.1 775 102 57 4.3 2.9
M 3 × 2.9 0.853 3.00 2.250 0.130 0.090 M 75 × 4.3 550 76 57 3.3 2.3
A Actual flange and web thicknesses vary due to mill rolling practices; however, permitted variations for such dimensions are not addressed.
SA-6/SA-6M ASME BPVC.II.A-2019
54
TABLE A2.4 “HP” Shapes
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
AreaA,
in.2
Depth d,
in.
Flange
Web
Thickness
tw,
in.A
Designation
[Nominal
Depth in Millimetres
and
Mass in Kilograms
per
Metre]
AreaA,
mm2
Depth
d, mm
Flange
Web
Thickness
tw,
mmA Width bf,
in.
Thickness
t f,
in.A
Width bf,
mm
Thickness,
tf, mmA
HP18 × 204 60.0 18.25 18.125 1.125 1.125 HP460 × 304 38 700 464 460 28.6 28.6
× 181 53.2 18.00 18.000 1.000 1.000 × 269 34 300 457 457 25.4 25.4
× 157 46.2 17.74 17.870 0.870 0.870 × 234 29 800 451 454 22.1 22.1
× 135 39.8 17.50 17.750 0.750 0.750 × 202 25 700 445 451 19.1 19.1
HP16 × 183 53.8 16.50 16.250 1.125 1.125 HP410 × 272 34 700 419 413 28.6 28.6
× 162 47.7 16.25 16.125 1.000 1.000 × 242 30 800 413 410 25.4 25.4
× 141 41.7 16.00 16.000 0.875 0.875 × 211 26 900 406 406 22.2 22.2
× 121 35.7 15.75 15.875 0.750 0.750 × 181 23 000 400 403 19.1 19.1
× 101 29.8 15.50 15.750 0.625 0.625 × 151 19 200 394 400 15.9 15.9
× 88 25.8 15.33 15.665 0.540 0.540 × 131 16 700 389 398 13.7 13.7
HP14 × 117 34.4 14.21 14.885 0.805 0.805 HP360 × 174 22 200 361 378 20.4 20.4
× 102 30.0 14.01 14.785 0.705 0.705 × 152 19 400 356 376 17.9 17.9
× 89 26.1 13.83 14.695 0.615 0.615 × 132 16 800 351 373 15.6 15.6
× 73 21.4 13.61 14.585 0.505 0.505 × 108 13 800 346 370 12.8 12.8
HP12 × 89 26.2 12.35 12.330 0.720 0.720 HP310 × 132 16 900 314 313 18.3 18.3
× 84 24.6 12.28 12.295 0.685 0.685 × 125 15 900 312 312 17.4 17.4
× 74 21.8 12.13 12.215 0.610 0.605 × 110 14 100 308 310 15.5 15.4
× 63 18.4 11.94 12.125 0.515 0.515 × 93 11 900 303 308 13.1 13.1
× 53 15.5 11.78 12.045 0.435 0.435 × 79 10 000 299 306 11.0 11.0
HP10 × 57 16.8 9.99 10.225 0.565 0.565 HP250 × 85 10 800 254 260 14.4 14.4
× 42 12.4 9.70 10.075 0.420 0.415 × 62 8 000 246 256 10.7 10.5
HP8 × 36 10.6 8.02 8.155 0.445 0.445 HP200 × 53 6 840 204 207 11.3 11.3
A Actual flange and web thicknesses vary due to mill rolling practices; however, permitted variations for such dimensions are not addressed.
ASME BPVC.II.A-2019 SA-6/SA-6M
55
TABLE A2.5 “C” Shapes
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
Area
A,
in.2
Depth
d,
in.
Flange
Web
Thickness
tw,
in.A
Designation
[Nominal
Depth in Millimetres
in Mass
in Kilograms
per Metre]
AreaA,
mm2
Depth
d,
mm
Flange
Web
Thickness
tw,
mmA
Width
bf, in.
Thickness
t f,
in.A
Width
bf,
mm
Thickness
tf,
mmA
C 15 × 50 14.7 15.00 3.716 0.650 0.716 C 380 × 74 9 480 381 94 16.5 18.2
× 40 11.8 15.00 3.520 0.650 0.520 × 60 7 610 381 89 16.5 13.2
× 33.9 9.96 15.00 3.400 0.650 0.400 × 50.4 6 430 381 86 16.5 10.2
C 12 × 30 8.82 12.00 3.170 0.501 0.510 C 310 × 45 5 690 305 80 12.7 13.0
× 25 7.35 12.00 3.047 0.501 0.387 × 37 4 740 305 77 12.7 9.8
× 20.7 6.09 12.00 2.942 0.501 0.282 × 30.8 3 930 305 74 12.7 7.2
C 10 × 30 8.82 10.00 3.033 0.436 0.673 C 250 × 45 5 690 254 76 11.1 17.1
× 25 7.35 10.00 2.886 0.436 0.526 × 37 4 740 254 73 11.1 13.4
× 20 5.88 10.00 2.739 0.436 0.379 × 30 3 790 254 69 11.1 9.6
× 15.3 4.49 10.00 2.600 0.436 0.240 × 22.8 2 900 254 65 11.1 6.1
C 9 × 20 5.88 9.00 2.648 0.413 0.448 C 230 × 30 3 790 229 67 10.5 11.4
× 15 4.41 9.00 2.485 0.413 0.285 × 22 2 850 229 63 10.5 7.2
× 13.4 3.94 9.00 2.433 0.413 0.233 × 19.9 2 540 229 61 10.5 5.9
C 8 × 18.75 5.51 8.00 2.527 0.390 0.487 C 200 × 27.9 3 550 203 64 9.9 12.4
× 13.75 4.04 8.00 2.343 0.390 0.303 × 20.5 2 610 203 59 9.9 7.7
× 11.5 3.38 8.00 2.260 0.390 0.220 × 17.1 2 180 203 57 9.9 5.6
C 7 × 14.75 4.33 7.00 2.299 0.366 0.419 C 180 × 22 2 790 178 58 9.3 10.6
× 12.25 3.60 7.00 2.194 0.366 0.314 × 18.2 2 320 178 55 9.3 8.0
× 9.8 2.87 7.00 2.090 0.366 0.210 × 14.6 1 850 178 53 9.3 5.3
C 6 × 13 3.83 6.00 2.157 0.343 0.437 C 150 × 19.3 2 470 152 54 8.7 11.1
× 10.5 3.09 6.00 2.034 0.343 0.314 × 15.6 1 990 152 51 8.7 8.0
× 8.2 2.40 6.00 1.920 0.343 0.200 × 12.2 1 550 152 48 8.7 5.1
C 5 × 9 2.64 5.00 1.885 0.320 0.325 C 130 × 13 1 700 127 47 8.1 8.3
× 6.7 1.97 5.00 1.750 0.320 0.190 × 10.4 1 270 127 44 8.1 4.8
C 4 × 7.25 2.13 4.00 1.721 0.296 0.321 C 100 × 10.8 1 370 102 43 7.5 8.2
× 6.25 1.84 4.00 1.647 0.296 0.247 × 9.3 1 187 102 42 7.5 6.3
× 5.4 1.59 4.00 1.584 0.296 0.184 × 8 1 030 102 40 7.5 4.7
× 4.5 1.32 4.00 1.520 0.296 0.125 × 6.7 852 102 39 7.5 3.2
C 3 × 6 1.76 3.00 1.596 0.273 0.356 C 75 × 8.9 1 130 76 40 6.9 9.0
× 5 1.47 3.00 1.498 0.273 0.258 × 7.4 948 76 37 6.9 6.6
× 4.1 1.21 3.00 1.410 0.273 0.170 × 6.1 781 76 35 6.9 4.3
× 3.5 1.03 3.00 1.372 0.273 0.132 × 5.2 665 76 35 6.9 3.4
A Actual flange and web thicknesses vary due to mill rolling practices; however, permitted variations for such dimensions are not addressed.
SA-6/SA-6M ASME BPVC.II.A-2019
56
TABLE A2.6 “MC” Shapes
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
Area
A,
in.2
Depth
d,
in.
Flange
Web
Thickness
tw,
in.A
Designation
[Nominal Depth
in Millimetres
and Mass in Kilograms
per
Metre]
Area A,
mm2
Depth
d,
mm
Flange
Web
Thickness
tw,
mmA
Width
bf, in.
Thickness
tf,
in.A
Width
bf,
mm
Thickness
tf,
mmA
MC 18 × 58 17.1 18.00 4.200 0.625 0.700 MC 460 × 86 11 000 457 107 15.9 17.8
× 51.9 15.3 18.00 4.100 0.625 0.600 × 77.2 9 870 457 104 15.9 15.2
× 45.8 13.5 18.00 4.000 0.625 0.500 × 68.2 8 710 457 102 15.9 12 .7
× 42.7 12.6 18.00 3.950 0.625 0.450 × 63.5 8 130 457 100 15.9 11.4
MC 13 × 50 14.7 13.00 4.412 0.610 0.787 MC 330 × 74 9 480 330 112 15.5 20.0
× 40 11.8 13.00 4.185 0.610 0.560 × 60 7 610 330 106 15.5 14.2
× 35 10.3 13.00 4.072 0.610 0.447 × 52 6 640 330 103 15.5 11.4
× 31.8 9.35 13.00 4.000 0.610 0.375 × 47.3 6 030 330 102 15.5 9.5
MC 12 × 50 14.7 12.00 4.135 0.700 0.835 MC 310 × 74 9 480 305 105 17.8 21.2
× 45 13.2 12.00 4.010 0.700 0.710 × 67 8 502 305 102 17.8 18.0
× 40 11.8 12.00 3.890 0.700 0.590 × 60 7 610 305 98 17.8 15.0
× 35 10.3 12.00 3.765 0.700 0.465 × 52 6 620 305 96 17.8 11.8
× 31 9.12 12.00 3.670 0.700 0.370 × 46 5 890 305 93 17.8 9.4
MC 12 × 14.3 4.19 12.00 2.125 0.313 0.250 MC 310 × 21.3 2 700 305 54 8.0 6.4
× 10.6 3.10 12.00 1.500 0.309 0.190 × 15.8 2 000 305 38 7.8 4.8
MC 10 × 41.1 12.1 10.00 4.321 0.575 0.796 MC 250 × 61.2 7 810 254 110 14.6 20.2
× 33.6 9.87 10.00 4.100 0.575 0.575 × 50 6 370 254 104 14.6 14.6
× 28.5 8.37 10.00 3.950 0.575 0.425 × 42.4 5 400 254 100 14.6 10.8
MC 10 × 25 7.35 10.00 3.405 0.575 0.380 MC 250 × 37 4 740 254 86 14.6 9.7
× 22 6.45 10.00 3.315 0.575 0.290 × 33 4 160 254 84 14.6 7.4
MC 10 × 8.4 2.46 10.00 1.500 0.280 0.170 MC 250 × 12.5 1 590 254 38 7.1 4.3
× 6.5 1.91 10.00 1.17 0.202 0.152 × 9.7 1240 254 28 5.1 3.9
MC 9 × 25.4 7.47 9.00 3.500 0.550 0.450 MC 230 × 37.8 4 820 229 88 14.0 11.4
× 23.9 7.02 9.00 3.450 0.550 0.400 × 35.6 4 530 229 87 14.0 10.2
MC 8 × 22.8 6.70 8.00 3.502 0.525 0.427 MC 200 × 33.9 4 320 203 88 13.3 10.8
× 21.4 6.28 8.00 3.450 0.525 0.375 × 31.8 4 050 203 87 13.3 9.5
MC 8 × 20 5.88 8.00 3.025 0.500 0.400 MC 200 × 29.8 3 790 203 76 12.7 10.2
× 18.7 5.50 8.00 2.978 0.500 0.353 × 27.8 3 550 203 75 12.7 9.0
MC 8 × 8.5 2.50 8.00 1.874 0.311 0.179 MC 200 × 12.6 1 610 203 47 7.9 4.5
MC 7 × 22.7 6.67 7.00 3.603 0.500 0.503 MC 180 × 33.8 4 300 178 91 12.7 12.8
× 19.1 5.61 7.00 3.452 0.500 0.352 × 28.4 3 620 178 87 12.7 8.9
MC 6 × ×18 5.29 6.00 3.504 0.475 0.379 MC 150 × 26.8 3 410 152 88 12.1 9.6
× 15.3 4.50 6.00 3.500 0.385 0.340 × 22.8 2 900 152 88 9.8 8.6
MC 6 × 16.3 4.79 6.00 3.000 0.475 0.375 MC 150 × 24.3 3 090 152 76 12.1 9.5
× 15.1 4.44 6.00 2.941 0.475 0.316 × 22.5 2 860 152 74 12.1 8.0
MC 6 × 12 3.53 6.00 2.497 0.375 0.310 MC 150 × 17.9 2 280 152 63 9.5 7.9
ASME BPVC.II.A-2019 SA-6/SA-6M
57
TABLE A2.6 Continued
Designation
(Nominal
Depth in
Inches and
Weight in
Pounds per
Linear Foot)
Area
A,
in.2
Depth
d,
in.
Flange
Web
Thickness
tw,
in.A
Designation
[Nominal Depth
in Millimetres
and Mass in Kilograms
per
Metre]
Area A,
mm2
Depth
d,
mm
Flange
Web
Thickness
tw,
mmA
Width
bf, in.
Thickness
tf,
in.A
Width
bf,
mm
Thickness
tf,
mmA
MC 6 × 7.0 2.07 6.00 1.875 0.291 0.179 MC 150 × 10.4 1 341 152 48 7.4 4.5
× 6.5 1.93 6.00 1.850 0.291 0.155 × 9.7 1 250 152 47 7.4 3.9
MC 4 × 13.8 4.02 4.00 2.500 0.500 0.500 MC 100 × 20.5 2 594 102 64 13 13
MC 3 × 7.1 2.09 3.00 1.938 0.351 0.312 MC 75 × 10.6 1 348 76 49 8.9 7.9
A Actual flange and web thicknesses vary due to mill rolling practices; however, permitted variations for such dimensions are not addressed.
SA-6/SA-6M ASME BPVC.II.A-2019
58
TABLE A2.7 “L” Shapes (Equal Legs)A
Size and Thickness, in.
Weight per
Foot, lb
Area, in.2 Size and Thickness, mm
Mass per
Metre, kg
Area, mm2
L12 × 12 × 13/8 105 30.9 L305 × 305 × 34.9 157 19 900
L12 × 12 × 11/4 96.4 28.3 L305 × 305 × 31.8 143 18 300
L12 × 12 × 11/8 87.2 25.6 L305 × 305 × 28.6 130 16 500
L12 × 12 × 1 77.8 22.9 L305 × 305 × 25.4 116 14 700
L10 × 10 × 13/8 87.1 25.6 L254 × 254 × 34.9 130 16 500
L10 × 10 × 11/4 79.9 23.5 L254 × 254 × 31.8 119 15 100
L10 × 10 × 11/8 72.3 21.2 L254 × 254 × 28.6 108 13 700
L10 × 10 × 1 64.7 19.0 L254 × 254 × 25.4 96.2 12 300
L10 × 10 × 7/8 56.9 16.7 L254 × 254 × 22.2 84.6 10 800
L10 × 10 × 3/4 49.1 14.4 L254 × 254 × 19.1 73.1 9 310
L8 × 8 × 11/8 56.9 16.7 L203 × 203 × 28.6 84.7 10 800
L8 × 8 × 1 51.0 15.0 L203 × 203 × 25.4 75.9 9 680
L8 × 8 × 7/8 45.0 13.2 L203 × 203 × 22.2 67.0 8 500
L8 × 8 × 3/4 38.9 11.4 L203 × 203 × 19.0 57.9 7 360
L8 × 8 × 5/8 32.7 9.61 L203 × 203 × 15.9 48.7 6 200
L8 × 8 × 9/16 29.6 8.68 L203 × 203 × 14.3 44.0 5 600
L8 × 8 × 1/2 26.4 7.75 L203 × 203 × 12.7 39.3 5 000
L6 × 6 × 1 37.4 11.0 L152 × 152 × 25.4 55.7 7 100
L6 × 6 × 7/8 33.1 9.73 L152 × 152 × 22.2 49.3 6 280
L6 × 6 × 3/4 28.7 8.44 L152 × 152 × 19.0 42.7 5 450
L6 × 6 × 5/8 24.2 7.11 L152 × 152 × 15.9 36.0 4 590
L6 × 6 × 9/16 21.9 6.43 L152 × 152 × 14.3 32.6 4 150
L6 × 6 × 1/2 19.6 5.75 L152 × 152 × 12.7 29.2 3 710
L6 × 6 × 7/16 17.2 5.06 L152 × 152 × 11.1 25.6 3 270
L6 × 6 × 3/8 14.9 4.36 L152 × 152 × 9.5 22.2 2 810
L6 × 6 × 5/16 12.4 3.65 L152 × 152 × 7.9 18.5 2 360
L5 × 5 × 7/8 27.2 7.98 L127 × 127 × 22.2 40.5 5 150
L5 × 5 × 3/4 23.6 6.94 L127 × 127 × 19.0 35.1 4 480
L5 × 5 × 5/8 20.0 5.86 L127 × 127 × 15.9 29.8 3 780
L5 × 5 × 1/2 16.2 4.75 L127 × 127 × 12.7 24.1 3 070
L5 × 5 × 7/16 14.3 4.18 L127 × 127 × 11.1 21.3 2 700
L5 × 5 × 3/8 12.3 3.61 L127 × 127 × 9.5 18.3 2 330
L5 × 5 × 5/16 10.3 3.03 L127 × 127 × 7.9 15.3 1 960
L4 × 4 × 3/4 18.5 5.44 L102 × 102 × 19.0 27.5 3 510
L4 × 4 × 5/8 15.7 4.61 L102 × 102 × 15.9 23.4 2 970
L4 × 4 × 1/2 12.8 3.75 L102 × 102 × 12.7 19.0 2 420
L4 × 4 × 7/16 11.3 3.31 L102 × 102 × 11.1 16.8 2 140
L4 × 4 × 3/8 9.80 2.86 L102 × 102 × 9.5 14.6 1 850
L4 × 4 × 5/16 8.20 2.40 L102 × 102 × 7.9 12.2 1 550
L4 × 4 × 1/4 6.60 1.94 L102 × 102 × 6.4 9.8 1 250
L31/2 × 31/2 × 1/2 11.1 3.25 L89 × 89 × 12.7 16.5 2 100
L31/2 × 31/2 × 7/16 9.80 2.87 L89 × 89 × 11.1 14.6 1 850
L31/2 × 31/2 × 3/8 8.50 2.48 L89 × 89 × 9.5 12.6 1 600
L31/2 × 31/2 × 5/16 7.20 2.09 L89 × 89 × 7.9 10.7 1 350
L31/2 × 31/2 × 1/4 5.80 1.69 L89 × 89 × 6.4 8.6 1 090
L3 × 3 × 1/2 9.40 2.75 L76 × 76 × 12.7 14.0 1 770
L3 × 3 × 7/16 8.30 2.43 L76 × 76 × 11.1 12.4 1 570
L3 × 3 × 3/8 7.20 2.11 L76 × 76 × 9.5 10.7 1 360
L3 × 3 × 5/16 6.10 1.78 L76 × 76 × 7.9 9.1 1 150
L3 × 3 × 1/4 4.90 1.44 L76 × 76 × 6.4 7.3 929
L3 × 3 × 3/16 3.71 1.09 L76 × 76 × 4.8 5.5 703
ASME BPVC.II.A-2019 SA-6/SA-6M
59
TABLE A2.7 Continued
Size and Thickness, in.
Weight per
Foot, lb
Area, in.2 Size and Thickness, mm
Mass per
Metre, kg
Area, mm2
L21/2 × 21/2 × 1/2 7.70 2.25 L64 × 64 × 12.7 11.4 1 450
L21/2 × 21/2 × 3/8 5.90 1.73 L64 × 64 × 9.5 8.7 1 120
L21/2 × 21/2 × 5/16 5.00 1.46 L64 × 64 × 7.9 7.4 942
L21/2 × 21/2 × 1/4 4.10 1.19 L64 × 64 × 6.4 6.1 768
L21/2 × 21/2 × 3/16 3.07 0.90 L64 × 64 × 4.8 4.6 581
L2 × 2 × 3/8 4.70 1.36 L51 × 51 × 9.5 7.0 877
L2 × 2 × 5/16 3.92 1.15 L51 × 51 × 7.9 5.8 742
L2 × 2 × 1/4 3.19 0.938 L51 × 51 × 6.4 4.7 605
L2 × 2 × 3/16 2.44 0.715 L51 × 51 × 4.8 3.6 461
L2 × 2 × 1/8 1.65 0.484 L51 × 51 × 3.2 2.4 312
L13/4 × 13/4 × 1/4 2.77 0.813 L44 × 44 × 6.4 4.1 525
L13/4 × 13/4 × 3/16 2.12 0.621 L44 × 44 × 4.8 3.1 401
L13/4 × 13/4 × 1/8 1.44 0.422 L44 × 44 × 3.2 2.1 272
L11/2 × 11/2 × 1/4 2.34 0.688 L38 × 38 × 6.4 3.4 444
L11/2 × 11/2 × 3/16 1.80 0.527 L38 × 38 × 4.8 2.7 340
L11/2 × 11/2 × 5/32 1.52 0.444 L38 × 38 × 4.0 2.2 286
L11/2 × 11/2 × 1/8 1.23 0.359 L38 × 38 × 3.2 1.8 232
L11/4 × 11/4 × 1/4 1.92 0.563 L32 × 32 × 6.4 2.8 363
L11/4 × 11/4 × 3/16 1.48 0.434 L32 × 32 × 4.8 2.2 280
L11/4 × 11/4 × 1/8 1.01 0.297 L32 × 32 × 3.2 1.5 192
L1 × 1 × 1/4 1.49 0.438 L25 × 25 × 6.4 2.2 283
L1 × 1 × 3/16 1.16 0.340 L25 × 25 × 4.8 1.8 219
L1 × 1 × 1/8 0.80 0.234 L25 × 25 × 3.2 1.2 151
L3/4 × 3/4 × 1/8 0.59 0.172 L19 × 19 × 3.2 0.9 111
A The heel of 12 and 10-in. angles may have a rounded outside corner.
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TABLE A2.8 “L” Shapes (Unequal Legs)
Size and Thickness, in.
Weight per
Foot, lb
Area, in.2 Size and Thickness, mm
Mass per
Metre, kg
Area, mm2
L8 × 6 × 1 44.2 13.0 L203 × 152 × 25.4 65.5 8 390
L8 × 6 × 7/8 39.1 11.5 L203 × 152 × 22.2 57.9 7 420
L8 × 6 × 3/4 33.8 9.94 L203 × 152 × 19.0 50.1 6 410
L8 × 6 × 5/8 28.5 8.36 L203 × 152 × 15.9 42.2 5 390
L8 × 6 × 9/16 25.7 7.56 L203 × 152 × 14.3 38.1 4 880
L8 × 6 × 1/2 23.0 6.75 L203 × 152 × 12.7 34.1 4 350
L8 × 6 × 7/16 20.2 5.93 L203 × 152 × 11.1 29.9 3 830
L8 × 4 × 1 37.4 11.0 L203 × 102 × 25.4 55.4 7 100
L8 × 4 × 7/8 33.1 9.73 L203 × 102 × 22.2 49.3 6 280
L8 × 4 × 3/4 28.7 8.44 L203 × 102 × 19.0 42.5 5 450
L8 × 4 × 5/8 24.2 7.11 L203 × 102 × 15.9 36.0 4 590
L8 × 4 × 9/16 21.9 6.43 L203 × 102 × 14.3 32.4 4 150
L8 × 4 × 1/2 19.6 5.75 L203 × 102 × 12.7 29.0 3 710
L8 × 4 × 7/16 17.2 5.06 L203 × 102 × 11.1 25.6 3 260
L7 × 4 × 3/4 26.2 7.69 L178 × 102 × 19.0 38.8 4 960
L7 × 4 × 5/8 22.1 6.48 L178 × 102 × 15.9 32.7 4 180
L7 × 4 × 1/2 17.9 5.25 L178 × 102 × 12.7 26.5 3 390
L7 × 4 × 7/16 15.7 4.62 L178 × 102 × 11.1 23.4 2 980
L7 × 4 × 3/8 13.6 3.98 L178 × 102 × 9.5 20.2 2 570
L6 × 4 × 7/8 27.2 7.98 L152 × 102 × 22.2 40.3 5 150
L6 × 4 × 3/4 23.6 6.94 L152 × 102 × 19.0 35.0 4 480
L6 × 4 × 5/8 20.0 5.86 L152 × 102 × 15.9 29.6 3 780
L6 × 4 × 9/16 18.1 5.31 L152 × 102 × 14.3 26.8 3 430
L6 × 4 × 1/2 16.2 4.75 L152 × 102 × 12.7 24.0 3 060
L6 × 4 × 7/16 14.3 4.18 L152 × 102 × 11.1 21.2 2 700
L6 × 4 × 3/8 12.3 3.61 L152 × 102 × 9.5 18.2 2 330
L6 × 4 × 5/16 10.3 3.03 L152 × 102 × 7.9 15.3 1 950
L6 × 31/2 × 1/2 15.3 4.50 L152 × 89 × 12.7 22.7 2 900
L6 × 31/2 × 3/8 11.7 3.42 L152 × 89 × 9.5 17.3 2 210
L6 × 31/2 × 5/16 9.80 2.87 L152 × 89 × 7.9 14.5 1 850
L5 × 31/2 × 3/4 19.8 5.81 L127 × 89 × 19.0 29.3 3 750
L5 × 31/2 × 5/8 16.8 4.92 L127 × 89 × 15.9 24.9 3 170
L5 × 31/2 × 1/2 13.6 4.00 L127 × 89 × 12.7 20.2 2 580
L5 × 31/2 × 3/8 10.4 3.05 L127 × 89 × 9.5 15.4 1 970
L5 × 31/2 × 5/16 8.70 2.56 L127 × 89 × 7.9 12.9 1 650
L5 × 31/2 × 1/4 7.00 2.06 L127 × 89 × 6.4 10.4 1 330
L5 × 3 × 1/2 12.8 3.75 L127 × 76 × 12.7 19.0 2 420
L5 × 3 × 7/16 11.3 3.31 L127 × 76 × 11.1 16.7 2 140
L5 × 3 × 3/8 9.80 2.86 L127 × 76 × 9.5 14.5 1 850
L5 × 3 × 5/16 8.20 2.40 L127 × 76 × 7.9 12.1 1 550
L5 × 3 × 1/4 6.60 1.94 L127 × 76 × 6.4 9.8 1 250
L4 × 31/2 × 1/2 11.9 3.50 L102 × 89 × 12.7 17.6 2 260
L4 × 31/2 × 3/8 9.10 2.67 L102 × 89 × 9.5 13.5 1 720
L4 × 31/2 × 5/16 7.70 2.25 L102 × 89 × 7.9 11.4 1 450
L4 × 31/2 × 1/4 6.20 1.81 L102 × 89 × 6.4 9.2 1 170
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TABLE A2.8 Continued
Size and Thickness, in.
Weight per
Foot, lb
Area, in.2 Size and Thickness, mm
Mass per
Metre, kg
Area, mm2
L4 × 3 × 5/8 13.6 3.98 L102 × 76 × 15.9 20.2 2 570
L4 × 3 × 1/2 11.1 3.25 L102 × 76 × 12.7 16.4 2 100
L4 × 3 × 3/8 8.50 2.48 L102 × 76 × 9.5 12.6 1 600
L4 × 3 × 5/16 7.20 2.09 L102 × 76 × 7.9 10.7 1 350
L4 × 3 × 1/4 5.80 1.69 L102 × 76 × 6.4 8.6 1 090
L31/2 × 3 × 1/2 10.2 3.00 L89 × 76 × 12.7 15.1 1 940
L31/2 × 3 × 7/16 9.10 2.65 L89 × 76 × 11.1 13.5 1 710
L31/2 × 3 × 3/8 7.90 2.30 L89 × 76 × 9.5 11.7 1 480
L31/2 × 3 × 5/16 6.60 1.93 L89 × 76 × 7.9 9.8 1 250
L31/2 × 3 × 1/4 5.40 1.56 L89 × 76 × 6.4 8.0 1 010
L31/2 × 21/2 × 1/2 9.40 2.75 L89 × 64 × 12.7 13.9 1 770
L31/2 × 21/2 × 3/8 7.20 2.11 L89 × 64 × 9.5 10.7 1 360
L31/2 × 21/2 × 5/16 6.10 1.78 L89 × 64 × 7.9 9.0 1 150
L31/2 × 21/2 × 1/4 4.90 1.44 L89 × 64 × 6.4 7.3 929
L3 × 21/2 × 1/2 8.50 2.50 L76 × 64 × 12.7 12.6 1 610
L3 × 21/2 × 7/16 7.60 2.21 L76 × 64 × 11.1 11.3 1 430
L3 × 21/2 × 3/8 6.60 1.92 L76 × 64 × 9.5 9.8 1 240
L3 × 21/2 × 5/16 5.60 1.62 L76 × 64 × 7.9 8.3 1 050
L3 × 21/2 × 1/4 4.50 1.31 L76 × 64 × 6.4 6.7 845
L3 × 21/2 × 3/16 3.39 0.996 L76 × 64 × 4.8 5.1 643
L3 × 2 × 1/2 7.70 2.25 L76 × 51 × 12.7 11.5 1 450
L3 × 2 × 3/8 5.90 1.73 L76 × 51 × 9.5 8.8 1 120
L3 × 2 × 5/16 5.00 1.46 L76 × 51 × 7.9 7.4 942
L3 × 2 × 1/4 4.10 1.19 L76 × 51 × 6.4 6.1 768
L3 × 2 × 3/16 3.07 0.902 L76 × 51 × 4.8 4.6 582
L21/2 × 2 × 3/8 5.30 1.55 L64 × 51 × 9.5 7.9 1 000
L21/2 × 2 × 5/16 4.50 1.31 L64 × 51 × 7.9 6.7 845
L21/2 × 2 × 1/4 3.62 1.06 L64 × 51 × 6.4 5.4 684
L21/2 × 2 × 3/16 2.75 0.809 L64 × 51 × 4.8 4.2 522
L21/2 × 11/2 × 1/4 3.19 0.938 L64 × 38 × 6.4 4.8 605
L21/2 × 11/2 × 3/16 2.44 0.715 L64 × 38 × 4.8 3.6 461
L2 × 11/2 × 1/4 2.77 0.813 L51 × 38 × 6.4 4.2 525
L2 × 11/2 × 3/16 2.12 0.621 L51 × 38 × 4.8 3.1 401
L2 × 11/2 × 1/8 1.44 0.422 L51 × 38 × 3.2 2.1 272
APPENDIXES
(Nonmandatory Information)
X1. COIL AS A SOURCE OF STRUCTURAL PRODUCTS
X1.1 Continuous wide hot strip rolling mills are normally
equipped with coilers. Regardless of the different types of
systems employed during or following the rolling operations, it
is common for the steel to be reeled into the coiler at
temperatures in the stress-relieving range. In general, such
temperatures are higher as the steel thickness increases. The
coils subsequently cool to ambient temperature with outer and
inner laps cooling more rapidly than central laps. The difference
in cooling rate can result in measurable differences in the
mechanical properties throughout a coil. Data confirm reduced
yield and tensile strength with increased percent elongation for
the steel with slower cooling rates from the coiling temperature
to ambient. Such differences are in addition to the effects on
mechanical properties caused by differences in heat analysis
and chemical segregation.
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X2. VARIATION OF TENSILE PROPERTIES IN PLATES AND SHAPES
X2.1 The tension testing requirements of this specification
are intended only to characterize the tensile properties of a heat
of steel for determination of conformance to the requirements
of the applicable product specification. Such testing procedures
are not intended to define the upper or lower limits of tensile
properties at all possible test locations within a heat of steel. It
is well known and documented that tensile properties will vary
within a heat or individual piece of steel as a function of
chemical composition, processing, testing procedure and other
factors. It is, therefore, incumbent on designers and engineers
to use sound engineering judgement when using tension test
results shown on mill test reports. The testing procedures of
this specification have been found to provide structural products
adequate for normal structural design criteria.
X2.2 A survey of the variation to be expected in tensile
properties obtained from plates and structural shapes was
conducted by the American Iron and Steel Institute (AISI).
The results of this survey are contained in a Contributions to
the Metallurgy of Steel entitled “The Variation of Product
Analysis and Tensile Properties—Carbon Steel Plates and
Wide Flange Shapes” (SU/18, SU/19 and SU/20), published in
September 1974. The data are presented in tables of probability
that tensile properties at other than the official location may
differ from those of the reported test location. Another survey
sponsored by the AISI entitled “Statistical Analysis of Structural
Plate Mechanical Properties” was published in January - That survey analyzed the results of variability testing on
more modern as-rolled steels that were generally of higher
minimum yield strength steels and also compared those results
statistically to the previous surveys.
X2.3 This specification contains no requirements applicable
to product tension tests; conformance to the applicable product
specification is determined on the basis of tests performed at
the place of manufacture or processing prior to shipment,
unless otherwise specified.
X2.4 A task group of ASTM Subcommittee A01.02 has
determined, based on review of the earlier AISI data, that the
variation in tensile properties of plates and structural shapes
can be expressed as a function of specified requirements: one
standard deviation equals approximately 4 % of required tensile
strength, 8 % of required yield strength, and 3 percentage
points of required elongation. The January 2003 survey resulted
in similar findings.
X2.5 Acceptance criteria for product testing based upon
these values, either below the minimum or above the maximum
allowed by the applicable product specification, are generally
acceptable to manufacturers. Such tolerances could be considered
by users of structural products as a reasonable basis for
acceptance of structural products that, due to their inherent
variability, deviate from the applicable product specification
requirements when subjected to product tension testing.
X3. WELDABILITY OF STEEL
X3.1 Weldability is a term that usually refers to the relative
ease with which a metal can be welded using conventional
practice. Difficulties arise in steel when the cooling rates
associated with weld thermal cycles produce microstructures
(for example, martensite) that are susceptible to brittle fracture
or, more commonly, hydrogen-induced (or cold) cracking.
(Solidification or hot cracking is a relatively rare phenomenon
that will not be addressed here. See Randall for further
information.)
X3.2 The relative sensitivity of steels to forming cold
cracking microstructures is called hardenability and can be
measured in a number of ways. Perhaps the most popular
method of assessing this is by the carbon equivalent (CE)
formula, which attempts to equate the relative hardening
contributions of a steel’s constituent elements (for example,
manganese, vanadium) to an equivalent amount of carbon,
which is the most significant hardening agent. The most
popular formula is the International Institute of Welding (IIW)
equation presented in S31.2, which has been found suitable for
predicting hardenability in a wide range of commonly used
carbon-manganese and low alloy steels.
X3.3 It should be noted, however, that for the current
generation of low carbon (<0.10 %) low alloy steels that derive
strength from a combination of microalloys and thermal
processing methods the use of other formulae may more
accurately assess hardenability and cold cracking sensitivity.13
X3.4 For a vast number of common structural applications it
is unnecessary to specify the use of CE limits. However, in
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order to obtain a higher level of confidence in avoiding cold
cracking, the chemistry controls in S31 are available. A
purchaser who specifies the use of S31 should be aware that
there are several factors involved in the judicious selection of
a maximum CE value, such as the following:
X3.4.1 Actual production joint restraint/base metal
thickness(es),
X3.4.2 Filler metal and base metal strength compatibility,
X3.4.3 Deposited weld metal diffusible hydrogen content,
X3.4.4 Preheat and interpass temperatures,
X3.4.5 Filler metal and base metal cleanliness, and
X3.4.6 Heat input.
X3.5 Though it is widely believed that low CE steels are
immune to weld cracking problems, failure to consider these
factors and others have resulted in weld or base metal HAZ
(heat affected zone) cracks in such steels.
X3.6 It is important to note that carbon equivalence is only
a qualitative assessment of potential welding problems, and
should never be solely relied on to ensure weld integrity. The
proper use of welding specifications, coupled with the knowledge
of actual construction conditions, must also be used.
X4. RADIUS FOR COLD BENDING
X4.1 Suggested minimum inside bend radii for cold forming
are referenced to Group Designations A to F inclusive as
defined in Table X4.1. The suggested radii listed in Table X4.2
should be used as minimums in typical shop fabrication.
Material that does not form satisfactorily when fabricated in
accordance with Table X4.2 may be subject to rejection
pending negotiation with the steel supplier. When tighter bends
are required, the manufacturer should be consulted.
X4.2 The bend radius and the radius of the male die should
be as liberal as the finished part will permit. The width across
the shoulders of the female die should be at least eight times
the plate thickness. Higher strength steels require larger die
openings. The surface of the dies in the area of radius should
be smooth.
X4.2.1 Since cracks in cold bending commonly originate
from the outside edges, shear burrs and gas cut edges should be
removed by grinding. Sharp corners on edges and on punched
or gas cut holes should be removed by chamfering or grinding
to a radius.
X4.2.2 If possible, parts should be formed such that the
bend line is perpendicular to the direction of final rolling. If it
is necessary to bend with the bend line parallel to the direction
of final rolling, a more generous radius is suggested (11/2 times
applicable value given in Table X4.2 for bend lines perpendicular
to the direction of rolling).
X4.3 References
X4.3.1 Holt, G.E., et al., “Minimum Cold Bend Radii
Project—Final Report,” Concurrent Technologies Corporation,
January 27, 1997.
X4.3.2 Brockenbrough, R.L., “Fabrication Guidelines for
Cold Bending,” R.L. Brockenbrough & Associates, June 28,
1998.
TABLE X4.1 Group Designations for Cold Bending
Specification Grade
Group
DesignationA
A36/A36M B B
A131/A131M A, B, D, CS and E B
A, B, D, CS and E (all cold flanging) B
AH32, DH32, EH32 and FH32 C
AH36, DH36, EH36 and FH36 C
AH40, DH40, EH40 and FH40 C
A242/A242M B C
A283/A283M A or B A
C or D B
A514/A514M any F
A529/A529M 50 [345] or 55 [380] C
A572/A572M 42 [290] B
50 [345] C
55 [380] D
60 [415] or 65 [450] E
A573/A573M 58 [400] or 65 [450] B
70 [485] C
A588/A588M any C
A633/A633M any B
A656/A656M 50 [345] B
60 [415] D
70 [485] E
80 [550] or 100 [690] F
A678/A678M A or B C
C or D D
A709/A709M 36 [250] B
50 [345], 50W [345W] or HPS 50W
[HPS 345W]
C
HPS 70W [HPS 485W] D
HPS 100W [HPS 690W] F
A710/A710M A F
A808/A808M B C
A852/A852M B D
A871/A871M 60 [415] or 65 [450] E
A945/A945M 50 [345] or 65 [450] B
A Steels having a ratio of specified minimum tensile strength to specified minimum
yield strength of 1.15 or less are in Group F; other steels are in Groups A to E
inclusive, which are grouped on the basis of their having similar specified values
for minimum elongation in 2 in. [50 mm].
B Grade designations are not applicable for this specification.
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TABLE X4.2 Suggested Minimum Inside Radii for Cold BendingA
Group
DesignationB
Thickness (t), in. [mm]
Up to 3/4 in.
[20 mm]
Over 3/4 in. [20
mm] To 1 [25
mm, incl]
Over 1 in. [25
mm] To 2 in. [50
mm], incl
Over 2 in. [50
mm]
A 1.5t 1.5t 1.5t 1.5t
B 1.5t 1.5t 1.5t 2.0t
C 1.5t 1.5t 2.0t 2.5t
D 1.5t 1.5t 2.5t 3.0t
E 1.5t 1.5t 3.0t 3.5t
F 1.75t 2.25t 4.5t 5.5t
A Values are for bend lines perpendicular to the direction of final rolling. These radii
apply when the precautions listed in X4.2 are followed. If bend lines are parallel to
the direction of final rolling, multiply values by 1.5.
B Steel specifications included in the group designations may not include the entire
thickness range shown in this table.
ð19Þ
SPECIFICATION FOR GENERAL REQUIREMENTS FOR
STEEL PLATES FOR PRESSURE VESSELS
SA-20/SA-20M
(Identical with ASTM Specification A20/A20M-18.)
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Standard Specification for
General Requirements for Steel Plates for Pressure Vessels - Scope
1.1 This general requirements specification covers a group
of common requirements that, unless otherwise specified in the
applicable product specification, apply to rolled steel plates for
pressure vessels covered by each of the following product
specifications issued by ASTM:
Title of Specification ASTM DesignationA
Pressure Vessel Plates, Alloy Steel, Nickel A203/A203M
Pressure Vessel Plates, Alloy Steel, Molybdenum A204/A204M
Pressure Vessel Plates, Alloy Steel, Manganese-
Vanadium-Nickel
A225/A225M
Stainless Chromium Steel-Clad Plate A263
Stainless Chromium-Nickel Steel-Clad Plate A264
Nickel and Nickel-Base Alloy-Clad Steel Plate A265
Pressure Vessel Plates, Carbon Steel, Low- and
Intermediate-Tensile Strength
A285/A285M
Pressure Vessel Plates, Carbon Steel, Manganese-Silicon A299/A299M
Pressure Vessel Plates, Alloy Steel, Manganese-
Molybdenum and Manganese-Molybdenum-Nickel
A302/A302M
Pressure Vessel Plates, Alloy Steel, Double-
Normalized and Tempered 9 % Nickel
A353/A353M
Pressure Vessel Plates, Alloy Steel, Chromium-
Molybdenum
A387/A387M
Pressure Vessel Plates, Carbon Steel, High Strength
Manganese
A455/A455M
Pressure Vessel Plates, Carbon Steel, for Intermediateand
Higher-Temperature Service
A515/A515M
Pressure Vessel Plates, Carbon Steel, Moderate- and
Lower-Temperature Service
A516/A516M
Pressure Vessel Plates, Alloy Steel, High-Strength,
Quenched and Tempered
A517/A517M
Pressure Vessel Plates, Alloy Steel, Quenched and
Tempered, Manganese-Molybdenum and Manganese-
Molybdenum-Nickel
A533/A533M
Title of Specification ASTM DesignationA
Pressure Vessel Plates, Heat-Treated, Carbon-
Manganese-Silicon Steel
A537/A537M
Pressure Vessel Plates, Alloy Steel, Quenched-and-
Tempered, Chromium-Molybdenum, and Chromium-
Molybdenum-Vanadium
A542/A542M
Pressure Vessel Plates, Alloy Steel, Quenched and
Tempered Nickel-Chromium-Molybdenum
A543/A543M
Pressure Vessel Plates, Alloy Steel, Quenched and
Tempered 7, 8, and 9 % Nickel
A553/A553M
Pressure Vessel Plates, Carbon Steel, Manganese-
Titanium for Glass or Diffused Metallic Coatings
A562/A562M
Pressure Vessel Plates, Carbon Steel, High Strength, for
Moderate and Lower Temperature Service
A612/A612M
Pressure Vessel Plates, 5 % and 51/2 % Nickel Alloy
Steels, Specially Heat Treated
A645/A645M
Pressure Vessel Plates, Carbon-Manganese-Silicon
Steel, for Moderate and Lower Temperature Service
A662/A662M
Pressure Vessel Plates, Carbon-Manganese-Silicon
Steel, Quenched and Tempered, for Welded Pressure
Vessels
A724/A724M
Pressure Vessel Plates, Low-Carbon Age-Hardening
Nickel-Copper-Chromium-Molybdenum-Columbium
(Niobium) Alloy Steel
A736/A736M
Pressure Vessel Plates, High-Strength Low-Alloy Steel A737/A737M
Pressure Vessel Plates, Heat-Treated, Carbon-
Manganese-Silicon Steel, for Moderate and Lower
Temperature Service
A738/A738M
Pressure Vessel Plates, Alloy Steel, Chromium-
Molybdenum-Vanadium
A832/A832M
Steel Plates for Pressure Vessels, Produced by
Thermo-Mechanical Control Process (TMCP)
A841/A841M
Steel Plates, 9 % Nickel Alloy, for Pressure Vessels,
Produced by the Direct-Quenching Process
A844/A844M
Pressure Vessel Plates, Alloy Steel, Chromium-
Molybdenum-Tungsten
A1017/A1017M
A These designations refer to the latest issue of the respective specification which
appears in the Annual Book of ASTM Standards, Vol 01.04.
1.1.1 This general requirements specification also covers a
group of supplementary requirements that are applicable to
several of the above product specifications as indicated therein.
Such requirements are provided for use if additional testing or
additional restrictions are required by the purchaser, and apply
only if specified individually in the purchase order.
1.2 Appendix X1 provides information on coil as a source
of plates for pressure vessels.
1.3 Appendix X2 provides information on the variability of
tensile properties in plates for pressure vessels.
1.4 Appendix X3 provides information on the variability of
Charpy-V-Notch impact test properties in plates for pressure
vessels.
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1.5 Appendix X4 provides information on cold bending of
plates, including suggested minimum inside radii for cold
bending.
1.6 These materials are intended to be suitable for fusion
welding. When the steel is to be welded, it is presupposed that
a welding procedure suitable for the grade of steel and intended
use or service will be utilized.
1.7 In case of any conflict in requirements, the requirements
of the applicable product specification prevail over those of this
general requirements specification.
1.8 Additional requirements that are specified in the purchase
order and accepted by the supplier are permitted,
provided that such requirements do not negate any of the
requirements of this general requirements specification or the
applicable product specification.
1.9 For purposes of determining conformance with this
general requirements specification and the applicable product
specification, values are to be rounded to the nearest unit in the
right-hand place of figures used in expressing the limiting
values in accordance with the rounding method of Practice
E29.
1.10 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. The values stated in
each system may not be exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance
with the standard.
1.11 This general requirements specification and the applicable
product specification are expressed in both inch-pound
units and SI units; unless the order specifies the applicable “M”
specification designation (SI units), the plates are to be
furnished to inch-pound units.
1.12 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A203/A203M Specification for Pressure Vessel Plates, Alloy
Steel, Nickel
A204/A204M Specification for Pressure Vessel Plates, Alloy
Steel, Molybdenum
A225/A225M Specification for Pressure Vessel Plates, Alloy
Steel, Manganese-Vanadium-Nickel
A263 Specification for Stainless Chromium Steel-Clad Plate
A264 Specification for Stainless Chromium-Nickel Steel-
Clad Plate
A265 Specification for Nickel and Nickel-Base Alloy-Clad
Steel Plate
A285/A285M Specification for Pressure Vessel Plates, Carbon
Steel, Low- and Intermediate-Tensile Strength
A299/A299M Specification for Pressure Vessel Plates, Carbon
Steel, Manganese-Silicon
A302/A302M Specification for Pressure Vessel Plates, Alloy
Steel, Manganese-Molybdenum and Manganese-
Molybdenum-Nickel
A353/A353M Specification for Pressure Vessel Plates, Alloy
Steel, Double-Normalized and Tempered 9 % Nickel
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A387/A387M Specification for Pressure Vessel Plates, Alloy
Steel, Chromium-Molybdenum
A435/A435M Specification for Straight-Beam Ultrasonic
Examination of Steel Plates
A455/A455M Specification for Pressure Vessel Plates, Carbon
Steel, High-Strength Manganese
A515/A515M Specification for Pressure Vessel Plates, Carbon
Steel, for Intermediate- and Higher-Temperature Service
A516/A516M Specification for Pressure Vessel Plates, Carbon
Steel, for Moderate- and Lower-Temperature Service
A517/A517M Specification for Pressure Vessel Plates, Alloy
Steel, High-Strength, Quenched and Tempered
A533/A533M Specification for Pressure Vessel Plates, Alloy
Steel, Quenched and Tempered, Manganese-Molybdenum
and Manganese-Molybdenum-Nickel
A537/A537M Specification for Pressure Vessel Plates, Heat-
Treated, Carbon-Manganese-Silicon Steel
A542/A542M Specification for Pressure Vessel Plates, Alloy
Steel, Quenched-and-Tempered, Chromium-
Molybdenum, and Chromium-Molybdenum-Vanadium
A543/A543M Specification for Pressure Vessel Plates, Alloy
Steel, Quenched and Tempered Nickel-Chromium-
Molybdenum
A553/A553M Specification for Pressure Vessel Plates, Alloy
Steel, Quenched and Tempered 7, 8, and 9 % Nickel
A562/A562M Specification for Pressure Vessel Plates, Carbon
Steel, Manganese-Titanium for Glass or Diffused
Metallic Coatings
A577/A577M Specification for Ultrasonic Angle-Beam Examination
of Steel Plates
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications
A612/A612M Specification for Pressure Vessel Plates, Carbon
Steel, High Strength, for Moderate and Lower Temperature
Service
A645/A645M Specification for Pressure Vessel Plates, 5 %
and 51/2 % Nickel Alloy Steels, Specially Heat Treated
A662/A662M Specification for Pressure Vessel Plates,
Carbon-Manganese-Silicon Steel, for Moderate and
Lower Temperature Service
A700 Guide for Packaging, Marking, and Loading Methods
for Steel Products for Shipment
A724/A724M Specification for Pressure Vessel Plates,
Carbon-Manganese-Silicon Steel, Quenched and
Tempered, for Welded Pressure Vessels
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A736/A736M Specification for Pressure Vessel Plates, Low-
Carbon Age-Hardening Nickel-Copper-Chromium-
Molybdenum-Columbium (Niobium) Alloy Steel
A737/A737M Specification for Pressure Vessel Plates, High-
Strength, Low-Alloy Steel
A738/A738M Specification for Pressure Vessel Plates, Heat-
Treated, Carbon-Manganese-Silicon Steel, for Moderate
and Lower Temperature Service
A751 Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products
A770/A770M Specification for Through-Thickness Tension
Testing of Steel Plates for Special Applications
A832/A832M Specification for Pressure Vessel Plates, Alloy
Steel, Chromium-Molybdenum-Vanadium
A841/A841M Specification for Steel Plates for Pressure
Vessels, Produced by Thermo-Mechanical Control Process
(TMCP)
A844/A844M Specification for Steel Plates, 9 % Nickel
Alloy, for Pressure Vessels, Produced by the Direct-
Quenching Process
A941 Terminology Relating to Steel, Stainless Steel, Related
Alloys, and Ferroalloys
A1017/A1017M Specification for Pressure Vessel Plates,
Alloy Steel, Chromium-Molybdenum-Tungsten
E21 Test Methods for Elevated Temperature Tension Tests of
Metallic Materials
E29 Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications
E112 Test Methods for Determining Average Grain Size
E208 Test Method for Conducting Drop-Weight Test to
Determine Nil-Ductility Transition Temperature of Ferritic
Steels
E709 Guide for Magnetic Particle Testing
2.2 American Society of Mechanical Engineers Code:
ASME Boiler and Pressure Vessel Code, Section IX
2.3 U.S. Federal Standard:
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)
2.4 Automotive Industry Action Group Standard:
B 1 Bar Code Symbology Standard - Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 as-rolled—for plates, the condition of a plate that has
been hot-rolled and will not be or has not yet been heat treated.
3.1.1.1 Discussion—The term as-rolled by itself is not
meant to refer to plates that have been hot-rolled using controlrolling
(CR), direct quench (DQT), thermo-mechanical control
rolling (TMCP), recrystalization control rolling (RCR), or any
similar methods that are intended to produce a set of properties
that are not normally achievable were they not employed. The
term as-rolled is to be distinguished from the established term
plate-as-rolled that does not define the actual condition of a
plate, but defines the singular product of a slab or ingot that has
been hot-rolled
3.1.2 coil—hot-rolled steel in coil form for processing into
finished plates.
3.1.3 exclusive—when used in relation to ranges, as for
ranges of thicknesses in the tables of permissible variations in
dimensions, the term is intended to exclude only the greater
value of the range. Thus, a range from 60 to 72 in. [1500 to
1800 mm] exclusive includes 60 in. [1500 mm], but does not
include 72 in. [1800 mm].
3.1.4 heat treatment terms—see 3.1.10, and Terminology
A941.
3.1.5 hot forming—a forming operation producing permanent
deformation, performed after the plate has been heated to
the temperature required to produce grain refinement.
3.1.6 hot-rolled (hot rolling)—for plates, the process described
for a plate that has been rolled from a slab or ingot
whose starting temperature is suitably above the recrystallization
temperature of the metal to be rolled.
3.1.6.1 Discussion—Hot-rolled may be used in conjunction
with any rolling process to more effectively describe a specific
condition, for example; hot-rolled as-rolled; hot-rolled controlrolled,
etc.
3.1.7 manufacturer—the organization that directly controls
the conversion of steel ingots or slabs, by hot rolling, into
plate-as-rolled or into coil; and for plates produced from
plate-as-rolled, the organization that directly controls, or is
responsible for, one or more of the operations involved in
finishing the plates. Such finishing operations include leveling,
cutting to length, testing, inspection, conditioning, heat treatment
(if applicable), packaging, marking, loading for shipment,
and certification.
3.1.7.1 Discussion—The finishing operations need not be
done by the organization that did the hot rolling of the plate.
For plates produced from coil, see also 3.1.2.
3.1.8 plate identifier—the alpha, numeric, or alphanumeric
designation used to identify the plate.
3.1.9 plates—flat hot-rolled steel, ordered to thickness or
weight and typically to width and length, commonly available
by size as follows:
Width, in. [mm] Thickness, in. [mm]
Over 8 [200] over 0.229 [6.0 mm and over]
Over 48 [1200] over 0.179 [4.6 mm and over]
3.1.9.1 Discussion—Steel plates are available in various
thickness, width, and length combinations dependent upon
equipment and processing capabilities of various manufacturers
and processors. Historic limitations of a plate based upon
dimensions (thickness, width, and length) do not take into
account current production and processing capabilities. To
qualify any plate to a particular product specification requires
that all appropriate and necessary tests be performed and that
the results meet the limits prescribed in that product specification.
If the necessary tests required by a product specification
can not be conducted, the plate can not be qualified to that
specification. This general requirements specification contains
ASME BPVC.II.A-2019 SA-20/SA-20M
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permitted variations for the commonly available sizes. Permitted
variations for other sizes are subject to agreement between
the purchaser and the manufacturer or processor, whichever is
applicable.
3.1.10 precipitation heat treatment—a subcritical temperature
thermal treatment performed to cause precipitation of
submicroscopic constituents, and so forth, to result in enhancement
of some desirable property.
3.1.11 processor—the organization that directly controls, or
is responsible for, operations involved in the processing of coil
into finished plates. Such processing operations include
decoiling, leveling, cutting to length, testing, inspection,
conditioning, heat treatment (if applicable), packaging,
marking, loading for shipment, and certification.
3.1.11.1 Discussion—The processing operations need not be
done by the organization that did the hot rolling of the coil. If
only one organization is involved in the hot rolling and
processing operations, that organization is termed the manufacturer
for the hot rolling operation and the processor for the
processing operations. If more than one organization is involved
in the hot rolling and processing operations, the
organization that did the hot rolling is termed the manufacturer
and the organization that does one or more processing operations
is termed a processor.
3.2 Refer to Terminology A941 for additional terms used in
this standard. - Ordering Information
4.1 Orders should include the following information, as
necessary, to adequately describe the desired product.
4.1.1 Quantity (weight [mass] or number of plates),
4.1.2 Dimensions,
4.1.3 Name of product (for example, plates, carbon steel;
plates, alloy steel),
4.1.4 Specification designation (including type, class, and
grade as applicable) and year-date,
4.1.5 Condition (as-rolled, normalized, quenched and
tempered, etc. If heat treatment of plate is to be performed by
the fabricator, this is to be stated. Also, if purchaser specifies a
heat-treatment cycle, this is to be stated),
4.1.6 Impact test requirements, if any (see Section 12). (For
Charpy V-notch test, include test specimen orientation, testing
temperature, and acceptance criteria. For drop-weight test, give
testing temperature),
4.1.7 Exclusion of either plates produced from coil or plates
produced from plate-as-rolled, if applicable. (See 5.4 and
Appendix X1.)
4.1.8 Limits for grain refining elements other than
aluminum, if applicable (see 8.3.2),
4.1.9 Paint marking (see 13.2.1),
4.1.10 Supplementary requirements, if any (test specimen
heat treatment, special impact test requirements, etc.), and
4.1.11 Additional requirements, if any. - Materials and Manufacture
5.1 The steel shall be made in an open-hearth, basic-oxygen,
or electric-arc furnace, possibly followed by additional refining
in a ladle metallurgy furnace (LMF), or by another method; or
secondary melting by vacuum-arc remelting (VAR), electroslag
remelting (ESR), or another method.
5.2 The steel may be strand cast or cast in stationary molds.
5.2.1 Strand Cast Slabs:
5.2.1.1 If heats of the same nominal chemical composition
are consecutively strand cast at one time, the heat number
assigned to the cast product (slab) may remain unchanged until
all of the steel in the slab is from the following heat.
5.2.1.2 When two consecutively strand cast heats have
different nominal chemical composition ranges, the manufacturer
shall remove the transition material by any established
procedure that positively separates the grades.
5.3 The ratio of reduction of thickness from a strand-cast
slab to plate shall be at least 3.0:1, except that reduction ratios
as low as 2.0:1 are permitted if all of the following limitations
are met:
5.3.1 The purchaser agrees to the use of such reduction
ratios.
5.3.2 The applicable product specification is A299/A299M,
A515/A515M, A516/A516M, A537/A537M, A662/A662M, or
A737/A737M.
5.3.3 The specified plate thickness is 3.0 in. [75 mm] or
more.
5.3.4 One or more of the following low hydrogen practices
are used: vacuum degassing during steelmaking; controlled
soaking of the slabs or plates; or controlled slow cooling of the
slabs or plates.
5.3.5 The sulfur content is 0.004 % or less, based upon heat
analysis.
5.3.6 One or more of the following practices are used:
electromagnetic stirring during strand casting; soft reduction
during strand casting; heavy pass reductions or other special
practices during plate rolling; or combined forging and rolling
during plate rolling.
5.3.7 The plates are ultrasonically examined in accordance
with Specification A578/A578M, Level C based on continuous
scanning over 100 % of the plate surface.
5.3.8 The plates are through-thickness tension tested in
accordance with Specification A770/A770M.
5.4 Unless otherwise specified in the purchase order, plates
shall be produced from plate-as-rolled or from coil.
5.5 Coils are excluded from qualification to the applicable
product specification until they are decoiled, leveled, cut to
length, and tested by the processor in accordance with the
specified requirements (see Sections 9, 10, 11, 12, 13, 14, 15,
16, and 20.)
5.5.1 Plates produced from coil shall not contain splice
welds, unless approved by the purchaser. - Heat Treatment
6.1 If plates are required to be heat treated, the heat
treatment shall be performed by the manufacturer, the
processor, or the fabricator, unless otherwise specified in the
applicable product specification.
6.2 If the heat treatment required by the applicable product
specification is to be performed by the purchaser or the
purchaser’s agent, and the plates are to be supplied by the
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manufacturer or processor in a condition other than that
required by the applicable product specification, the order shall
so state.
6.2.1 If plates are ordered without the heat treatment required
by the applicable product specification, heat treatment
of the plates to conform to the requirements of the applicable
product specification shall be the responsibility of the purchaser.
6.3 If heat treatment is to be performed, the plates shall be
heat treated as specified in the applicable product specification.
The purchaser may specify the heat treatment to be used,
provided it is not in conflict with the requirements of the
applicable product specification.
6.4 If normalizing is to be performed by the fabricator, the
plates shall be either normalized or heated uniformly for hot
forming, provided that the temperature to which the plates are
heated for hot forming does not significantly exceed the
normalizing temperature.
6.5 If no heat treatment is required, the manufacturer or
processor shall have the option of heat treating the plates by
normalizing, stress relieving, or normalizing and then stress
relieving to meet the requirements of the applicable product
specification.
6.6 If approved by the purchaser, cooling rates faster than
those obtained by cooling in air are permissible to achieve
specified mechanical properties, provided that the plates are
subsequently tempered in the temperature range from 1100 to
1300°F [595 to 705°C]. - Chemical Composition
7.1 Heat Analysis:
7.1.1 Sampling for chemical analysis and methods of analysis
shall be in accordance with Test Methods, Practices, and
Terminology A751.
7.1.2 For each heat, the heat analysis shall include determination
of the content of carbon, manganese, phosphorus, sulfur,
silicon, nickel, chromium, molybdenum, copper, vanadium,
columbium (niobium); any other element that is specified or
restricted by the applicable product specification for the
applicable grade, class, and type; aluminum, if the aluminum
content is to be used in place of austenitic grain size testing of
the heat (see 8.3.2.1); and any other austenitic grain refining
element for which limits are specified in the purchase order
(see 8.3.2).
7.1.3 Heat analyses shall conform to the heat analysis
requirements of the applicable product specification for the
applicable grade, class, and type. In addition, for elements that
are listed in Table 1 but are not specified or restricted in the
applicable product specification for the applicable grade, class,
and type, heat analyses shall conform to the applicable heat
analysis limits given in Table 1.
7.2 Product Analysis:
7.2.1 Sampling for chemical analysis and methods of analysis
shall be in accordance with Test Methods, Practices, and
Terminology A751.
7.2.2 For each plate-as-rolled, the purchaser shall have the
option of chemically analyzing a broken tension test specimen
or a sample taken from the same relative location as that from
which the tension test specimen was obtained.
7.2.3 For elements that are specified or restricted by the
applicable product specification for the applicable grade, class,
and type, product analyses shall conform to the product
analysis requirements of the applicable product specification
for the applicable grade, class, and type.
7.2.4 For elements that are listed in Table 1 but are not
specified or restricted by the applicable product specification
for the applicable grade, class, and type, product analyses shall
conform to the applicable product analysis limits given in
Table 1.
7.3 Referee Analysis—For referee purposes, Test Methods,
Practices, and Terminology A751 shall be used. - Metallurgical Structure
8.1 Where austenitic grain size testing is required, such
testing shall be a McQuaid Ehn test in accordance with Test
Methods E112 and at least 70 % of the grains in the area
examined shall meet the specified grain size requirement.
TABLE 1 Limits on Elements (see 7.1.3 and 7.2.4)
Copper, max %A Heat analysis
Product analysis
0.40
0.43
Nickel, max %A Heat analysis
Product analysis
0.40
0.43
Chromium, max %A,B Heat analysis
Product analysis
0.30
0.34
Molybdenum, max %A,B Heat analysis
Product analysis
0.12
0.13
Vanadium, max %C Heat analysis
Product analysis
0.03
0.04
Columbium (Niobium),D max %E Heat analysis
Product analysis
0.02
0.03
Titanium, max %F Heat analysis
Product analysis
0.03
0.04
Boron, max % Heat analysis
Product analysis
0.0010
0.0015
A In addition for each heat, based upon the heat analysis, the sum of copper,
nickel, chromium, and molybdenum shall not exceed 1.00 %, unless one or more
of those elements are specified or restricted by the applicable product specification
for the applicable grade, class, and type.
B In addition for each heat, based upon the heat analysis, the sum of chromium
and molybdenum shall not exceed 0.32 %, unless one or both of those elements
are specified or restricted by the applicable product specification for the applicable
grade, class, and type.
C By agreement between the purchaser and the supplier, the heat analysis limit for
vanadium is permitted to be increased to a value not higher than 0.10 %, and the
product analysis limit for vanadium is permitted to be increased to a value not
higher than 0.11 %.
D Columbium and niobium are interchangeable names for the same element and
both names are acceptable for use in A01 specifications.
E By agreement between the purchaser and the supplier, the heat analysis limit for
columbium (niobium) is permitted to be increased to a value not higher that
0.05 %, and the product analysis limit for columbium (niobium) is permitted to be
increased to a value not higher than 0.06 %.
F By agreement between the purchaser and the supplier, the heat analysis limit for
titanium is permitted to be increased to a value not higher than 0.04 %, and the
product analysis limit for titanium is permitted to be increased to a value not higher
than 0.05 %.
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8.2 Coarse Austenitic Grain Size—Where coarse austenitic
grain size is specified one austenitic grain size test per heat
shall be made and the grain size number so determined shall be
in the range of 1 to 5 inclusive.
8.3 Fine Austenitic Grain Size:
8.3.1 Except as allowed in 8.3.2, and when fine austenitic
grain size is specified, or when the producer elects to determine
the grain size, one McQuaid Ehn test per heat shall be made
and the austenitic grain size number so determined shall be 5
or higher, and the chemical requirements of 8.3.2 do not apply.
NOTE 1—Such austenitic grain size numbers may be achieved with
lower contents of austenitic grain refining elements than 8.3.2 requires for
austenitic grain size testing to be waived.
8.3.2 Unless testing for fine austenitic grain size is specified
in the purchase order or the producer elects to test for fine
austenitic grain size, the austenitic grain size test need not be
made for any heat that has, by heat analysis, one or more of the
following:
8.3.2.1 A total aluminum content of 0.020 % or more.
8.3.2.2 An acid soluble aluminum content of 0.015 % or
more.
8.3.2.3 A content for an austenitic grain refining element
that exceeds the minimum value agreed to by the purchaser as
being sufficient for austenitic grain size testing to be waived.
8.3.2.4 Contents for the combination of two or more austenitic
grain refining elements that exceed the applicable minimum
values agreed to by the purchaser as being sufficient for
austenitic grain size testing to be waived.
8.3.2.5 The analysis for the elements mentioned in 8.3.2.1,
8.3.2.2, 8.3.2.3, or 8.3.2.4 shall be included in the test report. - Quality
9.1 General—Plates shall be free of injurious defects and
shall have a workmanlike finish.
9.2 Surface Imperfections:
9.2.1 For plates produced from plate-as-rolled, all injurious
surface imperfections shall be removed by the manufacturer.
For plates produced from coil, all injurious surface imperfections
shall be removed by the processor.
9.2.1.1 Shallow imperfections shall be ground to sound
metal; the ground area shall be well faired and the thickness of
the ground plate shall not be reduced below the minimum
thickness permitted.
9.2.1.2 All surface imperfections, the removal of which will
reduce the plate thickness below the minimum thickness
permitted, shall be cause for rejection of the plate, except that,
by agreement with the purchaser, the metal so removed may be
replaced with weld metal (see 9.4).
9.3 Edge Imperfections:
9.3.1 Laminar-type discontinuities 1 in. [25 mm] and less in
length visible to the unaided eye on an edge of a plate as
prepared for shipment by the manufacturer or processor are
acceptable and do not require exploration.
9.3.2 All larger discontinuities shall be explored to determine
their depth and extent. Discontinuities shall be considered
continuous when located in the same plane within 5 % of the
plate thickness and separated by a distance less than the length
of the smaller of two adjacent discontinuities.
9.3.3 Indications visible to the unaided eye on the cut edges
of a plate as prepared for shipment by the manufacturer or
processor shall not exceed the limits given in Columns 1 and 2
of Table A1.14 [A2.14].
9.3.4 Larger indications shall be removed by the manufacturer
or processor by grinding, provided that the resultant
cavity does not exceed the limits given in Columns 3 and 4 of
Table A1.14 [A2.14].
9.3.5 Indications of greater magnitude shall be cause for
rejection of the plate, except that, by agreement with the
purchaser, the defects may be removed and replaced with weld
metal (see 9.4).
9.3.6 Indications on the edges of a plate cut during the
fabrication shall be cause for rejection of the plate at the
discretion of the purchaser if the magnitude exceeds the limits
given in Columns 5 and 6 of Table A1.14 [A2.14]. The defects
may be removed and replaced with weld metal (see 9.4).
9.3.7 Fabricators should be aware that edge cracks may
initiate upon bending a sheared or burned edge during the
fabrication process. This is not considered to be a fault of the
steel, but is rather a function of the induced cold work or heat
affected zone.
9.4 Repair by Welding:
9.4.1 Repair welding shall be permitted only with the
approval of the purchaser.
9.4.2 Preparation for repair welding shall include inspection
to confirm complete removal of the defect.
9.4.3 Repairs shall be made utilizing welding procedures
qualified in accordance with Section IX of the
ASME Boiler and Pressure Vessel Code and repair welding
shall be done by welders or welding operators meeting the
qualification requirements of Section IX.
9.4.4 The weld metal shall have the A-number analysis
corresponding to the equivalent ASME P-number of the plate,
except that A-1 or A-2 analysis weld metal may be employed
for P-1 plates. Other weld metals may be employed that are
compatible with the plate being repaired, if so approved by the
purchaser. Such weld metals shall be qualified in accordance
with the requirements of Section IX of the
ASME Boiler and Pressure Vessel Code.
9.4.5 If Charpy impact tests of the plate are required, the
welding procedure qualification tests shall also include Charpy
impact tests of the weld, the heat-affected zone, and the plate,
and the test results shall be reported to the purchaser.
9.4.6 If the plate is subjected to normalizing, quenching and
tempering, hot forming, or post-weld heat treating, the welding
procedure qualification test plates and the weld repaired plate
shall be subjected to the thermal heat treatment as specified by
the purchaser.
9.4.7 In addition, repair welds shall meet the requirements
of the construction code specified by the purchaser. - Test Methods
10.1 All tests shall be conducted in accordance with Test
Methods and Definitions A370.
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10.2 Yield strength shall be determined by either the 0.2 %
offset method or the 0.5 % extension under load method, unless
otherwise stated in the applicable product specification.
10.3 Rounding Procedures—For purposes of determining
conformance with the applicable product specification, a calculated
value shall be rounded to the nearest 1 ksi [5 MPa] for
tensile and yield strengths, and to the nearest unit in the
right-hand place of figures used in expressing the limiting
value for other values, in accordance with the rounding method
given in Practice E29. - Tension Tests
11.1 Number of Test Coupons:
11.1.1 Plates Produced from As-Rolled Plates—For other
than quenched and tempered plates, one tension test coupon
shall be taken from each plate-as-rolled. Two tension test
coupons shall be taken from each quenched and tempered
plate, as heat treated. If plates are furnished by the manufacturer
or processor in accordance with 11.4.2 and qualified by
using test specimens taken from heat-treated test coupons
(including normalized, normalized and tempered, and
quenched and tempered), one tension test coupon shall be
taken from each plate-as-rolled (see Terminology A941 for the
definition of plate-as-rolled).
11.1.2 Plates Produced from Coil and Furnished without
Heat Treatment or with Stress Relieving Only—Except as
allowed by 11.1.2.1 and 11.1.4, a minimum of three tension
coupons shall be taken from each coil as follows:
11.1.2.1 The first test coupon shall be taken immediately
prior to the first plate to be qualified to the applicable product
specification, the second test coupon shall be taken from the
approximate center lap, and the third test coupon shall be taken
immediately after the last plate to be qualified to the applicable
product specification. If, during decoiling, the amount of
material decoiled is less than that required to reach the next
standard test location, a test for qualification of that particular
portion of the coil shall be made from a test coupon taken from
a location adjacent to the innermost portion decoiled.
11.1.2.2 All plates between any two test locations that meet
the requirements of the applicable product specification are
acceptable.
11.1.2.3 All plates between a test location that fails to meet
the requirements of the applicable product specification and an
adjacent test location that meets the requirements of the
applicable product specification are rejectable, except that the
processor has the option to make other tests after cutting back
the coil in either direction.
11.1.3 Plates Produced from Coil and Furnished Heat
Treated by Other than Stress Relieving—For other than
quenched and tempered plates, one tension test coupon shall be
taken from each coil. Two tension test coupons shall be taken
from each quenched and tempered plate, as heat treated.
11.1.4 Plates Produced from Coil and Qualified Using Test
Specimens Taken from Test Coupons Heat Treated by Other
than Stress Relieving—One tension test coupon shall be taken
from each coil.
11.2 Orientation of Test Specimens—The longitudinal axis
of the tension test specimens shall be transverse to the final
rolling direction of the plate.
11.3 Location of Test Coupons—Tension test coupons shall
be taken from a corner of the plate. For quenched and tempered
plates, the two tension test coupons shall be taken from
opposite ends of the plate.
11.4 Tests from Heat-Treated Plates:
11.4.1 If heat treatment is performed by the manufacturer or
processor, the test specimens shall be taken from the plate in
the heat-treated condition or from full-thickness coupons
simultaneously heat treated with the plate.
11.4.2 If heat treatment is to be performed by the fabricator,
the plates shall be accepted on the basis of tests made on test
specimens taken from full-thickness coupons heat treated in
accordance with the requirements specified in the applicable
product specification or the purchase order. If the heattreatment
temperatures are not specified, the manufacturer or
processor shall heat treat the coupons under conditions it
considers appropriate. The purchaser shall be informed of the
procedure followed in heat treating the specimens.
11.4.3 If approved by the purchaser, the procedures of
11.4.2 may be implemented on plates heat treated by the
manufacturer or processor, except that for plates that are
quenched and tempered, all testing required the specification or
the purchase order must be performed after plate heat
treatment, in accordance with 11.1.1 and 11.4.4, and the results
reported.
11.4.4 For plates that are heat treated with a cooling rate
faster than still-air cooling from the austenitizing temperature,
one of the following shall apply in addition to other requirements
specified herein:
11.4.4.1 The gage length of the tension test specimen shall
be taken at least 1T from any as-heat treated edge, where T is
the thickness of the plate, and shall be at least 1/2 in. [12.5 mm]
from flame-cut or heat-affected-zone surfaces.
11.4.4.2 A steel thermal buffer pad, 1 T by 1T by at least 3T,
shall be joined to the plate edge by a partial penetration weld
completely sealing the buffered edge prior to heat treatment.
11.4.4.3 Thermal insulation or other thermal barriers shall
be used during the heat treatment adjacent to the plate edge
where the test specimens are to be removed. It shall be
demonstrated that the cooling rate of the tension test specimen
is no faster than, and not substantially slower than, that attained
by the method described in 11.4.4.2.
11.4.4.4 When test coupons cut from the plate but heat
treated separately are used, the coupon dimensions shall be not
less than 3T by 3T by T and each tension test specimen cut
from it shall meet the requirements of 11.4.4.1.
11.4.4.5 If cooling rate data for the plate and cooling rate
control devices for the test coupons are available, the test
coupons may be heat treated separately in the device, provided
that this method is approved by the purchaser.
11.5 Test Specimen Preparation:
11.5.1 Tension test specimens for plates 3/4 in. [20 mm] and
under in thickness shall be the full thickness of the plates. The
test specimens shall conform to the requirements for either the
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11/2-in. [40-mm] wide or the 1/2-in. [12.5-mm] wide rectangular
tension test specimen of Test Methods and Definitions A370.
The 11/2-in. [40-mm] wide test specimen may have both edges
parallel. The 1/2-in. [12.5-mm] wide specimen may have a
maximum nominal thickness of 3/4 in. [20 mm].
11.5.2 For plates up to 4 in. [100 mm], inclusive, in
thickness, tension test specimens may be the full thickness of
the plate and conform to the requirements for the 11/2-in.
[40-mm] wide rectangular tension test specimen of Test Methods
and Definitions A370 if adequate testing machine capacity
is available.
11.5.3 For plates over 3/4 in. [20 mm] in thickness, except as
permitted in 11.5.2, tension test specimens shall conform to the
requirements for the 0.500-in. [12.5-mm] diameter test specimen
of Test Methods and Definitions A370. The axis of the test
specimen shall be located midway between the center of
thickness and the top or bottom surface of the plate.
11.6 Elongation Requirement Adjustments:
11.6.1 Due to the specimen geometry effect encountered
when using the rectangular tension test specimen for testing
thin plate, adjustments in elongation requirements must be
provided for thicknesses under 0.312 in. [8 mm]. Accordingly,
the following deductions shall be made from the base elongation
requirements in the applicable product specification:
Plate Nominal Thickness Range, in. [mm]
Elongation
Deduction, %
0.299–0.311 [7.60–7.89] 0.5
0.286–0.298 [7.30–7.59] 1.0
0.273–0.285 [7.00–7.29] 1.5
0.259–0.272 [6.60–6.99] 2.0
0.246–0.258 [6.20–6.59] 2.5
0.233–0.245 [5.90–6.19] 3.0
0.219–0.232 [5.50–5.89] 3.5
0.206–0.218 [5.20–5.49] 4.0
0.193–0.205 [4.90–5.19] 4.5
less than 0.193 [4.90] 5.0
11.6.2 Due to the inherently lower elongation that is obtainable
in thicker plate, adjustments in elongation requirements in
2-in. [50-mm] gage length shall be provided for thicknesses
over 3.5 in. [90 mm]. Accordingly, the following deductions
shall be made from the base elongation requirements in 2 in.
[50 mm] prescribed in the applicable product specification:
Plate Nominal Thickness Range, in. [mm]
Elongation
Deduction, %
3.501–3.999 [90.00–102.49] 0.5
4.000–4.499 [102.50–114.99] 1.0
4.500–4.999 [115.00–127.49] 1.5
5.000–5.499 [127.50–139.99] 2.0
5.500–5.999 [140.0–152.49] 2.5
6.000 and thicker [152.50 and thicker] 3.0
11.6.3 A characteristic of certain types of alloy steels is a
local disproportionate increase in the degree of necking down
or contraction of the test specimens during the tension test,
resulting in a decrease in the percentage of elongation as the
gage length is increased. The effect is not so pronounced in
thicker plates. For such material, if so stated in the applicable
product specification for plates up to 3/4 in. [20 mm], inclusive,
in thickness, if the percentage of elongation of an 8-in.
[200-mm] gage length test specimen falls not more than 3
percentage points below the amount prescribed, the elongation
shall be considered satisfactory if the percentage of elongation
in 2 in. [50 mm] across the break is not less than 25 %.
11.6.4 The tensile requirements tables in many of the
product specifications covered by this general requirements
specification specify elongation requirements in both 8-in.
[200-mm] and 2-in. [50-mm] gage lengths. Unless otherwise
provided in the applicable product specification, both requirements
are not required to be applied simultaneously, and the
elongation need only be determined in the gage length appropriate
for the test specimen used. After selection of the
appropriate gage length, the elongation requirement for the
alternative gage length shall be deemed not applicable.
11.7 This specification does not provide requirements for
product tension testing subsequent to shipment (see 15.1).
Therefore, the requirements of 11.1 through 11.6 and Section
16 apply only for tests conducted at the place of manufacture
prior to shipment. Compliance to Specification A20/20M and
the applicable product specification does not preclude the
possibility that product tension test results may vary outside
specified ranges. The tensile properties will vary within the
same plate-as-rolled or piece, be it as-rolled, control-rolled, or
heat-treated. The purchaser should, therefore, be aware that
tension testing in accordance with the requirements of Specification
A20/A20M does not provide assurance that all products
of a plate-as-rolled will be identical in tensile properties
with the products tested. If the purchaser wishes to have more
confidence than that provided by Specification A20/A20M
testing procedures, additional testing or requirements, such as
Supplementary Requirement S4, should be imposed.
11.8 Appendix X2 provides additional information on the
variability of tensile properties in plates for pressure vessels. - Notch-Toughness Tests
12.1 Charpy V-Notch Tests:
12.1.1 Number of Tests—Except for quenched and tempered
plates, and except as allowed by 12.1.1.1 and 12.1.1.2, one
impact test (3 specimens) for each specified orientation (see
12.1.2) shall be made from each plate-as-rolled. For quenched
and tempered plates, one impact test shall be made from each
plate, as heat treated.
12.1.1.1 Plates Ordered Without the Heat Treatment Specified
by the Applicable Product Specification—Coupons for
Charpy V-notch tests shall be taken in accordance with the
same requirements as given for tensile test coupons in 11.4.2
and 11.4.3.
12.1.1.2 Plates Produced from Coil—If Charpy V-notch
tests are specified, the number of impact tests required shall be
the same as the number specified for tension tests in 11.1.2 or
11.1.3, whichever is applicable. The test coupons shall be taken
from the material after decoiling and leveling.
12.1.2 Orientation of Test Specimens—The long axis of the
test specimens shall be oriented either longitudinal (parallel to
the final direction of rolling) or transverse (transverse to the
final direction of rolling), as specified in the applicable product
specification or the purchase order.
12.1.3 Location of Test Coupons—The impact test coupons
shall be taken adjacent to the tension test coupons. The impact
test coupons shall be subject to the same requirements as those
specified for tension tests in 11.4, except that the provisions of
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11.4.4.1 apply to the area under the notch of the impact test
specimen instead of to the gage length of the tension test
specimen.
12.1.4 Test Method—Impact testing shall be performed in
accordance with Test Methods and Definitions A370 using
Charpy V-notch (Type A) specimens as shown in Test Methods
and Definitions A370. Except as allowed by 12.1.4.1, full-size
specimens (0.394 by 0.394 in. [10 by 10 mm]) shall be used if
the plate thickness permits, and their central axis shall correspond
as near as practical to the 1/4 t plane in the plate thickness
t. If the plate thickness is insufficient to obtain full-size
specimens, the largest possible subsize specimens shall be
used.
12.1.4.1 For plates that normally have absorbed energy
values in excess of 180 ft·lbf [245 J] if tested using full-size
specimens at the specified testing temperature, subsize 0.394
by 0.264 in. [10 by 6.7 mm] specimens may be used in lieu of
full-size specimens; however, if this option is used, the
acceptance value shall be 75 ft·lbf [100 J] minimum for each
test specimen and the lateral expansion in mils [micrometres]
shall be reported.
12.1.5 Test Temperature—The test temperature shall be as
specified in the purchase order, except that the manufacturer or
processor shall have the option of using a lower test temperature.
If a test temperature is not specified in the purchase order,
tests shall be conducted at a temperature no higher than is
given in Table A1.15 [A2.15] for the applicable product
specification, grade, class, and plate thickness. The actual test
temperature used shall be reported with the test results.
12.1.6 Acceptance Criteria—Unless otherwise agreed upon,
the acceptance criteria shall be as given in Table A1.15 [A2.15]
for the applicable product specification, grade, class, and plate
thickness.
12.1.6.1 If the acceptance criteria is based upon energy
absorption of a full-size specimen, the acceptance criteria for
the various subsize specimens shall be as given in Table A1.16
[A2.16], except as otherwise provided in 12.1.4.1.
12.1.6.2 If the acceptance criterion is based upon lateral
expansion opposite the notch, the acceptance value shall be the
same for all sizes of test specimens.
12.1.7 Marking—The letters “LTV” shall be stenciled or
stamped on each plate following the class number, grade, etc.
12.1.8 Variability—The impact properties of steel can vary
within the same plate-as-rolled or piece, be it as-rolled,
control-rolled, or heat-treated. The purchaser should, therefore,
be aware that testing of one plate-as-rolled does not provide
assurance that all locations within a plate-as-rolled will be
identical in toughness with the location tested. Normalizing or
quenching and tempering the product will reduce the degree of
variation.
12.1.8.1 Appendix X3 provides additional information on
the variability of Charpy V-notch test properties in plates for
pressure vessels.
12.2 Drop-Weight Tests:
12.2.1 Where specified, one drop-weight test, consisting of
a set of two test specimens, shall be made to the same
frequency stated in 12.1.1 in accordance with Test Method
E208.
12.2.2 The test coupons shall be obtained adjacent to a
tension test coupon. For plates produced from coil, the test
coupon locations shall be the same as for Charpy V-notch tests.
(See 12.1.) The provisions of 12.1.3 shall also apply.
12.2.3 The testing temperature shall be as specified in the
applicable product specification or the purchase order.
12.2.4 Acceptance shall be on the basis of no-break performance
of both test specimens at the specified testing temperature.
12.2.5 The plates shall be marked as required in 12.1.7,
except that the letters “LTD” shall be used instead of “LTV.” - Identification of Plates
13.1 Required Markings:
13.1.1 Except as allowed by 13.4, plates shall be legibly
marked with the following information: applicable ASTM
designation (see 1.1) (year of issue not required); “G” or“ MT”
if applicable (see 13.1.2); applicable grade, type, and class;
heat number; plate identifier; and name, brand, or trademark of
the manufacturer (for plates produced in discrete cut lengths of
flat product) or the processor (for plates produced from coil and
for subdivided plates (see 13.4)).
13.1.2 Plates that are required to be heat treated, but have
not been so heat treated, shall be marked, by the manufacturer
or processor, with the letter “G” (denoting green) following the
required ASTM designation mark, except that “G” marking is
not necessary if such plates are for shipment, for the purpose of
obtaining the required heat treatment, to an organization under
the manufacturer’s control. Plates that are required to be heat
treated, and have been so heat treated, shall be marked, by the
party that performed the heat treatment, with the letters “MT”
(denoting material treated) following the required ASTM
designation mark.
NOTE 2—Any stress relief of test specimens intended to simulate
post-weld heat treatment is not included in the above heat treatment.
13.2 Types of Marking:
13.2.1 Except as allowed by 13.4, the required markings for
plates over 1/4 in. [6 mm] in thickness shall be by steel die
stamping, unless paint marking is specified in the purchase
order.
13.2.2 Except as allowed by 13.4, the required markings for
plates 1/4 in. [6 mm] and under in thickness shall be by paint
marking or by steel die stamping using low-stress (either
round-nose or interrupted-dot) impressions.
13.3 Location of Markings:
13.3.1 Except as allowed by 13.4, the required markings for
plates with a maximum lengthwise or crosswise dimension
more than 72 in. [1800 mm] shall be in at least two places on
each finished plate, at least 12 in. [300 mm] from the edges of
the plate.
13.3.2 Except as allowed by 13.4, the required markings for
plates with a maximum lengthwise and crosswise dimension of
72 in. [1800 mm] or less shall be in at least one place on each
finished plate, approximately midway between the center and
an edge of the plate.
13.4 Subdivided Plates:
13.4.1 By agreement between the purchaser and the manufacturer
or processor, each subdivided plate (a plate separated
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from a master plate) shall be legibly marked with the name,
brand, or trademark of the organization that subdivided the
plate plus a code traceable to the required markings, provided
that the information required in 13.1, cross referenced to that
code, is furnished with the plates.
13.4.2 By agreement between the purchaser and the manufacturer
or processor, subdivided plates that are from the same
master plate and placed in secured lifts shall have the information
required in 13.1 paint marked on the top piece of each
lift or shown on a substantial tag attached to each lift.
13.5 Bar Coding—In addition to the requirements of 13.1 to
13.4 inclusive, the manufacturer or processor shall have the
option of using bar coding as a supplementary identification
method.
NOTE 3—Bar coding should be consistent with AIAG Standard B 1. - Permissible Variations in Dimensions or Mass
14.1 One cubic foot of rolled steel shall be assumed to
weigh 490 lb, unless otherwise stated in the applicable product
specification. One cubic metre of rolled steel is assumed to
have a mass of 7850 kg, unless otherwise stated in the
applicable product specification.
14.2 For carbon steel plates the permissible variations for
dimensions shall not exceed the applicable limits stated in
Annex A1, Table A1.1 to Table A1.9, and Table A1.13 [Annex
A2, Table A2.1 to Table A2.9, and Table A2.13].
14.3 For alloy steel plates the permissible variations for
dimensions shall not exceed the applicable limits stated in
Annex 1, Table A1.1 to Table A1.4, Table A1.8, and Table
A1.10 to Table A1.13. [Annex 2, Table A2.1 to Table A2.4,
Table A2.8 and Table A2.10 to Table A2.13].
14.4 Conversions of Permitted Variations from Fractions of
an Inch to Decimals—Permitted variations in dimensions for
products covered by this specification are generally given as
fractions of inch and these remain the official permitted
variations, where so stated. If the material is to be measured by
equipment reporting dimensions as decimals, conversion of
permitted variations from fractions of an inch to decimals shall
be made to three decimal places; using the rounding method
prescribed in Practice E29. - Inspection and Testing
15.1 The inspector representing the purchaser shall have
entry at all times while work on the contract of the purchaser
is being performed, to all parts of the manufacturer’s works
that concern the manufacture of the plate ordered. The manufacturer
shall afford the inspector all reasonable facilities to be
satisfied that the plate is being furnished in accordance with
this general requirements specification, the applicable product
specification, and the purchase order. All tests (except product
analysis) and inspection shall be made at the place of manufacture
prior to shipment, unless otherwise specified, and shall
be so conducted as not to interfere unnecessarily with the
operation of the manufacturer’s works.
15.2 If plates are produced from coil, 15.1 shall apply to the
“processor” instead of to the “manufacturer” and the “place of
process” shall apply instead of the “place of manufacture.” If
plates are produced from coil and the processor is different
from the manufacturer, the inspector representing the purchaser
shall have free entry, at all times while work on the contract of
the purchaser is being performed, to all parts of the manufacturer’s
works that concern the manufacture of the plate
ordered. - Retests
16.1 Tension Test—In addition to the provisions of Test
Methods and Definitions A370, the following retest provisions
shall apply:
16.1.1 If any test specimen shows defective machining, or
develops flaws, it may be discarded and another test specimen
substituted.
16.1.2 If the percentage of elongation of any tension test
specimen is less than that specified, and any part of the fracture
is more than 3/4 in. [20 mm] from the center of the gage length
of a 2-in. [50-mm] test specimen or is outside the middle half
of the gage length of an 8-in. [200-mm] test specimen as
indicated by scribe marks on the test specimen before testing,
one retest shall be allowed.
16.1.3 If the results from an original tension test specimen
fail to meet the specified requirements but are within 2 ksi [10
MPa] of the required tensile strength or within 1 ksi [5 MPa]
of the required yield strength or yield point, or within 2
percentage points of the required elongation or reduction of
area, one retest shall be permitted to replace the failing test.
16.1.4 The results of the retest shall meet the specified
requirements.
16.2 Charpy V-Notch Tests:
16.2.1 The retest provisions of Test Methods and Definitions
A370 shall apply, except that the 5 ft·lbf [7 J] absolute
minimum for an individual specimen shall not apply if two
thirds of the specified minimum average is less than 5 ft·lbf [7
J].
16.2.2 If Charpy V-notch impact test lateral expansion
values are specified, if the value of one specimen falls below
the specified minimum value and not below 2/3 of the specified
minimum value, and if the average of the three specimens
equals or exceeds the specified minimum value, a retest of
three additional specimens may be made. Each of the three
retest specimens shall equal or exceed the specified minimum
value.
16.2.3 If the required values are not obtained on Charpy
V-notch retests as specified in 16.2.1 and16.2.2, or if the values
in the initial test are below the values required for retest, no
further retests are permitted unless the plate is heat treated or
reheat treated. After heat treatment or reheat treatment, a set of
three specimens shall be tested and each shall equal or exceed
the specified minimum value.
16.2.4 If the option of 12.1.4.1 is used and the test result
falls below the 75 ft·lbf [100 J] minimum specified, another test
may be made using full-size test specimens. - Retreatment
17.1 If any heat-treated plate fails to meet the mechanical
requirements of the applicable product specification, the manufacturer
or processor shall have have the option of heat treating
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the plate again. All mechanical-property tests shall be repeated
and the plate surface shall be reexamined for surface defects
when it is resubmitted for inspection. - Rejection
18.1 Any rejection based upon product analysis made in
accordance with the applicable product specification shall be
reported to the supplier and samples that represent the rejected
plate shall be preserved for 2 weeks from the date of notification
of such rejection. In case of dissatisfaction with the results
of the tests, the supplier shall have the option of making claim
for a rehearing within that time.
18.2 Plates that show injurious defects subsequent to their
acceptance at the manufacturer’s or processor’s works may be
rejected. In such cases, the manufacturer or processor shall be
notified. - Test Reports
19.1 The manufacturer or processor shall report the results
of all tests required by the applicable product specification, the
applicable supplementary requirements, and the purchase order.
The heat number, the plate identifier of the plate tested, and
the nominal plate thickness shall be shown on the test report.
The year-date of the specification to which the plates are
furnished shall be included in the test report.
19.1.1 In reporting elongation values, both the percentage
increase and the original gage length shall be stated.
19.2 For plates rolled from a strand-cast slab with a reduction
ratio in the range from 2.0:1 to 3.0:1, exclusive, the
specific practices (see 5.3.4 and 5.3.6) that were used by the
manufacturer shall be reported, and the test reports shall state
that the limitations of 5.3 have been met.
19.3 All heat treatment, exclusive of subcritical heating to
soften thermally cut edges, shall be reported, including temperature
ranges and times at temperature. This exclusion does
not apply to those plates with specified minimum tensile
strengths of 95 ksi [655 MPa] or higher, unless such subcritical
heating is accomplished at temperatures at least 75°F [40°C]
below the minimum tempering temperature. The reports shall
state whether the plates only, the test coupons only, or both
plates and test coupons were heat treated.
19.4 If Charpy V-notch tests are specified, the test specimen
size used shall be reported.
19.5 If so specified in the purchaser order, the manufacturer
shall also furnish a certificate of compliance stating that the
plates have been manufactured, inspected, and tested in accordance
with the requirements of the applicable product specification.
For plates produced from coil, the processor shall
furnish the required certification.
19.6 For plates produced from coil and furnished without
heat treatment or with stress relieving only, the results of all
tests required by 11.1.2 shall be reported for each qualifying
coil.
19.7 Plates that are required to be heat treated, but have not
been so heat treated, shall be certified by the responsible
manufacturer on the basis of tests made on heat treated
coupons and such tests shall be made and reported. For plates
where the heat treatment of the coupons consists of quench and
tempering, the manufacturer or processor responsible for the
heat treatment of the plate shall repeat any required mechanical
tests after plate heat treatment and they shall be the basis for
final certification of the plate.
19.8 A signature is not required on the test report; however,
the document shall clearly identify the organization submitting
the report. Notwithstanding the absence of a signature, the
organization submitting the report is responsible for the content
of the report.
19.9 Copies of the original manufacturer’s test report shall
be included with any subsequent test report.
19.10 A test report, certificate of compliance, or similar
document printed from or used in electronic form from an
electronic data interchange (EDI) transmission shall be regarded
as having the same validity as a counterpart printed in
the certifier’s facility. The content of the EDI transmitted
document must meet the requirements of the invoked ASTM
standard(s) and conform to any existing EDI agreement between
the purchaser and the supplier. Notwithstanding the
absence of a signature, the organization submitting the EDI
transmission is responsible for the content of the report. - Packaging, Marking, and Loading for Shipment
20.1 Packaging, marking, and loading for shipment shall be
in accordance with those procedures recommended by Guide
A700.
20.2 For USA Government Procurement—Marking for shipment
of material for civil agencies shall be in accordance with
Fed. Std. No. 123. - Keywords
21.1 general delivery requirement; pressure containing
parts; pressure vessel steels; steel plates; steel plates for
pressure vessel applications
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SUPPLEMENTARY REQUIREMENTS
The following standardized supplementary requirements are for use if desired by the purchaser.
Those that are considered suitable for use with a product specification are listed in the product
specification. Other tests may be performed by agreement between the manufacturer or processor and
the purchaser. These supplementary requirements shall apply only if specified in the purchase order,
in which event the specified tests shall be made by the manufacturer or processor before shipment of
the plates.
S1. Vacuum Treatment
S1.1 The steel shall be made by a process that includes
vacuum degassing while molten. Unless otherwise agreed upon
with the purchaser, it is the responsibility of the manufacturer
to select suitable process procedures.
S2. Product Analysis
S2.1 A product analysis shall be made of each plate as
rolled. The specimens for analysis shall be taken adjacent to or
from a broken tension test specimen.
S3. Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons
S3.1 Prior to testing, the test coupons representing the plate
for acceptance purposes for mechanical properties shall be
thermally treated to simulate a post-weld heat treatment below
the critical temperature (Ac3), using the heat treatment parameters
(such as temperature range, time, and cooling rates)
specified in the purchase order. For tests using specimens taken
from such heat treated test coupons, the test results shall meet
the requirements of the applicable product specification.
S4. Additional Tension Test
S4.1 Other Than Quenched-and-Tempered Plates—In addition
to the required single tension test, a second tension test
shall be made using a test specimen taken from a test coupon
taken from a corner of the plate-as-rolled on the end opposite
the single test specimen and in a direction parallel to the single
test specimen. The results obtained using this second test
specimen shall meet the requirements of the applicable product
specification.
S4.2 Quenched-and-Tempered Plates 2 in. [50 mm] or
Greater in Thickness—In addition to the required tension tests,
two additional test coupons shall be taken from the bottom
corner of the plate. One shall be taken at the center of the plate
thickness and the other immediately beneath the surface.
Mandatory conformance of these additional tests with the
specified properties shall be a matter of agreement between the
manufacturer and the purchaser.
S5. Charpy V-Notch Impact Test
S5.1 Charpy V-notch impact tests shall be conducted in
accordance with 12.1.
S5.2 The orientation of the test specimens, whether longitudinal
or transverse to the direction of rolling, shall be as
specified in the purchase order.
S5.3 The test temperature and the required acceptance
criteria, if other than those required in 12.1, shall be as
specified in the purchase order.
S5.4 The recorded results shall include test specimen
orientation, test specimen size, test temperature, absorbed
energy values, and, if specified in the purchase order for other
than Class VI plates, lateral expansion opposite the notch. The
percent shear fracture appearance shall also be recorded if
specified in the purchase order.
S6. Drop-Weight Test (for Plates 0.625 in. [16 mm] and
Over in Thickness)
S6.1 Drop-weight tests shall be made in accordance with the
requirements of Test Method E208. The specimens shall
represent the plates in the final condition of heat treatment.
Agreement shall be reached between the purchaser and the
manufacturer or processor as to the number of plates to be
tested and whether a maximum NDT temperature is mandatory
or if the test results are for information only.
S7. High-Temperature Tension Tests
S7.1 A short-time elevated temperature tension test shall be
made to represent each plate or each heat of steel as indicated
by the purchaser. The specimens for testing shall be obtained as
required for the room temperature tension tests specified in the
body of this general requirements specification. The hightemperature
tests shall be made in accordance with the requirements
of Test Methods E21. Mandatory conformance of such
additional tests with the specified properties shall be a matter
for agreement between the manufacturer or processor and the
purchaser.
S8. Ultrasonic Examination in Accordance with A435/
A435M
S8.1 All plates shall be ultrasonically examined in accordance
with the requirements of Specification A435/A435M.
S9. Magnetic Particle Examination
S9.1 All plate edges shall be examined by magnetic particles
in accordance with the procedures covered in Guide
E709. The acceptability of defects revealed by this examination
shall be judged in accordance with the requirements for
quality in 9.3.
S10. Charpy V-Notch Impact Transition Curve
S10.1 Sufficient impact tests of the same specimen size shall
be made from the plate test material to establish a transition
curve. The test temperature range shall be wide enough to
establish the upper and lower shelf energies, with sufficient
testing at intermediate temperatures to permit plotting a reasonable
smooth curve. A plot of the data is not required. The
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manufacturer shall report the specimen orientation, test
temperature, and absorbed energy for each specimen tested.
Lateral expansion and percent shear shall also be reported
when specified in the purchase order. The number of plates
tested and the specimen orientation shall be the same as in 12.1
unless otherwise specified in the purchase order.
S11. Ultrasonic Examination in Accordance with A577/
A577M
S11.1 All plates shall be ultrasonically examined in accordance
with the requirements of Specification A577/A577M.
S12. Ultrasonic Examination in Accordance with A578/
A578M
S12.1 All plates shall be ultrasonically examined in accordance
with the requirements of Specification A578/A578M.
The acceptance level shall be as specified in the purchase order.
S13. NDT Temperature Determination
S13.1 The NDT temperature shall be established in accordance
with Test Method E208 using coupons from a single
plate. The number of plates to be so tested shall be subject to
agreement between the purchaser and the manufacturer or
processor.
S15. Reduction of Area Measurement
S15.1 A reduction of area measurement shall be taken while
making the required tension test. Reduction of area shall be
determined only on the 0.500-in. [12.5-mm] round specimen as
shown in Fig. 5 of Test Methods and Definitions A370. The
minimum acceptance limit shall be 40 %.
S16. Thermal Stress Relief of Mechanical Test Coupons
S16.1 Test coupons representing the plates shall be thermally
stress relieved by gradually and uniformly heating them
to a temperature between 1100 and 1200°F [595 and 650°C], or
a temperature range otherwise agreed upon between the
manufacturer or processor and the purchaser, holding at temperature
for at least 1 h/in. [2.4 min/mm] of thickness and
cooling in still air to a temperature not exceeding 600°F
[315°C].
S17. Vacuum Carbon-Deoxidized Steel
S17.1 Material shall be vacuum carbon-deoxidized, in
which case the silicon content at the time of vacuum deoxidizing
shall be 0.12 % maximum, and the content of deoxidizers
such as aluminum, zirconium, and titanium should be kept
low enough to allow deoxidation by carbon. The test report
shall indicate that the steel was vacuum carbon-deoxidized.
The minimum heat analysis and product analysis requirements
for silicon do not apply to vacuum carbon-deoxidized steel.
S19. Restricted Chemical Requirements
S19.1 Restricted heat analysis and product analysis limits
are applicable, as specified in the purchase order.
S20. Maximum Carbon Equivalent for Weldability
S20.1 Plates shall be supplied with a specific maximum
carbon equivalent value. This value shall be based upon the
heat analysis. The required chemical analysis as well as the
carbon equivalent shall be reported.
S20.2 The carbon equivalent shall be calculated using the
following formula:
CE5 C1Mn/61~Cr1Mo1V!/51~Ni1Cu!/15
S20.3 The maximum value of the carbon equivalent for
carbon steels (including C-Mn, C-Mn-Si, C-Mn-Si-Al steels),
are given in Table S20.1.
S21. Restricted Limits on Elements
For each heat, based upon the heat analysis, the content shall
not exceed 0.35 % for copper, 0.25 % for nickel, 0.25 % for
chromium, 0.08 % for molybdenum, or 0.70 % for the sum of
those four elements.
S22. Through-Thickness Tension Tests
S22.1 Through-thickness tension tests shall be made in
accordance with the requirements of Specification A770/
A770M. (See Ordering Information in Specification A770/
A770M for the additional information that may be needed.)
S24. Strain Age Test
S24.1 Test coupons shall be given a strain age treatment
designated by the purchaser. Charpy V-notch tests shall be
conducted on the strain aged specimens. Heat treatment, strain
aging, test temperature, and acceptance criteria shall be as
agreed upon between the manufacturer or processor and the
purchaser.
S25. Weldability
S25.1 Weldability tests shall
be conducted. The type of test and the acceptance criteria
shall be as agreed upon between the manufacturer or processor
and the purchaser.
S26. Low-Sulfur Steels
S26.1 The steel shall be made to 0.010 % sulfur maximum.
Lower sulfur levels and sulfide shape control practices can be
specified by agreement between the manufacturer or processor
and the purchaser.
TABLE S20.1 Maximum Carbon Equivalent for Weldability
Specified Minimum UTS Maximum Carbon Equivalent Value
ksi [MPa] Thickness up to 2 in.
[50 mm] incl
Thickness over 2 in.
[50 mm]
60 # UTS < 70
[415 # UTS < 485]
0.45 0.46
70 # UTS < 80
[485 # UTS < 550]
0.47 0.48A
UTS $ 80
[UTS $ 550]
0.48A,B . . .
A If simulated PWHT of the test coupons is specified (S3), the maximum carbon
equivalent value may be increased up to 0.50 upon agreement between purchaser
and supplier.
B Applicable to quenched-and-tempered material; for other conditions, maximum
carbon equivalent shall be by agreement between purchaser and supplier.
ASME BPVC.II.A-2019 SA-20/SA-20M
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S27. Restrictive Plate Flatness
S27.1 Carbon steel plates, as-rolled or normalized, shall
conform to the permissible restrictive variations from flatness
given in Table S27.1 or Table S27.2.
S27.2 High-strength low-alloy steel plates, as-rolled or
normalized, shall conform to the permissible restrictive variations
from flatness given in Table S27.3 or Table S27.4.
S28. Heat Treatment in the Working Zone of a Surveyed
Furnace
S28.1 Plates shall be heat treated in the working zone of a
furnace that has been surveyed in accordance with Test Method
A991/A991M, provided that such working zone was established
using a variation of 25°F [15°C] or less from the furnace
set point.
S28.2 The test report shall indicate that S28 applies.
TABLE S27.1 Permissible Variations from Flatness for Carbon Steel Plates As-Rolled or Normalized Ordered to Restrictive Flatness
NOTE 1—Flatness Variations for Length—The longer dimension specified is considered the length, and variation in flatness along the length shall not
exceed the tabular amount for the specified width in plates up to 12 ft in length, or in any 12 ft of longer plates.
NOTE 2—Flatness Variations for Width—The flatness variation across the width shall not exceed the tabular amount for the specified width.
NOTE 3—When the longer dimension is under 36 in., the variation in flatness along the length and across the width shall not exceed 1/4 in. in each
direction. When the longer dimension is from 36 to 72 in., inclusive, the permissible flatness variation shall not exceed 75 % of the tabular amount for
the specified width, but in no case less than 1/4 in.
NOTE 4—The variations given in this table apply to plates that have a minimum specified tensile strength not over 60 ksi or comparable chemistry or
hardness. For plates specified to a higher minimum tensile strength or comparable chemistry or hardness, the permissible variations are 11/2 times the
amounts shown in the table below.
NOTE 5—This table and these notes cover the flatness variations of circular and sketch plates based on the maximum dimensions of those plates.
NOTE 6—Waviness tolerances for rectangular plates, universal mill plates, and circular and sketch plates do not apply.
NOTE 7—A “Z” indicates that there is no published restricted value for the size.
NOTE 8—Plates shall be in a horizontal position on a flat surface when flatness is measured.
Specified
Thickness, in.
Permissible Variations from a Flat Surface for Specified Widths, in.
48 to 60, excl 60 to 72, excl 72 to 84, excl 84 to 96, excl 96 to 108, excl 108 to 120, incl
To 1/4 , excl 3/4 15/16 Z Z Z Z
1/4 to 3/8, excl 9/16 3/4 7/8 15/16 1-1/16 1-1/8
3/8 to 1/2, excl 5/16 5/16 3/8 7/16 1/2 9/16
1/2 to 3/4, excl 5/16 5/16 5/16 3/8 1/2 1/2
3/4 to 1, excl 5/16 5/16 5/16 5/16 3/8 7/16
1 to 2, incl 1/4 5/16 5/16 5/16 5/16 3/8
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TABLE S27.2 Permissible Variations from Flatness for Carbon Steel Plates As-Rolled or Normalized Ordered to Restrictive Flatness
NOTE 1—Flatness Variations for Length—The longer dimension specified is considered the length, and variation in flatness along the length shall not
exceed the tabular amount for the specified width in plates up to 3700 mm in length, or in any 3700 mm of longer plates.
NOTE 2—Flatness Variations for Width—The flatness variation across the width shall not exceed the tabular amount for the specified width.
NOTE 3—When the longer dimension is under 900 mm, the variation in flatness along the length and across the width shall not exceed 6 mm in each
direction. When the longer dimension is from 900 to 1800 mm, inclusive, the permissible flatness variation shall not exceed 75 % of the tabular amount
for the specified width, but in no case less than 6 mm.
NOTE 4—The variations given in this table apply to plates that have a minimum specified tensile strength not over 415 MPa or comparable chemistry
or hardness. For plates specified to a higher minimum tensile strength or comparable chemistry or hardness, the permissible variations are 11/2 times the
amounts shown in the table below.
NOTE 5—This table and these notes cover the flatness variations of circular and sketch plates based on the maximum dimensions of those plates.
NOTE 6—Waviness tolerances for rectangular plates, universal mill plates, and circular and sketch plates do not apply.
NOTE 7—A “Z” indicates that there is no published restricted value for the size.
NOTE 8—Plates shall be in horizontal position on a flat surface when flatness is measured.
Specified
Thickness, mm
Permissible Variations from a Flat Surface for Specified Widths, mm
1200 to 1500, excl 1500 to 1800, excl 1800 to 2100, excl 2100 to 2400, excl 2400 to 2700, excl 2700 to 3000, incl
To 6, excl 18 24 Z Z Z Z
6 to 10, excl 15 18 22 24 27 29
10 to 12, excl 8 8 10 11 13 15
12 to 20, excl 7 8 8 10 13 13
20 to 25, excl 7 8 8 8 10 11
25 to 50, excl 7 7 7 8 8 8
TABLE S27.3 Permissible Variations from Flatness for High-Strength Low-Alloy Steel Plates As-Rolled or Normalized Ordered to
Restrictive Flatness
NOTE 1—Flatness Variations for Length—The longer dimension specified is considered the length, and variation in flatness along the length shall not
exceed the tabular amount for the specified width in plates up to 12 ft in length, or in any 12 ft of longer plates.
NOTE 2—Flatness Variations for Width—The flatness variation across the width shall not exceed the tabular amount for the specified width.
NOTE 3—When the longer dimension is under 36 in., the variation in flatness along the length and across the width shall not exceed 3/8 in. in each
direction. When the larger dimension is from 36 to 72 in., inclusive, the permissible flatness variation shall not exceed 75 % of the tabular amount for
the specified width but in no case less than 3/8 in.
NOTE 4—This table and these notes cover the flatness variations of circular and sketch plates based on the maximum dimensions of those plates.
NOTE 5—Waviness tolerances for rectangular plates, universal mill plates, and circular and sketch plates do not apply.
NOTE 6—A “Z” indicates that there is no published restricted value for the size.
NOTE 7—Plates shall be in horizontal position on a flat surface when flatness is measured.
Specified
Thickness, in.
Permissible Variations from a Flat Surface for Specified Widths, in.
48 to 60, excl 60 to 72, excl 72 to 84, excl 84 to 96, excl 96 to 108, excl 108 to 120, incl
To 1/4 , excl 11/16 17/16 Z Z Z Z
1/4 to 3/8, excl 7/8 11/16 15/16 17/16 11/2 111/16
3/8 to 1/2, excl 1/2 1/2 9/16 11/16 3/4 13/16
1/2 to 3/4, excl 7/16 7/16 1/2 9/16 5/8 11/16
3/4 to 1, excl 7/16 7/16 1/2 1/2 9/16 11/16
1 to 2, incl 3/8 7/16 7/16 1/2 1/2 1/2
ASME BPVC.II.A-2019 SA-20/SA-20M
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ANNEXES
(Mandatory Information)
A1. PERMISSIBLE VARIATIONS IN DIMENSIONS, ETC.—INCH-POUND UNITS
A1.1 Listed below are permissible variations in dimensions,
and notch toughness information, expressed in inch-pound
units of measurement.
TABLE S27.4 Permissible Variations from Flatness for High-Strength Low-Alloy Steel Plates As-Rolled or Normalized Ordered to
Restrictive Flatness
NOTE 1—Flatness Variations for Length—The longer dimension specified is considered the length, and variation in flatness along the length shall not
exceed the tabular amount for the specified width in plates up to 3700 mm in length, or in any 3700 mm of longer plates.
NOTE 2—Flatness Variations for Width—The flatness variation across the width shall not exceed the tabular amount for the specified width.
NOTE 3—When the longer dimension is under 900 mm, the variation in flatness along the length and across the width shall not exceed 10 mm in each
direction. When the larger dimension is from 900 to 1800 mm, inclusive, the permissible flatness variation shall not exceed 75 % of the tabular amount
for the specified width, but in no case less than 10 mm.
NOTE 4—This table and these notes cover the variations for flatness of circular and sketch plates based on the maximum dimensions of those plates.
NOTE 5—Waviness tolerances for rectangular plates, universal mill plates, and circular and sketch plates do not apply.
NOTE 6—A “Z” indicates that there is no published restricted value for the size.
NOTE 7—Plates shall in a horizontal position on a flat surface when flatness is measured.
Specified
Thickness, mm
Permissible Variations from a Flat Surface for Specified Widths, mm
1200 to 1500, excl 1500 to 1800, excl 1800 to 2100, excl 2100 to 2400, excl 2400 to 2700, excl 2700 to 3000, incl
To 6, excl 27 36 Z Z Z Z
6 to 10, excl 22 27 33 36 39 43
10 to 12, excl 12 12 15 17 19 21
12 to 20, excl 11 11 13 15 16 18
20 to 25, excl 11 11 12 13 15 17
25 to 50, excl 10 11 11 12 13 13
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TABLE A1.1 Permissible Variations in Thickness for Rectangular Plates
NOTE 1—Permissible variation under specified thickness, 0.01 in. When so specified, these permitted variations may be taken all over, in which case
the sum of these permitted variations applies.
NOTE 2—Thickness to be measured at 3/8 to 3/4 in. from the longitudinal edge.
NOTE 3—For thickness measured at any location other than that specified in Note 2, the permissible maximum over-tolerance shall be increased by
75 %, rounded to the nearest 0.01 in.
Specified
Thickness,
in.
Tolerance Over Specified Thickness for Widths Given, in.
48
and
under
Over 48
to 60,
excl
60 to
72,
excl
72 to
84,
excl
84 to
96,
excl
96 to
108,
excl
108 to
120,
excl
120 to
132,
excl
132 to
144,
excl
144 to
168,
excl
168 to
182,
excl
182
and
over
To 1/4 , excl 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.04 … … …
1/4 to 5/16, excl 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 … … …
5/16 to 3/8, excl 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.05 … …
3/8 to 7/16, excl 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.05 0.06 0.06 …
7/16 to 1/2, excl 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.05 0.06 0.06 …
1/2 to 5/8, excl 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.05 0.06 0.07 …
5/8 to 3/4, excl 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.04 0.05 0.06 0.07 0.07
3/4 to 1, excl 0.03 0.03 0.03 0.03 0.04 0.04 0.05 0.05 0.06 0.07 0.08 0.09
1 to 2, excl 0.06 0.06 0.06 0.06 0.06 0.07 0.08 0.10 0.10 0.11 0.13 0.16
2 to 3, excl 0.09 0.09 0.09 0.10 0.10 0.11 0.12 0.13 0.14 0.15 0.15 …
3 to 4, excl 0.11 0.11 0.11 0.11 0.11 0.13 0.14 0.14 0.14 0.15 0.17 …
4 to 6, excl 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.20 0.20 …
6 to 10, excl 0.23 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.27 0.28 …
10 to 12, excl 0.29 0.29 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.33 0.35 …
12 to 15, incl 0.29 0.29 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 …
TABLE A1.2 Permissible Variations in Width and Length for Sheared Plates 11/2 in. and Under in Thickness; Length Only for Universal
Mill Plates 21/2 in. and Under in Thickness
Specified Dimensions, in. Permissible Variations over Specified Width and LengthA for Thicknesses Given in inches, in.
Length Width
To 3/8,excl 3/8 to 5/8 , excl 5/8 to 1, excl 1 to 2, inclB
Width Length Width Length Width Length Width Length
To 120, excl over 8 to 60, excl 3/8 1/2 7/16 5/8 1/2 3/4 5/8 1
60 to 84, excl 7/16 5/8 1/2 11/16 5/8 7/8 3/4 1
84 to 108, excl 1/2 3/4 5/8 7/8 3/4 1 1 11/8
108 and over 5/8 7/8 3/4 1 7/8 11/8 11/8 11/4
120 to 240, excl over 8 to 60, excl 3/8 3/4 1/2 7/8 5/8 1 3/4 11/8
60 to 84, excl 1/2 3/4 5/8 7/8 3/4 1 7/8 11/4
84 to 108, excl 9/16 7/8 11/16 15/16 13/16 11/8 1 13/8
108 and over 5/8 1 3/4 11/8 7/8 11/4 11/8 13/8
240 to 360, excl over 8 to 60, excl 3/8 1 1/2 11/8 5/8 11/4 3/4 11/2
60 to 84, excl 1/2 1 5/8 11/8 3/4 11/4 7/8 11/2
84 to 108, excl 9/16 1 11/16 11/8 7/8 13/8 1 11/2
108 and over 11/16 11/8 7/8 11/4 1 13/8 11/4 13/4
360 to 480, excl over 8 to 60, excl 7/16 11/8 1/2 11/4 5/8 13/8 3/4 15/8
60 to 84, excl 1/2 11/4 5/8 13/8 3/4 11/2 7/8 15/8
84 to 108, excl 9/16 11/4 3/4 13/8 7/8 11/2 1 17/8
108 and over 3/4 13/8 7/8 11/2 1 15/8 11/4 17/8
480 to 600, excl over 8 to 60, excl 7/16 11/4 1/2 11/2 5/8 15/8 3/4 17/8
60 to 84, excl 1/2 13/8 5/8 11/2 3/4 15/8 7/8 17/8
84 to 108, excl 5/8 13/8 3/4 11/2 7/8 15/8 1 17/8
108 and over 3/4 11/2 7/8 15/8 1 13/4 11/4 17/8
600 to 720, excl over 8 to 60, excl 1/2 13/4 5/8 17/8 3/4 17/8 7/8 21/4
60 to 84, excl 5/8 13/4 3/4 17/8 7/8 17/8 1 21/4
84 to 108, excl 5/8 13/4 3/4 17/8 7/8 17/8 11/8 21/4
108 and over 7/8 13/4 1 2 11/8 21/4 11/4 21/2
720 and over over 8 to 60, excl 9/16 2 3/4 21/8 7/8 21/4 1 23/4
60 to 84, excl 3/4 2 7/8 21/8 1 21/4 11/8 23/4
84 to 108, excl 3/4 2 7/8 21/8 1 21/4 11/4 23/4
108 and over 1 2 11/8 23/8 11/4 21/2 13/8 3
A Permissible variation under specified width and length: 1/4 in. By agreement, these permitted variations may be taken all over, in which case the sum of these permitted
variations applies.
B Permissible variations in length apply also to Universal Mill plates up to 12 in. in width for thicknesses over 2 to 21/2 in., incl, except for alloy steel up to 2 in. thick.
ASME BPVC.II.A-2019 SA-20/SA-20M
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TABLE A1.3 Permissible Variations in Rolled Width for Universal
Mill Carbon Steel, High-Strength Low-Alloy Steel, and Alloy-Steel
Plates 15 in. and under in Thickness
NOTE 1—Permissible variation under specified width shall be 1/8 in.
Specified Width, in.
Variations Over Specified Width for
Thicknesses Given, in.
To 3/8 ,
excl
3/8 to 5/8,
excl
5/8 to 1,
excl
1 to 2,
incl
Over 2
to 10,
incl
Over 10
to 15,
incl
Over 8 to 20, excl 1/8 1/8 3/16 1/4 3/8 1/2
20 to 36, excl 3/16 1/4 5/16 3/8 7/16 9/16
36 and over 5/16 3/8 7/16 1/2 9/16 5/8
TABLE A1.4 Permissible Variations in Diameter for Sheared
Circular Carbon Steel, High-Strength Low-Alloy Steel, and Alloy
Steel Plates 1 in. and under in Thickness
NOTE 1—No permissible variations under specified diameter.
Specified
Diameter, in.
Permissible Variations Over Specified Diameter
for Thicknesses Given, in.
To 3/8 ,
excl
3/8 to 5/8,
excl
5/8 to 1,
incl
To 32, excl 1/4 3/8 1/2
32 to 84, excl 5/16 7/16 9/16
84 to 108, excl 3/8 1/2 5/8
108 to 130, incl 7/16 9/16 11/16
TABLE A1.5 Permissible Variations in Width and Length for
Rectangular Carbon Steel and High-Strength Low-Alloy Steel
Plates when Gas Cutting is Specified or Required
NOTE 1—These variations may be taken all under or divided over and
under, if so specified.
NOTE 2—Plates with universal rolled edges will be gas cut to length
only.
Specified Thickness, in.
Variations Over for All Specified
Widths or Lengths, in.
To 2, excl 1/2
2 to 4, excl 5/8
4 to 6, excl 3/4
6 to 8, excl 7/8
8 to 15, incl 1
TABLE A1.6 Permissible Variations in Diameter for Gas-Cut
Circular Carbon Steel and High-Strength Low-Alloy Steel Plates
NOTE 1—No permissible variations under specified diameter
Specified
Diameter, in.
Variations Over Specified Diameter for Thicknesses Given, in.
To 1,
excl
1 to 2,
excl
2 to 4,
excl
4 to 6,
excl
6 to 8,
excl
8 to 15,
incl
To 32, excl 3/8 3/8 1/2 1/2 5/8 3/4
32 to 84, excl 3/8 1/2 1/2 5/8 3/4 7/8
84 to 108, excl 1/2 9/16 5/8 3/4 7/8 1
108 to 130, excl 1/2 9/16 11/16 7/8 1 11/8
130 and over 5/8 3/4 7/8 1 11/8 11/4
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TABLE A1.7 Permissible Camber for Carbon Steel Sheared or
Gas-Cut Rectangular Plates all Thicknesses
NOTE 1—Camber, as it relates to plates, is the horizontal edge curvature
in the length, measured over the entire length of the plate in the flat
position.
Maximum permissible camber, in. = 1/8 in. × (number of feet of length/5)
TABLE A1.8 Permissible Camber for Carbon Steel, High-Strength
Low-Alloy Steel, and Alloy Steel Universal Mill Plates and High-
Strength Low-Alloy Steel and Alloy Steel Sheared or Gas-Cut
Rectangular Plates
Dimension, in. Camber for Thickness
Thickness Width and Widths Given
To 2, incl all 1/8 in. × (number of feet of length/5)
Over 2 to 15, incl to 30, incl 3/16 in. × (number of feet of length/5)
Over 2 to 15, incl over 30 1/4 in. × (number of feet of length/5)
TABLE A1.9 Permissible Variations from Flatness for Carbon Steel Plates
NOTE 1—Flatness Variations for Length—The longer dimension specified is considered the length, and variation in flatness along the length shall not
exceed the tabular amount for the specified width in plates up to 12 ft in length, or in any 12 ft of longer plates.
NOTE 2—Flatness Variations for Width—The flatness variation across the width shall not exceed the tabular amount for the specified width.
NOTE 3—When the longer dimension is under 36 in., the variation in flatness along the length and across the width shall not exceed 1/4 in. in each
direction. When the longer dimension is from 36 to 72 in., inclusive, the flatness variation shall not exceed 75 % of the tabular amount for the specified
width, but in no case less than 1/4 in.
NOTE 4—The tolerances given in this table apply to plates that have a minimum specified tensile strength not over 60 ksi or comparable chemistry or
hardness. For plates specified to a higher minimum tensile strength or comparable chemistry or hardness, the limits given in the table are increased to
11/2 times the amounts in the above table.
NOTE 5—This table and notes cover the flatness tolerances of circular and sketch plates, based on the maximum dimensions of those plates.
NOTE 6—Plates shall be in a horizontal position on a flat surface when flatness is measured.
Specified
Thickness, in.
Variations from a Flat Surface for Specified Widths, in.
Over 8
to 36,
excl
36 to 48,
excl
48 to 60,
excl
60 to 72,
excl
72 to 84,
excl
84 to 96,
excl
96 to 108,
excl
108 to 120,
excl
120 to 144,
excl
144 to 168,
excl
168 and
over
To 1/4 , excl 9/16 3/4 15/16 11/4 13/8 11/2 15/8 13/4 17/8 … …
1/4 to 3/8, excl 1/2 5/8 3/4 15/16 11/8 11/4 13/8 11/2 15/8 … …
3/8 to 1/2, excl 1/2 9/16 5/8 5/8 3/4 7/8 1 11/8 11/4 17/8 21/8
1/2 to 3/4, excl 7/16 1/2 9/16 5/8 5/8 3/4 1 1 11/8 11/2 2
3/4 to 1, excl 7/16 1/2 9/16 5/8 5/8 5/8 3/4 7/8 1 13/8 13/4
1 to 2, excl 3/8 1/2 1/2 9/16 9/16 5/8 5/8 5/8 11/16 11/8 11/2
2 to 4 excl 5/16 3/8 7/16 1/2 1/2 1/2 1/2 9/16 5/8 7/8 11/8
4 to 6, excl 3/8 7/16 1/2 1/2 9/16 9/16 5/8 3/4 7/8 7/8 1
6 to 8, excl 7/16 1/2 1/2 5/8 11/16 3/4 7/8 7/8 1 1 1
8 to 10 excl 1/2 1/2 5/8 11/16 3/4 13/16 7/8 15/16 1 1 1
10 to 12, excl 1/2 5/8 3/4 13/16 7/8 15/16 1 1 1 1 1
12 to 15, incl 5/8 3/4 13/16 7/8 15/16 1 1 1 1 1 …
ASME BPVC.II.A-2019 SA-20/SA-20M
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TABLE A1.10 Permissible Variations in Width and Length for
Rectangular Alloy Steel Plates when Gas Cutting is Specified or
Required
NOTE 1—These variations may be taken all under or divided over and
under, if so specified.
NOTE 2— Plates with universal rolled edges will be gas cut to length
only.
Specified Thickness, in. Variations Over for All Specified
Widths and Lengths, in.
To 2, excl 3/4
2 to 4, excl 1
4 to 6, excl 11/8
6 to 8, excl 15/16
8 to 15, incl 11/2
TABLE A1.11 Permissible Variations in Diameter for Gas-Cut
Circular Alloy Steel Plates
NOTE 1—No permissible variations under specified diameter.
Specified
Diameter, in.
Variations Over Specified Diameter for Thicknesses Given,
in.
To 1,
excl
1 to 2,
excl
2 to 4,
excl
4 to
6,
excl
6 to
8,
excl
8 to
15
incl
To 32, excl 1/2 3/4 3/4 3/4 1 1
32 to 84, excl 1/2 5/8 7/8 1 11/8 11/4
84 to 108, excl 5/8 3/4 1 11/8 11/4 13/8
108 to 130, incl 7/8 1 11/8 11/4 13/8 11/2
TABLE A1.12 Permissible Variations from Flatness for High-Strength Low-Alloy Steel and Alloy Steel Plates
NOTE 1—Flatness Tolerances for Length—The longer dimension specified is considered the length and variations from a flat surface along the length
shall not exceed the tabular amount for the specified width in plates up to 12 ft in length, or in any 12 ft of longer plates.
NOTE 2—Flatness Tolerances for Width—The flatness variation across the width shall not exceed the tabular amount for the specified width.
NOTE 3—When the longer dimension is under 36 in., the variation shall not exceed 3/8 in. When the larger dimension is from 36 to 72 in., incl, the
variation shall not exceed 75 % of the tabular amount for the specified width.
NOTE 4—This table and notes cover the tolerances for flatness of circular and sketch plates, based on the maximum dimensions of those plates.
NOTE 5—Plates shall be in a horizontal position on a flat surface when flatness is measured.
Specified
Thickness, in.
Variations from a Flat Surface for Specified Widths, in.
Over 8
to 36,
excl
36 to
48, excl
48 to
60, excl
60 to
72, excl
72 to
84, excl
84 to
96, excl
96 to
108, excl
108 to
120, excl
120 to
144, excl
144 to
168, excl
168 and
Over
To 1/4 , excl 13/16 11/8 13/8 17/8 2 21/4 23/8 25/8 23/4 … …
1/4 to 3/8, excl 3/4 15/16 11/8 13/8 13/4 17/8 2 21/4 23/8 … …
3/8 to 1/2, excl 3/4 7/8 15/16 15/16 11/8 15/16 11/2 15/8 17/8 23/4 31/8
1/2 to 3/4, excl 5/8 3/4 13/16 7/8 1 11/8 11/4 13/8 15/8 21/4 3
3/4 to 1, excl 5/8 3/4 7/8 7/8 15/16 1 11/8 15/16 11/2 2 25/8
1 to 2, excl 9/16 5/8 3/4 13/16 7/8 15/16 1 1 1 15/8 21/4
2 to 4, excl 1/2 9/16 11/16 3/4 3/4 3/4 3/4 7/8 1 11/4 15/8
4 to 6, excl 9/16 11/16 3/4 3/4 7/8 7/8 15/16 11/8 11/4 11/4 11/2
6 to 8, excl 5/8 3/4 3/4 15/16 1 11/8 11/4 15/16 11/2 11/2 11/2
8 to 10, excl 3/4 13/16 15/16 1 11/8 11/4 15/16 13/8 11/2 11/2 11/2
10 to 12, excl 3/4 15/16 11/8 11/4 15/16 13/8 11/2 11/2 11/2 11/2 11/2
12 to 15, incl 7/8 1 13/16 15/16 13/8 11/2 11/2 11/2 11/2 11/2 11/2
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TABLE A1.13 Waviness Tolerances for Rectangular Plates, Universal Mill Plates, Circular Plates, and Sketch Plates
NOTE 1—Waviness denotes the deviation of the top or bottom surface from a horizontal line, when the plate is resting on a flat surface, as measured
in an increment of less than 12 ft of length. The waviness tolerance is a function of the flatness tolerance as obtained from Tables A1.9 and A1.12.
Flatness
Tolerance
from Tables
A1.9 and
A1.12
When Number of Waves in 12 ft is:
1 2 3 4 5 6 7
5/16 5/16 1/4 3/16 1/8 1/8 1/16 1/16
3/8 3/8 5/16 3/16 3/16 1/8 1/16 1/16
7/16 7/16 5/16 1/4 3/16 1/8 1/8 1/16
1/2 1/2 3/8 5/16 3/16 3/16 1/8 1/16
9/16 9/16 7/16 5/16 1/4 3/16 1/8 1/8
5/8 5/8 1/2 3/8 1/4 3/16 1/8 1/8
11/16 11/16 1/2 3/8 5/16 3/16 3/16 1/8
3/4 3/4 9/16 7/16 5/16 1/4 3/16 1/8
13/16 13/16 5/8 7/16 5/16 1/4 3/16 1/8
7/8 7/8 11/16 1/2 3/8 1/4 3/16 1/8
15/16 15/16 11/16 1/2 3/8 5/16 1/4 3/16
1 1 3/4 9/16 7/16 5/16 1/4 3/16
11/8 11/8 7/8 5/8 1/2 3/8 1/4 3/16
11/4 11/4 15/16 11/16 1/2 3/8 5/16 1/4
13/8 13/8 11/16 3/4 9/16 7/16 5/16 1/4
11/2 11/2 11/8 7/8 5/8 1/2 3/8 1/4
15/8 15/8 11/4 15/16 11/16 1/2 3/8 5/16
13/4 13/4 15/16 1 3/4 9/16 7/16 5/16
17/8 17/8 17/16 11/16 13/16 9/16 7/16 5/16
2 2 11/2 11/8 7/8 5/8 1/2 3/8
21/8 21/8 15/8 13/16 7/8 11/16 1/2 3/8
21/4 21/4 111/16 11/4 15/16 11/16 9/16 3/8
23/8 23/8 113/16 1 5/16 1 3/4 9/16 7/16
21/2 21/2 17/8 17/16 11/16 13/16 9/16 7/16
25/8 25/8 2 11/2 11/8 13/16 5/8 7/16
23/4 23/4 21/16 19/16 11/8 7/8 5/8 1/2
27/8 27/8 23/16 15/8 13/16 15/16 11/16 1/2
3 3 21/4 111/16 11/4 15/16 11/16 9/16
31/8 31/8 23/8 13/4 15/16 1 3/4 9/16
TABLE A1.14 Visible Edge Indications Extending Approximately Parallel to Rolled Surfaces
Plate Specification
and Thickness
Acceptable Remove by Grinding Acceptable on Edges
Cut in Fabrication
Depth LengthA Depth LengthA Depth LengthA
Column 1 2 3 4 5 6
Other than killed,B to 2 in., incl 1/8 in. max any over 1/8 in. to 1/4 in., incl over 1 in. 1/4 in. max any
Killed,C to 6 in., incl 1/16 in. max any over 1/16 in. to 1/8 in., incl over 1 in. 1/8 in. max any
Killed,C over 6 in. 1/8 in. max any over 1/8 in. to 1/2 in., incl over 1 in. 1/2 in. max any
A Laminar-type discontinuities 1 in. and less in length are acceptable and do not require exploration.
B Specifications: A285; A433; A442 in thicknesses to 1 in., incl; or A455.
C The specification in 1.1 of this standard, other than those listed in the above Footnote B.
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TABLE A1.15 Generally Available Grade-Thickness-Minimum Test Temperature Combinations Meeting Charpy V-Notch Requirements
Indicated (Normalized or Quenched and Tempered Condition)
NOTE 1—The minimum temperatures listed are for longitudinal tests. For transverse tests, the available minimum temperature may be somewhat higher.
Acceptance Criteria Charpy V-Notch
Specification and GradeA
Test Temperature, °F for Plate Thicknesses (Unless
Otherwise Agreed Upon)
Energy Absorption
1 in. and Under
Over 1 in. to 2 in.,
incl.
Over 2 in. to 3 in.,
incl.
Over 3 in. to 5 in.,
ClassB incl.
MinimumAverage
For 3
SpecimensC
ft·lbf
Minimum For
1 SpecimenC
ft·lbf
I 10 7 A285 Grade A +40 +60 . . . . . .
A285 Grade B +50 +70 . . . . . .
A285 Grade C +60 +80 . . . . . .
II 13 10 A455 +25 . . . . . . . . .
III 13 10 A203 Grade A -90 -90 -75 . . .
A203 Grade D -150 -150 -125 . . .
A442 Grade 55 (11/2 in. max thickness . . . -20 . . . . . .
A442 Grade 60 (11/2 in. max thickness) . . . -15 . . . . . .
A516 Grade 55 -60 -60 -50 -50
A516 Grade 60 -60 -50 -50 -50
A516 Grade 65 -60 -50 -40 -25
A537 Class 1
(Over 21/2 –4 in.)
. . . . . . -75 -50
A662 Grade A -75 -75 . . . . . .
A662 Grade B -60 -60 . . . . . .
IV 15 12 A203 Grade B -90 -90 -75 . . .
A203 Grade E -150 -150 -125 . . .
A203 Grade F (4 in. max) . . . . . . -160 -160
A299 +20 +30 +30 +40
A516 Grade 70 -50 -40 -30 -20
A537 Class 1 (21/2 in. max) -80 -75 -75 . . .
A537 Class 2 (Over
21/2 –4 in.)
. . . . . . -75 -50
A662 Grade C -50 -50 . . . . . .
V 20 15 A203 Grade F -160 -160 . . . . . .
A537 Class 2 (21/2 in. max) -90 -90 -90 . . .
A612 -50 . . . . . . . . .
A724 Grade A -50 . . . . . . . . .
Lateral Expansion
Mils. Minimum
Each Specimen
Transverse Test
VI 15 A353 -320 -320 . . . . . .
A553 Type I -320 -320 . . . . . .
A553 Type II -275 -275 . . . . . .
A645 -275 -275 . . . . . .
A517 all (21/2 in. max thickness) A A . . . . . .
A724 Grade B -50 . . . . . . . . .
A Testing temperature as specified in the purchase order, but no higher than 32°F.
B Class I is Other Than Killed with a specified minimum tensile strength of 65 ksi or lower.
Class II is Other Than Killed with a specified minimum tensile strength of over 65 ksi to 75 ksi.
Class III is Killed with a specified minimum tensile strength of 65 ksi or lower.
Class IV is Killed with a specified minimum tensile strength of over 65 ksi to 75 ksi.
Class V is Killed with a specified minimum tensile strength of over 75 ksi to but not including 95 ksi.
Class VI is Killed with a specified minimum tensile strength of 95 ksi or over.
C Full size (10 by 10 mm) specimens.
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A2. PERMISSIBLE VARIATIONS IN DIMENSIONS, ETC.—SI UNITS
A2.1 Listed herein are permissible variations in dimensions,
and notch toughness information, expressed in SI units.
TABLE A1.16 Charpy V-Notch Test Acceptance Criteria for Various Subsize SpecimensA
Full Size, 10 by
10 mm
3/4 Size, 10 by
7.5 mm
2/3 Size, 10 by
6.7 mm
1/2 Size, 10 by 5
mm
1/3 Size, 10 by
3.3 mm
1/4 Size, 10 by
2.5 mm
ft·lbf [J] ft·lbf [J] ft·lbf [J] ft·lbf [J] ft·lbf [J] ft·lbf [J]
40 [54] 30 [41] 27 [37] 20 [27] 13 [18] 10 [14]
35 [48] 26 [35] 23 [31] 18 [24] 12 [16] 9 [12]
30 [41] 22 [30] 20 [27] 15 [20] 10 [14] 8 [11]
25 [34] 19 [26] 17 [23] 12 [16] 8 [11] 6 [8]
20 [27] 15 [20] 13 [18] 10 [14] 7 [10] 5 [7]
16 [22] 12 [16] 11 [15] 8 [11] 5 [7] 4 [5]
15 [20] 11 [15] 10 [14] 8 [11] 5 [7] 4 [5]
13 [18] 10 [14] 9 [12] 6 [8] 4 [5] 3 [4]
12 [16] 9 [12] 8 [11] 6 [8] 4 [5] 3 [4]
10 [14] 8 [11] 7 [10] 5 [7] 3 [4] 2 [3]
7 [10] 5 [7] 5 [7] 4 [5] 2 [3] 2 [3]
A Interpolation shall be made for specimens with widths intermediate of those listed. Interpolated values shall be rounded to the nearest whole number as prescribed in
Practice E29.
TABLE A1.17 Permissible Variations in Width for Mill Edge
Carbon Steel and High-Strength Low-Alloy Steel Plates Produced
on Strip Mills
NOTE 1—Applies to plates produced from coil and plates produced
from plate-as-rolled.
Specified Width, in. Variations
over SpecifiedWidth, inA
To 14, excl 7/16
14 to 17, excl 1/2
17 to 19, excl 9/16
19 to 21, excl 5/8
21 to 24, excl 11/16
24 to 26, excl 13/16
26 to 28, excl 15/16
28 to 35, excl 11/8
35 to 50, excl 11/4
50 to 60, excl 11/2
60 to 65, excl 15/8
65 to 70, excl 13/4
70 to 80, excl 17/8
80 and over 2
A No permissible variation under specified width.
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TABLE A2.1 Permissible Variations in Thickness for Rectangular Plates
NOTE 1—Permissible variation under specified thickness, 0.3 mm. When so specified, these permitted variations may be taken all over, in which case
the sum of these permitted variations applies.
NOTE 2—Thickness shall be measured 10 to 20 mm from the longitudinal edge.
NOTE 3—For specified thicknesses other than those shown, the tolerances for the next higher thickness shall apply.
NOTE 4—For thickness measured at any location other than that specified in Note 2, the permissible maximum over tolerance shall be increased by
75 %, rounded to the nearest 0.1 mm.
Specified
Thickness,
mm
Tolerance Over Specified Thickness for Widths Given in Millimetres, mm
1200 and
Under
Over 1200 to
1500, excl
1500 to
1800,
excl
1800 to
2100,
excl
2100 to
2400,
excl
2400 to
2700,
excl
2700 to
3000,
excl
3000 to
3300,
excl
3300 to
3600,
excl
3600 to
4200,
excl
4200 and
Over
5.0 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0
5.5 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0
6.0 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0 1.1
7.0 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0 1.2 1.4
8.0 0.8 0.8 0.8 0.8 0.8 0.8 0.9 1.0 1.2 1.4
9.0 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.3 1.5
10.0 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.3 1.5 1.7
11.0 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.3 1.5 1.7
12.0 0.8 0.8 0.8 0.8 0.8 0.9 1.0 1.0 1.3 1.5 1.8
14.0 0.8 0.8 0.8 0.8 0.9 0.9 1.0 1.1 1.3 1.5 1.8
16.0 0.8 0.8 0.8 0.8 0.9 0.9 1.0 1.1 1.3 1.5 1.8
18.0 0.8 0.8 0.8 0.8 0.9 1.0 1.1 1.2 1.4 1.6 2.0
20.0 0.8 0.8 0.8 0.8 0.9 1.0 1.2 1.2 1.4 1.6 2.0
22.0 0.8 0.9 0.9 0.9 1.0 1.1 1.3 1.3 1.5 1.8 2.0
25.0 0.9 0.9 1.0 1.0 1.0 1.2 1.3 1.5 1.5 1.8 2.2
28.0 1.0 1.0 1.1 1.1 1.1 1.3 1.4 1.8 1.8 2.0 2.2
30.0 1.1 1.1 1.2 1.2 1.2 1.4 1.5 1.8 1.8 2.1 2.4
32.0 1.2 1.2 1.3 1.3 1.3 1.5 1.6 2.0 2.0 2.3 2.6
35.0 1.3 1.3 1.4 1.4 1.4 1.6 1.7 2.3 2.3 2.5 2.8
38.0 1.4 1.4 1.5 1.5 1.5 1.7 1.8 2.3 2.3 2.7 3.0
40.0 1.5 1.5 1.6 1.6 1.6 1.8 2.0 2.5 2.5 2.8 3.3
45.0 1.6 1.6 1.7 1.8 1.8 2.0 2.3 2.8 2.8 3.0 3.5
50.0 1.8 1.8 1.8 2.0 2.0 2.3 2.5 3.0 3.0 3.3 3.8
55.0 2.0 2.0 2.0 2.2 2.2 2.5 2.8 3.3 3.3 3.5 3.8
60.0 2.3 2.3 2.3 2.4 2.4 2.8 3.0 3.4 3.4 3.8 4.0
70.0 2.5 2.5 2.5 2.6 2.6 3.0 3.3 3.5 3.6 4.0 4.0
80.0 2.8 2.8 2.8 2.8 2.8 3.3 3.5 3.5 3.6 4.0 4.0
90.0 3.0 3.0 3.0 3.0 3.0 3.5 3.5 3.5 3.6 4.0 4.4
100.0 3.3 3.3 3.3 3.3 3.5 3.8 3.8 3.8 3.8 4.4 4.4
110.0 3.5 3.5 3.5 3.5 3.5 3.8 3.8 3.8 3.8 4.4 4.4
120.0 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 3.8 4.8 4.8
130.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 5.2 5.2
140.0 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 5.6 5.6
150.0 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 5.6 5.6
160.0 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 5.6 5.6
180.0 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 6.3 6.3
200.0 5.8 5.8 6.0 6.0 6.0 6.0 6.0 6.0 6.0 7.0 7.0
250.0 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 8.8
300.0 7.5 7.5 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0
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TABLE A2.2 Permissible Variations in Width and Length for Sheared Plates 40 mm and Under in Thickness; Length only for Universal
Mill Plates 65 mm and Under in Thickness
Specified Dimensions, mm Permissible Variations over Specified Width and LengthA for
Thicknesses Given in millimetres, mm
Length Width To 10, excl 10 to 16, excl 16 to 25, excl 25 to 50, inclB
Width Length Width Length Width Length Width Length
To 3 000 excl to 1500 excl 10 13 11 16 13 19 16 25
1500 to 2100 excl 11 16 13 17 16 22 19 25
2100 to 2700 excl 13 19 16 22 19 25 25 29
2700 and over 16 22 19 25 22 29 29 32
3 000 to 6 000 excl to 1500 excl 10 19 13 22 16 25 19 29
1500 to 2100 excl 13 19 16 22 19 25 22 32
2100 to 2700 excl 14 22 17 24 21 29 25 35
2700 and over 16 25 19 29 22 32 29 35
6 000 to 9 000 excl to 1500 excl 10 25 13 29 16 32 19 38
1500 to 2100 excl 13 25 16 29 19 32 22 38
2100 to 2700 excl 14 25 17 32 22 35 25 38
2700 and over 17 29 22 32 25 35 32 44
9 000 to 12 000 excl to 1500 excl 11 29 13 32 16 35 19 41
1500 to 2100 excl 13 32 16 35 19 38 22 41
2100 to 2700 excl 14 32 19 35 22 38 25 48
2700 and over 19 35 22 38 25 41 32 48
12 000 to 15 000 excl to 1500 excl 11 32 13 38 16 41 19 48
1500 to 2100 excl 13 35 16 38 19 41 22 48
2100 to 2700 excl 16 35 19 38 22 41 25 48
2700 and over 19 38 22 41 25 44 32 48
15 000 to 18 000 excl to 1500 excl 13 44 16 48 19 48 22 57
1500 to 2100 excl 16 44 19 48 22 48 25 57
2100 to 2700 excl 16 44 19 48 22 48 29 57
2700 and over 22 44 25 51 29 57 32 64
18 000 and over to 1500 excl 14 51 19 54 22 57 25 70
1500 to 2100 excl 19 51 22 54 25 57 29 70
2100 to 2700 excl 19 51 22 54 25 57 32 70
2700 and over 25 51 29 60 32 64 35 76
A Permissible variation under specified width and length: 6 mm. By agreement, these permitted variations may be taken all over, in which case the sum of these permitted
variations applies.
B Permissible variations in length apply also to Universal Mill plates up to 300 mm in width for thicknesses over 50 to 65 mm, incl, except for alloy steel up to 50 mm thick.
TABLE A2.3 Permissible Variations in Rolled Width for Universal
Mill Carbon Steel, High-Strength Low-Alloy Steel Plates, and
Alloy Steel Plates 400 mm and under in Thickness
NOTE 1—Permissible variation under specified width shall be 3 mm.
Specified Width,
mm
Variations Over Specified Width for Thickness Given, mm
To 10,
excl
10 to
16,
excl
16 to
25,
excl
25 to
50,
excl
Over
50 to
250,
incl
Over
250 to
400,
incl
Over 200 to 500, 3 3 5 6 10 13
excl
500 to 900, excl 5 6 8 10 11 14
900 and over 8 10 11 13 14 16
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TABLE A2.4 Permissible Variations in Diameter for Sheared
Circular Carbon Steel, High-Strength Low-Alloy Steel, and Alloy
Steel Plates 25 mm and under in Thickness
NOTE 1—No permissible variations under specified diameter.
Specified
Diameters, mm
Permissible Variations
Over Specified Diameter
for Thicknesses Given, mm
To 10,
excl
10 to
16, excl
16 to 25,
incl
To 800, excl 6 10 13
800 to 2100, excl 8 11 14
2100 to 2700, excl 10 13 16
2700 to 3300, excl 11 14 17
3300 and over 13 16 19
TABLE A2.5 Permissible Variations in Width and Length for
Rectangular Carbon Steel and High-Strength Low-Alloy Steel
Plates when Gas Cutting is Specified or Required
NOTE 1—These variations may be taken all under or divided over and
under, if so specified.
NOTE 2—Plates with universal rolled edges will be gas cut to length
only.
Specified Thickness, mm Variations Over for All Specified
Widths or Lengths, mm
To 50, excl 13
50 to 100, excl 16
100 to 150, excl 19
150 to 200, excl 22
200 to 400, incl 25
TABLE A2.6 Permissible Variations in Diameter for Gas-Cut
Circular Carbon Steel and High-Strength Low-Alloy Steel Plates
NOTE 1—No permissible variations under specified diameter.
Specified
Diameters,
mm
Variations Over Specified Diameter for Thicknesses
Given, mm
To 25,
excl
25 to
50,
excl
50 to
100,
excl
100 to
150,
excl
150 to
200,
excl
200 to
400,
excl
To 800, excl 10 10 13 13 16 19
800 to 2100, 10 13 13 16 19 22
excl
2100 to 2700, 13 14 16 19 22 25
excl
2700 to 3300, 13 14 17 22 25 29
excl
3300 and over 16 19 22 25 29 32
TABLE A2.7 Permissible Camber for Carbon Steel Sheared or
Gas-Cut Rectangular Plates all Thicknesses
NOTE 1—Camber, as it relates to plates, is the horizontal edge curvature
in the length, measured over the entire length of the plate in the flat
position.
Maximum permissible camber, mm = length in millimetres/500
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TABLE A2.8 Permissible Camber for Carbon Steel, High-Strength
Low-Alloy Steel, and Alloy Steel Universal Mill Plates and High-
Strength Low-Alloy Steel and Alloy Steel Sheared or Gas-Cut
Rectangular Plates
NOTE 1—Camber, as it relates to plates, is the horizontal edge curvature
in the length, measured over the entire length of the plate in the flat
position.
Width, mm Camber for Width Given, mm
To 750, incl
Over 750 to 1500
Length/300
Length/250
TABLE A2.9 Permissible Variations from Flatness for Carbon Steel Plates
NOTE 1—Flatness Variations for Length—The longer dimension specified is considered the length, and variation in flatness along the length shall not
exceed the tabular amount for the specified width in plates up to 4000 mm in length, or in any 4000 mm of longer plates.
NOTE 2—Flatness Variations for Width—The flatness variation across the width shall not exceed the tabular amount for the specified width.
NOTE 3—When the longer dimension is under 900 mm, the variation in flatness along the length and across the width shall not exceed 6 mm in each
direction. When the longer dimension is from 900 to 1800 mm, inclusive, the flatness variation shall not exceed 75 % of the tabular amount for the
specified width, but in no case less than 6 mm.
NOTE 4—The tolerances given in this table apply to plates that have a minimum specified tensile strength not over 415 MPa or comparable chemistry
or hardness. For plates specified to a higher minimum tensile strength or comparable chemistry or hardness, the limits given in the table are increased
to 11/2 times the amounts in the above table.
NOTE 5—This table and notes cover the flatness tolerances of circular and sketch plates, based on the maximum dimensions of those plates.
NOTE 6—Plates shall be in a horizontal position on a flat surface when flatness is measured.
Specified Thickness,
mm
Permissible Variations from a Flat Surface for Specified Widths, mm
To 900,
excl
900 to
1200
1200 to
1500
1500 to
1800
1800 to
2100
2100 to
2400
2400 to
2700
2700 to
3000
3000 to
3600
3600 to
4200
4200 and
0ver
To 6, excl 14 19 24 32 35 38 41 44 48 . . . . . .
6 to 10, excl 13 16 19 24 29 32 35 38 41 . . . . . .
10 to 12, excl 13 14 16 16 19 22 25 29 32 48 54
12 to 20, excl 11 13 14 16 16 19 25 25 29 38 51
20 to 25, excl 11 13 14 16 16 16 19 22 25 35 44
25 to 50, excl 10 13 13 14 14 16 16 16 18 29 38
50 to 100, excl 8 10 11 13 13 13 13 14 16 22 29
100 to 150, excl 10 11 13 13 14 14 16 19 22 22 25
150 to 200, excl 11 13 13 16 18 19 22 22 25 25 25
200 to 250, excl 13 13 16 18 19 21 22 24 25 25 25
250 to 300, excl 13 16 19 21 22 24 25 25 25 25 25
300 to 400, incl 16 19 21 22 24 25 25 25 25 25 . . .
TABLE A2.10 Permissible Variations in Width and Length for
Rectangular Alloy Steel Plates when Gas Cutting is Specified or
Required
NOTE 1—These variations may be taken all under or divided over and
under, if so specified.
NOTE 2—Plates with universal rolled edges will be gas cut to length
only.
Specified Thickness, mm Variations Over for All Specified
Widths and Lengths, mm
To 50, excl 19
50 to 100, excl 25
100 to 150, excl 29
150 to 200, excl 33
200 to 400, incl 38
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TABLE A2.11 Permissible Variations in Diameter for Gas Cut
Circular Alloy Steel Plates
NOTE 1—No permissible variations under specified diameter.
Specified
Diameter, mm
Variations Over Specified Diameter for Thicknesses
Given, mm
To 25,
excl
25 to
50,
excl
50 to
100,
excl
100 to
150,
excl
150 to
200,
excl
200 to
400,
incl
To 800, excl 13 13 19 19 25 25
800 to 2100, excl 13 16 22 25 29 32
2100 to 2700, excl 16 19 25 29 32 35
2700 to 3300, incl 22 25 29 32 35 38
TABLE A2.12 Permissible Variations from Flatness for High-Strength Low-Alloy Steel and Alloy Steel Plates
NOTE 1—Flatness Tolerances for Length—The longer dimension specified is considered the length and variations from a flat surface along the length
shall not exceed the tabular amount for the specified width in plates up to 4000 mm in length, or in any 4000 mm of longer plates.
NOTE 2—Flatness Tolerances for Width—The flatness variation across the width shall not exceed the tabular amount for the specified width.
NOTE 3—When the longer dimension is under 900 mm, the variation shall not exceed 10 mm. When the larger dimension is from 900 to 1800 mm,
incl, the variation shall not exceed 75 % of the tabular amount for the specified width.
NOTE 4—This table and notes cover the tolerances for flatness of circular and sketch plates, based on the maximum dimensions of those plates.
NOTE 5—Plates shall be in a horizontal position on a flat surface when flatness is measured.
Specified Thickness,
mm
Flatness Tolerances for Specified Widths, mm
To 900,
excl
900 to
1200
1200 to
1500
1500 to
1800
1800 to
2100
2100 to
2400
2400 to
2700
2700 to
3000
3000 to
3600
3600 to
4200
4200 and
over
To 6, excl 21 29 35 48 51 57 60 67 70 . . . . . .
6 to 10, excl 19 24 29 35 44 48 51 57 60 . . . . . .
10 to 12, excl 19 22 24 24 29 33 38 41 48 70 79
12 to 20, excl 16 19 21 22 25 29 32 35 41 57 76
20 to 25, excl 16 19 22 22 24 25 29 33 38 51 67
25 to 50, excl 14 16 19 21 22 24 25 25 25 41 57
50 to 100, excl 13 14 18 19 19 19 19 22 25 32 41
100 to 150, excl 14 18 19 19 22 22 24 29 32 32 38
150 to 200, excl 16 19 19 24 25 29 32 33 38 38 38
200 to 250, excl 19 21 24 25 29 32 33 35 38 38 38
250 to 300, excl 19 24 29 32 33 35 38 38 38 38 38
300 to 400, incl 22 25 30 33 35 38 38 38 38 38 38
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TABLE A2.13 Waviness Tolerances for Rectangular Plates, Universal Mill Plates, Circular Plates, and Sketch Plates
NOTE 1—Waviness denotes the deviation of the top or bottom surface from a horizontal line, when the plate is resting on a flat surface, as measured
in an increment of less than 4000 mm of length. The waviness tolerance is a function of the flatness tolerance as obtained from Tables A 2.9 and A 2.12.
Flatness
Tolerance
from Tables
A2.9 and
A2.12
When Number of Waves in 4000 mm is:
1 2 3 4 5 6
7
8 8 6 5 3 3 2 2
10 10 8 5 5 3 2 2
11 11 8 6 5 3 3 2
13 13 10 8 5 5 3 2
14 14 11 8 6 5 3 2
16 16 13 10 6 5 3 2
17 17 13 10 8 5 5 2
19 19 14 11 8 6 5 2
21 21 16 11 8 6 5 2
22 22 17 13 10 6 5 2
24 24 17 13 10 8 6 5
25 25 19 14 11 8 6 5
29 29 22 16 13 10 6 5
32 32 24 17 13 10 8 6
35 35 27 19 14 11 8 6
38 38 29 22 16 13 10 6
41 41 32 24 17 13 10 8
44 44 33 25 19 14 11 8
48 48 37 27 21 14 11 8
51 51 38 29 22 16 13 10
54 54 41 30 22 17 13 10
57 57 43 32 24 17 14 10
60 60 46 33 25 19 14 11
64 64 48 37 27 21 14 11
67 67 51 38 29 21 16 11
70 70 52 40 29 22 16 13
73 73 56 41 30 24 17 13
76 76 57 43 32 24 17 14
79 79 60 44 33 25 19 14
TABLE A2.14 Visible Edge Indications Extending Approximately Parallel to Rolled Surfaces
Plate Specification
and Thickness
Acceptable Remove by Grinding
Acceptable on Edges
Cut in Fabrication
Depth LengthA Depth LengthA Depth LengthA
Column 1 2 3 4 5 6
Other than killed,B to 50 mm, incl 3 mm, max any over 3 to 6 over 25 mm 6 mm max any
mm, incl
Killed,C to 150 mm, incl 2 mm, max any over 2 to 3 over 25 mm 3 mm max any
mm, incl
Killed,C over 150 mm 3 mm, max any over 3 to 13 over 25 mm 13 mm max any
mm, incl
A Laminar-type discontinuities 25 mm and less in length are acceptable and do not require exploration.
B Specifications: A285; A433; A442 in thicknesses to 25 mm, incl; or A455.
C The specifications in 1.1 of this standard, other than those listed in the above Table Footnote B.
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TABLE A2.15 Generally Available Grade-Thickness-Minimum Test Temperature Combinations Meeting Charpy V-Notch Requirements
Indicated (Normalized or Quenched and Tempered Condition)
NOTE 1—The minimum temperatures listed are for longitudinal tests. For transverse tests, the available minimum temperature may be somewhat higher.
Acceptance Criteria Charpy V-Notch
Energy Absorption
Specification and Grade
Test Temperature, °C for Plate Thicknesses
(Unless Otherwise Agreed Upon)
ClassA
Minimum Average
For 3
SpecimensB ,
J
Minimum
For 1
SpecimenB ,
J
25 mm and
Under
Over 25
mm to 50
mm, incl.
Over 50
mm to 75
mm, incl.
Over 75
mm to 125
mm, incl.
I 14 10 A285 Grade A +4 +16 . . . . . .
A285 Grade B +10 +21 . . . . . .
A285 Grade C +16 +27 . . . . . .
II 18 14 A455 -4 . . . . . . . . .
III 18 14 A203 Grade A -68 -68 -60 . . .
A203 Grade D -101 -101 -87 . . .
A442 Grade 55 (38 mm max thickness)
. . . -29 . . . . . .
A442 Grade 60 (38 mm max thickness)
. . . -26 . . . . . .
A516 Grade 55 -51 -51 -46 -46
A516 Grade 60 -51 -46 -46 -46
A516 Grade 65 -51 -46 -40 -32
A537 Class 1 (Over 64–100 mm) . . . . . . -60 -46
A662 Grade A -60 -60 . . . . . .
A662 Grade B -51 -51 . . . . . .
IV 20 16 A203 Grade B -68 -68 -60 . . .
A203 Grade E -101 -101 -87 . . .
A203 Grade F (100 mm max) . . . . . . -107 -107
A299 -7 -1 -1 +4
A516 Grade 70 -46 -40 -35 -29
A537 Class 1 (64 mm max) -62 -60 -60 . . .
A537 Class 2 (Over 64–100 mm) . . . . . . -60 -46
A662 Grade C -46 -46 . . . . . .
V 27 20 A203 Grade F -107 -107 . . . . . .
A537 Class 2 (64 mm max) -68 -68 -68 . . .
A612 -46 . . . . . . . . .
A724 Grade A -46 . . . . . . . . .
Lateral Expansion mm, Minimum
Each Specimen Transverse Test
VI 0.38 A353 -196 -196 . . . . . .
A553 Type I -196 -196 . . . . . .
A553 Type II -170 -170 . . . . . .
A645 -170 -170 . . . . . .
A517 all (64 mm max thickness) C C . . . . . .
A724 Grade B -46 . . . . . . . . .
A Class I is Other Than Killed with a specified minimum tensile strength of 450 MPa or lower.
Class II is Other Than Killed with a specified minimum tensile strength of over 450 to 520 MPa, incl.
Class III is Killed with a specified minimum tensile strength of 450 MPa or lower.
Class IV is Killed with a specified minimum tensile strength of over 450 to 520 MPa, incl.
Class V is Killed with a specified minimum tensile strength of over 520 MPa to but not including 655 MPa.
Class VI is Killed with a specified minimum tensile strength of 655 MPa or over.
B Full size (10 by 10 mm) specimens.
C Testing temperature as specified in the purchase order, but no higher than 0°C.
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A3. REQUIREMENTS FOR THE INTRODUCTION OF NEW MATERIALS
A3.1 Proposals for the introduction of new plate materials
to be covered by the general requirements in this specification,
either by the addition of new grades within existing
specifications, or by the creation of a new specification shall be
subject to the following conditions:
A3.1.1 The application for the addition of a new grade to a
specification or a new specification shall be made to the chair
of the subcommittee. Applications for new specifications
remain subject to the approval of Committee A01. Revisions to
existing specifications for such reasons as chemistry or thickness
limitation are not subject to this annex.
A3.1.2 The application shall contain documentation citing
the requisite need for the new material and its intended use as
outlined in Form and Style for ASTM Standards, B5. Scope.3
That documentation may be in the form of a letter from a user,
fabricator, another standards development organization, or
producer stating the purpose and intended use for said new
material. The Subcommittee may consider other evidence of
need for the proposal. Additional background information as
may be pertinent to the introduction of the new material may
also be presented with the proposal.
A3.1.3 The application shall be accompanied by test data as
required by the applicable specification. Test data from a
minimum of three test lots, as defined by the specification, each
from a different heat, shall be furnished and shall include:
A3.1.3.1 Chemical data reflecting a suitable representation
of the required chemistry range requested.
A3.1.3.2 Mechanical property data representing the proposed
requirements in the delivered condition from each of the
heats supplied.
NOTE A3.1—To assist the balloting process, data from plates representing
the maximum proposed thickness should be provided recognizing that
in some cases the standard may be “limited only by the capacity of the
composition to meet the specified mechanical property requirements.”
A3.1.3.3 Mechanical property data in the simulated Post-
Weld Heat Treatment (PWHT) condition if the product specification
lists Supplementary Requirement S3.
A3.1.3.4 Evidence of weldability if the material is intended
for welded construction as may be referenced in the Scope
section of the new or existing standard.
NOTE A3.2—Such evidence is at the discretion of the submitter.
Common methodology may include but not be limited to a single ASME
Section IX qualification such as is referenced in 9.4 of this specification.
A3.1.4 Other properties that are not specification requirements
that further describe the material, including physical
properties, are not mandatory. However, to the extent that such
information may assist the Subcommittee in evaluating the
proposal they may be included. Omission of such non-essential
documentation shall not be a cause for rejection of the
application by the subcommittee.
A3.1.5 The application shall state whether or not a patent
covers the new material.
TABLE A2.16 Permissible Variations in Width for Mill Edge
Carbon Steel and High-Strength Low-Alloy Steel Plates Produced
on Strip Mills
NOTE 1—Applies to plates produced from coil and plates produced
from plate-as-rolled.
Specified Width,
mm
Variations Over
Specified Width,
mmA
To 360, excl 11
360 to 430, excl 13
430 to 480, excl 14
480 to 530, excl 16
530 to 610, excl 17
610 to 660, excl 21
660 to 710, excl 24
710 to 890, excl 29
890 to 1270, excl 32
1270 to 1520, excl 38
1520 to 1650, excl 41
1650 to 1780, excl 44
1780 to 2030, excl 47
2030 and over 51
A No permissible variation under specified width.
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APPENDIXES
(Nonmandatory Information)
X1. COILED STEEL
X1.1 Continuous wide hot strip rolling mills are normally
equipped with coilers. Regardless of the different types of
systems employed during or following the rolling operations, it
is common for the steel to be reeled into the coiler at
temperatures in the stress-relieving range. In general, such
temperatures are higher as the steel thickness increases. The
coils subsequently cool to ambient temperature with outer and
inner laps cooling more rapidly than central laps. The difference
in cooling rate can result in measurable differences in the
mechanical properties throughout a coil. Data confirm reduced
yield and tensile strength, and increased percent elongation, for
the product with slower cooling rates from the coiling temperature
to ambient. Such differences are in addition to the
effects on mechanical properties caused by differences in heat
analysis and chemical segregation.
X2. VARIATION OF TENSILE PROPERTIES IN PLATE-AS-ROLLED
X2.1 The tension requirements of this general requirements
specification are intended only to characterize the tensile
properties of a plate-as-rolled for determination of conformance
to the requirements of the applicable product specifications.
Such testing procedures are not intended to define the
upper or lower limits of tensile properties at all possible test
locations within a plate-as-rolled. It is well known and documented
that tensile properties vary within a plate-as-rolled or
individual piece of steel as a function of chemical composition,
processing, testing procedure, and other factors. It is, therefore,
incumbent on designers and engineers to use sound engineering
judgement when using tension test results shown on mill
test reports. The testing procedures of this general requirements
specification have been found to provide plate adequate
for normal pressure vessel design criteria.
X2.2 A survey of the variation to be expected in tensile
properties obtained from plates and structural shapes was
conducted by the American Iron and Steel Institute (AISI).7
The results of this survey are contained in a Contributions to
the Metallurgy of Steel entitled “The Variation of Product
Analysis and Tensile Properties—Carbon Steel Plates, and
Wide Flange Shapes” (SU/18, SU/19, and SU/20), published in
September 1974. The data are presented in tables of probability
that tensile properties at other than the official location may
differ from those of the reported test location.
X2.3 This general requirements specification contains no
requirements applicable to product tension tests; conformance
to the applicable product specification is determined on the
basis of tests performed at the place of manufacture or
processing prior to shipment, unless otherwise specified.
X2.4 A Task Group of ASTM Subcommittee A01.11 has
determined, based on review of the AISI data (SU20), that the
variation in tensile properties within a plate-as-rolled can be
expressed as a function of specified requirements; one standard
deviation equals approximately 3 % of required tensile
strength, 5 % of required yield strength, and 3 percentage
points of required elongation.
X3. VARIATION IN CHARPY V-NOTCH TESTS
X3.1 A survey of the variation to be expected in Charpy
V-Notch test results obtained from three common fine grain
plate steels was conducted by the American Iron and Steel
Institute (AISI). The results of the survey are contained in a
Contributions to the Metallurgy of Steel entitled, “The Variations
of Charpy V-Notch Impact Test Properties in Steel
Plates,” (SU/24), published January 1979. The survey data
consists of test values obtained from six locations in addition to
the locations specified in 12.1.3 of this specification. The plate
conditions tested involved as-rolled, normalized, and quench
and tempered. Sufficient full-size specimens were taken from
each sample so that three longitudinal and three transverse
specimens could be broken at three test temperatures defined
for each grade. The data is presented in tables of probability
that impact properties at other than the official location which
may differ from those of the reported test location. Additional
data of the same type, but utilizing samples from thicker plates,
was published by AISI as SU/27.
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X4. RADIUS FOR COLD BENDING
X4.1 Suggested minimum inside bend radii for cold forming
are referenced to group Designations A through F as
defined in Table X4.1. The suggested radii listed in Table X4.2
should be used as minimums in typical shop fabrication.
Material that does not form satisfactorily when fabricated in
accordance with Table X4.2 may be subject to rejection
pending negotiation with the steel supplier. When tighter bends
are required, the manufacturer should be consulted.
X4.2 The bend radius and the radius of the male die should
be as liberal as the finished part will permit. The width across
the shoulders of the female die should be at least 8 times the
plate thickness. Higher strength steels require larger die openings.
The surface of the dies in the area of radius should be
smooth.
X4.3 Since cracks in cold bending commonly originate
from the outside edges, shear burrs and gas cut edges should be
removed by grinding. Sharp corners on edges and on punched
or gas cut holes should be removed by chamfering or grinding
to a radius.
X4.4 If possible, parts should be formed such that the bend
line is perpendicular to the direction of final rolling. If it is
necessary to bend with the bend line parallel to the direction of
final rolling, a more generous radius is suggested (11/2 times
applicable value given in Table X4.2 for bend lines perpendicular
to the direction of rolling).
X4.5 References
X4.5.1 Both of these references are available from American
Iron and Steel Institute (AISI):7
Holt, G. E., et al. “Minimum Cold Bend Radii Project – Final
Report,” Concurrent Technologies Corporation, January 27,
1997.
Brockenbrough, R. L., “Fabrication Guidelines for Cold
Bending,” R. L. Brockenbrough & Associates, June 28, 1998.
TABLE X4.1 Group Designations for Cold Bending
Specification
Class Where
Applicable
Grade Where Applicable
Group
DesignationA
A203/A203M A, D B
B, E C
F D
A204/A204M A B
B C
C D
A225/A225M C, D D
A285/A285M A, B, C A
A299/A299M A, B D
A302/A302M A, C, D D
B E
A353/A353M D
A387/A387M 1, 2 2, 11, 12 C
1 5, 9, 21, 21L, 22, 22L E
2 5, 9, 21, 22, 91 E
A455/A455M C
A515/A515M 60 or 65 B
70 C
A516/A516M 55 A
60, 65 B
70 C
A517/A517M A, B, E, F, H, P, Q, S F
A533/A533M 1, 2, 3 A, B, C, D, E E
A537/A537M 1, 2B , 3B C
2C , 3C D
A542/A542MD 1, 2 F
3, 4 D
4a E
A543/A543M 1, 2, 3 B, C F
A553/A553MD D
A562/A562M A
A612/A612M C
A645/A645M D
A662/A662M A, B B
C C
A724/A724M A, C D
B E
A736/A736M 1, 2, 3 A, C D
A737/A737M B, C B
A738/A738M A, B D
CB C
CC D
A832/A832M 21V, 22V, 23V E
A841/A841M 1, 2 A, B, C C
3 D F
A844/A844M D
A1017/A1017M 23, 122 D
92, 911 E
A Steels in Groups A to E inclusive are grouped on the basis of similar specified
values for minimum elongation in 2 in. [50 mm]; Group F includes steels that have
a specified minimum elongation in 2 in. [50 mm] of 16 or less, and steels that have
a ratio of specified minimum tensile strength to specified minimum yield strength of
1.15 or less.
B For thicknesses of 4 in. [100 mm] and less.
C For thicknesses over 4 in. [100 mm].
D For any type.
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TABLE X4.2 Suggested Minimum Inside Radii for Cold BendingA
Group
DesignationB
Thickness (t), in. [mm]
Up to 3/4 in.
[20 mm]
Over 3/4 in. [20 mm]
to 1 in. [25 mm],
incl
Over 1 in. [25 mm]
to 2 in. [50 mm],
incl
Over 2 in.
[50 mm]
A 1.5t 1.5t 1.5t 1.5t
B 1.5t 1.5t 1.5t 2.0t
C 1.5t 1.5t 2.0t 2.5t
D 1.5t 1.5t 2.5t 3.0t
E 1.5t 1.5t 3.0t 3.5t
F 1.75t 2.25t 4.5t 5.5t
A Values are for bend lines perpendicular to the direction of final rolling. These radii
apply when the precautions listed in X4.2 are followed. If bend lines are parallel to
the direction of final rolling, multiply values by 1.5.
B Steels specifications included in the group designations may not include the
entire thickness range shown in this table.
INTENTIONALLY LEFT BLANK
SPECIFICATION FOR STEEL BARS, CARBON AND
ALLOY, HOT-WROUGHT, GENERAL REQUIREMENTS
FOR
SA-29/SA-29M
(Identical with ASTM Specification A29/A29M-05.)
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SA-29/SA-29M ASME BPVC.II.A-2019
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SPECIFICATION FOR STEEL BARS, CARBON
AND ALLOY, HOT-WROUGHT,
GENERAL REQUIREMENTS FOR
SA-29/SA-29M
(Identical with ASTM Specification A 29/A 29M-05.) - Scope
1.1 This specification covers a group of common
requirements which, unless otherwise specified in the purchase
order or in an individual specification, shall apply
to carbon and alloy steel bars under each of the following
ASTM specifications (or under any other ASTM specification
which invokes this specification or portions thereof):
ASTM
Title of Specification DesignationA
Hot-Rolled Carbon Steel Bars:
Steel Bars, Carbon, Quenched and Tempered A 321
Steel Bars and Shapes, Carbon Rolled from “T”
Rails A 499
Steel Bars, Carbon, Merchant Quality, M-Grades A 575
Steel Bars, Carbon, Hot-Wrought, Special
Quality A 576
Steel Bars, Carbon, Merchant Quality, Mechanical
Properties A 663/A 663M
Steel Bars, Carbon, Hot-Wrought, Special Quality,
Mechanical Properties A 675/A 675M
Steel Bars for Springs, Carbon and Alloy A 689
Cold-Finished Carbon Steel Bars:
Steel Bars, Carbon and Alloy, Cold-Finished A 108
Cold-Drawn Stress-Relieved Carbon Steel Bars
Subject to Mechanical Property Requirements A 311/A 311M
Hot-Rolled Alloy Steel Bars:
Steel Bars, Alloy, Standard Grades A 322
Carbon and Alloy Steel Bars Subject to End-
Quench Hardenability Requirements A 304
Steel Bars, Alloy, Hot-Wrought or Cold-Finished,
Quenched and Tempered A 434
Steel Bars, Alloy, Hot-Wrought, for Elevated
Temperature or Pressure-Containing Parts, or
Both A 739
Cold-Finished Alloy Steel Bars:
Steel Bars, Alloy, Hot-Rolled or Cold-Finished,
Quenched and Tempered A 434
ASTM
Title of Specification DesignationA
Steel Bars, Carbon, Hot-Wrought or Cold-Finished,
Special Quality, for Pressure Piping Components
A 696
AThese designations refer to the latest issue of the respective specifications,
which appear either in the Annual Book of ASTM Standards,
Vol 01.05, or as reprints obtainable from ASTM.
1.2 In case of any conflict in requirements, the requirements
of the purchase order, the individual material specification,
and this general specification shall prevail in the
sequence named.
1.3 The values stated in inch-pound units or SI units
are to be regarded as the standard. Within the text, the SI
units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system
must be used independently of the other. Combining values
from the two systems may result in nonconformance with
the specification.
1.4 For purposes of determining conformance to this
specification and the various material specifications referenced
in 1.1, dimensional values shall be rounded to the
nearest unit in the right-hand place of figures used in
expressing the limiting values in accordance with the
rounding method of Practice E 29.
NOTE 1 — Specification A 29 previously listed dimensional tolerances
for cold-finished bars; these are now found in Specification A 108. - Referenced Documents
2.1 ASTM Standards:
A 108 Specification for Steel Bars, Carbon and Alloy,
Cold-Finished
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A 304 Specification for Carbon and Alloy Steel Bars Subject
to End-Quench Hardenability Requirements
A 311 /A 311M Specification for Cold-Drawn, Stress-
Relieved Carbon Steel Bars Subject to Mechanical Property
Requirements
A 321 Specification for Steel Bars, Carbon, Quenched and
Tempered
A 322 Specification for Steel Bars, Alloy, Standard Grades
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 434 Specification for Steel Bars, Alloy, Hot-Wrought or
Cold-Finished, Quenched and Tempered
A 499 Specification for Steel Bars and Shapes, Carbon
Rolled from “T” Rails
A 575 Specification for Steel Bars, Carbon, Merchant
Quality, M-Grades
A 576 Specification for Steel Bars, Carbon, Hot-Wrought,
Special Quality
A 663/A 663M Specification for Steel Bars, Carbon, Merchant
Quality, Mechanical Properties
A 675/A 675M Specification for Steel Bars, Carbon, Hot-
Wrought, Special Quality, Mechanical Properties
A 689 Specification for Carbon and Alloy Steel Bars for
Springs
A 696 Specification for Steel Bars, Carbon, Hot-Wrought
or Cold-Finished, Special Quality for Pressure Piping
Components
A 700 Practices for Packaging, Marking, and Loading
Methods for Steel Products for Domestic Shipment
A 739 Specification for Steel Bars, Alloy, Hot-Wrought,
for Elevated Temperature or Pressure-Containing Parts,
or Both
A 751 Test Methods, Practices, and Terminology for
Chemical Analysis of Steel Products
E 29 Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications
E 112 Test Methods for Determining Average Grain Size
2.2 Federal Standards:
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)
Fed. Std. No. 183 Continuous Identification Marking of
Iron and Steel Products
2.3 Military Standard:
MIL-STD-163 Steel Mill Products—Preparation for Shipment
and Storage
2.4 Other Standards:
AIAG B-1 Bar Code Symbology Standard for 3-of-9 Bar
Codes
AIAG B-5 02.00 Primary Metals Tag Application Standard - Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 Hot-Wrought Steel Bars — Steel bars produced
by hot forming ingots, blooms, billets, or other semifinished
forms to yield straight lengths (or coils, depending upon
size, section, and mill equipment) in sections that are uniform
throughout their length, and in the following sections
and sizes:
3.1.1.1 Rounds — 7/32 to 10.0 in. [5.5 to 250 mm],
inclusive,
3.1.1.2 Squares — 7/32 to 6.0 in. [6 to 160 mm],
inclusive,
3.1.1.3 Round-Cornered Squares — 7/32 to 8.0 in.
[6 to 200 mm], inclusive,
3.1.1.4 Flats — 1/4 to 8 in. inclusive, in width:
13/64 in. in minimum thickness up to 6 in. in width; and
0.230 in. in minimum thickness for over 6 to 8 in. in width,
inclusive [over 5 mm in thickness up to 150 mm in width;
and over 6 mm in thickness for over 150 mm through
200 mm in width]. Maximum thickness for all widths is
4 in. [100 mm].
3.1.1.5 Hexagons and Octagons — 1/4 to 41/16 in. [6
to 103 mm], inclusive, between parallel surfaces,
3.1.1.6 Bar Size Shapes — Angles, channels, tees,
zees, when their greatest cross-sectional dimension is under
3 in. [75 mm], and
3.1.1.7 Special Bar Sections—Half-rounds, ovals,
half-ovals, other special bar size sections.
3.1.2 Cold-Finished Steel Bars — Steel bars produced
by cold finishing previously hot-wrought bars by
means of cold drawing, cold forming, turning, grinding,
or polishing (singly or in combination) to yield straight
lengths or coils in sections that are uniform throughout
their length and in the following sections and sizes:
3.1.2.1 Rounds — 9 in. [230 mm] and under in
diameter,
3.1.2.2 Squares — 6 in. [150 mm] and under
between parallel surfaces,
3.1.2.3 Hexagons — 4 in. [100 mm] and under
between parallel surfaces,
3.1.2.4 Flats — 1/8 in. [3 mm] and over in thickness
and not over 12 in. [300 mm] in width, and
3.1.2.5 Special Bar Sections:
3.1.3 Lot—Unless otherwise specified in the contract
or order, a lot shall consist of all bars submitted for inspection
at the same time of the same heat, condition, finish,
size, or shape. For bars specified in the quenched and
tempered condition, when heat treated in batch-type furnaces,
a lot shall consist of all bars from the same heat,
of the same prior condition, the same size, and subjected
to the same heat treatment in one tempering charge. For
bars specified in the quenched and tempered condition,
when heat treated without interruption in a continuoustype
furnace, a lot shall consist of all bars from the same
SA-29/SA-29M ASME BPVC.II.A-2019
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heat, of the same prior condition, of the same size, and
subjected to the same heat treatment. - Chemical Composition
4.1 Limits:
4.1.1 The chemical composition shall conform to
the requirements specified in the purchase order or the
individual product specifications. For convenience the
grades commonly specified for carbon steel bars are shown
in Tables 1 and 2. Bars may be ordered to these grade
designations and when so ordered shall conform to the
specified limits by heat analysis.
4.1.2 When compositions other than those shown in
Tables 1 and 2 are required, the composition limits shall
be prepared using the ranges and limits shown in Table 3
for carbon steel and Table 4 for alloy steel.
4.2 Heat or Cast Analysis:
4.2.1 The chemical composition of each heat or cast
shall be determined by the manufacturer in accordance
with Test Methods, Practices, and Terminology A 751.
4.2.2 The heat or cast analysis shall conform to the
requirements specified in the product specification or purchase
order. These can be the heat chemical range and
limit for a grade designated in Tables 1 and 2, or another
range and limit in accordance with 4.1.2, or with requirements
of the product specification.
NOTE 2—Heat analysis for lead is not determinable since lead is added
to the ladle stream while each ingot is poured. When specified as an
added element to a standard steel, the percentage of lead is reported as
0.15 to 0.35 incl, which is the range commonly specified for this element.
4.2.3 If requested or required, the heat analysis shall
be reported to the purchaser or his representative.
4.2.4 Reporting of significant figures and rounding
shall be in accordance with Test Methods, Practices, and
Terminology A 751.
4.3 Product Analysis:
4.3.1 Merchant quality carbon bar steel is not subject
to rejection for product analysis unless misapplication of
a heat is clearly indicated.
4.3.2 Analyses may be made by the purchaser from
finished bars other than merchant quality representing each
heat of open-hearth, basic-oxygen, or electric-furnace steel.
The chemical composition thus determined shall not vary
from the limits specified in the applicable specification by
more than the amounts prescribed in Table 5 and Table 6,
but the several determinations of any element, excluding
lead, in a heat may not vary both above and below the
specified range. Rimmed or capped steel is characterized
by a lack of homogeneity in its composition, especially
for the elements carbon, phosphorus, and sulfur; therefore,
when rimmed or capped steel is specified or required,
the limitations for these elements shall not be applicable.
Because of the degree to which phosphorus and sulfur
segregate, the limitations for these elements shall not be
applicable to rephosphorized or resulfurized steels.
4.3.3 Samples for product analysis shall be taken by
one of the following methods:
4.3.3.1 Applicable to small sections whose crosssectional
area does not exceed 0.75 in.2 [500 mm2] such
as rounds, squares, hexagons, and the like. Chips are taken
by milling or machining the full cross section of the piece.
Drilling is not a feasible method for sampling sizes 0.75 in.2
and smaller.
4.3.3.2 Applicable to products where the width of
the cross section greatly exceeds the thickness, such as bar
size shapes and light flat bars. Chips are taken by drilling
entirely through the steel at a point midway between the
edge and the middle of the section, or by milling or machining
the entire cross section.
4.3.3.3 Applicable to large rounds, squares semifinished,
etc. Chips are taken at any point midway between
the outside and the center of the piece by drilling parallel
to the axis or by milling or machining the full cross section.
In cases where these methods are not practicable, the piece
may be drilled on the side, but chips are not taken until
they represent the portion midway between the outside and
the center.
4.3.3.4 When the steel is subject to tension test
requirements, the tension test specimen can also be used
for product analysis. In that case, chips for product analysis
can be taken by drilling entirely through the tension test
specimens or by the method described in 4.3.3.1.
4.3.4 When chips are taken by drilling, the diameter
of the drill used shall conform to the following:
Area of Sample Cross Approximate Drill
Section, in.2 (cm2) Diameter, in. (mm)
16 [100] or less 1/2 [12.5]
Over 16 [100] 1 [25.0]
4.3.5 The minimum number of samples to be taken
from material representing the same heat or lot before
rejection by the purchaser shall be as follows:
Minimum Number of
Samples
15 tons [15 Mg] and under 4
Over 15 tons [15 Mg] 6
4.3.6 In case the number of pieces in a heat is less
than the number of samples required, one sample from
each piece shall be considered sufficient.
4.3.7 In the event that product analysis determinations
are outside the permissible limits as prescribed in
ASME BPVC.II.A-2019 SA-29/SA-29M
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4.3.2, additional samples shall be analyzed and the acceptability
of the heat negotiated between the purchaser and
the producer.
4.4 Referee Analysis — In case a referee analysis is
required and agreed upon to resolve a dispute concerning the
results of a chemical analysis, the referee analysis shall be
performed in accordance with the latest issue of Test Methods,
Practices, and Terminology A 751, unless otherwise agreed
upon between the manufacturer and the purchaser. - Grain Size Requirement
5.1 Austenitic Grain Size:
5.1.1 When a coarse austenitic grain size is specified,
the steel shall have a grain size number of 1 to 5 exclusive
as determined in accordance with Test Methods E 112.
Conformance to this grain size of 70% of the grains in the
area examined shall constitute the basis of acceptance. One
test per heat shall be made.
5.1.2 When a fine austenitic grain size is specified,
the steel shall have a grain size number of 5 or higher
as determined in accordance with Test Methods E 112.
Conformance to this grain size of 70% of the area examined
shall constitute the basis of acceptance. One test per heat
shall be made unless the provisions of 5.1.2.1 or 5.1.2.2
are exercised.
5.1.2.1 When aluminum is used as the grain refining
element, the fine austenitic grain size requirement shall
be deemed to be fulfilled if, on heat analysis, the aluminum
content is not less than 0.020% total aluminum or, alternately,
0.015% acid soluble aluminum. The aluminum content
shall be reported. The grain size test specified in 5.1.2
shall be the referee test.
5.1.2.2 By agreement between purchaser and supplier,
columbium or vanadium or both may be used for
grain refining instead of or with aluminum. When columbium
or vanadium is used as a grain refining element, the
fine austenitic grain size requirement shall be deemed to
be fulfilled if, on heat analysis, the columbium or vanadium
content is as follows (the content of the elements shall be
reported with the heat analysis):
Steels having 0.25% carbon or less:
Cb 0.025 min
V 0.05 min
Steels having over 0.25% carbon:
Cb 0.015 min
V 0.02 min
The maximum contents shall be:
Cb 0.05 max
V 0.08 max
Cb + V 0.06 max
5.1.2.3 When provisions of 5.1.2.1 or 5.1.2.2 are
exercised, a grain size test is not required unless specified
by the purchaser. Unless otherwise specified, fine austenitic
grain size shall be certified using the analysis of grain
refining element(s).
5.1.2.4 Referee Test — In the event that the chemical
analysis of columbium or vanadium does not meet the
requirements of 5.1.2.2, the grain size test shown in 5.1.2
shall be the referee test unless an alternative test method
is agreed upon between the manufacturer and the purchaser. - Mechanical Property Requirements
6.1 Test Specimens:
6.1.1 Selection — Test specimens shall be selected in
accordance with the requirements of the applicable product
specification or in accordance with Supplement I of the
latest issue of Test Methods and Definitions A 370, in the
sequence named.
6.1.2 Preparation — Unless otherwise specified in
the applicable product specification, test specimens shall
be prepared in accordance with the latest issue of Test
Methods and DefinitionsA 370, and especially Supplement
I thereof.
6.2 Methods of Mechanical Testing — All mechanical
tests shall be conducted in accordance with the latest issue
of Test Methods and Definitions A 370, and especially
Supplement I thereof, on steel bar products.
6.3 Retests:
6.3.1 If any test specimen shows defective machining
or develops flaws, the specimen may be discarded and
another substituted.
6.3.2 If the percentage elongation of any tension
specimen is less than that specified and any part of the
fracture is more than 3/4 in. [20 mm] from the center of a
2 in. [50 mm] specimen, or is outside the middle half of
the gage length of an 8 in. [200 mm] specimen as indicated
by scribe scratches marked on the specimen before testing,
a retest shall be allowed.
6.3.3 For “as-wrought” material, if the results for
any original tension specimen are within 2000 psi [14 MPa]
of the required tensile strength, within 1000 psi [7 MPa]
of the required yield point, or within 2% of the required
elongation, retesting shall be permitted. If the original testing
required only one test, the retest shall consist of two
random tests from the heat or lot involved. If the original
testing required two tests of which one failed by the
amounts listed in this paragraph, the retest shall be made
on one random test from the heat or lot. If the results
on the retest specimen or specimens meet the specified
requirements, the heat or test lot will be accepted. If the
results of one retest specimen do not meet the specified
requirements, the material is subject to rejection.
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6.3.4 For thermally treated bars, if the results of
the mechanical tests do not conform to the requirements
specified, two more tests may be selected for each bar
failing, and each of these retests shall conform to the
requirements of the product specification.
6.3.5 If a bend specimen fails, due to conditions of
bending more severe than required by the specification, a
retest shall be permitted from the heat or test lot involved
for which one random specimen for each original specimen
showing failure shall be used. If the results on the retest
specimen meet the requirements of the specification, the
heat or test lot will be accepted. - Dimensions, Mass, and Permissible Variations
7.1 Hot-Wrought Bars—The permissible variations for
dimensions of hot-wrought carbon and alloy steel bars shall
not exceed the applicable limits stated in Annex A1 for
inch-pound values and Annex A2 for metric values. - Workmanship, Finish, and Appearance
8.1 The material shall be free of injurious defects and
shall have a workmanlike finish. - Rework and Retreatment
9.1 For thermally treated bars only, the manufacturer
may retreat a lot one or more times, and retests shall be
made in the same manner as the original tests. Each such
retest shall conform to the requirements specified. - Inspection
10.1 The inspector representing the purchaser shall
have entry, at all times while work on the contract of the
purchaser is being performed, to all parts of the manufacturer’s
works that concern the manufacture of the material
ordered. The manufacturer shall afford the inspector all
reasonable facilities to satisfy him that the material is being
furnished in accordance with this specification. All tests
(except product analysis) and inspection shall be made at
the place of manufacture prior to shipment, unless otherwise
specified, and shall be so conducted as not to interfere
unnecessarily with the operation of the works.
10.2 All required tests and inspection shall be made
by the manufacturer prior to shipment. - Rejection
11.1 Unless otherwise specified, any rejection because
of noncompliance to the requirements of the specification
shall be reported by the purchaser to the manufacturer
within 30 working days after receipt of samples.
11.2 Material that shows imperfections capable of
adversely affecting processibility subsequent to its acceptance
at the purchaser’s works will be rejected, and the
manufacturer shall be notified. - Rehearing
12.1 Samples that represent rejected material shall be
preserved for two weeks from the date rejection is reported
to the manufacturer. In case of dissatisfaction with the
results of the tests, the manufacturer may make claim for
a rehearing within that time. - Product Marking
13.1 Civilian Procurement — Bars of all sizes, when
loaded for shipment, shall be properly identified with the
name or brand of manufacturer, purchaser’s name and order
number, the ASTM designation (year date is not required),
grade number where appropriate, size and length, weight
of lift, and the heat number for identification. Unless otherwise
specified, the method of marking is at the manufacturer’s
option and may be made by hot stamping, cold
stamping, painting, or marking tags attached to the lifts
of bars.
13.1.1 Bar code marking may be used as an auxiliary
method of identification. Such bar-code markings shall be
of the 3-of-9 type and shall conform to AIAG B1. When
barcoded tags are used, they shall conform to AIAG B5.
13.2 Government Procurement:
13.2.1 Marking for shipment shall be in accordance
with the requirements specified in the contract or order
and shall be in accordance with MIL-STD-163 for military
agencies and in accordance with Fed. Std. No. 123 for
civil agencies.
13.2.2 For government procurement by the Defense
Supply Agency, the bars shall be continuously marked for
identification in accordance with Fed. Std. No. 183. - Packaging
14.1 Civilian Procurement — Unless otherwise specified,
the bars shall be packaged and loaded in accordance
with Practices A 700.
14.2 Government Procurement — MIL-STD-163 shall
apply when packaging is specified in the contract or order,
or when Level A for preservation, packaging, and packing
is specified for direct procurement by or direct shipment
to the government. - Keywords
15.1 alloy steel bars; carbon steel bars; cold finished
steel bars; general delivery requirements; hot wrought steel
bars; steel bars
ASME BPVC.II.A-2019 SA-29/SA-29M
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TABLE 1
GRADE DESIGNATIONS AND CHEMICAL
COMPOSITIONS OF CARBON STEEL BARS
Heat Chemical Ranges and Limits, %
Grade Phosphorus, Sulfur,
Designation Carbon Manganese max maxA
Nonresulfurized Carbon SteelsB,C,D,E,F
1005 0.06 max 0.35 max 0.040 0.050
1006 0.08 max 0.25–0.40 0.040 0.050
1008 0.10 max 0.30–0.50 0.040 0.050
1010 0.08–0.13 0.30–0.60 0.040 0.050
1011 0.08–0.13 0.60–0.90 0.040 0.050
1012 0.10–0.15 0.30–0.60 0.040 0.050
1013 0.11–0.16 0.50–0.80 0.040 0.050
1015 0.13–0.18 0.30–0.60 0.040 0.050
1016 0.13–0.18 0.60–0.90 0.040 0.050
1017 0.15–0.20 0.30–0.60 0.040 0.050
1018 0.15–0.20 0.60–0.90 0.040 0.050
1019 0.15–0.20 0.70–1.00 0.040 0.050
1020 0.18–0.23 0.30–0.60 0.040 0.050
1021 0.18–0.23 0.60–0.90 0.040 0.050
1022 0.18–0.23 0.70–1.00 0.040 0.050
1023 0.20–0.25 0.30–0.60 0.040 0.050
1025 0.22–0.28 0.30–0.60 0.040 0.050
1026 0.22–0.28 0.60–0.90 0.040 0.050
1029 0.25–0.31 0.60–0.90 0.040 0.050
1030 0.28–0.34 0.60–0.90 0.040 0.050
1034 0.32–0.38 0.50–0.80 0.040 0.050
1035 0.32–0.38 0.60–0.90 0.040 0.050
1037 0.32–0.38 0.70–1.00 0.040 0.050
1038 0.35–0.42 0.60–0.90 0.040 0.050
1039 0.37–0.44 0.70–1.00 0.040 0.050
1040 0.37–0.44 0.60–0.90 0.040 0.050
1042 0.40–0.47 0.60–0.90 0.040 0.050
1043 0.40–0.47 0.70–1.00 0.040 0.050
1044 0.43–0.50 0.30–0.60 0.040 0.050
1045 0.43–0.50 0.60–0.90 0.040 0.050
1046 0.43–0.50 0.70–1.00 0.040 0.050
1049 0.46–0.53 0.60–0.90 0.040 0.050
1050 0.48–0.55 0.60–0.90 0.040 0.050
1053 0.48–0.55 0.70–1.00 0.040 0.050
1055 0.50–0.60 0.60–0.90 0.040 0.050
1059 0.55–0.65 0.50–0.80 0.040 0.050
1060 0.55–0.65 0.60–0.90 0.040 0.050
1064 0.60–0.70 0.50–0.80 0.040 0.050
1065 0.60–0.70 0.60–0.90 0.040 0.050
1069 0.65–0.75 0.40–0.70 0.040 0.050
1070 0.65–0.75 0.60–0.90 0.040 0.050
1071 0.65–0.70 0.75–1.05 0.040 0.050
1074 0.70–0.80 0.50–0.80 0.040 0.050
1075 0.70–0.80 0.40–0.70 0.040 0.050
1078 0.72–0.85 0.30–0.60 0.040 0.050
1080 0.75–0.88 0.60–0.90 0.040 0.050
1084 0.80–0.93 0.60–0.90 0.040 0.050
1086 0.80–0.93 0.30–0.50 0.040 0.050
1090 0.85–0.98 0.60–0.90 0.040 0.050
1095 0.90–1.03 0.30–0.50 0.040 0.050
TABLE 1
GRADE DESIGNATIONS AND CHEMICAL
COMPOSITIONS OF CARBON STEEL BARS (CONT’D)
Heat Chemical Ranges and Limits, %
Grade Phosphorus, Sulfur,
Designation Carbon Manganese max maxA
Resulfurized Carbon SteelsB,D,F
1108 0.08–0.13 0.60–0.80 0.040 0.08–0.13
1109 0.08–0.13 0.60–0.90 0.040 0.08–0.13
1110 0.08–0.13 0.30–0.60 0.040 0.08–0.13
1116 0.14–0.20 1.10–1.40 0.040 0.16–0.23
1117 0.14–0.20 1.00–1.30 0.040 0.08–0.13
1118 0.14–0.20 1.30–1.60 0.040 0.08–0.13
1119 0.14–0.20 1.00–1.30 0.040 0.24–0.33
1132 0.27–0.34 1.35–1.65 0.040 0.08–0.13
1137 0.32–0.39 1.35–1.65 0.040 0.08–0.13
1139 0.35–0.43 1.35–1.65 0.040 0.13–0.20
1140 0.37–0.44 0.70–1.00 0.040 0.08–0.13
1141 0.37–0.45 1.35–1.65 0.040 0.08–0.13
1144 0.40–0.48 1.35–1.65 0.040 0.24–0.33
1145 0.42–0.49 0.70–1.00 0.040 0.04–0.07
1146 0.42–0.49 0.70–1.00 0.040 0.08–0.13
1151 0.48–0.55 0.70–1.00 0.040 0.08–0.13
Grade Rephosphorized and Resulfurized Carbon SteelsD,F
Designation
Carbon Manganese Phosphorus Sulfur Lead
1211 0.13 max 0.60–0.90 0.07–0.12 0.10–0.15 . . .
1212 0.13 max 0.70–1.00 0.07–0.12 0.16–0.23 . . .
1213 0.13 max 0.70–1.00 0.07–0.12 0.24–0.33 . . .
1215 0.09 max 0.75–1.05 0.04–0.09 0.26–0.35 . . .
12L13 0.13 max 0.70–1.00 0.07–0.12 0.24–0.33 0.15–0.35
12L14 0.15 max 0.85–1.15 0.04–0.09 0.26–0.35 0.15–0.35
12L15 0.09 max 0.75–1.05 0.04–0.09 0.26–0.35 0.15–0.35
High-Manganese Carbon SteelsB,C,D,E,F
Grade
Desig- Former Phosphorus, Sulfur,
nation Designation Carbon Manganese max max
1513 . . . 0.10–0.16 1.10–1.40 0.040 0.050
1518 . . . 0.15–0.21 1.10–1.40 0.040 0.050
1522 . . . 0.18–0.24 1.10–1.40 0.040 0.050
1524 1024 0.19–0.25 1.35–1.65 0.040 0.050
1525 . . . 0.23–0.29 0.80–1.10 0.040 0.050
1526 . . . 0.22–0.29 1.10–1.40 0.040 0.050
1527 1027 0.22–0.29 1.20–1.50 0.040 0.050
1536 1036 0.30–0.37 1.20–1.50 0.040 0.050
1541 1041 0.36–0.44 1.35–1.65 0.040 0.050
1547 . . . 0.43–0.51 1.35–1.65 0.040 0.050
1548 1048 0.44–0.52 1.10–1.40 0.040 0.050
1551 1051 0.45–0.56 0.85–1.15 0.040 0.050
1552 1052 0.47–0.55 1.20–1.50 0.040 0.050
1561 1061 0.55–0.65 0.75–1.05 0.040 0.050
1566 1066 0.60–0.71 0.85–1.15 0.040 0.050
1572 1072 0.65–0.76 1.00–1.30 0.040 0.050
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TABLE 1
GRADE DESIGNATIONS AND CHEMICAL
COMPOSITIONS OF CARBON STEEL BARS (CONT’D)
Heat Chemical Ranges and Limits, percent
Grade Merchant Quality M Series Carbon Steel Bars
Desig- Phosphorus, Sulfur,
nation Carbon ManganeseG max max
M 1008 0.10 max 0.25–0.60 0.04 0.05
M 1010 0.07–0.14 0.25–0.60 0.04 0.05
M 1012 0.09–0.16 0.25–0.60 0.04 0.05
M 1015 0.12–0.19 0.25–0.60 0.04 0.05
M 1017 0.14–0.21 0.25–0.60 0.04 0.05
M 1020 0.17–0.24 0.25–0.60 0.04 0.05
M 1023 0.19–0.27 0.25–0.60 0.04 0.05
M 1025 0.20–0.30 0.25–0.60 0.04 0.05
M 1031 0.26–0.36 0.25–0.60 0.04 0.05
M 1044 0.40–0.50 0.25–0.60 0.04 0.05
A Maximum unless otherwise indicated.
B When silicon is required, the following ranges and limits are commonly
specified: 0.10%, max, 0.10% to 0.20%, 0.15% to 0.35%, 0.20% to
0.40%, or 0.30% to 0.60%.
C Copper can be specified when required as 0.20% minimum.
D When lead is required as an added element to a standard steel, a range of
0.15 to 0.35% inclusive is specified. Such a steel is identified by inserting the
letter “L” between the second and third numerals of the grade designation, for
example, 10 L 45. A cast or heat analysis is not determinable when lead is
added to the ladle stream.
E When boron treatment for killed steels is specified, the steels can be
expected to contain 0.0005 to 0.003% boron. If the usual titanium additive is
not permitted, the steels can be expected to contain up to 0.005% boron.
F The elements bismuth, calcium, selenium, or tellurium may be added as
agreed upon between purchaser and supplier.
G Unless prohibited by the purchaser, the manganese content may exceed
0.60% on heat analysis to a maximum of 0.75%, provided the carbon range
on heat analysis has the minimum and maximum reduced by 0.01% for each
0.05% manganese over 0.60%.
ASME BPVC.II.A-2019 SA-29/SA-29M
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TABLE 2
GRADE DESIGNATIONS AND CHEMICAL COMPOSITIONS OF ALLOY STEEL BARS
Heat Chemical Ranges Grade and Limits, %
Designation Carbon Manganese Phosphorus, max Sulfur, max SiliconA Nickel Chromium Molybdenum
1330 0.28–0.33 1.60–1.90 0.035 0.040 0.15 to 0.35 . . . . . . . . .
1335 0.33–0.38 1.60–1.90 0.035 0.040 0.15 to 0.35 . . . . . . . . .
1340 0.38–0.43 1.60–1.90 0.035 0.040 0.15 to 0.35 . . . . . . . . .
1345 0.43–0.48 1.60–1.90 0.035 0.040 0.15 to 0.35 . . . . . . . . .
4012 0.09–0.14 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . . . . 0.15–0.25
4023 0.20–0.25 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . . . . 0.20–0.30
4024 0.20–0.25 0.70–0.90 0.035 0.035–0.050 0.15 to 0.35 . . . . . . 0.20–0.30
4027 0.25–0.30 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . . . . 0.20–0.30
4028 0.25–0.30 0.70–0.90 0.035 0.035–0.050 0.15 to 0.35 . . . . . . 0.20–0.30
4032 0.30–0.35 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . . . . 0.20–0.30
4037 0.35–0.40 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . . . . 0.20–0.30
4042 0.40–0.45 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . . . . 0.20–0.30
4047 0.45–0.50 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . . . . 0.20–0.30
4118 0.18–0.23 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . 0.40–0.60 0.08–0.15
4120 0.18–0.23 0.90–1.20 0.035 0.040 0.15 to 0.35 . . . 0.40–0.60 0.13–0.20
4121 0.18–0.23 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.45–0.65 0.20–0.30
4130 0.28–0.33 0.40–0.60 0.035 0.040 0.15 to 0.35 . . . 0.80–1.10 0.15–0.25
4135 0.33–0.38 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . 0.80–1.10 0.15–0.25
4137 0.35–0.40 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . 0.80–1.10 0.15–0.25
4140 0.38–0.43 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.80–1.10 0.15–0.25
4142 0.40–0.45 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.80–1.10 0.15–0.25
4145 0.43–0.48 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.80–1.10 0.15–0.25
4147 0.45–0.50 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.80–1.10 0.15–0.25
4150 0.48–0.53 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.80–1.10 0.15–0.25
4161 0.56–0.64 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.70–0.90 0.25–0.35
4320 0.17–0.22 0.45–0.65 0.035 0.040 0.15 to 0.35 1.65–2.00 0.40–0.60 0.20–0.30
4340 0.38–0.43 0.60–0.80 0.035 0.040 0.15 to 0.35 1.65–2.00 0.70–0.90 0.20–0.30
E4340 0.38–0.43 0.65–0.85 0.025 0.025 0.15 to 0.35 1.65–2.00 0.70–0.90 0.20–0.30
4419 0.18–0.23 0.45–0.65 0.035 0.040 0.15 to 0.35 . . . . . . 0.45–0.60
4422 0.20–0.25 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . . . . 0.35–0.45
4427 0.24–0.29 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . . . . 0.35–0.45
4615 0.13–0.18 0.45–0.65 0.035 0.040 0.15 to 0.35 1.65–2.00 . . . 0.20–0.30
4620 0.17–0.22 0.45–0.65 0.035 0.040 0.15 to 0.35 1.65–2.00 . . . 0.20–0.30
4621 0.18–0.23 0.70–0.90 0.035 0.040 0.15 to 0.35 1.65–2.00 . . . 0.20–0.30
4626 0.24–0.29 0.45–0.65 0.035 0.040 0.15 to 0.35 0.70–1.00 . . . 0.15–0.25
4715 0.13–0.18 0.70–0.90 0.035 0.040 0.15 to 0.35 0.70–1.00 0.45–0.65 0.45–0.60
4718 0.16–0.21 0.70–0.90 0.035 0.040 0.15 to 0.35 0.90–1.20 0.35–0.55 0.30–0.40
4720 0.17–0.22 0.50–0.70 0.035 0.040 0.15 to 0.35 0.90–1.20 0.35–0.55 0.15–0.25
4815 0.13–0.18 0.40–0.60 0.035 0.040 0.15 to 0.35 3.25–3.75 . . . 0.20–0.30
4817 0.15–0.20 0.40–0.60 0.035 0.040 0.15 to 0.35 3.25–3.75 . . . 0.20–0.30
4820 0.18–0.23 0.50–0.70 0.035 0.040 0.15 to 0.35 3.25–3.75 . . . 0.20–0.30
5015 0.12–0.17 0.30–0.50 0.035 0.040 0.15 to 0.35 . . . 0.30–0.50 . . .
5046 0.43–0.48 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.20–0.35 . . .
5115 0.13–0.18 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . 0.70–0.90 . . .
5120 0.17–0.22 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . 0.70–0.90 . . .
5130 0.28–0.33 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . 0.80–1.10 . . .
5132 0.30–0.35 0.60–0.80 0.035 0.040 0.15 to 0.35 . . . 0.75–1.00 . . .
5135 0.33–0.38 0.60–0.80 0.035 0.040 0.15 to 0.35 . . . 0.80–1.05 . . .
5140 0.38–0.43 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . 0.70–0.90 . . .
5145 0.43–0.48 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . 0.70–0.90 . . .
5147 0.46–0.51 0.70–0.95 0.035 0.040 0.15 to 0.35 . . . 0.85–1.15 . . .
5150 0.48–0.53 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . 0.70–0.90 . . .
5155 0.51–0.59 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . 0.70–0.90 . . .
5160 0.56–0.61 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.70–0.90 . . .
SA-29/SA-29M ASME BPVC.II.A-2019
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TABLE 2
GRADE DESIGNATIONS AND CHEMICAL COMPOSITIONS OF ALLOY STEEL BARS (CONT’D)
Grade Heat Chemical Ranges and Limits, %
Designation Carbon Manganese Phosphorus, max Sulfur, max SiliconA Nickel Chromium Molybdenum
E50100 0.98–1.10 0.25–0.45 0.025 0.025 0.15 to 0.35 . . . 0.40–0.60 . . .
E51100 0.98–1.10 0.25–0.45 0.025 0.025 0.15 to 0.35 . . . 0.90–1.15 . . .
E52100 0.98–1.10 0.25–0.45 0.025 0.025 0.15 to 0.35 . . . 1.30–1.60 . . .
52100B 0.93–1.05 0.25–0.45 0.025 0.015 0.15 to 0.35 . . . 1.35–1.60 . . .
6118 0.16–0.21 0.50–0.70 0.035 0.040 0.15 to 0.35 . . . 0.50–0.70 (0.10–0.15 V)
6150 0.48–0.53 0.70–0.90 0.035 0.040 0.15 to 0.35 . . . 0.80–1.10 (0.15 min V)
8115 0.13–0.18 0.70–0.90 0.035 0.040 0.15 to 0.35 0.20–0.40 0.30–0.50 0.08–0.15
8615 0.13–0.18 0.70–0.90 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8617 0.15–0.20 0.70–0.90 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8620 0.18–0.23 0.70–0.90 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8622 0.20–0.25 0.70–0.90 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8625 0.23–0.28 0.70–0.90 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8627 0.25–0.30 0.70–0.90 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8630 0.28–0.33 0.70–0.90 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8637 0.35–0.40 0.75–1.00 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8640 0.38–0.43 0.75–1.00 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8642 0.40–0.45 0.75–1.00 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8645 0.43–0.48 0.75–1.00 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8650 0.48–0.53 0.75–1.00 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8655 0.51–0.59 0.75–1.00 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8660 0.56–0.64 0.75–1.00 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.15–0.25
8720 0.18–0.23 0.70–0.90 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.20–0.30
8740 0.38–0.43 0.75–1.00 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.20–0.30
8822 0.20–0.25 0.75–1.00 0.035 0.040 0.15 to 0.35 0.40–0.70 0.40–0.60 0.30–0.40
9254 0.51–0.59 0.60–0.80 0.035 0.040 1.20–1.60 . . . 0.60–0.80 . . .
9255 0.51–0.59 0.70–0.95 0.035 0.040 1.80–2.20 . . . . . . . . .
9259 0.56–0.64 0.75–1.00 0.035 0.040 0.70–1.10 . . . 0.45–0.65 . . .
9260 0.56–0.64 0.75–1.00 0.035 0.040 1.80–2.20 . . . . . . . . .
E9310 0.08–0.13 0.45–0.65 0.025 0.025 0.15 to 0.30 3.00–3.50 1.00–1.40 0.08–0.15
Standard Boron SteelsC
50B44 0.43–0.48 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.20–0.60 . . .
50B46 0.44–0.49 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.20–0.35 . . .
50B50 0.48–0.53 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.40–0.60 . . .
50B60 0.56–0.64 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.40–0.60 . . .
51B60 0.56–0.64 0.75–1.00 0.035 0.040 0.15 to 0.35 . . . 0.70–0.90 . . .
81B45 0.43–0.48 0.75–1.00 0.035 0.040 0.15 to 0.35 0.20–0.40 0.35–0.55 0.08–0.15
94B17 0.15–0.20 0.75–1.00 0.035 0.040 0.15 to 0.35 0.30–0.60 0.30–0.50 0.08–0.15
94B30 0.28–0.33 0.75–1.00 0.035 0.040 0.15 to 0.35 0.30–0.60 0.30–0.50 0.08–0.15
A Silicon may be specified by the purchaser as 0.10% maximum. The need for 0.10% maximum generally relates to severe cold-formed
parts.
B The purchaser may also require the following maximums: copper 0.30%; aluminum 0.050%; oxygen 0.0015%.
C These steels can be expected to contain 0.0005 to 0.003% boron. If the usual titanium additive is not permitted, the steels can be
expected to contain up to 0.005% boron.
Note 1 — Small quantities of certain elements are present in alloy steels, which are not specified or required. These elements are considered
as incidental and may be present to the following maximum amounts: copper, 0.35%; nickel, 0.25%; chromium, 0.20%; and molybdenum,
0.06%.
Note 2 — Where minimum and maximum sulfur content is shown it is indicative of resulfurized steel.
Note 3 — The chemical ranges and limits shown in Table 2 are produced to product analysis tolerances shown in Table 6.
Note 4 — Standard alloy steels can be produced with a lead range of 0.15–0.35%. Such steels are identified by inserting the letter “L”
between the second and third numerals of the AISI number, for example, 41 L 40. A cast or heat analysis is not determinable when lead is
added to the ladle stream.
ASME BPVC.II.A-2019 SA-29/SA-29M
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TABLE 3
HEAT ANALYSIS CHEMICAL RANGES AND LIMITS OF
CARBON STEEL BARS
Chemical Ranges and Limits, %
When Maximum of Specified Lowest
Element Elements is: Range Maximum
CarbonA . . . . . . 0.06
to 0.12, incl . . . . . .
over 0.12 to 0.25, incl 0.05 . . .
over 0.25 to 0.40, incl 0.06 . . .
over 0.40 to 0.55, incl 0.07 . . .
over 0.55 to 0.80, incl 0.10 . . .
over 0.80 0.13 . . .
Manganese . . . . . . 0.35
to 0.40, incl 0.15 . . .
over 0.40 to 0.50, incl 0.20 . . .
over 0.50 to 1.65, incl 0.30 . . .
Phosphorus to 0.040, incl . . . 0.040B
over 0.040 to 0.08, incl 0.03 . . .
over 0.08 to 0.13, incl 0.05 . . .
Sulfur to 0.050, incl . . . 0.050B
over 0.050 to 0.09, incl 0.03 . . .
over 0.09 to 0.15, incl 0.05 . . .
over 0.15 to 0.23, incl 0.07 . . .
over 0.23 to 0.50, incl 0.09 . . .
SiliconC . . . . . . 0.10
to 0.10, incl . . . . . .
over 0.10 to 0.15, incl 0.08 . . .
over 0.15 to 0.20, incl 0.10 . . .
over 0.20 to 0.30, incl 0.15 . . .
over 0.30 to 0.60, incl 0.20 . . .
Copper When copper is required 0.20
min is generally used
LeadD When lead is required, a range
of 0.15 to 0.35 is specified
BismuthE
CalciumE
SeleniumE
TelluriumE
A The carbon ranges shown in the column headed “Range” apply
when the specified maximum limit for manganese does not exceed
1.10%. When the maximum manganese limit exceeds 1.10%, add
0.01 to the carbon ranges shown above.
B For steels produced in merchant quality the phosphorus maximum
is 0.04% and the sulfur maximum is 0.05%.
C It is not common practice to produce a rephosphorized and resulfurized
carbon steel to specified limits for silicon because of its
adverse effect on machinability.
D A cast or heat analysis is not determinable when lead is added to
the ladle stream.
E Element specification range as agreed upon between purchaser
and supplier.
TABLE 4
HEAT ANALYSIS CHEMICAL RANGES AND LIMITS OF
ALLOY STEEL BARS
Chemical Ranges and Limits, %
Open- Maxi-
Hearth or Electric mum
When Maximum of Basic- Furnace Limit,
Element Specified Element is: Oxygen Steel Steel %A
Carbon To 0.55, incl 0.05 0.05
Over 0.55–0.70, incl 0.08 0.07
Over 0.70 to 0.80, incl 0.10 0.09
Over 0.80–0.95, incl 0.12 0.11
Over 0.95–1.35, incl 0.13 0.12
Manganese To 0.60, incl 0.20 0.15
Over 0.60–0.90, incl 0.20 0.20
Over 0.90–1.05, incl 0.25 0.25
Over 1.05–1.90, incl 0.30 0.30
Over 1.90–2.10, incl 0.40 0.35
Phosphorus Basic open-hearth or basicoxygen
steel 0.035
Acid open-hearth steel 0.050
Basic electric-furnace steel 0.025
Acid electric-furnace steel 0.050
Sulfur To 0.050, incl 0.015 0.015
Over 0.050–0.07, incl 0.02 0.02
Over 0.07–0.10, incl 0.04 0.04
Over 0.10–0.14, incl 0.05 0.05
Basic open-hearth or basicoxygen
steel 0.040
Acid open-hearth steel 0.050
Basic electric-furnace steel 0.025
Acid electric-furnace steel 0.050
Silicon To 0.20, incl 0.08 0.08
Over 0.20–0.30, incl 0.15 0.15
Over 0.30–0.60, incl 0.20 0.20
Over 0.60–1.00, incl 0.30 0.30
Over 1.00–2.20, incl 0.40 0.35
Acid steelsB
Nickel To 0.50, incl 0.20 0.20
Over 0.50–1.50, incl 0.30 0.30
Over 1.50–2.00, incl 0.35 0.35
Over 2.00–3.00, incl 0.40 0.40
Over 3.00–5.30, incl 0.50 0.50
Over 5.30–10.00, incl 1.00 1.00
Chromium To 0.40, incl 0.15 0.15
Over 0.40–0.90, incl 0.20 0.20
Over 0.90–1.05, incl 0.25 0.25
Over 1.05–1.60, incl 0.30 0.30
Over 1.60–1.75, incl C 0.35
Over 1.75–2.10, incl C 0.40
Over 2.10–3.99, incl C 0.50
Molybdenum To 0.10, incl 0.05 0.05
Over 0.10–0.20, incl 0.07 0.07
Over 0.20–0.50, incl 0.10 0.10
Over 0.50–0.80, incl 0.15 0.15
Over 0.80–1.15, incl 0.20 0.20
Tungsten To 0.50, incl 0.20 0.20
Over 0.50–1.00, incl 0.30 0.30
Over 1.00–2.00, incl 0.50 0.50
Over 2.00–4.00, incl 0.60 0.60
SA-29/SA-29M ASME BPVC.II.A-2019
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TABLE 4
HEAT ANALYSIS CHEMICAL RANGES AND LIMITS OF
ALLOY STEEL BARS (CONT’D)
Chemical Ranges and Limits, %
Open- Maxi-
Hearth or Electric mum
When Maximum of Basic- Furnace Limit,
Element Specified Element is: Oxygen Steel Steel %A
Vanadium To 0.25, incl 0.05 0.05
Over 0.25–0.50, incl 0.10 0.10
Aluminum Up to 0.10, incl 0.05 0.05
Over 0.10–0.20, incl 0.10 0.10
Over 0.20–0.30, incl 0.15 0.15
Over 0.30–0.80, incl 0.25 0.25
Over 0.80–1.30, incl 0.35 0.35
Over 1.30–1.80, incl 0.45 0.45
Copper To 0.60, incl 0.20 0.20
Over 0.60–1.50, incl 0.30 0.30
Over 1.50–2.00, incl 0.35 0.35
Note 1 — Boron steels can be expected to have 0.0005% minimum boron
content.
Note 2 — Alloy steels can be produced with a lead range of 0.15–0.35%. A
cast or heat analysis is not determinable when lead is added to the ladle
stream.
A Applies to only nonrephosphorized and nonresulfurized steels.
B Minimum silicon limit for acid open-hearth or acid electric-furnace alloy
steels is 0.15%.
C Not normally produced in open-hearth.
TABLE 5
PERMISSIBLE VARIATIONS FOR PRODUCT ANALYSIS
OF CARBON STEEL
Over Under
Limit, or Maximum of Maximum Minimum
Element Specified Range, % Limit, % Limit, %
CarbonA 0.25 and under 0.02 0.02
over 0.25 to 0.55, incl 0.03 0.03
over 0.55 0.04 0.04
Manganese 0.90 and under 0.03 0.03
over 0.90 to 1.65, incl 0.06 0.06
PhosphorusA,B basic steels 0.008 . . .
acid bessemer steel 0.01 0.01
SulfurA,B 0.008 . . .
Silicon 0.35 and under 0.02 0.02
over 0.35 to 0.60, incl 0.05 0.05
Copper under minimum only . . . 0.02
LeadC 0.15 to 0.35, incl 0.03 0.03
A Rimmed and capped steels are not subject to rejection on product
analysis unless misapplication is clearly indicated.
B Resulfurized or rephosphorized steels are not subject to rejection
on product analysis for these elements unless misapplication is
clearly indicated.
C Product analysis tolerance for lead applies both over and under
to a specified range of 0.15 to 0.35%.
TABLE 6
PERMISSIBLE VARIATIONS FOR PRODUCT ANALYSIS
OF ALLOY STEEL
Permissible Variations
Limit, or Maximum of Over Maximum Limit or
Elements Specified Range, % Under Minimum Limit, %
Carbon 0.30 and under 0.01
over 0.30 to 0.75, incl 0.02
over 0.75 0.03
Manganese 0.90 and under 0.03
over 0.90 to 2.10, incl 0.04
Phosphorus over maximum only 0.005
Sulfur 0.060 and under 0.005
Silicon 0.40 and under 0.02
over 0.40 to 2.20, incl 0.05
Nickel 1.00 and under 0.03
over 1.00 to 2.00, incl 0.05
over 2.00 to 5.30, incl 0.07
over 5.30 to 10.00, 0.10
incl
Chromium 0.90 and under 0.03
over 0.90 to 2.10, incl 0.05
over 2.10 to 3.99, incl 0.10
Molybdenum 0.20 and under 0.01
over 0.20 to 0.40, incl 0.02
over 0.40 to 1.15, incl 0.03
Vanadium 0.10 and under 0.01
over 0.10 to 0.25, incl 0.02
over 0.25 to 0.50, incl 0.03
minimum value 0.01
specified, under
minimum limit only
Tungsten 1.00 and under 0.04
over 1.00 to 4.00, incl 0.08
Aluminum 0.10 and under 0.03
over 0.10 to 0.20, incl 0.04
over 0.20 to 0.30, incl 0.05
over 0.30 to 0.80, incl 0.07
over 0.80 to 1.80, incl 0.10
LeadA 0.15 to 0.35, incl 0.03
Copper to 1.00 incl 0.03
over 1.00 to 2.00, incl 0.05
A Product analysis tolerance for lead applies both over and under
to a specified range of 0.15 to 0.35%.
ASME BPVC.II.A-2019 SA-29/SA-29M
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SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall apply only when specified by the purchaser
in the contract or order.
S1. Flat Bar Thickness Tolerances
S1.1 When flat bars are specified in metric units to a thickness under tolerance of 0.3 mm, the thickness tolerance
of Table S1.1 shall apply.
TABLE S1.1
THICKNESS AND WIDTH TOLERANCES FOR HOT-WROUGHT SQUARE-EDGE AND ROUND-EDGE FLAT BARS
ORDERED TO 0.3 MM UNDER TOLERANCEA
Tolerance
from
Specified
Tolerances over Specified Thickness for Thickness Given, mm Width, mm
Specified Width, mm Over 6 to 12, incl Over 12 to 25, incl Over 25 to 50, incl Over 50 to 75, incl Over 75 Over Under
To 25, incl . . . . . . . . . . . . . . . 0.5 0.5
Over 25 to 50, incl . . . 0.5 1.3 . . . . . . 1.0 1.0
Over 50 to 100, incl 0.5 0.7 1.3 2.1 2.1 1.5 1.0
Over 100 to 150, incl 0.5 0.7 1.3 2.1 2.1 2.5 1.5
Over 150 to 200, incl 0.5 1.0 1.3 2.1 2.9 3.0 2.5
Note — Tolerance under specified thickness 0.3 mm.
A When a square is held against a face and an edge of a square-edge flat bar, the edge shall not deviate by more than 3° or 5% of the
thickness.
SA-29/SA-29M ASME BPVC.II.A-2019
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ANNEXES
(Mandatory Information)
A1. PERMISSIBLE VARIATIONS IN DIMENSIONS, ETC. — INCH-POUND UNITS
A1.1 Listed below are permissible variations in dimensions expressed in inch-pound units of measurement.
TABLE A1.1
PERMISSIBLE VARIATIONS IN CROSS SECTION FOR
HOT-WROUGHT ROUND, SQUARE, AND ROUNDCORNERED
SQUARE BARS OF STEEL
Permissible
Variation from
Specified Size, Out-of-Round or
in.A
Out-of-Square,
Specified Size, in. Over Under in.B
To 5/16, incl 0.005 0.005 0.008
Over 5/16 to 7/16, incl 0.006 0.006 0.009
Over 7/16 to 5/8, incl 0.007 0.007 0.010
Over 5/8 to 7/8, incl 0.008 0.008 0.012
Over 7/8 to 1, incl 0.009 0.009 0.013
Over 1 to 11/8, incl 0.010 0.010 0.015
Over 11/8 to 11/4, incl 0.011 0.011 0.016
Over 11/4 to 13/8, incl 0.012 0.012 0.018
Over 13/8 to 11/2, incl 0.014 0.014 0.021
Over 11/2 to 2, incl 1/64
1/64 0.023
Over 2 to 21/2, incl 1/32 0 0.023
Over 21/2 to 31/2, incl 3/64 0 0.035
Over 31/2 to 41/2, incl 1/16 0 0.046
Over 41/2 to 51/2, incl 5/64 0 0.058
Over 51/2 to 61/2, incl 1/8 0 0.070
Over 61/2 to 81/4, incl 5/32 0 0.085
Over 81/4 to 91/2, incl 3/16 0 0.100
Over 91/2 to 10, incl 1/4 0 0.120
A Steel bars are regularly cut to length by shearing or hot sawing,
which can cause end distortion resulting in those portions of the bar
being outside the applicable size tolerance. When this end condition
is objectionable, a machine cut end should be considered.
B Out-of-round is the difference between the maximum and minimum
diameters of the bar, measured at the same cross section. Outof-
square is the difference in the two dimensions at the same cross
section of a square bar between opposite faces.
TABLE A1.2
PERMISSIBLE VARIATIONS IN CROSS SECTION FOR
HOT-WROUGHT HEXAGONAL BARS OF STEEL
Permissible Out-of-Hexagon
Variations (Carbon Steel and
Specified Sizes from Specified Alloy Steel) or
Size, in.A
Between Out-of-Octagon
Opposite Sides, in. Over Under (Alloy Steel), in.B
To 1/2, incl 0.007 0.007 0.011
Over 1/2 to 1, incl 0.010 0.010 0.015
Over 1 to 11/2, incl 0.021 0.013 0.025
Over 11/2 to 2, incl 1/32
1/64
1/32
Over 2 to 21/2, incl 3/64
1/64
3/64
Over 21/2 to 31/2, incl 1/16
1/64
1/16
Over 31/2 to 41/16, incl 5/64
1/64
5/64
A Steel bars are regularly cut to length by shearing or hot sawing,
which can cause end distortion resulting in those portions of the bar
being outside the applicable size tolerance. When this end condition
is objectionable, a machine cut end should be considered.
B Out-of-hexagon or out-of-octagon is the greatest difference
between any two dimensions at the same cross section between opposite
faces.
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TABLE A1.3
PERMISSIBLE VARIATIONS IN THICKNESS AND WIDTH FOR HOT-WROUGHT SQUARE EDGE AND ROUND EDGE
FLAT BARSA
Permissible Variations in Thickness, for Thickness Given, Permissible
Over and Under, in.B Variations
0.203 to 0.230 to 1/4 to Over 1/2 to Over 1 to Over 2 to in Width, in.
Specified Width, in. 0.230, excl 1/4, excl 1/2, incl 1, incl 2, incl 3, incl Over 3 Over Under
To 1, incl 0.007 0.007 0.008 0.010 . . . . . . . . . 1/64
1/64
Over 1 to 2, incl 0.007 0.007 0.012 0.015 1/32 . . . . . . 1/32
1/32
Over 2 to 4, incl 0.008 0.008 0.015 0.020 1/32
3/64
3/64
1/16
1/32
Over 4 to 6, incl 0.009 0.009 0.015 0.020 1/32
3/64
3/64
3/32
1/16
Over 6 to 8, incl C 0.015 0.016 0.025 1/32
3/64
1/16
1/8
3/32
A When a square is held against a face and an edge of a square edge flat bar, the edge shall not deviate by more than 3° or 5% of the
thickness.
B Steel bars are regularly cut to length by shearing or hot sawing, which can cause end distortion resulting in those portions of the bar being
outside the applicable size tolerance. When this end condition is objectionable, a machine cut end should be considered.
C Flats over 6 to 8 in., incl, in width, are not available as hot-wrought steel bars in thickness under 0.230 in.
TABLE A1.4
PERMISSIBLE VARIATIONS IN THICKNESS, LENGTH,
AND OUT-OF-SQUARE FOR HOT-WROUGHT BAR SIZE
ANGLES OF CARBON STEEL
Permissible Variations in Permissible
Thickness, for Thicknesses Given, Variations
Over and Under, in. for Length
of Leg,
Specified Length Over 3/16 Over and
of Leg, in.A To 3/16, incl to 3/8, incl Over 3/8 Under, in.
To 1, incl 0.008 0.010 . . . 1/32
Over 1 to 2, incl 0.010 0.010 0.012 3/64
Over 2 to 3, excl 0.012 0.015 0.015 1/16
A The longer leg of an unequal angle determines the size for tolerance.
The out-of-square tolerance in either direction is 11/2°.
TABLE A1.5
PERMISSIBLE VARIATIONS IN DIMENSIONS FOR
HOT-WROUGHT BAR SIZE CHANNELS OF CARBON
STEEL
Permissible Variations in Size,
Over and Under, in. Out-of-
SquareA
Thickness of if Either
Web for Flange,
Specified Depth Width Thickness Given in./in. of
Size of of of To 3/16, Over Flange
Channel, in. SectionB FlangesB incl 3/16 Width
To 11/2, incl 1/32
1/32 0.010 0.015 1/32
Over 11/2 to 3, excl 1/16
1/16 0.015 0.020 1/32
A For channels 5/8 in. and under in depth, the out-of-square tolerance
is 3/64 in./in. of depth.
B Measurements for depth of section and width of flanges are
overall.
TABLE A1.6
PERMISSIBLE VARIATIONS IN DIMENSIONS FOR
HOT-WROUGHT BAR SIZE TEES OF CARBON STEEL
Permissible Variations in Size, in.
Stem
Width or Thickness Thickness out-
Specified Size DepthB of Flange of Stem ofof
Tee, in.A Over Under Over Under Over Under SquareC
To 11/4, incl 3/64
3/64 0.010 0.010 0.005 0.020 1/32
Over 11/4 to 2, incl 1/16
1/16 0.012 0.012 0.010 0.020 1/16
Over 2 to 3, excl 3/32
3/32 0.015 0.015 0.015 0.020 3/32
A The longer member of the unequal tee determines the size for tolerances.
B Measurements for both width and depth are overall.
C Stem out-of-square is the variation from its true position of the
center line of the stem measured at the point.
TABLE A1.7
PERMISSIBLE VARIATIONS IN DIMENSIONS FOR
HALF-ROUNDS, OVALS, HALF-OVALS, AND OTHER
SPECIAL BAR SIZE SECTIONS
Due to mill facilities, tolerances on half-rounds, ovals, half-ovals,
and other special bar size sections vary among the manufacturers
and such tolerances should be negotiated between the
manufacturer and the purchaser.
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TABLE A1.8
PERMISSIBLE VARIATIONS IN LENGTH FOR HOT-WROUGHT ROUNDS, SQUARES, HEXAGONS, FLATS, AND BAR
SIZE SECTIONS OF STEEL
Permissible Variations Over Specified Length, in.A
Specified Size of Rounds, Squares, Specified Size of Flats, in. 5 to 10 ft, 10 to 20 ft, 20 to 30 ft, 30 to 40 ft, 40 to 60 ft,
and Hexagons, in. Thickness Width excl excl excl excl excl
Mill Shearing
To 1, incl to 1, incl to 3, incl 1/2
3/4 11/4 13/4 21/4
Over 1 to 2, incl over 1 to 3, incl 5/8 1 11/2 2 21/2
to 1, incl over 3 to 6, incl 5/8 1 11/2 2 21/2
Over 2 to 5, incl over 1 over 3 to 6, incl 1 11/2 13/4 21/4 23/4
Over 5 to 10, incl . . . . . . 2 21/2 23/4 3 31/4
0.230 to 1, incl over 6 to 8, incl 3/4 11/4 13/4 31/2 4
over 1 to 3, incl over 6 to 8, incl 11/4 13/4 2 31/2 4
Bar Size Sections . . . . . . 5/8 1 11/2 2 21/2
Hot Sawing
2 to 31/2, incl 1 and over 3 and over B 11/2 13/4 21/4 23/4
Over 31/2 to 5, incl 2 21/4 25/8 3
Over 5 to 10, incl . . . . . . B 21/2 23/4 3 31/4
A No permissible variations under.
B Smaller sizes and shorter lengths are not hot sawed.
TABLE A1.9
PERMISSIBLE VARIATIONS IN LENGTH FOR
RECUTTING OF BARS MEETING SPECIAL
STRAIGHTNESS TOLERANCES
Sizes of Rounds, Squares, Tolerances Over Specified
Hexagons, Width of Flats Length, in.A
and Maximum Dimension of
Other Sections, in.A To 12 ft, incl Over 12 ft
To 3, incl 1/4
5/16
Over 3 to 6, incl 5/16
7/16
Over 6 to 8, incl 7/16
9/16
Rounds over 8 to 10, incl 9/16
11/16
A No tolerance under.
TABLE A1.10
PERMISSIBLE VARIATIONS IN STRAIGHTNESS FOR
HOT-WROUGHT BARS AND BAR SIZE SECTIONS OF
STEELA
Standard tolerances 1/4 in. in any 5 ft and (1/4 in. length in ft)/5
Special tolerances 1/8 in. in any 5 ft and (1/8 in. length in ft)/5
A Because of warpage, straightness tolerances do not apply to bars
if any subsequent heating operation or controlled cooling has been
performed.
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A2. DIMENSIONAL TOLERANCES — SI UNITS
A2.1 Listed below are permissible variations in dimensions expressed in SI units of measurement.
TABLE A2.1
TOLERANCES IN SECTIONAL DIMENSIONS FOR
ROUND AND SQUARE BARS AND ROUND-CORNERED
SQUARE BARS
Tolerance from
Specified Size, Out-of-Round, or
Over and Out-of-Square
Under, Section,B
Size, mm mm or %A mm or %A
To 7, incl 0.13 mm 0.20 mm
Over 7 to 11, incl 0.15 mm 0.22 mm
Over 11 to 15, incl 0.18 mm 0.27 mm
Over 15 to 19, incl 0.20 mm 0.30 mm
Over 19 to 250, incl 1% 1.5%
A The tolerance shall be rounded to the nearest tenth of a millimetre
after calculation.
B Out-of-round is the difference between the maximum and the minimum
diameters of the bar, measured at the same cross section. Outof-
square is the difference in the two dimensions at the same cross
section of a square bar between opposite faces.
TABLE A2.3
THICKNESS AND WIDTH TOLERANCES FOR HOT-WROUGHT SQUARE-EDGE AND ROUND-EDGE FLAT BARSA,B
Tolerances from
Tolerances from Specified Thickness for Thickness Given Over Specified
and Under, mm Width, mm
Over 5 to Over 6 to Over 12 to Over 25 to Over 50
Specified Width, mm 6, incl 12, incl 25, incl 50, incl to 75 Over 75 Over Under
To 25, incl 0.18 0.20 0.25 . . . . . . . . . 0.5 0.5
Over 25 to 50, incl 0.18 0.30 0.40 0.8 . . . . . . 1.0 1.0
Over 50 to 100, incl 0.20 0.40 0.50 0.8 1.2 1.2 1.5 1.0
Over 100 to 150, incl 0.25 0.40 0.50 0.8 1.2 1.2 2.5 1.5
Over 150 to 200, incl A 0.40 0.65 0.8 1.2 1.6 3.0 2.5
A When a square is held against a face and an edge of a square edge flat bar, the edge shall not deviate by more than 3° or 5% of the
thickness.
B Flats over 150 to 200 mm, incl in width are not available as hot-wrought bars in thickness 6 mm and under.
TABLE A2.2
TOLERANCES IN CROSS SECTION FOR HOT-WROUGHT
HEXAGONAL AND OCTAGONAL STEEL BARS
Tolerance from
Specified Size, Out of Hexagon
Specified Size Between mm or Out of
Opposite Sides, mm Over Under Octagon, mmA
To 13, incl 0.18 0.18 0.3
Over 13 to 25, incl 0.25 0.25 0.4
Over 25 to 40, incl 0.55 0.35 0.6
Over 40 to 50, incl 0.8 0.40 0.8
Over 50 to 65, incl 1.2 0.40 1.2
Over 65 to 80, incl 1.6 0.40 1.6
Over 80 to 100, incl 2.0 0.40 2.0
A Out of hexagon or out of octagon is the greatest difference
between any two dimensions at the cross section between opposite
faces.
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TABLE A2.4
THICKNESS, LENGTH, AND OUT-OF-SQUARE
TOLERANCES FOR HOT-WROUGHT BAR SIZE ANGLES
Tolerances in Thickness for
Thickness Given, Over and Tolerances
Under, mm for Length of
Specified Length of Over 5 to Leg Over and
Leg, mmA,B To 5, incl 10, incl Over 10 Under, mm
To 50, incl 0.2 0.2 0.3 1
Over 50 to 75, excl 0.3 0.4 0.4 2
A The longer leg of an unequal angle determines the size for tolerance.
B Out of square tolerances in either direction is 11/2° p 0.026
mm/mm.
TABLE A2.5
DIMENSIONAL TOLERANCES FOR HOT-WROUGHT BAR
SIZE CHANNELS
Tolerances in Size, Over and Under, mm
Out of
Square of
Either
Thickness of Flange per
Web mm of
Specified Size of Depth of Width of To 5, Flange
Channel, mm SectionA FlangesA incl Over 5 Width,B mm
To 40, incl 1 1 0.2 0.4 0.03
Over 40 to 75, excl 2 2 0.4 0.5 0.03
A Measurements for depth of section and width of flanges are
overall.
B For channels 16 mm and under in depth, out of square tolerance
is 0.05 mm/mm.
TABLE A2.6
DIMENSIONAL TOLERANCES FOR HOT-WROUGHT BAR
SIZE TEES
Tolerances in Size, mm
Width or Thickness Thickness Stem Out
Specified Size of Depth,B of Flange of Stem of
Tee,A mm Over Under Over Under Over Under SquareC
To 30, incl 1 1 0.2 0.2 0.1 0.5 1
Over 30 to 50, incl 2 2 0.3 0.3 0.2 0.5 2
Over 50 to 75, excl 2 2 0.4 0.4 0.4 0.5 2
A The longer member of the unequal tee determines the size for tolerances.
B Measurements for width and depth are overall.
C Stem out of square is the tolerance from its true position of the
center line of the stem measured at the point.
TABLE A2.7
PERMISSIBLE VARIATIONS IN DIMENSIONS FOR
HALF-ROUNDS, OVALS, HALF-OVALS, AND OTHER
SPECIAL BAR SIZE SECTIONS
Due to mill facilities, tolerances on half-rounds, ovals, and other
special bar size sections vary among the manufacturers and such
tolerances should be negotiated between the manufacturer and the
purchaser.
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TABLE A2.8
LENGTH TOLERANCES FOR HOT-WROUGHT ROUNDS, SQUARES, HEXAGONS, OCTAGONS, FLATS,
AND BAR SIZE SECTIONS
Specified Size of Flats, mm Tolerances over Specified Length, mmA
Specified Size of Rounds,
Squares, Hexagons and 1500 to 3000 to 6000 to 9000 to 12 000 to
Octagons, mm Thickness Width 3000, excl 6000, excl 9000, excl 12 000, excl 18 000, excl
Hot Shearing
To 25, incl to 25, incl to 75, incl 15 20 35 45 60
Over 25 to 50, incl over 25 to 75, incl 15 25 40 50 65
to 25, incl over 75 to 150, incl 15 25 40 50 65
Over 50 to 125, incl over 25 over 75 to 150, incl 25 40 45 60 70
Over 125 to 250, incl . . . . . . 50 65 70 75 85
Bar Size Sections over 6 to 25, incl over 150 to 200, incl 20 30 45 90 100
over 25 to 75, incl over 150 to 200, incl 30 45 50 90 100
. . . . . . 15 25 40 50 65
Hot Sawing
50 to 90, incl 25 and over 75 and over B 40 45 60 70
Over 90 to 125, incl 50 60 65 75
Over 125 to 250, incl . . . . . . B 65 70 75 85
A No tolerance under.
B Smaller sizes and shorter lengths are not hot sawed.
TABLE A2.9
LENGTH TOLERANCES FOR RECUTTING OF BARS
MEETING SPECIAL STRAIGHTNESS TOLERANCES
Sizes of Rounds, Squares, Tolerances over Specified
Hexagons, Octagons, Widths Length, mmA
of Flats and Maximum
Dimensions of Other To 3700 mm, Over
Sections, mm incl 3700 mm
To 75, incl 6 8
Over 75 to 150, incl 8 11
Over 150 to 200, incl 11 14
Rounds over 200 to 250, incl 14 18
A No tolerance under.
TABLE A2.10
STRAIGHTNESS TOLERANCES FOR HOT-WROUGHT
BARS AND
BAR SIZE SECTIONSA
Standard tolerances 6 mm in any 1500 mm and (length in
mm/250)B
Special tolerances 3 mm in any 1500 mm and (length in
mm/500)B
A Because of warpage, straightness tolerances do not apply to bars
if any subsequent heating operation or controlled cooling has been
performed.
B Round to the nearest whole millimetre.
INTENTIONALLY LEFT BLANK
SPECIFICATION FOR STEEL RIVETS AND BARS FOR
RIVETS, PRESSURE VESSELS
SA-31
(Identical with ASTM Specification A31-14 except that 3.1.7 has been deleted, Note 1 has been revised for ASME and
certification is mandatory in 14.)
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SA-31 ASME BPVC.II.A-2019
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SPECIFICATION FOR STEEL RIVETS AND BARS FOR
RIVETS, PRESSURE VESSELS
SA-31 - Scope
1.1 This specification covers steel rivets for use in
boilers and pressure vessels and steel bars for use in the
manufacture of rivets.
1.2 Two grades are covered:
1.2.1 Grade A — Bars having a yield point of
23 000 psi (160 MPa) minimum with no controls on carbon
content.
1.2.2 Grade B — Bars having a yield point of
29 000 psi (200 MPa) minimum with carbon 0.28%
maximum.
1.2.3 Rivets are manufactured from the applicable
bar grade.
1.3 The values stated in inch-pound units are to be
regarded as the standard. The values given in parentheses
are for information only. - Referenced Documents
2.1 ASTM Standards:
A 29 /A 29M Specification for Steel Bars, Carbon and
Alloy, Hot-Wrought, General Requirements for
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 751 Test Methods, Practices, and Terminology for
Chemical Analysis of Steel Products
F 1470 Guide for Fastener Sampling for Specified Mechanical
Properties and Performance Inspection
2.2 ASME Standards:
B18.1.1 Small Solid Rivets 7/16 Inch Nominal Diameter and
Smaller
B18.1.2 Large Rivets 1/2 Inch Nominal Diameter and Larger
B18.24 Part Identifying Number (PIN) Code System Standard
for B18 Fastener Products - Ordering Information
3.1 Orders for rivets and bars under this specification
shall include:
3.1.1 Specification designation and date of issue,
3.1.2 Quantity — Number of pieces for rivets and
weight for bars,
3.1.3 Name of product and grade (A or B),
3.1.4 Size (diameter and length),
3.1.5 Rivet head type,
3.1.6 If inspection at point of manufacture is
required,
3.1.7 DELETED
3.1.8 Additional testing or special requirements, if
required.
3.1.9 For establishment of a part identifying system,
see ASME B18.24.
NOTE 1 — A typical ordering description is: ASME SA-31, 2015 edition, - Materials and Manufacture
4.1 The steel shall be made by any of the following
processes: open-hearth, electric-furnace, or basic-oxygen.
4.2 Rivets shall be manufactured from rivet bars conforming
to the applicable grade ordered.
4.3 Rivets shall be manufactured by hot- or coldheading.
4.4 Bars shall be furnished as rolled and not pickled,
blast cleaned, or oiled. At producer’s option, bars may be
cleaned for inspection or cold drawn. - Chemical Composition
5.1 The steel shall conform to chemical composition
prescribed in Table 1.
10 000 pieces, steel rivets Grade A, button head.
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5.2 Heat Analysis — An analysis of each heat of steel
shall be made by the bar manufacturer to determine for
Grades A and B the percentages of carbon, manganese,
phosphorus, and sulfur. This analysis shall be made from
a test ingot taken during the pouring of the heat. The
chemical composition thus determined shall be reported to
the purchaser or his representative and shall conform to the
requirements for heat analysis in accordance with Table 1.
5.3 Product Analysis — An analysis may be made by
the purchaser from finished materials representing each
heat. The chemical composition thus determined shall conform
to the requirements for product analysis prescribed
in Table 1.
5.4 Application of heats of steel to which bismuth,
selenium, tellurium, or lead has been intentionally added
shall not be permitted.
5.5 Chemical analyses shall be performed in accordance
with Test Methods, Practices, and Terminology
A 751. - Mechanical Properties
6.1 Rivet Bend Tests:
6.1.1 The rivet shank of Grade A steel shall stand
being bent cold through 180° flat on itself, as shown in
Fig. 1, without cracking on the outside of the bent portion.
6.1.2 The rivet shank of Grade B steel shall stand
being bent cold through 180° without cracking on the
outside of the bent portion in accordance with Table 2.
6.2 Rivet Flattening Tests — The rivet head shall stand
being flattened, while hot, to a diameter 21/2 times the
diameter of the shank, as shown in Fig. 2, without cracking
at the edges.
6.3 Bar Tensile Properties — Bars shall conform to the
tensile requirements in accordance with Table 3.
6.4 Bar Bend Tests:
6.4.1 The test specimen for Grade A steel bars shall
stand being bent cold through 180° flat on itself without
cracking on the outside of the bent portion.
6.4.2 The test specimen for Grade B steel bars shall
stand being bent cold through 180° without cracking on
the outside of the bent portion to an inside diameter which
shall have a relation to the diameter of the specimen in
accordance with Table 4. - Dimensions, Mass, and Permissible Variations
7.1 Rivets:
7.1.1 The dimensions of rivets shall conform to
B18.1.2 for nominal diameters in. and larger and B18.1.1
for nominal diameters 7/16 in. and less.
7.1.2 Snap gage measurement shall be made at the
point of minimum diameter, but it is not required that the
rivet shall turn completely in the gage. Measurements of
the maximum tolerance shall be made with a ring gage,
all rivets to slip full to the head in the gage of the required
size for the various diameters.
7.2 Bars — The diameter of hot-finished rivet bars shall
not vary from the size specified by more than the amounts
in accordance with Table 5. - Workmanship, Finish, and Appearance
8.1 Rivets — The finished rivets shall be true to form,
concentric, and free of injurious defects.
8.2 Bars:
8.2.1 Bars shall be free of visible pipe, undue segregation,
and injurious surface imperfections.
8.2.2 Surface Finish—The bars shall have a commercial
hot-wrought finish obtained by conventional hot rolling.
See 4.4 for producer’s descaling option. - Number of Tests and Retests
9.1 Rivets—Sampling for rivet bend and rivet flattening
tests shall be in accordance with Guide F 1470, detection
process.
9.2 Bars:
9.2.1 Two tension tests shall be made from each
heat, unless the finished material from a heat is less than
50 tons (45 Mg), when one tension test will be sufficient.
However, for material 2 in. (51 mm) and under in thickness,
when the material from one heat differs 3/8 in. (9.5 mm) or
more in thickness, one tension test shall be made from
both the thickest and the thinnest material rolled regardless
of the weight represented. Each test shall conform to the
specified requirements.
9.2.2 Retests on bars may be made in accordance
with Specification A 29/A 29M. - Specimen Preparation
10.1 Rivets — Rivets shall be tested in their full-size
finished condition.
10.2 Bars:
10.2.1 Test specimen selection and preparation shall
be in accordance with Specification A 29/A 29M and Test
Methods and Definitions A 370.
10.2.2 Tension and bend test specimens for rivet
bars which have been cold drawn shall be normalized
before testing.
SA-31 ASME BPVC.II.A-2019
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11.1 Rivets — Rivet bend and flattening tests shall be
in accordance with the manufacturers standard test procedures.
11.2 Bars — Tension and bend tests shall be conducted
in accordance with Test Methods and Definitions A 370,
and especially Supplement I thereof, on steel bar products. - Inspection
12.1 If the testing described in Section 9 is required
by the purchaser, it shall be specified in the inquiry and
contract or order.
12.2 The inspector representing the purchaser shall
have free entry at all times, while work on the contract
of the purchaser is being performed, to all parts of the
manufacturer’s works that concern the manufacture of the
material ordered. The manufacturer shall afford the inspector
all reasonable facilities, without charge, to satisfy him
that the material is being furnished in accordance with
this specification. All tests (except product analysis) and
inspection shall be made at the place of manufacture prior
to shipment, unless otherwise specified, and shall be so
conducted as not to interfere unnecessarily with the operation
of the works. - Rejection and Rehearing
13.1 Rivets — Rivets that fail to conform to the requirements
of this specification may be rejected. Rejection
should be reported to the producer or supplier promptly
and in writing. In case of dissatisfaction with the results
of the test, the producer or supplier may make claim for
a rehearing.
13.2 Bars — Rejection and rehearing shall be in accordance
with Specification A 29/A 29M. - Certification
14.1 The manufacturer shall furnish certification that
the material was manufactured and tested in accordance
with this specification together with a report of the heat
analysis (5.2) and mechanical property test results (Section
6) as applicable to the product ordered. The report shall
include the manufacturer’s name, ASTM designation,
grade, heat number (bars only), and authorized signature. - Responsibility
15.1 The party responsible for the fastener shall be the
organization that supplies the fastener to the purchaser. - Packaging and Package Marking
16.1 Rivets — Rivets shall be properly packed and
marked to prevent damage and loss during shipment.
16.2 Bars — Bars shall be packed and marked in accordance
with Specification A 29/A 29M. - Keywords
17.1 bars; carbon steel; pressure vessel rivets; rivets;
steel
FIG. 1 BEND TEST OF RIVET
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FIG. 2 FLATTENING TEST OF RIVET
TABLE 1
CHEMICAL REQUIREMENTS
Grade A Grade B
Heat Product Heat Product
Analysis Analysis Analysis Analysis
Carbon, max., % . . . . . . 0.28 0.31
Manganese, % 0.30–0.60 0.27–0.63 0.30–0.80 0.27–0.83
Phosphorus, max., % 0.040 0.048 0.040 0.048
Sulfur, max., % 0.050 0.058 0.050 0.058
TABLE 2
BEND REQUIREMENTS, RIVETS
Ratio of Bend Diameter to
Diameter Diameter of of Rivet Shank
Rivet Shank, in. Grade A Grade B
3/4 and under flat 1
Over 3/4 flat 11/2
TABLE 3
TENSILE REQUIREMENTS, BARS
Grade A Grade B
Tensile strength, psi (MPa) 45 000-55 000 58 000-68 000
(310-380) (400-470)
Yield point, min., psi (MPa) 23 000 (160) 29 000 (200)
Elongation in 8 in. or 27 22
200 mm, min., %
Elongation in 2 in. or 33 25
50 mm, min., %
TABLE 4
BEND REQUIREMENTS, BARS
Ratio of Bend Diameter to
Specimen Diameter of Specimen
Diameter, in. Grade A Grade B
3/4 and under flat 1/2
Over 3/4 flat 1
TABLE 5
PERMISSIBLE VARIATIONS IN THE SIZE OF
HOT-ROLLED ROUNDS
Variations from
Size, in. Out-of-
Specified Size, in. Over Under Round,A in.
5/16 and under 0.005 0.005 0.008
Over 5/16 to 7/16, incl 0.006 0.006 0.009
Over 7/16 to 5/8, incl 0.007 0.007 0.010
Over 5/8 to 7/8, incl 0.008 0.008 0.012
Over 7/8 to 1, incl 0.009 0.009 0.013
Over 1 to 11/8, incl 0.010 0.010 0.015
Over 11/8 to 11/4, incl 0.011 0.011 0.016
Over 11/4 to 13/8, incl 0.012 0.012 0.018
Over 13/8 to 11/2, incl 0.014 0.014 0.021
A Out-of-round is the difference between the maximum and minimum
diameters of the bar, measured at the same cross-section.
INTENTIONALLY LEFT BLANK
Manufacture
Stockholder
Distributor
SPECIFICATION FOR CARBON STRUCTURAL STEEL
SA-36/SA-36M
(Identical with ASTM Specification A36/A36M-14.)
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Standard Specification for
Carbon Structural Steel - Scope
1.1 This specification covers carbon steel shapes, plates,
and bars of structural quality for use in riveted, bolted, or
welded construction of bridges and buildings, and for general
structural purposes.
1.2 Supplementary requirements are provided for use where
additional testing or additional restrictions are required by the
purchaser. Such requirements apply only when specified in the
purchase order.
1.3 When the steel is to be welded, a welding procedure
suitable for the grade of steel and intended use or service is to
be utilized. See Appendix X3 of Specification A6/A6M for
information on weldability.
1.4 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system is to
be used independently of the other, without combining values
in any way.
1.5 The text of this specification contains notes or footnotes,
or both, that provide explanatory material. Such notes and
footnotes, excluding those in tables and figures, do not contain
any mandatory requirements.
1.6 For structural products produced from coil and furnished
without heat treatment or with stress relieving only, the
additional requirements, including additional testing requirements
and the reporting of additional test results, of A6/A6M
apply. - Referenced Documents
2.1 ASTM Standards:
A6/A6M Specification for General Requirements for Rolled
Structural Steel Bars, Plates, Shapes, and Sheet Piling
A27/A27M Specification for Steel Castings, Carbon, for
General Application
A307 Specification for Carbon Steel Bolts, Studs, and
Threaded Rod 60 000 PSI Tensile Strength
A325 Specification for Structural Bolts, Steel, Heat Treated,
120/105 ksi Minimum Tensile Strength
A325M Specification for Structural Bolts, Steel, Heat
Treated 830 MPa Minimum Tensile Strength (Metric)
A500 Specification for Cold-Formed Welded and Seamless
Carbon Steel Structural Tubing in Rounds and Shapes
A501 Specification for Hot-Formed Welded and Seamless
Carbon Steel Structural Tubing
A502 Specification for Rivets, Steel, Structural
A563 Specification for Carbon and Alloy Steel Nuts
A563M Specification for Carbon and Alloy Steel Nuts (Metric)
A668/A668M Specification for Steel Forgings, Carbon and
Alloy, for General Industrial Use
A1011/A1011M Specification for Steel, Sheet and Strip,
Hot-Rolled, Carbon, Structural, High-Strength Low-
Alloy, High-Strength Low-Alloy with Improved
Formability, and Ultra-High Strength
A1018/A1018M Specification for Steel, Sheet and Strip,
Heavy-Thickness Coils, Hot-Rolled, Carbon,
Commercial, Drawing, Structural, High-Strength Low-
Alloy, High-Strength Low-Alloy with Improved
Formability, and Ultra-High Strength
F568M Specification for Carbon and Alloy Steel Externally
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Threaded Metric Fasteners (Metric) (Withdrawn 2012)
F1554 Specification for Anchor Bolts, Steel, 36, 55, and
105-ksi Yield Strength - Appurtenant Materials
3.1 When components of a steel structure are identified with
this ASTM designation but the product form is not listed in the
scope of this specification, the material shall conform to one of
the standards listed in Table 1 unless otherwise specified by the
purchaser. - General Requirements for Delivery
4.1 Structural products furnished under this specification
shall conform to the requirements of the current edition of
Specification A6/A6M, for the specific structural product
ordered, unless a conflict exists in which case this specification
shall prevail.
4.2 Coils are excluded from qualification to this specification
until they are processed into a finished structural product.
Structural products produced from coil means structural products
that have been cut to individual lengths from a coil. The
processor directly controls, or is responsible for, the operations
involved in the processing of a coil into a finished structural
product. Such operations include decoiling, leveling or
straightening, hot-forming or cold-forming (if applicable),
cutting to length, testing, inspection, conditioning, heat treatment
(if applicable), packaging, marking, loading for shipment,
and certification.
NOTE 1—For structural products produced from coil and furnished
without heat treatment or with stress relieving only, two test results are to
be reported for each qualifying coil. Additional requirements regarding
structural products produced from coil are described in Specification
A6/A6M. - Bearing Plates
5.1 Unless otherwise specified, plates used as bearing plates
for bridges shall be subjected to mechanical tests and shall
conform to the tensile requirements of Section 8.
5.2 Unless otherwise specified, mechanical tests shall not be
required for plates over 11/2 in. [40 mm] in thickness used as
bearing plates in structures other than bridges, subject to the
requirement that they shall contain 0.20 to 0.33 % carbon by
heat analysis, that the chemical composition shall conform to
the requirements ofTable 3 in phosphorus and sulfur content,
and that a sufficient discard shall be made to secure sound
plates. - Materials and Manufacture
6.1 The steel shall be killed - Chemical Composition
7.1 The heat analysis shall conform to the requirements
prescribed in Table 3, except as specified in 5.2.
7.2 The steel shall conform on product analysis to the
requirements prescribed in Table 3, subject to the product
analysis tolerances in Specification A6/A6M. - Tension Test
8.1 The material as represented by the test specimen, except
as specified in 5.2 and 8.2, shall conform to the requirements as
to the tensile properties prescribed in Table 2.
8.2 Shapes less than 1 in.2 [645 mm2] in cross section and
bars, other than flats, less than 1/2 in. [12.5 mm] in thickness or
diameter need not be subjected to tension tests by the
manufacturer, provided that the chemical composition used is
appropriate for obtaining the tensile properties in Table 2. - Keywords
9.1 bars; bolted construction; bridges; buildings; carbon;
plates; riveted construction; shapes; steel; structural steel;
welded construction
TABLE 1 Appurtenant Material Specifications
NOTE 1—The specifier should be satisfied of the suitability of these
materials for the intended application. Chemical composition or mechanical
properties, or both, may be different than specified in A36/A36M.
Material ASTM Designation
Steel rivets A502, Grade 1
Bolts A307, Grade A or F568M, Class 4.6
High-strength bolts A325 or A325M
Steel nuts A563 or A563M
Cast steel A27/A27M, Grade 65–35 [450–240]
Forgings (carbon steel) A668/A668M, Class D
Hot-rolled sheets and strip A1011/A1011M, SS Grade 36 [250] Type
1 or Type 2 or A1018/A1018M, SS Grade
36 [250]
Cold-formed tubing A500, Grade B
Hot-formed tubing A501
Anchor bolts F1554, Grade 36
TABLE 2 Tensile RequirementsA
Plates, Shapes,B and Bars:
Tensile strength, ksi [MPa] 58–80 [400–550]
Yield point, min, ksi [MPa] 36 [250]C
Plates and Bars:D,E
Elongation in 8 in. [200 mm], min, % 20
Elongation in 2 in. [50 mm], min, % 23
Shapes:
Elongation in 8 in. [200 mm], min, % 20
Elongation in 2 in. [50 mm], min, % 21B
A See the Orientation subsection in the Tension Tests section of Specification
A6/A6M.
B For wide flange shapes with flange thickness over 3 in. [75 mm], the 80 ksi [550
MPa] maximum tensile strength does not apply and a minimum elongation in 2 in.
[50 mm] of 19 % applies.
C Yield point 32 ksi [220 MPa] for plates over 8 in. [200 mm] in thickness.
D Elongation not required to be determined for floor plate.
E For plates wider than 24 in. [600 mm], the elongation requirement is reduced two
percentage points. See the Elongation Requirement Adjustments subsection
under the Tension Tests section of Specification A6/A6M.
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SUPPLEMENTARY REQUIREMENTS
These requirements shall not apply unless specified in the order.
Standardized supplementary requirements for use at the option of the purchaser are listed in
Specification A6/A6M. Those that are considered suitable for use with this specification are listed by
title:
S5. Charpy V-Notch Impact Test.
S30. Charpy V-Notch Impact Test for Structural Shapes:
Alternate Core Location
S32. Single Heat Bundles
S32.1 Bundles containing shapes or bars shall be from a
single heat of steel.
TABLE 3 Chemical Requirements
NOTE 1—Where “. . .” appears in this table, there is no requirement. The heat analysis for manganese shall be determined and reported as described
in the heat analysis section of Specification A6/A6M.
Product ShapesA Plates > 15-in. [380 mm] WidthB Bars; Plates # 15-in. [380 mm] WidthB
Thickness, in. [mm] All
To 3/4
[20],
incl
Over 3/4
to 11/2
[20 to 40],
incl
Over 11/2
to 21/2
[40 to 65],
incl
Over 21/2
to 4
[65 to 100],
incl
Over 4
[100]
To 3/4
[20],
incl
Over 3/4
to 11/2
[20 to 40],
incl
Over 11/2
to 4
[100],
incl
Over 4
[100]
Carbon, max, % 0.26 0.25 0.25 0.26 0.27 0.29 0.26 0.27 0.28 0.29
Manganese, % … … 0.80–1.20 0.80–1.20 0.85–1.20 0.85–1.20 … 0.60–0.90 0.60–0.90 0.60–0.90
Phosphorus, max, % 0.04 0.030 0.030 0.030 0.030 0.030 0.04 0.04 0.04 0.04
Sulfur, max, % 0.05 0.030 0.030 0.030 0.030 0.030 0.05 0.05 0.05 0.05
Silicon, % 0.40 max 0.40 max 0.40 max 0.15–0.40 0.15–0.40 0.15–0.40 0.40 max 0.40 max 0.40 max 0.40 max
Copper, min, % when
cop per steel is specified
0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
A Manganese content of 0.85–1.35 % and silicon content of 0.15–0.40 % is required for shapes with flange thickness over 3 in. [75 mm].
B For each reduction of 0.01 percentage point below the specified carbon maximum, an increase of 0.06 percentage point manganese above the specified maximum will
be permitted, up to the maximum of 1.35 %.
SPECIFICATION FOR FERRITIC MALLEABLE IRON
CASTINGS
SA-47/SA-47M
(Identical with ASTM Specification A47/A47M-99(R14) except for the deletion of welded repair references in 11.2 and
11.3, and mandatory certification in 14.1.)
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SA-47/SA-47M ASME BPVC.II.A-2019
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SPECIFICATION FOR FERRITIC MALLEABLE IRON
CASTINGS
SA-47/SA-47M
[Identical with ASTM Specification A 47/A 47M-99(R14), except for the deletion of welded repair references in 11.2 and 11.3, and mandatory
certification in 14.1.] - Scope
1.1 This specification covers ferritic malleable castings
for general engineering usage at temperatures from normal
ambient to approximately 400°C (750°F).
1.2 No precise quantitative relationship can be stated
between the properties of the iron in various locations of
the same casting and those of a test specimen cast from
the same iron (see Appendix X1).
1.3 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. - Referenced Documents
2.1 ASTM Standards:
A 153 Specification for Zinc Coating (Hot-Dip) on Iron
and Steel Hardware
A 247 Test Method for Evaluating the Microstructure of
Graphite in Iron Castings
A 644 Terminology Relating to Iron Castings
E 8 Test Methods for Tension Testing of Metallic Materials
E 10 Test Method for Brinell Hardness of Metallic Materials
E 18 Test Methods for Rockwell Hardness and Rockwell
Superficial Hardness of Metallic Materials
E 140 Hardness Conversion Tables for Metals
2.2 Military Standard:
MIL-STD-129 Marking for Shipment and Storage
2.3 Federal Standard:
Fed. Std. No. 123 Marking for Domestic Shipment (Civilian
Agencies) - Terminology
3.1 Definitions — Definitions for many terms common
to iron are found in Terminology A 644. - Classification
4.1 Castings ordered and produced under this specification
are classified under the following grades based on
tests on separately cast test bars. Separately cast test bars
shall be poured from the same lot of iron as the castings
they represent and shall be heat treated with those castings
except as provided in 7.2.3.
4.1.1 Grade 32510 [Grade 22010]:
4.1.1.1 The first three digits of the grade designation
indicate the minimum yield strength (100 psi [MPa])
and the last two digits indicate the minimum elongation
(% in 2 in. [50 mm]). - Ordering Information
5.1 The purchase order for castings ordered under this
specification shall state the specification designation, the
year in which the specification was issued, and the grade
of malleable iron to be supplied. Any option or special
additions to the basic requirements of this specification
shall be clearly and fully stipulated. - Chemical Composition
6.1 The chemical composition of the iron shall be such
as to produce the structural and mechanical properties
required by this specification. - Mechanical Properties
7.1 Factors influencing the properties of castings and
their relationship to those of test specimens and separate
test castings are discussed in Appendix X1.
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7.2 Tension Test Specimens:
7.2.1 The tension test specimens shall be cast to the
form and dimensions shown in Fig. 1 or Fig. 2, in the same
kind of molding material used for the production castings.
At least three such specimens shall be cast from a representative
ladle of iron either from each batch-melted heat or,
in continuous melting, from each 4 h pour period during
which the purchaser’s castings were poured, or as otherwise
agreed upon between manufacturer and purchaser.
7.2.2 All test specimens shall be suitably identified
with the designation of either the batch-melted heat or the
pour period of a continuous heat.
7.2.3 All test specimens shall be heat treated in the
same production furnaces and in the same cycles as the
castings they represent. However, in those instances
wherein the critical sections of the production castings
differ appreciably from that of the central portion of the
test specimens, the time cycle for tempering the test specimens
may be altered from that of the production lot in
order to obtain similar microstructures or hardness, or both,
in both specimen and castings. In such cases the hardness
of the specimens shall be tested and reported along with
the tensile test results.
7.2.4 The tension test is usually performed on unmachined
specimens. However, for referee work, the specimen
may be machined from the standard cast bar to the
dimensions shown in Fig. 3.
7.3 Tension Test Method:
7.3.1 The gage length of the standard tension specimen
shall be 2.00 ± 0.01 in. [50.0 ± 0.3 mm].
7.3.2 The diameter used to compute the cross-sectional
area shall be the average between the largest and
smallest diameters in that section of the 2 in. [50 mm]
gage length having the smallest diameter and shall be measured
to the nearest 0.001 in. [0.2 mm]. No cast bar having
a mean diameter less than 0.590 in. [15.0 mm] shall be
accepted for test.
7.3.3 After reaching a stress equivalent to approximately
half of the anticipated yield stress, the speed of the
moving head of the testing machine shall not exceed
0.50 in./min [12.5 mm/min] through the breaking load.
7.3.4 While the values for yield point and yield
strength are not identical, they are sufficiently close for
most applications of ferritic malleable irons to be used
interchangeably. They may be determined by any of the
approved techniques described in the paragraphs on Determination
of Yield Strength and Yield Point of Test Methods
E 8. If determined as yield strength, that stress producing
an extension under load of 0.01 in. [0.25 mm] over the
2 in. [50 mm] gage length (for example, 0.5% extension)
or an offset of 0.2% shall be taken as the yield stress,
which shall be converted to yield strength by dividing by
the original cross-sectional area of the gage length found
in accordance with 7.3.2. It shall be reported to the nearest
100 psi [MPa]. In referee work, yield strength shall be
determined as the stress that produces an extension under
load of 0.5% of the gage length.
7.3.5 The tensile strength shall be the maximum load
carried by the specimen during the test divided by the
original cross-sectional area of the gage length, as found
in accordance with 7.3.2. It shall be reported to the nearest
100 psi [MPa].
7.3.6 The elongation is the increase in gage length
after fracture of a tensile specimen, measured to the nearest
0.01 in. [0.25 mm], expressed as a percentage of the original
gage length. It shall be reported to the nearest 0.5%.
7.4 Retesting:
7.4.1 If, after testing, a specimen shows evidence of
a defect, another tension test may be made on a companion
specimen. Also, a retest shall be permitted whenever fracture
occurs outside the central 50% of the gage length.
7.4.2 If the results of a valid test fail to conform to
the requirements of this specification, two retests shall be
made. If either retest fails to meet the specification, the
castings represented by these test specimens shall be
rejected. A valid test is one wherein the test specimen has
been properly prepared and appears to be sound and on
which the approved test procedure has been followed.
7.4.3 If sufficient companion test bars are unavailable,
the manufacturer shall have the option of testing a
specimen cut from a representative casting. Therefore, as
stated in X1.3, the mechanical properties of such tension
test specimen removed from a production casting will not
necessarily correspond to those of a standard separately
cast test specimen, the values in Table 1 do not apply.
Instead, the mechanical properties of the test specimen
from the casting must equal or exceed the average of those
from similar test specimens removed from the same location
from two castings of the same design where separately
cast test bars meet the requirements of Table 1.
7.4.4 If the first test results indicate that a reheat
treatment is needed to meet the test requirements, the entire
lot of castings and the representative test specimens shall
be reheat treated together. Testing shall then be repeated
in accordance with 7.4.1–7.4.3.
7.4.5 The results of all tests, including retests, shall
be posted in permanent record, which shall state any abnormalities
observed during the test and in the fractured ends.
Such records shall be kept for at least 1 year after shipment
of the production castings and shall be available for examination
by the purchaser or by his authorized representative.
7.4.6 If not covered in the purchase agreement, the
frequency of tension testing shall be in accordance with
7.2.1 and sufficiently often to ensure uniformity of product
and compliance with minimum test requirements.
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7.4.7 Tension test results, obtained in accordance
with the above subsections, must conform to the values of
Table 1 for acceptance under this specification except as
provided in 7.4.3.
7.4.8 When agreed upon between manufacturer and
purchaser, tested specimens or unbroken test bars shall be
preserved by the manufacturer for a period of three months
after the date of the test report.
7.5 Hardness Test—If the purchase agreement requires
hardness testing, the acceptable hardness range shall be
stated and a test location clearly shown on the covering
drawing(s).
7.5.1 Hardness Test Method — The Brinell method
of hardness testing in accordance with Test Method E 10
shall be employed whenever possible.
7.5.2 For castings of such size or shape that do not
permit Brinell testing with the standard 3000-kgf load, the
500 kgf may be employed, the hardness number being
reported as HB 10/500/15. In very unusual cases where it
is impossible to use the Brinell method, the Rockwell
test may be substituted, using Test Methods E 18 with
an appropriate Rockwell scale. Conversions of hardness
values from one method to another according to Standard
E 140, which does not specifically cover cast irons, are
approximate only and, therefore, are generally inadvisable.
7.5.3 Sufficient material shall be removed from the
cast surface to ensure that the measured surface is representative.
7.5.4 Sampling procedures and the frequency of
hardness testing shall be fully detailed on the purchase
agreement. Otherwise, hardness tests shall be performed
at the discretion of the producer.
7.5.5 Castings failing to conform to the required
hardness range may be reheat treated and retested. If after
reheat treating they still fail the hardness requirements,
they shall be rejected.
7.5.6 Typical hardness maximums for this grade of
malleable iron are listed in Table 2. - Microstructure Requirements
8.1 The microstructure of the malleable iron shall consist
of temper carbon nodules distributed through a ferritic
matrix and shall be free of excessive pearlite, massive
carbides, and primary graphite.
8.2 When agreed upon by the purchaser and producer,
the maximum decarburization at any as-cast surface after
heat treatment may be stipulated in writing, as measured
by visual depletion of combined carbon after polishing,
etching in nital, and viewing at 100.
8.3 In reference work, the metallographic practice recommended
in Test Method A 247 shall be followed. - Soundness Requirements
9.1 All castings, on visual examination, shall be sound
and free of obvious shrinkage and porosity.
9.2 If the purchaser requires soundness tests to be performed,
it shall be so stated in the purchase agreement, and
the method and soundness requirements shall be detailed. - Dimensional Requirements
10.1 The castings shall conform to the dimensions
given on drawings furnished by the purchaser, or to the
dimensions established by the pattern equipment supplied
by the purchaser, or as agreed upon in specific cases to
gages supplied by the purchaser. Variations in any solid
dimensions will be permitted, as shown in Table 3, unless
otherwise agreed upon by the foundry and purchaser. - Workmanship, Finish and Appearance
11.1 The surface of the casting shall be inspected visually,
particularly in critical areas, for such surface defects
as cracks, hot tears, adhering sand and scale, cold shuts,
and gas holes.
11.2 No repairing or plugging of any kind shall be
permitted unless written permission is granted by the purchaser.
Welding or brazing is not permitted under any
circumstances.
11.3 DELETED - Responsibility for Inspection
12.1 Unless otherwise specified in the contract or purchase
order, the manufacturer shall be responsible for carrying
out all the tests and inspections required by this
specification, using his own or other reliable facilities, and
he shall maintain complete records of all such tests and
inspections. Such records shall be available for review by
the purchaser.
12.2 The purchaser reserves the right to perform any
inspection set forth in the specification where such inspections
are deemed necessary to ensure that supplies and
services conform to the prescribed requirements. - Rejection and Rehearing
13.1 Any casting or lot of castings failing to comply
with the requirements of this specification may, where
possible, be reprocessed, retested, and reinspected. If the
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tests and inspections on the reprocessed casting(s) show
compliance with this specification, the castings shall be
acceptable; if they do not, they shall be rejected.
13.2 If the purchaser should find that a casting or lot
of castings fails to comply with this specification subsequent
to receipt at his facility, he shall so notify the manufacturer
promptly and in no case later than six weeks after
receipt of the shipment, stating clearly his basis for rejection.
In case of dissatisfaction with the purchaser’s claim,
the manufacturer may apply for a hearing before final
rejection of the shipment. - Certification
14.1 A manufacturer’s certification or compliance
statement that the casting or lot of castings was made,
sampled, tested, and inspected in accordance with this specification,
including a report of test results signed by an
authorized agent of the manufacturer, shall be furnished at
the time of shipment, and such certification or compliance
statement shall be the basis for acceptance of the casting
or lot of castings.
TABLE 1
TENSION TEST REQUIREMENTS
Inch-Pound Grades
Tensile Yield
English Strength, Strength, Elongation in
Grade min, psi min, psi 2 in., min, %
32510 50 000 32 500 10
Metric Grades
Tensile Yield
Metric Strength, Strength, Elongation in
Grade min, MPa min, MPa 50 mm, min, %
22010 340 220 10 - Product Marking
15.1 When the size of the casting permits, each casting
shall bear the identifying mark of the manufacturer and
the part or pattern number at a location shown on the
covering drawing and, if not shown on the drawing, at
such a location at the discretion of the producer that the
identification will not interfere with subsequent processing
and service of the casting. - Packaging and Package Marking
16.1 Unless otherwise stated in the contract or order,
the cleaning, preservation, and packing of castings for shipment
shall be in accordance with the manufacturer’s commercial
practice. Packaging and marking shall also be
adequate to identify the contents and to ensure acceptance
and safe delivery by the carrier for the mode of transportation
employed.
16.2 U.S. Government Procurement — When specified
in the contract or purchase order, marking for shipment
shall be in accordance with the requirements of Fed. Std.
No. 123 and MIL-STD-129.
TABLE 2
TYPICAL HARDNESS
Hardness,
Inch-Pound Grade Maximum Indentation Value
[Metric Grade] HB Diameters, mm
325 10 [22010] 156 4.8
TABLE 3
PERMISSIBLE VARIATION IN ANY
SOLID DIMENSION
Size, in. [mm] Tolerance, ± in. [mm]
Up to 1 [Up to 25] 0.03 [0.8]
1 to 6 [25 to 150] 0.06 [1.6]
6 to 12 [151 to 300] 0.12 [3.2]
12 to 18 [301 to 460] 0.15 [3.8]
18 to 24 [461 to 600] 0.19 [4.8]
24 to 36 [601 to 900] 0.22 [5.6]
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FIG. 1 TENSION TEST SPECIMEN
71/2 in. (195 mm)
21/2 in. (65 mm) 21/2 in. (65 mm) 21/2 in. (65 mm)
3/4 in.
(20 mm)
3/4 in.
(20 mm)
5/16 in. R
(8 mm)
3/16 in. R
(5 mm)
5/8 in.
(16 mm)
FIG. 2 ALTERNATIVE UNMACHINED TENSION TEST SPECIMEN
53/4 in. (146 mm)
31/2 in. (90 mm)
21/8 in. (56 mm)
(28 mm)
11/8 in.
(28 mm)
11/8 in.
11/8 in.
(28 mm)
11/8 in.
(28 mm)
5/8 in. (6 mm) normal
21/2 in. (64 mm)
(13 mm)
19/32 in. (15 mm) min.
(13 mm)
0.7 in.
(18 mm)
0.7 in.
(18 mm)
5/16 in. rad.
(8 mm)
5/16 in. rad.
(8 mm)
(17 mm)
3/32 in. rad.
(2 mm)
3/32 in. rad.
(2 mm)
11/16 in.
(17 mm)
11/16 in.
1/2 in. 1/2 in.
NOTE 1 — Modifications may be made in the dimensions indicated above for those details of the specimen outside of the gage length as
required by testing procedure and equipment.
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FIG. 3 MACHINED TENSION TEST SPECIMEN
Minimum radius recommended 3/8 in. (10 mm),
but not less than 1/8 in. (3 mm) permitted.
21/4 in.
(57.0 mm)
(50 mm ± 0.13 mm)
Gage length
Parallel section
0.50 in. ± 0.01 in.
(12.5 mm ± 0.25 mm)
2 in. ± 0.005 in.
NOTE 1 — The gage length and fillets shall be as shown, but the ends may be of any shape to fit the holders of the testing machine in such
a way that the load shall be axial. The reduced section shall have a gradual taper from the ends toward the center, with the ends 0.003 to
0.005 in. [0.08 to 0.13 mm] larger in diameter than the center.
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SUPPLEMENTARY REQUIREMENTS
S1. Special Conditions
S1.1 If agreed upon in writing by the foundry and
purchaser, the malleable iron castings may be required to
meet special conditions, hardness or other property dimensions,
surface quality, or a combination of conditions.
S2. Test Lugs
S2.1 If requested in writing or if included on the pattern(
s) or pattern drawing(s), test lugs may be cast on all
castings of sufficient size to permit their incorporation.
The size of such lugs shall be proportional to the thickness
of the casting. On castings over 24 in. [600 mm] in length,
a test lug shall be cast near each end such as not to interfere
with any subsequent processing of the castings. The purchase
order shall stipulate whether the foundry’s inspector
or the purchaser’s inspector shall break, inspect, and pass
judgment on the fracture quality of these test lugs.
S3. Destructive Tests
S3.1 At the option of the purchaser or his representative,
a casting of each design ordered may be tested to
destruction, or otherwise broken up, to determine the presence
of any manufacturing condition that might be detrimental
to the serviceability of the casting.
S4. Special Tension Specimens
S4.1 If tension specimens are to be machined from
castings, their location in the casting, the specimen dimensions,
and the required properties shall be agreed upon in
writing by the foundry and purchaser.
S5. Zinc-Coated Castings
S5.1 When specified in the contract or purchase order,
castings shall be zinc-coated by the hot-dip process in
accordance with Specification A 153. Castings shall be of
a composition that will preclude the possibility of galvanizing
embrittlement, or shall be either cooled from the anneal
or subsequently heat treated so as to be immunized against
such embrittlement. If regalvanizing is required, procedures
for regalvanizing castings and determining the effect
on the casting performance must be agreed upon between
the purchaser and the seller.
S6. Marking of Casting for Government
Procurement
S6.1 When castings are specified for government procurement,
the location of the permanent markings specified
in 15.1, as well as any special marking for mechanical or
physical properties (either permanent or temporary), shall
be as indicated on the government drawings or sketches.
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APPENDIX
(Nonmandatory Information)
X1. MECHANICAL PROPERTIES OF
CASTINGS
X1.1 The mechanical properties of malleable iron castings
are influenced by a number of factors, including the
cooling rate during solidification, chemical composition,
the heat treatment, the design of the casting, section thickness,
and the location and effectiveness of gates, risers,
and chills.
X1.2 Because of the complexity of these factors in
influencing the properties of the final product, no precise
quantitative relationship can be stated between the properties
of the iron in various locations of the same casting or
between the properties of a casting and those of a test
specimen cast from the same iron. When such a relationship
is important and must be known for a specific application,
it may be determined by appropriate experimentation.
X1.3 The specimen specified in 7.2.1 as the standard
tensile test bar for malleable iron has a 5/8 in. [16 mm]
diameter test section that reasonably represents a typical
section of the general run of malleable iron castings. Furthermore,
the initial freezing of malleable irons as homogeneous
white iron, together with the heat treatment that is
inherent in the manufacture of malleable iron, tends to
reduce the section-sensitivity effect. Therefore, where
experimentation into precise properties within a given casting
would be infeasible, this standard test bar, made like
any typical casting, should provide a practical approximation
of the properties that can be expected in average sound
malleable iron casting.
X1.4 If malleable iron castings are welded, the microstructure
of the iron is markedly affected, particularly in
the heat-affected zone. Therefore, since this may adversely
affect the properties of the casting, the welding of malleable
iron castings should be done under strict metallurgical
control, followed by appropriate post-weld heat treatment,
to minimize the substantial reductions in ductility, impact
resistance, and machinability that could result, particularly
in the vicinity of the weldment. Nevertheless, it is generally
considered inadvisable to join castings to similar castings
or to other materials, by fusion welding out in the field,
or in manufactured assemblies, without fully testing the
entire completed part.
INTENTIONALLY LEFT BLANK
SPECIFICATION FOR PIPE, STEEL, BLACK AND
HOT-DIPPED, ZINC-COATED, WELDED AND SEAMLESS
SA-53/SA-53M
(Identical with ASTM Specification A53/A53M-01 except for the insertion of test practices in 11.1.1, and editorial
correction to Table X4.1.)
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SPECIFICATION FOR PIPE, STEEL, BLACK AND HOTDIPPED,
ZINC-COATED, WELDED AND SEAMLESS
SA-53/SA-53M
(Identical with ASTM Specification A 53/A 53M-01 except for the insertion of test practices in 11.1.1, and editorial correction to Table X4.1.) - Scope
1.1 This specification covers seamless and welded
black and hot-dipped galvanized steel pipe in NPS 1/8 to
NPS 26 [DN 6 toDN650] (Note 1), inclusive, with nominal
wall thickness (Note 2) as given in Table X2.2 and Table
X2.3. It shall be permissible to furnish pipe having other
dimensions (Note 2) provided such pipe complies with all
other requirements of this specification.
NOTE 1—The dimensionless designators NPS (nominal pipe size) [DN
(diameter nominal)] have been substituted in this specification for such
traditional terms as “nominal diameter,” “size,” and “nominal size.”
NOTE 2 — The term nominal wall thickness has been assigned for the
purpose of convenient designation, existing in name only, and is used to
distinguish it from the actual wall thickness, which may vary over or
under the nominal wall thickness.
1.2 This specification covers the following types and
grades:
1.2.1 Type F — Furnace-butt welded, continuous
welded Grade A,
1.2.2 Type E — Electric-resistance welded, Grades
A and B, and
1.2.3 Type S — Seamless, Grades A and B.
NOTE 3 — See Appendix X1 for definitions of types of pipe.
1.3 Pipe ordered under this specification is intended
for mechanical and pressure applications and is also acceptable
for ordinary uses in steam, water, gas, and air lines. It
is suitable for welding, and suitable for forming operations
involving coiling, bending, and flanging, subject to the
following qualifications:
1.3.1 Type F is not intended for flanging.
1.3.2 When Types S and E are required for close
coiling or cold bending, Grade A is the preferred grade.
This provision is not intended to prohibit the cold bending
of Grade B pipe.
1.3.3 Type E is furnished either nonexpanded or cold
expanded at the option of the manufacturer.
1.4 The values stated in either SI units or inch-pound
units are to be regarded separately as standard. The values
stated in each system may not be exact equivalents; therefore,
each system shall be used independently of the other.
Combining values from the two systems may result in nonconformance
with the standard.
1.5 The following precautionary caveat pertains only
to the test method portion, Sections 9, 10, 11, 15, 16, and
17 of this specification: This standard does not purport to
address all of the safety concerns, if any, associated with
its use. It is the responsibility of the user of this standard
to establish appropriate safety and health practices and
determine the applicability of regulatory limitations prior
to use.
1.6 The text of this specification contains notes or
footnotes, or both, that provide explanatory material. Such
notes and footnotes, excluding those in tables and figures,
do not contain any mandatory requirements. - Referenced Documents
2.1 ASTM Standards:
A 90/A 90M Test Method for Weight [Mass] of Coating on
Iron and Steel Articles with Zinc or Zinc-Alloy Coatings
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 530/A 530M Specification for General Requirements
for Specialized Carbon and Alloy Steel Pipe
A 700 Practices for Packaging, Marking, and Loading
Methods for Steel Products for Domestic Shipment
A 751 Test Methods, Practices, and Terminology for
Chemical Analysis of Steel Products
A 865 Specification for Threaded Couplings, Steel, Black
or Zinc-Coated (Galvanized) Welded or Seamless, for
Use in Steel Pipe Joints
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B 6 Specification for Zinc
E 29 Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications
E 213 Practice for Ultrasonic Examination of Metal Pipe
and Tubing
E 309 Practice for Eddy-Current Examination of Steel
Tubular Products Using Magnetic Saturation
E 570 Practice for Flux Leakage Examination of Ferromagnetic
Steel Tubular Products
E 1806 Practice for Sampling Steel and Iron for Determination
of Chemical Composition
2.2 ANSI Standards:
ASC X12
B1.20.1 Pipe Threads, General Purpose
2.3 ASME Standard:
B36.10 Welded and Seamless Wrought Steel Pipe
2.4 Military Standards:
MIL-STD-129 Marking for Shipment and Storage
MIL-STD-163 Steel Mill Products Preparation for Shipment
and Storage
2.5 Federal Standards:
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)
Fed. Std. No. 183 Continuous Identification Marking of
Iron and Steel Products
2.6 API Standard:
5L Specification for Line Pipe - Ordering Information
3.1 Information items to be considered, if appropriate,
for inclusion in the purchase order are as follows:
3.1.1 Specification designation (A 53 or A 53M,
including year of issue),
3.1.2 Quantity (feet, metres, or number of lengths),
3.1.3 Grade (see Table 1),
3.1.4 Type (see 1.2 and Table 2),
3.1.5 Finish (black or galvanized),
3.1.6 Size (either nominal (NPS) [DN] and weight
class or schedule number, or both; or outside diameter and
nominal wall thickness, Table X2.2 and Table X2.3),
3.1.7 Length (specific or random, Section 18),
3.1.8 End finish (plain end or threaded, Section 13),
3.1.8.1 Threaded and coupled, if desired,
3.1.8.2 Threads only (no couplings), if desired,
3.1.8.3 Plain end, if desired,
3.1.8.4 Couplings power tight, if desired,
3.1.8.5 Taper tapped couplings for NPS 2 [DN 50]
and smaller, if desired,
3.1.9 Close coiling, if required (see 8.2),
3.1.10 Skelp for tension tests, if permitted (see 17.2),
3.1.11 Certification (see Section 22),
3.1.12 End use of material,
3.1.13 Special requirements, and
3.1.14 Selection of applicable level of preservation
and packaging and level of packing required, if other than
as specified or if MIL-STD-163 applies (see 21.2). - Materials and Manufacture
4.1 The steel for both seamless and welded pipe shall
be made by one or more of the following processes: openhearth,
electric-furnace, or basic-oxygen.
4.2 When steels of different grades are sequentially
strand cast, identification of the resultant transition material
is required. The producer shall remove the transition material
by any established procedure that positively separates
the grades.
4.3 The weld seam of electric-resistance welded pipe
in Grade B shall be heat treated after welding to a minimum
of 1000°F [540°C] so that no untempered martensite
remains, or otherwise processed in such a manner that no
untempered martensite remains.
4.4 When pipe is cold expanded, the amount of expansion
shall not exceed 11/2%of the outside diameter pipe size. - Chemical Composition
5.1 The steel shall conform to the requirements as to
chemical composition in Table 1 and the chemical analysis
shall be in accordance with Test Methods, Practices, and
Terminology A 751. - Product Analysis
6.1 The purchaser is permitted to perform an analysis
of two pipes from each lot of 500 lengths, or fraction
thereof. Samples for chemical analysis, except for spectrographic
analysis, shall be taken in accordance with Practice
E 1806. The chemical composition thus determined shall
conform to the requirements specified in Table 1.
6.2 If the analysis of either pipe does not conform to
the requirements specified in Table 1, analyses shall be
made on additional pipes of double the original number
from the same lot, each of which shall conform to the
requirements specified. - Tensile Requirements
7.1 The material shall conform to the requirements as
to tensile properties prescribed in Table 2.
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7.2 The yield strength corresponding to a permanent
offset of 0.2% of the gage length of the specimen or to a
total extension of 0.5% of the gage length under load shall
be determined.
7.3 The test specimen taken across the weld shall show
a tensile strength not less than the minimum tensile strength
specified for the grade of pipe ordered. This test will not
be required for pipe under NPS 8 [DN 200].
7.4 Transverse tension test specimens for electricwelded
pipe NPS 8 [DN 200] and larger shall be taken
opposite the weld. All transverse test specimens shall be
approximately 11/2 in. [40 mm] wide in the gage length,
and shall represent the full wall thickness of the pipe from
which the specimen was cut. This test is required for NPS 8
[DN 200] and larger. - Bending Requirements
8.1 For pipe NPS 2 [DN 50] and under, a sufficient
length of pipe shall be capable of being bent cold through
90° around a cylindrical mandrel, the diameter of which
is twelve times the outside diameter of the pipe, without
developing cracks at any portion and without opening
the weld.
8.2 When ordered for close coiling, the pipe shall stand
being bent cold through 180° around a cylindrical mandrel,
the diameter of which is eight times the outside diameter
of the pipe, without failure.
8.3 Double-extra-strong pipe over NPS 11/4 [DN 32]
need not be subjected to the bend test. - Flattening Test
9.1 The flattening test shall be made on pipe over NPS
2 [DN 50] with all thicknesses extra strong and lighter.
9.2 Seamless Pipe:
9.2.1 For seamless pipe, a test specimen at least
21/2 in. [60 mm] in length shall be flattened cold between
parallel plates in two steps. During the first step, which is
a test for ductility, no cracks or breaks on the inside,
outside, or end surfaces, except as provided for in 9.7,
shall occur until the distance between the plates is less
than the value of H calculated as follows:
H p (1 + e) t/(e + t/D)
where:
H p distance between flattening plates, in. [mm]
(Note 4),
e p deformation per unit length (constant for a given
grade of steel, 0.09 for Grade A, and 0.07 for
Grade B),
t p nominal wall thickness, in. [mm], and
D p specified outside diameter, in. [mm]
9.2.2 During the second step, which is a test for
soundness, the flattening shall be continued until the test
specimen breaks or the opposite sides of the pipe meet.
Evidence of laminated or unsound material that is revealed
during the entire flattening test shall be cause for rejection.
NOTE 4 — The H values have been calculated for standard and extraheavy
weight sizes from NPS 21/2 to NPS 24 [DN 65 to DN 600], inclusive,
and are shown in Table X2.1.
9.3 Electric-Resistance-Welded Pipe—Atest specimen
at least 4 in. [100 mm] in length shall be flattened cold
between parallel plates in three steps, with the weld located
either 0° or 90° from the line of direction of force as
required in 9.3.1 or 9.3.2, whichever is applicable. During
the first step, which is a test for ductility of the weld, no
cracks or breaks on the inside or outside surfaces at the
weld shall occur until the distance between the plates is
less than two thirds of the specified diameter of the pipe.
As a second step, the flattening shall be continued as a test
for ductility away from the weld. During the second step,
no cracks or breaks on the inside or outside surfaces away
from the weld, except as provided for in 9.7, shall occur
until the distance between the plates is less than one third
of the specified outside diameter of the pipe but is not less
than five times the wall thickness of the pipe. During the
third step, which is a test for soundness, the flattening shall
be continued until the test specimen breaks or the opposite
walls of the pipe meet. Evidence of laminated or unsound
material or of incomplete weld that is revealed by the
flattening test shall be cause for rejection.
9.3.1 For pipe produced in single lengths, the flattening
test specified in 9.3 shall be made using a test
specimen taken from each end of each length of pipe. The
tests from each end shall be made alternately with the weld
at 0° and at 90° from the line of direction of force.
9.3.2 For pipe produced in multiple lengths, the flattening
test specified in 9.3 shall be made as follows:
9.3.2.1 Test specimens taken from, and representative
of, the front end of the first pipe intended to be supplied
from each coil, the back end of the last pipe intended to
be supplied from each coil, and each side of any intermediate
weld stop location shall be flattened with the weld
located at 90° from the line of direction of force.
9.3.2.2 Test specimens taken from pipe at any two
locations intermediate to the front end of the first pipe and
the back end of the last pipe intended to be supplied from
each coil shall be flattened with the weld located at 0°
from the line of direction of force.
9.3.3 For pipe that is to be subsequently reheated
throughout its cross section and hot formed by a reducing
process, the manufacturer shall have the option of obtaining
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the flattening test specimens required by 9.3.1 or 9.3.2,
whichever is applicable, either prior to or after such hot
reducing.
9.4 Continuous-Welded Pipe—A test specimen at least
4 in. [100 mm] in length shall be flattened cold between
parallel plates in three steps. The weld shall be located at
90° from the line of direction of force. During the first
step, which is a test for ductility of the weld, no cracks or
breaks on the inside, outside, or end surfaces at the weld
shall occur until the distance between the plates is less
than three fourths of the specified diameter of the pipe. As
a second step, the flattening shall be continued as a test
for ductility away from the weld. During the second step,
no cracks or breaks on the inside, outside, or end surfaces
away from the weld, except as provided for in 9.7, shall
occur until the distance between the plates is less than 60%
of the specified outside diameter of the pipe. During the
third step, which is a test for soundness, the flattening shall
be continued until the test specimen breaks or the opposite
walls of the pipe meet. Evidence of laminated or unsound
material or of incomplete weld that is revealed by the
flattening test shall be cause for rejection.
9.5 Surface imperfections in the test specimen before
flattening, but revealed during the first step of the flattening
test, shall be judged in accordance with the finish requirements
in Section 14.
9.6 Superficial ruptures as a result of surface imperfections
shall not be cause for rejection.
9.7 When low D-to-t ratio tubulars are tested, because
the strain imposed due to geometry is unreasonably high
on the inside surface at the 6 and 12 o’clock locations,
cracks at these locations shall not be cause for rejection if
the D-to-t ratio is less than 10. - Hydrostatic Test
10.1 The hydrostatic test shall be applied, without leakage
through the pipe wall, to each length of pipe except
as provided in 11.2 for seamless pipe.
10.2 Each length of plain-end pipe shall be hydrostatically
tested to the pressures prescribed in Table X2.2, and
each threaded-and-coupled length shall be hydrostatically
tested to the pressures prescribed in Table X2.3. It shall
be permissible, at the discretion of the manufacturer, to
perform the hydrostatic test on pipe with plain ends, with
threads only, or with threads and couplings and also shall be
permissible to test pipe in either single lengths or multiple
lengths.
NOTE 5 — The hydrostatic test pressures given herein are inspection
test pressures, are not intended as a basis for design, and do not have
any direct relationship to working pressures.
10.3 The minimum hydrostatic test pressure required
to satisfy these requirements need not exceed 2500 psi
[17 200 kPa] for NPS 3 [DN 80] and under, nor 2800 psi
[19 300 kPa] for all sizes over NPS 3 [DN 80]. This does not
prohibit testing at a higher pressure at the manufacturer’s
option. The hydrostatic pressure shall be maintained for
not less than 5 s for all sizes of seamless and electricwelded
pipe. - Nondestructive Electric Test
11.1 Type E Pipe:
11.1.1 The weld seam of each length of ERW pipe
NPS 2 [DN 50] and larger shall be tested with a nondestructive
electric test in accordance with Practice E 213, E 309,
or E 570 as follows:
11.1.2 Ultrasonic and Electromagnetic Inspection —
Any equipment utilizing the ultrasonic or electromagnetic
principles and capable of continuous and uninterrupted
inspection of the weld seam shall be used. The equipment
shall be checked with an applicable reference standard as
described in 11.1.3 at least once every working turn or not
more than 8 h to demonstrate its effectiveness and the
inspection procedures. The equipment shall be adjusted
to produce well-defined indications when the reference
standard is scanned by the inspection unit in a manner
simulating the inspection of the product.
11.1.3 Reference Standards — The length of the reference
standards shall be determined by the pipe manufacturer,
and they shall have the same specified diameter
and thickness as the product being inspected. Reference
standards shall contain machined notches, one on the inside
surface and one on the outside surface, or a drilled hole,
as shown in Fig. 1, at the option of the pipe manufacturer.
The notches shall be parallel to the weld seam, and shall
be separated by a distance sufficient to produce two separate
and distinguishable signals. The 1/8-in. [3.2-mm] hole
shall be drilled through the wall and perpendicular to the
surface of the reference standard as shown in Fig. 1. Care
shall be taken in the preparation of the reference standard
to ensure freedom from fins or other edge roughness, or
distortion of the pipe.
NOTE 6 — The calibration standards defined in 11.1.3 are convenient
standards for calibration of nondestructive testing equipment. The dimensions
of such standards are not to be construed as the minimum sizes of
imperfections detectable by such equipment.
11.1.4 Acceptance Limits — Table 3 gives the height
of acceptance limit signals in percent of the height of
signals produced by reference standards. Imperfections in
the weld seam that produce a signal greater than the acceptance
limit signal given in Table 3 shall be considered a
defect unless the pipe manufacturer can demonstrate that
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the imperfection does not reduce the effective wall thickness
beyond 121/2% of the specified wall thickness.
11.2 Seamless Pipe — As an alternative to the hydrostatic
test, and when specified by the purchaser, the full
body of each seamless pipe shall be tested with a nondestructive
electric test in accordance with Practices E 213,
E 309, or E 570. In this case each length so furnished
shall include the mandatory marking of the letters “NDE.”
Except as provided in 11.2.6.2 it is the intent of this test
to reject pipe with imperfections which produce test signals
equal to or greater than that of the calibration standard.
11.2.1 When the nondestructive electric test is performed,
the lengths shall be marked with the letters “NDE.”
The certification, when required, shall state Nondestructive
Electric Tested and shall indicate which of the tests was
applied. Also, the letters NDE shall be appended to the
product specification number and material grade shown on
the certification.
11.2.2 The following information is intended to facilitate
the use of this specification.
11.2.2.1 The calibration standards defined in
11.2.3 through 11.2.5 are convenient standards for calibration
of nondestructive testing equipment. The dimensions
of such standards are not to be construed as the minimum
sizes of imperfections detectable by such equipment.
11.2.2.2 The ultrasonic testing referred to in this
specification is capable of detecting the presence and location
of significant longitudinally or circumferentially oriented
imperfections; however, different techniques need
to be employed for the detection of differently oriented
imperfections. Ultrasonic testing is not necessarily capable
of detecting short, deep imperfections.
11.2.2.3 The eddy current examination referenced
in this specification has the capability of detecting significant
discontinuities, especially of the short abrupt type.
11.2.2.4 The flux leakage examination referred to
in this specification is capable of detecting the presence
and location of significant longitudinally or transversely
oriented discontinuities. The provisions of this specification
only require longitudinal calibration for flux leakage.
Different techniques need to be employed for the detection
of differently oriented imperfections.
11.2.2.5 The hydrostatic test referred to in 10.2
has the capability of finding imperfections of a size permitting
the test fluid to leak through the tube wall and may
be either visually seen or detected by a loss of pressure.
Hydrostatic testing is not necessarily capable of detecting
very tight through-the-wall imperfections or imperfections
that extend an appreciable distance into the wall without
complete penetration.
11.2.2.6 A purchaser interested in ascertaining the
nature (type, size, location, and orientation) of imperfections
that are capable of being detected in the specific
application of these examinations is directed to discuss this
with the manufacturer of the tubular product.
11.2.3 For ultrasonic testing, the calibration reference
notches shall be at the option of the producer, and
shall be any one of the three common notch shapes shown
in Practice E 213. The depth of notch shall not exceed
12.5% of the specified wall thickness of the pipe or 0.004 in.
[0.1 mm], whichever is greater.
11.2.4 For eddy current testing, the calibration pipe
shall contain, at the option of the producer, any one of the
following calibration standards to establish a minimum
sensitivity level for rejection.
11.2.4.1 Drilled Hole — Depending upon the pipe
diameter the calibration pipe shall contain three holes
spaced 120° apart or four holes spaced 90° apart and sufficiently
separated longitudinally to ensure separately distinguishable
responses. The holes shall be drilled radially and
completely through the pipe wall, care being taken to avoid
distortion of the pipe while drilling. Depending upon the
pipe diameter the calibration pipe shall contain the following
hole:
NPS DN Diameter of Drilled Hole
= 1/2 = 15 0.039 in. (1 mm)
1/2 = 11/4 > 15 = 32 0.055 in. (1.4 mm)
11/4 = 2 > 32 = 50 0.071 in. (1.8 mm)
2 = 5 > 50 = 125 0.087 in. (2.2 mm)
5 > 125 0.106 in. (2.7 mm)
11.2.4.2 Transverse Tangential Notch — Using a
round tool or file with a 1/4 in. [6 mm] diameter, a notch shall
be filed or milled tangential to the surface and transverse to
the longitudinal axis of the pipe. The notch shall have a
depth not exceeding 12.5% of the specified wall thickness
of the pipe or 0.012 in. [0.3 mm], whichever is greater.
11.2.4.3 Longitudinal Notch — A notch 0.031 in.
[0.8 mm] or less in width shall be machined in a radial
plane parallel to the tube axis on the outside surface of the
pipe, to have a depth not exceeding 12.5% of the specified
wall thickness of the tube or 0.012 in. [0.3 mm], whichever
is greater. The length of the notch shall be compatible with
the testing method.
11.2.4.4 Compatibility — The discontinuity in the
calibration pipe shall be compatible with the testing equipment
and the method being used.
11.2.5 For flux leakage testing, the longitudinal calibration
reference notches shall be straight sided notches
machined in a radial plane parallel to the pipe axis. For
wall thickness under 0.500 in. [12.7 mm], outside and
inside notches shall be used. For wall thickness equal and
above 0.500 in. [12.7 mm], only an outside notch shall be
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used. Notch depth shall not exceed 12.5% of the specified
wall thickness, or 0.012 in. [0.3 mm], whichever is greater.
Notch length shall not exceed 1 in. [25 mm], and the width
shall not exceed the depth. Outside diameter and inside
diameter notches shall be located sufficiently apart to allow
separation and identification of the signals.
11.2.6 Pipe containing one or more imperfections
that produce a signal equal to or greater than the signal
produced by the calibration standard shall be rejected or
the area producing the signal shall be rejected.
11.2.6.1 Test signals produced by imperfections
that cannot be identified, or produced by cracks or cracklike
imperfections, shall result in rejection of the pipe,
unless it is repaired and retested. To be accepted, the pipe
must pass the same specification test to which it was originally
subjected, provided that the remaining wall thickness
is not decreased below that permitted by the specification.
It shall be permissible to reduce the outside diameter at
the point of grinding by the amount so removed.
11.2.6.2 It shall be permissible to evaluate test
signals produced by visual imperfections in accordance
with provisions of Section 14. A few examples of these
imperfections would be straightener marks, cutting chips,
scratches, steel die stamps, stop marks, or pipe reducer
ripple.
11.2.7 The test methods described in this section are
not necessarily capable of inspecting the end portion of
pipes. This condition is referred to as end effect. The length
of the end effect shall be determined by the manufacturer
and, when specified in the purchase order, reported to the
purchaser.
- Permissible Variations in Weight and
Dimensions
12.1 Weight — The weight of the pipe as specified in
Table X2.2 and Table X2.3 or as calculated from the relevant
equation in ASME B36.10M shall not vary by more
than ±10%.
NOTE 7 — The weight tolerance is determined from the weights of the
customary lifts of pipe as produced for shipment by the mill, divided by
the number of feet of pipe in the lift. On pipe sizes over NPS 4 [DN 100],
where individual lengths are weighed, the weight tolerance is applicable to
the individual length.
12.2 Diameter — For pipe NPS 11/2 [DN 40] and under,
the outside diameter at any point shall not vary more than
± 1/64 in. [0.4 mm] from the standard specified. For pipe
NPS 2 [DN 50] and over, the outside diameter shall not
vary more than ±1% from the standard specified.
12.3 Thickness — The minimum wall thickness at any
point shall be not more than 12.5% under the nominal
wall thickness specified. The minimum wall thickness on
inspection shall conform to the requirements in Table
X2.4. - End Finish
13.1 When ordered with plain ends, the pipe shall be
furnished to the following practice, unless otherwise specified.
13.1.1 NPS 11/2 [DN 40] and Smaller—Unless otherwise
specified on the purchase order, end finish shall be
at the option of the manufacturer.
13.1.2 NPS 2 [DN 50] and Larger:
13.1.2.1 Pipe of standard or extra strong weights,
or in wall thickness less than 0.500 in. [12.7 mm], other
than double extra strong pipe, shall be plain-end beveled
with ends beveled to an angle of 30°, +5°, -0°, measured
from a line drawn perpendicular to the axis of the pipe,
and with a root face of 1/16 in. ± 1/32 in. [1.6 mm ± 0.8 mm].
13.1.2.2 Pipe with wall thicknesses over 0.500 in.
[12.7 mm], and all double extra strong, shall be plain-end
square cut.
13.2 When ordered with threaded ends, the pipe ends
shall be provided with a thread in accordance with the
gaging practice and tolerances of ANSI B1.20.1. For standard-
weight pipe NPS 6 [DN 150] and smaller, refer to
Table X3.1 for threading data. For standard-weight pipe
NPS 8 [DN 200] and larger and all sizes of extra-strong
weight and double extra-strong weight, refer to Table X3.2
for threading data. Threaded pipe NPS 4 [DN 100] and
larger shall have thread protectors on the ends not protected
by a coupling.
13.3 When ordered with couplings, one end of each
length of pipe shall be provided with a coupling manufactured
in accordance with Specification A 865. The coupling
threads shall be in accordance with the gaging practice of
ANSI B1.20.1. The coupling shall be applied handlingtight,
unless power-tight is specified on the order. Couplings
are to be made of steel. Taper-tapped couplings
shall be furnished on all weights of threaded pipe sizes
NPS 21/2 [DN 65] and larger. For pipe NPS 2 [DN 50] and
smaller, it is regular practice to furnish straight-tapped
couplings for standard-weight pipe and taper-tapped couplings
for extra-strong and double extra-strong pipe. If
taper-tapped couplings are required for pipe NPS 2 [DN 50]
and smaller on standard-weight pipe, it is recommended
that line pipe threads in accordance with API Specification
5L be ordered. The taper-tapped couplings provided on line
pipe in these sizes may be used on mill-threaded standardweight
pipe of the same size.
SA-53/SA-53M ASME BPVC.II.A-2019
148 - Workmanship, Finish and Appearance
14.1 The pipe manufacturer shall explore a sufficient
number of visual surface imperfections to provide reasonable
assurance that they have been properly evaluated with
respect to depth.
14.2 Surface imperfections that penetrate more than
121/2% of the nominal wall thickness or encroach on the
minimum wall thickness shall be considered defects. Pipe
with defects shall be given one of the following dispositions:
14.2.1 The defect shall be removed by grinding,
provided that the remaining wall thickness is within specified
limits,
14.2.2 Type S pipe and the parent metal of Type E
pipe, except within 1/2 in. [13 mm] of the fusion line of the
electric resistance seam, are permitted to be repaired in
accordance with the welding provisions of 14.5. Repair
welding of Type F pipe and the weld seam of Type E is
prohibited.
14.2.3 The section of pipe containing the defect may
be cut off within the limits of requirement on length, or
14.2.4 Rejected.
14.3 At the purchaser’s discretion, pipe shall be subjected
to rejection if surface defects repaired in accordance
with 14.2 are not scattered, but appear over a large area
in excess of what is considered a workmanlike finish. Disposition
of such pipe shall be a matter of agreement
between the manufacturer and the purchaser.
14.4 When imperfections or defects are removed by
grinding, a smooth curved surface shall be maintained,
and the wall thickness shall not be decreased below that
permitted by this specification. It shall be permissible to
reduce the outside diameter at the point of grinding by the
amount so removed.
14.4.1 Wall thickness measurements shall be made
with a mechanical caliper or with a properly calibrated
nondestructive testing device of appropriate accuracy. In
the case of a dispute, the measurement determined by use
of the mechanical caliper shall govern.
14.5 Weld repair shall be permitted only subject to
approval of the purchaser and in accordance with Specification
A 530/A 530M.
14.6 The finished pipe shall be reasonably straight.
14.7 The pipe shall contain no dents greater than 10%
of the pipe diameter or 1/4 in. [6 mm], whichever is smaller,
measured as a gap between the lowest point of the dent
and a prolongation of the original contour of the pipe.
Cold-formed dents deeper than 1/8 in. [3 mm] shall be free
of sharp bottom gouges; it shall be permissible to remove
the gouges by grinding, provided that the remaining wall
thickness is within specified limits. The length of the dent
in any direction shall not exceed one half the pipe diameter. - Number of Tests
15.1 Except as required by 15.2, one of each of the
tests specified in Section 7, 8.2, and Section 9 shall be
made on test specimens taken from one length of pipe
from each lot of each pipe size. For continuous-welded
pipe, a lot shall contain no more than 25 tons [23 Mg] of
pipe for pipe sizes NPS 11/2 [DN 40] and smaller, and no
more than 50 tons [45 Mg] of pipe for pipe sizes NPS 2
[DN 50] and larger. For seamless and electric-resistancewelded
pipe, a lot shall contain no more than one heat,
and at the option of the manufacturer shall contain no more
than 500 lengths of pipe (as initially cut after the final
pipe-forming operation, prior to any further cutting to the
required ordered lengths) or 50 tons [45 Mg] of pipe.
15.2 The number of flattening tests for electric-resistance-
welded pipe shall be in accordance with 9.3.1 or 9.3.2,
whichever is applicable.
15.3 Except as allowed by 11.2, each length of pipe
shall be subjected to the hydrostatic test specified in Section
10. - Retests
16.1 If the results of the mechanical tests of any lot
do not conform to the requirements specified in Sections
7, 8, and 9, retests are permitted to be made on additional
pipe of double the original number from the same lot, each
of which shall conform to the requirements specified.
16.2 For pipe produced in single lengths, if any section
of the pipe fails to comply with the requirements of 9.3,
it shall be permissible to cut other sections from the same
end of the same length until satisfactory tests are obtained,
except that the finished pipe shall not be shorter than 80%
of its length after the original cropping; otherwise the
length shall be rejected. For pipe produced in multiple
lengths, it shall be permissible to cut retests from each end
of each individual length in the multiple. Such tests shall
be made with the weld alternately 0° and 90° from the line
of direction of force. - Test Methods
17.1 The test specimens and the tests required by this
specification shall conform to those described in the latest
issue of Test Methods and Definitions A 370.
17.2 The longitudinal tension test specimen shall be
taken from the end of the pipe or, for continuous-welded
pipe, it shall be permissible to be taken from the skelp, at
ASME BPVC.II.A-2019 SA-53/SA-53M
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a point approximately 90° from the weld, and shall not be
flattened between gage marks. The sides of each specimen
shall be parallel between gage marks. If desired, the tension
tests are permitted to be made on the full section of pipe.
When impracticable to pull a test specimen in full section,
the standard 2-in. [50-mm] gage length tension test specimen
shown in Fig. A2.3 of Test Methods and Definitions
A 370 is acceptable.
17.3 Transverse weld test specimens from electricresistance-
welded pipe shall be taken with the weld at the
center of the specimen. All transverse test specimens shall
be approximately 11/2 in. [40 mm] wide in the gage length
and shall represent the full wall thickness of the pipe from
which the specimen was cut.
17.4 Test specimens for the bend and flattening tests
shall be taken from pipe. Test specimens for the flattening
test shall be smooth on the ends and free from burrs.
17.5 All specimens shall be tested at room temperature. - Lengths
18.1 Unless otherwise specified, pipe lengths shall be
in accordance with the following regular practice.
18.1.1 Pipe of weights lighter than extra strong shall
be in single-random lengths of 16 to 22 ft [4.88 to 6.71 m],
but not more than 5% of the total number of threaded
lengths are permitted to be jointers (two pieces coupled
together). When ordered with plain ends, 5% are permitted
to be in lengths of 12 to 16 ft [3.66 to 4.88 m].
18.1.2 Pipe of extra-strong and heavier weights shall
be in random lengths of 12 to 22 ft [3.66 to 6.71 m]. Five
percent are permitted to be in lengths of 6 to 12 ft [1.83
to 3.66 m].
18.1.3 When extra-strong or lighter pipe is ordered
in double-random lengths, the minimum lengths shall be
not less than 22 ft [6.71 m], with a minimum average for
the order of 35 ft [10.67 m].
18.1.4 When lengths longer than single random are
required for wall thicknesses heavier than extra-strong, the
length shall be subject to negotiation.
18.1.5 When pipe is furnished with threads and couplings,
the length shall be measured to the outer face of
the coupling. - Galvanized Pipe
19.1 Galvanized pipe ordered under this specification
shall be coated with zinc inside and outside by the hot-dip
process. The zinc used for the coating shall be any grade
of zinc conforming to Specification B 6.
19.2 Weight of Coating — The weight of zinc coating
shall be not less than 1.8 oz/ft2 [0.55 kg/m2] as determined
from the average results of the two specimens taken for
test in the manner prescribed in 19.5 and not less than
1.6 oz/ft2 [0.49 kg/m2] for either of these specimens. The
weight of coating expressed in ounces per square foot shall
be calculated by dividing the total weight of zinc, inside
plus outside, by the total area, inside plus outside, of the
surface coated. Each specimen shall have not less than
1.3 oz/ft2 [0.40 kg/m2] of zinc coating on each surface,
calculated by dividing the total weight of zinc on the given
surface (outside or inside) by the area of the surface coated
(outside or inside).
19.3 Weight of Coating Test — The weight of zinc
coating shall be determined by a stripping test in accordance
with Test Method A 90/A 90M. The total zinc on
each specimen shall be determined in a single stripping
operation.
19.4 Test Specimens — Test specimens for determination
of weight of coating shall be cut approximately 4 in.
[100 mm] in length.
19.5 Number of Tests — Two test specimens for the
determination of weight of coating shall be taken, one
from each end of one length of galvanized pipe selected
at random from each lot of 500 lengths or fraction thereof,
of each size.
19.6 Retests — If the weight of coating of any lot does
not conform to the requirements specified in 19.2, retests
of two additional pipes from the same lot shall be made,
each of which shall conform to the requirements specified.
19.7 When pipe ordered under this specification is to
be galvanized, the tension, flattening, and bend tests shall
be made on the base material before galvanizing. When
specified, results of the mechanical tests on the base material
shall be reported to the purchaser. If it is impracticable
to make the mechanical tests on the base material before
galvanizing, it shall be permissible to make such tests on
galvanized samples, and any flaking or cracking of the
zinc coating shall not be considered cause for rejection.
When galvanized pipe is bent or otherwise fabricated to a
degree that causes the zinc coating to stretch or compress
beyond the limit of elasticity, some flaking of the coating
is acceptable. - Inspection
20.1 The inspector representing the purchaser shall
have entry, at all times while work on the contract of the
purchaser is being performed, to all parts of the manufacturer’s
works that concern the manufacture of the material
ordered. The manufacturer shall afford the inspector all
reasonable facilities to satisfy him that the material is being
furnished in accordance with this specification. All tests
(except product analysis) and inspection shall be made at
SA-53/SA-53M ASME BPVC.II.A-2019
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the place of manufacture prior to shipment, unless otherwise
specified, and shall be so conducted as not to interfere
unnecessarily with the operation of the works. - Rejection
21.1 The purchaser is permitted to inspect each length
of pipe received from the manufacturer and, if it does not
meet the requirements of this specification based on the
inspection and test method as outlined in the specification,
the length shall be rejected and the manufacturer shall be
notified. Disposition of rejected pipe shall be a matter of
agreement between the manufacturer and the purchaser.
21.2 Pipe found in fabrication or in installation to be
unsuitable for the intended use, under the scope and
requirements of this specification, shall be set aside and
the manufacturer notified. Such pipe shall be subject to
mutual investigation as to the nature and severity of the
deficiency and the forming or installation, or both, conditions
involved. Disposition shall be a matter for agreement. - Certification
22.1 The producer or supplier shall, upon request, furnish
to the purchaser a certificate of inspection stating that
the material has been manufactured, sampled, tested, and
inspected in accordance with this specification (including
year of issue), and has been found to meet the requirements.
22.2 Report — For Types E and S, the producer or
supplier shall furnish to the purchaser a chemical analysis
report for the elements specified in Table 1.
22.3 EDI—A certificate of inspection or chemical analysis
report printed from or used in electronic form from
an electronic data interchange (EDI) transmission shall be
regarded as having the same validity as a counterpart
printed in the certifier’s facility. The use and format of
the EDI document are subject to agreement between the
purchaser and the supplier.
NOTE 8 — EDI is the computer to computer exchange of business
information in a standard format such as ANSI ASC X12.
22.4 Notwithstanding the absence of a signature, the
organization submitting the certificate of inspection or
chemical analysis report is responsible for its content. - Product Marking
23.1 Except as allowed by 23.5 and 23.6, each length
of pipe shall be legibly marked in the following sequence
by rolling, stamping, or stenciling to show:
23.1.1 Manufacturer’s name or mark,
23.1.2 Specification number (year of issue not
required),
NOTE 9 — Pipe that complies with multiple compatible specifications
may be marked with the appropriate designation for each specification.
23.1.3 Size (NPS and weight class, schedule number,
or nominal wall thickness; or specified outside diameter
and nominal wall thickness),
23.1.4 Grade (A or B),
23.1.5 Type of pipe (F, E, or S),
23.1.6 Test pressure, seamless pipe only (if applicable,
in accordance with Table 4),
23.1.7 Nondestructive electric test, seamless pipe
only (if applicable, in accordance with Table 4),
23.2 Unless another marking format is specified in the
purchase order, length shall be marked in feet and tenths
of a foot, or metres to two decimal places, dependent upon
the units to which the pipe was ordered. The location of
such marking shall be at the option of the manufacturer.
23.3 Heat number, lot number, run number, or a combination
thereof shall be marked at the option of the manufacturer,
unless specific marking is specified in the purchase
order. The location of such marking shall be at the option
of the manufacturer.
23.4 Any additional information desired by the manufacturer
or specified in the purchase order.
23.5 For pipe NPS 11/2 [DN 40] and smaller that is
bundled, it shall be permissible to mark this information
on a tag securely attached to each bundle.
23.6 When pipe sections are cut into shorter lengths
by a subsequent producer for resale as material, the processor
shall transfer complete identification including the
name or brand of the manufacturer, to each unmarked cut
length, or to metal tags securely attached to unmarked pipe
bundled in accordance with the requirements of 23.5. The
same material designation shall be included with the information
transferred, and the processor’s name, trademark,
or brand shall be added.
23.7 Bar Coding — In addition to the requirements in
23.1, 23.5, and 23.6, bar coding is acceptable as a supplementary
identification method. It is recommended that bar
coding be consistent with the Automotive Industry Action
Group (AIAG) standard prepared by the Primary Metals
Subcommittee of the AIAG Bar Code Project Team. - Government Procurement
24.1 When specified in the contract, material shall be
preserved, packaged, and packed in accordance with the
requirements of MIL-STD-163. The applicable levels shall
be as specified in the contract. Marking for shipment of
ASME BPVC.II.A-2019 SA-53/SA-53M
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such material shall be in accordance with Fed. Std. No. 123
for civil agencies and MIL-STD-129 or Federal Std. No.
183 if continuous marking is required, for military
agencies.
24.2 Inspection — Unless otherwise specified in the
contract, the producer is responsible for the performance
of all inspection and test requirements specified herein.
Except as otherwise specified in the contract, the manufacturer
shall use its own or any other suitable facilities for
performing the inspection and test requirements specified
herein, unless otherwise disapproved by the purchaser in
the contract or purchase order. The purchaser shall have
the right to perform any of the inspections and tests set forth
in this specification where deemed necessary to ensure that
the material conforms to prescribed requirements. - Packaging and Package Marking
25.1 When specified on the purchase order, packaging,
marking, and loading or shipment shall be in accordance
with those procedures recommended by Practices A 700. - Keywords
26.1 black steel pipe; seamless steel pipe; steel pipe;
welded steel pipe; zinc coated steel pipe
SA-53/SA-53M ASME BPVC.II.A-2019
152
FIG. 1 CALIBRATION STANDARDS
1/8 in.
[3.2 mm]
0.04 in.
[1 mm] max.
Depth N10 Depth
10% t, 15%
with min. of
0.012, 0.002 in.
[0.3 0.5 mm]
Length
For eddy current – 1.5 in. [38 mm] max.
Total Length
For diverted flux
and ultrasonic – 2 in. [50 mm] min.
at full depth
N10 Notch
P (Parallel Sided) Notch Drilled Hole
V10 Notch
10% t
or less
Area of each side, 0.006 sq. in. [3.9 mm2] max.
B (Buttress) Notch
121/2% t
or less
30 deg
max.
60 deg
max.
20% t
or less
TABLE 1
CHEMICAL REQUIREMENTS
Composition, max, %
Carbon Manganese Phosphorus Sulfur CopperA NickelA ChromiumA MolybdenumA VanadiumA
Type S (seamless pipe)
Open-hearth, electric-furnace,
or basic-oxygen:
Grade A 0.25 0.95 0.05 0.045 0.40 0.40 0.40 0.15 0.08
Grade B 0.30 1.20 0.05 0.045 0.40 0.40 0.40 0.15 0.08
Type E (electric-resistance-welded)
Open-hearth, electric-furnace,
or basic-oxygen:
Grade A 0.25 0.95 0.05 0.045 0.40 0.40 0.40 0.15 0.08
Grade B 0.30 1.20 0.05 0.045 0.40 0.40 0.40 0.15 0.08
Type F (furnace-welded pipe)
Open-hearth, electric-furnace,
or basic oxygen
Grade A 0.30 1.20 0.05 0.045 0.40 0.40 0.40 0.15 0.08
A The combination of these five elements shall not exceed 1.00%.
ASME BPVC.II.A-2019 SA-53/SA-53M
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TABLE 2
TENSILE REQUIREMENTS
Type F Types E and S
Open-Hearth,
Basic Oxygen,
or Electric-
Furnace,
Grade A Grade A Grade B
Tensile strength, 48 000 [330] 48 000 [330] 60 000 [415]
min, psi [MPa]
Yield strength, 30 000 [205] 30 000 [205] 35 000 [240]
min, psi [MPa]
Elongation in 2 in. A,B A,B A,B
[50 mm]
A The minimum elongation in 2 in. [50 mm] shall be that determined
by the following equation:
e p 625 000 [1940] A0.2/U0.9
where:
e p minimum elongation in 2 in. [50 mm] in percent rounded
to the nearest percent
A p cross-sectional area of the tension specimen, rounded to
the nearest 0.01 in.2 [1 mm2], based on the specified outside
diameter or the nominal specimen width and specified
wall thickness. If the area calculated is equal to or
greater than 0.75 in.2 [500 mm2], then the value 0.75
in.2 [500 mm2] shall be used, and
U p specified tensile strength, psi [MPa]
B See Table X4.1 or Table X4.2, whichever is applicable, for minimum
elongation values for various size tension specimens and
grades.
TABLE 3
ACCEPTANCE LIMITS
Size of Hole Acceptance
Limit
Type Notch in. mm Signal, %
N10, V10 1/8 3.2 100
B.P. . . . . . . 80
TABLE 4
MARKING OF SEAMLESS PIPE
Hydro NDE Marking
Yes No Test pressure
No Yes NDE
Yes Yes Test pressure/NDE
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154
APPENDICES
(Nonmandatory Information)
X1. DEFINITIONS OF TYPES OF PIPE
X1.1 Type F, Furnace-Butt-Welded Pipe, Continuous-
Welded—Pipe produced in continuous lengths from coiled
skelp and subsequently cut into individual lengths, having
its longitudinal butt joint forge welded by the mechanical
pressure developed in rolling the hot-formed skelp through
a set of round pass welding rolls.
X1.2 Type E, Electric-Resistance-Welded Pipe — Pipe
produced in individual lengths or in continuous lengths
from coiled skelp and subsequently cut into individual
lengths, having a longitudinal butt joint wherein coalescence
is produced by the heat obtained from resistance of
the pipe to the flow of electric current in a circuit of which
the pipe is a part, and by the application of pressure.
X1.3 Type S, Wrought Steel Seamless Pipe — Wrought
steel seamless pipe is a tubular product made without a
welded seam. It is manufactured by hot working steel and,
if necessary, by subsequently cold finishing the hot-worked
tubular product to produce the desired shape, dimensions,
and properties.
X2. TABLES FOR DIMENSIONAL AND
CERTAIN MECHANICAL REQUIREMENTS
X2.1 Tables X2.1–X2.4 address dimensional and certain
mechanical requirements.
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TABLE X2.1
CALCULATED H VALUES FOR SEAMLESS PIPE
Distance, in. [mm],
Between Outside Nominal Wall Plates “H” by
NPS DN Diameter, in. Thickness, in. Formula: H p (1 + e)t /(e + t/D)
Designator Designator [mm] [mm] Grade A Grade B
21/2 65 2.875 [73.0] 0.203 [5.16] 1.378 [35.0] 1.545 [39.2]
0.276 [7.01] 1.618 [41.1] 1.779 [45.2]
3 80 3.500 [88.9] 0.216 [5.49] 1.552 [39.4] 1.755 [44.6]
0.300 [7.62] 1.861 [47.3] 2.062 [52.4]
31/2 90 4.000 [101.6] 0.226 [5.74] 1.682 [42.7] 1.912 [48.6]
0.318 [8.08] 2.045 [51.9] 2.276 [57.8]
4 100 4.500 [114.3] 0.237 [6.02] 1.811 [46.0] 2.067 [52.5]
0.337 [8.56] 2.228 [56.6] 2.489 [63.2]
5 125 5.563 [141.3] 0.258 [6.55] 2.062 [52.4] 2.372 [60.2]
0.375 [9.52] 2.597 [66.0] 2.920 [74.2]
6 150 6.625 [168.3] 0.280 [7.11] 2.308 [58.6] 2.669 [67.8]
0.432 [10.97] 3.034 [77.1] 3.419 [86.8]
8 200 8.625 [219.1] 0.277 [7.04] 2.473 [62.8] 2.902 [73.7]
0.322 [8.18] 2.757 [70.0] 3.210 [81.5]
0.500 [12.70] 3.683 [93.5] 4.181 [106.2]
10 250 10.750 [273.0] 0.279 [7.09]A 2.623 [66.6] 3.111 [79.0]
0.307 [7.80] 2.823 [71.7] 3.333 [84.7]
0.365 [9.27] 3.210 [81.5] 3.757 [95.4]
0.500 [12.70] 3.993 [101.4] 4.592 [116.6]
12 300 12.750 [323.8] 0.300 [7.62] 3.105 [78.9] 3.683 [93.5]
0.375 [9.52] 3.423 [86.9] 4.037 [102.5]
0.500 [12.70] 4.218 [107.1] 4.899 [124.4]
14 350 14.000 [355.6] 0.375 [9.52] 3.500 [88.9] 4.146 [105.3]
0.500 [12.70] 4.336 [110.1] 5.061 [128.5]
16 400 16.000 [406.4] 0.375 [9.52] 3.603 [91.5] 4.294 [109.1]
0.500 [12.70] 4.494 [114.1] 5.284 [134.2]
18 450 18.000 [457] 0.375 [9.52] 3.688 [93.7] 4.417 [112.2]
0.500 [12.70] 4.628 [117.6] 5.472 [139.0]
20 500 20.000 [508] 0.375 [9.52] 3.758 [95.5] 4.521 [114.8]
0.500 [12.70] 4.740 [120.4] 5.632 [143.1]
24 600 24.000 [610] 0.375 [9.52] 3.869 [98.3] 4.686 [119.0]
0.500 [12.70] 4.918 [124.9] 5.890 [149.6]
A Special order only.
Manufacture
Stockholder
Distributor
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TABLE X2.2
DIMENSIONS, WEIGHTS, AND TEST PRESSURES FOR PLAIN END PIPE
Outside Nominal Wall Nominal Weight [Mass] Test Pressure,A psi [kPa]
NPS DN Diameter, Thickness, per Unit Length, Weight Schedule
Designator Designator in. [mm] in. [mm] Plain End, lb/ft [kg/m] Class No. Grade A Grade B
1/8 6 0.405 [10.3] 0.068 [1.73] 0.24 [0.37] STD 40 700 [4800] 700 [4800]
0.095 [2.41] 0.31 [0.47] XS 80 850 [5900] 850 [5900]
1/4 8 0.540 [13.7] 0.088 [2.24] 0.43 [0.63] STD 40 700 [4800] 700 [4800]
0.119 [3.02] 0.54 [0.80] XS 80 850 [5900] 850 [5900]
3/8 10 0.675 [17.1] 0.091 [2.31] 0.57 [0.84] STD 40 700 [4800] 700 [4800]
0.126 [3.20] 0.74 [1.10] XS 80 850 [5900] 850 [5900]
1/2 15 0.840 [21.3] 0.109 [2.77] 0.85 [1.27] STD 40 700 [4800] 700 [4800]
0.147 [3.73] 1.09 [1.62] XS 80 850 [5900] 850 [5900]
0.188 [4.78] 1.31 [1.95] . . . 160 900 [6200] 900 [6200]
0.294 [7.47] 1.72 [2.55] XXS . . . 1000 [6900] 1000 [6900]
3/4 20 1.050 [26.7] 0.113 [2.87] 1.13 [1.69] STD 40 700 [4800] 700 [4800]
0.154 [3.91] 1.48 [2.20] XS 80 850 [5900] 850 [5900]
0.219 [5.56] 1.95 [2.90] . . . 160 950 [6500] 950 [6500]
0.308 [7.82] 2.44 [3.64] XXS . . . 1000 [6900] 1000 [6900]
1 25 1.315 [33.4] 0.133 [3.38] 1.68 [2.50] STD 40 700 [4800] 700 [4800]
0.179 [4.55] 2.17 [3.24] XS 80 850 [5900] 850 [5900]
0.250 [6.35] 2.85 [4.24] . . . 160 950 [6500] 950 [6500]
0.358 [9.09] 3.66 [5.45] XXS . . . 1000 [6900] 1000 [6900]
11/4 32 1.660 [42.2] 0.140 [3.56] 2.27 [3.39] STD 40 1200 [8300] 1300 [9000]
0.191 [4.85] 3.00 [4.47] XS 80 1800 [12 400] 1900 [13 100]
0.250 [6.35] 3.77 [5.61] . . . 160 1900 [13 100] 2000 [13 800]
0.382 [9.70] 5.22 [7.77] XXS . . . 2200 [15 200] 2300 [15 900]
11/2 40 1.900 [48.3] 0.145 [3.68] 2.72 [4.05] STD 40 1200 [8300] 1300 [9000]
0.200 [5.08] 3.63 [5.41] XS 80 1800 [12 400] 1900 [13 100]
0.281 [7.14] 4.86 [7.25] . . . 160 1950 [13 400] 2050 [14 100]
0.400 [10.16] 6.41 [9.56] XXS . . . 2200 [15 200] 2300 [15 900]
2 50 2.375 [60.3] 0.154 [3.91] 3.66 [5.44] STD 40 2300 [15 900] 2500 [17 200]
0.218 [5.54] 5.03 [7.48] XS 80 2500 [17 200] 2500 [17 200]
0.344 [8.74] 7.47 [11.11] . . . 160 2500 [17 200] 2500 [17 200]
0.436 [11.07] 9.04 [13.44] XXS . . . 2500 [17 200] 2500 [17 200]
21/2 65 2.875 [73.0] 0.203 [5.16] 5.80 [8.63] STD 40 2500 [17 200] 2500 [17 200]
0.276 [7.01] 7.67 [11.41] XS 80 2500 [17 200] 2500 [17 200]
0.375 [9.52] 10.02 [14.90] . . . 160 2500 [17 200] 2500 [17 200]
0.552 [14.02] 13.71 [20.39] XXS . . . 2500 [17 200] 2500 [17 200]
3 80 3.500 [88.9] 0.125 [3.18] 4.51 [6.72] . . . . . . 1290 [8900] 1500 [1000]
0.156 [3.96] 5.58 [8.29] . . . . . . 1600 [11 000] 1870 [12 900]
0.188 [4.78] 6.66 [9.92] . . . . . . 1930 [13 330] 2260 [15 600]
0.216 [5.49] 7.58 [11.29] STD 40 2220 [15 300] 2500 [17 200]
0.250 [6.35] 8.69 [12.93] . . . . . . 2500 [17 200] 2500 [17 200]
0.281 [7.14] 9.67 [14.40] . . . . . . 2500 [17 200] 2500 [17 200]
0.300 [7.62] 10.26 [15.27] XS 80 2500 [17 200] 2500 [17 200]
0.438 [11.13] 14.34 [21.35] . . . 160 2500 [17 200] 2500 [17 200]
0.600 [15.24] 18.60 [27.68] XXS . . . 2500 [17 200] 2500 [17 200]
31/2 90 4.000 [101.6] 0.125 [3.18] 5.18 [7.72] . . . . . . 1120 [7700] 1310 [19 000]
0.156 [3.96] 6.41 [9.53] . . . . . . 1400 [6700] 1640 [11 300]
Manufacture
Stockholder
Distributor
ASME BPVC.II.A-2019 SA-53/SA-53M
157
TABLE X2.2
DIMENSIONS, WEIGHTS, AND TEST PRESSURES FOR PLAIN END PIPE (CONT’D)
Outside Nominal Wall Nominal Weight [Mass] Test Pressure,A psi [kPa]
NPS DN Diameter, Thickness, per Unit Length, Weight Schedule
Designator Designator in. [mm] in. [mm] Plain End, lb/ft [kg/m] Class No. Grade A Grade B
0.188 [4.78] 7.66 [11.41] . . . . . . 1690 [11 700] 1970 [13 600]
0.226 [5.74] 9.12 [13.57] STD 40 2030 [14 000] 2370 [16 300]
0.250 [6.35] 10.02 [14.92] . . . . . . 2250 [15 500] 2500 [17 200]
0.281 [7.14] 11.17 [16.63] . . . . . . 2500 [17 200] 2500 [17 200]
0.318 [8.08] 12.52 [18.63] XS 80 2800 [19 300] 2800 [19 300]
4 100 4.500 [114.3] 0.125 [3.18] 5.85 [8.71] . . . . . . 1000 [6900] 1170 [8100]
0.156 [3.96] 7.24 [10.78] . . . . . . 1250 [8600] 1460 [10 100]
0.188 [4.78] 8.67 [12.91] . . . . . . 1500 [10 300] 1750 [12 100]
0.219 [5.56] 10.02 [14.91] . . . . . . 1750 [12 100] 2040 [14 100]
0.237 [6.02] 10.80 [16.07] STD 40 1900 [13 100] 2210 [15 200]
0.250 [6.35] 11.36 [16.90] . . . . . . 2000 [13 800] 2330 [16 100]
0.281 [7.14] 12.67 [18.87] . . . . . . 2250 [15 100] 2620 [18 100]
0.312 [7.92] 13.97 [20.78] . . . . . . 2500 [17 200] 2800 [19 300]
0.337 [8.56] 15.00 [22.32] XS 80 2700 [18 600] 2800 [19 300]
0.438 [11.13] 19.02 [28.32] . . . 120 2800 [19 300] 2800 [19 300]
0.531 [13.49] 22.53 [33.54] . . . 160 2800 [19 300] 2800 [19 300]
0.674 [17.12] 27.57 [41.03] XXS . . . 2800 [19 300] 2800 [19 300]
5 125 5.563 [141.3] 0.156 [3.96] 9.02 [13.41] . . . . . . 1010 [7000] 1180 [8100]
0.188 [4.78] 10.80 [16.09] . . . . . . 1220 [8400] 1420 [9800]
0.219 [5.56] 12.51 [18.61] . . . . . . 1420 [9800] 1650 [11 400]
0.258 [6.55] 14.63 [21.77] STD 40 1670 [11 500] 1950 [13 400]
0.281 [7.14] 15.87 [23.62] . . . . . . 1820 [12 500] 2120 [14 600]
0.312 [7.92] 17.51 [26.05] . . . . . . 2020 [13 900] 2360 [16 300]
0.344 [8.74] 19.19 [28.57] . . . . . . 2230 [15 400] 2600 [17 900]
0.375 [9.52] 20.80 [30.94] XS 80 2430 [16 800] 2800 [19 300]
0.500 [12.70] 27.06 [40.28] . . . 120 2800 [19 300] 2800 [19 300]
0.625 [15.88] 32.99 [49.11] . . . 160 2800 [19 300] 2800 [19 300]
0.750 [19.05] 38.59 [57.43] XXS . . . 2800 [19 300] 2800 [19 300]
6 150 6.625 [168.3] 0.188 [4.78] 12.94 [19.27] . . . . . . 1020 [7000] 1190 [8200]
0.219 [5.56] 15.00 [22.31] . . . . . . 1190 [8200] 1390 [9600]
0.250 [6.35] 17.04 [25.36] . . . . . . 1360 [9400] 1580 [10 900]
0.280 [7.11] 18.99 [28.26] STD 40 1520 [10 500] 1780 [12 300]
0.312 [7.92] 21.06 [31.32] . . . . . . 1700 [11 700] 1980 [13 700]
0.344 [8.74] 23.10 [34.39] . . . . . . 1870 [12 900] 2180 [15 000]
0.375 [9.52] 25.05 [37.28] . . . . . . 2040 [14 100] 2380 [16 400]
0.432 [10.97] 28.60 [42.56] XS 80 2350 [16 200] 2740 [18 900]
0.562 [14.27] 36.43 [54.20] . . . 120 2800 [19 300] 2800 [19 300]
0.719 [18.26] 45.39 [67.56] . . . 160 2800 [19 300] 2800 [19 300]
0.864 [21.95] 53.21 [79.22] XXS . . . 2800 [19 300] 2800 [19 300]
8 200 8.625 [219.1] 0.188 [4.78] 16.96 [25.26] . . . . . . 780 [5400] 920 [6300]
0.203 [5.16] 18.28 [27.22] . . . . . . 850 [5900] 1000 [6900]
0.219 [5.56] 19.68 [29.28] . . . . . . 910 [6300] 1070 [7400]
0.250 [6.35] 22.38 [33.31] . . . 20 1040 [7200] 1220 [8400]
0.277 [7.04] 24.72 [36.31] . . . 30 1160 [7800] 1350 [9300]
0.312 [7.92] 27.73 [41.24] . . . . . . 1300 [9000] 1520 [10 500]
0.322 [8.18] 28.58 [42.55] STD 40 1340 [9200] 1570 [10 800]
0.344 [8.74] 30.45 [45.34] . . . . . . 1440 [9900] 1680 [11 600]
0.375 [9.52] 33.07 [49.20] . . . . . . 1570 [10 800] 1830 [12 600]
0.406 [10.31] 35.67 [53.08] . . . 60 1700 [11 700] 2000 [13 800]
0.438 [11.13] 38.33 [57.08] . . . . . . 1830 [12 600] 2130 [14 700]
0.500 [12.70] 43.43 [64.64] XS 80 2090 [14 400] 2430 [16 800]
0.594 [15.09] 51.00 [75.92] . . . 100 2500 [17 200] 2800 [19 300]
Manufacture
Stockholder
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SA-53/SA-53M ASME BPVC.II.A-2019
158
TABLE X2.2
DIMENSIONS, WEIGHTS, AND TEST PRESSURES FOR PLAIN END PIPE (CONT’D)
Outside Nominal Wall Nominal Weight [Mass] Test Pressure,A psi [kPa]
NPS DN Diameter, Thickness, per Unit Length, Weight Schedule
Designator Designator in. [mm] in. [mm] Plain End, lb/ft [kg/m] Class No. Grade A Grade B
0.719 [18.26] 60.77 [90.44] . . . 120 2800 [19 300] 2800 [19 300]
0.812 [20.62] 67.82 [100.92] . . . 140 2800 [19 300] 2800 [19 300]
0.875 [22.22] 72.49 [107.88] XXS . . . 2800 [19 300] 2800 [19 300]
0.906 [23.01] 74.76 [111.27] . . . 160 2800 [19 300] 2800 [19 300]
10 250 10.750 [273.0] 0.188 [4.78] 21.23 [31.62] . . . . . . 630 [4300] 730 [5000]
0.203 [5.16] 22.89 [34.08] . . . . . . 680 [4700] 800 [5500]
0.219 [5.56] 24.65 [36.67] . . . . . . 730 [5000] 860 [5900]
0.250 [6.35] 28.06 [41.75] . . . 20 840 [5800] 980 [6800]
0.279 [7.09] 31.23 [46.49] . . . . . . 930 [6400] 1090 [7500]
0.307 [7.80] 34.27 [51.01] . . . 30 1030 [7100] 1200 [8300]
0.344 [8.74] 38.27 [56.96] . . . . . . 1150 [7900] 1340 [9200]
0.365 [9.27] 40.52 [60.29] STD 40 1220 [8400] 1430 [9900]
0.438 [11.13] 48.28 [71.87] . . . . . . 1470 [10 100] 1710 [11 800]
0.500 [12.70] 54.79 [81.52] XS 60 1670 [11 500] 1950 [13 400]
0.594 [15.09] 64.49 [95.97] . . . 80 1990 [13 700] 2320 [16 000]
0.719 [18.26] 77.10 [114.70] . . . 100 2410 [16 600] 2800 [19 300]
0.844 [21.44] 89.38 [133.00] . . . 120 2800 [19 300] 2800 [19 300]
1.000 [25.40] 104.23 [155.09] XXS 140 2800 [19 300] 2800 [19 300]
1.125 [28.57] 115.75 [172.21] . . . 160 2800 [19 300] 2800 [19 300]
12 300 12.750 [323.8] 0.203 [5.16] 27.23 [40.55] . . . . . . 570 [3900] 670 [4600]
0.219 [5.56] 29.34 [43.63] . . . . . . 620 [4300] 720 [5000]
0.250 [6.35] 33.41 [49.71] . . . 20 710 [4900] 820 [5700]
0.281 [7.14] 37.46 [55.75] . . . . . . 790 [5400] 930 [6400]
0.312 [7.92] 41.48 [61.69] . . . . . . 880 [6100] 1030 [7100]
0.330 [8.38] 43.81 [65.18] . . . 30 930 [6400] 1090 [7500]
0.344 [8.74] 45.62 [67.90] . . . . . . 970 [6700] 1130 [7800]
0.375 [9.52] 49.61 [73.78] STD . . . 1060 [7300] 1240 [8500]
0.406 [10.31] 53.57 [79.70] . . . 40 1150 [7900] 1340 [9200]
0.438 [11.13] 57.65 [85.82] . . . . . . 1240 [8500] 1440 [9900]
0.500 [12.70] 65.48 [97.43] XS . . . 1410 [9700] 1650 [11 400]
0.562 [14.27] 73.22 [108.92] . . . 60 1590 [11 000] 1850 [12 800]
0.688 [17.48] 88.71 [132.04] . . . 80 1940 [13 400] 2270 [15 700]
0.844 [21.44] 107.42 [159.86] . . . 100 2390 [16 500] 2780 [19 200]
1.000 [25.40] 125.61 [186.91] XXS 120 2800 [19 300] 2800 [19 300]
1.125 [28.57] 139.81 [208.00] . . . 140 2800 [19 300] 2800 [19 300]
1.312 [33.32] 160.42 [238.68] . . . 160 2800 [19 300] 2800 [19 300]
14 350 14.000 [355.6] 0.210 [5.33] 30.96 [46.04] . . . . . . 540 [3700] 630 [4300]
0.219 [5.56] 32.26 [47.99] . . . . . . 560 [3900] 660 [4500]
0.250 [6.35] 36.75 [54.69] . . . 10 640 [4400] 750 [5200]
0.281 [7.14] 41.21 [61.35] . . . . . . 720 [5000] 840 [5800]
0.312 [7.92] 45.65 [67.90] . . . 20 800 [5500] 940 [6500]
0.344 [8.74] 50.22 [74.76] . . . . . . 880 [6100] 1030 [7100]
0.375 [9.52] 54.62 [81.25] STD 30 960 [6600] 1120 [7700]
0.438 [11.13] 63.50 [94.55] . . . 40 1130 [7800] 1310 [9000]
0.469 [11.91] 67.84 [100.94] . . . . . . 1210 [8300] 1410 [9700]
0.500 [12.70] 72.16 [107.39] XS . . . 1290 [8900] 1500 [10 300]
0.594 [15.09] 85.13 [126.71] . . . 60 1530 [10 500] 1790 [12 300]
0.750 [19.05] 106.23 [158.10] . . . 80 1930 [13 300] 2250 [15 500]
0.938 [23.83] 130.98 [194.96] . . . 100 2410 [16 600] 2800 [19 300]
1.094 [27.79] 150.93 [224.65] . . . 120 2800 [19 300] 2800 [19 300]
1.250 [31.75] 170.37 [253.56] . . . 140 2800 [19 300] 2800 [19 300]
1.406 [35.71] 189.29 [281.70] . . . 160 2800 [19 300] 2800 [19 300]
2.000 [50.80] 256.56 [381.83] . . . . . . 2800 [19 300] 2800 [19 300]
Manufacture
Stockholder
Distributor
ASME BPVC.II.A-2019 SA-53/SA-53M
159
TABLE X2.2
DIMENSIONS, WEIGHTS, AND TEST PRESSURES FOR PLAIN END PIPE (CONT’D)
Outside Nominal Wall Nominal Weight [Mass] Test Pressure,A psi [kPa]
NPS DN Diameter, Thickness, per Unit Length, Weight Schedule
Designator Designator in. [mm] in. [mm] Plain End, lb/ft [kg/m] Class No. Grade A Grade B
2.125 [53.97] 269.76 [401.44] . . . . . . 2800 [19 300] 2800 [19 300]
2.200 [55.88] 277.51 [413.01] . . . . . . 2800 [19 300] 2800 [19 300]
2.500 [63.50] 307.34 [457.40] . . . . . . 2800 [19 300] 2800 [19 300]
16 400 16.000 [406.4] 0.219 [5.56] 36.95 [54.96] . . . . . . 490 [3400] 570 [3900]
0.250 [6.35] 42.09 [62.64] . . . 10 560 [3900] 660 [4500]
0.281 [7.14] 47.22 [70.30] . . . . . . 630 [4300] 740 [5100]
0.312 [7.92] 52.32 [77.83] . . . 20 700 [4800] 820 [5700]
0.344 [8.74] 57.57 [85.71] . . . . . . 770 [5300] 900 [6200]
0.375 [9.52] 62.64 [93.17] STD 30 840 [5800] 980 [6800]
0.438 [11.13] 72.86 [108.49] . . . . . . 990 [6800] 1150 [7900]
0.469 [11.91] 77.87 [115.86] . . . . . . 1060 [7300] 1230 [8500]
0.500 [12.70] 82.85 [123.30] XS 40 1120 [7700] 1310 [9000]
0.656 [16.66] 107.60 [160.12] . . . 60 1480 [10 200] 1720 [11 900]
0.844 [21.44] 136.74 [203.53] . . . 80 1900 [13 100] 2220 [15 300]
1.031 [26.19] 164.98 [245.56] . . . 100 2320 [16 000] 2710 [18 700]
1.219 [30.96] 192.61 [286.64] . . . 120 2740 [18 900] 2800 [19 300]
1.438 [36.53] 223.85 [333.19] . . . 140 2800 [19 300] 2800 [19 300]
1.594 [40.49] 245.48 [365.35] . . . 160 2800 [19 300] 2800 [19 300]
18 450 18.000 [457] 0.250 [6.35] 47.44 [70.60] . . . 10 500 [3400] 580 [4000]
0.281 [7.14] 53.23 [79.24] . . . . . . 560 [3900] 660 [4500]
0.312 [7.92] 58.99 [87.75] . . . 20 620 [4300] 730 [5000]
0.344 [8.74] 64.93 [96.66] . . . . . . 690 [4800] 800 [5500]
0.375 [9.52] 70.65 [105.10] STD . . . 750 [5200] 880 [6100]
0.406 [10.31] 76.36 [113.62] . . . . . . 810 [5600] 950 [6500]
0.438 [11.13] 82.23 [122.43] . . . 30 880 [6100] 1020 [7000]
0.469 [11.91] 87.89 [130.78] . . . . . . 940 [6500] 1090 [7500]
0.500 [12.70] 93.54 [139.20] XS . . . 1000 [6900] 1170 [8100]
0.562 [14.27] 104.76 [155.87] . . . 40 1120 [7700] 1310 [9000]
0.750 [19.05] 138.30 [205.83] . . . 60 1500 [10 300] 1750 [12 100]
0.938 [23.83] 171.08 [254.67] . . . 80 1880 [13 000] 2190 [15 100]
1.156 [29.36] 208.15 [309.76] . . . 100 2310 [15 900] 2700 [18 600]
1.375 [34.92] 244.37 [363.64] . . . 120 2750 [19 000] 2800 [19 300]
1.562 [39.67] 274.48 [408.45] . . . 140 2800 [19 300] 2800 [19 300]
1.781 [45.24] 308.79 [459.59] . . . 160 2800 [19 300] 2800 [19 300]
20 500 20.000 [508] 0.250 [6.35] 52.78 [78.55] . . . 10 450 [3100] 520 [3600]
0.281 [7.14] 59.23 [88.19] . . . . . . 510 [3500] 590 [4100]
0.312 [7.92] 65.66 [97.67] . . . . . . 560 [3900] 660 [4500]
0.344 [8.74] 72.28 [107.60] . . . . . . 620 [4300] 720 [5000]
0.375 [9.52] 78.67 [117.02] STD 20 680 [4700] 790 [5400]
0.406 [10.31] 84.04 [126.53] . . . . . . 730 [5000] 850 [5900]
0.438 [11.13] 91.59 [136.37] . . . . . . 790 [5400] 920 [6300]
0.469 [11.91] 97.92 [145.70] . . . . . . 850 [5900] 950 [6500]
0.500 [12.70] 104.23 [155.12] XS 30 900 [6200] 1050 [7200]
0.594 [15.09] 123.23 [183.42] . . . 40 1170 [8100] 1250 [8600]
0.812 [20.62] 166.56 [247.83] . . . 60 1460 [10 100] 1710 [11 800]
1.031 [26.19] 209.06 [311.17] . . . 80 1860 [12 800] 2170 [15 000]
1.281 [32.54] 256.34 [381.53] . . . 100 2310 [15 900] 2690 [18 500]
1.500 [38.10] 296.65 [441.49] . . . 120 2700 [18 600] 2800 [19 300]
1.750 [44.45] 341.41 [508.11] . . . 140 2800 [19 300] 2800 [19 300]
1.969 [50.01] 379.53 [564.81] . . . 160 2800 [19 300] 2800 [19 300]
24 600 24.000 [610] 0.250 [6.35] 63.47 [94.46] . . . 10 380 [2600] 440 [3000]
0.281 [7.14] 71.25 [106.08] . . . . . . 420 [2900] 490 [3400]
Manufacture
Stockholder
Distributor
SA-53/SA-53M ASME BPVC.II.A-2019
160
TABLE X2.2
DIMENSIONS, WEIGHTS, AND TEST PRESSURES FOR PLAIN END PIPE (CONT’D)
Outside Nominal Wall Nominal Weight [Mass] Test Pressure,A psi [kPa]
NPS DN Diameter, Thickness, per Unit Length, Weight Schedule
Designator Designator in. [mm] in. [mm] Plain End, lb/ft [kg/m] Class No. Grade A Grade B
0.312 [7.92] 79.01 [117.51] . . . . . . 470 [3200] 550 [3800]
0.344 [8.74] 86.99 [129.50] . . . . . . 520 [3600] 600 [4100]
0.375 [9.52] 94.71 [140.88] STD 20 560 [3900] 660 [4500]
0.406 [10.31] 102.40 [152.37] . . . . . . 610 [4200] 710 [4900]
0.438 [11.13] 110.32 [164.26] . . . . . . 660 [4500] 770 [5300]
0.469 [11.91] 117.98 [175.54] . . . . . . 700 [4800] 820 [5700]
0.500 [12.70] 125.61 [186.94] XS . . . 750 [5200] 880 [6100]
0.562 [14.27] 140.81 [209.50] . . . 30 840 [5800] 980 [6800]
0.688 [17.48] 171.45 [255.24] . . . 40 1030 [7100] 1200 [8300]
0.938 [23.83] 231.25 [344.23] . . . . . . 1410 [9700] 1640 [11 300]
0.969 [24.61] 238.57 [355.02] . . . 60 1450 [10 000] 1700 [11 700]
1.219 [30.96] 296.86 [441.78] . . . 80 1830 [12 600] 2130 [14 700]
1.531 [38.89] 367.74 [547.33] . . . 100 2300 [15 900] 2680 [18 500]
1.812 [46.02] 429.79 [639.58] . . . 120 2720 [18 800] 2800 [19 300]
2.062 [52.37] 483.57 [719.63] . . . 140 2800 [19 300] 2800 [19 300]
2.344 [59.54] 542.64 [807.63] . . . 160 2800 [19 300] 2800 [19 300]
26 650 26.000 [660] 0.250 [6.35] 68.82 [102.42] . . . . . . 350 [2400] 400 [2800]
0.281 [7.14] 77.26 [115.02] . . . . . . 390 [2700] 450 [3100]
0.312 [7.92] 85.68 [127.43] . . . 10 430 [3000] 500 [3400]
0.344 [8.74] 94.35 [140.45] . . . . . . 480 [3300] 560 [3900]
0.375 [9.52] 102.72 [152.80] STD . . . 520 [3600] 610 [4200]
0.406 [10.31] 111.08 [165.28] . . . . . . 560 [3900] 660 [4500]
0.438 [11.13] 119.69 [178.20] . . . . . . 610 [4200] 710 [4900]
0.469 [11.91] 128.00 [190.46] . . . . . . 650 [4500] 760 [5200]
0.500 [12.70] 136.30 [202.85] XS 20 690 [4800] 810 [5600]
0.562 [14.27] 152.83 [227.37] . . . . . . 780 [5400] 910 [6300]
A The minimum test pressure for outside diameters and wall thicknesses not listed shall be computed by the formula given below. The computed
test pressure shall be used in all cases with the following exceptions:
(1) When the wall thickness is greater than the heaviest wall thickness shown for a given diameter, the test pressure for the heaviest wall
listed shall be the required test pressure.
(2) For Grades A and B in sizes under NPS 2 [DN 50], when the wall thickness is lighter than the lightest shown for a given diameter,
use the test pressure given for the lightest wall thickness of the table for the diameter involved.
(3) For all sizes of Grades A and B pipe smaller than NPS 2 [DN 50], the test pressure has been arbitrarily assigned. Test pressures for
intermediate outside diameters need not exceed those for the next larger listed size.
P p 2St/D
where:
P p minimum hydrostatic test pressure, psi [kPa]),
S p 0.60 times the specified minimum yield strength, psi [kPa],
t p nominal wall thickness, in. [mm], and
D p specified outside diameter, in. [mm].
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TABLE X2.3
DIMENSIONS, WEIGHTS, AND TEST PRESSURES FOR THREADED AND COUPLED PIPE
Outside Nominal Wall Nominal Weight [Mass]
Test NPS DN Diameter, in. Thickness, in. per Unit Length, Threaded Weight Schedule Pressure, psi [kPa]
Designator Designator [mm] [mm] and Coupled, lb/ft [kg/m] Class No. Grade A Grade B
1/8 6 0.405 [10.3] 0.068 [1.73] 0.25 [0.37] STD 40 700 [4800] 700 [4800]
0.095 [2.41] 0.32 [0.46] XS 80 850 [5900] 850 [5900]
1/4 8 0.540 [13.7] 0.088 [2.24] 0.43 [0.63] STD 40 700 [4800] 700 [4800]
0.119 [3.02] 0.54 [0.80] XS 80 850 [5900] 850 [5900]
3/8 10 0.675 [17.1] 0.091 [2.31] 0.57 [0.84] STD 40 700 [4800] 700 [4800]
0.126 [3.20] 0.74 [1.10] XS 80 850 [5900] 850 [5900]
1/2 15 0.840 [21.3] 0.109 [2.77] 0.86 [1.27] STD 40 700 [4800] 700 [4800]
0.147 [3.73] 1.09 [1.62] XS 80 850 [5900] 850 [5900]
0.294 [7.47] 1.72 [2.54] XXS . . . 1000 [6900] 1000 [6900]
3/4 20 1.050 [26.7] 0.113 [2.87] 1.14 [1.69] STD 40 700 [4800] 700 [4800]
0.154 [3.91] 1.48 [2.21] XS 80 850 [5900] 850 [5900]
0.308 [7.82] 2.45 [3.64] XXS . . . 1000 [6900] 1000 [6900]
1 25 1.315 [33.4] 0.133 [3.38] 1.69 [2.50] STD 40 700 [4800] 700 [4800]
0.179 [4.55] 2.19 [3.25] XS 80 850 [5900] 850 [5900]
0.358 [9.09] 3.66 [5.45] XXS . . . 1000 [6900] 1000 [6900]
11/4 32 1.660 [42.2] 0.140 [3.56] 2.28 [3.40] STD 40 1000 [6900] 1100 [7600]
0.191 [4.85] 3.03 [4.49] XS 80 1500 [10 300] 1600 [11 000]
0.382 [9.70] 5.23 [7.76] XXS . . . 1800 [12 400] 1900 [13 100]
11/2 40 1.900 [48.3] 0.145 [3.68] 2.74 [4.04] STD 40 1000 [6900] 1100 [7600]
0.200 [5.08] 3.65 [5.39] XS 80 1500 [10 300] 1600 [11 000]
0.400 [10.16] 6.41 [9.56] XXS . . . 1800 [12 400] 1900 [13 100]
2 50 2.375 [60.3] 0.154 [3.91] 3.68 [5.46] STD 40 2300 [15 900] 2500 [17 200]
0.218 [5.54] 5.08 [7.55] XS 80 2500 [17 200] 2500 [17 200]
0.436 [11.07] 9.06 [13.44] XXS . . . 2500 [17 200] 2500 [17 200]
21/2 65 2.875 [73.0] 0.203 [5.16] 5.85 [8.67] STD 40 2500 [17 200] 2500 [17 200]
0.276 [7.01] 7.75 [11.52] XS 80 2500 [17 200] 2500 [17 200]
0.552 [14.02] 13.72 [20.39] XXS . . . 2500 [17 200] 2500 [17 200]
3 80 3.500 [88.9] 0.216 [5.49] 7.68 [11.35] STD 40 2200 [15 200] 2500 [17 200]
0.300 [7.62] 10.35 [15.39] XS 80 2500 [17 200] 2500 [17 200]
0.600 [15.24] 18.60 [27.66] XXS . . . 2500 [17 200] 2500 [17 200]
31/2 90 4.000 [101.6] 0.226 [5.74] 9.27 [13.71] STD 40 2000 [13 800] 2400 [16 500]
0.318 [8.08] 12.67 [18.82] XS 80 2800 [19 300] 2800 [19 300]
4 100 4.500 [114.3] 0.237 [6.02] 10.92 [16.23] STD 40 1900 [13 100] 2200 [15 200]
0.337 [8.56] 15.20 [22.60] XS 80 2700 [18 600] 2800 [19 300]
0.674 [17.12] 27.62 [41.09] XXS . . . 2800 [19 300] 2800 [19 300]
5 125 5.563 [141.3] 0.258 [6.55] 14.90 [22.07] STD 40 1700 [11 700] 1900 [13 100]
0.375 [9.52] 21.04 [31.42] XS 80 2400 [16 500] 2800 [19 300]
0.750 [19.05] 38.63 [57.53] XXS . . . 2800 [19 300] 2800 [19 300]
6 150 6.625 [168.3] 0.280 [7.11] 19.34 [28.58] STD 40 1500 [10 300] 1800 [12 400]
0.432 [10.97] 28.88 [43.05] XS 80 2300 [15 900] 2700 [18 600]
0.864 [21.95] 53.19 [79.18] XXS . . . 2800 [19 300] 2800 [19 300]
8 200 8.625 [219.1] 0.277 [7.04] 25.53 [38.07] . . . 30 1200 [8300] 1300 [9000]
0.322 [8.18] 29.35 [43.73] STD 40 1300 [9000] 1600 [11 000]
0.500 [12.70] 44.00 [65.41] XS 80 2100 [14 500] 2400 [16 500]
0.875 [22.22] 72.69 [107.94] XXS . . . 2800 [19 300] 2800 [19 300]
10 250 10.750 [273.0] 0.279 [7.09] 32.33 [48.80] . . . . . . 950 [6500] 1100 [7600]
0.307 [7.80] 35.33 [53.27] . . . 30 1000 [6900] 1200 [8300]
0.365 [9.27] 41.49 [63.36] STD 40 1200 [8300] 1400 [9700]
0.500 [12.70] 55.55 [83.17] XS 60 1700 [11 700] 2000 [13 800]
12 300 12.750 [323.8] 0.330 [8.38] 45.47 [67.72] . . . 30 950 [6500] 1100 [7600]
0.375 [9.52] 51.28 [76.21] STD . . . 1100 [7600] 1200 [8300]
0.500 [12.70] 66.91 [99.4] XS . . . 1400 [9700] 1600 [11 000]
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TABLE X2.4
TABLE OF MINIMUM WALL THICKNESSES ON INSPECTION FOR NOMINAL PIPE WALL THICKNESSES
Minimum Wall Minimum Wall Minimum Wall
Nominal Wall Thickness Nominal Wall Thickness Nominal Wall Thickness
Thickness on Inspection Thickness (tn), on Inspection Thickness (tn), on Inspection ™,
(tn), in. mm, in. [mm] in. mm, in. [mm] in. [mm] in. [mm]
0.068 [1.73] 0.060 [1.52] 0.294 [7.47] 0.257 [6.53] 0.750 [19.05] 0.656 [16.66]
0.088 [2.24] 0.077 [1.96] 0.300 [7.62] 0.262 [6.65] 0.812 [20.62] 0.710 [18.03]
0.091 [2.31] 0.080 [2.03] 0.307 [7.80] 0.269 [6.83] 0.844 [21.44] 0.739 [18.77]
0.095 [2.41] 0.083 [2.11] 0.308 [7.82] 0.270 [6.86] 0.864 [21.94] 0.756 [19.20]
0.109 [2.77] 0.095 [2.41] 0.312 [7.92] 0.273 [6.93] 0.875 [22.22] 0.766 [19.46]
0.113 [2.87] 0.099 [2.51] 0.318 [8.08] 0.278 [7.06] 0.906 [23.01] 0.793 [20.14]
0.119 [3.02] 0.104 [2.64] 0.322 [8.18] 0.282 [7.16] 0.938 [23.82] 0.821 [20.85]
0.125 [3.18] 0.109 [2.77] 0.330 [8.38] 0.289 [7.34] 0.968 [24.59] 0.847 [21.51]
0.126 [3.20] 0.110 [2.79] 0.337 [8.56] 0.295 [7.49] 1.000 [25.40] 0.875 [22.22]
0.133 [3.38] 0.116 [2.95] 0.343 [8.71] 0.300 [7.62] 1.031 [26.19] 0.902 [22.91]
0.140 [3.56] 0.122 [3.10] 0.344 [8.74] 0.301 [7.65] 1.062 [26.97] 0.929 [26.30]
0.145 [3.68] 0.127 [3.23] 0.358 [9.09] 0.313 [7.95] 1.094 [27.79] 0.957 [24.31]
0.147 [3.73] 0.129 [3.28] 0.365 [9.27] 0.319 [8.10] 1.125 [28.58] 0.984 [24.99]
0.154 [3.91] 0.135 [3.43] 0.375 [9.52] 0.328 [8.33] 1.156 [29.36] 1.012 [25.70]
0.156 [3.96] 0.136 [3.45] 0.382 [9.70] 0.334 [8.48] 1.219 [30.96] 1.067 [27.08]
0.179 [4.55] 0.157 [3.99] 0.400 [10.16] 0.350 [8.89] 1.250 [31.75] 1.094 [27.79]
0.187 [4.75] 0.164 [4.17] 0.406 [10.31] 0.355 [9.02] 1.281 [32.54] 1.121 [28.47]
0.188 [4.78] 0.164 [4.17] 0.432 [10.97] 0.378 [9.60] 1.312 [33.32] 1.148 [29.16]
0.191 [4.85] 0.167 [4.24] 0.436 [11.07] 0.382 [9.70] 1.343 [34.11] 1.175 [29.85]
0.200 [5.08] 0.175 [4.44] 0.437 [11.10] 0.382 [9.70] 1.375 [34.92] 1.203 [30.56]
0.203 [5.16] 0.178 [4.52] 0.438 [11.13] 0.383 [9.73] 1.406 [35.71] 1.230 [31.24]
0.216 [5.49] 0.189 [4.80] 0.500 [12.70] 0.438 [11.13] 1.438 [36.53] 1.258 [31.95]
0.218 [5.54] 0.191 [4.85] 0.531 [13.49] 0.465 [11.81] 1.500 [38.10] 1.312 [33.32]
0.219 [5.56] 0.192 [4.88] 0.552 [14.02] 0.483 [12.27] 1.531 [38.89] 1.340 [34.04]
0.226 [5.74] 0.198 [5.03] 0.562 [14.27] 0.492 [12.50] 1.562 [39.67] 1.367 [34.72]
0.237 [6.02] 0.207 [5.26] 0.594 [15.09] 0.520 [13.21] 1.594 [40.49] 1.395 [35.43]
0.250 [6.35] 0.219 [5.56] 0.600 [15.24] 0.525 [13.34] 1.750 [44.45] 1.531 [38.89]
0.258 [6.55] 0.226 [5.74] 0.625 [15.88] 0.547 [13.89] 1.781 [45.24] 1.558 [39.57]
0.276 [7.01] 0.242 [6.15] 0.656 [16.66] 0.574 [14.58] 1.812 [46.02] 1.586 [40.28]
0.277 [7.04] 0.242 [6.15] 0.674 [17.12] 0.590 [14.99] 1.968 [49.99] 1.722 [43.74]
0.279 [7.09] 0.244 [6.20] 0.688 [17.48] 0.602 [15.29] 2.062 [52.37] 1.804 [45.82]
0.280 [7.11] 0.245 [6.22] 0.719 [18.26] 0.629 [15.98] 2.344 [59.54] 2.051 [52.10]
0.281 [7.14] 0.246 [6.25]
Note 1 — The following equation, upon which this table is based, shall be applied to calculate minimum wall thickness from nominal wall
thickness:
tn 0.875 p tm
where:
tn p nominal wall thickness, in. [mm], and
tm p minimum wall thickness, in. [mm].
The wall thickness is expresssed to three decimal places, the fourth decimal place being carried forward or dropped in accordance with Practice
E 29.
Note 2 — This table is a master table covering wall thicknesses available in the purchase of different classifications of pipe, but it is not
meant to imply that all of the walls listed therein are obtainable under this specification.
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X3. BASIC THREADING DATA
X3.1 Figure X3.1 is to be used with Table X3.1. Figure X3.2 is to be used with Table X3.2.
FIG. X3.1 DIMENSIONS OF HAND TIGHT ASSEMBLY FOR USE WITH TABLE X3.1
W
NL
L1 L4 D
E1 L2
A
TABLE X3.1
BASIC THREADING DATA FOR STANDARD-WEIGHT NPS 6 [DN 50] AND UNDER
Pipe Threads Coupling
End of
Pipe to Pitch
Hand Diameter at Hand Tight
Outside Tight Effective Total Hand Tight Outside Length, Stand-Off
NPS DN Diameter, Number Plane, Length, Length, Plane, Diameter, min., (Number of
Desig- Desig- in. [mm] per in. [mm] in. [mm] in. [mm] in. [mm] in. [mm] in. [mm] Threads)
nator nator D inch L1 L2 L4 E1 W NL A
1/8 6 0.405 [10.3] 27 0.1615 0.2638 0.3924 0.37360 0.563 [14.3] 3/4 [19] 4
[4.1021] [6.7005] [9.9670] [9.48944]
1/4 8 0.540 [13.7] 18 0.2278 0.4018 0.5946 0.49163 0.719 [18.3] 11/8 [29] 51/2
[5.7861] [10.2057] [15.1028] [12.48740]
3/8 10 0.675 [17.1] 18 0.240 0.4078 0.6006 0.62701 0.875 [22.2] 11/8 [29] 5
[6.096] [10.3581] [15.2552] [15.92605]
1/2 15 0.840 [21.3] 14 0.320 0.5337 0.7815 0.77843 1.063 [27.0] 11/2 [38] 5
[8.128] [13.5560] [19.8501] [19.77212]
3/4 20 1.050 [26.7] 14 0.339 0.5457 0.7935 0.98887 1.313 [33.4] 1 [40] 5
[8.611] [13.8608] [20.1549] [25.11730]
1 25 1.315 [33.4] 111/2 0.400 0.6828 0.9845 1.23863 1.576 [40.0] 115/16 [49] 5
[10.160] [17.3431] [25.0063] [31.46120]
11/4 32 1.660 [42.2] 111/2 0.420 0.7068 1.0085 1.58338 1.900 [48.3] 2 [50] 5
[10.668] [17.9527] [25.6159] [40.21785]
11/2 40 1.900 [48.3] 111/2 0.420 0.7235 1.0252 1.82234 2.200 [55.9] 2 [50] 51/2
[10.668] [18.3769] [26.0401] [46.28744]
2 50 2.375 [60.3] 111/2 0.436 0.7565 1.0582 2.29627 2.750 [69.8] 21/16 [52] 51/2
[11.074] [19.2151] [26.8783] [58.32526]
21/2 65 2.875 [73.0] 8 0.682 1.1376 1.5712 2.76216 3.250 [82.5] 31/16 [78] 51/2
[17.323] [28.8950] [39.9085] [70.15886]
3 80 3.500 [88.9] 8 0.766 1.2000 1.6337 3.38850 4.000 [101.6] 33/16 [81] 51/2
[19.456] [30.4800] [41.4960] [86.06790]
31/2 90 4.000 [101.6] 8 0.821 1.2500 1.6837 3.88881 4.625 [117.5] 35/16 [84] 51/2
[20.853] [31.7500] [42.7660] [98.77577]
4 100 4.500 [114.3] 8 0.844 1.3000 1.7337 4.38713 5.000 [127.0] 37/16 [87] 5
[21.438] [33.0200] [44.0360] [111.43310]
5 125 5.563 [141.3] 8 0.937 1.4063 1.8400 5.44929 6.296 [159.9] 311/16 [94] 5
[23.800] [35.7200] [46.7360] [138.41200]
6 150 6.625 [168.3] 8 0.958 1.5125 1.9462 6.50597 7.390 [187.7] 415/16 [125] 6
[24.333] [38.4175] [49.4335] [165.25164]
Note 1 — All dimensions in this table are nominal and subject to mill tolerances.
Note 2 — The taper of threads is 3/4 in./ft [62.5 mm/m] on the diameter.
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FIG. X3.2 DIMENSIONS OF HAND TIGHT ASSEMBLY FOR USE WITH TABLE X3.2
W
NL
L1 L4 D
E1 L2
A
TABLE X3.2
BASIC THREADING DATA FOR STANDARD-WEIGHT PIPE IN NPS 8 [DN 200] AND LARGER, AND ALL SIZES OF
EXTRA-STRONG AND DOUBLE-EXTRA-STRONG WEIGHT
Pipe Threads Coupling
End of
Pipe to Pitch
Hand Diameter at Hand Tight
Outside Tight Effective Total Hand Tight Outside Length, Stand-Off
NPS DN Diameter, Number Plane, Length, Length, Plane, Diameter, min., (Number of
Desig- Desig- in. [mm] per in. [mm] in. [mm] in. [mm] in. [mm] in. [mm] in. [mm] Threads)
nator nator D inch L1 L2 L4 E1 W NL A
1/8 6 0.405 [10.3] 27 0.1615 0.2638 0.3924 0.37360 0.563 [14.3] 11/16 [27] 3
[4.1021] [6.7005] [9.9670] [9.48944]
1/4 8 0.540 [13.7] 18 0.2278 0.4018 0.5946 0.49163 0.719 [18.3] 15/8 [41] 3
[5.7861] [10.2057] [15.1028] [12.48740]
3/8 10 0.675 [17.1] 18 0.240 0.4078 0.6006 0.62701 0.875 [22.2] 15/8 [41] 3
[6.096] [10.3581] [15.2552] [15.92605]
1/2 15 0.840 [21.3] 14 0.320 0.5337 0.7815 0.77843 1.063 [27.0] 21/8 [54] 3
[8.128] [13.5560] [19.8501] [19.77212]
3/4 20 1.050 [26.7] 141/2 0.339 0.5457 0.7935 0.98887 1.313 [33.4] 21/8 [54] 3
[8.611] [13.8608] [20.1549] [25.11730]
1 25 1.315 [33.4] 11 0.400 0.6828 0.9845 1.23863 1.576 [40.0] 25/8 [67] 3
[10.160] [17.3431] [25.0063] [31.46120]
11/4 32 1.660 [42.2] 111/2 0.420 0.7068 1.0085 1.58338 2.054 [52.2] 23/4 [70] 3
[10.668] [17.9527] [25.6159] [40.21785]
11/2 40 1.900 [48.3] 111/2 0.420 0.7235 1.0252 1.82234 2.200 [55.9] 23/4 [70] 3
[10.668] [18.3769] [26.0401] [46.28744]
2 50 2.375 [60.3] 111/2 0.436 0.7565 1.0582 2.29627 2.875 [73.0] 27/8 [73] 3
[11.074] [19.2151] [26.8783] [58.32526]
21/2 65 2.875 [73.0] 8 0.682 1.1375 1.5712 2.76216 3.375 [85.7] 41/8 [105] 2
[17.323] [28.8950] [39.9085] [70.15886]
3 80 3.500 [88.9] 8 0.766 1.2000 1.6337 3.38850 4.000 [101.6] 41/4 [108] 2
[19.456] [30.4800] [41.4960] [86.06790]
31/2 90 4.000 [101.6] 8 0.821 1.2500 1.6837 3.88881 4.625 [117.5] 43/8 [111] 2
[20.853] [31.7500] [42.7660] [98.77577]
4 100 4.500 [114.3] 8 0.844 1.3000 1.7337 4.38713 5.200 [132.1] 41/2 [114] 2
[21.438] [33.0200] [44.0360] [111.43310]
5 125 5.563 [141.3] 8 0.937 1.4063 1.8400 5.44929 6.296 [159.9] 45/8 [117] 2
[23.800] [35.7200] [46.7360] [138.41200]
6 150 6.625 [168.3] 8 0.958 1.5125 1.9462 6.50597 7.390 [187.7] 47/8 [124] 2
[24.333] [38.4175] [49.4335] [165.25164]
8 200 8.625 [219.1] 8 1.063 1.7125 2.1462 8.50003 9.625 [244.5] 51/4 [133] 2
[27.000] [43.4975] [54.5135] [215.90076]
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TABLE X3.2
BASIC THREADING DATA FOR STANDARD-WEIGHT PIPE IN NPS 8 [DN 200] AND LARGER, AND ALL SIZES OF
EXTRA-STRONG AND DOUBLE-EXTRA-STRONG WEIGHT (CONT’D)
Pipe Threads Coupling
End of
Pipe Pitch
toHand Diameter at Hand Tight
Outside Tight Effective Total Hand Tight Outside Length, Stand-Off
NPS DN Diameter, Number Plane, Length, Length, Plane, Diameter, min., (Number of
Desig- Desig- in. [mm] per in. [mm] in. [mm] in. [mm] in. [mm] in. [mm] in. [mm] Threads)
nator nator D inch L1 L2 L4 E1 W NL A
10 250 10.750 [273.0] 8 1.210 1.9250 2.3587 10.62094 11.750 [298.4] 53/4 [146] 2
[30.734] [48.8950] [59.9110] [269.77188]
12 300 12.750 [323.8] 8 1.360 2.1250 2.5587 12.61781 14.000 [355.6] 61/8 [156] 2
[34.544] [53.9750] [64.9910] [320.49237]
14 350 14.000 [355.6] 8 1.562 2.2500 2.6837 13.87263 15.000 [381.0] 63/8 [162] 2
[39.675] [57.1500] [68.1660] [352.36480]
16 400 16.000 [406.4] 8 1.812 2.4500 2.8837 15.87575 17.000 [432] 63/4 [171] 2
[46.025] [62.2300] [73.2460] [403.24405]
18 450 18.000 [457] 8 2.000 2.6500 3.0837 17.87500 19.000 [483] 71/8 [181] 2
[50.800] [67.3100] [78.3260] [454.02500]
20 500 20.000 [508] 8 2.125 2.8500 3.2837 19.87031 21.000 [533] 75/8 [194] 2
[53.975] [72.3900] [83.4060] [504.70587]
Note 1 — The taper of threads is 3/4 in./ft [62.5 mm/m] on the diameter.
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X4. ELONGATION VALUES
X4.1 Tabulated in Table X4.1 are the minimum elongation values calculated by the equation given in Table 2.
TABLE X4.1
ELONGATION VALUES
Tension Test Specimen Elongation in 2 in., min, %
Nominal Wall Thickness, in. Specified Tensile Strength, psi
Area, A, 3/4 in. 1 in. 11/2 in.
in.2 Specimen Specimen Specimen 48 000 60 000
0.75 and 0.994 and 0.746 and 0.497 and 36 30
greater greater greater greater
0.74 0.980–0.993 0.735–0.745 0.490–0.496 36 29
0.73 0.967–0.979 0.726–0.734 0.484–0.489 36 29
0.72 0.954–0.966 0.715–0.725 0.477–0.483 36 29
0.71 0.941–0.953 0.706–0.714 0.471–0.476 36 29
0.70 0.927–0.940 0.695–0.705 0.464–0.470 36 29
0.69 0.914–0.926 0.686–0.694 0.457–0.463 36 29
0.68 0.900–0.913 0.675–0.685 0.450–0.456 35 29
0.67 0.887–0.899 0.666–0.674 0.444–0.449 35 29
0.66 0.874–0.886 0.655–0.665 0.437–0.443 35 29
0.65 0.861–0.873 0.646–0.654 0.431–0.436 35 29
0.64 0.847–0.860 0.635–0.645 0.424–0.430 35 29
0.63 0.834–0.846 0.626–0.634 0.417–0.423 35 29
0.62 0.820–0.833 0.615–0.625 0.410–0.416 35 28
0.61 0.807–0.819 0.606–0.614 0.404–0.409 35 28
0.60 0.794–0.806 0.595–0.605 0.397–0.403 35 28
0.59 0.781–0.793 0.586–0.594 0.391–0.396 34 28
0.58 0.767–0.780 0.575–0.585 0.384–0.390 34 28
0.57 0.754–0.766 0.566–0.574 0.377–0.383 34 28
0.56 0.740–0.753 0.555–0.565 0.370–0.376 34 28
0.55 0.727–0.739 0.546–0.554 0.364–0.369 34 28
0.54 0.714–0.726 0.535–0.545 0.357–0.363 34 28
0.53 0.701–0.713 0.526–0.534 0.351–0.356 34 28
0.52 0.687–0.700 0.515–0.525 0.344–0.350 34 27
0.51 0.674–0.686 0.506–0.514 0.337–0.343 33 27
0.50 0.660–0.673 0.495–0.505 0.330–0.336 33 27
0.49 0.647–0.659 0.486–0.494 0.324–0.329 33 27
0.48 0.634–0.646 0.475–0.485 0.317–0.323 33 27
0.47 0.621–0.633 0.466–0.474 0.311–0.316 33 27
0.46 0.607–0.620 0.455–0.465 0.304–0.310 33 27
0.45 0.594–0.606 0.446–0.454 0.297–0.303 33 27
0.44 0.580–0.593 0.435–0.445 0.290–0.296 32 27
0.43 0.567–0.579 0.426–0.434 0.284–0.289 32 26
0.42 0.554–0.566 0.415–0.425 0.277–0.283 32 26
0.41 0.541–0.553 0.406–0.414 0.271–0.276 32 26
0.40 0.527–0.540 0.395–0.405 0.264–0.270 32 26
0.39 0.514–0.526 0.386–0.394 0.257–0.263 32 26
0.38 0.500–0.513 0.375–0.385 0.250–0.256 32 26
0.37 0.487–0.499 0.366–0.374 0.244–0.249 31 26
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TABLE X4.1
ELONGATION VALUES (CONT’D)
Tension Test Specimen Elongation in 2 in., min, %
Nominal Wall Thickness, in. Specified Tensile Strength, psi
Area, A, 3/4 in. 1 in. 11/2 in.
in.2 Specimen Specimen Specimen 48 000 60 000
0.36 0.474–0.486 0.355–0.365 0.237–0.243 31 26
0.35 0.461–0.473 0.346–0.354 0.231–0.236 31 25
0.34 0.447–0.460 0.335–0.345 0.224–0.230 31 25
0.33 0.434–0.446 0.326–0.334 0.217–0.223 31 25
0.32 0.420–0.433 0.315–0.325 0.210–0.216 30 25
0.31 0.407–0.419 0.306–0.314 0.204–0.209 30 25
0.30 0.394–0.406 0.295–0.305 0.197–0.203 30 25
0.29 0.381–0.393 0.286–0.294 0.191–0.196 30 24
0.28 0.367–0.380 0.275–0.285 0.184–0.190 30 24
0.27 0.354–0.366 0.266–0.274 0.177–0.183 29 24
0.26 0.340–0.353 0.255–0.265 0.170–0.176 29 24
0.25 0.327–0.339 0.246–0.254 0.164–0.169 29 24
0.24 0.314–0.326 0.235–0.245 0.157–0.163 29 24
0.23 0.301–0.313 0.226–0.234 0.151–0.156 29 23
0.22 0.287–0.300 0.215–0.225 0.144–0.150 28 23
0.21 0.274–0.286 0.206–0.214 0.137–0.143 28 23
0.20 0.260–0.273 0.195–0.205 0.130–0.136 28 23
0.19 0.247–0.259 0.186–0.194 0.124–0.129 27 22
0.18 0.234–0.246 0.175–0.185 0.117–0.123 27 22
0.17 0.221–0.233 0.166–0.174 0.111–0.116 27 22
0.16 0.207–0.220 0.155–0.165 0.104–0.110 27 22
0.15 0.194–0.206 0.146–0.154 0.097–0.103 26 21
0.14 0.180–0.193 0.135–0.145 0.091–0.096 26 21
0.13 0.167–0.179 0.126–0.134 0.084–0.090 25 21
0.12 0.154–0.166 0.115–0.125 0.077–0.083 25 20
0.11 0.141–0.153 0.106–0.114 0.071–0.076 25 20
0.10 0.127–0.140 0.095–0.105 0.064–0.070 24 20
0.09 0.114–0.126 0.086–0.094 0.057–0.063 24 19
0.08 0.100–0.113 0.075–0.085 0.050–0.056 23 19
0.07 0.087–0.099 0.066–0.074 0.044–0.049 22 18
0.06 0.074–0.086 0.055–0.065 0.037–0.043 22 18
0.05 0.061–0.073 0.046–0.054 0.031–0.036 21 17
0.04 0.047–0.060 0.035–0.045 0.024–0.030 20 16
0.03 0.034–0.046 0.026–0.034 0.017–0.023 19 16
0.02 0.020–0.033 0.015–0.025 0.010–0.016 17 14
0.01 and 0.019 and 0.014 and 0.009 and 15 12
less less less less
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X4.2 Tabulated in Table X4.2 are the minimum elongation values calculated by the equation given in Table 2.
TABLE X4.2
ELONGATION VALUES
Tension Test Specimen Elongation in 50 mm, min, %
Nominal Wall Thickness, mm Specified Tensile Strength, MPa
Area, A, 19 mm 25 mm 38 mm
mm2 Specimen Specimen Specimen 330 415
500 and 26.3 and 20.0 and 13.2 and 36 30
greater greater greater greater
480–499 25.3–26.2 19.2–19.9 12.7–13.1 36 30
460–479 24.2–25.2 18.4–19.1 12.1–12.6 36 29
440–459 23.2–24.1 17.6–18.3 11.6–12.0 36 29
420–439 22.1–23.1 16.8–17.5 11.1–11.5 35 29
400–419 21.1–22.0 16.0–16.7 10.6–11.0 35 29
380–399 20.0–21.0 15.2–15.9 10.0–10.5 35 28
360–379 19.0–19.9 14.4–15.0 9.5–9.9 34 28
340–359 17.9–18.9 13.6–14.3 9.0–9.4 34 28
320–339 16.9–17.8 12.8–13.5 8.5–8.9 34 27
300–319 15.8–16.8 12.0–12.7 7.9–8.4 33 27
280–299 14.8–15.7 11.2–11.9 7.4–7.8 33 27
260–279 13.7–14.7 10.4–11.1 6.9–7.3 32 26
240–259 12.7–13.6 9.6–10.3 6.4–6.8 32 26
220–239 11.6–12.6 8.8–9.5 5.8–6.3 31 26
200–219 10.5–11.5 8.0–8.7 5.3–5.7 31 25
190–199 10.0–10.4 7.6–7.9 5.0–5.2 30 25
180–189 9.5–9.9 7.2–7.5 4.8–4.9 30 24
170–179 9.0–9.4 6.8–7.1 4.5–4.7 30 24
160–169 8.4–8.9 6.4–6.7 4.2–4.4 29 24
150–159 7.9–8.3 6.0–6.3 4.0–4.1 29 24
140–149 7.4–7.8 5.6–5.9 3.7–3.9 29 23
130–139 6.9–7.3 5.2–5.5 3.5–3.6 28 23
120–129 6.3–6.8 4.8–5.1 3.2–3.4 28 23
110–119 5.8–6.2 4.4–4.7 2.9–3.1 27 22
100–109 5.3–5.7 4.0–4.3 2.7–2.8 27 22
90–99 4.8–5.2 3.6–3.9 2.4–2.6 26 21
80–89 4.2–4.7 3.2–3.5 2.1–2.3 26 21
70–79 3.7–4.1 2.8–3.1 1.9–2.0 25 21
60–69 3.2–3.6 2.4–2.7 1.6–1.8 24 20
50–59 2.7–3.1 2.0–2.3 . . . 24 19
40–49 2.1–2.6 1.6–1.9 . . . 23 19
30–39 1.6–2.0 . . . . . . 22 18
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SPECIFICATION FOR CARBON STEEL FORGINGS, FOR
PIPING APPLICATIONS
SA-105/SA-105M
(Identical with ASTM Specification A105/A105M-05.)
ASME BPVC.II.A-2019 SA-105/SA-105M
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SPECIFICATION FOR CARBON STEEL FORGINGS FOR
PIPING APPLICATIONS
SA-105/SA-105M
(Identical with ASTM Specification A 105/A 105M-05.) - Scope
1.1 This specification covers forged carbon steel piping
components for ambient- and higher-temperature service
in pressure systems. Included are flanges, fittings, valves,
and similar parts ordered either to dimensions specified by
the purchaser or to dimensional standards such as the MSS,
ASME, and API specifications referenced in Section 2.
Forgings made to this specification are limited to a maximum
weight of 10 000 lb [4540 kg]. Larger forgings may
be ordered to Specification A 266/A 266M. Tubesheets
and hollow cylindrical forgings for pressure vessel shells
are not included within the scope of this specification.
Although this specification covers some piping components
machined from rolled bar and seamless tubular products
(see 4.2), it does not cover raw material produced in
these product forms.
1.2 Supplementary requirements are provided for use
when additional testing or inspection is desired. These shall
apply only when specified individually by the purchaser
in the order.
1.3 Specification A 266 /A 266M covers other steel
forgings and Specifications A 675/A 675M and A 696
cover other steel bars.
1.4 This specification is expressed in both inch-pound
units and SI units. However, unless the order specifies the
applicable “M” specification designation (SI units), the
material shall be furnished to inch-pound units.
1.5 The values stated in either inch-pound units or SI
are to be regarded separately as standard. Within the text,
the SI units are shown in brackets. The values stated in
each system are not exact equivalents; therefore, each system
must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification.
NOTE 1 — The dimensionless designator NPS (nominal pipe size) has
been substituted in this standard for such traditional terms as “nominal
diameter,” “size,” and “nominal size.” - Referenced Documents
2.1 In addition to those reference documents listed in
Specification A 961, the following list of standards apply
to this specification:
2.2 ASTM Standards:
A 266/A 266M Specification for Carbon Steel Forgings
for Pressure Vessel Components
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 675/A 675M Specification for Steel Bars, Carbon, Hot-
Wrought, Special Quality, Mechanical Properties
A 696 Specification for Steel Bars, Carbon, Hot-Wrought
or Cold-Finished, Special Quality, for Pressure Piping
Components
A 788 Specification for Steel Forgings, General Requirements
A 961 Specification for Common Requirements for Steel
Flanges, Forged Fittings, Valves, and Parts for Piping
Applications
2.3 MSS Standards:
SP 44 Standard for Steel Pipe Line Flanges
2.4 ASME Standards:
B16.5 Dimensional Standards for Steel Pipe Flanges and
Flanged Fittings
B16.9 Wrought Steel Buttwelding Fittings
B16.10 Face-to-Face and End-to-End Dimensions of Ferrous
Valves
B16.11 Forged Steel Fittings, Socket Weld, and Threaded
B16.34 Valves-Flanged, Threaded and Welding End
B16.47 Large Diameter Steel Flanges
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2.5 ASME Boiler and Pressure Vessel Code:
Section IX Welding Qualifications
2.6 API Standards:
API-600 Flanged and Butt-Welding-End Steel Gate Valves
API-602 Compact Design Carbon Steel Gate Valves for
Refinery Use - Ordering Information
3.1 See Specification A 961.
3.1.1 Additional requirements (see 12.2). - General Requirements
4.1 Product furnished to this specification shall conform
to the requirements of Specification A 961, including any
supplementary requirements that are indicated in the purchase
order. Failure to comply with the requirements of
Specification A 961 constitutes nonconformance with this
specification. In case of a conflict between the requirements
of this specification and Specification A 961, this specification
shall prevail.
4.2 Except as permitted by Section 6 in Specification
A 961, the finished product shall be a forging as defined
in the Terminology Section of Specification A 788. - Heat Treatment
5.1 Heat treatment is not a mandatory requirement of
this specification except for the following piping components:
5.1.1 Flanges above Class 300,1
5.1.2 Flanges of special design where the design
pressure at the design temperature exceeds the pressuretemperature
ratings of Class 300, Group 1.1,
5.1.3 Flanges of special design where the design
pressure or design temperature are not known,
5.1.4 Piping components other than flanges which
meet both of the following criteria: (1) over NPS 4 and
(2) above Class 300, and
5.1.5 Piping components of Special Class2 other than
flanges which meet both of the following criteria: (1) over
NPS 4 and (2) when the working pressure at the operating
temperature exceeds the tabulated values for Special Class
300, Group 1.1.
5.2 Heat treatment, when required by 5.1 shall be
annealing, normalizing, or normalizing and tempering or
1 For definition of Class 300, see ASME B16.5.
2 For definition of special class, see ASME B16.34.
quenching and tempering in accordance with Specification
A 961. - Chemical Composition
6.1 The steel shall conform to the chemical requirements
specified in Table 1.
6.2 Steels to which lead has been added shall not be
used. - Mechanical Properties
7.1 The material shall conform to the mechanical property
requirements prescribed in Table 2 and Table 3.
7.2 For normalized, normalized and tempered, or
quenched and tempered forgings, the central axis of the
test specimen shall correspond to the 1/4 T plane or deeper
position, where T is the maximum heat-treated thickness
of the represented forging. In addition, for quenched and
tempered forgings, the midlength of the test specimen shall
be at least T from any second heat-treated surface. When
section thickness does not permit this positioning, the test
specimen shall be positioned as near as possible to the
prescribed location.
7.3 Tension Tests:
7.3.1 One tension test shall be made for each heat
of as-forged components.
7.3.2 One tension test shall be made from each heattreating
charge. If more than one heat is included in such
a charge, each heat shall be tested.
7.3.2.1 When the heat-treating temperatures are
the same and the furnaces (either batch or continuous type),
are controlled within ±25°F [±14°C] and equipped with
recording pyrometers so that complete records of heat treatment
are available, then one tension test from each heat
is required instead of one test from each heat in each
heat-treatment charge. The test specimen material shall be
included with a furnace charge.
7.3.3 Testing shall be performed in accordance with
Test Methods and Definitions A 370. The largest feasible
round specimen as described in Test Methods and Definitions
A 370 shall be used except when hollow cylindrically
shaped parts are machined from seamless tubulars. The
gage length for measuring elongation shall be four times
the diameter of the test section. When hollow cylindrically
shaped parts are machined from seamless tubular materials,
strip tests may be used.
7.3.4 Forgings too small to permit obtaining a subsize
specimen of 0.250 in. [6.35 mm] diameter or larger
(see Test Methods and Definitions A 370) parallel to the
dimension of maximum working, and produced in equipment
unsuitable for the production of a separately forged
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test bar such as an automatic or semi-automatic press, may
be accepted on the basis of hardness only. One percent of
the forgings per lot (see Note 2), or ten forgings, whichever
is the lesser number, shall be selected at random, prepared,
and tested using the standard Brinell test in Test Methods
and Definitions A 370. The locations of the indentations
shall be at the option of the manufacturer but shall be
selected to be representative of the forging as a whole.
One indentation per forging shall be required but additional
indentations may be made to establish the representative
hardness. The hardness of all forgings so tested shall be
137 to 187 HB inclusive.
NOTE 2 — A lot is defined as the product from a mill heat or if heat
treated, the product of a mill heat per furnace charge.
7.4 Hardness Tests — Except when only one forging
is produced, a minimum of two forgings shall be hardness
tested per batch or continuous run as defined in 7.3.2.1 to
ensure that forgings are within the hardness limits given
in Table 2. When only one forging is produced, it shall be
hardness tested as defined in 7.3.2.1 to ensure it is within
the hardness limits given in Table 2. Testing shall be in
accordance with Test Methods and Definitions A 370. The
purchaser may verify that the requirement has been met
by testing at any location on the forging, provided such
testing does not render the forging useless. - Hydrostatic Tests
8.1 Such tests shall be conducted by the forging manufacturer
only when Supplementary Requirement S8 in
Specification A 961 is specified. - Retreatment
9.1 If the results of the mechanical tests do not conform
to the requirement specified, the manufacturer may heat
treat or reheat treat the forgings as applicable and repeat
the test specified in Section 7. - Repair by Welding
10.1 Repair of defects by the manufacturer is permissible
for forgings made to dimensional standards such as
those of ASME or for other parts made for stock by the
manufacturer. Prior approval of the purchaser is required
to repair-weld special forgings made to the purchaser’s
requirements.
10.2 Weld repairs shall be made by a process that does
not produce undesirably high levels of hydrogen in the
welded areas.
10.3 All forgings repaired by welding shall be postweld
heat treated between 1100°F [593°C] and the lower
transformation temperature for a minimum of 1/2 h/in.
[1/2 h/25.4 mm] of maximum section thickness, or alternatively
annealed, normalized and tempered, or quenched and
tempered. If the forging was not previously heat treated,
the original tempering temperature was exceeded, or the
forging was fully heat treated in the post weld cycle, then
the forging shall be tested in accordance with Section 7
on completion of the cycle.
10.4 The mechanical properties of the procedure-qualification
weldment shall, when tested in accordance with
Section IX of the ASME Boiler and Pressure Vessel Code,
conform with the requirements listed in Table 2 for the
thermal condition of repair-welded forgings. - Rejection and Rehearing
11.1 Each forging that develops injurious defects during
shop working or application shall be rejected and the
manufacturer notified. - Certification
12.1 Identification Marking — For forgings made to
specified dimensions, when agreed upon by the purchaser,
and for forgings made to dimensional standards, application
of identification marks as required in Specification
A 961 shall be the certification that the forgings have been
furnished in accordance with the requirements of this specification.
The specification designation included on test
reports shall include year date and revision letter, if any.
12.2 Test Reports — When test reports are required,
the manufacturer shall also provide the following, where
applicable:
12.2.1 Type heat treatment, Section 5,
12.2.2 Tensile property results, Section 7 (Table 2),
report the yield strength and ultimate strength, in ksi [MPa],
elongation and reduction in area, in percent; and, if longitudinal
strip tension specimens are used, report the width of
the gage length,
12.2.3 Chemical analysis results, Section 6 (Table 1).
When the amount of an unspecified element is less than
0.02%, then the analysis for that element may be reported
as “< 0.02%,”
12.2.4 Hardness results, Section 7 (Table 2), and
12.2.5 Any supplementary testing required by the
purchase order. - Product Marking
13.1 If the forgings have been quenched and tempered,
the letters “QT” shall be stamped on the forgings following
this specification number.
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13.2 Forgings repaired by welding shall be marked
with the letter “W” following this specification number.
13.3 When test reports are required for larger products,
the markings shall consist of the manufacturer’s symbol
or name, this specification number, and such other markings
as necessary to identify the part with the test report
(13.1 and 13.2 shall apply). The specification number
marked on the forgings need not include specification year
date and revision letter.
13.4 Bar Coding — In addition to the requirements in
Specification A 961 and 13.3, bar coding is acceptable as
a supplemental identification method. The purchaser may
TABLE 1
CHEMICAL REQUIREMENTS
Element Composition, %
Carbon 0.35 max.
Manganese 0.60–1.05
Phosphorus 0.035 max.
Sulfur 0.040 max.
Silicon 0.10–0.35
Copper 0.40 max. [Note (1)]
Nickel 0.40 max. [Note (1)]
Chromium 0.30 max. [Notes (1), (2)]
Molybdenum 0.12 max. [Notes (1), (2)]
Vanadium 0.08 max.
GENERAL NOTE: For each reduction of 0.01% below the specified
carbon maximum (0.35%), an increase of 0.06% manganese above
the specified maximum (1.05%) will be permitted up to a maximum
of 1.35%.
NOTES:
(1) The sum of copper, nickel, chromium, molybdenum and vanadium
shall not exceed 1.00%.
(2) The sum of chromium and molybdenum shall not exceed 0.32%.
specify in the order a specific bar coding system to be
used. The bar coding system, if applied at the discretion of
the supplier, should be consistent with one of the published
industry standards for bar coding. If used on small parts,
the bar code may be applied to the box or a substantially
applied tag. - Keywords
14.1 pipe fittings, steel; piping applications; pressure
containing parts; steel flanges; steel forgings, carbon; steel
valves; temperature service applications, elevated; temperature
service applications, high
TABLE 2
MECHANICAL REQUIREMENTS [NOTE (1)]
Tensile strength, min., psi [MPa] 70 000 [485]
Yield strength, min., psi [MPa] [Note (2)] 36 000 [250]
Elongation in 2 in. or 50 mm, min., %:
Basic minimum elongation for walls 5/16 in. 30
[7.9 mm] and over in thickness, strip tests.
When standard round 2 in. or 50 mm gage 22
length or smaller proportionally sized specimen
with the gage length equal to 4D is
used
For strip tests, a deduction for each 1/32 in. 1.50 [Note (3)]
[0.8 mm] decrease in wall thickness below
5/16 in. [7.9 mm] from the basic minimum
elongation of the percentage points of
Table 3
Reduction of area, min., % [Note (4)] 30
Hardness, HB, max. 187
NOTES:
(1) For small forgings, see 7.3.4.
(2) Determined by either the 0.2% offset method or the 0.5% extension-
under-load method.
(3) See Table 3 for computed minimum values.
(4) For round specimens only.
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TABLE 3
COMPUTED MINIMUM VALUES
Wall Thickness Elongation in 2 in. or
in. mm 50 mm, min., %
5/16 (0.312) 7.9 30.00
9/32 (0.281) 7.1 28.50
1/4 (0.250) 6.4 27.00
7/32 (0.219) 5.6 25.50
3/16 (0.188) 4.8 24.00
5/32 (0.156) 4.0 22.50
1/8 (0.125) 3.2 21.00
3/32 (0.094) 2.4 19.50
1/16 (0.062) 1.6 18.00
GENERAL NOTE: The above table gives the computed minimum elongation
values for each 1/32 in. [0.8 mm] decrease in wall thickness.
Where the wall thickness lies between two values shown above, the
minimum elongation value is determined by the following equation:
E p 48T + 15.00
where:
E p elongation in 2 in. or 50 mm, %, and
T p actual thickness of specimen, in. [mm]
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SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall apply only when specified by the purchaser
in the inquiry, contract, and order.
S1. Hardness
S1.1 The purchaser may check the hardness of any or
all forgings supplied at any location on the forging and
the hardness shall be 137 to 187 HB. All forgings not
within the specified hardness range shall be rejected.
S2. Heat Treatment
S2.1 All forgings shall be heat treated as specified by
the purchaser.
S2.2 When forgings not requiring heat treatment by
5.1 are supplied heat treated by purchaser request, the basis
for determining conformance with Table 2 and Table 3
shall be hardness testing per 7.4 and either (1) tensile
testing of heat treated forgings per 7.2, or (2) tensile tests
from as-forged forgings or separately forged test blanks,
as agreed upon between the supplier and purchaser.
S2.3 When test reports are required, and tensile test
results were obtained from as-forged forgings or as-forged
test blanks, it shall be so indicated on the test report.
S2.4 In addition to the marking required by Section
13, this specification shall be followed by the letter: A
for annealed, N for normalized, NT for normalized and
tempered, or QT for quenched and tempered, as appropriate.
S3. Marking Small Forgings
S3.1 For small products where the space for marking
is less than 1 in. [25 mm] in any direction, test reports are
mandatory and marking may be restricted to only such
symbols or codes as are necessary to identify the parts
with the test reports.
S3.2 When the configuration or size does not permit
marking directly on the forging, the marking method shall
be a matter of agreement between the manufacturer and
the purchaser.
S4. Carbon Equivalent
S4.1 The maximum carbon equivalent, based on heat
analysis, shall be 0.47 for forgings with a maximum section
thickness of 2 in. or less, and 0.48 for forgings with a
maximum section thickness of greater than 2 in.
S4.2 Determine the carbon equivalent (CE) as follows:
CE p C+ Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15
S4.3 A lower maximum carbon equivalent may be
agreed upon between the supplier and the purchaser.
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SPECIFICATION FOR SEAMLESS CARBON STEEL PIPE
FOR HIGH-TEMPERATURE SERVICE
SA-106/SA-106M
(Identical with ASTM Specification A106/A106M-08.)
ASME BPVC.II.A-2019 SA-106/SA-106M
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SPECIFICATION FOR SEAMLESS CARBON STEEL PIPE
FOR HIGH-TEMPERATURE SERVICE
SA-106/SA-106M
(Identical with ASTM Specification A 106/A 106M-08) - Scope
1.1 This specification covers seamless carbon steel pipe
for high-temperature service (Note 1) in NPS 1/8 to NPS 48
[DN 6 to DN 1200] (Note 2) inclusive, with nominal (average)
wall thickness as given in ASME B36.10M. It shall
be permissible to furnish pipe having other dimensions
provided such pipe complies with all other requirements
of this specification. Pipe ordered under this specification
shall be suitable for bending, flanging, and similar forming
operations, and for welding. When the steel is to be welded,
it is presupposed that a welding procedure suitable to the
grade of steel and intended use or service will be utilized.
NOTE 1 — It is suggested, consideration be given to possible graphitization.
NOTE 2 — The dimensionless designator NPS (nominal pipe size) [DN
(diameter nominal)] has been substituted in this standard for such traditional
terms as “nominal diameter,” “size,” and “nominal size.”
1.2 Supplementary requirements of an optional nature
are provided for seamless pipe intended for use in applications
where a superior grade of pipe is required. These
supplementary requirements call for additional tests to be
made and when desired shall be so stated in the order.
1.3 The values stated in either SI units or inch-pound
units are to be regarded separately as standard. The values
stated in each system may not be exact equivalents; therefore,
each system shall be used independently of the other.
Combining values from the two systems may result in nonconformance
with the standard.
1.4 The following precautionary caveat pertains only
to the test method portion, Sections 11, 12, and 13 of this
specification: This standard does not purport to address
all of the safety concerns, if any, associated with its use. It
is the responsibility of the user of this standard to establish
appropriate safety and health practices and determine the
applicability of regulatory limitations prior to use. - Referenced Documents
2.1 ASTM Standards:
A 530/A 530M Specification for General Requirements for
Specialized Carbon and Alloy Steel Pipe
E 213 Practice for Ultrasonic Examination of Metal Pipe
and Tubing
E 309 Practice for Eddy-Current Examination of Steel
Tubular Products Using Magnetic Saturation
E 381 Method of Macroetch Testing Steel Bars, Billets,
Blooms, and Forgings
E 570 Practice for Flux Leakage Examination of Ferromagnetic
Steel Tubular Products
2.2 ASME Standard:
ASMEB36.10M Welded and Seamless Wrought Steel Pipe
2.3 Military Standards:
MIL-STD-129 Marking for Shipment and Storage
MIL-STD-163 Steel Mill Products, Preparation for
Shipment and Storage
2.4 Federal Standard:
Fed. Std. No. 123 Marking for Shipments (Civil Agencies)
Fed. Std. No. 183 Continuous Identification Marking of
Iron and Steel Products
2.5 Other Standards:
SSPC-SP 6 Surface Preparation Specification No. 6 - Ordering Information
3.1 The inclusion of the following, as required will
describe the desired material adequately, when ordered
under this specification:
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material (seamless carbon steel pipe),
3.1.3 Grade (Table 1),
3.1.4 Manufacture (hot-finished or cold-drawn),
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3.1.5 Size (NPS [DN] and weight class or schedule
number, or both; outside diameter and nominal wall thickness;
or inside diameter and nominal wall thickness),
3.1.6 Special outside diameter tolerance pipe
(16.2.2),
3.1.7 Inside diameter tolerance pipe, over 10 in.
[250 mm] ID (16.2.3),
3.1.8 Length (specific or random, Section 17),
3.1.9 Optional requirements (Section 9 and S1 to S8),
3.1.10 Test report required (Section on Certification
of Specification A 530/A 530M),
3.1.11 Specification designation (A 106 or A 106M,
including year-date),
3.1.12 End use of material,
3.1.13 Hydrostatic test in accordance with Specification
A 530/A 530M or 13.3 of this specification, or NDE
in accordance with Section 14 of this specification.
3.1.14 Special requirements. - Process
4.1 The steel shall be killed steel, with the primary
melting process being open-hearth, basic-oxygen, or electric-
furnace, possibly combined with separate degassing or
refining. If secondary melting, using electroslag remelting
or vacuum-arc remelting is subsequently employed, the
heat shall be defined as all of the ingots remelted from a
single primary heat.
4.2 Steel cast in ingots or strand cast is permissible.
When steels of different grades are sequentially strand cast,
identification of the resultant transition material is required.
The producer shall remove the transition material by any
established procedure that positively separates the grades.
4.3 For pipe NPS 11/2 [DN 40] and under, it shall be
permissible to furnish hot finished or cold drawn.
4.4 Unless otherwise specified, pipe NPS 2 [DN 50]
and over shall be furnished hot finished. When agreed
upon between the manufacturer and the purchaser, it is
permissible to furnish cold-drawn pipe. - Heat Treatment
5.1 Hot-finished pipe need not be heat treated. Colddrawn
pipe shall be heat treated after the final cold draw
pass at a temperature of 1200°F (650°C) or higher. - General Requirements
6.1 Material furnished to this specification shall conform
to the applicable requirements of the current edition
of Specification A 530/A 530M unless otherwise provided
herein. - Chemical Composition
7.1 The steel shall conform to the requirements as to
chemical composition prescribed in Table 1. - Heat Analysis
8.1 An analysis of each heat of steel shall be made by
the steel manufacturer to determine the percentages of the
elements specified in Section 7. If the secondary melting
processes of 5.1 are employed, the heat analysis shall be
obtained from one remelted ingot or the product of one
remelted ingot of each primary melt. The chemical composition
thus determined, or that determined from a product
analysis made by the manufacturer, if the latter has not
manufactured the steel, shall be reported to the purchaser
or the purchaser’s representative, and shall conform to the
requirements specified in Section 7. - Product Analysis
9.1 At the request of the purchaser, analyses of two
pipes from each lot (see 20.1) shall be made by the manufacturer
from the finished pipe. The results of these analyses
shall be reported to the purchaser or the purchaser’s representative
and shall conform to the requirements specified
in Section 7.
9.2 If the analysis of one of the tests specified in 9.1
does not conform to the requirements specified in Section 7,
analyses shall be made on additional pipes of double the
original number from the same lot, each of which shall
conform to requirements specified. - Tensile Requirements
10.1 The material shall conform to the requirements
as to tensile properties given in Table 2. - Bending Requirements
11.1 For pipe NPS 2 [DN 50] and under, a sufficient
length of pipe shall stand being bent cold through 90°
around a cylindrical mandrel, the diameter of which is
twelve times the outside diameter (as shown in ASME
B36.10M) of the pipe, without developing cracks. When
ordered for close coiling, the pipe shall stand being bent
cold through 180° around a cylindrical mandrel, the diameter
of which is eight times the outside diameter (as shown
in ASME B36.10M) of the pipe, without failure.
11.2 For pipe whose diameter exceeds 25 in. [635 mm]
and whose diameter to wall thickness ratio, where the
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diameter to wall thickness ratio is the specified outside
diameter divided by the nominal wall thickness, is 7.0 or
less, the bend test shall be conducted. The bend test specimens
shall be bent at room temperature through 180° with
the inside diameter of the bend being 1 in. [25 mm] without
cracking on the outside portion of the bent portion.
Example: For 28 in. [711 mm] diameter 5.000 in.
[127 mm] thick pipe the diameter to wall thickness
ratio p 28/5 p 5.6 [711/127 p 5.6]. - Flattening Tests
12.1 Although testing is not required, pipe shall be
capable of meeting the flattening test requirements of Supplementary
Requirement S3, if tested. - Hydrostatic Test
13.1 Except as allowed by 13.2, 13.3, and 13.4, each
length of pipe shall be subjected to the hydrostatic test
without leakage through the pipe wall.
13.2 As an alternative to the hydrostatic test at the
option of the manufacturer or where specified in the purchase
order, it shall be permissible for the full body of
each pipe to be tested with a nondestructive electric test
described in Section 14.
13.3 Where specified in the purchase order, it shall be
permissible for pipe to be furnished without the hydrostatic
test and without the nondestructive electric test in
Section 14; in this case, each length so furnished shall
include the mandatory marking of the letters “NH.” It shall
be permissible for pipe meeting the requirements of 13.1
or 13.2 to be furnished where pipe without either the hydrostatic
or nondestructive electric test has been specified in
the purchase order; in this case, such pipe need not be
marked with the letters “NH.” Pipe that has failed either
the hydrostatic test of 13.1 or the nondestructive electric
test of 13.2 shall not be furnished as “NH” pipe.
13.4 Where the hydrostatic test and the nondestructive
electric test are omitted and the lengths marked with the
letters “NH,” the certification, where required, shall clearly
state “Not Hydrostatically Tested,” and the letters “NH”
shall be appended to the product specification number and
material grade shown on the certification.
14 Nondestructive Electric Test
14.1 As an alternative to the hydrostatic test at the
option of the manufacturer or where specified in the purchase
order as an alternative or addition to the hydrostatic
test, the full body of each pipe shall be tested with a
nondestructive electric test in accordance with Practice
E 213, E 309, or E 570. In such cases, the marking of each
length of pipe so furnished shall include the letters “NDE.”
It is the intent of this nondestructive electric test to reject
pipe with imperfections that produce test signals equal to
or greater than that produced by the applicable calibration
standard.
14.2 Where the nondestructive electric test is performed,
the lengths shall be marked with the letters “NDE.”
The certification, where required, shall state “Nondestructive
Electric Tested” and shall indicate which of the tests
was applied. Also, the letters “NDE” shall be appended to
the product specification number and material grade shown
on the certification.
14.3 The following information is for the benefit of
the user of this specification:
14.3.1 The reference standards defined in 14.4
through 14.6 are convenient standards for calibration of
nondestructive testing equipment. The dimensions of such
standards are not to be construed as the minimum sizes of
imperfections detectable by such equipment.
14.3.2 The ultrasonic testing referred to in this specification
is capable of detecting the presence and location
of significant longitudinally or circumferentially oriented
imperfections: however, different techniques need to be
employed for the detection of such differently oriented
imperfections. Ultrasonic testing is not necessarily capable
of detecting short, deep imperfections.
14.3.3 The eddy current examination referenced in
this specification has the capability of detecting significant
imperfections, especially of the short abrupt type.
14.3.4 The flux leakage examination referred to in
this specification is capable of detecting the presence and
location of significant longitudinally or transversely oriented
imperfections: however, different techniques need to
be employed for the detection of such differently oriented
imperfections.
14.3.5 The hydrostatic test referred to in Section 13
has the capability of finding defects of a size permitting
the test fluid to leak through the tube wall and may be either
visually seen or detected by a loss of pressure. Hydrostatic
testing is not necessarily capable of detecting very tight,
through-the-wall imperfections or imperfections that
extend an appreciable distance into the wall without complete
penetration.
14.3.6 A purchaser interested in ascertaining the
nature (type, size, location, and orientation) of discontinuities
that can be detected in the specific applications of
these examinations is directed to discuss this with the manufacturer
of the tubular product.
14.4 For ultrasonic testing, the calibration reference
notches shall be, at the option of the producer, any one of
the three common notch shapes shown in Practice E 213.
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The depth of notch shall not exceed 121/2% of the specified
wall thickness of the pipe or 0.004 in. [0.1 mm], whichever
is greater.
14.5 For eddy current testing, the calibration pipe shall
contain, at the option of the producer, any one of the
following discontinuities to establish a minimum sensitivity
level for rejection:
14.5.1 Drilled Hole—The calibration pipe shall contain
depending upon the pipe diameter three holes spaced
120° apart or four holes spaced 90° apart and sufficiently
separated longitudinally to ensure separately distinguishable
responses. The holes shall be drilled radially and completely
through the pipe wall, care being taken to avoid
distortion of the pipe while drilling. Depending upon the
pipe diameter the calibration pipe shall contain the following
hole:
Diameter of
NPS DN Drilled Hole
= 1/2 = 15 0.039 in. (1 mm)
1/2 = 11/4 > 15 = 32 0.055 in. (1.4 mm)
11/4 = 2 > 32 = 50 0.071 in. (1.8 mm)
2 = 5 > 50 = 125 0.087 in. (2.2 mm)
5 > 125 0.106 in. (2.7 mm)
14.5.2 Transverse Tangential Notch—Using a round
tool or file with a 1/4 in. [6 mm] diameter, a notch shall be
filed or milled tangential to the surface and transverse to
the longitudinal axis of the pipe. The notch shall have a
depth not exceeding 121/2% of the specified wall thickness
of the pipe or 0.004 in. [0.1 mm], whichever is greater.
14.5.3 Longitudinal Notch — A notch 0.031 in.
[0.8 mm] or less in width shall be machined in a radial
plane parallel to the tube axis on the outside surface of the
pipe, to have a depth not exceeding 121/2% of the specified
wall thickness of the tube or 0.004 in. [0.1 mm], whichever
is greater. The length of the notch shall be compatible with
the testing method.
14.5.4 Compatibility — The discontinuity in the calibration
pipe shall be compatible with the testing equipment
and the method being used.
14.6 For flux leakage testing, the longitudinal calibration
reference notches shall be straight-sided notches
machined in a radial plane parallel to the pipe axis. For
wall thicknesses under 1/2 in. [12.7 mm], outside and inside
notches shall be used; for wall thicknesses equal to and
above 1/2 in. [12.7 mm], only an outside notch shall be
used. Notch depth shall not exceed 121/2% of the specified
wall thickness, or 0.004 in. [0.1 mm], whichever is greater.
notch length shall not exceed 1 in. [25 mm], and the width
shall not exceed the depth. Outside diameter and inside
diameter notches shall be located sufficiently apart to allow
separation and identification of the signals.
14.7 Pipe containing one or more imperfections that
produce a signal equal to or greater than the signal produced
by the calibration standard shall be rejected or the area
producing the signal shall be reexamined.
14.7.1 Test signals produced by imperfections which
cannot be identified, or produced by cracks or crack-like
imperfections shall result in rejection of the pipe, unless
it is repaired and retested. To be accepted, the pipe must
pass the same specification test to which it was originally
subjected, provided that the remaining wall thickness is
not decreased below that permitted by this specification.
The OD at the point of grinding may be reduced by the
amount so reduced.
14.7.2 Test signals produced by visual imperfections
such as those listed below may be evaluated in accordance
with the provisions of Section 18:
14.7.2.1 Dinges,
14.7.2.2 Straightener marks,
14.7.2.3 Cutting chips,
14.7.2.4 Scratches,
14.7.2.5 Steel die stamps,
14.7.2.6 Stop marks, or
14.7.2.7 Pipe reducer ripple.
14.8 The test methods described in this section are not
necessarily capable of inspecting the end portion of pipes,
a condition referred to as “end effect.” The length of such
end effect shall be determined by the manufacturer and,
when specified in the purchase order, reported to the purchaser. - Nipples
15.1 Nipples shall be cut from pipe of the same dimensions
and quality described in this specification. - Dimensions, Mass, and Permissible Variations
16.1 Mass — The mass of any length of pipe shall not
vary more than 10% over and 3.5% under that specified.
Unless otherwise agreed upon between the manufacturer
and the purchaser, pipe in NPS 4 [DN 100] and smaller
may be weighed in convenient lots; pipe larger than NPS 4
[DN 100] shall be weighed separately.
16.2 Diameter — Except as provided for thin-wall pipe
in paragraph 11.2 of Specification A 530/A 530M, the tolerances
for diameter shall be in accordance with the following:
16.2.1 Except for pipe ordered as special outside
diameter tolerance pipe or as inside diameter tolerance
pipe, variations in outside diameter shall not exceed those
given in Table 3.
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16.2.2 For pipe over 10 in. [250 mm] OD ordered
as special outside diameter tolerance pipe, the outside
diameter shall not vary more than 1% over or 1% under
the specified outside diameter.
16.2.3 For pipe over 10 in. [250 mm] ID ordered as
inside diameter tolerance pipe, the inside diameter shall
not vary more than 1% over or 1% under the specified
inside diameter.
16.3 Thickness — The minimum wall thickness at any
point shall not be more than 12.5% under the specified
wall thickness. - Lengths
17.1 Pipe lengths shall be in accordance with the following
regular practice:
17.1.1 The lengths required shall be specified in the
order, and
17.1.2 No jointers are permitted unless otherwise
specified.
17.1.3 If definite lengths are not required, pipe may
be ordered in single random lengths of 16 to 22 ft [4.8 to
6.7 m] with 5% 12 to 16 ft [3.7 to 4.8 m], or in double
random lengths with a minimum average of 35 ft [10.7 m]
and a minimum length of 22 ft [6.7 m] with 5% 16 to 22 ft
[4.8 to 6.7 m]. - Workmanship, Finish and Appearance
18.1 The pipe manufacturer shall explore a sufficient
number of visual surface imperfections to provide reasonable
assurance that they have been properly evaluated with
respect to depth. Exploration of all surface imperfections
is not required but consideration should be given to the
necessity of exploring all surface imperfections to assure
compliance with 18.2.
18.2 Surface imperfections that penetrate more than
121/2% of the nominal wall thickness or encroach on the
minimum wall thickness shall be considered defects. Pipe
with such defects shall be given one of the following dispositions:
18.2.1 The defect shall be removed by grinding,
provided that the remaining wall thickness is within the
limits specified in 16.3.
18.2.2 Repaired in accordance with the repair welding
provisions of 18.6.
18.2.3 The section of pipe containing the defect may
be cut off within the limits of requirements on length.
18.2.4 Rejected.
18.3 To provide a workmanlike finish and basis for
evaluating conformance with 18.2 the pipe manufacturer
shall remove by grinding the following noninjurious imperfections:
18.3.1 Mechanical marks and abrasions — such as
cable marks, dinges, guide marks, roll marks, ball
scratches, scores, and die marks—and pits, any of which
imperfections are deeper than 1/16 in. [1.6 mm].
18.3.2 Visual imperfections commonly referred to
as scabs, seams, laps, tears, or slivers found by exploration
in accordance with 18.1 to be deeper than 5% of the nominal
wall thickness.
18.4 At the purchaser’s discretion, pipe shall be subjected
to rejection if surface imperfections acceptable under
18.2 are not scattered, but appear over a large area in excess
of what is considered a workmanlike finish. Disposition of
such pipe shall be a matter of agreement between the
manufacturer and the purchaser.
18.5 When imperfections or defects are removed by
grinding, a smooth curved surface shall be maintained,
and the wall thickness shall not be decreased below that
permitted by this specification. The outside diameter at the
point of grinding is permitted to be reduced by the amount
so removed.
18.5.1 Wall thickness measurements shall be made
with a mechanical caliper or with a properly calibrated
nondestructive testing device of appropriate accuracy. In
case of dispute, the measurement determined by use of the
mechanical caliper shall govern.
18.6 Weld repair shall be permitted only subject to the
approval of the purchaser and in accordance with Specification
A 530/A 530M.
18.7 The finished pipe shall be reasonably straight. - End Finish
19.1 The Pipe shall be furnished to the following practice,
unless otherwise specified.
19.1.1 NPS 11/2 [DN 40] and Smaller — All walls
shall be either plain-end square cut, or plain-end beveled
at the option of the manufacturer.
19.1.2 NPS 2 [DN 50] and Larger — Walls through
extra strong weights, shall be plain-end-beveled.
19.1.3 NPS 2 [DN 50] and Larger — Walls over
extra strong weights, shall be plain-end square cut.
19.2 Plain-end beveled pipe shall be plain-end pipe
having a bevel angle of 30°, + 5° or ± 0°, as measured
from a line drawn perpendicular to the axis of the pipe
with a root face of 1/16 ± 1/32 in. [1.6 ± 0.8 mm]. Other
bevel angles may be specified by agreement between the
purchaser and the manufacturer.
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20.1 For product analysis (see 9.1) and tensile tests
(see 21.1), a lot is the number of lengths of the same size
and wall thickness from any one heat of steel; of 400
lengths or fraction thereof, of each size up to, but not
including, NPS 6 [DN 150]; and of 200 lengths or fraction
thereof of each size NPS 6 [DN 150] and over.
20.2 For bend tests (see 21.2), a lot is the number of
lengths of the same size and wall thickness from any one
heat of steel, of 400 lengths or fraction thereof, of each size.
20.3 For flattening tests, a lot is the number of lengths
of the same size and wall thickness from any one heat of
steel, of 400 lengths or fraction thereof of each size over
NPS 2 [DN 50], up to but not including NPS 6 [DN 150],
and of 200 lengths or fraction thereof, of each size NPS 6
[DN 150] and over. - Number of Tests
21.1 The tensile requirements specified in Section 10
shall be determined on one length of pipe from each lot
(see 20.1).
21.2 For pipe NPS 2 [DN 50] and under, the bend test
specified in 11.1 shall be made on one pipe from each lot
(see 20.2). The bend test, where used as required by 11.2,
shall be made on one end of 5% of the pipe from each lot.
For small lots, at least one pipe shall be tested.
21.3 If any test specimen shows flaws or defective
machining, it shall be permissible to discard it and substitute
another test specimen. - Retests
22.1 If the percentage of elongation of any tension test
specimen is less than that given in Table 1 and any part
of the fracture is more than 3/4 in. [19 mm] from the center
of the gage length of a 2 in. [50 mm] specimen as indicated
by scribe scratches marked on the specimen before testing,
a retest shall be allowed. If a specimen breaks in an inside
or outside surface flaw, a retest shall be allowed. - Test Specimens and Test Methods
23.1 On NPS 8 [DN 200] and larger, specimens cut
either longitudinally or transversely shall be acceptable for
the tension test. On sizes smaller than NPS 8 [DN 200],
the longitudinal test only shall be used.
23.2 When round tension test specimens are used for
pipe wall thicknesses over 1.0 in. [25.4 mm], the
mid—length of the longitudinal axis of such test specimens
shall be from a location midway between the inside and
outside surfaces of the pipe.
23.3 Test specimens for the bend test specified in
Section 11 and for the flattening tests shall consist of sections
cut from a pipe. Specimens for flattening tests shall
be smooth on the ends and free from burrs, except when
made on crop ends.
23.4 Test specimens for the bend test specified in 11.2
shall be cut from one end of the pipe and, unless otherwise
specified, shall be taken in a transverse direction. One test
specimen shall be taken as close to the outer surface as
possible and another from as close to the inner surface as
possible. The specimens shall be either 1/2 by 1/2 in. [12.5
by 12.5 mm] in section or 1 by 1/2 in. [25 by 12.5 mm] in
section with the corners rounded to a radius not over 1/16 in.
[1.6 mm] and need not exceed 6 in. [150 mm] in length.
The side of the samples placed in tension during the bend
shall be the side closest to the inner and outer surface of
the pipe respectively.
23.5 All routine check tests shall be made at room
temperature. - Certification
24.1 When test reports are requested, in addition to the
requirements of Specification A 530/A 530M, the producer
or supplier shall furnish to the purchaser a chemical
analysis report for the elements specified in Table 1. - Product Marking
25.1 In addition to the marking prescribed in Specification
A 530/A 530M, the marking shall include heat number,
the information as per Table 4, an additional symbol
“S” if one or more of the supplementary requirements
apply; the length, OD 1%, if ordered as special outside
diameter tolerance pipe; ID 1%, if ordered as special inside
diameter tolerance pipe; the schedule number, weight class,
or nominal wall thickness; and, for sizes larger than NPS 4
[DN 100], the weight. Length shall be marked in feet and
tenths of a foot [metres to two decimal places], depending
on the units to which the material was ordered, or other
marking subject to agreement. For sizes NPS 11/2 , 11/4, 1,
and 3/4 [DN 40, 32, 25, and 20], each length shall be marked
as prescribed in Specification A 530/A 530M. These sizes
shall be bundled in accordance with standard mill practice
and the total bundle footage marked on the bundle tag;
individual lengths of pipe need not be marked with footage.
For sizes less than NPS 3/4 [DN 20], all the required markings
shall be on the bundle tag or on each length of pipe
and shall include the total footage; individual lengths of
pipe need not be marked with footage. If not marked on
the bundle tag, all required marking shall be on each length.
25.2 When pipe sections are cut into shorter lengths by
a subsequent processor for resale as material, the processor
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184
shall transfer complete identifying information, including
the name or brand of the manufacturer to each unmarked
cut length, or to metal tags securely attached to bundles
of unmarked small diameter pipe. The same material designation
shall be included with the information transferred,
and the processor’s name, trademark, or brand shall be
added.
25.3 Bar Coding — In addition to the requirements in
25.1 and 25.2, bar coding is acceptable as a supplementary
identification method. The purchaser may specify in the
order a specific bar coding system to be used. - Government Procurement
26.1 When specified in the contract, material shall be
preserved, packaged, and packed in accordance with the
requirements of MIL-STD-163. The applicable levels shall
be as specified in the contract. Marking for the shipment
TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
Grade A Grade B Grade C
Carbon, maxA 0.25 0.30 0.35
Manganese 0.27–0.93 0.29–1.06 0.29–1.06
Phosphorus, max 0.035 0.035 0.035
Sulfur, max 0.035 0.035 0.035
Silicon, min 0.10 0.10 0.10
Chrome, maxB 0.40 0.40 0.40
Copper, maxB 0.40 0.40 0.40
Molybdenum,
maxB 0.15 0.15 0.15
Nickel, maxB 0.40 0.40 0.40
Vanadium, maxB 0.08 0.08 0.08
A For each reduction of 0.01% below the specified carbon maximum,
an increase of 0.06% manganese above the specified maximum
will be permitted up to a maximum of 1.35%.
B These five elements combined shall not exceed 1%.
of such material shall be in accordance with Fed. Std. No.
123 for civil agencies and MIL-STD-129 or Fed. Std. No.
183 if continuous marking is required for military agencies.
26.2 Inspection — Unless otherwise specified in the
contract, the producer is responsible for the performance
of all inspection and test requirements specified herein.
Except as otherwise specified in the contract, the producer
shall use his own, or any other suitable facilities for the
performance of the inspection and test requirements specified
herein, unless disapproved by the purchaser. The purchaser
shall have the right to perform any of the inspections
and tests set forth in this specification where such inspections
are deemed necessary to ensure that the material
conforms to the prescribed requirements. - Keywords
27.1 carbon steel pipe; seamless steel pipe; steel pipe
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TABLE 2
TENSILE REQUIREMENTS
Grade A Grade B Grade C
Tensile strength, min, psi (MPa) 48 000 [330] 60 000 [415] 70 000 [485]
Yield strength, min, psi (MPa) 30 000 [205] 35 000 [240] 40 000 [275]
Longitu- Longitu- Longitudinal
Transverse dinal Transverse dinal Transverse
Elongation in 2 in. [50 mm], min, %:
Basic minimum elongation transverse strip tests, and for all small
sizes tested in full section 35 25 30 16.5 30 16.5
When standard round 2 in. [50 mm] gage length test specimen is
used 28 20 22 12 20 12
For longitudinal strip tests A A A
For transverse strip tests, a deduction for each 1/32 in. [0.8 mm]
decrease in wall thickness below 5/16 in. [7.9 mm] from the basic
minimum elongation of the following percentage shall be made 1.25 1.00 1.00
A The minimum elongation in 2 in. [50 mm] shall be determined by the following equation:
e p 625 000A0.2/U0.9
for inch-pound units, and
e p 1 940A0.2/U0.9
for SI units,
where:
e p minimum elongation in 2 in. [50 mm], %, rounded to the nearest 0.5%.
A p cross-sectional area of the tension test specimen, in.2 [mm2], based upon specified outside diameter or nominal specimen width and
specified wall thickness rounded to the nearest 0.01 in. [ mm ]. If the area thus calculated is greater than 0.75 in. [500 mm 2 2 2 2],
then the value 0.75 in.2 [500mm2] shall be used, and
U p specified tensile strength, psi [MPa].
1
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TABLE 3
VARIATIONS IN OUTSIDE DIAMETER
Permissible Variations in Outside Diameter
Over Under
NPS [DN Designator] in. mm in. mm
1/8 to 11/2 [6 to 40], incl 1/64 (0.015) 0.4 1/64 (0.015) 0.4
Over 11/2 to 4 [40 to 100], incl 1/32 (0.031) 0.8 1/32 (0.031) 0.8
Over 4 to 8 [100 to 200], incl 1/16 (0.062) 1.6 1/32 (0.031) 0.8
Over 8 to 18 [200 to 450], incl 3/32 (0.093) 2.4 1/32 (0.031) 0.8
Over 18 to 26 [450 to 650], incl 1/8 (0.125) 3.2 1/32 (0.031) 0.8
Over 26 to 34 [650 to 850], incl 5/32 (0.156) 4.0 1/32 (0.031) 0.8
Over 34 to 48 [850 to 1200], incl 3/16 (0.187) 4.8 1/32 (0.031) 0.8
TABLE 4
MARKING
Hydro NDE Marking
Yes No Test Pressure
No Yes NDE
No No NH
Yes Yes Test Pressure/NDE
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SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified
in the purchase order. The purchaser may specify a different frequency of test or analysis
than is provided in the supplementary requirement. Subject to agreement between the
purchaser and manufacturer, retest and retreatment provisions of these supplementary
requirements may also be modified.
S1. Product Analysis
S1.1 Product analysis shall be made on each length of
pipe. Individual lengths failing to conform to the chemical
composition requirements shall be rejected.
S2. Transverse Tension Test
S2.1 A transverse tension test shall be made on a specimen
from one end or both ends of each pipe NPS 8
[DN 200] and over. If this supplementary requirement is
specified, the number of tests per pipe shall also be specified.
If a specimen from any length fails to meet the required
tensile properties (tensile, yield, and elongation), that
length shall be rejected subject to retreatment in accordance
with Specification A 530/A 530M and satisfactory retest.
S3. Flattening Test, Standard
S3.1 For pipe over NPS 2 [DN 50], a section of pipe
not less than 21/2 in. [63.5 mm] in length shall be flattened
cold between parallel plates until the opposite walls of the
pipe meet. Flattening tests shall be in accordance with
Specification A 530/A 530M, except that in the formula
used to calculate the “H” value, the following “e” constants
shall be used:
0.08 for Grade A
0.07 for Grades B and C
S3.2 When low D-to-t ratio tubulars are tested, because
the strain imposed due to geometry is unreasonably high
on the inside surface at the six and twelve o’clock locations,
cracks at these locations shall not be cause for rejection if
the D-to-t ratio is less than ten.
S3.3 The flattening test shall be made on one length
of pipe from each lot of 400 lengths or fraction thereof of
each size over NPS 2 [DN 50], up to but not including
NPS 6 [DN 150], and from each lot of 200 lengths or
fraction thereof, of each size NPS 6 [DN 150] and over.
S3.4 Should a crop end of a finished pipe fail in the
flattening test, one retest is permitted to be made from the
failed end. Pipe shall be normalized either before or after
the first test, but pipe shall be subjected to only two normalizing
treatments.
S4. Flattening Test, Enhanced
S4.1 The flattening test of SpecificationA 530/A 530M
shall be made on a specimen from one end or both ends
of each pipe. Crop ends may be used. If this supplementary
requirement is specified, the number of tests per pipe shall
also be specified. If a specimen from any length fails
because of lack of ductility prior to satisfactory completion
of the first step of the flattening test requirement, that pipe
shall be rejected subject to retreatment in accordance with
Specification A 530/A 530M and satisfactory retest. If a
specimen from any length of pipe fails because of a lack of
soundness, that length shall be rejected, unless subsequent
retesting indicates that the remaining length is sound.
S5. Metal Structure and Etching Test
S5.1 The steel shall be homogeneous as shown by
etching tests conducted in accordance with the appropriate
sections of Method E 381. Etching tests shall be made on
a cross section from one end or both ends of each pipe
and shall show sound and reasonably uniform material free
from injurious laminations, cracks, and similar objectionable
defects. If this supplementary requirement is specified,
the number of tests per pipe required shall also be specified.
If a specimen from any length shows objectionable defects,
the length shall be rejected, subject to removal of the
defective end and subsequent retests indicating the remainder
of the length to be sound and reasonably uniform
material.
S6. Carbon Equivalent
S6.1 The steel shall conform to a carbon equivalent
(CE) of 0.50 maximum as determined by the following
formula:
CE p %C +
%Mn
6
+
%Cr + %Mo + %V
5
+
%Ni + %Cu
15
S6.2 A lower CE maximum may be agreed upon
between the purchaser and the producer.
S6.3 The CE shall be reported on the test report.
S7. Heat Treated Test Specimens
S7.1 At the request of the purchaser, one tensile test
shall be performed by the manufacturer on a test specimen
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from each heat of steel furnished which has been either
stress relieved at 1250°F or normalized at 1650°F, as specified
by the purchaser. Other stress relief or annealing temperatures,
as appropriate to the analysis, may be specified
by agreement between the purchaser and the manufacturer.
The results of this test shall meet the requirements of
Table 1.
S8. Internal Cleanliness–Government Orders
S8.1 The internal surface of hot finished ferritic steel
pipe and tube shall be manufactured to a free of scale
condition equivalent to the visual standard listed in SSPCSP - Cleaning shall be performed in accordance with a
written procedure that has been shown to be effective. This
procedure shall be available for audit.
S9. Requirements for Carbon Steel Pipe for
Hydrofluoric Acid Alkylation Service
S9.1 Pipe shall be provided in the normalized heattreated
condition.
S9.2 The carbon equivalent (CE), based upon heat analysis,
shall not exceed 0.43% if the specified wall thickness
is equal to or less than 1 in. [25.4 mm] or 0.45% if the
specified wall thickness is greater than 1 in. [25.4 mm].
S9.3 The carbon equivalent (CE) shall be determined
using the following formula:
CE p C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15
S9.4 Based upon heat analysis in mass percent, the
vanadium content shall not exceed 0.02%, the niobium
content shall not exceed 0.02%, and the sum of the vanadium
and niobium contents shall not exceed 0.03%.
S9.5 Based upon heat analysis in mass percent, the
sum of the nickel and copper contents shall not exceed
0.15%.
S9.6 Based upon heat analysis in mass percent, the
carbon content shall not be less than 0.18%.
S9.7 Welding consumables of repair welds shall be of
low hydrogen type. E60XX electrodes shall not be used
and the resultant weld chemical composition shall meet the
chemical composition requirements specified for the pipe.
S9.8 The designation “HF-N” shall be stamped or
marked on each pipe to signify that the pipe complies with
this supplementary requirement.
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SPECIFICATION FOR PIPE, STEEL, ELECTRIC-FUSION
(ARC)-WELDED (SIZES NPS 16 AND OVER)
SA-134
(Identical with ASTM Specification A134-96(R12) except that the following additional requirement applies.)
All products furnished under this SA specification are intended for application under the rules for ASME Section III for
Class III piping. Furnishing of such products is limited to manufacturers who hold the appropriate ASME Certification
Mark. Weld procedures, welder, and welding machine operators shall be qualified in accordance with ASME Boiler and
Pressure Vessel Code, Section IX. The product shall meet all applicable requirements of Class III Piping including those
requirements pertaining to heat treatment and butt welds. The plate used to fabricate the pipe shall conform to SA-283 or
SA-285. Authorized inspection at the point of manufacture, and application of the appropriate Certification Mark is
required.
The applicable ASME Partial Data Report Form, signed by an Authorized Inspector, and a certified mill test report shall
be furnished for each lot of pipe. The term “lot” applies to all pipe of the same mill heat of material and wall thickness
which is heat treated in one furnace charge. For pipe which is not heat treated, or which is heat treated in a continuous
furnace, a lot shall consist of each 200 ft (61 m) or fraction thereof of all pipe of the same mill heat of material and wall
thickness, subjected to the same heat treatment. For pipe which is heat treated in a batch-type furnace which is automatically
controlled within a 50°F range and equipped with recording pyrometers so that the heating records are available,
a lot may be defined the same as for continuous furnaces. Each length of pipe shall be marked in such a manner as to
identify each such piece with the lot and the certified mill test report.
ASME BPVC.II.A-2019 SA-134
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Standard Specification for
Pipe, Steel, Electric-Fusion (Arc)-Welded (Sizes NPS 16 and
Over) - Scope
1.1 This specification covers electric-fusion (arc)-welded
straight seam or spiral seam steel pipe NPS 16 and over in
diameter (inside or outside as specified by purchaser), with
wall thicknesses up to 3/4 in. (19.0 mm), inclusive. Pipe having
other dimensions may be furnished provided such pipe complies
with all other requirements of this specification.
NOTE 1—Acceptability for many services may be controlled by codes
or standards such as those published by the American National Standards
Institute and American Society of Mechanical Engineers.
NOTE 2—For testing methods not specifically covered in this
specification, reference can be made to Test Methods and Definitions
A370, with particular reference to Annex A2 on Steel Tubular Products.
NOTE 3—A comprehensive listing of standardized pipe dimensions is
contained in ANSI B 36.10.
1.2 The values stated in inch-pound units are to be regarded
as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only
and are not considered standard.
NOTE 4—The dimensionless designator NPS (nominal pipe size) has
been substituted in this standard for such traditional terms as “nominal
diameter,” “size,” and “nominal size.”
1.3 The following caveat pertains specifically to Section 5
of this specification. This standard does not purport to address
all of the safety concerns, if any, associated with its use. It is
the responsibility of the user of this standard to establish
appropriate safety and health practices and determine the
applicability of regulatory limitations prior to use. - Referenced Documents
2.1 ASTM Standards:
A36/A36M Specification for Carbon Structural Steel
A283/A283M Specification for Low and Intermediate Tensile
Strength Carbon Steel Plates
A285/A285M Specification for Pressure Vessel Plates, Carbon
Steel, Low- and Intermediate-Tensile Strength
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A570/A570M Specification for Structural Steel, Sheet and
Strip, Carbon, Hot-Rolled (Withdrawn 2000)
2.2 ASME Boiler and Pressure Vessel Code:
Section IX Welding Qualifications
2.3 American National Standards Institute Standard:
B 16.25 Buttwelding Ends
B 36.10 Welded and Seamless Wrought Steel Pipe - Ordering Information
3.1 Orders for material under this specification should
include the following, as required, to describe the desired
material adequately:
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material (electric-fusion (arc)-welded pipe),
3.1.3 Grade (Section 4),
3.1.4 Size (inside or outside diameter and nominal wall
thickness),
3.1.5 Length (specified or random),
3.1.6 Specific straightness requirements (see 12.3),
3.1.7 End finish (Section 15),
3.1.8 Hydrostatic test pressure (Section 11),
3.1.9 ASTM designation, and
3.1.10 End use of material. - Material
4.1 The steel from which the pipe is made shall conform to
Specifications A283/A283M, A285/A285M, A570/A570M, or
A36/A36M or to other ASTM specifications for equally
suitable weldable material, as specified. For purposes of
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marking and certification, when required, the pipe grade of
material shall be established by the A xxx plate specification
designation and plate grade, when applicable. - Manufacture
5.1 The longitudinal edges of the steel shall be shaped to
give the most satisfactory results by the particular welding
process employed. The steel shall then be properly formed and
may be tacked preparatory to welding. The weld shall be made
by automatic means (except tack welds) and shall be of
reasonably uniform width and height for the entire length of the
pipe. By agreement between the purchaser and the
manufacturer, manual welding by qualified procedure and
welders may be used as an equal alternate under this specification.
5.2 All longitudinal seams, spiral seams, and shop girth
seams shall be butt-welded. - Number of Production Weld Tests
6.1 One weld test specimen specified in Section 8 shall be
made from each lot of 3000 ft (900 m) of pipe or fraction
thereof of each size and wall thickness.
6.2 If any test specimen shows defective machining or
develops flaws not associated with the welding, it may be
discarded and another specimen substituted.
6.3 Each length of pipe shall be subjected to the hydrostatic
test specified in Section 11, unless otherwise specified in 11.3. - Retests
7.1 If any specimen tested in accordance with Section 10
fails to meet the requirements, retests of two additional
specimens from the same lot of pipe shall be made, each of
which shall meet the requirements specified. If any of the
retests fail to conform to the requirements, test specimens may
be taken from each untested pipe length at the manufacturer’s
option. Each specimen shall meet the requirements specified,
or that pipe shall be rejected. - Test Specimens of Production Welds
8.1 The weld-test specimens for the reduced-section tension
test shall be taken perpendicularly across the weld and from the
end of the pipe or, alternatively, from flat test pieces of material
conforming to the requirements in the specifications used in the
manufacture of the pipe. The alternative weld-test specimens
shall be welded with the same procedure and by the same
operator and equipment, and in sequence with the welding of
the longitudinal joints in the pipe. The test pieces shall have the
weld approximately in the middle of the specimen. The
specimens shall be straightened cold, and shall be tested at
room temperature.
8.2 Reduced-section tension-test specimens shall be prepared
in accordance with Fig. 21 of Test Methods and
Definitions A370. - Qualification of Welding Procedure
9.1 The welding procedure shall be qualified in accordance
with the American Welding Society Standard Qualification
Procedure or ASME Section IX of the Boiler and Pressure
Vessel Code as agreed to between the manufacturer and the
purchaser using the tests and test values specified in 9.2 and
9.3. Thicknesses less than 3/8 in. (10 mm) shall be qualified for
each wall thickness of pipe manufactured. Thicknesses 3/8 to 3/4
in. (10 mm to 19.0 mm), inclusive, shall be qualified in 3/8-in.
(10-mm) thickness.
9.2 Two reduced-section tension specimens (transverse
weld) made in accordance with Fig. 21 of Test Methods and
Definitions A370, with the weld reinforcement removed, shall
show a tensile strength not less than 100 % of the minimum
specified tensile strength of the base material used.
9.3 Two face-bend test specimens shall be prepared in
accordance with Fig. 2(a) of Test Methods and Definitions
A370 and shall withstand being bent 180° in a jig substantially
in accordance with Fig. 30 of Test Methods and Definitions
A370. The bend test shall be acceptable if no cracks or other
defects exceeding 1/8 in. (3.2 mm) in any direction be present in
the weld metal or between the weld and the pipe metal after
bending. Cracks that originate along the edges of the specimens
during testing and that are less than 1/4 in. (6.3 mm) in
any direction, shall not be considered. - Tensile Properties of Production Welds
10.1 Reduced-section tension test specimens required in
Section 8, taken perpendicularly across the weld with the weld
reinforcement removed, shall show a tensile strength not less
than 95 % of the specified minimum strength of the steel. At
the manufacturer’s option, the test may be made without
removing the weld reinforcement, in which case the tensile
strength shall be not less than the specified minimum tensile
strength for the grade of steel used. - Hydrostatic Test (Note 5)
11.1 Each length of pipe shall be tested by the manufacturer
to a hydrostatic pressure that will produce in the pipe wall a
stress of 60 % of the specified minimum yield point of the steel
used at room temperature. The pressure shall be determined by
the following equation:
P 5 2St/D
where:
P = minimum hydrostatic test pressure, psi (Note 6) (not to
exceed 2800 psi (19 MPa)),
S = 0.60 times the minimum specified yield point of the
steel used, psi (MPa),
t = specified wall thickness, in. (mm), and
D = specified outside diameter, in. (mm).
NOTE 5—A hydrostatic sizing operation is not to be considered a
hydrostatic test or a substitute for it.
NOTE 6—When the diameter and wall thickness of pipe are such that the
capacity limits of testing equipment are exceeded by these requirements,
the test pressures may be reduced by agreement between the purchaser and
the manufacturer.
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11.2 Test pressure shall be held for not less than 5 s, or for
a longer time as agreed upon between the purchaser and the
manufacturer.
NOTE 7—When agreed upon between the purchaser and the manufacturer
and so stated on the order, pipe may be tested to one and one half
times the specified working pressure, except that the maximum test
pressure shall not exceed 2800 psi (19 MPa) nor shall the maximum fiber
stress exceed 85 % of specified minimum yield point of steel or to a fiber
stress that does not exceed 85 % of the specified minimum yield point of
the steel or 2800-psi (19-MPa) test pressure.
11.3 When specified in the order, pipe may be furnished
without hydrostatic testing and each length so furnished shall
include the mandatory marking of the letters “NH.”
Additionally, the certification, when required, shall state “Not
Hydrostatically Tested” and the specification number and
material grade, as shown on the certification, shall be followed
by the letters “NH.” - Permissible Variations in Weights and Dimensions
12.1 Thickness and Weight—The wall thickness and weight
for welded pipe under this specification shall be governed by
the requirements of the specifications to which the steel was
ordered.
12.2 Circumference—The outside circumference of the pipe
shall not vary more than 60.5 % from the nominal outside
circumference based upon the diameter specified, except that
the circumference at ends shall be sized, if necessary, to meet
the requirements of Section 14.
12.3 Straightness—Finished pipe shall be commercially
straight. When specific straightness requirements are desired,
the order should so state, and the tolerances shall be a matter of
agreement between the purchaser and the manufacturer.
12.4 Ovality—Out-of-roundness—The difference between
major and minor outside diameter shall not exceed 1 %. Closer
tolerances may be established by agreement between the
manufacturer and the purchaser. Where the D/T (outside
diameter/wall thickness) is over 120, internal bracing should be
utilized to achieve sizing of ends and ovality shall be by
agreement between the manufacturer and purchaser. - Lengths
13.1 Pipe lengths shall be supplied in accordance with the
following regular practice:
13.1.1 The lengths shall be as specified on the order with a
tolerance of 61/2 in. (13 mm), except that the shorter lengths
from which test coupons have been cut may also be shipped.
13.1.2 When random lengths are specified, pipe shall be
furnished in lengths having a minimum average of 29 ft (9 m)
with a minimum length of 20 ft (6 m), but not more than 5 %
may be under 25 ft (8 m).
13.2 Pipe lengths containing circumferentially welded joints
(Note 8) shall be permitted by agreement between the manufacturer
and the purchaser. Tests of these welded joints shall be
made in accordance with the procedure tests specified in
Section 9 and the production weld tests specified in Section 10.
The number of production weld tests shall be one per each lot
of 100 joints or fraction thereof, but not less than one for each
welder or welding operator.
NOTE 8—Joints are defined for the purpose of this specification as a
circumferential welded seam lying in one plane, used to join lengths of
straight pipe. - Ends
14.1 Pipe shall be furnished with a plain right-angle cut or
with bevel ends as specified. All burrs at the ends of pipe shall
be removed.
14.1.1 Unless otherwise specified, pipe with beveled ends
shall meet the requirements of ANSI B 16.25.
14.2 Unless otherwise specified, the outside circumference
of pipe ends for a distance of not less than 4 in. (100 mm) shall
not vary more than 660 % of the nominal wall thickness of the
pipe from the nominal outside circumference based on the
diameter specified, except that the tolerance shall not be less
than 63/16 in. (5 mm).
14.3 By agreement between the manufacturer and the purchaser
the ends of the pipe may be sized within agreed-upon
tolerances if necessary to meet the requirements of special
installations. - Finish
15.1 Repair by Welding—The welding of injurious defects
in the pipe wall, provided their depth does not exceed one third
the specified wall thickness, will be permitted. Defects in the
welds, such as sweats or leaks, shall be repaired or the piece
rejected at the option of the manufacturer. Repairs of this
nature shall be made by completely removing the defect,
cleaning the cavity, and then welding.
15.2 All repaired pipe shall be tested hydrostatically in
accordance with Section 11, unless otherwise specified in 11.3. - Inspection
16.1 The inspector representing the purchaser shall have
entry at all times while work on the contract of the purchaser
is being performed, to all parts of the manufacturer’s works
that concern the manufacture of the material ordered. The
manufacturer shall afford the inspector all reasonable facilities
to satisfy him that the material is being furnished in accordance
with this specification. All tests and inspection shall be made at
the place of manufacture prior to shipment and unless otherwise
specified, shall be so conducted as not to interfere
unnecessarily with the operation of the works. If agreed upon,
the manufacturer shall notify the purchaser in time so that he
may have his inspector present to witness any part of the
manufacture or tests that may be desired. The certification shall
include reference to this specification and the pipe grade
(ASTM plate specification designation and plate grade, when
applicable).
16.2 Certification—Upon request of the purchaser in the
contract or order, a manufacturer’s certification that the material
was manufactured and tested in accordance with this
specification together with a report of the chemical and tensile
tests shall be furnished. When hydrostatic test is omitted, the
certificate shall include the letters “NH.” - Rejection
17.1 Each length of pipe received from the manufacturer
may be inspected by the purchaser and, if it does not meet the
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requirements of this specification based on the inspection and
test method as outlined in the specification, the length may be
rejected, and the manufacturer shall be notified. Disposition of
rejected pipe shall be a matter of agreement between the
manufacturer and the purchaser.
17.2 Pipe found in fabrication or in installation to be
unsuitable for the intended use, under the scope and requirements
of this specification, may be set aside and the manufacturer
notified. Such pipe shall be subject to mutual investigation
as to the nature and severity of the deficiency and the
forming or installation, or both, conditions involved. Disposition
shall be a matter of agreement between the purchaser and
the manufacturer. - Certification
18.1 Upon request of the purchaser in the contract or order,
a manufacturer’s certification that the material was manufactured
and tested in accordance with this specification, including
year date, together with a report of the chemical and tensile
tests shall be furnished. The pipe grade shall be identified by
the plate specification designation (year date not required) and
the plate grade (where applicable). - Product Marking
19.1 Each section of pipe shall be marked with the manufacturer’s
distinguishing marking, this specification number,
and the pipe grade. The marking need not include the year date
of the pipe or plate specification.
19.2 Bar Coding—In addition to the requirements in 19.1,
bar coding is acceptable as a supplemental identification
method. The purchaser may specify in the order a specific bar
coding system to be used. - Protective Coating
20.1 If agreed upon between the purchaser and the
manufacturer, the pipe shall be given a protective coating of the
kind and in the manner specified by the purchaser.
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SPECIFICATION FOR ELECTRIC-RESISTANCE-WELDED
STEEL PIPE
SA-135
(Identical with ASTM Specification A135-01.)
ASME BPVC.II.A-2019 SA-135
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SPECIFICATION FOR ELECTRIC-RESISTANCEWELDED
STEEL PIPE
SA-135
(Identical with ASTM Specification A 135-01.) - Scope
1.1 This specification covers two grades of electricresistance-
welded steel pipe in NPS 2 to NPS 30 inclusive,
with nominal (average) wall thickness up to 0.500 in.
(12.70 mm), inclusive, and in nominal sizes NPS 3/4 to
NPS 5 inclusive with nominal (average) wall thickness
0.083 in. (2.11 mm) to 0.134 in. (3.40 mm), depending
on size. Pipe having other dimensions (Note 1) may be
furnished provided such pipe complies with all other
requirements of this specification. The pipe is intended for
conveying gas, vapor, water or other liquid; only Grade A
is adapted for flanging and bending (Note 2). The suitability
of pipe for various purposes is somewhat dependent upon
its dimensions, properties, and conditions of service, so
that the purpose for which the pipe is intended should
be stated in the order. The pipe may be furnished either
nonexpanded or cold expanded at the option of the manufacturer.
When pipe is cold expanded, the amount of expansion
shall not exceed 1.5% of the outside diameter pipe size.
NOTE 1 — A comprehensive listing of standardized pipe dimensions is
contained in ASME B36.10.
NOTE 2 — This provision is not intended to prohibit the cold bending
of Grade B pipe.
1.2 The values stated in inch-pound units are to be
regarded as the standard. The SI values, given in parentheses,
are for information only. - Referenced Documents
2.1 ASTM Standards:
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 700 Practices for Packaging, Marking, and Loading
Methods for Steel Products for Domestic Shipment
A 751 Test Methods, Practices, and Terminology for
Chemical Analysis of Steel Products
A 865 Specification for Threaded Couplings, Steel, Black
and Zinc-Coated (Galvanized) Welded or Seamless, for
Use in Steel Pipe Joints
A 941 Terminology Relating to Steel, Stainless Steel,
Related Alloys, and Ferroalloys
E 6 Terminology Relating to Methods of Mechanical
Testing
E 29 Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications
E 59 Practice for Sampling Steel and Iron for Determination
of Chemical Composition
E 213 Practice for Ultrasonic Examination of Metal Pipe
and Tubing
E 273 Practice for Ultrasonic Examination of Longitudinal
Welded Pipe and Tubing
E 309 Practice for Eddy-Current Examination of Steel
Tubular Products Using Magnetic Saturation
2.2 ANSI Standard:
B1.20.1 Pipe Threads, General Purpose
2.3 Federal Standards:
Fed. STD No. 123 Marking for Shipments (Civil Agencies)
Fed. STD No. 183 Continuous Identification Marking of
Iron and Steel Products
2.4 Military Standards:
MIL-STD-129 Marking for Shipment and Storage
MIL-STD-163 Steel Mill Products, Preparation for Shipment
and Storage
2.5 ASME Standard:
B36.10 Welded and Seamless Wrought Steel Pipe - Terminology
3.1 For definitions of terms relating to steel manufacturing
and properties, refer to Terminology A 941.
3.2 For definitions of terms relating to mechanical testing,
refer to Terminology E 6.
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3.3 Definitions of Terms Specific to This Standard:
3.3.1 burr, n — a rough or sharp edge left on pipe
ends by cutting or sawing.
3.3.2 lot, n—all pipe of the same size, wall thickness
and rolled length that is produced from the same heat of
steel and subject to the same heat treatment.
3.3.3 black thread, n — a thread crease exhibiting
the original pipe surface after machining. - Ordering Information
4.1 Orders for material under this specification should
include the following, as required, to describe the desired
material adequately:
4.1.1 Quantity (feet or number of lengths),
4.1.2 Name of material (electric-resistance-welded
pipe),
4.1.3 Specification designation and year of issue,
4.1.4 Grade (see Table 1),
4.1.5 Size (nominal size, or outside diameter; and
nominal wall thickness),
4.1.6 Length (specific or random, see 12.4),
4.1.7 End finish (plain or threaded, see 13.2),
4.1.7.1 Threaded and coupled, if specified,
4.1.7.2 Threads only, if specified,
4.1.7.3 Plain end, if specified,
4.1.8 Alternative electric test (see Section 11),
4.1.9 Tension test specimen (see Section 15),
4.1.10 Heat analysis, if required (see 6.1),
4.1.11 Certificate of compliance, if required (see
Section 19), and
4.1.12 Special requirements. - Manufacture
5.1 The steel shall be made by either or both of the
following processes: basic-oxygen or electric-furnace.
5.2 Steel may be cast in ingots or may be strand cast.
When steels of different grades are sequentially strand cast,
identification of the resultant transition material is required.
The producer shall remove the transition material by any
established procedure that positively separates the grades.
5.3 The pipe shall be manufactured from flat rolled steel
in individual lengths or in continuous length by electricresistance
or electric-induction welding without the addition
of extraneous material.
5.4 The weld seam of electric-resistance welded pipe
to Grade B pipe shall be heat treated after welding to a
minimum temperature of 1000 °F (540 °C) or processed
in such a manner that no untempered martensite remains. - Chemical Composition
6.1 The steel shall conform to the requirements prescribed
in Table 2, based on the heat analysis. When specified
in the order, the heat analyses shall be reported to the
purchaser or a representative of the purchaser. - Product Analysis
7.1 An analysis may be made by the purchaser on
samples of pipe selected at random and shall conform to the
requirements specified in Table 2. Methods and Practices
relating to chemical analysis shall be in accordance with
Test Method, Practices, and Terminology A 751. - Mechanical Properties Requirements
8.1 Tensile Properties:
8.1.1 The material shall conform to the requirements
as to tensile properties prescribed in Table 1.
8.1.2 The yield strength shall be determined by the
offset method utilizing 0.2% of the gage length or by the
total extension under load method using 0.5% of the gage
length.
8.1.3 Longitudinal test specimens shall be full-size
longitudinal test specimens (see Figure A2.1 of Test Methods
and Definitions A 370) or longitudinal strip test specimens
(see Specimen No. 4 in Fig. A2.3 of Test Methods
and Definitions A 370).
8.2 The test specimen taken across the weld shall show
a tensile strength not less than the minimum tensile strength
specified for the grade of pipe ordered. This test will not
be required for pipe under NPS 8. - Flattening Test
9.1 A specimen at least 4 in. (102 mm) in length shall
be flattened cold between parallel plates in three steps with
the weld located either 0° or 90° from the line of direction
of force as required in 9.2. During the first step, which is
a test for ductility of the weld, no cracks or breaks on the
inside or outside surfaces shall occur until the distance
between the plates is less than two thirds of the original
outside diameter of the pipe. As a second step, the flattening
shall be continued. During the second step, which is a test
for ductility exclusive of the weld, no cracks or breaks on
the inside or outside surfaces shall occur until the distance
between the plates is less than one third of the original
outside diameter of the pipe but is not less than five times
the wall thickness of the pipe. During the third step, which
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is a test for soundness, the flattening shall be continued
until the specimen breaks or the opposite walls of the pipe
meet. Evidence of laminated or unsound material or of
incomplete weld that is revealed during the entire flattening
test shall be cause for rejection.
9.2 For pipe produced in single lengths, the flattening
test specified in 9.1 shall be made on both crop ends cut
from each length of pipe. The tests from each end shall
be made alternately with the weld at 0° and at 90° from
the line of direction of force. For pipe produced in multiple
lengths, the flattening test shall be made on crop ends
representing the front and back of each coil with the weld
at 90° from the line of direction of force, and on two
intermediate rings representing each coil with the weld 0°
from the line of direction of force.
9.3 Surface imperfections in the test specimen before
flattening, but revealed during the first step of the flattening
test, shall be judged in accordance with the finish requirements
in Section 13.
9.4 Superficial cracks as a result of surface imperfections
shall not be cause for rejection. - Hydrostatic Test
10.1 Except as provided for in 10.3, each length of
pipe shall be hydrostatically tested at the mill, without
leakage through the wall, to a pressure calculated from the
following eq. 1:
P p 2St/D (1)
where:
P p minimum hydrostatic test pressure, psi (MPa).
The test pressure need not exceed 2500 psi (17.24
MPa),
S p allowable fiber stress 18 000 psi (124 MPa) for
Grade A and 21 000 psi (144 MPa) for Grade B.
This does not prohibit testing at higher pressure
at the manufacturer’s option,
t p specified wall thickness, in., and
D p specified outside diameter, in.
Plain end pipe may be tested at the discretion of the
manufacturer in single lengths or in multiple lengths.
10.2 The hydrostatic pressure shall be maintained for
not less than 5 s.
10.3 When specified in the order, pipe may be furnished
without hydrostatic testing, and each length so furnished
shall include with the mandatory marking the letters “NH.”
NOTE 3—This provision is not intended to apply to light wall (Schedule
10) pipe listed in Table X1.1.
10.4 When certification is required by the purchaser
and the hydrostatic test has been omitted, the certification
shall clearly state “Not Hydrostatically Tested.” The specification
number and material grade, as shown on the certification,
shall be followed by the letters “NH.” - Nondestructive Examination Requirements
11.1 As an alternate to the hydrostatic test for Schedule
10 pipe in sizes NPS 3/4 to NPS 5 inclusive, and when
accepted by the purchaser, each pipe shall be tested with
a nondestructive electric test in accordance with Practice
E 213, Practice E 273, or Practice E 309. It is the intent
of this test to reject pipe containing defects.
11.2 Recognized methods for meeting this test are electromagnetic
(eddy current) or ultrasonic.
11.3 The following information is for the benefit of
the user of this specification:
11.3.1 The ultrasonic examination referred to in this
specification is intended to detect longitudinal imperfections
having a reflective area similar to or larger than the
reference notch. The examination may not detect circumferentially
oriented imperfections of short, deep imperfections.
11.3.2 The eddy-current examination referenced in
this specification has the capability of detecting significant
imperfections, especially of the short, abrupt type.
11.3.3 The hydrostatic test referred to in Section 10
is a test method provided for in many product specifications.
This test has the capability of finding imperfections
of a size permitting the test fluid to leak through the tube
wall and may be either visually seen or detected by a loss
of pressure. This test may not detect very tight, throughthe-
wall imperfections or imperfections that extend an
appreciable distance into the wall without complete penetration.
11.3.4 A purchaser interested in ascertaining the
nature (type, size, location, and orientation) of imperfections
that can be detected in the specific application of these
examinations should discuss this with the manufacturer of
the tubular product.
11.4 In order to accommodate the various types of
nondestructive electric testing equipment and techniques
in use, the calibration pipe shall contain, at the option of
the producer, any one or more of the following discontinuities
to establish a minimum sensitivity level for rejection:
11.4.1 Drilled Hole — A hole not larger than 0.031-
in. (0.8-mm) diameter shall be drilled radially and completely
through pipe wall, preferably in the weld area, care
being taken to avoid distortion of the pipe while drilling.
11.4.2 Transverse Tangential Notch — A notch shall
be filed or milled tangential to the surface and transverse
to the longitudinal axis of the pipe preferably in the weld
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area. Said notch shall have a depth not exceeding 12.5%
of the nominal wall thickness of the pipe or 0.004 in.
(0.10 mm), whichever is greater.
11.4.3 Longitudinal Notch — A notch 0.031 in.
(0.8 mm) or less in width shall be machined in a radial
plane parallel to the pipe axis on the outside surface of
the pipe preferably in the weld area, to have a depth not
exceeding 12.5% of the nominal wall thickness of the pipe
or 0.004 in. (0.10 mm), whichever is greater.
11.5 Pipe producing a signal equal to or greater than
the calibration imperfection shall be rejected. - Dimensions, Weight, and Permissible Variations
12.1 Weight — The weight of any length of pipe other
than Schedule 10 shall not vary more than 3.5% under or
10% over that specified, but the carload weight shall be
not more than 1.75% under the nominal weight. The weight
of pipe furnished to Schedule 10 shall not vary more than
±10% from that calculated using the weight (mass) per
unit length prescribed in Appendix Table X1.1. The weight
of the pipe shall be calculated from the relevant equation
in ASME B36.10 and with a constant of 10.69 rather than
10.68.
NOTE 4 — A system of standard pipe sizes has been approved by the
American National Standards Institute as American National Standard
for Welded and Seamless Wrought Steel Pipe (ASME B36.10).
12.2 Diameter — The outside diameter shall not vary
more than ±1% from the nominal size specified.
12.3 Minimum Wall Thickness — The minimum wall
thickness at any point shall be not more than 12.5% under
the specified wall thickness.
NOTE 5—The minimum wall thickness on inspection is shown in Table
X1.2 of the Appendix.
12.4 Lengths:
12.4.1 Except as allowed in 12.4.2, pipe shall be
furnished in lengths averaging 38 ft (11.6 m) or over, with
a minimum length of 20 ft (6.1 m), but no more than 5%
may be under 32 ft (9.8 m). Jointers made by welding are
permissible. When threaded pipe is ordered, jointers shall
be made by threaded connections and shall not exceed 5%
of the order.
12.4.2 Unless otherwise specified, Schedule 10 pipe
shall be between 16 and 22 ft (4.9 and 6.7 m) for a minimum
of 90% of the footage furnished, with any balance being
shorter lengths at least 8 ft (2.4 m) long. - Workmanship, Finish, and Appearance
13.1 The finished pipe shall be reasonably straight and
free of defects. Surface imperfections in excess of 12.5%
of the nominal wall thickness shall be considered defects.
13.2 End Finish:
13.2.1 Schedule 10 Pipe — Pipe furnished to Schedule
10 shall be plain end only. All inside and outside cutting
burrs shall be removed. This generally involves breaking
the corners.
13.2.2 Ends, Plain End Pipe — Unless otherwise
specified, plain end pipe for use with the Dresser or Dayton
type coupling shall be reamed both outside and inside
sufficiently to remove all burrs. Plain end pipe for welding
shall be beveled on the outside to an angle of 30° with a
tolerance of + 5° and – 0° and with a width of flat at the
end of the pipe of 1/16 +/- 1/32 in. (1.6 +/- 0.8 mm). When
material is ordered beveled to any other than a 30° angle,
it should be understood that the angle is to be measured
from a line drawn perpendicular to the axis of the pipe.
This means that a greater amount of material is removed
with a 60° angle than with a 30° angle. Pipe shall be
sufficiently free from indentations, projections, or roll
marks for a distance of 8 in. (203 mm) from the end of
the pipe to make a tight joint with the rubber gasket type
of coupling. All plain end pipe intended for Dresser or
Dayton type joints or for welding, sizes NPS 10 and smaller
in outside diameter specified, shall be not more than 1/32 in.
(0.8 mm) smaller than the outside diameter specified for
a distance of 8 in. (203 mm) from the ends of the pipe
and shall permit the passing for a distance of 8 in. (203 mm)
of a ring gage that has a bore 1/16 in. (1.6 mm) larger than
the outside diameter specified of the pipe. Sizes larger than
NPS 10 shall be not more than 1/32 in. (0.8 mm) smaller
than the nominal outside diameter for a distance of 8 in.
(203 mm) from the end of the pipe and shall permit the
passing for a distance of 8 in. (203 mm) of a ring gage
which has a bore 3/32 in. (2.4 mm) larger than the nominal
outside diameter of the pipe.
13.2.3 Ends, Threaded Pipe — Each end of threaded
pipe shall be reamed to remove all burrs. All threads shall
be in accordance with the American National Standard
Pipe Threads (Note 6) and cut so as to make a tight joint
when the pipe is tested at the mill to the specified internal
hydrostatic pressure. The variation from the standard, when
tested with the standard working gage, shall not exceed
one and one-half turns either way. Pipe shall not be rounded
by hammering in order to get a full thread. There shall be
not more than two black threads for 3/4-in. (19.0-mm) taper
among the perfect threads. Black threads should not be
confused with imperfect threads, such as those torn, shaven,
or broken.
NOTE 6 — A complete description of the American National Standard
Pipe Threads applicable to pipe, valves, and fittings is contained in the
American National Standard for Pipe Threads (ANSI B1.20.1); also
“Screw-Thread Standards for Federal Services, 1942,” National Bureau
of Standards Handbook H 28, January, 1942, the pertinent data in both
sources being identical.
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13.3 Couplings — Each length of threaded pipe shall
be provided with one coupling manufactured in accordance
with Specification A 865 except that the coupling may be
wrought iron (Note 7). Threads shall be cut so as to make
a tight joint. Taper-tapped couplings shall be furnished on
all weights of threaded pipe NPS 21/2 and larger.
NOTE 7 — For sizes NPS 2 and smaller, it is commercial practice to
furnish straight-tapped couplings for standard-weight (Schedule 40) pipe
and taper-tapped couplings for extra-strong (Schedule 80) and doubleextra-
strong pipe. If taper-tapped couplings are required for sizes NPS
2 and smaller on standard weight (Schedule 40) pipe, line pipe in accordance
with Specification 5L of the American Petroleum Institute should
be ordered, thread lengths to be in accordance with the American National
Standard for Pipe Threads (ANSI B1.20.1). Taper-tapped couplings for
sizes NPS 2 and smaller in standard weight may be used on mill-threaded
standard weight type of the same size.
13.4 Protective Coating:
13.4.1 After the pipe has been subjected to the hydrostatic
test, and if required by the purchaser, it shall be
thoroughly cleaned of all dirt, oil, grease, loose scale, and
rust; then dried, and given a protective coating of the
kind and in the manner specified by the purchaser. Pipe
furnished to Schedule 10 shall be normally shipped with
a light coating of processing oil. If so specified, the pipe
can be given a mill coating or a special coating. - Weld Repair
14.1 Welding Repair:
14.2 Defects in the pipe wall, provided their depth does
not exceed one third the specified wall thickness, shall be
repaired by electric welding. Defects in the welds such as
sweats or leaks, unless otherwise specified, shall be
repaired or the piece rejected at the option of the manufacturer.
Repairs of this nature shall be made by completely
removing the defect, cleaning the cavity, and then electric
welding.
14.3 All repaired pipe shall be retested hydrostatically
in accordance with Section 10. - Sampling
15.1 Chemical Analysis:
15.1.1 Samples for chemical analysis, except for
spectrochemical analysis, shall be taken in accordance with
Practice E 59. The number of samples shall be determined
as follows:
NPS Numbers of Samples Selected
Under 6 2 from each lot of 400 pipes or fraction thereof
6 to 20, incl 2 from each lot of 200 pipes or fraction thereof
Over 20 to 30, incl 2 from each lot of 100 pipes or fraction thereof
15.2 Tension Test:
15.2.1 One longitudinal tension test shall be made
on length (Note 8) from each lot of 400 lengths or fraction
thereof of each size under NPS 8 and one transverse body
and one transverse weld tension test on one length from
each lot of 200 lengths or fraction thereof of each size
NPS 8 to NPS 20 and on one length from each lot of 100
lengths or fraction thereof of each size over NPS 20 to
NPS 30. When taken from the skelp, the number of tests
shall be determined in the same manner as when taken
from the finished pipe.
NOTE 8 — Length is defined as the length as ordered, except that in
the case of orders for cut lengths shorter than double random, which is
defined as the length as rolled, prior to cutting to the required short
lengths.
15.3 Flattening Test:
15.3.1 The flattening test specified in 9.1 shall be
made on both crop ends cut from each length of pipe.
When pipe is produced in multiple lengths, flattening tests
are required on the crop ends from the front and back ends
of each coil and on two intermediate rings representing
each coil.
15.4 Hydrostatic Test:
15.4.1 Each length of pipe shall be subjected to the
hydrostatic test specified in Section 10. - Test, Retest, and Resampling
16.1 Chemical Analysis:
16.1.1 If the results of the analysis of either length
of pipe do not conform to the requirements specified in
Section 7, analyses of two additional lengths from the same
lot shall be made, each of which shall conform to the
requirements specified.
16.2 Tension Test:
16.2.1 The test specimens and the tests required by
this specification shall conform to those described in Test
Methods and Definitions A 370, except that all specimens
shall be tested at room temperature.
16.2.2 The longitudinal tension test specimen shall
be taken from the end of the pipe, or by agreement between
the manufacturer and the purchaser may be taken from the
skelp, at a point approximately 90° from the weld, and
shall not be flattened between gage marks. The sides of
each specimen shall be parallel between gage marks. At
the manufacturer option, the tension test may be made on
full section of pipe.
16.2.3 Transverse weld test specimens shall be taken
with the weld at the center of the specimen. Transverse
body test specimens shall be taken opposite to the weld.
All transverse test specimens shall be approximately 11/2 in.
(38.1 mm) wide in the gage length and shall represent the
full wall thickness of the pipe from which the specimen
was cut.
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16.2.4 If any test specimen shows defective machining
or develops flaws not associated with the quality of
the steel or the welding, it may be discarded and another
specimen substituted.
16.2.5 If the results of the tension tests of any lot
do not conform to the requirements specified in 9.1, retests
of two additional lengths from the same lot shall be made,
each of which shall conform to the requirements specified.
16.2.6 If the percentage of elongation of any tension
test specimen is less than that specified in 8.1, and any
part of the fracture is more than 3/4 in. (19.0 mm) from the
center of the gage length as indicated by scribe scratches
marked on the specimen before testing, the specimen may
be discarded and another substituted.
16.3 Flattening Test:
16.3.1 Specimens for flattening tests shall be smooth
at the ends and free from burrs.
16.3.2 If any section of the pipe fails to comply with
the requirements of 9.1, for pipe produced in single lengths,
other sections may be cut from the same end of the same
length until satisfactory tests are obtained, except that the
finished pipe shall not be shorter than 80% of its length
after the initial cropping; otherwise, the length shall be
rejected. For pipe produced in multiple lengths, retests may
be cut from each end of each individual length in the
multiple; such tests shall be made with the weld alternately
0° and 90° from the line of direction of force.
16.4 All specimens shall be tested at room temperature. - Inspection
17.1 The inspector representing the purchaser shall
have free entry, at all times while work on the contract
of the purchaser is being performed, to all parts of the
manufacturer’s works that concern the manufacture of the
material ordered. The manufacturer shall afford the inspector,
without charge, all reasonable facilities to satisfy him
that the material is being furnished in accordance with
this specification. All tests (except check analysis) and
inspection shall be made at the place of manufacture prior
to shipment, unless otherwise specified, and shall be so
conducted as not to interfere unnecessarily with the manufacturer’s
operation. - Rejection
18.1 Each length of pipe received from the manufacturer
may be inspected by the purchaser and, if it does not
meet the requirements of this specification based on the
inspection and test method as outlined in the specification,
the length may be rejected and the manufacturer shall be
notified. Disposition of rejected pipe shall be a matter of
agreement between the manufacturer and the purchaser.
18.2 Pipe found in fabrication or in installation to be
unsuitable for the intended use, under the scope and
requirements of this specification, may be set aside and
the manufacturer notified. Such pipe shall be subject to
mutual investigation as to the nature and severity of the
deficiency and the forming or installation, or both, conditions
involved. Disposition shall be a matter for agreement. - Certificate of Compliance
19.1 When specified in the purchase order, the producer
or supplier shall furnish to the purchaser a certificate of
compliance stating that the pipe has been manufactured,
sampled, tested and inspected in accordance with this specification
(including the year of issue) and has been found
to meet the requirements. - Identification of Material
20.1 Each length of pipe shall be legibly marked with
appropriate symbols by stenciling, stamping, or rolling to
show the manufacturer’s name, the size, the specification
designation, the grade, and the hydrostatic test pressure
when tested, or the letters “NH” when not tested.
20.2 In addition to the requirements in 20.1, bar coding
is acceptable as a supplemental identification method. The
purchaser may specify in the order a specific bar coding
system to be used. - Packaging, Marking, and Loading for Shipment
21.1 When specified on the purchase order, packaging,
marking, and loading for shipment shall be in accordance
with Practices A 700.
21.2 When specified in the contract or purchase order,
the material shall be preserved, packaged, and packed in
accordance with MIL-STD 163. The applicable levels shall
be as specified in the contract. Marking for shipment of
such material shall be in accordance with Fed. Std. No. 123
for civil agencies and MIL-STD 129 or Fed. Std. No. 183
if continuous marking is required for military agencies. - Keywords
22.1 eddy current testing; electric resistance welded
pipe; hydrostatic testing; plain end pipe; Schedule 10 pipe;
threaded pipe
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TABLE 1
TENSILE REQUIREMENTS
Grade A Grade B
Tensile strength, min, ksi (MPa) 48 (331) 60 (414)
Yield strength, min, ksi (MPa) 30 (207) 35 (241)
Elongation in 2 in. (50 mm), min, %:
For pipe having a specified wall thickness of 5/16 in. (7.9 mm) or more, if tested using a longitudinal strip test 35 30
specimen.
For pipe having a specified wall thickness of less than 5/16 in. (7.9 mm), if tested using a longitudinal strip test A B
specimen.
For pipe of any size, if tested using a full-size longitudinal test specimen. 35 30
A The minimum elongation shall be determined by the following equation, with the calculated value rounded to the nearest percent:
E p 56t + 16.5
where:
E p elongation in 2 in. (50 mm), min, %, and
t p specified wall thickness, in.
B The minimum elongation shall be determined by the following equation, with the calculated value rounded to the nearest percent:
E p 48t + 14.00
where:
E p elongation in 2 in. (50 mm), min, %, and
t p specified wall thickness, in.
TABLE 2
CHEMICAL REQUIREMENTS
Composition, max, %
Element Grade A Grade B
Carbon 0.25 0.30
Manganese 0.95 1.20
Phosphorus 0.035 0.035
Sulfur 0.035 0.035
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APPENDIX
(Nonmandatory Information)
X1. ADDITIONAL DATA
X1.1 Additional data on dimensions nominal weights and test pressures is provided in Table X1.1.
X1.2 Additional data on wall thicknesses are provided in Table X1.2.
TABLE X1.1
DIMENSIONS, NOMINAL WEIGHTS, AND TEST PRESSURES FOR LIGHT WALL STEEL PIPE
Schedule 10 Test Pressure, psi (MPa)A
Specified Wall Weight (Mass) per
Outside Diameter, ThicknessA in. Unit Length, lb/ft
NPS in. (mm) (mm) (kg/m) Grade A Grade B
3/4 1.050 (26.7) 0.083 (2.11) 0.86 (1.28) 2500 (17.24) 2500 (17.24)
1 1.315 (33.4) 0.109 (2.77) 1.40 (2.09) 2500 (17.24) 2500 (17.24)
11/4 1.660 (42.2) 0.109 (2.77) 1.81 (2.69) 2400 (16.55) 2500 (17.24)
11/2 1.900 (48.3) 0.109 (2.77) 2.09 (3.11) 2100 (14.48) 2400 (16.55)
2 2.375 (60.3) 0.109 (2.77) 2.64 (3.93) 1700 (11.72) 1900 (13.10)
21/2 2.875 (73.0) 0.120 (3.05) 3.53 (5.26) 1500 (10.34) 1700 (11.72)
3 3.500 (88.9) 0.120 (3.05) 4.34 (6.46) 1200 (8.27) 1400 (9.65)
31/2 4.000 (101.6) 0.120 (3.05) 4.98 (7.41) 1000 (6.89) 1200 (8.27)
4 4.500 (114.3) 0.120 (3.05) 5.62 (8.37) 900 (6.21) 1100 (7.58)
5 5.563 (141.3) 0.134 (3.40) 7.78 (11.58) 850 (5.86) 1000 (6.89)
A The test pressures are calculated by the following equation (but need not exceed 2500 psi or 17.24 MPa):
P p 2St/D
where:
P p pressure, psi (MPa)
S p fiber stress, 60% of the specified minimum yield strength, psi (MPa),
t p specified wall thickness, in. (mm), and
D p specified outside diameter, in. (mm).
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TABLE X1.2
MINIMUM PERMISSIBLE WALL THICKNESS ON INSPECTION
Specified Wall Minimum Permissible Specified Wall Minimum Permissible Specified Wall Minimum Permissible
Thickness (t), Wall Thickness ™, Thickness (t), Wall Thickness ™, Thickness (t), Wall Thickness ™,
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
0.068 (1.73) 0.060 (1.52) 0.294 (7.47) 0.257 (6.53) 0.750 (19.05) 0.656 (16.66)
0.088 (2.24) 0.077 (1.96) 0.300 (7.62) 0.262 (6.65) 0.812 (20.62) 0.710 (18.03)
0.091 (2.31) 0.080 (2.03) 0.307 (7.80) 0.269 (6.83) 0.843 (21.41) 0.738 (18.75)
0.095 (2.41) 0.083 (2.11) 0.308 (7.82) 0.270 (6.86) 0.864 (21.95) 0.756 (19.20)
0.113 (2.87) 0.099 (2.51) 0.312 (7.92) 0.273 (6.93) 0.875 (22.23) 0.766 (19.46)
0.119 (3.02) 0.104 (2.64) 0.318 (8.08) 0.278 (7.06) 0.906 (23.01) 0.793 (20.14)
0.125 (3.18) 0.109 (2.77) 0.322 (8.18) 0.282 (7.16) 0.937 (23.80) 0.820 (20.83)
0.126 (3.20) 0.110 (2.79) 0.330 (8.38) 0.289 (7.34) 0.968 (24.59) 0.847 (21.51)
0.133 (3.38) 0.116 (2.95) 0.337 (8.56) 0.295 (7.49) 1.000 (25.40) 0.875 (22.23)
0.140 (3.56) 0.122 (3.10) 0.343 (8.71) 0.300 (7.62) 1.031 (26.19) 0.902 (22.91)
0.145 (3.68) 0.127 (3.23) 0.344 (8.74) 0.301 (7.65) 1.062 (26.97) 0.929 (23.60)
0.147 (3.73) 0.129 (3.28) 0.358 (9.09) 0.313 (7.95) 1.093 (27.76) 0.956 (24.28)
0.154 (3.91) 0.135 (3.43) 0.365 (9.27) 0.319 (8.10) 1.125 (28.58) 0.984 (24.99)
0.156 (3.96) 0.136 (3.45) 0.375 (9.53) 0.328 (8.33) 1.156 (29.36) 1.012 (25.70)
0.179 (4.55) 0.157 (3.99) 0.382 (9.70) 0.334 (8.48) 1.218 (30.94) 1.066 (27.08)
0.187 (4.75) 0.164 (4.17) 0.400 (10.16) 0.350 (8.89) 1.250 (31.75) 1.094 (27.79)
0.188 (4.78) 0.164 (4.17) 0.406 (10.31) 0.355 (9.02) 1.281 (32.54) 1.121 (28.47)
0.191 (4.85) 0.167 (4.24) 0.432 (10.97) 0.378 (9.60) 1.312 (33.33) 1.148 (29.16)
0.200 (5.08) 0.175 (4.45) 0.436 (11.07) 0.382 (9.70) 1.343 (34.11) 1.175 (29.85)
0.203 (5.16) 0.178 (4.52) 0.437 (11.10) 0.382 (9.70) 1.375 (34.93) 1.203 (30.56)
0.216 (5.49) 0.189 (4.80) 0.438 (11.13) 0.383 (9.73) 1.406 (35.71) 1.230 (31.24)
0.218 (5.54) 0.191 (4.85) 0.500 (12.70) 0.438 (11.13) 1.437 (36.53) 1.258 (31.95)
0.219 (5.56) 0.192 (4.88) 0.531 (13.49) 0.465 (11.81) 1.500 (38.10) 1.312 (33.33)
0.226 (5.74) 0.198 (5.03) 0.552 (14.02) 0.483 (12.27) 1.531 (38.89) 1.340 (34.04)
0.237 (6.02) 0.207 (5.26) 0.562 (14.27) 0.492 (12.50) 1.562 (39.68) 1.367 (34.72)
0.250 (6.35) 0.219 (5.56) 0.593 (15.06) 0.519 (13.18) 1.593 (40.46) 1.394 (35.41)
0.258 (6.55) 0.226 (5.74) 0.600 (15.24) 0.525 (13.34) 1.750 (44.45) 1.531 (38.89)
0.276 (7.01) 0.242 (6.15) 0.625 (15.88) 0.547 (13.89) 1.781 (45.24) 1.558 (39.57)
0.277 (7.04) 0.242 (6.15) 0.656 (16.66) 0.574 (14.58) 1.812 (46.03) 1.586 (40.28)
0.279 (7.09) 0.244 (6.20) 0.674 (17.12) 0.590 (14.99) 1.968 (49.99) 1.722 (43.74)
0.280 (7.11) 0.245 (6.22) 0.687 (17.45) 0.601 (15.27) 2.062 (52.38) 1.804 (45.82)
0.281 (7.14) 0.246 (6.25) 0.719 (18.24) 0.629 (15.98) 2.343 (59.51) 2.050 (52.07)
NOTE 1 — The following equation, upon which this table is based, is used to derive the minimum permissible wall thickness values from the
specified wall thickness values, with the calculated values rounded to three decimal places in accordance with the rounding method of Practice
E 29:
tm 0.875 p t
where:
tm p minimum permissible wall thickness, in.
t p specified wall thickness, in.
NOTE 2 — This table is a master table covering wall thicknesses available in the purchase of different classifications of pipe, but it is not
meant to imply that all of the walls listed therein are obtainable under this specification.
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SPECIFICATION FOR ELECTRIC-RESISTANCE-WELDED
CARBON STEEL AND CARBON-MANGANESE STEEL
BOILER AND SUPERHEATER TUBES
SA-178/SA-178M
(Identical with ASTM Specification A178/A178M-95.)
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SPECIFICATION FOR ELECTRIC-RESISTANCEWELDED
CARBON STEEL AND CARBON-MANGANESE
STEEL BOILER AND SUPERHEATER TUBES
SA-178/SA-178M
(Identical with ASTM Specification A 178/A 178M-95.) - Scope
1.1 This specification covers minimum-wall-thickness,
electric-resistance-welded tubes made of carbon steel and
carbon-manganese steel intended for use as boiler tubes,
boiler flues, superheater flues, and safe ends.
NOTE 1 — Type C and D tubes are not suitable for safe-ending for
forge welding.
1.2 The tubing sizes and thicknesses usually furnished
to this specification are 1/2 to 5 in. [12.7 to 127 mm] in
outside diameter and 0.035 to 0.320 in. [0.9 to 9.1 mm],
inclusive, in minimum wall thickness. Tubing having other
dimensions may be furnished, provided such tubes comply
with all other requirements of this specification.
1.3 Mechanical property requirements do not apply to
tubing smaller than 1/8 in. [3.2 mm] in inside diameter or
0.015 in. [0.4 mm] in thickness.
1.4 When these products are to be used in applications
conforming to ISO Recommendations for Boiler Construction,
the requirements of Specification A 520 shall supplement
and supersede the requirements of this specification.
1.5 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. The inch-pound units shall apply
unless the “M” designation of this specification is specified
in the order. - Referenced Documents
2.1 ASTM Standards:
A 226/A 226M Specification for Electric-Resistance-
Welded Carbon Steel Boiler and Superheater Tubes for
High-Pressure Service
A 450/A 450M Specification for General Requirements
for Carbon, Ferritic Alloy, and Austenitic Alloy Steel
Tubes
A 520 Specification for Supplementary Requirements for
Seamless and Electric-Resistance-Welded Carbon Steel
Tubular Products for High-Temperature Service Conforming
to ISO Recommendations for Boiler Construction.
E 213 Practice for Ultrasonic Examination of Metal Pipe
and Tubing
E 273 Practice for Ultrasonic Examination of Longitudinal
Welded Pipe and Tubing - Ordering Information
3.1 Orders for material under this specification should
include the following, as required, to describe the desired
material adequately:
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material (electric-resistance-welded
tubes),
3.1.3 Grade (A, C, or D, Table 1),
3.1.4 Size (outside diameter and minimum wall
thickness),
3.1.5 Length (specific or random),
3.1.6 Optional requirements (product analysis, Section
7; crush test, Section 10; hydrostatic or nondestructive
electric test, 11.6),
3.1.7 Test report required (Certification Section of
Specification A 450/A 450M),
3.1.8 Specification, and designation,
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3.1.9 Individual supplementary requirements, if
required, and
3.1.10 Special requirements. - Manufacture
4.1 The steel for Grade D shall be killed.
4.2 Tubes shall be made by electric-resistance welding. - Heat Treatment
5.1 After welding, all tubes shall be heat treated at a
temperature of 1650°F [900°C] or higher and followed by
cooling in air or in the cooling chamber of a controlledatmosphere
furnace. Cold-drawn tubes shall be heat treated
after the final cold-draw pass at a temperature of 1200°
[650°C] or higher. - Chemical Composition
6.1 The steel shall conform to the requirements as to
chemical composition prescribed in Table 1.
6.2 When a grade is ordered under this specification,
supplying an alloy grade that specifically requires the addition
of any element other than those listed in Table 1 is
not permitted. - Product Analysis
7.1 When requested on the purchase order, a product
analysis shall be made by the manufacturer or supplier
from one tube per 100 pieces for sizes over 3 in. [76.2
mm] and one tube per 250 pieces for sizes 3 in. [76.2 mm]
and under; or when tubes are identified by heat, one tube
per heat shall be analyzed. The chemical composition thus
determined shall conform to the requirements specified.
7.2 If the original test for product analysis fails, retests
of two additional lengths of flat-rolled stock or tubes shall
be made. Both retests, for the elements in question, shall
meet the requirements of the specification; otherwise all
remaining material in the heat or lot (Note 2) shall be
rejected or, at the option of the producer, each length of
flat-rolled stock or tube may be individually tested for
acceptance. Lengths of flat-rolled stock or tubes which do
not meet the requirements of the specifications shall be
rejected.
NOTE 2 — A lot consists of 250 tubes for sizes 3 in. [76.2 mm] and
under and of 100 tubes for sizes over 3 in. [76.2 mm], prior to cutting
to length. - General Requirements
8.1 Material furnished under this specification shall
conform to the applicable requirements of the current edition
of Specification A 450/A 450M unless otherwise provided
herein. - Tensile Requirements
9.1 Grade C and D tubes shall conform to the requirements
as to tensile properties prescribed in Table 2.
NOTE 3: Explanatory Note — For purposes of design the following
tensile properties may be assumed for Grade A tubes:
Tensile strength, min, ksi [MPa] 47 [325]
Yield Strength, min, ksi [MPa] 26 [180]
Elongation in 2 in. or 50 mm, min, % 35 - Crush Test
10.1 When required by the purchaser, crushing tests
shall be made on sections of tube 21/2 in. [63 mm] in length
which shall stand crushing longitudinally without cracking,
splitting, or opening at the weld, as follows:
Height of Crushed Section, in. [mm]
Wall Thickness
of Tubes, Grade C
in. [mm] Grade A Tubes and D Tubes
0.135 [3.43] and 3/4 [19] or until Crush tests not
under outside folds are required
in contact
Over 0.135 [3.43] 11/4 [32] . . .
10.2 Table 3 gives the computed minimum elongation
values for each 1/32 in. [0.8 mm] decrease in wall thickness.
Where the wall thickness lies between two values shown
above, the minimum elongation value shall be determined
by the following equation:
E p 48t + 15.00 [E p 1.87t + 15.00]
where:
E p elongation in 2 in. or 50 mm, %, and,
t p actual thickness of specimen, in. [mm].
10.3 For tubing less than 1 in. [25.4 mm] in outside
diameter, the length of the specimen shall be 21/2 times the
outside diameter of the tube. Slight surface checks shall
not be cause for rejection. - Mechanical Tests Required
11.1 Flattening Test:
11.1.1 For Grade A, one flattening test shall be made
on specimens from each of two tubes from each lot (Note 2)
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or fraction thereof, and from each 2000 ft [600 m] or
fraction thereof of safe-end material.
11.1.2 For Grades C and D, one flattening test shall
be made on specimens from each of two tubes from each
lot (Note 2) or fraction thereof.
11.2 Flange Test:
11.2.1 For Grade A, one flange test shall be made
on specimens from each of two tubes from each lot (Note 2)
or fraction thereof, and from each 2000 ft [600 m] or
fraction thereof of safe-end material.
11.2.2 For Grades C and D, one flange test shall be
made on specimens from each of two tubes from each lot
(Note 2) or fraction thereof. The width of the flange shall
not be less than 75% of that specified in Specification
A 450/A 450M.
11.3 Crush Test — For Grade A, when required by the
purchaser, one crush test shall be made on specimens from
each of two tubes from each lot (Note 2) or fraction thereof,
and from each 2000 ft [600 m] or fraction thereof of safeend
material.
11.4 Tension Test — For Grades C and D, one tension
test shall be made on specimens from each of two tubes
from each lot. The term lot for tension test requirements
applies to all tubes prior to cutting, of the same nominal
diameter and wall thickness, which are produced from the
same heat of steel. When final heat treatment is in a batchtype
furnace, a lot shall include only those tubes of the
same size and the same heat which are heat treated in the
same furnace charge. When the final heat treatment is in
a continuous furnace, a lot shall include all tubes of the
same size and heat, heat treated in the same furnace, at
the same temperature, time at heat, and furnace speed.
11.5 Reverse Flattening Test — One reverse flattening
test shall be made on each 1500 ft [450 m] of finished
tubing.
11.6 Hydrostatic or Nondestructive Electric Test —
Each tube shall be subjected to either the hydrostatic or
the nondestructive electric test. The purchaser may specify
which test is to be used. - Forming Operations
12.1 When inserted in the boiler, tubes shall withstand
expanding and beading without showing cracks or flaws,
or opening at the weld. When properly manipulated, superheater
tubes shall withstand all forging, welding, and bending
operations necessary for application without
developing defects. - Product Marking
13.1 In addition to the marking prescribed in Specification
A 450/A 450M, the letters “ERW” shall be legibly
stenciled on each tube, or marked on a tag attached to the
bundle or box in which the tubes are shipped.
13.2 The manufacturer’s name or symbol may be
placed permanently on each tube by rolling or light stamping
before normalizing. If a single stamp is placed on the
tube by hand, this mark should not be less than 8 in.
[200 mm] from one end of the tube. - Keywords
14.1 boiler tube; resistance welded steel tube; steel
tube, carbon; welded steel tube
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TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
Grade A, Grade C, Grade D,
Low-Carbon Medium- Carbon-Manganese
Element Steel Carbon Steel Steel
Carbon 0.06–0.18 0.35 max 0.27 max
Manganese 0.27–0.63 0.80 max 1.00–1.50
Phosphorus, max 0.035 0.035 0.030
Sulfur, max 0.035 0.035 0.015
Silicon . . . . . . 0.10 min
TABLE 2
TENSILE REQUIREMENTS
Grade C Grade D
Tensile strength, min, ksi [MPa] 60 [415] 70 [485]
Yield strength, min, ksi [MPa] 37 [255] 40 [275]
Elongation in 2 in. or 50 mm, min, % 30 30
For longitudinal strip tests a deduction for each 1/32 in. [0.8 mm] decrease in 1.50A 1.50A
wall thickness below 5/16 in. [8 mm] from the basic minimum elongation of
the following percentage points shall be made.
A See Table 3 for the computed minimum values:
TABLE 3
MINIMUM ELONGATION VALUES
Wall Thickness Elongation in 2 in. or 50
in. mm mm, min, %A
5/16 (0.312) 8 30
9/32 (0.281) 7.2 29
1/4 (0.250) 6.4 27
7/32 (0.219) 5.6 26
3/16 (0.188) 4.8 24
5/32 (0.156) 4 22
1/8 (0.125) 3.2 21
3/32 (0.094) 2.4 20
1/16 (0.062) 1.6 18
A Calculated elongation requirements shall be rounded to the nearest whole number.
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SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements may become a part of the specification when
specified in the inquiry or invitation to bid, and production order or contract. These requirements
shall not be considered, unless specified in the order and the necessary tests shall
be made at the mill.
S1. Additional Testing of Welded Tubing for
ASME Requirements
S1.1 The weld seam of each tube shall be subjected to
an ultrasonic inspection employing Practices E 273 or E
213 with the rejection criteria referenced in Specification
A 450/A 450M.
S1.2 If Practice E 273 is employed, a 100% volumetric
inspection of the entire length of each tube shall also be
performed using one of the nondestructive electric tests
permitted by Specification A 450/A 450M.
S1.3 The test methods described in the supplement may
not be capable of inspecting the end portions of tubes. This
condition is referred to as end effect. This portion, as
determined by the manufacturer, shall be removed and
discarded.
S1.4 In addition to the marking prescribed in Specification
A 450/A 450M, “S1” shall be added after the grade
designation.
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SPECIFICATION FOR SEAMLESS COLD-DRAWN
LOW-CARBON STEEL HEAT-EXCHANGER AND
CONDENSER TUBES
SA-179/SA-179M
(Identical with ASTM Specification A179/A179M-90a(R12).)
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Standard Specification for
Seamless Cold-Drawn Low-Carbon Steel Heat-Exchanger
and Condenser Tubes - Scope
1.1 This specification covers minimum-wall-thickness,
seamless cold-drawn low-carbon steel tubes for tubular heat
exchangers, condensers, and similar heat transfer apparatus.
1.2 This specification covers tubes 1/8 to 3 in. [3.2 to 76.2
mm], inclusive, in outside diameter.
NOTE 1—Tubing smaller in outside diameter and having a thinner wall
than indicated in this specification is available. Mechanical property
requirements do not apply to tubing smaller than 1/8 in. [3.2 mm] in
outside diameter or with a wall thickness under 0.015 in. [0.4 mm].
1.3 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with the specification.
The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order. - Referenced Documents
2.1 ASTM Standards:
A450/A450M Specification for General Requirements for
Carbon and Low Alloy Steel Tubes - Ordering Information
3.1 Orders for material under this specification should
include the following, as required, to describe the desired
material adequately:
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material (seamless tubes),
3.1.3 Manufacture (cold-drawn),
3.1.4 Size (outside diameter and minimum wall thickness),
3.1.5 Length (specific or random),
3.1.6 Optional requirements (product analysis, Section 9,
flange test, 11.3),
3.1.7 Test report required (Certification Section of Specification
A450/A450M),
3.1.8 Specification number, and
3.1.9 Special requirements. - General Requirements
4.1 Material furnished under this specification shall conform
to the applicable requirements of the current edition of
Specification A450/A450M, unless otherwise provided herein. - Manufacture
5.1 Tubes shall be made by the seamless process and shall
be cold drawn. - Heat Treatment
6.1 Tubes shall be heat treated after the final cold draw pass
at a temperature of 1200°F [650°C] or higher. - Surface Condition
7.1 Finished tubes shall be free of scale. A slight amount of
oxidation will not be considered as scale. - Chemical Composition
8.1 The steel shall conform to the following requirements as
to chemical composition:
Carbon, % 0.06–0.18
Manganese, % 0.27–0.63
Phosphorus, max, % 0.035
Sulfur, max, % 0.035
8.2 Supplying an alloy grade that specifically requires the
addition of any element other than those listed in 8.1 is not
permitted. - Product Analysis
9.1 When requested on the purchase order, a product analysis
shall be made by the supplier from 1 tube per 250 pieces or
when tubes are identified by heat, one tube per heat shall be
analyzed. The chemical composition thus determined shall
conform to the requirements specified.
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9.2 If the original test for product analysis fails, retests of
two additional billets or tubes shall be made. Both retests, for
the elements in question, shall meet the requirements of the
specification; otherwise all remaining material in the heat or lot
(Note 2) shall be rejected or, at the option of the producer, each
billet or tube may be individually tested for acceptance. Billets
or tubes which do not meet the requirements of the specification
shall be rejected.
NOTE 2—A lot consists of 250 tubes. - Hardness Requirements
10.1 The tubes shall have a hardness number not exceeding
72 HRB. - Mechanical Tests Required
11.1 Flattening Test—One flattening test shall be made on
specimens from each of two tubes from each lot (Note 2) or
fraction thereof.
11.2 Flaring Test—One flaring test shall be made on specimens
from each of two tubes from each lot (Note 2) or fraction
thereof.
11.3 Flange Test—When specified as a substitute for the
flaring test, for tubes having a wall thickness (actual mean
wall) less than 10 % of the outside diameter, one test shall be
made on specimens from each of two tubes from each lot (Note
2) or fraction thereof. For tubes other than specified above, the
flange test shall not be required.
11.4 Hardness Test—Rockwell hardness tests shall be made
on specimens from two tubes from each lot. The term lot
applies to all tubes, prior to cutting, of the same nominal
diameter and wall thickness which are produced from the same
heat of steel. When final heat treatment is in a batch-type
furnace, a lot shall include only those tubes of the same size
and the same heat which are heat treated in the same furnace
charge. When the final heat treatment is in a continuous
furnace, a lot shall include all tubes of the same size and heat,
heat treated in the same furnace at the same temperature, time
at heat, and furnace speed.
11.5 Hydrostatic Test—Each tube shall be subjected to the
hydrostatic test, or, instead of this test, a nondestructive electric
test may be used when specified by the purchaser. - Product Marking
12.1 In addition to the marking prescribed in Specification
A450/A450M, the marking shall include the name and order
number of the purchaser. - Keywords
13.1 cold drawn tube; condenser tubes; heat exchanger
tubes; low carbon steel; seamless tube
EXPLANATORY NOTES
NOTE 1—For purposes of design, the following tensile properties may
be assumed:
Tensile strength, min, ksi [MPa] 47 [325]
Yield strength, min, ksi [MPa] 26 [180]
Elongation in 2 in. or 50 mm, min, % 35
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SPECIFICATION FOR CARBON STEEL FORGINGS, FOR
GENERAL-PURPOSE PIPING
SA-181/SA-181M
(Identical with ASTM Specification A181/A181M-06.)
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SPECIFICATION FOR CARBON STEEL FORGINGS, FOR
GENERAL-PURPOSE PIPING
SA-181/SA-181M
(Identical with ASTM Specification A 181/A 181M-06) - Scope
1.1 This specification covers nonstandard as-forged fittings,
valve components, and parts for general service.
Forgings made to this specification are limited to a maximum
weight of 10 000 lb [4540 kg]. Larger forgings may
be ordered to Specification A 266/A 266M.
1.2 Two classes of material are covered, designated
as Classes 60 and 70, respectively, and are classified in
accordance with their mechanical properties as specified
in 6.1.
1.3 This specification is expressed in both inch-pound
units and SI units. However, unless the order specifies the
applicable “M” specification designation (SI units), the
material shall be furnished to inch-pound units.
1.4 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. - Referenced Documents
2.1 ASTM Standards:
A 266/A 266M Specification for Carbon Steel Forgings
for Pressure Vessel Components
A 788/A 788M Specification for Steel Forgings, General
Requirements
A 961/A 961M Specification for Common Requirements
for Steel Flanges, Forged Fittings, Valves, and Parts for
Piping Applications - General Requirements and Ordering
Information
3.1 Product furnished to this specification shall conform
to the requirements of Specification A 961 /A 961M,
including any supplementary requirements that are indicated
in the purchase order. Failure to comply with the
requirements of Specification A 961/A 961M constitutes
non-conformance with this specification.
3.2 It is the purchaser’s responsibility to specify in
the purchase order all ordering information necessary to
purchase the needed material. Examples of such information
include but are not limited to the ordering information
in Specification A 961/A 961M and the following:
3.2.1 Supplementary requirements, and
3.2.2 Additional requirements (See 4.3, 9.1, 10.2,
12.1, and 12.2).
3.3 If the requirements of this specification are in conflict
with the requirements of SpecificationA 961/A 961M,
the requirements of this specification shall prevail. - Materials and Manufacture
4.1 Except for flanges of all types, hollow, cylindrically
shaped parts may be machined from hot-rolled or forged
bar, provided that the axial length of the part is approximately
parallel to the metal flow lines of the stock. Other
parts, excluding flanges of all types, up to and including
NPS 4 may be machined from hot-rolled or forged bar.
Elbows, return bends, tees, and header tees shall not be
machined directly from bar stock.
4.2 Except as permitted in 4.1, the finished product
shall be a forging as defined in the Terminology section
(exclusively) of Specification A 788/A 788M.
4.3 When specified in the order, the manufacturer shall
submit for approval of the purchaser a sketch showing the
shape of the rough forging before machining.
4.4 Forgings shall be protected against sudden or too
rapid cooling from the rolling or forging while passing
through the critical range.
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4.5 Heat treatment is neither required nor prohibited,
but when applied, heat treatment shall consist of tempering,
annealing, normalizing, or normalizing and tempering. - Chemical Composition
5.1 An analysis of each heat shall be made by the
manufacturer to determine the percentages of the elements
specified in Table 1. The chemical composition thus determined
shall conform to the requirements in Table 1. - Mechanical Properties
6.1 The material shall conform to the requirements as
to tensile properties prescribed in Table 2. - Number of Tests
7.1 One tension test shall be made from each heat.
7.2 If any test specimen is defectively machined, it
may be discarded and another specimen substituted. - Retests
8.1 When one or more representative test specimens
do not conform to specification requirements for the tested
characteristic, only a single retest for each nonconforming
characteristic may be performed to establish product
acceptability. Retests shall be performed on twice the number
of representative specimens that were originally nonconforming.
When any retest specimen does not conform
to specification requirements for the characteristic in question,
the lot represented by that specimen shall be rejected,
heat-treated or reheat-treated in accordance with 4.5, and
tested in accordance with Sections 6 and 7. - Reports of Testing
9.1 Upon request of the purchaser in the contract or
order, a report of the test results and chemical analyses
shall be furnished. The specification designation included
on reports of testing shall include year of issue and revision
letter, if any. - Repair by Welding
10.1 Repair welding, by the manufacturer, is permissible
for parts made to dimensional standards such as those
of ANSI or equivalent standards.
10.2 Prior approval of the purchaser shall be required
to weld repair special parts made to the purchaser’s requirements.
10.3 The composition of the weld deposits shall be
similar to the base metal and in accordance with the procedure
qualification for the applicable material. Welding shall
be accomplished with a weld procedure designed to produce
low hydrogen in the weldment. Short-circuit gas metal
arc welding is permissible only with the approval of the
purchaser. - Marking of Forgings
11.1 Identification marks consisting of the manufacturer’s
symbol or name, designation of service rating, Specification
number, class, and size shall be legibly forged or
stamped on each forging, and in such a position as not to
injure the usefulness of the forgings.
11.2 Bar Coding — In addition to the requirements in
11.1, bar coding is acceptable as a supplementary identification
method. The purchaser may specify in the order a
specific bar coding system to be used. The bar coding
system, if applied at the discretion of the supplier, should
be consistent with one of the published industry standards
for bar coding. If used on small parts the bar code may be
applied to the box or a substantially applied tag. - Certificate of Compliance
12.1 When specified in the purchase order or contract,
a producer’s or supplier’s certification shall be furnished to
the purchaser that the material was manufactured, sampled,
tested, and inspected in accordance with this specification
and has been found to meet the requirements. The specification
designation included on certificates of compliance
shall include year of issue and revision letter, if any.
12.2 When specified in the purchase order or contract,
a report of the test results shall be furnished. - Keywords
13.1 pipe fittings, steel; piping applications; pressure
containing parts; steel forgings, carbon; steel valves
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TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
Element Classes 60 and 70
Carbon, max. 0.35
Manganese, max. 1.10A
Phosphorus, max. 0.05
Silicon 0.10–0.35
Sulfur, max. 0.05
A Manganese may be increased to 1.35% max. provided the carbon
is reduced 0.01% for each 0.06% increase in manganese over
the limit shown in the table.
TABLE 2
TENSILE REQUIREMENTS
Class 60 Class 70
Tensile strength, min., ksi [MPa] 60 [415] 70 [485]
Yield strength,A min., ksi [MPa] 30 [205] 36 [250]
Elongation in 2 in. [50 mm], min., % 22 18
Reduction of area, min., % 35 24
A Determined by either the 0.2% offset method or the 0.5%
extension-under-load method.
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SUPPLEMENTARY REQUIREMENTS
S1. Carbon Equivalent
S1.1 The maximum carbon equivalent based on heat
analysis shall be as follows:
Maximum Carbon Equivalent Value
Maximum Section Thickness Maximum Section Thickness
Class Less Than or Equal to 2 in. Greater Than 2 in.
60 0.45 0.46
70 0.47 0.48
S1.2 Determine the carbon equivalent (CE) as follows:
CE p C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15
S1.3 A lower maximum carbon equivalent may be
agreed upon between the supplier and the purchaser.
S1.4 When this Supplementary Requirement is
invoked, all elements in the carbon equivalent formula
shall be analyzed and the amounts reported.
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ð19Þ
SPECIFICATION FOR FORGED OR ROLLED ALLOY AND
STAINLESS STEEL PIPE FLANGES, FORGED FITTINGS,
AND VALVES AND PARTS FOR HIGH-TEMPERATURE
SERVICE
SA-182/SA-182M
(Identical with ASTM Specification A182/A182M-18 except for the inclusion of Grade F316Ti in para. 7.3.1, and the
removal of reduced strength levels for thicker sections of Grade F53 in Table 3 and note G.)
ASME BPVC.II.A-2019 SA-182/SA-182M
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Standard Specification for
Forged or Rolled Alloy and Stainless Steel Pipe Flanges,
Forged Fittings, and Valves and Parts for High-Temperature
Service - Scope
1.1 This specification covers forged low alloy and stainless
steel piping components for use in pressure systems. Included
are flanges, fittings, valves, and similar parts to specified
dimensions or to dimensional standards, such as the ASME
specifications that are referenced in Section 2.
1.2 For bars and products machined directly from bar (other
than those directly addressed by this specification; see 6.4),
refer to Specifications A479/A479M and A739 for the similar
grades available in those specifications. Products made to this
specification are limited to a maximum weight of 10 000 lb
[4540 kg]. For larger products and products for other
applications, refer to Specifications A336/A336M and A965/
A965M for the similar ferritic and austenitic grades,
respectively, available in those specifications.
1.3 Several grades of low alloy steels and ferritic,
martensitic, austenitic, and ferritic-austenitic stainless steels
are included in this specification. Selection will depend upon
design and service requirements. Several of the ferritic/
austenitic (duplex) grades are also found in Specification
A1049/A1049M.
1.4 Supplementary requirements are provided for use when
additional testing or inspection is desired. These shall apply
only when specified individually by the purchaser in the order.
1.5 This specification is expressed in both inch-pound units
and in SI units. However, unless the order specifies the
applicable “M” specification designation (SI units), the material
shall be furnished to inch-pound units.
1.6 The values stated in either SI units or inch-pound units
are to be regarded separately as the standard. Within the text,
the SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard.
1.7 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 In addition to the referenced documents listed in Specification
A961/A961M, the following list of standards apply to
this specification.
2.2 ASTM Standards:
A262 Practices for Detecting Susceptibility to Intergranular
Attack in Austenitic Stainless Steels
A275/A275M Practice for Magnetic Particle Examination of
Steel Forgings
A336/A336M Specification for Alloy Steel Forgings for
Pressure and High-Temperature Parts
A388/A388M Practice for Ultrasonic Examination of Steel
Forgings
A479/A479M Specification for Stainless Steel Bars and
Shapes for Use in Boilers and Other Pressure Vessels
A484/A484M Specification for General Requirements for
Stainless Steel Bars, Billets, and Forgings
A739 Specification for Steel Bars, Alloy, Hot-Wrought, for
Elevated Temperature or Pressure-Containing Parts, or
Both
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A763 Practices for Detecting Susceptibility to Intergranular
Attack in Ferritic Stainless Steels
A788/A788M Specification for Steel Forgings, General Requirements
A923 Test Methods for Detecting Detrimental Intermetallic
Phase in Duplex Austenitic/Ferritic Stainless Steels
A961/A961M Specification for Common Requirements for
Steel Flanges, Forged Fittings, Valves, and Parts for
Piping Applications
A965/A965M Specification for Steel Forgings, Austenitic,
for Pressure and High Temperature Parts
A1049/A1049M Specification for Stainless Steel Forgings,
Ferritic/Austenitic (Duplex), for Pressure Vessels and
Related Components
A1084 Test Method for Detecting Detrimental Phases in
Lean Duplex Austenitic/Ferritic Stainless Steels
E92 Test Methods for Vickers Hardness and Knoop Hardness
of Metallic Materials
E112 Test Methods for Determining Average Grain Size
E165/E165M Practice for Liquid Penetrant Examination for
General Industry
E340 Practice for Macroetching Metals and Alloys
2.3 ASME Standards:
B16.11 Forged Steel Fittings, SocketWelding, and Threaded
2.4 ASME Boiler and Pressure Vessel Code:
Section IX
2.5 AWS Specifications
A5.4/A5.4M Specification for Stainless Steel Electrodes for
Shielded Metal Arc Welding
A5.5/A5.5M Specification for Low-Alloy Steel Electrodes
for Shielded Metal Arc Welding
A5.9/A5.9M Specification for Bare Stainless Steel Welding
Electrodes and Rods
A5.11/A5.11M Specification for Nickel and Nickel-Alloy
Welding Electrodes for Shielded Metal Arc Welding
A5.14/A5.14M Specification for Nickel and Nickel-Alloy
Bare Welding Electrodes and Rods
A5.23/A5.23M Specification for Low-Alloy Steel Electrodes
and Fluxes for Submerged Arc Welding
A5.28/A5.28M Specification for Low-Alloy Steel Electrodes
for Gas Shielded Arc Welding
A5.29/A5.29M Low-Alloy Steel Electrodes for Flux Cored
Arc Welding - Terminology
3.1 Definitions—For definitions of terms used in this
specification, refer to Specification A961/A961M.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 hardened condition, n—for F23, the metallurgical
condition achieved after normalizing and cooling to room
temperature but prior to tempering. - Ordering Information
4.1 It is the purchaser’s responsibility to specify in the
purchase order information necessary to purchase the needed
material. In addition to the ordering information guidelines in
Specification A961/A961M, orders should include the following
information:
4.1.1 Additional requirements (see 7.2.1, Table 2 footnotes,
9.3, and 19.2), and
4.1.2 Requirement, if any, that manufacturer shall submit
drawings for approval showing the shape of the rough forging
before machining and the exact location of test specimen
material (see 9.3.1). - General Requirements
5.1 Product furnished to this specification shall conform to
the requirements of Specification A961/A961M, including any
supplementary requirements that are indicated in the purchase
order. Failure to comply with the general requirements of
Specification A961/A961M constitutes nonconformance with
this specification. In case of conflict between the requirements
of this specification and Specification A961/A961M, this
specification shall prevail. - Manufacture
6.1 The low-alloy ferritic steels shall be made by the
open-hearth, electric-furnace, or basic-oxygen process with the
option of separate degassing and refining processes in each
case.
6.2 The stainless steels shall be melted by one of the
following processes: (a) electric-furnace (with the option of
separate degassing and refining processes); (b) vacuumfurnace;
or (c) one of the former followed by vacuum or
electroslag-consumable remelting. Grade F XM-27Cb may be
produced by electron-beam melting.
6.3 A sufficient discard shall be made to secure freedom
from injurious piping and undue segregation.
6.4 The material shall be forged as close as practicable to
the specified shape and size.
6.4.1 Flanges of any type, elbows, return bends, tees, and
header tees shall not be machined directly from bar stock.
6.4.2 Cylindrically-shaped parts may be machined from
forged or rolled solution-annealed austenitic stainless steel bar
without additional hot working.
6.4.3 Cylindrically-shaped low alloy, martensitic stainless,
ferritic stainless, and ferritic-austenitic stainless steel parts,
NPS-4 [DN 100] and under, may be machined from forged or
rolled bar, without additional hot working.
6.5 Except as provided for in 6.4, the finished product shall
be a forging as defined in the Terminology section of Specification
A788/A788M.
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224 - Heat Treatment 8. Chemical Composition
8.1 A chemical heat analysis in accordance with Specification
A961/A961M shall be made and conform to the chemical
composition prescribed in Table 2.
8.2 Grades to which lead, selenium, or other elements are
added for the purpose of rendering the material free-machining
shall not be used.
8.3 Starting material produced to a specification that specifically
requires the addition of any element beyond those
listed in Table 2 for the applicable grade of material is not
permitted.
8.4 Steel grades covered in this specification shall not
contain an unspecified element, other than nitrogen in stainless
steels, for the ordered grade to the extent that the steel
conforms to the requirements of another grade for which that
element is a specified element having a required minimum
content. For this requirement, a grade is defined as an alloy
described individually and identified by its own UNS designation
or Grade designation and identification symbol in Table 2.
8.5 Product Analysis—The purchaser may make a product
analysis on products supplied to this specification in accordance
with Specification A961/A961M. - Mechanical Properties
9.1 The material shall conform to the requirements as to
mechanical properties for the grade ordered as listed in Table 3.
9.2 Mechanical test specimens shall be obtained from production
forgings, or from separately forged test blanks prepared
from the stock used to make the finished product. In
either case, mechanical test specimens shall not be removed
until after all heat treatment is complete. If repair welding is
required, test specimens shall not be removed until after
post-weld heat treatment is complete, except for ferritic grades
when the post-weld heat treatment is conducted at least 50 °F
[30 °C] below the actual tempering temperature. When test
blanks are used, they shall receive approximately the same
working as the finished product. The test blanks shall be heat
treated with the finished product and shall approximate the
maximum cross section of the forgings they represent.
9.3 For normalized and tempered, or quenched and tempered
forgings, the central axis of the test specimen shall be
taken at least 1/4 T from the nearest surface as-heat-treated,
where T is the maximum heat-treated thickness of the represented
forging. In addition, for quenched and tempered
forgings, the mid-length of the test specimen shall be at least T
from all other surfaces as-heat-treated, exclusive of the T
dimension surfaces. When the section thickness does not
permit this positioning, the test specimen shall be positioned as
near as possible to the prescribed location, as agreed to by the
purchaser and the supplier.
9.3.1 With prior purchase approval, the test specimen for
ferritic steel forgings may be taken at a depth (t) corresponding
to the distance from the area of significant stress to the nearest
heat-treated surface and at least twice this distance (2 t) from
any second surface. However, the test depth shall not be nearer
to one treated surface than 3/4 in. [19 mm] and to the second
7.1 After hot working, forgings shall be cooled to a temperature
below 1000 °F [538 °C] prior to heat treating in
accordance with the requirements of Table 1.
7.2 Low Alloy Steels and Ferritic and Martensitic Stainless
Steels—The low alloy steels and ferritic and martensitic
stainless steels shall be heat treated in accordance with the
requirements of 7.1 and Table 1. When more than one heat
treatment option is listed for a Grade in Table 1, any one of the
heat treatments listed shall be performed. The selection of the
heat treatment shall be at the manufacturer’s option, unless
otherwise stated in the purchase order.
7.2.1 Liquid Quenching—Except as permitted in 7.2.2, for
F 1, F 2, and F 3, and when agreed to by the purchaser, liquid
quenching followed by tempering shall be permitted provided
the temperatures in Table 1 for each grade are used.
7.2.1.1 Marking—Parts that are liquid quenched and tempered
shall be marked “QT.”
7.2.2 Alternatively, Grade F 1, F 2, and F 12, Classes 1 and
2 may be given a heat treatment of 1200 °F [650 °C] minimum
after final hot or cold forming.
7.3 Austenitic and Ferritic-Austenitic Stainless Steels—
Except as permitted by 7.5, the austenitic and ferritic-austenitic
stainless steels shall be heat treated and liquid-quenched in
accordance with the requirements of 7.1 and Table 1.
.
7.3.2 See Supplementary Requirement S8 if a particular
heat treatment method is to be employed.
7.4 Time of Heat Treatment—Heat treatment of forgings
may be performed before machining.
7.5 Forged or Rolled Bar—Forged or rolled austenitic
stainless bar from which cylindrically shaped parts are to be
machined, as permitted by 6.4, and the parts machined from
such bar, without heat treatment after machining, shall be
furnished to the annealing and quenching or rapid-cooling
requirements of Specification A484/A484M or this
specification, with subsequent light cold drawing and straightening
permitted (see Supplementary Requirement S3 if annealing
must be the final operation).
7.3.1 Alternatively, immediately following hot working,
while the temperature of the forging is not less than the
minimum solution annealing temperature specified in Table 1,
forgings made from austenitic grades (except grades F 304H, F
309H, F 310, F 310H, F 316H, F316Ti, F 321, F 321H, F 347,
F 347H, F 348, F 348H, F 45, and F 56) may be individually
rapidly quenched in accordance with the requirements of Table - Ferritic-austenitic grades may be solution annealed without
cooling below 1000 °F by being re-heated to the solution
annealing temperature required in Table 1, held for a time
sufficient to dissolve phases and precipitates which may cause
a reduction in corrosion or mechanical properties, and
quenched in accordance with Table 1.
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TABLE 1 Heat Treating Requirements
Grade Heat Treat Type Austenitizing/Solutioning
Temperature, Minimum
or Range, °F [°C]A
Cooling
Media
Quenching Cool
Below °F [°C]
Tempering Temperature,
Minimum or
Range, °F [°C]
Low Alloy Steels
F 1 anneal 1650 [900] furnace cool B B
normalize and temper 1650 [900] air cool B 1150 [620]
F 2 anneal 1650 [900] furnace cool B B
normalize and temper 1650 [900] air cool B 1150 [620]
F 5, F 5a anneal 1750 [955] furnace cool B B
normalize and temper 1750 [955] air cool B 1250 [675]
F 9 anneal 1750 [955] furnace cool B B
normalize and temper 1750 [955] air cool B 1250 [675]
F 10 solution treat and quench 1900 [1040] liquid 500 [260] B
F 91 Types 1 and 2 normalize and temper or
quench and temper
1900–1975 [1040–1080] air cool accelerated air
cool or liquid
B 1350–1470 [730–800]
F 92 normalize and temper 1900–1975 [1040–1080] air cool B 1350–1470 [730–800]
F 93 normalize and temper 1960–2140 [1070–1170] air cool 385 [200] 1380–1455 [750–790]
F 122 normalize and temper 1900–1975 [1040–1080] air cool B 1350–1470 [730–800]
F 911 normalize and temper 1900–1975 [1040–1080] air cool or liquid B 1365–1435 [740–780]
F 11, Class 1, 2, 3 anneal 1650 [900] furnace cool B B
normalize and temper 1650 [900] air cool B 1150 [620]
F 12, Class 1, 2 anneal 1650 [900] furnace cool B B
normalize and temper 1650 [900] air cool B 1150 [620]
F 21, F 3V, and F
3VCb
anneal 1750 [955] furnace cool B B
normalize and temper 1750 [955] air cool B 1250 [675]
F 22, Class 1, 3 anneal 1650 [900] furnace cool B B
normalize and temper 1650 [900] air cool B 1250 [675]
F 22V normalize and temper or
quench and temper
1650 [900] air cool or liquid B 1250 [675]
F 23 normalize and temper 1900–1975 [1040–1080] air cool
accelerated cool
B 1350–1470 [730–800]
F 24 normalize and temper 1800–1975 [980–1080] air cool
or liquid
B 1350–1470 [730–800]
FR anneal 1750 [955] furnace cool B B
normalize 1750 [955] air cool B B
normalize and temper 1750 [955] air cool B 1250 [675]
F 36, Class 1 normalize and temper 1650 [900] air cool B 1100 [595]
F 36, Class 2 normalize and temper or
quench and temper
1650 [900]
1650 [900]
air cool
accelerated air cool
or liquid
B 1100 [595]
1100 [595]
Martensitic Stainless Steels
F 6a Class 1 anneal not specified furnace cool B B
normalize and temper not specified air cool 400 [205] 1325 [725]
temper not required B B 1325 [725]
F 6a Class 2 anneal not specified furnace cool B B
normalize and temper not specified air cool 400 [205] 1250 [675]
temper not required B B 1250 [675]
F 6a Class 3 anneal not specified furnace cool B B
normalize and temper not specified air cool 400 [205] 1100 [595]
F 6a Class 4 anneal not specified furnace cool B B
normalize and temper not specified air cool 400 [205] 1000 [540]
F 6b anneal 1750 [955] furnace cool B B
normalize and temper 1750 [955] air cool 400 [205] 1150 [620]
F 6NM normalize and temper 1850 [1010] air cool 200 [95] 1040–1120 [560–600]
Ferritic Stainless Steels
F XM-27 Cb anneal 1850 [1010] furnace cool B B
F 429 anneal 1850 [1010] furnace cool B B
F 430 anneal not specified furnace cool B B
Austenitic Stainless Steels
F 304 solution treat and quench 1900 [1040] liquidE 500 [260] B
F 304H solution treat and quench 1900 [1040] liquidE 500 [260] B
F 304L solution treat and quench 1900 [1040] liquidE 500 [260] B
F 304N solution treat and quench 1900 [1040] liquidE 500 [260] B
F 304LN solution treat and quench 1900 [1040] liquidE 500 [260] B
F 309H solution treat and quench 1900 [1040] liquidE 500 [260] B
F 310 solution treat and quench 1900 [1040] liquidE 500 [260] B
F 310H solution treat and quench 1900 [1040] liquidE 500 [260] B
F 310MoLN solution treat and quench 1900–2010 [1050–1100] liquidE 500 [260] B
F 316 solution treat and quench 1900 [1040] liquidE 500 [260] B
F 316H solution treat and quench 1900 [1040] liquidE 500 [260] B
F 316L solution treat and quench 1900 [1040] liquidE 500 [260] B
F 316N solution treat and quench 1900 [1040] liquidE 500 [260] B
F 316LN solution treat and quench 1900 [1040] liquidE 500 [260] B
F 316Ti solution treat and quench 1900 [1040] liquidE 500 [260] B
F 317 solution treat and quench 1900 [1040] liquidE 500 [260] B
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treated surface than 11/2 in. [38 mm]. This method of test
specimen location would normally apply to contour-forged
parts, or parts with thick cross-sectional areas where 1/4 T × T
testing (see 9.3) is not practical. Sketches showing the exact
test locations shall be approved by the purchaser when this
method is used.
9.3.2 Metal Buffers—The required distances from heattreated
surfaces may be obtained with metal buffers instead of
integral extensions. Buffer material may be carbon or low-alloy
steel, and shall be joined to the forging with a partial
penetration weld that seals the buffered surface. Specimens
shall be located at 1/2-in. [13-mm] minimum from the buffered
surface of the forging. Buffers shall be removed and the welded
areas subjected to magnetic particle test to ensure freedom
from cracks unless the welded areas are completely removed
by subsequent machining.
9.4 For annealed low alloy steels, ferritic stainless steels,
and martensitic stainless steels, and also for austenitic and
ferritic-austenitic stainless steels, the test specimen may be
taken from any convenient location.
9.5 Tension Tests:
9.5.1 Low Alloy Steels and Ferritic and Martensitic Stainless
Steels—One tension test shall be made for each heat in
each heat treatment charge.
9.5.1.1 When the heat-treating cycles are the same and the
furnaces (either batch or continuous type) are controlled within
625 °F [614 °C] and equipped with recording pyrometers so
that complete records of heat treatment are available, then only
one tension test from each heat of each forging type (see Note
1) and section size is required, instead of one test from each
heat in each heat-treatment charge.
TABLE 1 Continued
Grade Heat Treat Type Austenitizing/Solutioning
Temperature, Minimum
or Range, °F [°C]A
Cooling
Media
Quenching Cool
Below °F [°C]
Tempering Temperature,
Minimum or
Range, °F [°C]
F 317L solution treat and quench 1900 [1040] liquidE 500 [260] B
F 72 solution treat and quench 1975–2155 [1080–1180] liquidE 500 [260] B
F 73 solution treat and quench 1975–2155 [1080–1180] liquidE 500 [260] B
F 347 solution treat and quench 1900 [1040] liquidE 500 [260] B
F 347H solution treat and quench 2000 [1095] liquidE 500 [260] B
F 347LN solution treat and quench 1900 [1040] liquidE 500 [260] B
F 348 solution treat and quench 1900 [1040] liquidE 500 [260] B
F 348H solution treat and quench 2000 [1095] liquidE 500 [260] B
F 321 solution treat and quench 1900 [1040] liquidE 500 [260] B
F 321H solution treat and quench 2000 [1095] liquidE 500 [260] B
F XM-11 solution treat and quench 1900 [1040] liquidE 500 [260] B
F XM-19 solution treat and quench 1900 [1040] liquidE 500 [260] B
F 20 solution treat and quench 1700-1850 [925-1010] liquidE 500 [260] B
F 44 solution treat and quench 2100 [1150] liquidE 500 [260] B
F 45 solution treat and quench 1900 [1040] liquidE 500 [260] B
F 46 solution treat and quench 2010-2140 [1100-1140] liquidE 500 [260] B
F 47 solution treat and quench 1900 [1040] liquidE 500 [260] B
F 48 solution treat and quench 1900 [1040] liquidE 500 [260] B
F 49 solution treat and quench 2050 [1120] liquidE 500 [260] B
F 56 solution treat and quench 2050-2160 [1120-1180] liquidE 500 [260] B
F 58 solution treat and quench 2085 [1140] liquidE 500 [260] B
F 62 solution treat and quench 2025 [1105] liquidE 500 [260] B
F 63 solution treat and quench 1900 [1040] liquidE 500 [260] B
F 64 solution treat and quench 2010-2140 [1100-1170] liquidE 500 [260] B
F 904L solution treat and quench 1920-2100 [1050-1150] liquidE 500 [260] B
F 70 solution treat and quench 1900 [1040] liquidD 500 [260] B
Ferritic-Austenitic Stainless Steels
F 50 solution treat and quench 1925 [1050] liquid 500 [260] B
F 51 solution treat and quench 1870 [1020] liquid 500 [260] B
F 52C liquid 500 [260] B
F 53 solution treat and quench 1880 [1025] liquid 500 [260] B
F 54 solution treat and quench 1920-2060 [1050-1125] liquid 500 [260] B
F 55 solution treat and quench 2010-2085 [1100-1140] liquid 500 [260] B
F 57 solution treat and quench 1940 [1060] liquid 175 [80] B
F 59 solution treat and quench 1975-2050 [1080-1120] liquid 500 [260] B
F 60 solution treat and quench 1870 [1020] liquid 500 [260] B
F 61 solution treat and quench 1920-2060 [1050-1125] liquid 500 [260] B
F 65 solution treat and quench 1830-2100 [1000-1150] liquidD 500 [260] B
F 66 solution treat and quench 1870–1975 [1020–1080] liquid 500 [260] B
F 67 solution treat and quench 1870–2050 [1020–1120] liquid 500 [260] B
F 68 solution treat and quench 1700–1920 [925–1050] liquid 500 [260] B
F 69 solution treat and quench 1870 [1020] liquid 500 [260] B
F 71 solution treat and quench 1925–2100 [1050–1150] liquid 500 [260] B
A Minimum unless temperature range is listed.
B Not applicable.
C Grade F 52 shall be solution treated at 1825 to 1875 °F [995 to 1025 °C] 30 min/in. of thickness and water quenched.
DThe cooling media for Grades F 65 and F 70 shall be quenching in water or rapidly cooling by other means.
EForged or rolled bar meeting the requirements of 7.5 shall be liquid quenched or rapid-cooled by other means in accordance with Specification A484/A484M.
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TABLE 2 Chemical RequirementsA
Grade/Identification
Symbol
UNS
Designation
Composition, %
Carbon Manganese
Phosphorus
Sulfur Silicon Nickel Chromium Molybdenum
Columbium
Titanium
Other
Elements
Low Alloy Steels
F 1 K12822 0.28 0.60–0.90 0.045 0.045 0.15–0.35 … … 0.44–0.65 … … …
F 2B K12122 0.05–0.21 0.30–0.80 0.040 0.040 0.10–0.60 … 0.50–0.81 0.44–0.65 … … …
F 5C K41545 0.15 0.30–0.60 0.030 0.030 0.50 0.50 4.0–6.0 0.44–0.65 … … …
F 5aC K42544 0.25 0.60 0.040 0.030 0.50 0.50 4.0–6.0 0.44–0.65 … … …
F 9 K90941 0.15 0.30–0.60 0.030 0.030 0.50–1.00 … 8.0–10.0 0.90–1.10 … … …
F 10 S33100 0.10–0.20 0.50–0.80 0.040 0.030 1.00–1.40 19.0–22.0 7.0–9.0 … … … …
F 91 Type 1 K90901 0.08–0.12 0.30–0.60 0.020 0.010 0.20–0.50 0.40 8.0–9.5 0.85–1.05 0.06–0.10 … N 0.03–0.07
Al 0.02D
V 0.18–0.25
Ti 0.01D
Zr 0.01D
F 91 Type 2 K90901
Heat 0.08–0.12 0.30–0.50D 0.020D 0.005D 0.20–0.40D 0.20D 8.0–9.5D 0.85–1.05 0.06–0.10 0.01D N 0.035–0.070D
Al 0.020D
N/Al ratio, min
4.0
V Heat
0.18–0.25
V Prod
0.16–0.27
Zr 0.01D
B 0.001D
Cu 0.10D
W 0.05D
Sn 0.010D
As 0.010D
Sb 0.003D
Product 0.07–0.13 0.80–1.05 0.05–0.11
F 92 K92460 0.07–0.13 0.30–0.60 0.020 0.010 0.50 0.40 8.50–9.50 0.30–0.60 0.04–0.09 … V 0.15–0.25
N
0.030–0.070
Al 0.02D
W 1.50–2.00
B
0.001–0.006
Ti 0.01D
Zr 0.01D
F 93 K91350 0.05–0.10 0.20–0.70 0.020 0.008 0.05–0.50 0.20 8.50–9.50 … … … V 0.15–0.30
B 0.007–0.015
Al 0.030
W 2.5–3.5
Co 2.5–3.5
N 0.005–0.015
Cb + Ta
0.05–0.12
Nd 0.010–0.06
O 0.0050
F 122 K91271 0.07–0.14 0.70 0.020 0.010 0.50 0.50 10.00–11.50 0.25–0.60 0.04–
0.10
… V 0.15–0.30
B 0.005
N 0.040–0.100
Al 0.02D
Cu 0.30–1.70
W 1.50–2.50
Ti 0.01D
Zr 0.01D
F 911 K91061 0.09–0.13 0.30–0.60 0.020 0.010 0.10–0.50 0.40 8.5–9.5 0.90–1.10 0.060–0.10 … W 0.90–1.10
Al 0.02D
N 0.04–0.09
V 0.18–0.25
B 0.0003–
0.006
Ti 0.01D
Zr 0.01D
F 11
Class 1
K11597 0.05–0.15 0.30–0.60 0.030 0.030 0.50–1.00 … 1.00–1.50 0.44–0.65 … … …
F 11
Class 2
K11572 0.10–0.20 0.30–0.80 0.040 0.040 0.50–1.00 … 1.00–1.50 0.44–0.65 … … …
F 11
Class 3
K11572 0.10–0.20 0.30–0.80 0.040 0.040 0.50–1.00 … 1.00–1.50 0.44–0.65 … … …
F 12
Class 1
K11562 0.05–0.15 0.30–0.60 0.045 0.045 0.50 max … 0.80–1.25 0.44–0.65 … … …
F 12
Class 2
K11564 0.10–0.20 0.30–0.80 0.040 0.040 0.10–0.60 … 0.80–1.25 0.44–0.65 … … …
F 21 K31545 0.05–0.15 0.30–0.60 0.040 0.040 0.50 max … 2.7–3.3 0.80–1.06 … … …
F 3V K31830 0.05–0.18 0.30–0.60 0.020 0.020 0.10 … 2.8–3.2 0.90–1.10 … 0.015–
0.035
V 0.20–0.30
B
0.001–0.003
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TABLE 2 Continued
Grade/Identification
Symbol
UNS
Designation
Composition, %
Carbon Manganese
Phosphorus
Sulfur Silicon Nickel Chromium Molybdenum
Columbium
Titanium
Other
Elements
F 3VCb K31390 0.10–0.15 0.30–0.60 0.020 0.010 0.10 0.25 2.7–3.3 0.90–1.10 0.015–0.0700.015 V 0.20–0.30
Cu 0.25
Ca 0.0005–
0.0150
F 22 K21590 0.05–0.15 0.30–0.60 0.040 0.040 0.50 … 2.00–2.50 0.87–1.13 … … …
Class 1 …
F 22 K21590 0.05–0.15 0.30–0.60 0.040 0.040 0.50 … 2.00–2.50 0.87–1.13 … … …
Class 3
F 22V K31835 0.11–0.15 0.30–0.60 0.015 0.010 0.10 0.25 2.00–2.50 0.90–1.10 0.07 0.030 Cu 0.20
V 0.25–0.35
B 0.002
Ca 0.015E
F 23 K41650 0.04–0.10 0.10–0.60 0.030 0.010 0.50 0.40 1.90–2.60 0.05–0.30 0.02–
0.08
0.005–
0.060F
V 0.20–0.30
B 0.0010–
0.006
N 0.015F
Al 0.030
W 1.45–1.75
F 24 K30736 0.05–0.10 0.30–0.70 0.020 0.010 0.15–0.45 … 2.20–2.60 0.90–1.10 … 0.06-0.10 V 0.20–0.30
N 0.12
Al 0.020
B 0.0015–
0.0070
FR K22035 0.20 0.40–1.06 0.045 0.050 … 1.60–2.24 … … … … Cu 0.75–1.25
F 36 K21001 0.10–0.17 0.80–1.20 0.030 0.025 0.25–0.50 1.00–1.30 0.30 0.25–0.50 0.015–0.045 N 0.020
Al 0.050
Cu 0.50–0.80
V 0.02
Martensitic Stainless Steels
F 6a S41000 0.15 1.00 0.040 0.030 1.00 0.50 11.5–13.5 … … … …
F 6b S41026 0.15 1.00 0.020 0.020 1.00 1.00–2.00 11.5–13.5 0.40–0.60 … … Cu 0.50
F 6NM S41500 0.05 0.50–1.00 0.030 0.030 0.60 3.5–5.5 11.5–14.0 0.50–1.00 … … …
Ferritic Stainless Steels
F XM-
27Cb
S44627 0.010G 0.40 0.020 0.020 0.40 0.50G 25.0–27.5 0.75–1.50 0.05–0.20 … N 0.015G
Cu 0.20G
F 429 S42900 0.12 1.00 0.040 0.030 0.75 0.50 14.0–16.0 … … … …
F 430 S43000 0.12 1.00 0.040 0.030 0.75 0.50 16.0–18.0 … … … …
Austenitic Stainless Steels
F 304 S30400 0.08 2.00 0.045 0.030 1.00 8.0–11.0 18.0–20.0 … … … N 0.10
F 304H S30409 0.04–0.10 2.00 0.045 0.030 1.00 8.0–11.0 18.0–20.0 … … … …
F 304L S30403 0.030 2.00 0.045 0.030 1.00 8.0–13.0 18.0–20.0 … … … N 0.10
F 304N S30451 0.08 2.00 0.045 0.030 1.00 8.0–10.5 18.0–20.0 … … … N 0.10–0.16
F 304LN S30453 0.030 2.00 0.045 0.030 1.00 8.0–10.5 18.0–20.0 … … … N 0.10–0.16
F 309H S30909 0.04–0.10 2.00 0.045 0.030 1.00 12.0–15.0 22.0–24.0 … … … …
F 310 S31000 0.25 2.00 0.045 0.030 1.00 19.0–22.0 24.0–26.0 … … … …
F 310H S31009 0.04–0.10 2.00 0.045 0.030 1.00 19.0–22.0 24.0–26.0 … … … …
F 310MoLN S31050 0.030 2.00 0.030 0.015 0.40 21.0–23.0 24.0–26.0 2.00–3.00 … … N 0.10–0.16
F 316 S31600 0.08 2.00 0.045 0.030 1.00 10.0–14.0 16.0–18.0 2.00–3.00 … … N 0.10
F 316H S31609 0.04–0.10 2.00 0.045 0.030 1.00 10.0–14.0 16.0–18.0 2.00–3.00 … … …
F 316L S31603 0.030 2.00 0.045 0.030 1.00 10.0–15.0 16.0–18.0 2.00–3.00 … … N 0.10
F 316N S31651 0.08 2.00 0.045 0.030 1.00 11.0–14.0 16.0–18.0 2.00–3.00 … … N 0.10–0.16
F 316LN S31653 0.030 2.00 0.045 0.030 1.00 11.0–14.0 16.0–18.0 2.00–3.00 … … N 0.10–0.16
F 316Ti S31635 0.08 2.00 0.045 0.030 1.00 10.0–14.0 16.0–18.0 2.00–3.00 … H N 0.10 max
F 317 S31700 0.08 2.00 0.045 0.030 1.00 11.0–15.0 18.0–20.0 3.0–4.0 … … …
F 317L S31703 0.030 2.00 0.045 0.030 1.00 11.0–15.0 18.0–20.0 3.0–4.0 … … …
F 72 S31727 0.030 1.00 0.030 0.030 1.00 14.5–16.5 17.5–19.0 3.8–4.5 … … Cu 2.8–4.0
N 0.15–0.21
F 70 S31730 0.030 2.00 0.040 0.010 1.00 15–16.5 17.0–19.0 3.0–4.0 … … Cu 4.0–5.0
N 0.045
F 73 S32053 0.030 1.00 0.030 0.010 1.00 24.0–28.0 22.0–24.0 5.0–6.0 … … N 0.17–0.22
F 321 S32100 0.08 2.00 0.045 0.030 1.00 9.0–12.0 17.0–19.0 … … I …
F 321H S32109 0.04–0.10 2.00 0.045 0.030 1.00 9.0–12.0 17.0–19.0 … … J …
F 347 S34700 0.08 2.00 0.045 0.030 1.00 9.0–13.0 17.0–20.0 … K … …
F 347H S34709 0.04–0.10 2.00 0.045 0.030 1.00 9.0–13.0 17.0–20.0 … L … …
F347LN S34751 0.005–0.020 2.00 0.045 0.030 1.00 9.0–13.0 17.0–19.0 … 0.20–0.50M … N 0.06–0.10
F 348 S34800 0.08 2.00 0.045 0.030 1.00 9.0–13.0 17.0–20.0 … K … Co 0.20
Ta 0.10
F 348H S34809 0.04–0.10 2.00 0.045 0.030 1.00 9.0–13.0 17.0–20.0 … L … Co 0.20
Ta 0.10
F XM-11 S21904 0.040 8.0–10.0 0.060 0.030 1.00 5.5–7.5 19.0–21.5 … … … N 0.15–0.40
F XM-19 S20910 0.06 4.0–6.0 0.040 0.030 1.00 11.5–13.5 20.5–23.5 1.50–3.00 0.10–
0.30
… N 0.20–0.40
V 0.10–0.30
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TABLE 2 Continued
Grade/Identification
Symbol
UNS
Designation
Composition, %
Carbon Manganese
Phosphorus
Sulfur Silicon Nickel Chromium Molybdenum
Columbium
Titanium
Other
Elements
F 20 N08020 .07 2.00 0.045 0.035 1.00 32.0–38.0 19.0–21.0 2.00–3.00 8xCmin
–1.00
… Cu 3.0–4.0
F 44 S31254 0.020 1.00 0.030 0.010 0.80 17.5–18.5 19.5–20.5 6.0–6.5 … … Cu 0.50–1.00
N 0.18–0.25
F 45 S30815 0.05–0.10 0.80 0.040 0.030 1.40–2.00 10.0–12.0 20.0–22.0 … … … N 0.14–0.20
Ce 0.03–0.08
F 46 S30600 0.018 2.00 0.020 0.020 3.7–4.3 14.0–15.5 17.0–18.5 0.20 … … Cu 0.50
F 47 S31725 0.030 2.00 0.045 0.030 0.75 13.0–17.5 18.0–20.0 4.0–5.0 … … N 0.10
F 48 S31726 0.030 2.00 0.045 0.030 0.75 13.5–17.5 17.0–20.0 4.0–5.0 … … N 0.10–0.20
F 49 S34565 0.030 5.0–7.0 0.030 0.010 1.00 16.0–18.0 23.0–25.0 4.0–5.0 0.10 … N 0.40–0.60
F 56 S33228 0.04–0.08 1.00 0.020 0.015 0.30 31.0–33.0 26.0–28.0 … 0.6–1.0 … Ce 0.05–0.10
Al 0.025
F 58 S31266 0.030 2.0–4.0 0.035 0.020 1.00 21.0–24.0 23.0–25.0 5.2–6.2 … … N 0.35–0.60
Cu 1.00–2.50
W 1.50–2.50
F 62 N08367 0.030 2.00 0.040 0.030 1.00 23.5–25.5 20.0–22.0 6.0–7.0 … … N 0.18–0.25
Cu 0.75
F 63 S32615 0.07 2.00 0.045 0.030 4.8–6.0 19.0-22.0 16.5–19.5 0.30–1.50 … … Cu 1.50–2.50
F 64 S30601 0.015 0.50–0.80 0.030 0.013 5.0–5.6 17.0–18.0 17.0–18.0 0.20 … … Cu 0.35, N 0.05
F 904L N08904 0.020 2.0 0.040 0.030 1.00 23.0–28.0 19.0–23.0 4.0–5.0 … … Cu 1.00–2.00
N 0.10
Ferritic-Austenitic Stainless Steels
F 50 S31200 0.030 2.00 0.045 0.030 1.00 5.5–6.5 24.0–26.0 1.20–2.00 … … N 0.14–0.20
F 51 S31803 0.030 2.00 0.030 0.020 1.00 4.5–6.5 21.0–23.0 2.5–3.5 … … N 0.08–0.20
F 69 S32101 0.040 4.00–6.00 0.040 0.030 1.00 1.35–1.70 21.0–22.0 0.10–0.80 … … N 0.20–0.25
Cu 0.10–0.80
F 52 S32950 0.030 2.00 0.035 0.010 0.60 3.5–5.2 26.0–29.0 1.00–2.50 … … N 0.15–0.35
F 53 S32750 0.030 1.20 0.035 0.020 0.80 6.0–8.0 24.0–26.0 3.0–5.0 … … N 0.24–0.32
Cu 0.50
F 54 S39274 0.030 1.00 0.030 0.020 0.80 6.0–8.0 24.0–26.0 2.5–3.5 … … N 0.24–0.32
Cu 0.20–0.80
W 1.50–2.50
F 55 S32760 0.030 1.00 0.030 0.010 1.00 6.0–8.0 24.0–26.0 3.0–4.0 … … N 0.20–0.30
Cu 0.50–1.00
W 0.50–1.00N
F 57 S39277 0.025 0.80 0.025 0.002 0.80 6.5–8.0 24.0–26.0 3.0–4.0 … … Cu 1.20–2.00
W 0.80–1.20
N 0.23–0.33
F 59 S32520 0.030 1.50 0.035 0.020 0.80 5.5–8.0 24.0–26.0 3.0–5.0 … … N 0.20–0.35
Cu 0.50–3.00
F 60 S32205 0.030 2.00 0.030 0.020 1.00 4.5–6.5 22.0–23.0 3.0–3.5 … … N 0.14–0.20
F 61 S32550 0.040 1.50 0.040 0.030 1.00 4.5–6.5 24.0–27.0 2.9–3.9 … … Cu 1.50–2.50
N 0.10–0.25
F 65 S32906 0.030 0.80–1.50 0.030 0.030 0.80 5.8–7.5 28.0–30.0 1.5–2.6 … … Cu 0.80
N 0.30–0.40
F 66 S32202 0.030 2.00 0.040 0.010 1.00 1.00–2.80 21.5–24.0 0.45 … … N 0.18–0.26
F 67 S32506 0.030 1.00 0.040 0.015 0.90 5.5–7.2 24.0–26.0 3.0–3.5 … … N 0.08–0.20
W 0.05–0.30
F 68 S32304 0.030 2.50 0.040 0.030 1.00 3.0–5.5 21.5–24.5 0.05–0.60 … … N 0.05–0.20
Cu 0.05–0.60
F 71 S32808 0.030 1.10 0.030 0.010 0.50 7.0–8.2 27.0–27.9 0.80–1.2 … … N 0.30–0.40
W 2.10–2.50
AAll values are maximum unless otherwise stated. Where ellipses (…) appear in this table, there is no requirement and analysis for the element need not be determined
or reported.
BGrade F 2 was formerly assigned to the 1 % chromium, 0.5 % molybdenum grade which is now Grade F 12.
CThe present grade F 5a (0.25 max carbon) previous to 1955 was assigned the identification symbol F 5. Identification symbol F 5 in 1955 was assigned to the 0.15 max
carbon grade to be consistent with ASTM specifications for other products such as pipe, tubing, bolting, welding fittings, and the like.
DApplies to both heat and product analyses.
EFor Grade F22V, rare earth metals (REM) may be added in place of calcium, subject to agreement between the producer and the purchaser. In that case the total amount
of REM shall be determined and reported.
FThe ratio of Titanium to Nitrogen shall be $ 3.5. Alternatively, in lieu of this ratio limit, Grade F23 shall have a minimum hardness of 275 HV (26 HRC, 258 HBW) in the
hardened condition (see 3.2.1). Hardness testing shall be performed in accordance with 9.6.3, and the hardness testing results shall be reported on the material test report
(see 18.2.5).
GGrade F XM-27Cb shall have a nickel plus copper content of 0.50 max %. Product analysis tolerance over the maximum specified limit for carbon and nitrogen shall be
0.002 %.
HGrade F 316Ti shall have a titanium content not less than five times the carbon plus nitrogen content and not more than 0.70 %.
IGrade F 321 shall have a titanium content of not less than five times the carbon content and not more than 0.70 %.
JGrade F 321H shall have a titanium content of not less than four times the carbon content and not more than 0.70 %.
KGrades F 347 and F 348 shall have a columbium content of not less than ten times the carbon content and not more than 1.10 %.
LGrades F 347H and F 348H shall have a columbium content of not less than eight times the carbon content and not more than 1.10 %.
MGrade F347LN shall have a columbium content of not less than 15 times the carbon content.
N% Cr + 3.3 × % Mo + 16 × % N = 40 min.
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NOTE 1—“Type” in this case is used to describe the forging shape such
as a flange, ell, tee, and the like.
9.5.2 Austenitic and Ferritic-Austenitic Stainless Steel
Grades—One tension test shall be made for each heat.
9.5.2.1 When heat treated in accordance with 7.1, the test
blank or forging used to provide the test specimen shall be heat
treated with a finished forged product.
9.5.2.2 When the alternative method in 7.3.1 is used, the test
blank or forging used to provide the test specimen shall be
forged and quenched under the same processing conditions as
the forgings they represent.
9.5.3 Testing shall be performed as specified in Specification
A961/A961M using the largest feasible of the round
specimens.
9.6 Hardness Tests:
9.6.1 Except when only one forging is produced, a minimum
of two pieces per batch or continuous run as defined in
9.6.2 shall be hardness tested as specified in Specification
A961/A961M to ensure that the forgings are within the
hardness limits given for each grade in Table 3. The purchaser
may verify that the requirement has been met by testing at any
location on the forging provided such testing does not render
the forging useless.
9.6.2 When the reduced number of tension tests permitted
by 9.5.1.1 is applied, additional hardness tests shall be made on
forgings or samples, as defined in 9.2, scattered throughout the
load (see Note 2). At least eight samples shall be checked from
each batch load, and at least one check per hour shall be made
from a continuous run. When the furnace batch is less than
eight forgings, each forging shall be checked. If any check falls
outside the prescribed limits, the entire lot of forgings shall be
reheat treated and the requirements of 9.5.1 shall apply.
NOTE 2—The tension test required in 9.5.1 is used to determine material
capability and conformance in addition to verifying the adequacy of the
heat-treatment cycle. Additional hardness tests in accordance with 9.6.2
are required when 9.5.1.1 is applied to ensure the prescribed heat-treating
cycle and uniformity throughout the load.
9.6.3 When the alternative to the Ti/N ratio limit for F23 is
applied, (see Note P in Table 2), a minimum of two pieces per
batch or continuous run as defined in 9.6.2 shall be hardness
tested, in the hardened condition (see 3.2.1), to ensure that the
forgings are within the hardness limit given for F23 in Note P
of Table 2. The test samples shall be taken at the mid thickness
of the thickest section of the product. Testing shall be performed
in accordance with the Test Method E92 or as specified
in Specification A961/A961M.
9.7 Notch Toughness Requirements—Grades F 3V, F 3VCb,
and F 22V.
9.7.1 Impact test specimens shall be Charpy V-notch Type.
The usage of subsize specimens due to material limitations
must have prior purchaser approval.
9.7.2 The Charpy V-notch test specimens shall be obtained
as required for tension tests in 9.2, 9.3, and 9.5. One set of three
Charpy V-notch specimens shall be taken from each tensile
specimen location.
9.7.3 The longitudinal axis and mid-length of impact specimen
shall be located similarly to the longitudinal axis of the
tension test specimens. The axis of the notch shall be normal to
the nearest heat-treated surface of the forging.
9.7.4 The Charpy V-notch tests shall meet a minimum
energy absorption value of 40 ft-lbf [54 J] average of three
specimens. One specimen only in one set may be below 40
ft-lbf [54 J], and it shall meet a minimum value of 35 ft-lbf [48
J].
9.7.5 The impact test temperature shall be 0 °F [-18 °C]. - Grain Size for Austenitic Grades
10.1 All H grades and grade F 63 shall be tested for average
grain size by Test Methods E112.
10.1.1 Grades F 304H, F 309H, F 310H, and F 316H shall
have a grain size of ASTM No. 6 or coarser.
10.1.2 Grades F 321H, F 347H, and F 348H shall have a
grain size of ASTM No. 7 or coarser.
10.1.3 Grade F 63 shall have a grain size of ASTM No. 3 or
finer. - Corrosion Testing for Austenitic Grades and
Detrimental Phase Detection in Austenitic/Ferritic
Stainless Grades
11.1 Corrosion testing is not required by this specification
nor is detrimental phase detection.
11.2 Austenitic grades shall be capable of meeting the
intergranular corrosion test requirements described in Supplementary
Requirement S4.
11.3 Austenitic/Ferritic Stainless grades shall be capable of
meeting the requirements described in Supplementary Requirement
S12 if the subject grade is included in the specifications
listed in Supplementary Requirement S12. - Retreatment
12.1 If the results of the mechanical tests do not conform to
the requirements specified, the manufacturer may reheat treat
the forgings and repeat the tests specified in Section 9. - Nondestructive Test Requirements
13.1 Hollow forgings of Grades F 91 Types 1 and 2, F 92,
F 122, and F 911, NPS 4 [DIN 100] and larger, whose internal
surfaces are not accessible to magnetic particle or liquid
penetrant examination, shall be examined by an ultrasonic test
in accordance with Practice A388/A388M.
13.2 Hollow forgings of Grades F 91 Types 1 and 2, F 92,
F 122, and F 911, NPS 4 [DIN 100] and larger, whose internal
surfaces are accessible to magnetic particle or liquid penetrant
examination, shall be examined on their internal surfaces by
either a magnetic particle test in accordance with Practice
A275/A275M, or by a liquid penetrant examination in accordance
with Test Method E165/E165M, as applicable.
13.3 Time of Examination:
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TABLE 3 Tensile and Hardness RequirementsA
Grade Symbol Tensile Strength,
min, ksi [MPa]
Yield Strength, min,
ksi [MPa]B
Elongation in 2 in.
[50 mm] or 4D,
min, %
Reduction of
Area, min, %
Brinell Hardness
Number, HBW,
unless otherwise
indicated
Low Alloy Steels
F 1 70 [485] 40 [275] 20 30 143–192
F 2 70 [485] 40 [275] 20 30 143–192
F 5 70 [485] 40 [275] 20 35 143–217
F 5a 90 [620] 65 [450] 22 50 187–248
F 9 85 [585] 55 [380] 20 40 179–217
F 10 80 [550] 30 [205] 30 50 . . .
F 91 Types 1 and 2 90 [620] 60 [415] 20 40 190–248
F 92 90 [620] 64 [440] 20 45 269 max
F 93 90 [620] 64 [440] 19 40 250 max
F 122 90 [620] 58 [400] 20 40 250 max
F 911 90 [620] 64 [440] 18 40 187–248
F 11 Class 1 60 [415] 30 [205] 20 45 121–174
F 11 Class 2 70 [485] 40 [275] 20 30 143–207
F 11 Class 3 75 [515] 45 [310] 20 30 156–207
F 12 Class 1 60 [415] 32 [220] 20 45 121–174
F 12 Class 2 70 [485] 40 [275] 20 30 143–207
F 21 75 [515] 45 [310] 20 30 156–207
F 3V, and F 3VCb 85–110 [585–760] 60 [415] 18 45 174–237
F 22 Class 1 60 [415] 30 [205] 20 35 170 max
F 22 Class 3 75 [515] 45 [310] 20 30 156–207
F 22V 85–110 [585–780] 60 [415] 18 45 174–237
F 23 74 [510] 58 [400] 20 40 220 max
F 24 85 [585] 60 [415] 20 40 248 max
FR 63 [435] 46 [315] 25 38 197 max
F 36, Class 1 90 [620] 64 [440] 15 . . . 252 max
F 36, Class 2 95.5 [660] 66.5 [460] 15 . . . 252 max
Martensitic Stainless Steels
F 6a Class 1 70 [485] 40 [275] 18 35 143–207
F 6a Class 2 85 [585] 55 [380] 18 35 167–229
F 6a Class 3 110 [760] 85 [585] 15 35 235–302
F 6a Class 4 130 [895] 110 [760] 12 35 263–321
F 6b 110–135 [760–930] 90 [620] 16 45 235–285
F 6NM 115 [790] 90 [620] 15 45 295 max
Ferritic Stainless Steels
F XM-27Cb 60 [415] 35 [240] 20 45 190 max
F 429 60 [415] 35 [240] 20 45 190 max
F 430 60 [415] 35 [240] 20 45 190 max
Austenitic Stainless Steels
F 304 75 [515]C 30 [205] 30 50 . . .
F 304H 75 [515]C 30 [205] 30 50 . . .
F 304L 70 [485]D 25 [170] 30 50 . . .
F 304N 80 [550] 35 [240] 30E 50F . . .
F 304LN 75 [515]C 30 [205] 30 50 . . .
F 309H 75 [515]C 30 [205] 30 50 . . .
F 310 75 [515]C 30 [205] 30 50 . . .
F 310MoLN 78 [540] 37 [255] 25 40 . . .
F 310H 75 [515]C 30 [205] 30 50 . . .
F 316 75 [515]C 30 [205] 30 50 . . .
F 316H 75 [515]C 30 [205] 30 50 . . .
F 316L 70 [485]D 25 [170] 30 50 . . .
F 316N 80 [550] 35 [240] 30E 50F . . .
F 316LN 75 [515]C 30 [205] 30 50 . . .
F 316Ti 75 [515] 30 [205] 30 40 . . .
F 317 75 [515]C 30 [205] 30 50 . . .
F 317L 70 [485]D 25 [170] 30 50 . . .
F 72 80 [550] 36 [245] 35 50 217
F 73 93 [640] 43 [295] 40 50 217
F 347 75 [515]C 30 [205] 30 50 . . .
F 347H 75 [515]C 30 [205] 30 50 . . .
F 347LN 75 [515] 30 [205] 30 50 . . .
F 348 75 [515]C 30 [205] 30 50 . . .
F 348H 75 [515]C 30 [205] 30 50 . . .
F 321 75 [515]C 30 [205] 30 50 . . .
F 321H 75 [515]C 30 [205] 30 50 . . .
F XM-11 90 [620] 50 [345] 45 60 . . .
F XM-19 100 [690] 55 [380] 35 55 . . .
F 20 80 [550] 35 [240] 30 50 . . .
F 44 94 [650] 44 [300] 35 50 . . .
F 45 87 [600] 45 [310] 40 50 . . .
F 46 78 [540] 35 [240] 40 50 . . .
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13.3.1 Examination by one of the methods in 13.1 or 13.2,
for specification acceptance, shall be performed after all
mechanical processing and heat treatment. This requirement
does not preclude additional testing at earlier stages in the
processing.
13.4 Evaluation of Imperfections Found by Ultrasonic Examination:
13.4.1 Forgings producing a signal equal to or greater than
the lowest signal produced by the reference discontinuities
shall be identified and separated from the acceptable forgings.
The area producing the signal may be reexamined.
13.4.2 Such forgings shall be rejected if the test signals were
produced by imperfections that cannot be identified or were
produced by cracks or crack-like imperfections. Such forgings
may be repaired. To be accepted, a repaired forging shall pass
the same nondestructive test by which it was rejected, and it
shall meet the minimum wall thickness requirements of this
specification and the purchase order.
13.4.3 If the test signals were produced by visual imperfections
such as scratches, surface roughness, dings, tooling
marks, cutting chips, steel die stamps, or stop marks, the
forging is permitted to be accepted based upon visual examination
provided that the depth of the imperfection is less than
0.004 in. [0.1 mm] or 12.5 % of the specified wall thickness,
whichever is the greater.
13.5 Treatment of Imperfections Found by Magnetic Particle
or Liquid Penetrant Examination:
13.5.1 Defects shall be completely removed prior to weld
repair by chipping or grinding to sound metal. Removal of
these defects shall be verified by magnetic particle inspection
in accordance with Test Method A275/A275M or by liquid
penetrant inspection in accordance with Test Method E165/
E165M.
13.5.2 Rejected forgings may be reconditioned and retested,
provided that the wall thickness is not decreased to less than
that required by this specification and the purchase order. The
outside diameter at the point of grinding may be reduced by the
amount so removed. To be accepted, retested forgings shall
meet the test requirement.
13.5.3 If the imperfection is explored to the extent that it can
be identified as non-rejectable, the forging may be accepted
without further test provided that the imperfection does not
encroach on the minimum required wall thickness.
TABLE 3 Continued
Grade Symbol Tensile Strength,
min, ksi [MPa]
Yield Strength, min,
ksi [MPa]B
Elongation in 2 in.
[50 mm] or 4D,
min, %
Reduction of
Area, min, %
Brinell Hardness
Number, HBW,
unless otherwise
indicated
F 47 75 [525] 30 [205] 40 50 . . .
F 48 80 [550] 35 [240] 40 50 . . .
F 49 115 [795] 60 [415] 35 40 . . .
F 56 73 [500] 27 [185] 30 35 . . .
F 58 109 [750] 61 [420] 35 50 . . .
F 62 95 [655] 45 [310] 30 50 . . .
F 63 80 [550] 32 [220] 25 . . . 192 max
F 64 90 [620] 40 [275] 35 50 217 max
F70 70 [480] 25 [175] 35 . . . HRB 90 max
F 904L 71 [490] 31 [215] 35 . . . . . .
Ferritic-Austenitic Stainless Steels
F 50 100–130
[690–900]
65 [450] 25 50 . . .
F 51 90 [620] 65 [450] 25 45 . . .
F 52 100 [690] 70 [485] 15 . . . . . .
F 53 116 [800] 80 [550] 15 . . . 310 max
F 54 116 [800] 80 [550] 15 30 310 max
F 55 109–130
[750–895]
80 [550] 25 45 . . .
F 57 118 [820] 85 [585] 25 50 . . .
F 59 112 [770] 80 [550] 25 40 . . .
F 60 95 [655] 65 [450] 25 45 . . .
F 61 109 [750] 80 [550] 25 50 . . .
F 65 109 [750] 80 [550] 25 . . . . . .
F 66 94 [650] 65 [450] 30 . . . 290 max
F 67 90 [620] 65 [450] 18 . . . 302
F 68 87 [600] 58 [400] 25 . . . 290 max
F 69 94 [650] 65 [450] 30 . . . . . .
F 71 101 [700] 72 [500] 15 . . . 321
AWhere ellipses appear in this table, there is no requirement and the test for the value need neither be performed nor a value reported.
B Determined by the 0.2 % offset method. For ferritic steels only, the 0.5 % extension-under-load method may also be used.
C For sections over 5 in. [130 mm] in thickness, the minimum tensile strength shall be 70 ksi [485 MPa].
D For sections over 5 in. [130 mm] in thickness, the minimum tensile strength shall be 65 ksi [450 MPa].
E Longitudinal. The transverse elongation shall be 25 % in 2 in. or 50 mm, min.
F Longitudinal. The transverse reduction of area shall be 45 % min.
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Protection
14.1 Forgings and finished parts shall conform to the
requirements of Specification A961/A961M.
14.2 The forgings and finished parts shall be free of scale,
machining burrs which might hinder fit-up, and other injurious
imperfections as defined herein. The forgings and finished parts
shall have a workmanlike finish, and machined surfaces (other
than surfaces having special requirements) shall have a surface
finish not to exceed 250 AA (arithmetic average) roughness
height. - Repair by Welding
15.1 Weld repairs shall be permitted (see Supplementary
Requirement S58 of Specification A961/A961M) at the discretion
of the manufacturer with the following limitations and
requirements:
15.1.1 The welding procedure and welders shall be qualified
in accordance with Section IX of the ASME Boiler and
Pressure Vessel Code.
15.1.2 The weld metal shall be deposited using the electrodes
specified in Table 4 except as otherwise provided in
Supplementary Requirement S5. The electrodes shall be purchased
in accordance with AWS Specifications A5.4/A5.4M,
A5.5/A5.5M, A5.9/A5.9M, A5.11/A5.11M, A5.14/A5.14M,
A5.23/A5.23M, A5.28/A5.28M, or A5.29/A5.29M. The submerged
arc process with neutral flux, the gas metal-arc process,
the gas tungsten-arc process, and gas shielded processes using
flux-core consumables, may be used.
15.1.3 Defects shall be completely removed prior to welding
by chipping or grinding to sound metal as verified by
magnetic-particle inspection in accordance with Test Method
A275/A275M for the low alloy steels and ferritic, martensitic,
or ferritic-austenitic stainless steels, or by liquid-penetrant
inspection in accordance with Test Method E165/E165M for
all grades.
15.1.4 After repair welding, the welded area shall be ground
smooth to the original contour and shall be completely free of
defects as verified by magnetic-particle or liquid-penetrant
inspection, as applicable.
15.1.5 The preheat, interpass temperature, and post-weld
heat treatment requirements given in Table 4 shall be met.
Austenitic stainless steel forgings may be repair-welded without
the post-weld heat treatment of Table 4, provided purchaser
approval is obtained prior to repair.
15.1.6 Repair by welding shall not exceed 10 % of the
surface area of the forging nor 331/3 % of the wall thickness of
the finished forging or 3/8 in. [9.5 mm], whichever is less,
without prior approval of the purchaser.
15.1.7 When approval of the purchaser is obtained, the
limitations set forth in 15.1.6 may be exceeded, but all other
requirements of Section 15 shall apply.
15.1.8 No weld repairs are permitted for F 6a Classes 3 and
4.
15.1.9 Post-weld heat treatment times for F 36 are: for Class
1, up to 2 in. [50 mm] in thickness, 1 h per in. [25 mm], 15
minutes minimum, and over 2 in. [50 mm], 15 minutes for each
additional in. of thickness or fraction thereof; for Class 2, 1 h
per in. [25 mm], 1/2 h minimum. - Inspection
16.1 Inspection provisions of Specification A961/A961M
apply. - Rejection and Rehearing
17.1 The purchaser shall comply with the provisions of
Specification A961/A961M. - Certification
18.1 In addition to the certification requirements of Specification
A961/A961M, test reports shall be furnished to the
purchaser or his representative.
18.2 Test reports shall provide the following where applicable:
18.2.1 Type heat treatment, Section 7,
18.2.2 Product analysis results, Section 8 of Specification
A961/A961M,
18.2.3 Tensile property results, Section 9 (Table 3), report
the yield strength and tensile strength, in ksi [MPa], elongation
and reduction in area, in percent,
18.2.4 Chemical analysis results, Section 8 (Table 2), reported
results shall be to the same number of significant figures
as the limits specified in Table 2 for that element,
18.2.5 Hardness results, Section 9 (Table 3, and for F23,
Tables 2 and 3),
18.2.6 Grain size results, Section 10, and
18.2.7 Any supplementary testing required by the purchase
order. - Product Marking
19.1 In addition to the marking requirements of Specification
A961/A961M, the following additional marking requirements
shall apply:
19.1.1 Quenched and tempered low alloy or martensitic
stainless forgings shall be stamped with the letters QT following
the specification designation.
19.1.2 Forgings repaired by welding shall be marked with
the letter “W” following the Specification designation. When
repair-welded austenitic stainless steel forgings have not been
postweld heat treated in accordance with Table 4, the letters
“WNS” shall be marked following the specification designation.
19.1.3 Parts meeting all requirements for more than one
class or grade may be marked with more than one class or
grade designation such as F 304/F 304H, F 304/F 304L, and the
like.
19.1.4 Plugs and bushings furnished to ASME B16.11
requirements are not required to be marked.
19.1.5 When agreed upon between the purchaser and
manufacturer, and specified in the order, the markings shall be
painted or stenciled on the fitting or stamped on a metal or
plastic tag which shall be securely attached to the fitting.
19.1.6 Grade F 91 shall be additionally marked with the
appropriate Type.
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TABLE 4 Repair Welding Requirements
Grade Symbol ElectrodesA Recommended Preheat and
Interpass Temperature
Range, °F [°C]
Post Weld Heat-Treatment
Temperature, Minimum or
Range, °F [°C]
Low Alloy Steels
F 1 E 7018-A 1 200–400 [95–205] 1150 [620]
F 2 E 8018-B 1 300–600 [150–315] 1150 [620]
F 5 E80XX-B6, where XX can be
15, 16, or 18
400–700 [205–370] 1250 [675]
F 5a E80XX-B6, where XX can be
15, 16, or 18
400–700 [205–370] 1250 [675]
F 9 E80XX-B8, where XX can be
15, 16, or 18
400–700 [205–370] 1250 [675]
F 10B . . . . . . . . .
F 91 Types 1 and 2 . . .C 400–700 [205–370] 1350–1470 [730–800]
F 92 . . .D 400–700 [205–370] 1350–1470 [730–800]
F 93 . . .D 400–700 [205–370] 1350–1455 [730–790]
F 122 . . .D 400–700 [205–370] 1350–1470 [730–800]
F 911 . . .D 400–700 [205–370] 1365–1435 [740–780]
F 11, Class 1, 2,
and 3
E 8018-B 2 300–600 [150–315] 1150 [620]
F 12, Class 1 and 2 E 8018-B 2 300–600 [150–315] 1150 [620]
F 21 E 9018-B 3 300–600 [150–315] 1250 [675]
F 3V, and F 3VCb 3 % Cr, 1 % Mo, 1/4 % V-Ti 300–600 [150–315] 1250 [675]
F 22 Class 1 E 9018-B 3 300–600 [150–315] 1250 [675]
F 22 Class 3 E 9018-B 3 300–600 [150–315] 1250 [675]
F 22V 2.25 % Cr, 1 % Mo, 0.25 %
V-Cb
300–600 [150–315] 1250 [675]
F 23 2.25 % Cr, 1.6 % W, 0.25 %
V-Mo-Cb-B
300-600 [150–315] 1350–1470 [730–800]
F 24 2.25 % Cr, 1 % Mo, 0.25 % V 200–400 [95–205]E 1350–1470 [730–800]E
F 36, Class 1 1.15 Ni, 0.65 Cu, Mo, Cb 400–700 [205–370] 1100–1200 [595–650]
F 36, Class 2 1.15 Ni, 0.65 Cu, Mo, Cb 400–700 [205–370] 1000–1150 [540–620]
Martensitic Stainless Steels
F 6a, Class 1 E 410-15 or 16 400–700 [205–370] 1250 [675]
F 6a, Class 2 E 410-15 or 16 400–700 [205–370] 1250 [675]
F 6b 13% Cr, 11/2% Ni, 1/2 % Mo 400–700 [205–370] 1150 [620]
F 6NM 13 % Cr, 4 % Ni 300–700 [150–370] 1050 [565]
Ferritic Stainless Steels
F XM-27Cb 26 % Cr, 1 % Mo NRF NR
F 429 E 430-16 400–700 [205–370] 1400 [760]
F 430 E 430-16 NR 1400 [760]
FR E 8018-C2 NR NR
Austenitic Stainless Steels
F 304 E 308-15 or 16 NR 1900 [1040] + WQG
F 304L E 308L-15 or 16 NR 1900 [1040] + WQ
F 304H E 308-15 or 16H or E308H-XX NR 1900 [1040] + WQ
F 304N E 308-15 or 16 NR 1900 [1040] + WQ
F 304LN E 308L-15 or 16 NR 1900 [1040] + WQ
F 309H E 309-15 or 16H or E309H-XX NR 1900 [1040] + WQ
F 310 E 310-15 or 16 NR 1900 [1040] + WQ
F 310H E 310-15 or 16H NR 1900 [1040] + WQ
F 310MoLN E 310Mo-15 or 16 NR 1920–2010 [1050–1100] + WQ
F 316 E 316-15 or 16 NR 1900 [1040] + WQ
F 316L E 316L-15 or 16 NR 1900 [1040] + WQ
F 316H E 316-15 or 16H or E316H-XX NR 1900 [1040] + WQ
F 316N E 316-15 or 16 NR 1900 [1040] + WQ
F 316LN E 316L-15 or 16 NR 1900 [1040] + WQ
F 316Ti E 316-15 or 16 NR 1900 [1040] + WQ
F 317 E 317-15 or 16 NR 1900 [1040] + WQ
F 317L E 317L-15 or 16 NR 1900 [1040] + WQ
F 72 . . . NR . . .
F 73 . . . NR . . .
F 321B E 347-15 or 16 NR 1900 [1040] + WQ
F 321HB E 347-15 or 16H NR 1925 [1050] + WQ
F 347 E 347-15 or 16 NR 1900 [1040] + WQ
F 347H E 347-15 or 16H NR 1925 [1050] + WQ
F 347LNI E 347-15 or 16 NR . . .
E 348 E 347-15 or 16 NR 1900 [1040] + WQ
F 348H E 347-15 or 16H NR 1925 [1050] + WQ
F XM-11 XM-10W NR NR
F XM-19 XM-19W NR NR
F 20 E/ER-320, 320LR NR 1700–1850 [925–1010] + WQ
F 44 E NiCrMo-3 NR 2100 [1150] + WQ
F 45B . . . . . . . . .
F 46 . . . . . . . . .
F 47 . . .J . . . 2100 [1150] + WQ
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19.2 Bar Coding—In addition to the requirements in 19.1,
bar coding is acceptable as a supplemental identification
method. The purchaser may specify in the order a specific bar
coding system to be used. The bar coding system, if applied at
the discretion of the supplier, should be consistent with one of
the published industry standards for bar coding. If used on
small parts, the bar code may be applied to the box or a
substantially applied tag. - Keywords
20.1 austenitic stainless steel; chromium alloy steel;
chromium-molybdenum steel; ferritic/austenitic stainless steel;
ferritic stainless steel; martensitic stainless steel; nickel alloy
steel; notch toughness requirements; pipe fittings; piping applications;
pressure containing parts; stainless steel fittings;
stainless steel forgings; steel; steel flanges; steel forgings,
alloy; steel valves; temperature service applications, elevated;
temperature service applications, high; wrought material
TABLE 4 Continued
Grade Symbol ElectrodesA Recommended Preheat and
Interpass Temperature
Range, °F [°C]
Post Weld Heat-Treatment
Temperature, Minimum or
Range, °F [°C]
F 48 . . .J . . . 2100 [1150] + WQ
F 49 . . .J . . . 2100 [1150] + WQ
F 58 E NiCrMo-10 . . . 2100 [1150] + WQ
F 62 E NiCrMo-3 NR 2025 [1105] + WQ
F 70 ERNiCr-3, or ERNiCrMo-3, or
ERNiCrMo-4
NR 1900 [1040] + WQ
F 904L E NiCrMo-3 NR 1920–2100 [1050–1150] + WQ
Ferritic-Austenitic Stainless Steels
F 50 25 % Cr, 6 % Ni, 1.7 % Mo NR NR
F 51 22 % Cr, 5.5 % Ni, 3 % Mo NR NR
F 52 26 % Cr, 8 % Ni, 2 % Mo NR NR
F 53 25 % Cr, 7 % Ni, 4 % Mo NR NR
F 54 25 % Cr, 7 % Ni, 3 % Mo,
W
NR NR
F 55 25 % Cr, 7 % Ni, 3.5 % Mo NR NR
F 57 25 % Cr, 7 % Ni, 3 % Mo, 1.5 %
Cu, 1 % W
NR NR
F 59 E Ni CrMo-10 NR NR
F 60 22 % Cr, 5.5 % Ni, 3 % Mo NR NR
F 61 26 % Cr, 9 % Ni, 3.5 % Mo NR NR
F 65 29 % Cr, 6.5 % Ni, 2 % Mo NR NR
F 66 22 % Cr, 2 % Ni, 0.25 % Mo NR NR
F 67 . . . NR NR
F 68 . . . NR NR
F 69 . . . NR NR
F 71 27.5 Cr, 7.6 Ni, 1 Mo, 2.3 W NR NR
A Except for Grades F 91 Types 1 and 2, F 92, F 93, F 911, F 122, F 47, F 48, and F 49, electrodes shall comply with AWS Specifications A5.4/A5.4M, A5.5/A5.5M,
A5.9/A5.9M, A5.11/A5.11M, A5.14/A5.14M, A5.23/A5.23M, or A5.28/A5.28M.
B Purchaser approval required.
C All repairs in F 91 Types 1 and 2 shall be made with one of the following welding processes and consumables: SMAW, A5.5/A5.5M E90XX-B9; SAW, A5.23/A5.23M EB9
- flux; GTAW, A5.28/A5.28M ER90S-B9; and FCAW, A5.29/A5.29M E91T1-B9. In addition, the sum of the Ni+Mn content of all welding consumables shall not exceed
1.0 %.
D All repairs in F 92, F 93, F 911, and F 122, shall be made using welding consumables meeting the chemical requirements for the grade in Table 2.
E Preheat and PWHT are not required for this grade for forgings whose section thickness does not exceed 0.500 in. [12.7 mm].
F NR = not required.
G WQ = water quench.
H Filler metal shall additionally have 0.04 % minimum carbon.
IMatching filler metal is available.
J Match filler metal is available. Fabricators have also used AWS A5.14/A5.14M, Classification ERNiCrMo-3 and AWS A5.11/A5.11M, Class E, ENiCrMo-3 filler metals.
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SUPPLEMENTARY REQUIREMENTS
In addition to any of the supplementary requirements of Specification A961/A961M, the following
supplementary requirements shall apply only when specified by the purchaser in the order.
S1. Macroetch Test
S1.1 A sample forging shall be sectioned and etched to
show flow lines and internal imperfections. The test shall be
conducted according to Test Method E340. Details of the test
shall be agreed upon between the manufacturer and the
purchaser.
S2. Heat Treatment Details
S2.1 The manufacturer shall furnish a detailed test report
containing the information required in 18.2 and shall include
all pertinent details of the heat-treating cycle given the forgings.
S3. Material for Optimum Resistance to Stress-Corrosion
Cracking
S3.1 Austenitic stainless steel shall be furnished in the
solution-annealed condition as a final operation with no subsequent
cold working permitted, except, unless specifically
prohibited by the purchaser, straightening of bars from which
parts are machined is permitted to meet the requirements of
Specification A484/A484M.
S4. Corrosion Tests
S4.1 All austenitic stainless steels shall pass intergranular
corrosion tests performed in accordance with Practice E of
Practices A262.
S4.2 Intergranular corrosion tests shall be performed on
specimens of ferritic stainless steels as described in Practices
A763.
S4.3 For both the austenitic and ferritic stainless steels,
details concerning the number of specimens and their source
and location are to be a matter of agreement between the
manufacturer and the purchaser.
S5. Special Filler Metal
S5.1 In repair-welded F 316, F 316L, F 316H, and F 316N
forgings, the deposited weld metal shall conform to E 308
composition wire. Forgings repair welded with E 308 weld
metal shall be marked F __ W 308.
S6. Hardness Test
S6.1 Each forging shall be hardness tested and shall meet
the requirements of Table 3.
S8. Heat Treatment of Austenitic Forgings
S8.1 The purchaser shall specify the heat-treatment method
(in 7.1 or in 7.3.1) that shall be employed.
S8.2 The manufacturer shall provide a test report containing
the information required in 18.2 and shall include a statement
of the heat-treatment method employed.
S9. Grain Size for Austenitic Grades
S9.1 Forgings made from austenitic grades other than H
grades shall be tested for average grain size by Test Method
E112. Details of the test shall be agreed upon between the
manufacturer and the purchaser.
S10. Stabilizing Treatment
S10.1 Subsequent to the solution anneal for Grades F 321, F
321H, F 347, F 347H, F 348, and F 348H, these grades shall be
given a stabilizing treatment at 1500 to 1600 °F [815 to 870
°C] for a minimum of 2 h/in. [4.7 min/mm] of thickness and
then cooling in the furnace or in air. In addition to the marking
required in Section 19, the grade designation symbol shall be
followed by the symbol “S10.”
S11. Grain Size Requirements for Non-H-Grade Austenitic
Steels Used Above 1000 °F [540 °C]
S11.1 Non-H grades of austenitic stainless steels shall have
a grain size of No. 7 or coarser as determined in accordance
with Test Methods E112. The grain size so determined shall be
on a certified test report.
S12. Detection of Detrimental Phases in Austenitic/Ferritic
Stainless Steels
S12.1 All austenitic/ferritic stainless steels that are included
in Test Methods A923 shall meet the requirements of those test
methods.
S12.2 All austenitic/ferritic stainless steels that are included
in Test Method A1084 shall meet the requirements of that test
method.
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SPECIFICATION FOR SEAMLESS CARBON STEEL
BOILER TUBES FOR HIGH-PRESSURE SERVICE
SA-192/SA-192M
(Identical with ASTM Specification A192/A192M-91.)
ASME BPVC.II.A-2019 SA-192/SA-192M
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SA-192/SA-192M ASME BPVC.II.A-2019
238
SPECIFICATION FOR SEAMLESS CARBON STEEL
BOILER TUBES FOR HIGH-PRESSURE SERVICE
SA-192/SA-192M
(Identical with ASTM Specification A 192/A 192M-91.)
- Scope
1.1 This specification covers minimum-wall thickness,
seamless carbon steel boiler and superheater tubes for highpressure
service.
1.2 The tubing sizes and thicknesses usually furnished
to this specification are 1/2 in. to 7 in. [12.7 to 177.8 mm]
outside diameter and 0.085 to 1.000 in. [2.2 to 25.4 mm],
inclusive, in minimum wall thickness. Tubing having other
dimensions may be furnished, provided such tubes comply
with all other requirements of this specification.
1.3 Mechanical property requirements do not apply to
tubing smaller than 1/8 in [3.2 mm] inside diameter or
0.015 in. [0.4 mm] thickness.
1.4 When these products are to be used in applications
conforming to ISO Recommendations for Boiler Construction,
the requirements of Specification A 520 shall supplement
and supersede the requirements of this specification.
1.5 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. The inch-pound units shall apply
unless the “M” designation of this specification is specified
in the order. - Referenced Documents
2.1 ASTM Standards:
A 450/A 450M Specification for General Requirements
for Carbon, Ferritic Alloy, and Austenitic Alloy Steel
Tubes
A 520 Specification for Supplementary Requirements for
Seamless and Electric-Resistance-Welded Carbon Steel
Tubular Products for High-Temperature Service Conforming
to ISO Recommendations for Boiler Construction - General Requirements
3.1 Material furnished under this specification shall
conform to the applicable requirements of the current edition
of Specification A 450/A 450M, unless otherwise provided
herein. - Ordering Information
4.1 Orders for material under this specification should
include the following, as required, to described the desired
material adequately:
4.1.1 Quantity (feet, metres, or number of lengths),
4.1.2 Name of material (seamless tubes),
4.1.3 Manufacture (hot-finished or cold-drawn),
4.1.4 Size (outside diameter and minimum wall
thickness),
4.1.5 Length (specific or random),
4.1.6 Optional Requirements (Section 8),
4.1.7 Test report required (see section on Certification
of Specification A 450/A 450M),
4.1.8 Specification designation, and
4.1.9 Special requirements. - Manufacture
5.1 Tubes shall be made by the seamless process and
shall be either hot-finished or cold-finished, as specified.
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239 - Heat Treatment
6.1 Hot-finished tubes need not be heat treated. Coldfinished
tubes shall be heat treated after the final coldfinished
at a temperature of 1200°F [650°C] or higher. - Chemical Composition
7.1 The steel shall conform to the following requirements
as to chemical composition:
Carbon, % 0.06–0.18
Manganese, % 0.27–0.63
Phosphorus, max 0.035
Sulfur, max, % 0.035
Silicon, max, % 0.25
7.2 Supplying an alloy grade of steel that specifically
requires the addition of any element other than those listed
in 7.1 is not permitted. - Product Analysis
8.1 When requested on the purchase order, a product
analysis shall be made by the supplier from one tube per
100 pieces for sizes over 3 in. [76.2 mm] and one tube
per 250 pieces for sizes 3 in. [76.2 mm] and under; or
when tubes are identified by heat, one tube per heat shall
be analyzed. The chemical composition thus determined
shall conform to the requirements specified.
8.2 If the original test for product analysis fails, retests
of two additional billets or tubes shall be made. Both
retests, for the elements in question shall meet the requirements
of the specification; otherwise all remaining material
in the heat or lot (see Note) shall be rejected or, at the
option of the producer, each billet or tube may be individually
tested for acceptance. Billets or tubes which do not
meet the requirements of the specification shall be rejected.
NOTE —A lot consists of 250 tubes for sizes 3 in. [76.2 mm] and under
and of 100 tubes for sizes over 3 in. [76.2 mm], prior to cutting to length. - Hardness Requirements
9.1 The tubes shall have a hardness number not
exceeding the following:
Brinell Hardness Number Rockwell Hardness
(Tubes 0.200 in. [5.1 Number (Tubes less than
mm] and over in wall 0.200 in. [5.1 mm] in
thickness) wall thickness)
137 HB 77 HRB - Mechanical Tests Required
10.1 Flattening Test—One flattening test shall be made
on specimens from each of two tubes selected from each
lot (see Note) or fraction thereof.
10.2 Flaring Test — One flaring test shall be made on
specimens from each end of two tubes selected from each
lot (see Note) or fraction thereof. These tubes shall be
selected apart from those used for the flattening test.
10.3 Hardness Test — Brinell or Rockwell hardness
tests shall be made on specimens from two tubes from
each lot. The term lot applies to all tubes prior to cutting,
of the same nominal diameter and wall thickness which
are produced from the same heat of steel. When final heat
treatment is in a batch-type furnace, a lot shall include
only those tubes of the same size and the same heat which
are heat treated in the same furnace charge. When the final
heat treatment is in a continuous furnace, a lot shall include
all tubes of the same size and heat, heat treated in the same
furnace at the same temperature, time at heat, and furnace
speed.
10.4 Hydrostatic Test — Each tube shall be subjected
to the hydrostatic pressure test, or instead of this test, a
nondestructive test may be used when specified by the
purchaser. - Forming Operations
11.1 Tubes when inserted in the boiler shall stand
expanding and beading without showing cracks or flaws.
Superheater tubes when properly manipulated shall stand
all forging, welding, and bending operations necessary for
application without developing defects. - Product Marking
12.1 In addition to the marking prescribed in Specification
A 450/A 450M, the marking shall indicate whether
the tube is hot finished or cold finished.
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EXPLANATORY NOTE
NOTE — For purposes of design, the following tensile properties may be assumed:
Tensile strength, min, ksi [MPa] 47 [325]
Yield strength, min, ksi [MPa] 26 [180]
Elongation in 2 in. or 50 mm, min, % 35
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SPECIFICATION FOR ALLOY-STEEL AND STAINLESS
STEEL BOLTING FOR HIGH-TEMPERATURE OR HIGH
PRESSURE SERVICE AND OTHER SPECIAL PURPOSE
APPLICATIONS
SA-193/SA-193M
(Identical with ASTM Specification A193/A193M-12b.)
ASME BPVC.II.A-2019 SA-193/SA-193M
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242
Standard Specification for
Alloy-Steel and Stainless Steel Bolting for High Temperature
or High Pressure Service and Other Special Purpose
Applications - Scope
1.1 This specification covers alloy and stainless steel bolting
for pressure vessels, valves, flanges, and fittings for high
temperature or high pressure service, or other special purpose
applications. See Specification A962/A962M for the definition
of bolting. Bars and wire shall be hot-wrought and may be
further processed by centerless grinding or by cold drawing.
Austenitic stainless steel may be carbide solution treated or
carbide solution treated and strain-hardened. When strain
hardened austenitic steel is ordered, the purchaser should take
special care to ensure that Appendix X1 is thoroughly understood.
1.2 Several grades are covered, including ferritic steels and
austenitic stainless steels designated B5, B8, and so forth.
Selection will depend upon design, service conditions, mechanical
properties, and high temperature characteristics.
1.3 The following referenced general requirements are indispensable
for application of this specification: Specification
A962/A962M.
NOTE 1—The committee formulating this specification has included
several steel types that have been rather extensively used for the present
purpose. Other compositions will be considered for inclusion by the
committee from time to time as the need becomes apparent.
NOTE 2—For grades of alloy-steel bolting suitable for use at the lower
range of high temperature applications, reference should be made to
Specification A354.
NOTE 3—For grades of alloy-steel bolting suitable for use in low
temperature applications, reference should be made to Specification
A320/A320M.
1.4 Nuts for use with bolting are covered in Section 13.
1.5 Supplementary Requirements are provided for use at the
option of the purchaser. The supplementary requirements shall
apply only when specified in the purchase order or contract.
1.6 This specification is expressed in both inch-pound units
and in SI units; however, unless the purchase order or contract
specifies the applicable M specification designation (SI units),
the inch-pound units shall apply.
1.7 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. - Referenced Documents
2.1 ASTM Standards:
A153/A153M Specification for Zinc Coating (Hot-Dip) on
Iron and Steel Hardware
A194/A194M Specification for Carbon and Alloy Steel Nuts
for Bolts for High Pressure or High Temperature Service,
or Both
A320/A320M Specification for Alloy-Steel and Stainless
Steel Bolting for Low-Temperature Service
A354 Specification for Quenched and Tempered Alloy Steel
Bolts, Studs, and Other Externally Threaded Fasteners
A788/A788M Specification for Steel Forgings, General Requirements
A962/A962M Specification for Common Requirements for
Bolting Intended for Use at Any Temperature from Cryogenic
to the Creep Range
B633 Specification for Electrodeposited Coatings of Zinc on
Iron and Steel
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B695 Specification for Coatings of Zinc Mechanically Deposited
on Iron and Steel
B696 Specification for Coatings of Cadmium Mechanically
Deposited
B766 Specification for Electrodeposited Coatings of Cadmium
E18 Test Methods for Rockwell Hardness of Metallic Materials
E21 Test Methods for Elevated Temperature Tension Tests of
Metallic Materials
E112 Test Methods for Determining Average Grain Size
E139 Test Methods for Conducting Creep, Creep-Rupture,
and Stress-Rupture Tests of Metallic Materials
E150 Recommended Practice for Conducting Creep and
Creep-Rupture Tension Tests of Metallic Materials Under
Conditions of Rapid Heating and Short Times (Withdrawn
1984)
E151 Recommended Practice for Tension Tests of Metallic
Materials at Elevated Temperatures with Rapid Heating
and Conventional or Rapid Strain Rates (Withdrawn
1984)
E292 Test Methods for Conducting Time-for-Rupture Notch
Tension Tests of Materials
E328 Test Methods for Stress Relaxation for Materials and
Structures
E566 Practice for Electromagnetic (Eddy-Current) Sorting
of Ferrous Metals
E709 Guide for Magnetic Particle Testing
F606 Test Methods for Determining the Mechanical Properties
of Externally and Internally Threaded Fasteners,
Washers, Direct Tension Indicators, and Rivets
F1940 Test Method for Process Control Verification to
Prevent Hydrogen Embrittlement in Plated or Coated
Fasteners
F1941 Specification for Electrodeposited Coatings on
Threaded Fasteners (Unified Inch Screw Threads (UN/
UNR))
F2329 Specification for Zinc Coating, Hot-Dip, Requirements
for Application to Carbon and Alloy Steel Bolts,
Screws, Washers, Nuts, and Special Threaded Fasteners
2.2 ASME Standards:
B18.2.1 Square and Hex Bolts and Screws
B18.2.3.3M Metric Heavy Hex Screws
B18.3 Hexagon Socket and Spline Socket Screws
B18.3.1M Metric Socket Head Cap Screws
2.3 AIAG Standard:
AIAG B-5 02.00 Primary Metals Identification Tag Application
Standard - General Requirements and Ordering Information
3.1 The inquiry and orders shall include the following, as
required, to describe the desired material adequately:
3.1.1 Heat-treated condition (that is carbide solution treated
(Class 1), carbide solution treated after finishing (Class 1A),
and carbide solution treated and strain-hardened (Classes 2, 2B
and 2C), for the austenitic stainless steels; Classes 1B and 1C
apply to the carbide solution-treated nitrogen-bearing stainless
steels; Class 1D applies to material carbide solution treated by
cooling rapidly from the rolling temperature),
3.1.2 Description of items required (that is, bars, bolts,
screws, or studs),
3.1.3 Nuts, if required by purchaser, in accordance with
13.1,
3.1.4 Supplementary requirements, if any, and
3.1.5 Special requirements, in accordance with 6.1.5.1,
6.2.6, 8.1, and 13.1.
3.2 Coatings—Coatings are prohibited unless specified by
the purchaser (See Supplementary Requirements S13 and S14).
When coated fasteners are ordered the purchaser should take
special care to ensure that Appendix X2 is thoroughly understood. - Common Requirements
4.1 Bolting supplied to this specification shall conform to
the requirements of Specification A962/A962M. These requirements
include test methods, finish, thread dimensions,
macroetch (alloy steels only), marking, certification, optional
supplementary requirements, and others. Failure to comply
with the requirements of Specification A962/A962M constitutes
nonconformance with this specification. In case of conflict
between this specification and Specification A962/
A962M, this specification shall prevail. - Manufacture (Process)
5.1 The steel shall be produced by any of the following
processes: open-hearth, basic-oxygen, electric-furnace, or
vacuum-induction melting (VIM). The molten steel may be
vacuum-treated prior to or during pouring of the ingot or strand
casting.
5.2 Quality—See Specification A962/A962M for requirements. - Heat Treatment
6.1 Ferritic Steels
6.1.1 Ferritic steels shall be allowed to cool to a temperature
below the cooling transformation range immediately after
rolling or forging. Materials shall then be uniformly reheated to
the proper temperature to refine the grain (a group thus
reheated being known as a quenching charge), quenched in a
liquid medium under substantially uniform conditions for each
quenching charge, and tempered. The minimum tempering
temperature shall be as specified in Tables 2 and 3.
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TABLE 1 Chemical Requirements (Composition, percent)A
Type . . . . . . . . . Ferritic Steels
Grade . . . . . . . . B5 B6 and B6X
Description. . . . . . . . 5% Chromium 12 % Chromium
UNS Designation . . . . . . . . S41000 (410)
Range Product Variation, Range Product Variation
Over or UnderB Over or UnderB
Carbon 0.10 min 0.01 under 0.08–0.15 0.01 over
Manganese, max 1.00 0.03 over 1.00 0.03 over
Phosphorus, max 0.040 0.005 over 0.040 0.005 over
Sulfur, max 0.030 0.005 over 0.030 0.005 over
Silicon 1.00 max 0.05 over 1.00 max 0.05 over
Chromium 4.0–6.0 0.10 11.5–13.5 0.15
Molybdenum 0.40–0.65 0.05 . . . . . .
Type . . . . . . . . . . Ferritic Steels
Grade . . . . . . B7, B7M B16
Description . . . . . . . . . Chromium-MolybdenumC Chromium-Molybdenum-Vanadium
Product Variation, Product Variation,
Range Over or UnderB Range Over or UnderB
Carbon 0.37–0.49D 0.02 0.36–0.47 0.02
Manganese 0.65–1.10 0.04 0.45–0.70 0.03
Phosphorus, max 0.035 0.005 over 0.035 0.005 over
Sulfur, max 0.040 0.005 over 0.040 0.005 over
Silicon 0.15–0.35 0.02 0.15–0.35 0.02
Chromium 0.75–1.20 0.05 0.80–1.15 0.05
Molybdenum 0.15–0.25 0.02 0.50–0.65 0.03
Vanadium . . . . . . 0.25–0.35 0.03
Aluminum, max %E . . . . . . 0.015 . . .
Type Austenitic Steels,F Classes 1, 1A, 1D, and 2†
Grade . . B8, B8A B8C, B8CA B8M, B8MA, B8M2, B8M3 B8P, B8PA
UNS Designation . . . . . . S30400 (304) S34700 (347) S31600 (316) S30500
Range
Product Variation,
Over or UnderB Range
Product Variation,
Over or UnderB Range
Product Variation,
Over or UnderB Range
Product Variation,
Over or UnderB
Carbon, max 0.08 0.01 over 0.08 0.01 over 0.08 0.01 over 0.12 0.01 over
Manganese, max 2.00 0.04 over 2.00 0.04 over 2.00 0.04 over 2.00 0.04 over
Phosphorus, max 0.045 0.010 over 0.045 0.010 over 0.045 0.010 over 0.045 0.010 over
Sulfur, max 0.030 0.005 over 0.030 0.005 over 0.030 0.005 over 0.030 0.005 over
Silicon, max 1.00 0.05 over 1.00 0.05 over 1.00 0.05 over 1.00 0.05 over
Chromium 18.0–20.0 0.20 17.0–19.0 0.20 16.0–18.0 0.20 17.0–19.0 0.20
Nickel 8.0–11.0 0.15 9.0–12.0 0.15 10.0–14.0 0.15 11.0–13.0 0.15
Molybdenum . . . . . . . . . . . . 2.00–3.00 0.10 . . . . . .
Columbium + . . . . . . 10 x carbon 0.05 under . . . . . . . . . . . .
tantalum content, min;
1.10 max
Type . . . . . . . . . . Austenitic Steels,F Classes 1A, 1B, 1D, and 2
Grade . . . . . B8N, B8NA B8MN, B8MNA B8MLCuN, B8MLCuNA
UNS Designation . .
. . . . . . . .
S30451 (304N) S31651 (316N) S31254
Range
Product
Variation,
Over or UnderB
Range
Product Variation,
Over or UnderB
Range Product Variation,
Over or UnderB
Carbon, max 0.08 0.01 over 0.08 0.01 over 0.020 0.005 over
Manganese, max 2.00 0.04 over 2.00 0.04 over 1.00 0.03 over
Phosphorus, max 0.045 0.010 over 0.045 0.010 over 0.030 0.005 over
Sulfur, max 0.030 0.005 over 0.030 0.005 over 0.010 0.002 over
Silicon, max 1.00 0.05 over 1.00 0.05 over 0.80 0.05 over
Chromium 18.0–20.0 0.20 16.0–18.0 0.20 19.5–20.5 0.20
Nickel 8.0–11.0 0.15 10.0–13.0 0.15 17.5–18.5 0.15
Molybdenum . . . . . . 2.00–3.00 0.10 6.0–6.5 0.10
Nitrogen 0.10–0.16 0.01 0.10–0.16 0.01 0.18–0.22 0.02
Copper . . . . . . . . . . . . 0.50–1.00 . . .
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Austenitic SteelsF , Classes 1, 1A, and 2
Grade . . . . . . . . . . . . . . . . . . B8T, B8TA
UNS Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S32100 (321)
Range
Product Variation,
Over or UnderB
Carbon, max 0.08 0.01 over
Manganese, max 2.00 0.04 over
Phosphorus, max 0.045 0.010 over
Sulfur, max 0.030 0.005 over
Silicon, max 1.00 0.05 over
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TABLE 1 Continued
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Austenitic SteelsF , Classes 1, 1A, and 2
Grade . . . . . . . . . . . . . . . . . . B8T, B8TA
UNS Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S32100 (321)
Range
Product Variation,
Over or UnderB
Chromium 17.0–19.0 0.20
Nickel 9.0–12.0 0.15
Titanium 5 x (C + N) min, 0.70 max 0.05 under
Nitrogen 0.10 max . . .
Type Austenitic SteelsF , Classes 1C and 1D
Grade B8R, B8RA B8S, B8SA
UNS Designation S20910 S21800
Range
Product Variation,
Over or UnderB Range
Product Variation,
Over or UnderB
Carbon, max 0.06 0.01 over 0.10 0.01 over
Manganese 4.0–6.0 0.05 7.0–9.0 0.06
Phosphorus, max 0.045 0.005 over 0.060 0.005 over
Sulfur, max 0.030 0.005 over 0.030 0.005 over
Silicon 1.00 max 0.05 over 3.5–4.5 0.15
Chromium 20.5–23.5 0.25 16.0–18.0 0.20
Nickel 11.5–13.5 0.15 8.0–9.0 0.10
Molybdenum 1.50–3.00 0.10 . . . . . .
Nitrogen 0.20–0.40 0.02 0.08–0.18 0.01
Columbium + tantalum 0.10–0.30 0.05 . . . . . .
Vanadium 0.10–0.30 0.02 . . . . . .
Type Austenitic SteelsF , Classes 1, 1A and 1D
Grade B8LN, B8LNA B8MLN, B8MLNA
UNS Designation S30453 S31653
Range
Product Variation,
Over or UnderB Range
Product Variation,
Over or UnderB
Carbon, max 0.030 0.005 over 0.030 0.005 over
Manganese 2.00 0.04 over 2.00 0.04 over
Phosphorus, max 0.045 0.010 over 0.045 0.010 over
Sulfur, max 0.030 0.005 over 0.030 0.005 over
Silicon 1.00 0.05 over 1.00 0.05 over
Chromium 18.0–20.0 0.20 16.0–18.0 0.20
Nickel 8.0–11.0 0.15 10.0–13.0 0.15
Molybdenum . . . . . . 2.00–3.00 0.10
Nitrogen 0.10–0.16 0.01 0.10–0.16 0.01
Type Austenitic SteelsF , Classes 1, 1A and 1D
Grade B8CLN, B8CLNA
UNS Designation S34751 (347LN)
Range
Product Variation,
Over or UnderB
Carbon, max 0.005–0.020 0.002 under,
0.005 over
Manganese, max 2.00 0.04 over
Phosphorus, max 0.045 0.01 over
Sulfur, max 0.030 0.005 over
Silicon, max 1.00 0.05 over
Chromium 17.0–19.0 0.20
Nickel 9.0–13.0 0.15
Columbium 0.20–0.50,
15 x carbon content, min
0.05
Nitrogen 0.06–0.10 0.01
A The intentional addition of Bi, Se, Te, and Pb is not permitted.
B Product analysis—Individual determinations sometimes vary from the specified limits on ranges as shown in the tables. The several determinations of any individual
element in a heat may not vary both above and below the specified range.
C Typical steel compositions used for this grade include 4140, 4142, 4145, 4140H, 4142H, and 4145H.
D For bar sizes over 31/2 in. [90 mm], inclusive, the carbon content may be 0.50 %, max. For the B7M grade, a minimum carbon content of 0.28 % is permitted, provided
that the required tensile properties are met in the section sizes involved; the use of AISI 4130 or 4130H is allowed.
E Total of soluble and insoluble.
F Classes 1 and 1D are solution treated. Classes 1, 1B, and some 1C (B8R and B8S) products are made from solution treated material. Class 1A (B8A, B8CA, B8CLN,
B8MA, B8PA, B8TA, B8LNA, B8MLNA, B8NA, and B8MNA) and some Class 1C (B9RA and B8SA) products are solution treated in the finished condition. Class 2 products
are solution treated and strain hardened.
† Editorially corrected.
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TABLE 2 Mechanical Requirements — Inch Products
Grade Diameter, in.
Minimum
Tempering
Temperature,
°F
Tensile
Strength,
min, ksi
Yield Strength,
min, 0.2 %
offset,
ksi
Elongation
in 4D,
min, %
Reduction
of Area,
min, %
Hardness,
max
Ferritic Steels
B5
4 to 6 % chromium up to 4, incl 1100 100 80 16 50 . . .
B6
13 % chromium up to 4, incl 1100 110 85 15 50 . . .
B6X
13 % chromium up to 4, incl 1100 90 70 16 50 26 HRC
B7
Chromium-molybdenum 21/2 and under 1100 125 105 16 50 321 HBW or
35 HRC
over 21/2 to 4 1100 115 95 16 50 321 HBW or
35 HRC
over 4 to 7 1100 100 75 18 50 321 HBW or
35 HRC
B7MA Chromium-molybdenum 4 and under 1150 100 80 18 50 235 HBW or
99 HRB
over 4 to 7 1150 100 75 18 50 235 HBW or
99 HRB
B16
Chromium-molybdenum-vanadium 21/2 and under 1200 125 105 18 50 321 HBW or
35 HRC
over 21/2 to 4 1200 110 95 17 45 321 HBW or
35 HRC
over 4 to 8 1200 100 85 16 45 321 HBW or
35 HRC
Grade, Diameter, in. Heat TreatmentB
Tensile
Strength,
min, ksi
Yield
Strength,
min, 0.2
% offset,
ksi
Elongation
in 4 D,
min %
Reduction
of Area,
min %
Hardness,
max
Austenitic Steels
Classes 1 and 1D; B8, B8M, B8P,
B8LN, B8MLN, B8CLN, all
diameters
carbide solution treated 75 30 30 50 223 HBW or 96
HRBC
Class 1: B8C, B8T, all diameters carbide solution treated 75 30 30 50 223 HBW or
96HRBC
Class 1A: B8A, B8CA, B8CLNA,
B8MA, B8PA, B8TA, B8LNA,
B8MLNA, B8NA, B8MNA,
B8MLCuNA, all diameters
carbide solution treated in the finished
condition
75 30 30 50 192 HBW or 90
HRB
Classes 1B and 1D: B8N, B8MN,
B8MLCuN, all diameters
carbide solution treated 80 35 30 40 223 HBW or 96
HRBC
Classes 1C and 1D: B8R, all
diameters
carbide solution treated 100 55 35 55 271 HBW or 28
HRC
Class 1C: B8RA, all diameters carbide solution treated in the finished
condition
100 55 35 55 271 HBW or 28
HRC
Classes 1C and 1D: B8S, all
diameters
carbide solution treated 95 50 35 55 271 HBW or 28
HRC
Classes 1C: B8SA, all diameters carbide solution treated in the finished
condition
95 50 35 55 271 HBW or 28
HRC
Class 2: B8, B8C, B8P, B8T,
B8N,D3/4 and under
carbide solution treated and strain
hardened
125 100 12 35 321 HBW or 35
HRC
over 3/4 to 1, incl 115 80 15 35 321 HBW or 35
HRC
over 1 to 11/4, incl 105 65 20 35 321 HBW or 35
HRC
over 11/4 to 11/2, incl 100 50 28 45 321 HBW or 35
HRC
Class 2: B8M, B8MN,
B8MLCuND3/4 and under
carbide solution treated and strain
hardened
110 95 15 45 321 HBW or 35
HRC
over 3/4 to 1 incl 100 80 20 45 321 HBW or 35
HRC
Over 1 to 11/4, incl 95 65 25 45 321 HBW or 35
HRC
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TABLE 2 Continued
Grade, Diameter, in. Heat TreatmentB
Tensile
Strength,
min, ksi
Yield
Strength,
min, 0.2
% offset,
ksi
Elongation
in 4 D,
min %
Reduction
of Area,
min %
Hardness,
max
Austenitic Steels
over 11/4 to 11/2, incl 90 50 30 45 321 HBW or 35
HRC
Class 2B: B8, B8M2D
2 and under
carbide solution treated and strain
hardened
95 75 25 40 321 HBW or 35
HRC
over 2 to 21/2 incl 90 65 30 40 321 HBW or 35
HRC
over 21/2 to 3 incl 80 55 30 40 321 HBW or 35
HRC
Class 2C: B8M3D
2 and under
carbide solution treated and strain
hardened
85 65 30 60 321 HBW or 35
HRC
over 2 85 60 30 60 321 HBW or 35
HRC
A To meet the tensile requirements, the Brinell hardness shall be over 200 HBW (93 HRB).
B Class 1 is solution treated. Class 1A is solution treated in the finished condition for corrosion resistance; heat treatment is critical due to physical property requirement.
Class 2 is solution treated and strain hardened. Austenitic steels in the strain-hardened condition may not show uniform properties throughout the section particularly in
sizes over 3/4 in. in diameter.
C For sizes 3/4 in. in diameter and smaller, a maximum hardness of 241 HBW (100 HRB) is permitted.
D For diameters 11/2 and over, center (core) properties may be lower than indicated by test reports which are based on values determined at 1/2 radius.
TABLE 3 Mechanical Requirements—Metric Products
Class Diameter, [mm]
Minimum
Tempering
Temperature,
°C
Tensile
Strength,
min,
MPa
Yield Strength,
min, 0.2 %
offset,
MPa
Elongation
in 4D,
min, %
Reduction
of Area,
min, %
Hardness,
max
Ferritic Steels
B5
4 to 6 % chromium up to M100, incl 593 690 550 16 50 . . .
B6
13 % chromium up to M100, incl 593 760 585 15 50 . . .
B6X
13 % chromium up to M100, incl 593 620 485 16 50 26 HRC
B7
Chromium-molybdenum M64 and under 593 860 720 16 50 321 HBW or
35 HRC
over M64 to M100 593 795 655 16 50 321 HBW or
35 HRC
over M100 to M180 593 690 515 18 50 321 HBW or
35 HRC
B7MA Chromium-molybdenum M100 and under 620 690 550 18 50 235 HBW or
99 HRB
over M100 to M180 620 690 515 18 50 235 HBW or
99 HRB
B16
Chromium-molybdenum-vanadium M64 and under 650 860 725 18 50 321 HBW or
35 HRC
over M64 to M100 650 760 655 17 45 321 HBW or
35 HRC
over M100 to M180 650 690 585 16 45 321 HBW or
35 HRC
Class Diameter, mm Heat TreatmentB
Tensile
Strength,
min,
MPa
Yield
Strength,
min, 0.2
% offset,
MPa
Elongation
in 4 D,
min %
Reduction
of Area,
min %
Hardness,
max
Austenitic Steels
Classes 1 and 1D; B8, B8M, B8P, B8LN,
B8MLN, B8CLN, all diameters
carbide solution treated 515 205 30 50 223 HBW or 96
HRBC
Class 1: B8C, B8T, all diameters carbide solution treated 515 205 30 50 223 HBW or
96HRBC
Class 1A: B8A, B8CA, B8CLNA, B8MA,
B8PA, B8TA, B8LNA, B8MLNA, B8NA,
B8MNA, B8MLCuNA, all diameters
carbide solution treated in the finished
condition
515 205 30 50 192 HBW or 90
HRB
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TABLE 3 Continued
Class Diameter, mm Heat TreatmentB
Tensile
Strength,
min,
MPa
Yield
Strength,
min, 0.2
% offset,
MPa
Elongation
in 4 D,
min %
Reduction
of Area,
min %
Hardness,
max
Austenitic Steels
Classes 1B and 1D: B8N, B8MN,
B8MLCuN, all diameters
carbide solution treated 550 240 30 40 223 HBW or 96
HRBC
Classes 1C and 1D: B8R, all diameters carbide solution treated 690 380 35 55 271 HBW or 28
HRC
Class 1C: B8RA, all diameters carbide solution treated in the finished
condition
690 380 35 55 271 HBW or 28
HRC
Classes 1C and 1D: B8S, all diameters carbide solution treated 655 345 35 55 271 HBW or 28
HRC
Classes 1C: B8SA, all diameters carbide solution treated in the finished
condition
655 345 35 55 271 HBW or 28
HRC
Class 2: B8, B8C, B8P, B8T, B8N,D
M20 and under
carbide solution treated and strain
hardened
860 690 12 35 321 HBW or 35
HRC
over M20 to M24, incl 795 550 15 35 321 HBW or 35
HRC
over M24 to M30, incl 725 450 20 35 321 HBW or 35
HRC
over M30 to M36, incl 690 345 28 45 321 HBW or 35
HRC
Class 2: B8M, B8MN, B8MLCuN,D
M20 and under
carbide solution treated and strain
hardened
760 655 15 45 321 HBW or 35
HRC
over M20 to M24, incl 690 550 20 45 321 HBW or 35
HRC
over M24 to M30, incl 655 450 25 45 321 HBW or 35
HRC
over M30 to M36, incl 620 345 30 45 321 HBW or 35
HRC
Class 2B: B8, B8M2,D
M48 and under
carbide solution treated and strain
hardened
655 515 25 40 321 HBW or 35
HRC
over M48 to M64, incl 620 450 30 40 321 HBW or 35
HRC
over M64 to M72, incl 550 380 30 40 321 HBW or 35
HRC
Class 2C: B8M3,D
M48 and under
carbide solution treated and strain
hardened
585 450 30 60 321 HBW or 35
HRC
over M48 585 415 30 60 321 HBW or 35
HRC
A To meet the tensile requirements, the Brinell hardness shall be over 200 HBW (93 HRB).
B Class 1 is solution treated. Class 1A is solution treated in the finished condition for corrosion resistance; heat treatment is critical due to physical property requirement.
Class 2 is solution treated and strain hardened. Austenitic steels in the strain-hardened condition may not show uniform properties throughout the section particularly in
sizes over M20 mm in diameter
C For sizes M20 mm in diameter and smaller, a maximum hardness of 241 HBW (100 HRB) is permitted.
D For diameters M38 and over, center (core) properties may be lower than indicated by test reports which are based on values determined at 1/2 radius.
6.1.2 Use of water quenching is prohibited for any ferritic
grade when heat treatment is performed after heading or
threading.
6.1.3 Except as permitted below for B6X; material that is
subsequently cold drawn for dimensional control shall be
stress-relieved after cold drawing. The minimum stress-relief
temperature shall be 100 °F [55 °C] below the tempering
temperature. Tests for mechanical properties shall be performed
after stress relieving.
6.1.4 B6 and B6X shall be held at the tempering temperature
for a minimum time of 1 h. B6X material may be furnished
in the as-rolled-and-tempered condition. Cold working after
heat treatment is permitted for B6X material provided the final
hardness meets the requirements of Tables 2 and 3.
6.1.5 B7 and B7M shall be heat treated by quenching in a
liquid medium and tempering. For B7M fasteners, the final
heat treatment, which may be the tempering operation if
conducted at 1150 °F [620 °C] minimum, shall be done after all
machining and forming operations, including thread rolling
and any type of cutting. Surface preparation for hardness
testing, nondestructive evaluation, or ultrasonic bolt tensioning
is permitted.
6.1.5.1 Unless otherwise specified, material for Grade B7
may be heat treated by the Furnace, the Induction or the
Electrical Resistance method.
NOTE 4—Stress-relaxation properties may vary from heat lot to heat lot
or these properties may vary from one heat-treating method to another.
The purchaser may specify Supplementary Requirement S8, when stressrelaxation
testing is desired.
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6.1.6 Material Grade B16 shall be heated to a temperature
range from 1700 to 1750 °F [925 to 955 °C] and oil quenched.
The minimum tempering temperature shall be as specified in
Tables 2 and 3.
6.2 Austenitic Stainless Steels
6.2.1 All austenitic stainless steels shall receive a carbide
solution treatment (see 6.2.2-6.2.5 for specific requirements for
each class). Classes 1, 1B, 1C (Grades B8R and B8S only), 2,
2B, and 2C can apply to bar, wire, and finished fasteners. Class
1A (all grades) and Class 1C (grades B8RA and B8SA only)
can apply to finished fasteners. Class 1D applies only to bar
and wire and finished fasteners that are machined directly from
Class 1D bar or wire without any subsequent hot or cold
working.
6.2.2 Classes 1 and 1B, and Class 1C Grades B8R and
B8S—After rolling of the bar, forging, or heading, whether
done hot or cold, the material shall be heated from ambient
temperature and held a sufficient time at a temperature at which
the chromium carbide will go into solution and then shall be
cooled at a rate sufficient to prevent the precipitation of the
carbide.
6.2.3 Class 1D—Rolled or forged Grades B8, B8M, B8P,
B8LN, B8MLN, B8N, B8MN, B8R, and B8S bar shall be
cooled rapidly immediately following hot working while the
temperature is above 1750 °F [955 °C] so that grain boundary
carbides remain in solution. Class 1D shall be restricted to
applications at temperatures less than 850 °F [455 °C].
6.2.4 Class 1A and Class 1C Grades B8RA and B8SA—
Finished fasteners shall be carbide solution treated after all
rolling, forging, heading, and threading operations are complete.
This designation does not apply to starting material such
as bar. Fasteners shall be heated from ambient temperature and
held a sufficient time at a temperature at which the chromium
carbide will go into solution and then shall be cooled at a rate
sufficient to prevent the precipitation of the carbide.
6.2.5 Classes 2, 2B, and 2C—Material shall be carbide
solution treated by heating from ambient temperature and
holding a sufficient time at a temperature at which the
chromium carbide will go into solution and then cooling at a
rate sufficient to prevent the precipitation of the carbide.
Following this treatment the material shall then be strain
hardened to achieve the required properties.
NOTE 5—Heat treatment following operations performed on a limited
portion of the product, such as heading, may result in non-uniform grain
size and mechanical properties through the section affected.
6.2.6 If a scale-free bright finish is required; this shall be
specified in the purchase order. - Chemical Composition
7.1 Each alloy shall conform to the chemical composition
requirements prescribed in Table 1. - Heat Analysis
8.1 An analysis of each heat of steel shall be made by the
manufacturer to determine the percentages of the elements
specified in Section 7. The chemical composition thus determined
shall be reported to the purchaser or the purchaser’s
representative, and shall conform to the requirements specified
in Section 7. Should the purchaser deem it necessary to have
the transition zone of two heats sequentially cast discarded, the
purchaser shall invoke Supplementary Requirement S3 of
Specification A788/A788M. - Mechanical Properties
9.1 Tensile Properties:
9.1.1 Requirements—The material as represented by the
tension specimens shall conform to the requirements prescribed
in Tables 2 and 3 at room temperature after heat
treatment. Alternatively, stainless strain hardened fasteners
(Class 2, 2B, and 2C) shall be tested full size after strain
hardening to determine tensile strength and yield strength and
shall conform to the requirements prescribed in Tables 2 and 3.
Should the results of full size tests conflict with results of
tension specimen tests, full size test results shall prevail.
9.1.2 Full Size Fasteners, Wedge Tensile Testing—When
applicable, see 12.1.3, headed fasteners shall be wedge tested
full size. The minimum full size load applied (lbf or kN) for
individual sizes shall be as follows:
W 5 Ts 3At (1)
where:
W = minimum wedge tensile load without fracture,
Ts = tensile strength specified in ksi or MPa in Tables 2 and
3, and
At = stress area of the thread section, square inches or square
milimetres, as shown in the Cone Proof Load Tables in
Specification A962/A962M.
9.2 Hardness Requirements:
9.2.1 The hardness shall conform to the requirements prescribed
in Tables 2 and 3. Hardness testing shall be performed
in accordance with either Specification A962/A962M or with
Test Methods F606.
9.2.2 Grade B7M—The maximum hardness of the grade
shall be 235 HBW or 99 HRB. The minimum hardness shall
not be less than 200 HBW or 93 HRB. Conformance to this
hardness shall be ensured by testing the hardness of each stud
or bolt by Brinell or Rockwell B methods in accordance with
9.2.1. The use of 100 % electromagnetic testing for hardness as
an alternative to 100 % indentation hardness testing is permissible
when qualified by sampling using indentation hardness
testing. Each lot tested for hardness electromagnetically shall
be 100 % examined in accordance with Practice E566. Following
electromagnetic testing for hardness a random sample of a
minimum of 100 pieces of each heat of steel in each lot (as
defined in 12.1.1) shall be tested by indentation hardness
methods. All samples must meet hardness requirements to
permit acceptance of the lot. If any one sample is outside of the
specified maximum or minimum hardness, the lot shall be
rejected and either reprocessed and resampled or tested 100 %
by indentation hardness methods.
9.2.2.1 Surface preparation for indentation hardness testing
shall be in accordance with Test Methods E18. Hardness tests
shall be performed on the end of the bolt or stud. When this is
impractical, the hardness test shall be performed elsewhere.
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250 - Workmanship, Finish, and Appearance
10.1 Bolts, screws, studs, and stud bolts shall be pointed and
shall have a workmanlike finish. Points shall be flat and
chamfered or rounded at option of the manufacturer. Length of
point on studs and stud bolts shall be not less than one nor more
than two complete threads as measured from the extreme end
parallel to the axis. Length of studs and stud bolts shall be
measured from first thread to first thread.
10.2 Unless otherwise specified in the purchase order, bolt
heads shall be in accordance with the dimensions of ASME
B18.2.1 or ASME B18.2.3.3M. Unless otherwise specified in
the purchase order, the Heavy Hex Screws Series should be
used for nominal body diameters of 11/4 in [30 mm] and less.
For larger sizes, the Heavy Hex Screw Series should be used,
except the maximum body diameter and radius of fillet may be
the same as for the Heavy Hex Bolt Series. The body diameter
and head fillet radius for sizes of Heavy Hex Cap Screws and
Bolts that are not shown in their respective tables in ASME
B18.2.1 or ASME B18.2.3.3M may be that shown in the
corresponding Hex Cap Screw and Bolt Tables respectively.
Socket head fasteners shall be in accordance withASME B18.3
or ASME B18.3.1M. - Retests
11.1 If the results of the mechanical tests of any test lot do
not conform to the requirements specified, the manufacturer
may retreat such lot not more than twice, in which case two
additional tension tests shall be made from such lot, all of
which shall conform to the requirements specified. - Test Specimens
12.1 Number of Tests—For heat-treated bars, one tension
test shall be made for each diameter of each heat represented in
each tempering charge. When heat treated without interruption
in continuous furnaces, the material in a lot shall be the same
heat, same prior condition, same size, and subjected to the
same heat treatment. Not fewer than two tension tests are
required for each lot containing 20 000 lb [9000 kg] or less.
Every additional 10 000 lb [4500 kg] or fraction thereof
requires one additional test.
12.1.1 For studs, bolts, screws, and so forth, one tension test
shall be made for each diameter of each heat involved in the
lot. Each lot shall consist of the following:
Diameter, in. [mm] Lot Size
11/8 [30] and under 1500 lb [780 kg] or fraction thereof
Over 11/8 [30] to 13/4 [42], incl 4500 lb [2000 kg] or fraction thereof
Over 13/4 [42] to 21/2 [64], incl 6000 lb [2700 kg] or fraction thereof
Over 21/2 [64] 100 pieces or fraction thereof
12.1.2 Tension tests are not required to be made on bolts,
screws, studs, or stud bolts that are fabricated from heat-treated
bars furnished in accordance with the requirements of this
specification and tested in accordance with 12.1, provided they
are not given a subsequent heat treatment.
12.1.3 Full Size Specimens, Headed Fasteners—Headed
fasteners 11/2 in. in body diameter and smaller, with body
length three times the diameter or longer, and that are produced
by upsetting or forging (hot or cold) shall be subjected to full
size testing in accordance with 9.1.2. This testing shall be in
addition to tensile testing as specified in 9.1.1. Wedge tensile
testing shall be limited to product with socket head cap screw,
hexagon, square, hex flange, or twelve point flange heads. The
lot size shall be as shown in 12.1.1. Failure shall occur in the
body or threaded section with no failure, or indications of
failure, such as cracks, at the junction of the head and shank.
Wedge tensile testing is not required for flat countersunk head
or socket button products. - Nuts
13.1 Bolts, studs, and stud bolts shall be furnished with
nuts, when specified in the purchase order. Nuts shall conform
to Specification A194/A194M. - Certification
14.1 Certification is required. In addition to the requirements
of Specification A962/A962M the report shall include
results of the chemical analysis, macroetch examination (Carbon
and Alloy Steels Only), and mechanical tests, and state the
method of heat treatment employed. - Product Marking
15.1 See Specification A962/A962M. The grade symbol
shall be as shown in Table 4 and Table 5. Grade B7M shall be
100 % evaluated in conformance with the specification and
shall have a line under the grade symbol. - Keywords
16.1 alloy steel bars; alloy steel bolting; fasteners; hardness;
heat treatment ; stainless steel bolting
TABLE 4 Marking of Ferritic Steels
Grade Grade Symbol
B5 B5
B6 B6
B6X B6X
B7 B7
B7M B7M
B16 B16
B16 +
Supplement S12
B16R
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TABLE 5 Marking of Austenitic Steels
Class Grade Grade Symbol
Class 1 B8 B8
B8C B8C
B8M B8M
B8P B8P
B8T B8T
B8LN B8F or B8LN
B8MLN B8G or B8MLN
B8CLN B8Y or B8CLN
Class 1A B8A B8A
B8CA B8B or B8CA
B8MA B8D or B8MA
B8PA B8H or B8PA
B8TA B8J or B8TA
B8LNA B8L or B8LNA
B8MLNA B8K or B8MLNA
B8NA B8V or B8MA
B8MNA B8W or B8MNA
B8MLCuNA B9K or B8MLCuNA
B8CLNA B8Z or B8CLNA
Class 1B B8N
B8MN
B8MLCuN
B8N
B8Y or B8MN
B9J or B8MLCuN
Class 1C B8R B9A or B8R
B8RA B9B or B8RA
B8S B9D or B8S
B8SA B9F or B8SA
Class 1D B8 B94
B8M B95
B8P B96
B8LN B97
B8MLN B98
B8N B99
B8MN B100
B8R B101
B8S B102
B8CLN B103
Class 2 B8 B8SH
B8C B8CSH
B8P B8PSH
B8T B8TSH
B8N B8NSH
B8M B8MSH
B8MN B8YSH
B8MLCuN B0JSH
Class 2B B8M2
B8
B9G or B8M2
B9
Class 2C B8M3 B9H or B8M3
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SUPPLEMENTARY REQUIREMENTS
These requirements shall not apply unless specified in the order and in the Ordering Information,
in which event the specified tests shall be made before shipment of the product.
S1. High Temperature Tests
S1.1 Tests to determine high temperature properties shall be
made in accordance with Test Methods E21, E139, and E292,
and Practices E150 and E151.
S2. Charpy Impact Tests
S2.1 Charpy impact tests based on the requirements of
Specification A320/A320M, Sections 6 and 7, shall be made as
agreed between the manufacturer and the purchaser. When
testing temperatures are as low as those specified in Specification
A320/A320M, bolting should be ordered to that specification
in preference to this specification.
S3. 100 % Hardness Testing of Grade B7M
S3.1 Each Grade B7M bolt or stud shall be tested for
hardness by indentation method and shall meet the requirements
specified in Tables 2 and 3.
S4. Hardness Testing of Grade B16
S4.1 For bolts or studs 21/2 in. [65 mm] or smaller, the
hardness for Grade B16 shall be measured on or near the end
of each bolt or stud using one of the methods prescribed in
9.2.1 for the Brinell or Rockwell C test. The hardness shall be
in the range 253–319 HBW or 25–34 HRC.
S5. Product Marking
S5.1 Grade and manufacturer’s identification symbols shall
be applied to one end of studs and to the heads of bolts of all
sizes. (If the available area is inadequate, the grade symbol
may be marked on one end and the manufacturer’s identification
symbol marked on the other end.) For bolts smaller than 1/4
in. [6 mm] in diameter and studs smaller than 3/8 in. [10 mm]
in diameter and for 1/4 in. [6 mm] in diameter studs requiring
more than a total of three symbols, the marking shall be a
matter of agreement between the purchaser and the manufacturer.
S6. Stress Relieving
S6.1 A stress-relieving operation shall follow straightening
after heat treatment.
S6.2 The minimum stress-relieving temperature shall be
100 °F [55 °C] below the tempering temperature. Tests for
mechanical properties shall be performed after stress relieving.
S7. Magnetic Particle Inspection
S7.1 Bars shall be magnetic particle examined in accordance
with Guide E709. Bars with indications of cracks or
seams are subject to rejection if the indications extend more
than 3 % of the diameter into the bar.
S8. Stress-Relaxation Testing
S8.1 Stress-Relaxation Testing, when required, shall be
done in accordance with Test Methods E328. The test shall be
performed at 850 °F [454 °C] for a period of 100 h. The initial
stress shall be 50 M psi [345 MPa]. The residual stress at 100
h shall be 17 M psi [117 MPa] minimum.
S9. Grain Size Requirements for Non H Grade Austenitic
Steels Used Above 1000 °F
S9.1 For design metal temperatures above 1000 °F [540
°C], the material shall have a grain size of No. 7 or coarser as
determined in accordance with Test Methods E112. The grain
size so determined shall be reported on the Certificate of Test.
S10. Hardness Testing of Class 2 Bolting for ASME
Applications
S10.1 The maximum hardness shall be Rockwell C35 immediately
under the thread roots. The hardness shall be taken
on a flat area at least 1/8 in. [3 mm] across, prepared by
removing threads, and no more material than necessary shall be
removed to prepare the flat areas. Hardness determinations
shall be made at the same frequency as tensile tests.
S11. Thread Forming
S11.1 Threads shall be formed after heat treatment. Application
of this supplemental requirement to grade B7M or the
grades listed in 6.2.4 is prohibited.
S12. Stress Rupture Testing of Grade B16
S12.1 One test shall be made for each heat treat lot. Testing
shall be conducted using a combination test bar in accordance
with Test Methods E292. Rupture shall occur in the smooth
section of each test specimen. The test shall be conducted at
1100 °F [595 °C] and 20 ksi [140 MPa]. The test shall be
continued until the sample ruptures. Rupture life shall be 25 h
minimum. Testing is not required on material less than 1/2 in.
[12 mm] thick.
S12.2 When a purchase order for fasteners invokes S12, the
grade symbol applied shall be “B16R.”
S13. Coatings on Fasteners
S13.1 It is the purchaser’s responsibility to specify in the
purchase order all information required by the coating facility.
Examples of such information may include but are not limited
to the following:
S13.1.1 Reference to the appropriate coating specification
and type, thickness, location, modification to dimensions, and
hydrogen embrittlement relief.
S13.1.2 Reference to Specifications A153/A153M, B633,
B695, B696, B766, or F1941, F2329, or Test Method F1940, or
other standards.
S14. Marking Coated Fasteners
S14.1 Material coated with zinc shall have ZN marked after
the grade symbol. Material coated with cadmium shall have
CD marked after the grade symbol.
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NOTE S14.1—As an example, the marking for zinc-coated B7 will now
be B7ZN rather than B7.
APPENDIXES
(Nonmandatory Information)
X1. STRAIN HARDENING OF AUSTENITIC STEELS
X1.1 Strain hardening is the increase in strength and hardness
that results from plastic deformation below the recrystallization
temperature (cold work). This effect is produced in
austenitic stainless steels by reducing oversized bars or wire to
the desired final size by cold drawing or other process. The
degree of strain hardening achievable in any alloy is limited by
its strain hardening characteristics. In addition, the amount of
strain hardening that can be produced is further limited by the
variables of the process, such as the total amount of crosssection
reduction, die angle, and bar size. In large diameter
bars, for example, plastic deformation will occur principally in
the outer regions of the bar so that the increased strength and
hardness due to strain hardening is achieved predominantly
near the surface of the bar. That is, the smaller the bar, the
greater the penetration of strain hardening.
X1.2 Thus, the mechanical properties of a given strain
hardened fastener are dependent not just on the alloy, but also
on the size of bar from which it is machined. The minimum bar
size that can be used, however, is established by the configuration
of the fastener so that the configuration can affect the
strength of the fastener.
X1.3 For example, a stud of a particular alloy and size may
be machined from a smaller diameter bar than a bolt of the
same alloy and size because a larger diameter bar is required to
accommodate the head of the bolt. The stud, therefore, is likely
to be stronger than the same size bolt in a given alloy.
X2. COATINGS AND APPLICATION LIMITS
X2.1 Use of coated fasteners at temperatures above approximately
one-half the melting point (Fahrenheit or Celsius) of the
coating is not recommended unless consideration is given to
the potential for liquid and solid metal embrittlement, or both.
The melting point of elemental zinc is approximately 780 °F
[415 °C]. Therefore, application of zinc-coated fasteners
should be limited to temperatures less than 390 °F [210 °C].
The melting point of cadmium is approximately 600 °F [320
°C]. Therefore, application of cadmium-coated fasteners
should be limited to temperatures less than 300 °F [160 °C].
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SPECIFICATION FOR CARBON AND ALLOY STEEL NUTS
FOR BOLTS FOR HIGH PRESSURE OR HIGH
TEMPERATURE SERVICE, OR BOTH
SA-194/SA-194M
(Identical with ASTM Specification A194/A194M-12.)
ASME BPVC.II.A-2019 SA-194/SA-194M
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Standard Specification for
Carbon and Alloy Steel Nuts for Bolts for High Pressure or
High Temperature Service, or Both - Scope
1.1 This specification covers a variety of carbon, alloy, and
martensitic stainless steel nuts in the size range 1/4 through 4
in. and metric M6 through M100 nominal. It also covers
austenitic stainless steel nuts in the size range 1/4 in. and M6
nominal and above. These nuts are intended for high-pressure
or high-temperature service, or both. Grade substitutions without
the purchaser’s permission are not allowed.
1.2 Bars from which the nuts are made shall be hot-wrought.
The material may be further processed by centerless grinding
or by cold drawing. Austenitic stainless steel may be solution
annealed or annealed and strain-hardened. When annealed and
strain hardened austenitic stainless steel is ordered in accordance
with Supplementary Requirement S1, the purchaser
should take special care to ensure that 8.2.2, Supplementary
Requirement S1, and Appendix X1 are thoroughly understood.
1.3 Supplementary requirements of an optional nature are
provided. These shall apply only when specified in the inquiry,
contract, and order.
1.4 This specification is expressed in both inch-pound units
and in SI units. However, unless the order specifies the
applicable“ M” specification designation (SI units), the material
shall be furnished to inch-pound units.
1.5 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. The values stated in
each system may not be exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance
with the standard. Within the text, the SI units are shown in
brackets. - Referenced Documents
2.1 ASTM Standards:
A153/A153M Specification for Zinc Coating (Hot-Dip) on
Iron and Steel Hardware
A276 Specification for Stainless Steel Bars and Shapes
A320/A320M Specification for Alloy-Steel and Stainless
Steel Bolting for Low-Temperature Service
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A962/A962M Specification for Common Requirements for
Bolting Intended for Use at Any Temperature from Cryogenic
to the Creep Range
B633 Specification for Electrodeposited Coatings of Zinc on
Iron and Steel
B695 Specification for Coatings of Zinc Mechanically Deposited
on Iron and Steel
B696 Specification for Coatings of Cadmium Mechanically
Deposited
B766 Specification for Electrodeposited Coatings of Cadmium
E112 Test Methods for Determining Average Grain Size
F1940 Test Method for Process Control Verification to
Prevent Hydrogen Embrittlement in Plated or Coated
Fasteners
F1941 Specification for Electrodeposited Coatings on
Threaded Fasteners (Unified Inch Screw Threads (UN/
UNR))
F2329 Specification for Zinc Coating, Hot-Dip, Requirements
for Application to Carbon and Alloy Steel Bolts,
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Screws, Washers, Nuts, and Special Threaded Fasteners
2.2 ASME Standards:
B 1.1 Unified Screw Threads
B 1.2 Gages and Gaging for Unified Inch Screw Threads
B 1.13M Metric Screw Threads
B 18.2.2 Square and Hex Nuts
B 18.2.4.6M Metric Heavy Hex Nuts - Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 Austenitic Grades—All grades with a prefix of “8” or
“9.”
3.1.2 Ferritic Grades—Grades 1, 2, 2H, 2HM, 3, 4, 6, 6F, 7,
7M, and 16.
3.1.3 Lot—Unless otherwise specified (see Discussion
below), a lot is the quantity of nuts of a single nominal size and
grade produced by the same manufacturing process.
3.1.3.1 Discussion—When Supplementary Requirement S5
is invoked on the purchase order, the following definitions of a
lot shall apply:
3.1.3.2 For Grade 8 Nuts—The quantity of all the nuts of a
single nominal diameter and grade made from the same heat of
steel and made by the same manufacturing process.
3.1.3.3 For All Other Grade Nuts— (see 8.2 and
8.1.2.1)—All the nuts of a single nominal diameter and grade
made from the same heat number and heat treated in the same
batch if batch-type heat treating equipment is used or heat
treated in the same continuous run of not more than 8 h under
the same conditions if continuous-type heat treating equipment
is used.
3.1.4 Type
3.1.4.1 For Grade 8 Nuts—Variations within the grade
designated by a letter and differentiated by chemistry and by
manufacturing process.
3.1.4.2 For Grade 6 Nuts—Variations within the grade
designated by the letter F as differentiated by chemical additions
made for machineability.
3.1.5 Series—The dimensional relationship and geometry of
the nuts as described in ASME B 18.2.2 or B 18.2.4.6M. - Ordering Information
4.1 The inquiry and order for material under this specification
shall include the following as required to describe the
material adequately:
4.1.1 Specification designation, year date, and grade, issue
date and revision letter,
4.1.2 Quantity, number of pieces,
4.1.3 Dimensions (see Section 9),
4.1.4 Options in accordance with 8.2.2.1, 9.1, 9.2, 10.3, and
12, and
4.1.5 Supplementary Requirements, if any.
4.2 Coatings—Coatings are prohibited unless specified by
the purchaser (see Supplementary Requirements S7 and S8).
When coated nuts are ordered, the purchaser should take
special care to ensure that Appendix X2 is thoroughly understood.
4.3 See Supplementary Requirement S3 for nuts to be used
in low temperature applications (Specification A320/A320M).
4.4 Proof Load Testing—See Supplementary Requirement
S9 for proof load testing of nuts manufactured to dimensions
and configurations other than those covered in Tables 3 and 4. - Common Requirements
5.1 Material and fasteners supplied to this specification shall
conform to the requirements of Specification A962/A962M.
These requirements include test methods, finish, thread
dimensions, marking, certification, optional supplementary
requirements, and others. Failure to comply with the requirements
of Specification A962/A962M constitutes nonconformance
with this specification. In case of conflict between the
requirements of this specification and Specification A962/
A962M, this specification shall prevail. - Manufacture (Process)
6.1 Stainless steels for all types of Grade 6 and 8 nuts shall
be made by one of the following processes:
6.1.1 Electric-furnace (with separate degassing and refining
optional),
6.1.2 Vacuum induction furnace, or
6.1.3 Either of the above followed by electroslag remelting,
or consumable-arc remelting.
6.2 The steel producer shall exercise adequate control to
eliminate excessive unhomogeneity, nonmetallics, pipe,
porosity, and other defects.
6.3 Grades 1 and 2 nuts shall be hot or cold forged, or shall
be machined from hot-forged, hot-rolled, or cold-drawn bars.
6.3.1 All Grade 1 and 2 nuts shall be stress-relief annealed
at a temperature of at least 1000 °F [538 °C] after forming or
machining from bar with the following exceptions:
6.3.1.1 Nuts made by hot forging.
6.3.1.2 Nuts machined from hot-forged or hot-rolled bar.
6.3.1.3 Nuts machined from hot-forged/hot-rolled and coldfinished
(max 10 % reduction in area) bar.
6.3.1.4 Nuts machined from cold-drawn and annealed (min
1000 °F [538 °C]) bar.
6.3.2 Grade 1 and 2 nuts made by hot forging or by
machining from hot-forged or hot-rolled bars need not be given
any stress relief annealing treatment.
6.4 Grades 2H, 2HM, 3, 4, 6, 6F, 7, 7M, and 16 nuts shall
be hot- or cold-forged or shall be machined from hot-forged,
hot-rolled, or cold-drawn bars and shall be heat treated to meet
the required mechanical properties. These grades shall be
uniformly reheated to the proper austenitizing temperature (a
group thus reheated being known as a quenching charge) and
quenched under substantially uniform conditions for each
quenching charge and tempered as shown below. Grades 2H,
2HM, 3, 4, 7, and 7M shall be liquid quenched. Grades 6 and
6F shall be quenched in liquid or inert gas. Grade 16 shall be
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TABLE 1 Chemical RequirementsA,B,C,D
Grade
Symbol
Material
UNS
Number
Carbon,
%
Manganese,
%
Phosphorus,
%
Sulfur,E
%
Silicon,
%
Chromium,
%
Nickel,
%
Molybdenum,
%
Titanium,
%
Columbium
and
Tantalum,
%
Nitrogen,
%
Other
Elements,
%
1 carbon 0.15 min 1.00 0.040 0.050 0.40 . . . . . . . . . . . . . . . . . . . . .
2, 2HM,
and 2H
carbon 0.40 min 1.00 0.040 0.050 0.40 . . . . . . . . . . . . . . . . . . . . .
4 carbon,
molybdenum
0.40–0.50 0.70–0.90 0.035 0.040 0.15–0.35 . . . . . . 0.20–0.30 . . . . . . . . . . . .
3 Type 501 0.10 min 1.00 0.040 0.030 1.00 4.0–6.0 . . . 0.40–0.65 . . . . . . . . . . . .
6 Type 410 S41000 0.15 1.00 0.040 0.030 1.00 11.5–13.5 . . . . . . . . . . . . . . . . . .
6F Type 416 S41600 0.15 1.25 0.060 0.15 min 1.00 12.0–14.0 . . . . . . . . . . . . . . . . . .
6F Type
416Se
S41623 0.15 1.25 0.060 0.060 1.00 12.0–14.0 . . . . . . . . . . . . Selenium,
0.15 min
7, 7M Type
4140/
4142/
4145,
4140H,
4142H,
4145H
0.37–0.49 0.65–1.10 0.035 0.04 0.15–0.35 0.75–1.20 . . . 0.15–0.25 . . . . . . . . . . . .
8, 8A Type 304 S30400 0.08 2.00 0.045 0.030 1.00 18.0–20.0 8.0–11.0 . . . . . . . . . . . . . . .
8C, 8CA Type 347 S34700 0.08 2.00 0.045 0.030 1.00 17.0–19.0 9.0–12.0 . . . . . . 10 x
carbon
content,
min
. . . . . .
8CLN,
8CLNA
Type
347LN
S34751 0.005-
0.020
2.00 0.045 0.030 1.00 17.0–19.0 9.0–13.0 . . . . . . 0.20–0.50,
15 x
carbon
content,
min
0.06–0.10 . . .
8M, 8MA Type 316 S31600 0.08 2.00 0.045 0.030 1.00 16.0–18.0 10.0–14.0 2.00–3.00 . . . . . . . . . . . .
8T, 8TA Type 321 S32100 0.08 2.00 0.045 0.030 1.00 17.0–19.0 9.0–12.0 . . . 5 x
(C+N)
min –
0.70
max
. . . 0.10 . . .
8F, 8FA Type 303 S30300 0.15 2.00 0.20 0.15 min 1.00 17.0–19.0 8.0–10.0 . . . . . . . . . . . . . . .
8F, 8FA Type
303Se
S30323 0.15 2.00 0.20 0.06 1.00 17.0–19.0 8.0–10.0 . . . . . . . . . Selenium,
0.15 min
8P, 8PA Type 305
with
restricted
carbon
S30500 0.08 2.00 0.045 0.030 1.00 17.0–19.0 11.0–13.0 . . . . . . . . . . . . . . .
8N, 8NA Type
304N
S30451 0.08 2.00 0.045 0.030 1.00 18.0–20.0 8.0–11.0 . . . . . . . . . 0.10–0.16
8LN,
8LNA
Type
304LN
S30453 0.030 2.00 0.045 0.030 1.00 18.0–20.0 8.0–11.0 . . . . . . . . . 0.10–0.16
8MN,
8MNA
Type
316N
S31651 0.08 2.00 0.045 0.030 1.00 16.0–18.0 10.0–13.0 2.00–3.00 . . . . . . 0.10–0.16
8MLN,
8MLNA
Type
316LN
S31653 0.030 2.00 0.045 0.030 1.00 16.0–18.0 10.0–13.0 2.00–3.00 . . . . . . 0.10–0.16
8R, 8RAF XM19 S20910 0.06 4.0–6.0 0.045 0.030 1.00 20.5–23.5 11.5–13.5 1.50–3.00 . . . 0.10–0.30 0.20–0.40 Vanadium,
0.10–0.30
8S, 8SA S21800 0.10 7.0–9.0 0.060 0.030 3.5–4.5 16.0–18.0 8.0–9.0 . . . . . . . . . 0.08–0.18
8MLCuN,
8MLCuNA
S31254 S31254 0.020 1.00 0.030 0.010 0.80 19.5–20.5 17.5–18.5 6.0–6.5 . . . . . . 0.18–0.22 Copper,
0.50–1.00
9C, 9CA N08367 N08367 0.030 2.00 0.040 0.030 1.00 20.0-22.0 23.5- 25.5 6.0-7.0 0.18-0.25 Copper
0.75
16 Chromium
Molybdenum
Vanadium
0.36–0.47 0.45–0.70 0.035 0.040 0.15–0.35 0.80–1.15 . . . 0.50–0.65 . . . . . . . . . Vanadium,
0.25–0.35
AluminumB
0.015
A The intentional addition of Bi, Se, Te, and Pb is not permitted except for Grades 6F, 8F, and 8FA, in which Se is specified and required.
B Total aluminum, soluble and insoluble.
C Maximum, unless minimum or range is indicated.
D Where ellipses ({) appear in this table there is no requirement.
E Because of the degree to which sulfur segregates, product analysis for sulfur over 0.060 % max is not technologically appropriate.
F As described in Specification A276.
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TABLE 2 Hardness RequirementsA
Grade and Type
Completed Nuts Sample Nut after Treatment as in 8.1.5
Brinell
Hardness
Rockwell Hardness Brinell
Hardness,
min
Rockwell
Hardness B
C Scale B Scale Scale, min
1 121 min … 70 min 121 70
2 159 to 352 … 84 min 159 84
2H to 11/2 in. or M36, incl 248 to 327 24 to 35 … 179 89
2H over 11/2 in. or M36 212 to 327 35 max 95 min 147 79
2HM and 7M 159 to 235 … 84 to 99 159 84
3, 4, 7, and 16 248 to 327 24 to 35 … 201 94
6 and 6F 228 to 271 20 to 28 … … …
8, 8C, 8CLN, 8M, 8T, 8F, 8P,
8N,
8MN, 8LN, 8MLN,
8MLCuN, and 9C
126 to 300 32 max 60 min … …
8A, 8CA, 8CLNA, 8MA, 8TA,
8FA, 8PA, 8NA, 8MNA,
8LNA, 8MLNA,
8MLCuNA, and 9CA
126 to 192 … 60 to 90 … …
8R, 8RA, 8S, and 8SA 183 to 271 25 max 88 min … …
A Where ellipses ({) appear in this table there is no requirement.
TABLE 3 Proof Load Using Threaded Mandrel — Inch Series
NOTE 1—Proof loads are not design loads.
Nominal
Size, in.
Threads
per Inch
Stress Area
in.2
Proof Load, lbfA
Grade 1 Grades 2, 2HM, 6, 6F, 7M Grades 2H, 3, 4, 7, 16
Heavy HexB HexC Heavy HexD HexE Heavy HexF HexG
1/4 20 0.0316 4 130 3 820 4 770 4 300 5 570 4 770
5/16 18 0.0524 6 810 6 290 7 860 7 070 9 170 7 860
3/8 16 0.0774 10 080 9 300 11 620 10 460 13 560 11 620
7/16 14 0.1063 13 820 12 760 15 940 14 350 18 600 15 940
1/2 13 0.1419 18 450 17 030 21 280 19 160 24 830 21 280
9/16 12 0.182 23 660 21 840 27 300 24 570 31 850 27 300
5/8 11 0.226 29 380 27 120 33 900 30 510 39 550 33 900
3/4 10 0.334 43 420 40 080 50 100 45 090 58 450 50 100
7/8 9 0.462 60 060 55 440 69 300 62 370 80 850 69 300
1 8 0.606 78 780 72 720 90 900 81 810 106 000 90 900
11/8 8 0.790 102 700 94 800 118 500 106 700 138 200 118 500
11/4 8 1.000 130 000 120 000 150 000 135 000 175 000 150 000
13/8 8 1.233 160 200 148 000 185 000 166 500 215 800 185 000
11/2 8 1.492 194 000 170 040 223 800 201 400 261 100 223 800
All Types of Grade 8, Grades 9C and 9CA
Heavy HexH HexI
1/4 20 0.0316 2 540 2 380
5/16 18 0.0524 4 190 3 930
3/8 16 0.0774 6 200 5 810
7/16 14 0.1063 8 500 7 970
1/2 13 0.1419 11 350 10 640
9/16 12 0.182 14 560 13 650
5/8 11 0.226 18 080 16 950
3/4 10 0.334 26 720 25 050
7/8 9 0.462 36 960 34 650
1 8 0.606 48 480 45 450
11/8 8 0.790 63 200 59 250
11/4 8 1.000 80 000 75 000
13/8 8 1.233 98 640 92 450
11/2 8 1.492 119 360 111 900
A See limit for proof load test in 8.2.2.1. The proof load for jam nuts shall be 46 % of the tabulated load.
B Based on proof stress of 130 000 psi.
C Based on proof stress of 120 000 psi.
D Based on proof stress of 150 000 psi.
E Based on proof stress of 135 000 psi.
F Based on proof stress of 175 000 psi.
G Based on proof stress of 150 000 psi.
H Based on proof stress of 80 000 psi.
I Based on proof stress of 75 000 psi.
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heated to a temperature range from 1700 to 1750 °F (925 to
955 °C) and oil quenched.
Grade
Minimum Tempering Temperature, °F
[°C]
2H 850 [455]
2HM 1150 [620]
3 1050 [565]
4 1100 [595]
6 and 6F 1100 [595]
7 1100 [595]
7M 1150 [620]
16 1200 [650]
Nuts machined from bar heat treated in accordance with this
specification need not be reheat-treated. For Grade 2HM and
7M nuts, a final stress relief shall be done at or above the
minimum tempering temperature after all forming, machining,
and tapping operations. This final stress relief may be the
tempering operation.
6.4.1 Grade 6 and 6F nuts shall be tempered for a minimum
of 1 h at the temperature.
6.5 Grades 8, 8C, 8CLN, 8M, 8T, 8F, 8P, 8N, 8MN, 8R, 8S,
8LN, 8MLN, 8MLCuN, and 9C nuts shall be hot or cold
forged, or shall be machined from hot-forged, hot-rolled or
cold-drawn bars.
6.6 Grades 8A, 8CA, 8CLNA, 8MA, 8TA, 8FA, 8PA, 8NA,
8MNA, 8RA, 8SA, 8LNA, 8MLNA, 8MLCuNA, and 9CA
nuts shall be hot- or cold-forged or shall be machined from
hot-forged, hot-rolled, or cold-drawn bars and the nuts shall
subsequently be carbide-solution treated by heating them for a
sufficient time at a temperature to dissolve chromium carbides
followed by cooling at a rate sufficient to prevent reprecipitation
of the carbides. - Chemical Composition
7.1 Each alloy shall conform to the chemical composition
requirements prescribed in Table 1. - Mechanical Requirements
8.1 Hardness Test:
8.1.1 Requirements:
8.1.1.1 All nuts shall meet the hardness requirements specified
in Table 2.
8.1.1.2 Sample nuts of Grades 1, 2, 2H, 2HM, 3, 4, 7, 7M,
and 16 which have been given the treatment described in 8.1.5
shall meet the minimum hardness specified in Table 2.
TABLE 4 Proof Load Using Threaded Mandrel — Metric
NOTE 1—Proof loads are not design loads.
Nominal
Size,
mm
Threads
Pitch
Stress Area
mm2
Proof Load, kNA
Grade 1 Grades 2, 2HM, 6, 6F, 7M Grades 2H, 3, 4, 7, 16
Heavy HexB HexC Heavy HexD HexE Heavy HexF HexG
M6 1.0 20.1 18.0 16.6 20.8 18.7 29.2 20.8
M8 1.25 36.6 32.8 30.2 37.9 34.0 44.1 37.9
M10 1.50 58.0 51.9 47.9 60.0 53.9 69.9 60.0
M12 1.75 84.3 75.5 69.5 87.3 78.4 101.6 87.3
M14 2.0 115.0 102.9 94.9 119.0 107.0 138.6 119.0
M16 2.0 157.0 140.5 129.5 162.5 146.0 189.2 162.5
M20 2.5 245.0 219.3 202.1 253.6 227.8 295.2 253.6
M22 2.5 303.0 271.2 249.9 313.6 281.8 365.1 313.6
M24 3.0 353.0 315.9 291.2 365.4 328.3 425.4 365.4
M27 3.0 459.0 411.0 378.7 475.1 426.9 553.4 475.1
M30 3.5 561.0 502.1 462.8 580.6 521.7 676.0 580.6
M36 4.0 817.0 731.2 674.0 845.6 759.8 984.5 845.6
All Types of Grade 8, and
Grades 9C and 9CA
Nominal Size, mm Thread Pitch Stress
Area,
mm 2
Heavy HexH HexI
M6 1.0 20.1 11.1 10.4
M8 1.25 36.6 20.1 18.8
M10 1.50 58.0 31.9 29.9
M12 1.75 84.3 46.4 43.4
M14 2.0 115.0 63.3 59.2
M16 2.0 157.0 86.4 80.9
M20 2.5 245.0 134.8 126.2
M22 2.5 303.0 166.7 156.0
M24 3.0 353.0 194.2 181.8
M27 3.0 459.0 252.5 236.4
M30 3.5 561.0 308.6 288.9
M36 4.0 817.0 449.4 420.8
A See limit for proof load test in 8.2.2.1. The proof load for jam nuts shall be 46 % of the tabulated load.
B Based on proof stress of 895 MPa.
C Based on proof stress of 825 MPa.
D Based on proof stress of 1035 MPa.
E Based on proof stress of 930 MPa.
F Based on proof stress of 1205 MPa.
G Based on proof stress of 1035 MPa.
H Based on proof stress of 550 MPa.
I Based on proof stress of 515 MPa.
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8.1.2 Number of Tests— (Grades 1, 2, 2H, 3, 4, 7, and 16
and all types of Grade 6):
8.1.2.1 Tests on the number of sample nuts in accordance
with the following table shall be performed by the manufacturer
following all production heat treatments:
Lot Size Samples
Up to 800 1
801 to 8000 2
8001 to 22 000 3
Over 22 000 5
8.1.2.2 In addition, a hardness test shall be performed by the
manufacturer in accordance with 8.1.5 on one sample nut
selected from each nominal diameter and series from each
grade and heat number following completion of all production
heat treatments.
8.1.3 Number of Tests, Grades 2HM and 7M:
8.1.3.1 Each nut shall be tested by Brinell or Rockwell
methods to ensure product conformance.
8.1.3.2 In addition, 8.1.2.2 shall be met.
8.1.4 Number of Tests, All Types of Grade 8—Tests on the
number of sample nuts in accordance with 8.1.2.1 shall be
performed by the manufacturer.
8.1.5 Test 2—In addition to the testing required by 8.1.2.1
the manufacturer shall also perform hardness tests on sample
nuts after the following test heat treatment. After completion of
all production heat treatments heat the specimen nuts to the
temperatures indicated below for 24 h, then slow cool. Test at
room temperature.
GradeA
Temperature,
°F [°C]
1 850 [455]
2, 2H, 2HM 1000 [540]
3, 4, 7, 7M 1100 [590]
16 1200 [650]
ANuts intended to be coated with zinc or cadmium (marked in accordance with the
requirements of Supplementary Requirement S8) are not subjected to the requirements
of 8.1.5 (See Appendix X2).
8.1.5.1 Special Requirement, Grades 2HM and 7M—
Preparation of Grades 2HM and 7M nuts for hardness test and
the hardness test itself shall be performed with consideration to
(1) protect legibility of markings; (2) minimize exterior dimensional
changes; and (3) maintain thread fit.
8.2 Proof Load Test:
8.2.1 Requirements—The nuts listed in Tables 3 and 4 shall
be capable of withstanding the proof loads specifin therein.
Proof load testing of nuts manufactured to dimensions and
configurations other than those covered in Table 3 or Table 4 is
only required when S9 is specified in the order or inquiry.
8.2.2 Number of Tests:
8.2.2.1 The manufacturer shall test the number of nuts
specified in 8.1.2.1 following all production heat treatments.
Nuts that would require a proof load in excess of 160 000 lb/f
or 705 kN shall, unless Supplementary Requirements S1 or S4
are invoked in the purchase order or contract, be proof load
tested per Section 8 or cross sectional hardness tested per
Annex A3 of Test Methods and Definitions A370. Proof Load
tests prevail over hardness tests in the event a conflict exists
relative to minimum strength.
8.2.3 Test Method—The test shall be run using a threaded
mandrel or a test bolt in accordance with Specification A962/
A962M.
8.3 Cone Proof Load Test:
8.3.1 Requirements—This test shall be performed only
when visible surface discontinuities become a matter of issue
between the manufacturer and the purchaser. Nuts in the size
range 1/4 to 11/2 in. inclusive and M6 to M36 inclusive shall be
proof load tested. Nuts not in this size range and all types of
Grade 8 nuts are not subject to this test. Also, nuts manufactured
to dimensions and configurations other than those covered
by Specification A962/A962M, ASME B 1.1, ASME B
1.13M, ASME B 18.2.2, and ASME B 18.2.4.6M are not
subject to the cone proof load test. The cone proof load applied
shall be determined in accordance with the Cone Proof Load
requirements in Specification A962/A962M (tables or formulae
or both) based upon the proof stresses shown in Table 5 and
Table 6 of Specification A194/A194M.
8.3.2 Number of Tests—The manufacturer shall sample and
test the number of nuts specified in 8.1.2.1. The lot shall be
considered acceptable if the sample nut(s) withstand(s) application
of the cone proof load without failure. - Dimensions
9.1 Nuts shall be hexagonal in shape, and in accordance
with the dimensions for the hex or heavy hex series, as
required, by ASME B 18.2.2 and ASME B 18.2.4.6M. Unless
otherwise specified, the American National Standard Heavy
Hex Series shall be used and nuts shall be either double
chamfered or have a machined or forged washer face, at the
option of the manufacturer, and, conform to the angularity
requirements of ASME B 18.2.2 and ASME B 18.2.4.6M.
9.2 Unless otherwise specified, threads shall be in accordance
withASME B 1.1 orASME B 1.13M, and shall be gaged
in accordance with ASME B 1.2 and ASME B 1.13M as
described in 9.2.1 and 9.2.2.
9.2.1 Nuts up to and including 1 in. nominal size shall be
UNC Series Class 2B fit. Metric nuts up to and including M24
nominal size shall be coarse thread series tolerance 6H.
TABLE 5 Proof Stress Using 120° Hardened Steel Cone — Inch
Proof Stress – psi, Minimum
Type Grade 1 Grades 2,
2HM, 6,
6F & 7M
Grades 2H
3, 4, 7, & 16
Hex 120 000 135 000 150 000
Heavy Hex 130 000 150 000 175 000
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9.2.2 Nuts over 1 in. nominal size shall be either UNC
Series Class 2B fit or 8 UN Series Class 2B fit. Unless
otherwise specified, the 8 UN series shall be furnished. Metric
nuts over M24 nominal size shall be coarse thread series
tolerance 6H. - Workmanship, Finish, and Appearance
10.1 Nuts shall be free of defects and shall be good
commercial finish.
10.2 If visible surface imperfections in size 1/4 through 11/2
in. and M6 through M36 and in any grade other than Grade 8
become a matter of issue between the manufacturer and the
purchaser, the cone proof load test described in 8.3 shall be
employed.
10.3 If a scale-free bright finish is required, this shall be
specified on the purchase order. - Retests
11.1 Provisions for retests by the purchaser and his representative
are specified in Supplementary Requirement S2. - Certification
12.1 In addition to the requirements of Specification A962/
A962M, the certification shall include the results of the
chemical analysis, macroetch examination (Carbon and Alloy
Steels Only), mechanical tests, and the minimum tempering
temperature for nuts of Grades 2H, 2HM, 3, 4, 6, 6F, 7, and
7M. - Product Marking
13.1 In addition to the requirements of Specification A962/
A962M, nuts shall be legibly marked on one face with the
grade symbol representing the grade, type and applicable
manufacturing process shown in Table 7. Marking of wrench
flats or bearing surfaces is not permitted unless agreed upon
between manufacturer and purchaser. - Keywords
14.1 bolting; chemical analysis; coated; marking on fasteners;
plated
TABLE 6 Proof Stress Using 120° Hardened Steel Cone — Metric
Proof Stress – MPa, Minimum
Type Grade 1 Grades 2,
2HM, 6,
6F & 7M
Grades 2H
3, 4, 7, & 16
Hex 825 930 1035
Heavy Hex 895 1035 1205
TABLE 7 Grade Symbol Marking of NutsA
Grade and
Type
Nuts Hot-
Forged or
Cold-
Punched
Nuts Machined
from Bar
Stock
Nuts Manufactured
in
Accordance
with 6.6
1 1 1B …
2 2 2B …
2HB 2H 2HB …
2HMB,C 2HM 2HMB …
3 3 3B …
4 4 4B …
4LD 4L 4BL . . .
6 6 6B . . .
6F 6F 6FB …
7 7 7B …
7LD 7L 7BL …
7MB,C 7M 7MB …
7MLB,D 7ML 7MLB
8 8 8B 8A
8C 8C 8CB 8CA
8CLN 8CLN 8CLNB 8CLNA
8M 8M 8MB 8MA
8T 8T 8TB 8TA
8F 8F 8FB 8FA
8P 8P 8PB 8PA
8N 8N 8NB 8NA
8MN 8MN 8MNB 8MNA
8R 8R 8RB 8RA
8S 8S 8SB 8SA
8LN 8LN 8LNB 8LNA
8MLN 8MLN 8MLNB 8MLNA
8MLCuN 8MLCuN 8MLCuNB 8MLCuNA
9C 9C 9CB 9CA
16 16 16B
A Where ellipses ({) appear in this table there is no requirement.
B The letters H and M indicate heat-treated nuts (see Section 6).
CAn underline as a marking requirement for grades 2HM and 7M has been
removed but is permitted.
D See Supplementary Requirement S3.
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SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall be applied only when specified by
the purchaser in the inquiry, contract, or order. Details of these supplementary requirements shall be
agreed upon in writing by the manufacturer and purchaser. Supplementary requirements shall in no
way negate any requirement of the specification itself.
S1. Strain-Hardened Austenitic Steel Nuts
S1.1 Strain hardened Grades 8, 8C, 8T, 8M, 8F, 8P, 8N, or
8MN nuts may be specified. When Supplementary Requirement
S1 is invoked in the order, nuts shall be machined from
cold drawn bars or shall be cold forged to shape. No subsequent
heat treatment shall be performed on the nuts. Nuts made
in accordance with this requirement shall be proof load tested
in accordance with 8.2.2.1 and shall withstand the proof load
specified in Table S1.1 and Table S1.2. Testing nuts requiring
proof loads over 160 000 lbf or 705 kN is only required when
Supplementary Requirement S4 is invoked. The hardness
limits of Table 2 do not apply to strain hardened nuts. Nuts
made in accordance with this requirement shall be marked with
the Grade symbol underlined.
S2. Retests by Purchaser’s Representative
S2.1 The purchaser’s representative may select two nuts per
keg (200-lb unit [90-kg]) for sizes 5/8 in. and M16 and smaller,
one nut per keg for sizes over 5/8 in. and M16 up to and
including 11/2 in. and M36, and one nut per every two kegs for
sizes larger than 11/2 in. and M36, which shall be subjected to
the tests specified in Section 8.
S3. Low-Temperature Requirements for Grade 4, Grade 7
or Grade 7M Nuts
S3.1 When low-temperature requirements are specified for
Grade 4 or Grade 7 nuts, the Charpy test procedures and
requirements as defined in Specification A320/A320M for
Grade L7 shall apply. When low-temperature requirements are
specified for Grade 7M nuts, the Charpy test procedures and
requirements as defined in Specification A320/A320M for
Grade L7M shall apply. Depending on the size of nuts, separate
test samples of the same heat may be required and shall be
processed through heat treatment with the nuts for which the
test is to apply. Impact testing is not required when the bar
stock or nut is smaller than 5/8 in. [16 mm] in diameter.
S3.2 An“ L” shall be added to the marking, as shown in
Table 7, for nuts so tested.
S4. Proof Load Tests of Large Nuts
S4.1 Proof load testing of nuts requiring proof loads of over
160 000 lbf or 705 kN is required. Testing shall be performed
in accordance with 8.2 to the loads required in Table S4.1 and
Table S4.2. The maximum load will be based entirely on the
equipment available.
S5. Control of Product by Heat Number
S5.1 When control of nuts by actual heat analysis is
required and this supplementary requirement is specified, the
manufacturer shall identify the completed nuts in each shipment
by the actual heat number. When this supplementary
requirement is specified, a certificate including the results of
the actual production tests of each test lot together with the heat
chemical analysis shall be furnished by the manufacturer.
TABLE S1.1 Proof Load Testing of Strain Hardened Nuts Using Threaded Mandrel — Inch Series
NOTE 1—Proof loads are not design loads.
Proof Load, lbfA
Nominal
Size, in.
Threads
per in.
Stress Area,
in.2
Grade 8M
(strain hardened)
Grade 8M
(strain hardened)
All Other Types
of Grade 8
(strain hardened)
All Other Types
of Grade 8
(strain hardened)
Heavy HexB HexC Heavy HexD HexB
1/4 20 0.0316 3 480 3 160 3 950 3 480
5/16 18 0.0523 5 760 5 240 6 550 5 760
3/8 16 0.0774 8 510 7 740 9 675 8 510
7/16 14 0.1063 11 690 10 630 13 290 11 690
1/2 13 0.1419 15 610 14 190 17 740 15 610
9/16 12 0.182 20 020 18 200 22 750 20 020
5/8 11 0.226 24 860 22 600 28 250 24 860
3/4 10 0.334 36 740 33 400 41 750 36 740
7/8 9 0.462 46 200 41 580 53 130 46 200
1 8 0.606 60 600 54 540 69 690 60 600
11/8 8 0.790 75 050 67 150 82 950 75 050
11/4 8 1.000 95 000 85 000 105 000 95 000
13/8 8 1.233 110 970 98 640 123 300 110 970
11/2 8 1.492 134 280 119 360 149 200 134 280
A The proof load for jam nuts shall be 46 % of the tabulated value.
B Based on proof stress of 110 000 psi up to 3/4 in.; 100 000 psi 7/8 to 1 in.; 95 000 psi 11/8 to 11/4 in.; 90 000 psi 13/8 to 11/2 in.
C Based on proof stress of 100 000 psi up to 3/4 in.; 90 000 psi 7/8 to 1 in.; 85 000 psi 11/8 to 11/4 in.; 80 000 psi 13/8 to 11/2 in.
D Based on proof stress of 125 000 psi up to 3/4 in.; 115 000 psi 7/8 to 1 in.; 105 000 psi 11/8 to 11/4 in.; 100 000 psi 13/8 to 11/2 in.
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S6. Grain Size Requirements for Non H Grade Austenitic
Steels Used Above 1000 °F
S6.1 For design metal temperatures above 1000 °F [540
°C], the material shall have a grain size of No. 7 or coarser as
determined in accordance with Test Methods E112. The grain
size so determined shall be reported on the Certificate of Test.
S7. Coating on Nuts
S7.1 It is the purchaser’s responsibility to specify in the
purchase order all information required by the coating facility.
Examples of such information may include but are not limited
to the following:
S7.1.1 Reference to the appropriate coating specification
and type, thickness, location, modification to dimensions, and
hydrogen embrittlement relief.
NOTE S7.1—Modification of thread dimensions may result in loss of
load carrying ability.
S7.1.2 Reference to Specifications A153/A153M, B633,
B695, B696, B766, F1941, F2329, or Test Method F1940, or
other standards.
TABLE S1.2 Proof Load Testing of Strain Hardened Nuts Using Threaded Mandrel — Metric
NOTE 1—Proof loads are not design loads.
Proof Load, kNA
Nominal
Size, mm
Thread
Pitch
Stress Area,
mm2
Grade 8M
(strain hardened)
Grade 8M
(strain hardened)
All Other Types
of Grade 8
(strain hardened)
All Other Types
of Grade 8
(strain hardened)
Heavy HexB HexC Heavy HexD HexB
M6 1.0 20.1 15.3 13.9 17.3 15.3
M8 1.25 36.6 27.8 25.3 31.3 27.8
M10 1.50 58.0 44.1 40.0 49.9 44.1
M12 1.75 84.3 64.1 58.2 72.5 64.1
M14 2.0 115.0 87.4 79.4 98.9 87.4
M16 2.0 157.0 119.3 108.3 135.0 119.3
M20 2.5 245.0 186.2 169.0 210.9 186.2
M22 2.5 303.0 209.0 187.9 240.9 209.0
M24 3.0 353.0 243.5 218.9 280.6 243.5
M27 3.0 459.0 300.6 268.5 332.7 300.6
M30 3.5 561.0 367.5 328.2 406.7 367.5
M36 4.0 817.0 506.5 449.4 563.7 506.5
A The proof load for jam nuts shall be 46 % of the tabulated value.
B Based on proof stress of 760 MPa up to M20 mm; 690 MPa M22 to M24 mm; 655 MPa M27 to M30; and 620 MPa for M36.
C Based on proof stress of 690 MPa up to M20 mm; 620 MPa M22 to M24 mm; 585 MPa M27 to M30; and 550 MPa for M36.
D Based on proof stress of 860 MPa up to M20 mm; 795 MPa M22 to M24 mm; 725 MPa M27 to M30 mm; and 690 MPa for M36.
TABLE S4.1 Proof Load for Large Heavy Hex Nuts — InchA
Nominal
Size, in.
Threads
per in.
Stress Area,
in. 2
Proof Load, lbfB
Grade 1 Heavy Hex
Grades 2, 2HM, 6, 6F, 7M
Heavy Hex
Grades 2H, 3, 4, 7, 16
Heavy Hex
15/8 8 1.78 231 400 267 000 311 500
13/4 8 2.08 270 400 312 000 364 000
17/8 8 2.41 313 300 361 500 421 800
2 8 2.77 360 100 415 500 484 800
21/4 8 3.56 462 800 534 000 623 000
21/2 8 4.44 577 200 666 000 777 000
23/4 8 5.43 705 900 814 500 950 250
A ASME B18.2.2 in the size range over 11/2 in. provides dimensions only for heavy hex nuts. Refer to 8.3.1.
B Proof loads for nuts of larger dimensions or other thread series may be calculated by multiplying the thread stress area times the proof stress in the notes to Table 3
or Table S1.1. The proof load for jam nuts shall be 46 % of the tabulated load.
TABLE S4.2 Proof Load for Large Heavy Hex Nuts — MetricA
Nominal
Size,
mm
Thread
Pitch
Stress Area,
mm 2
Proof Load, kNB
Grade 1 Heavy Hex
Grades 2, 2HM, 6, 6F, 7M
Heavy Hex
Grades 2H, 3, 4, 7, 16
Heavy Hex
M42 4.5 1120 1002.4 1159.2 1349.6
M48 5 1470 1315.7 1521.4 1771.4
M56 5.5 2030 1816.9 2101.0 2446.2
M64 6 2680 2398.6 2773.8 3229.4
M72 6 3460 3096.7 3581.1 4169.3
A ASME B 18.2.4.6M in the size range over M36 provides dimensions only for heavy hex nuts. Refer to 7.3.1.
B Proof loads for nuts of larger dimensions or other thread series may be calculated by multiplying the thread stress area times the proof stress in the notes to Table 4
or Table S1.2. The proof load for jam nuts shall be 46 % of the tabulated load.
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S8. Marking Coated Nuts
S8.1 Nuts coated with zinc shall have ZN marked after the
grade symbol. Nuts coated with cadmium shall have CD
marked after the grade symbol.
NOTE S8.1—As an example, the marking for zinc-coated 2H fasteners
will now be 2HZN rather than 2H*.
S9. Proof Load Testing
S9.1 Proof load tests of nuts made to dimensions, thread
pitch, and configurations other than those covered in Table 3 or
Table 4 shall be made using loads agreed upon between the
manufacturer and the purchaser.
APPENDIXES
(Nonmandatory Information)
X1. STRAIN HARDENING OF AUSTENITIC STEELS
X1.1 Strain hardening is the increase in strength and hardness
that results from plastic deformation below the recrystallization
temperature (cold work). This effect is produced in
austenitic stainless steels by reducing oversized bars to the
desired final size by cold drawing or other process. The degree
of strain hardening achievable in any alloy is limited by its
strain hardening characteristics. In addition, the amount of
strain hardening that can be produced is further limited by the
variables of the process, such as the total amount of crosssection
reduction, die angle and bar size. In large diameter bars,
for example, plastic deformation will occur principally in the
outer regions of the bar, so that the increased strength and
hardness due to strain hardening is achieved predominantly
near the surface of the bar. That is, the smaller the bar, the
greater the penetration of strain hardening. Thus, the mechanical
properties of a given strain hardened fastener are dependent
not just on the alloy, but also on the size of bar from which it
is machined.
X2. COATINGS AND APPLICATION LIMITS
X2.1 Use of coated fasteners at temperatures above approximately
one-half the melting point (Fahrenheit or Celsius) of the
coating is not recommended unless consideration is given to
the potential for liquid and solid metal embrittlement, or both.
The melting point of elemental zinc is approximately 780 °F
[415 °C]. Therefore, application of zinc coated fasteners should
be limited to temperatures less than 390 °F [210 °C]. The
melting point of cadmium is approximately 600 °F [320 °C].
Therefore, application of cadmium coated fasteners should be
limited to temperatures less than 300 °F [160 °C].
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ð19Þ
SPECIFICATION FOR PRESSURE VESSEL PLATES,
ALLOY STEEL, NICKEL
SA-203/SA-203M
(Identical with ASTM Specification A203/A203M-17.)
ASME BPVC.II.A-2019 SA-203/SA-203M
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Standard Specification for
Pressure Vessel Plates, Alloy Steel, Nickel - Scope
1.1 This specification covers nickel-alloy steel plates intended
primarily for welded pressure vessels.
1.2 Plates under this specification are available with four
strength levels and two nickel compositions as follows:
Grade
Nominal Nickel
Content %
Yield Strength, min,
ksi [MPa]
Tensile Strength,
min, ksi [MPa]
A 2.25 37 [255] 65 [450]
B 2.25 40 [275] 70 [485]
D 3.50 37 [255] 65 [450]
E 3.50 40 [275] 70 [485]
F 3.50
2 in. [50 mm] and under 55 [380] 80 [550]
Over 2 in. [50 mm] 50 [345] 75 [515]
1.3 The maximum thickness of plates is limited only by the
capacity of the composition to meet the specified mechanical
property requirements.
1.4 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents. Therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with this specification.
1.5 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A20/A20M Specification for General Requirements for Steel
Plates for Pressure Vessels
A435/A435M Specification for Straight-Beam Ultrasonic
Examination of Steel Plates
A577/A577M Specification for Ultrasonic Angle-Beam Examination
of Steel Plates
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications - General Requirements and Ordering Information
3.1 Material supplied to this material specification shall
conform to Specification A20/A20M. These requirements outline
the testing and retesting methods and procedures, permitted
variations in dimensions, and mass, quality and repair of
defects, marking, loading, and ordering information.
3.2 In addition to the basic requirements of this
specification, certain supplementary requirements are available
when additional control, testing, or examination is required to
meet end use requirements. The purchaser is referred to the
listed supplementary requirements in this specification and to
the detailed requirements in Specification A20/A20M.
3.3 If the requirements of this specification are in conflict
with the requirements of Specification A20/A20M, the requirements
of this specification shall prevail. - Materials and Manufacture
4.1 Steelmaking Practice—The steel shall be killed and
shall conform to the fine grain size requirement of Specification
A20/A20M. - Heat Treatment
5.1 All plates shall be thermally treated as follows:
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5.1.1 All plates of Grades A, B, D, and E shall be normalized
except as permitted by 5.1.1.1.
5.1.1.1 If approved by the purchaser for Grades A, B, D, and
E, cooling rates faster than air cooling are permissible for
improvement of the toughness, provided the plates are subsequently
tempered at not less than 1100°F [595°C] for not less
than 1/2 h.
5.1.2 All plates of Grade F shall be heat treated by heating
into the austenitic range, quenching in water, and tempering at
not less than 1100°F [595°C] for not less than 1/2 h. - Chemical Composition
6.1 The steel shall conform to the chemical requirements
shown in Table 1 unless otherwise modified in accordance with
Supplementary Requirement S17, Vacuum Carbon-Deoxidized
Steel, in Specification A20/A20M. - Mechanical Properties
7.1 Tension Test Requirements—The material as represented
by the tension test specimens shall conform to the requirements
shown in Table 2.
7.1.1 For plates that have been heat treated in accordance
with 5.1.1.1 or 5.1.2 and have a nominal thickness of 3/4 in. [20
mm] and under, the 11/2-in. (40-mm) wide rectangular specimen
may be used for the tension test, and the elongation may
be determined in a 2-in. [50-mm] gage length that includes the
fracture and that shows the greatest elongation. When this
specimen is used, the elongation shall be not less than 23 %.
7.2 Impact Test Requirements:
7.2.1 Plates of Grades A, B, D, and E that have been heat
treated in accordance with 5.1.1.1 shall be Charpy V-notch
impact tested. The impact test shall meet 20 ft · lbf [27 J]. The
test temperature and orientation shall be a matter of agreement
between the purchaser and supplier.
7.2.2 Grade F plates shall be impact tested in accordance
with Supplementary Requirement S5 in Specification A20/
A20M. - Keywords
8.1 alloy steel plate; nickel alloy steel; pressure containing
parts; pressure vessel steels; steel plates; steel plates for
pressure vessel applications
TABLE 1 Chemical Requirements
Elements
Composition, %
Grade A Grade B Grade D Grades E and F
Carbon, max:A
Up to 2 in. [50 mm] in thickness 0.17 0.21 0.17 0.20
Over 2 in. to 4 in. [100 mm] incl. in thickness 0.20 0.24 0.20 0.23
Over 4 in. [100 mm] in thickness 0.23 0.25 … …
Manganese, max:
Heat analysis:
2 in. [50 mm] and under 0.70 0.70 0.70 0.70
Over 2 in. [50 mm] 0.80 0.80 0.80 0.80
Product analysis:
2 in. [50 mm] and under 0.78 0.78 0.78 0.78
Over 2 in. [50 mm] 0.88 0.88 0.88 0.88
Phosphorus, maxA 0.025 0.025 0.025 0.025
Sulfur, maxA 0.025 0.025 0.025 0.025
Silicon:
Heat analysis 0.15–0.40 0.15–0.40 0.15–0.40 0.15–0.40
Product analysis 0.13–0.45 0.13–0.45 0.13–0.45 0.13–0.45
Nickel:
Heat analysis 2.10–2.50 2.10–2.50 3.25–3.75 3.25–3.75
Product analysis 2.03–2.57 2.03–2.57 3.18–3.82 3.18–3.82
A Applies to both heat and product analyses.
TABLE 2 Tensile Requirements
Grades A and D Grades B and E Grade F
ksi [MPa] ksi [MPa] ksi [MPa]
Tensile strength
2 in. [50 mm] and under 65–85 [450–585] 70–90 [485–620] 80–100 [550–690]
Over 2 in. [50 mm] 65–85 [450–585] 70–90 [485–620] 75–95 [515–655]
Yield strength, min
2 in. [50 mm] and under 37 [255] 40 [275] 55 [380]
Over 2 in. [50 mm] 37 [255] 40 [275] 50 [345]
Elongation in 8 in. [200 mm] min, %A 19 17 …
Elongation in 2 in. [50 mm] min, %A,B 23 21 20
A See Specification A20/A20M for elongation adjustments.
B See 7.1.1.
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SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall not apply unless specified in the order.
Alist of standardized supplementary requirements for use at the option of the purchaser are included
in Specification A20/A20M. Those which are considered suitable for use with this specification are
listed below by title.
S1. Vacuum Treatment,
S2. Product Analysis,
S3. Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons,
S4.1 Additional Tension Test,
S5. Charpy V-Notch Impact Test,
S6. Drop Weight Test (for Material 0.625 in. [16 mm] and
over in Thickness),
S7. High-Temperature Tension Test,
S8. Ultrasonic Examination in accordance with Specification
A435/A435M,
S9. Magnetic Particle Examination,
S11. Ultrasonic Examination in accordance with Specification
A577/A577M,
S12. Ultrasonic Examination in accordance with Specification
A578/A578M, and
S17. Vacuum Carbon-Deoxidized Steel.
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ð19Þ
SPECIFICATION FOR PRESSURE VESSEL PLATES,
ALLOY STEEL, MOLYBDENUM
SA-204/SA-204M
(Identical with ASTM Specification A204/A204M-18.)
ASME BPVC.II.A-2019 SA-204/SA-204M
271
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SA-204/SA-204M ASME BPVC.II.A-2019
272
Standard Specification for
Pressure Vessel Plates, Alloy Steel, Molybdenum - Scope
1.1 This specification covers molybdenum-alloy steel
plates, intended particularly for welded boilers and other
pressure vessels.
1.2 Plates under this specification are available in three
grades having different strength levels as follows:
Grade Tensile Strength, ksi [MPa]
A 65–85 [450–585]
B 70–90 [485–620]
C 75–95 [515–655]
1.3 The maximum thickness of plates is limited only by the
capacity of the composition to meet the specified mechanical
property requirements.
1.4 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with this specification.
1.5 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A20/A20M Specification for General Requirements for Steel
Plates for Pressure Vessels
A435/A435M Specification for Straight-Beam Ultrasonic
Examination of Steel Plates
A577/A577M Specification for Ultrasonic Angle-Beam Examination
of Steel Plates
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications - General Requirements and Ordering Information
3.1 Material supplied to this material specification shall
conform to Specification A20/A20M. These requirements outline
the testing and retesting methods and procedures, permitted
variations in dimensions, and mass, quality and repair of
defects, marking, loading, and ordering information.
3.2 In addition to the basic requirements of this
specification, certain supplementary requirements are available
when additional control, testing, or examination is required to
meet end use requirements. The purchaser is referred to the
listed supplementary requirements in this specification and to
the detailed requirements in Specification A20/A20M.
3.3 Coils are excluded from qualification to this specification
until they are processed into finished plates. Plates
produced from coil means plates that have been cut to
individual lengths from coil. The processor directly controls, or
is responsible for, the operations involved in the processing of
coils into finished plates. Such operations include decoiling,
leveling, cutting to length, testing, inspection, conditioning,
heat treatment (if applicable), packaging, marking, loading for
shipment, and certification.
NOTE 1—For plates produced from coil and furnished without heat
treatment or with stress relieving only, three test results are reported for
each qualifying coil. Additional requirements regarding plates from coil
are described in Specification A20/A20M.
3.4 If the requirements of this specification are in conflict
with the requirements of Specification A20/A20M, the requirements
of this specification shall prevail. - Materials and Manufacture
4.1 Steelmaking Practice—The steel shall be killed.
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273 - Heat Treatment
5.1 Plates 11/2 in. [40 mm] and under in thickness are
normally supplied in the as-rolled condition. The plates may be
ordered normalized, normalized and tempered, or stress relieved.
5.2 Plates over 11/2 in. [40 mm] in thickness shall be
normalized or normalized and tempered. - Chemical Requirements
6.1 The steel shall conform to the chemical requirements
given in Table 1 unless otherwise modified in accordance with
Supplementary Requirement S17, Vacuum Carbon-Deoxidized
Steel, in Specification A20/A20M. - Mechanical Requirements
7.1 Tension Test Requirements—The plates, as represented
by the tension-test specimens, shall conform to the requirements
given in Table 2. - Keywords
8.1 alloy steel plate; molybdenum-alloy; pressure containing
parts; pressure vessel steel plate
SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall not apply unless specified in the purchase order.
A list of standardized supplementary requirements for use at the option of the purchaser is included
in Specification A20/A20M. Those that are considered suitable for use with this specification are listed
in this section by title.
S1. Vacuum Treatment,
S2. Product Analysis,
S3. Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons,
S4.1 Additional Tension Test,
S5. Charpy V-Notch Impact Test,
S6. Drop Weight Test (for Material 0.625 in. [16 mm] and
over in Thickness),
TABLE 1 Chemical Requirements
Element
Composition, %
Grade A Grade B Grade C
Carbon, max:A
Up to 1 in. [25 mm]
incl, in thickness
0.18 0.20 0.23
Over 1 in. to 2 in. [50 mm]
incl, in thickness
0.21 0.23 0.26
Over 2 in. to 4 in. [100 mm]
incl, in thickness
0.23 0.25 0.28
Over 4 in. [100 mm]
in thickness
0.25 0.27 0.28
Manganese, max:
Heat analysis 0.90 0.90 0.90
Product analysis 0.98 0.98 0.98
Phosphorous, maxA 0.025 0.025 0.025
Sulfur, maxA 0.025 0.025 0.025
Silicon:
Heat analysis 0.15–0.40 0.15–0.40 0.15–0.40
Product analysis 0.13–0.45 0.13–0.45 0.13–0.45
Molybdenum:
Heat analysis 0.45–0.60 0.45–0.60 0.45–0.60
Product analysis 0.41–0.64 0.41–0.64 0.41–0.64
A Applies to both heat and product analyses.
TABLE 2 Tensile Requirements
Grade A Grade B Grade C
ksi [MPa] ksi [MPa] ksi [MPa]
Tensile strength 65–85 [450–585] 70–90 [485–620] 75–95 [515–655]
Yield strength, minA 37 [255] 40 [275] 43 [295]
Elongation in 8 in. [200 mm], min, %B 19 17 16
Elongation in 2 in. [50 mm], min, %B 23 21 20
A Determined by either the 0.2 % offset method or the 0.5 % extension-under-load method.
B See Specification A20/A20M for elongation adjustment.
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274
S7. High-Temperature Tension Test,
S8. Ultrasonic Examination in accordance with Specification
A435/A435M,
S9. Magnetic Particle Examination,
S11. Ultrasonic Examination in accordance with Specification
A577/A577M,
S12. Ultrasonic Examination in accordance with Specification
A578/A578M, and
S17. Vacuum Carbon-Deoxidized Steel.
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SPECIFICATION FOR SEAMLESS
CARBON-MOLYBDENUM ALLOY-STEEL BOILER AND
SUPERHEATER TUBES
SA-209/SA-209M
(Identical with ASTM Specification A209/A209M-03(R12).)
ASME BPVC.II.A-2019 SA-209/SA-209M
275
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276
Standard Specification for
Seamless Carbon-Molybdenum Alloy-Steel Boiler and
Superheater Tubes - Scope
1.1 This specification covers several grades of minimumwall-
thickness, seamless, carbon-molybdenum alloy-steel,
boiler and superheater tubes.
1.2 This specification covers tubes 1/2 to 5 in. [12.7 to 127
mm] inclusive, in outside diameter and 0.035 to 0.500 in. [0.9
to 12.7 mm], inclusive, in minimum wall thickness.
1.3 An optional supplementary requirement is provided and,
when desired, shall be so stated in the order.
1.4 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with the specification.
The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order. - Referenced Documents
2.1 ASTM Standards:
A1016/A1016M Specification for General Requirements for
Ferritic Alloy Steel, Austenitic Alloy Steel, and Stainless
Steel Tubes - General Requirements
3.1 Product furnished under this specification shall conform
to the requirements of Specification A1016/A1016M, including
any supplementary requirements that are indicated in the
purchase order. Failure to comply with the general requirements
of Specification A1016/A1016M constitutes nonconformance
with this specification. In case of conflict with the
requirements of this specification and Specification A1016/
A1016M, this specification shall prevail. - Materials and Manufacture
4.1 Steelmaking Practice—The steel shall be killed.
4.2 The tubes shall be made by the seamless process and
shall be either hot-finished or cold-finished, as specified.
4.3 Heat Treatment—Hot-finished tubes shall be heat treated
at a temperature of 1200 °F [650 °C] or higher. Cold-finished
tubes shall, after the final cold finishing, be heat treated at a
temperature of 1200 °F [650 °C] or higher, or tubing may be
furnished in the full-annealed, isothermal annealed, or normalized
and tempered condition. If furnished in the normalized
and tempered condition, the minimum tempering temperature
shall be 1200 °F [650 °C]. - Chemical Composition
5.1 The steel shall conform to the requirements given in
Table 1.
5.2 Product Analysis
5.2.1 An analysis shall be made by the manufacturer of one
billet or one tube from each heat. The chemical composition
thus determined, shall conform to the requirements given in
Table 1.
5.2.2 If the original test for product analysis fails, retests of
two additional billets or tubes shall be made. Both retests for
the elements in question shall meet the requirements of the
specification; otherwise all remaining material in the heat or lot
(See 7.1) shall be rejected or, at the option of the producer, each
billet or tube may be individually tested for acceptance. Billets
or tubes that do not meet the requirements of the specification
shall be rejected.
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277 - Mechanical Properties
6.1 Tensile Requirements
6.1.1 The material shall conform to the requirements given
in Table 2.
6.1.2 Table 3 gives the computed minimum elongation
values for each 1/32-in. [0.8-mm] decrease in wall thickness.
Where the wall thickness lies between two values shown
above, the minimum elongation value shall be determined by
the following equation:
E 5 48t115.00 @E 5 1.87t115.00# (1)
where:
E = elongation in 2 in. [50 mm], %, and,
t = actual thickness of specimen, in. [mm].
6.2 Hardness Requirements—The tubes shall have a hardness
not exceeding the values given in Table 4.
6.3 Number of Tests
6.3.1 Tension Test—One tension test shall be made on a
specimen for lots of not more than 50 tubes. Tension tests shall
be made on specimens from two tubes for lots of more than 50
tubes (See 7.2)
6.3.2 Flattening Test—One flattening test shall be made on
specimens from each end of one finished tube, not the one used
for the flaring test, from each lot (See 7.1)
6.3.3 Flaring Test—One flaring test shall be made on
specimens from each end of one finished tube, not the one used
for the flattening test, from each lot (See 7.1)
6.3.4 Hardness Test—Brinell or Rockwell hardness tests
shall be made on specimens from two tubes from each lot (See
7.2) - Sampling
7.1 Flattening, Flaring, and Product Analysis—For
flattening, flaring, and product analysis requirements, the term
lot applies to all tubes prior to cutting of the same nominal size
and wall thickness that are produced from the same heat of
steel. When final heat treatment is in a batch-type furnace, a lot
shall include only those tubes of the same size and from the
same heat that are heat treated in the same furnace charge.
When the final heat treatment is in a continuous furnace, the
number of tubes of the same size and from the same heat in a
lot shall be determined from the size of the tubes given in Table
5.
7.2 Tension and Hardness Tests—For tension and hardness
tests, the term lot applies to all tubes prior to cutting, of the
same nominal diameter and wall thickness that are produced
from the same heat of steel. When final heat treatment is in a
batch-type furnace, a lot shall include only those tubes of the
same size and the same heat that are heat treated in the same
furnace charge. When the final heat treatment is in a continuous
furnace, a lot shall include all tubes of the same size and heat,
heat treated in the same furnace at the same temperature, time
at heat, and furnace speed.
TABLE 1 Chemical Composition Requirements
Element Composition, %
Grade T1 Grade T1a Grade T1b
Carbon 0.10–0.20 0.15–0.25 0.14 max
Manganese 0.30–0.80 0.30–0.80 0.30–0.80
Phosphorus, max 0.025 0.025 0.025
Sulfur, max 0.025 0.025 0.025
Silicon 0.10–0.50 0.10–0.50 0.10–0.50
Molybdenum 0.44–0.65 0.44–0.65 0.44–0.65
TABLE 2 Tensile Requirements
Grade
T1
Grade
T1b
Grade
T1a
Tensile strength, min, ksi [MPa] 55 [380] 53 [365] 60 [415]
Yield strength, min, ksi [MPa] 30 [205] 28 [195] 32 [220]
Elongation in 2 in. or 50 mm, min, % 30 30 30
For longitudinal strip tests a deduction
shall be made for each 1/32-in.
[0.8- mm] decrease in wall thickness
below 5/16 in. [8 mm] from the
basic minimum elongation of the
following percentage
1.50A 1.50A 1.50A
When standard round 2-in. or 50-mm
gage length or smaller proportionally
sized specimen with the gage
length equal to 4D (four times the
diameter) is used
22 22 22
ATable 3 gives the computed minimum values.
TABLE 3 Computed Minimum Values
Wall Thickness Elongation in 2 in. or 50
mm, min, %A
in. mm
5/16 (0.312) 8 30
9/32 (0.281) 7.2 29
1/4 (0.250) 6.4 27
7/32 (0.219) 5.6 26
3/16 (0.188) 4.8 24
5/32 (0.156) 4 22
1/8 (0.125) 3.2 21
3/32 (0.094) 2.4 20
1/16 (0.062) 1.6 18
ACalculated elongation requirements shall be rounded to the nearest whole
number.
TABLE 4 Hardness Requirements
Brinell Hardness
Number (Tubes 0.200
in. [5.1 mm] and over in
Wall Thickness), HBW
Rockwell Hardness
Number (Tubes less than
0.200 in. [5.1 mm] in
Wall Thickness), HRB
Grade T 1 146 80
Grade T 1a 153 81
Grade T 1b 137 77
TABLE 5 Number of Tubes in a Lot Heat Treated by the
Continuous Process
Size of Tube Size of Lot
2 in. [50.8 mm] and over in outside diameter and
0.200 in. [5.1 mm] and over in wall thickness
not more than 50 tubes
2 in. [50.8 mm] and over in outside diameter and
under 0.200 in. [5.1 mm] in wall thickness
not more than 75 tubes
Less than 2 in. [50.8 mm] but over 1 in. [25.4 mm]
in outside diameter
not more than 75 tubes
1 in. [25.4 mm] or less in outside diameter not more than 125 tubes
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278 - Forming Operations
8.1 Tubes when inserted in the boiler shall stand expanding
and beading without showing cracks or flaws. Superheater
tubes when properly manipulated shall stand all forging,
welding, and bending operations necessary for application
without developing defects. - Product Marking
9.1 In addition to the marking prescribed in Specification
A1016/A1016M, the marking shall include whether the tube is
hot-finished or cold-finished. - Keywords
10.1 boiler tubes; carbon-molybdenum; seamless steel
tube; steel tube; superheater tubes
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirement shall apply only when specified by the purchaser in the
inquiry, contract, or order.
S1. Surface Condition
S1.1 If pickling or shot blasting, or both, are required, this
shall be specifically stated in the order. Details of this supplemental
requirement shall be agreed upon between the manufacturer
and the purchaser.
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SPECIFICATION FOR SEAMLESS MEDIUM-CARBON
STEEL BOILER AND SUPERHEATER TUBES
SA-210/SA-210M
(Identical with ASTM Specification A210/A210M-95 except for editorial differences in Table 2.)
ASME BPVC.II.A-2019 SA-210/SA-210M
279
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280
SPECIFICATION FOR SEAMLESS MEDIUM-CARBON
STEEL BOILER AND SUPERHEATER TUBES
SA-210/SA-210M
(Identical with ASTM Specification A 210/A 210M-95 except for editorial differences in Table 2.) - Scope
1.1 This specification covers minimum-wall-thickness,
seamless medium-carbon steel, boiler tubes and boiler
flues, including safe ends (Note 1), arch and stay tubes,
and superheater tubes.
NOTE 1 — This type is not suitable for safe ending by forge welding.
1.2 The tubing sizes and thicknesses usually furnished
to this specification are 1/2 in. to 5 in. [12.7 to 127 mm]
in outside diameter and 0.035 to 0.500 in. [0.9 to 12.7 mm],
inclusive, in minimum wall thickness. Tubing having other
dimensions may be furnished, provided such tubes comply
with all other requirements of this specification.
1.3 Mechanical property requirements do not apply to
tubing smaller than 1/8 in. [3.2 mm] in inside diameter or
0.015 in. [0.4 mm] in thickness.
1.4 When these products are to be used in applications
conforming to ISO Recommendations for Boiler Construction,
the requirements of Specification A 520, shall supplement
and supersede the requirements of this specification.
1.5 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. The inch-pound units shall apply
unless the “M” designation of this specification is specified
in the order. - Referenced Documents
2.1 ASTM Standards:
A 450/A 450M Specification for General Requirements
for Carbon, Ferritic Alloy, and Austenitic Alloy Steel
Tubes
A 520 Specification for Supplementary Requirements for
Seamless and Electric-Resistance-Welded Carbon Steel
Tubular Products for High-Temperature Service Conforming
to ISO Recommendations for Boiler Construction - Ordering Information
3.1 Orders for material under this specification should
include the following, as required, to describe the desired
material adequately:
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material (seamless tubes),
3.1.3 Grade,
3.1.4 Manufacture (hot-finished or cold-finished),
3.1.5 Size (outside diameter and minimum wall
thickness),
3.1.6 Length (specific or random),
3.1.7 Optional requirements (Sections 7 and 10),
3.1.8 Test report required (see Certification Specification
of Specification A 450/A 450M),
3.1.9 Specification designation, and
3.1.10 Special requirements - General Requirements
4.1 Material furnished under this specification shall
conform to the applicable requirements of the current edition
of Specification A 450/A 450M, unless otherwise provided
herein. - Manufacture
5.1 Steelmaking Practice — The steel shall be killed.
5.2 The tubes shall be made by the seamless process and
shall be either hot-finished or cold-finished, as specified.
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281 - Heat Treatment
6.1 Hot-finished tubes need not be heat treated. Coldfinished
tubes shall be given a subcritical anneal, a full
anneal, or a normalizing heat treatment after the final coldfinishing
process. - Surface Condition
7.1 If pickling or shot blasting or both are required,
this shall be specifically stated in the order. - Chemical Composition
8.1 The steel shall conform to the requirements as to
chemical composition prescribed in Table 1.
8.2 When a grade is ordered under this specification,
supplying an alloy grade that specifically requires the addition
of any element other than those listed for the ordered
grade in Table 1 is not permitted. - Product Analysis
9.1 When requested on the purchase order, a product
analysis shall be made by the supplier from one tube or
billet per heat. The chemical composition thus determined
shall conform to the requirements specified.
9.2 If the original test for product analysis fails, retests
of two additional billets or tubes shall be made. Both retests
for the elements in question shall meet the requirements
of the specification; otherwise, all remaining material in
the heat or lot (Note 2) shall be rejected or, at the option
of the producer, each billet or tube may be individually
tested for acceptance. Billets or tubes which do not meet
the requirements of the specification shall be rejected.
NOTE 2—For flattening and flaring requirements, the term “lot” applies
to all tubes prior to cutting of the same nominal size and wall thickness
which are produced from the same heat of steel. When final heat treatment
is in a batch-type furnace, a lot shall include only those tubes of the same
size and from the same heat which are heat treated in the same furnace
charge. When the final heat treatment is in a continuous furnace, the
number of tubes of the same size and from the same heat in a lot shall
be determined from the size of the tubes as prescribed in Table 2.
NOTE 3 — For tensile and hardness test requirements, the term “lot”
applies to all tubes prior to cutting, of the same nominal diameter and
wall thickness which are produced from the same heat of steel. When
final heat treatment is in a batch-type furnace, a lot shall include only
those tubes of the same size and the same heat which are heat treated in
the same furnace charge. When the final heat treatment is in a continuous
furnace, a lot shall include all tubes of the same size and heat, heat
treated in the same furnace at the same temperature, time at heat, and
furnace speed. - Tensile Requiremnts
10.1 The material shall conform to the requirements
as to tensile properties prescribed in Table 3.
10.2 Table 4 gives the computed minimum elongation
values for each 1/32 in. [0.8 mm] decrease in wall thickness.
Where the wall thickness lies between two values shown
above, the minimum elongation value shall be determined
by the following equation:
E p 48t + 15.00 [E p 1.87t + 15.00]
where:
E p elongation in 2 in. or 50 mm, %, and
t p actual thickness of specimen, in. [mm]. - Hardness Requirements
11.1 The tubes shall have a hardness not exceeding the
following: 79 HRB or 143 HB for Grade A-1, 89 HRB or
179 HB for Grade C. - Mechanical Tests Required
12.1 Tension Test — One tension test shall be made on
a specimen for lots of not more than 50 tubes. Tension
tests shall be made on specimens from two tubes for lots
of more than 50 tubes (Note 3).
12.2 Flattening Test—One flattening test shall be made
on specimens from each end of one finished tube from
each lot (Note 2), but not the one used for the flaring test.
Tears or breaks occurring at the 12 or 6 o’clock positions
on Grade C tubing with sizes of 2.375 in. [60.3 mm] in
outside diameter and smaller shall not be considered a
basis for rejection.
12.3 Flaring Test — One flaring test shall be made on
specimens from each end of the one finished tube from
each lot (Note 2,) but not the one used for the flattening test.
12.4 Hardness Test—Brinell or Rockwell hardness test
shall be made on specimens from two tubes from each lot
(Note 3).
12.5 Hydrostatic or Nondestructive Electric Test —
Each tube shall be subjected to the hydrostatic, or, instead
of this test, a nondestructive electric test may be used when
specified by the purchaser. - Forming Operations
13.1 When inserted in the boiler, tubes shall stand
expanding and beading without showing cracks or flaws.
When properly manipulated, superheater tubes shall stand
all forging, welding and bending operations necessary for
application without developing defects.
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282 - Product Marking
14.1 In addition to the marking prescribed in Specification
A 450/A 450M, the marking shall indicate whether
the tube is hot-finished or cold-finished.
TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
Element Grade A-1 Grade C
CarbonA, max 0.27 0.35
Manganese 0.93 max 0.29–1.06
Phosphorus, max 0.035 0.035
Sulfur, max 0.035 0.035
Silicon, min 0.10 0.10
A For each reduction of 0.01% below the specified carbon maximum,
an increase of 0.06% manganese above the specified maximum
will be permitted up to a maximum of 1.35%.
TABLE 3
TENSILE REQUIREMENTS
Grade A-1 Grade C
Tensile strength, min, ksi [MPa] 60 [415] 70 [485]
Yield strength, min, ksi [MPa] 37 [255] 40 [275]
Elongation in 2 in. or 50 mm, min, % 30 30
For longitudinal strip tests, a deduction shall be made for each 1/32 in. [0.8 1.50A 1.50A
mm] decrease in wall thickness under 5/16 in. [8 mm] from the basic minimum
elongation of the following percentage points
When standard round 2 in. or 50 mm gage length or smaller proportionally 22 20
sized specimen with the gage length equal to 4D (four times the diameter)
is used
A See Table 4 for the computed minimum values. - Keywords
15.1 boiler tubes; carbon; seamless steel tube; steel
tube; superheater tubes
TABLE 2
NUMBER OF TUBES IN A LOT HEAT TREATED BY THE
CONTINUOUS PROCESS
Size of Tube Size of Lot
2 in. (50.8 mm) and over in diameter not more than 50 tubes
and 0.200 in. (5.1 mm) and over in
wall thickness
2 in. (50.8 mm) and over in outside not more than 75 tubes
diameter and under 0.200 in. (5.1
mm) in wall thickness
Less than 2 in. (50.8 mm) but over 1 not more than 75 tubes
in. (25.4 mm) in outside diameter or
over 1 in. in outside diameter and
under 0.200 in. (5.08 mm) in wall
thickness
1 in. (25.4 mm) or less in outside not more than 125 tubes
diameter
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283
TABLE 4
COMPUTED MINIMUM ELONGATION VALUESA
Elongation in 2 in. or
Wall Thickness, in. [mm] 50 mm, min, %
5/16 (0.312) [8] 30
9/32 (0.281) [7.2] 28
1/4 (0.250) [6.4] 27
7/32 (0.219) [5.6] 26
3/16 (0.188) [4.8] 24
5/32 (0.156) [4] 22
1/8 (0.125) [3.2] 21
3/32 (0.094) [2.4] 20
1/16 (0.062) [1.6] 18
0.062 to 0.035 [1.6 to 0.9], excl 17
0.035 to 0.022 [0.9 to 0.6], excl 16
0.022 to 0.015 [0.6 to 0.4], incl 16
A Calculated elongation requirements shall be rounded to the nearest whole number.
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ð19Þ
SPECIFICATION FOR SEAMLESS FERRITIC AND
AUSTENITIC ALLOY-STEEL BOILER, SUPERHEATER,
AND HEAT-EXCHANGER TUBES
SA-213/SA-213M
(Identical with ASTM Specification A213/A213M-18 except for the additional H Grade requirements in 6.2.)
ASME BPVC.II.A-2019 SA-213/SA-213M
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Standard Specification for
Seamless Ferritic and Austenitic Alloy-Steel Boiler,
Superheater, and Heat-Exchanger Tubes - Scope
1.1 This specification covers seamless ferritic and austenitic
steel boiler, superheater, and heat-exchanger tubes, designated
Grades T5, TP304, etc. These steels are listed in Tables
1 and 2.
1.2 Grades containing the letter, H, in their designation,
have requirements different from those of similar grades not
containing the letter, H. These different requirements provide
higher creep-rupture strength than normally achievable in
similar grades without these different requirements.
1.3 The tubing sizes and thicknesses usually furnished to
this specification are 1/8 in. [3.2 mm] in inside diameter to 5 in.
[127 mm] in outside diameter and 0.015 to 0.500 in. [0.4 to
12.7 mm], inclusive, in minimum wall thickness or, if specified
in the order, average wall thickness. Tubing having other
diameters may be furnished, provided such tubes comply with
all other requirements of this specification.
1.4 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order.
1.5 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A262 Practices for Detecting Susceptibility to Intergranular
Attack in Austenitic Stainless Steels
A941 Terminology Relating to Steel, Stainless Steel, Related
Alloys, and Ferroalloys
A1016/A1016M Specification for General Requirements for
Ferritic Alloy Steel, Austenitic Alloy Steel, and Stainless
Steel Tubes
E112 Test Methods for Determining Average Grain Size
2.2 AWS Specifications
A5.5/A5.5M Specification for Low-Alloy Steel Electrodes
for Shielded Metal Arc Welding
A5.23/A5.23M Specification for Low-Alloy Steel Electrodes
and Fluxes for Submerged Arc Welding
A5.28/A5.28M Specification for Low-Alloy Steel Electrodes
for Gas Shielded Arc Welding
A5.29/A5.29M Low-Alloy Steel Electrodes for Flux Cored
Arc Welding - Terminology
3.1 Definitions—For definitions of terms used in this
specification, refer to Terminology A941. - Ordering Information
4.1 It shall be the responsibility of the purchaser to specify
all requirements that are necessary for products under this
specification. Such requirements to be considered include, but
are not limited to, the following:
4.1.1 Quantity (feet, metres, or number of lengths),
4.1.2 Name of material (seamless tubes),
4.1.3 Grade (Tables 1 and 2),
4.1.4 Condition (hot finished or cold finished),
4.1.5 Heat treatment type (Table 3).
4.1.6 Controlled structural characteristics (see 6.3),
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TABLE 1 Chemical Composition Limits, %A , for Low Alloy Steel
Grade
UNS
Designation
Composition, %
Carbon Manganese
Phosphorus
Sulfur
Silicon Nickel Chromium Molybdenum Vanadium
Boron NiobiumE Nitrogen Aluminum Tungsten Other
Elements
T2 K11547 0.10–0.20 0.30–0.61 0.025 0.025B 0.10–0.30 … 0.50–0.81 0.44–0.65 … … … … … … …
T5 K41545 0.15 0.30–0.60 0.025 0.025 0.50 … 4.00–6.00 0.45–0.65 … … … … … … …
T5b K51545 0.15 0.30–0.60 0.025 0.025 1.00–2.00 … 4.00–6.00 0.45–0.65 … … … … … … …
T5c K41245 0.12 0.30–0.60 0.025 0.025 0.50 … 4.00–6.00 0.45–0.65 … … … … … … Ti
4xC–0.70
T9 K90941 0.15 0.30–0.60 0.025 0.025 0.25–1.00 … 8.00–10.00 0.90–1.10 … … … … … … …
T11 K11597 0.05–0.15 0.30–0.60 0.025 0.025 0.50–1.00 … 1.00–1.50 0.44–0.65 … … … … … … …
T12 K11562 0.05–0.15 0.30–0.61 0.025 0.025B 0.50 … 0.80–1.25 0.44–0.65 … … … … … … …
T17 K12047 0.15–0.25 0.30–0.61 0.025 0.025 0.15–0.35 … 0.80–1.25 … 0.15 … … … … … …
T21 K31545 0.05–0.15 0.30–0.60 0.025 0.025 0.50–1.00 … 2.65–3.35 0.80–1.06 … … … … … … …
T22 K21590 0.05–0.15 0.30–0.60 0.025 0.025 0.50 … 1.90–2.60 0.87–1.13 … … … … … … …
T23 K40712 0.04–0.10 0.10–0.60 0.030 0.010 0.50 0.40 1.90–2.60 0.05–0.30 0.20–0.30 0.0010–
0.006
0.02–0.08 0.015 0.030 1.45–1.75 Ti
0.005–0.060
Ti/N $
3.5C
T24 K30736 0.05–0.10 0.30–0.70 0.020 0.010 0.15–0.45 … 2.20–2.60 0.90–1.10 0.20–0.30 0.0015–
0.007
… 0.012 0.02 … Ti
0.06–0.10
T36 K21001 0.10–0.17 0.80–1.20 0.030 0.025 0.25–0.50 1.00–1.30 0.30 0.25–0.50 0.02 … 0.015–0.045 0.02 0.050 … Cu
0.50–0.80
T91 Type 1 K90901 0.07–0.14 0.30–0.60 0.020 0.010 0.20–0.50 0.40 8.0–9.5 0.85–1.05 0.18–0.25 … 0.06–0.10 0.030–
0.070
0.02 … Ti 0.01
Zr 0.01
T91 Type 2 K90901
Heat 0.08–0.12 0.30–0.50D 0.020D 0.005D 0.20–0.40D 0.20D 8.0–9.5D 0.85–1.05 0.18–0.25 0.001D 0.06–0.10 0.035–
0.070D
0.020D 0.05D Ti 0.01D
Zr 0.01D
Cu 0.10D
Sb
0.003D
Sn
0.010D
As
0.010D
N/Al 4.0
min
Product 0.07–0.13 0.80–1.05 0.16–0.27 0.05–0.11
T92 K92460 0.07–0.13 0.30–0.60 0.020 0.010 0.50 0.40 8.5–9.5 0.30–0.60 0.15–0.25 0.001–
0.006
0.04–0.09 0.030–
0.070
0.02 1.5–2.00 Ti 0.01
Zr 0.01
T115 K91060 0.08–0.13 0.20–0.50 0.020 0.010 0.15–0.45 0.25 10.0–11.5 0.40–0.60 0.18–0.25 0.001 0.02–0.06 0.030–0.070 0.02 … Ti 0.01
Zr 0.01
T122 K91271 0.07–0.14 0.70 0.020 0.010 0.50 0.50 10.0–11.5 0.25–0.60 0.15–0.30 0.0005–
0.005
0.04–0.10 0.040–
0.100
0.02 1.50–2.50 Cu
0.30–1.70
Ti 0.01
Zr 0.01
T911 K91061 0.09–0.13 0.30–0.60 0.020 0.010 0.10–0.50 0.40 8.5–9.5 0.90–1.10 0.18–0.25 0.0003–
0.006
0.06–0.10 0.040–
0.090
0.02 0.90–1.10 Ti 0.01
Zr 0.01
A Maximum, unless range or minimum is indicated. Where ellipses (…) appear in this table, there is no requirement, and analysis for the element need not be determined or reported.
B It is permissible to order T2 and T12 with a sulfur content of 0.045 max. See 16.3.
CAlternatively, in lieu of this ratio minimum, the material shall have a minimum hardness of 275 HV in the hardened condition, defined as after austenitizing and cooling to room temperature but prior to tempering. Hardness
testing shall be performed at mid-thickness of the product. Hardness test frequency shall be two samples of product per heat treatment lot and the hardness testing results shall be reported on the material test report.
DApplies to both heat and product analyses.
EThe terms Niobium (Nb) and Columbium (Cb) are alternate names for the same element.
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TABLE 2 Chemical Composition Limits, %A , for Austenitic and Ferritic Stainless Steel
Grade
UNS
Designation
Composition
Carbon
Manganese
Phosphorus
Sulfur Silicon Chromium Nickel Molybdenum NitrogenB NiobiumN Titanium
Other
Elements
TP201 S20100 0.15 5.5–7.5 0.060 0.030 1.00 16.0–18.0 3.5–5.5 … 0.25 … … …
TP202 S20200 0.15 7.5–10.0 0.060 0.030 1.00 17.0–19.0 4.0–6.0 … 0.25 … … …
XM-19 S20910 0.06 4.0–6.0 0.045 0.030 1.00 20.5–23.5 11.5–13.5 1.50–3.00 0.20–0.40 0.10–0.30 … V 0.10–0.30
C S21500 0.06–0.15 5.5–7.0 0.045 0.030 0.20–1.00 14.0–16.0 9.0–11.0 0.80–1.20 … 0.75–1.25 … B 0.003–
0.009,
V 0.15–0.40
C S25700 0.02 2.00 0.025 0.010 6.5–8.0 8.0–11.5 22.0–25.0 0.50 … … … …
TP304 S30400 0.08 2.00 0.045 0.030 1.00 18.0–20.0 8.0–11.0 … … … … …
TP304L S30403 0.035D 2.00 0.045 0.030 1.00 18.0–20.0 8.0–12.0 … … … … …
TP304H S30409 0.04–0.10 2.00 0.045 0.030 1.00 18.0–20.0 8.0–11.0 … … … … …
C S30432 0.07–0.13 1.00 0.040 0.010 0.30 17.0–19.0 7.5–10.5 … 0.05–0.12 0.30–0.60 … Al 0.003–
0.030,
B 0.001–
0.010,
Cu 2.5–3.5
C S30434 0.07–0.14 2.00 0.040 0.010 1.00 17.5–19.5 9.0–12.0 … … 0.10–0.40E 0.10–0.25E B 0.001–
0.004
Cu 2.50–
3.50
TP304N S30451 0.08 2.00 0.045 0.030 1.00 18.0–20.0 8.0–11.0 … 0.10–0.16 … … …
TP304LN S30453 0.035D 2.00 0.045 0.030 1.00 18.0–20.0 8.0–11.0 … 0.10–0.16 … … …
C S30615 0.016–0.24 2.00 0.030 0.030 3.2–4.0 17.0–19.5 13.5–16.0 … … … … Al 0.8–1.5
C S30815 0.05–0.10 0.80 0.040 0.030 1.40–2.00 20.0–22.0 10.0–12.0 … 0.14–0.20 … … Ce 0.03–0.08
TP309S S30908 0.08 2.00 0.045 0.030 1.00 22.0–24.0 12.0–15.0 … … … … …
TP309H S30909 0.04–0.10 2.00 0.045 0.030 1.00 22.0–24.0 12.0–15.0 … … … … …
TP309LMoN S30925 0.025 2.00 0.040 0.030 0.70 23.0–26.0 13.0–16.0 0.5–1.2 0.25–0.40 … … …
TP309Cb S30940 0.08 2.00 0.045 0.030 1.00 22.0–24.0 12.0–16.0 … … 10xC–1.10 … …
TP309HCb S30941 0.04–0.10 2.00 0.045 0.030 1.00 22.0–24.0 12.0–16.0 … … 10xC-1.10 … …
… S30942 0.03–0.10 2.00 0.040 0.030 1.00 21.0–23.0 14.5–16.5 0.10–0.20 0.50–0.80 B=0.001–0.005
C S31002 0.02 2.00 0.020 0.015 0.15 24.0–26.0 19.0–22.0 0.10 0.10 … … …
TP310S S31008 0.08 2.00 0.045 0.030 1.00 24.0–26.0 19.0–22.0 … … … … …
TP310H S31009 0.04–0.10 2.00 0.045 0.030 1.00 24.0–26.0 19.0–22.0 … … … … …
TP310MoCbN S31025 0.10 1.50 0.030 0.030 1.00 19.5–23.0 23.0–26.0 1.0–2.0 0.10–0.25 0.10–0.40 0.20 B 0.002–
0.010
S31035 0.04–0.10 0.60 0.025 0.015 0.40 21.5–23.5 23.5–26.5 … 0.20–0.30 0.40–0.60 … W 3.0–4.0
Co 1.0–2.0
Cu 2.5–3.5
B 0.002–
0.008
TP310Cb S31040 0.08 2.00 0.045 0.030 1.00 24.0–26.0 19.0–22.0 … … 10xC-1.10 … …
TP310HCb S31041 0.04–0.10 2.00 0.045 0.030 1.00 24.0–26.0 19.0–22.0 … … 10xC-1.10 … …
TP310HCbN S31042 0.04–0.10 2.00 0.045 0.030 1.00 24.0–26.0 19.0–22.0 … 0.15–0.35 0.20–0.60 … …
TP310MoLN S31050 0.025 2.00 0.020 0.030 0.40 24.0–26.0 21.0–23.0 2.00–3.00 0.10–0.16 … … …
C S31060 0.05–0.10 1.00 0.040 0.030 0.50 22.0–24.0 10.0–12.5 … 0.18–0.25 … … Ce + La
0.025–0.070
B 0.001–0.010
C S31254 0.020 1.00 0.030 0.010 0.80 19.5–20.5 17.5–18.5 6.0–6.5 0.18–0.22 … … Cu 0.50–1.00
… S31266 0.030 2.00–4.00 0.035 0.020 1.00 23.0–25.0 21.0–24.0 5.2–6.2 0.35–0.60 … … Cu 1.00–2.00
W 1.50–2.50
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TABLE 2 Continued
Grade
UNS
Designation
Composition
Carbon
Manganese
Phosphorus
Sulfur Silicon Chromium Nickel Molybdenum NitrogenB NiobiumN Titanium
Other
Elements
C S31272 0.08–0.12 1.50–2.00 0.030 0.015 0.30–0.70 14.0–16.0 14.0–16.0 1.00–1.40 … … 0.30–0.60 B 0.004–
0.008
C S31277 0.020 3.00 0.030 0.010 0.50 20.5–23.0 26.0–28.0 6.5–8.0 0.30–0.40 … … Cu 0.50–1.50
TP316 S31600 0.08 2.00 0.045 0.030 1.00 16.0–18.0 10.0–14.0 2.00–3.00 … … … …
TP316L S31603 0.035D 2.00 0.045 0.030 1.00 16.0–18.0 10.0–14.0 2.00–3.00 … … … …
TP316H S31609 0.04–0.10 2.00 0.045 0.030 1.00 16.0–18.0 11.0–14.0 2.00–3.00 … … … …
TP316Ti S31635 0.08 2.00 0.045 0.030 0.75 16.0–18.0 10.0–14.0 2.00–3.00 0.10 … 5X
(C + N)–
0.70
…
TP316N S31651 0.08 2.00 0.045 0.030 1.00 16.0–18.0 10.0–13.0 2.00–3.00 0.10–0.16 … … …
TP316LN S31653 0.035D 2.00 0.045 0.030 1.00 16.0–18.0 10.0–13.0 2.00–3.00 0.10–0.16 … … …
TP317 S31700 0.08 2.00 0.045 0.030 1.00 18.0–20.0 11.0–15.0 3.0–4.0 … … … …
TP317L S31703 0.035 2.00 0.045 0.030 1.00 18.0–20.0 11.0–15.0 3.0–4.0 … … … …
TP317LM S31725 0.03 2.00 0.045 0.030 1.00 18.0–20.0 13.5–17.5 4.0–5.0 0.20 … … Cu 0.75
TP317LMN S31726 0.03 2.00 0.045 0.030 1.00 17.0–20.0 13.5–17.5 4.0–5.0 0.10–0.20 … … Cu 0.75
C S31730 0.030 2.00 0.040 0.010 1.00 17.0–19.0 15.0–16.5 3.0–4.0 0.045 … … Cu 4.0–5.0
C S32050 0.030 1.50 0.035 0.020 1.00 22.0–24.0 20.0–23.0 6.0–6.8 0.21–0.32 … … Cu 0.40
TP321 S32100 0.08 2.00 0.045 0.030 1.00 17.0–19.0 9.0–12.0 … … … 5(C + N)–
0.70
…
TP321H S32109 0.04–0.10 2.00 0.045 0.030 1.00 17.0–19.0 9.0–12.0 … … … 4(C + N)–
0.70
…
C S32615 0.07 2.00 0.045 0.030 4.8–6.0 16.5–19.5 19.0–22.0 0.30–1.50 … … … Cu 1.50–
2.50
C S33228 0.04–0.08 1.00 0.020 0.015 0.30 26.0–28.0 31.0–33.0 … … 0.60–1.00 … Ce 0.05–
0.10,
Al 0.025
C S34565 0.030 5.0–7.0 0.030 0.010 1.00 23.0–25.0 16.0–18.0 4.0–5.0 0.40–0.60 0.10 … …
TP347 S34700 0.08 2.00 0.045 0.030 1.00 17.0–20.0 9.0–13.0 … … 10xC–1.10 … …
TP347W S34705 0.05 2.00 0.040 0.030 1.00 17.0–20.0 8.00–11.0 … 0.10–0.25 0.25–0.50 … V 0.20–0.50
W 1.50–2.60
TP347H S34709 0.04–0.10 2.00 0.045 0.030 1.00 17.0–19.0 9.0–13.0 … … 8xC–1.10 … …
TP347HFG S34710 0.06–0.10 2.00 0.045 0.030 1.00 17.0–19.0 9.0–13.0 … … 8xC–1.10 … …
TP347LN S34751 0.005–0.020 2.00 0.045 0.030 1.00 17.0–19.0 9.0–13.0 … 0.06–0.10 0.20–0.50F … …
TP348 S34800 0.08 2.00 0.045 0.030 1.00 17.0–19.0 9.0–13.0 … … G … Co 0.20, Ta
0.10
TP348H S34809 0.04–0.10 2.00 0.045 0.030 1.00 17.0–19.0 9.0–13.0 … … H … Co 0.20, Ta
0.10
… S35045 0.06–0.10 1.50 0.045 0.015 1.00 25.0–29.0 32.0–37.0 … … … 0.15–0.60 Al 0.15–0.60
Cu 0.75
XM-15 S38100 0.08 2.00 0.030 0.030 1.50–2.50 17.0–19.0 17.5–18.5 … … … … …
… S38815 0.030 2.00 0.040 0.020 5.5–6.5 13.0–15.0 15.0–17.0 0.75–1.50 … … … Cu 0.75–1.50
Al 0.30
Alloy 20 N08020 0.070 2.00 0.045 0.035 1.00 19.0-21.0 32.0-38.0 2.00-3.00 … M … Cu 3.00-4.00
N08028 0.030 2.50 0.030 0.030 1.0 26.0-28.0 30.0-34.0 3.0-4.0 Cu 0.6-1.4
N08029 0.020 2.0 0.025 0.015 0.6 26.0-28.0 30.0-34.0 4.0-5.0 Cu 0.6-1.4
C N08367 0.030 2.00 0.040 0.030 1.00 20.0-22.0 23.5-25.5 6.00-7.00 0.18-0.25 … … Cu 0.75
800 N08800 0.10 1.50 0.045 0.015 1.00 19.0–23.0 30.0–35.0 … … Cu 0.75
Al 0.15–0.60
Ti 0.15–0.60
FeI 39.5 min
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TABLE 2 Continued
Grade
UNS
Designation
Composition
Carbon
Manganese
Phosphorus
Sulfur Silicon Chromium Nickel Molybdenum NitrogenB NiobiumN Titanium
Other
Elements
800H N08810 0.05–0.10 1.50 0.045 0.015 1.00 19.0–23.0 30.0–35.0 … … Cu 0.75
Al 0.15–0.60
Ti 0.15–0.60
FeI 39.5 min
… N08811 0.06–0.10 1.50 0.045 0.015 1.00 19.0–23.0 30.0–35.0 … … Cu 0.75
Al 0.15–0.60J
Ti 0.15–0.60J
FeI 39.5 min
N08904 0.020 2.00 0.040 0.030 1.00 19.0–23.0 23.0–28.0 4.0–5.0 0.10 Cu 1.00–2.00
… N08925 0.020 1.00 0.045 0.030 0.50 19.0–21.0 24.0–26.0 6.0–7.0 0.10–0.20 … … Cu 0.80–1.50
… N08926 0.020 2.00 0.030 0.010 0.50 19.0–21.0 24.0–26.0 6.0–7.0 0.15–0.25 … … Cu 0.50–1.50
TP444 S44400 0.03 1.00 0.040 0.030 1.00 17.5–19.5 K 1.75–2.50 0.035 … L …
AMaximum, unless a range or minimum is indicated. Where ellipses (…) appear in this table, there is no minimum and analysis for the element need not be determined or reported.
BThe method of analysis for Nitrogen shall be a matter of agreement between the purchaser and the producer.
CFor these alloys, there is no common grade designation. The UNS number uniquely identifies these alloys.
DFor small diameter or thin walls, or both, where many drawing passes are required, a carbon maximum of 0.040 % is necessary in Grades TP304L, TP304LN, TP316L, and TP316LN.
EGrade S30434 shall have (Ti + 1/2 Nb) of not less than 2 times and not more than 4 times the carbon content.
FGrade TP347LN shall have an Nb content of not less than 15 times the carbon content.
GGrade TP348 shall have an Nb + Ta content of not less than 10 times the carbon content and not more than 1.10 %.
HGrade TP348H shall have an Nb + Ta content of not less than 8 times the carbon content and not more than 1.10 %.
IIron shall be determined arithmetically by difference of 100 minus the sum of the other specified elements.
JAl + Ti shall be 0.85 % min; 1.20 % max.
KGrade TP444 shall have Ni + Cu = 1.00 max.
LGrade TP444 shall have Ti + Nb content not less than 0.20 + 4(C+N) and not more than 0.80 %.
MN08020 shall have an Nb + Ta content of not less than 8 times the carbon content and not more than 1.00%.
NThe terms Niobium (Nb) and Columbium (Cb) are alternate names for the same element.
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TABLE 3 Heat Treatment and Grain Size RequirementsA
Grade
UNS
Number
Heat Treat Type
Austenitizing/
Solutioning/
Stabilizing
Temperature,
min or range °F [°C]
Cooling Media
Subcritical Annealing
or Tempering
Temperature,
min or range °F [°C]
ASTM
Grain Size No.B
Ferritic Alloy Steels
T2 K11547 full or isothermal
anneal; or
{ { { {
normalize and
temper; or
{ { { {
subcritical anneal { { 1200 to 1350
[650 to 730]
{
T5 K41545 full or isothermal
anneal; or
{ { { {
normalize and
temper
{ { 1250 [675] {
T5b K51545 full or isothermal
anneal; or
{ { { {
normalize and
temper
{ { 1250 [675] {
T5c K41245 subcritical anneal { air or furnace 1350 [730]C {
T9 S50400 full or isothermal
anneal; or
{ { { {
normalize and
temper
{ { 1250 [675] {
T11 K11597 full or isothermal
anneal; or
{ { { {
normalize and
temper
{ { 1200 [650] {
T12 K11562 full or isothermal
anneal; or
{ { { {
normalize and
temper; or
{ { { {
subcritical anneal { { 1200 to 1350
[650 to 730]
{
T17 K12047 full or isothermal
anneal; or
{ { { {
normalize and
temper
{ { 1200 [650] {
T21 K31545 full or isothermal
anneal; or
{ { { {
normalize and
temper
{ { 1250 [675] {
T22 K21590 full or isothermal
anneal; or
{ { { {
normalize and
temper
{ { 1250 [675] {
T23 K40712 normalize and
temper
1900–1975
[1040–1080]
{ 1350–1470 [730–800] {
T24 K30736 normalize and
temper
1800–1870
[980–1020]
D 1350–1420 [730–770] {
T36 K21001 normalize and
temper
1650 [900] E 1100 [595] {
T91 Types 1 and 2 K90901 normalize and
temper
1900–1975
[1040–1080]
{ 1350–1470 [730–800] {
T92 K92460 normalize and
temper
1900–1975
[1040–1080]
{ 1350–1470 [730–800] {
T115 K91060 normalize and
temper
1920–2010
[1050–1100]
… 1380–1455
[750–790]
…
T122 K91261 normalize and
temper
1900–1975
[1040–1080]
{ 1350–1470 [730–800] {
T911 K91061 normalize and
temper
1900–1975
[1040–1080]
D 1365–1435
[740–780]
{
Austenitic Stainless Steels
TP201 S20100 solution treatment 1900 [1040]F water or other rapid cool { {
TP202 S20200 solution treatment 1900 [1040]F water or other rapid cool { {
XM-19 S20910 solution treatment 1900 [1040]F water or other rapid cool { {
S21500 solution treatment 1900 [1040]F,G water or other rapid cool { {
S25700 solution treatment 1900 [1040]F water or other rapid cool { {
TP304 S30400 solution treatment 1900 [1040]F water or other rapid cool { {
TP304L S30403 solution treatment 1900 [1040]F water or other rapid cool { {
TP304H S30409 solution treatment 1900 [1040] water or other rapid cool { 7
S30432 solution treatment 2000 [1100]F water or other rapid cool { {
S30434 solution treatment 2120 [1160] water or other rapid cool { {
TP304N S30451 solution treatment 1900 [1040]F water or other rapid cool { {
TP304LN S30453 solution treatment 1900 [1040]F water or other rapid cool { {
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TABLE 3 Continued
Grade
UNS
Number
Heat Treat Type
Austenitizing/
Solutioning/
Stabilizing
Temperature,
min or range °F [°C]
Cooling Media
Subcritical Annealing
or Tempering
Temperature,
min or range °F [°C]
ASTM
Grain Size No.B
S30615 solution treatment 1900 [1040]F water or other rapid cool { {
S30815 solution treatment 1920 [1050] water or other rapid cool { {
TP309S S30908 solution treatment 1900 [1040]F water or other rapid cool { {
TP309H S30909 solution treatment 1900 [1040] water or other rapid cool { 7
TP309LMoN S30925 solution treatment 1920 [1050] water or other rapid cool { 7
TP309Cb S30940 solution treatment 1900 [1040]F water or other rapid cool { {
TP309HCb S30941 solution treatment 1900 [1040]H water or other rapid cool { 7
S30942 solution treatment 2120 [1160] water or other rapid cool 6
S31002 solution treatment 1900 [1040]F water or other rapid cool { {
TP310S S31008 solution treatment 1900 [1040]F water or other rapid cool { {
TP310H S31009 solution treatment 1900 [1040] water or other rapid cool { 7
TP310MoCbN S31025 solution treatment 2100 [1150] water or other rapid cool { 7
S31035 solution treatment 2160–2280
[1180–1250]
water or other rapid cool { 7
TP310Cb S31040 solution treatment 1900 [1040]F water or other rapid cool { {
TP310HCb S31041 solution treatment 1900 [1040]H water or other rapid cool { 7
TP310HCbN S31042 solution treatment 1900 [1040]F,H water or other rapid cool { 7
TP310MoLN S31050 solution treatment 1900 [1040]F water or other rapid cool { {
S31060 solution treatment 1975–2160
[1080–1180]F
water or other rapid cool { 7
S31254 solution treatment 2100 [1150] water or other rapid cool { {
S31266 solution treatment 2100 [1150] water or other rapid cool { {
S31272 solution treatment 1920 [1050] water or other rapid cool { {
S31277 solution treatment 2050 [1120]F water or other rapid cool { {
TP316 S31600 solution treatment 1900 [1040]F water or other rapid cool { {
TP316L S31603 solution treatment 1900 [1040]F water or other rapid cool { {
TP316H S31609 solution treatment 1900 [1040] water or other rapid cool { 7
TP316Ti S31635 solution treatment 1900 [1040] water or other rapid cool { {
TP316N S31651 solution treatment 1900 [1040]F water or other rapid cool { {
TP316LN S31653 solution treatment 1900 [1040]F water or other rapid cool { {
TP317 S31700 solution treatment 1900 [1040]F water or other rapid cool { {
TP317L S31703 solution treatment 1900 [1040]F water or other rapid cool { {
S31725 solution treatment 1900 [1040]F water or other rapid cool { {
S31730 solution treatment 1900 [1040]F water or other rapid cool { {
S32050 solution treatment 2100 [1150]F water or other rapid cool { {
TP321 S32100 solution treatment 1900 [1040]F,H water or other rapid cool { {
TP321H S32109 solution treatment cold worked:
2000 [1090]
hot rolled:
1925 [1050]H
water or other rapid cool { 7
S32615 solution treatment 1900 [1040]F water or other rapid cool { 3 or finer
S32716 solution treatment 1900 [1040]F water or other rapid cool { {
S33228 solution treatment 2050 [1120] water or other rapid cool { {
S34565 solution treatment 2050–2140
[1120–1170]
water or other rapid cool { {
TP347 S34700 solution treatment 1900 [1040]F,H water or other rapid cool { {
TP347W S34705 solution treatment 2000 [1100] water or other rapid cool { 7-10
TP347H S34709 solution treatment cold worked:
2000 [1100]
hot rolled:
1925 [1050]H
water or other rapid cool { 7
TP347HFG S34710 solution treatment,I 2150 [1175]F water or other rapid cool { 7-10
TP347LN S34751 solution treatment 1900 [1040]F water or other rapid cool { {
TP348 S34800 solution treatment 1900 [1040]F,H water or other rapid cool { {
TP348H S34809 solution treatment cold worked:
2000 [1100]
hot rolled:
1925 [1050]H
water or other rapid cool { 7
S35045 solution treatment 2000 [1100]F still air cool or faster { {
XM-15 S38100 solution treatment 1900 [1040]F water or other rapid cool { {
S38815 solution treatment 1950 [1065]F water or other rapid cool { {
Alloy 20 N08020 stabilization
treatment
1700-1850F [925-
1010]
water or other rapid cool { {
N08028 solution treatment 2000F [1100] water or other rapid cool { {
N08029 solution treatment 2000F [1100] water or other rapid cool { {
N08367 solution treatment 2025 [1105]F water or other rapid cool { {
800 N08800 solution treatment 1900 [1040]F water or other rapid cool { {
800H N08810 solution treatment 2050 [1120]F water or other rapid cool { 5
N08811 solution treatment 2100 [1150]F water or other rapid cool { 5
N08904 solution treatment 2000 [1100]F water or other rapid cool { {
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4.1.7 Size (outside diameter and minimum wall thickness,
unless average wall thickness is specified),
4.1.8 Length (specific or random),
4.1.9 Hydrostatic Test or Nondestructive Electric Test (see
10.1),
4.1.10 Specification designation and year of issue,
4.1.11 Increased sulfur (for machinability, see Note B, Table
1, and 16.3), and
4.1.12 Special requirements and any supplementary requirements
selected. - General Requirements
5.1 Product furnished to this specification shall conform to
the requirements of Specification A1016/A1016M, including
any supplementary requirements that are indicated in the
purchase order. Failure to comply with the general requirements
of Specification A1016/A1016M constitutes nonconformance
with this specification. In case of conflict between the
requirements of this specification and Specification A1016/
A1016M, this specification shall prevail. - Materials and Manufacture
6.1 Manufacture and Condition—Tubes shall be made by
the seamless process and shall be either hot finished or cold
finished, as specified. Grade TP347HFG shall be cold finished.
6.2 Heat Treatment:
6.2.1 Ferritic Alloy and Ferritic Stainless Steels—The ferritic
alloy and ferritic stainless steels shall be reheated for heat
treatment in accordance with the requirements of Table 3. Heat
treatment shall be carried out separately and in addition to
heating for hot forming.
6.2.2 Austenitic Stainless Steels—All austenitic tubes shall
be furnished in the heat-treated condition, and shall be heat
treated in accordance with the requirements of Table 3.
6.3 If any controlled structural characteristics are required,
these shall be so specified in the order as to be a guide as to the
most suitable heat treatment. - Chemical Composition
7.1 Composition Requirements:
7.1.1 The alloy steels shall conform to the chemical requirements
given in Table 1.
7.1.2 The stainless steels shall conform to the chemical
requirements given in Table 2.
7.2 Product Analysis:
7.2.1 An analysis of either one billet or one tube shall be
made from each heat. The chemical composition thus determined
shall conform to the requirements specified.
7.2.2 If the original test for product analysis fails, retests of
two additional billets or tubes shall be made. Both retests, for
the elements in question, shall meet the requirements of the
specification; otherwise all remaining material in the heat shall
be rejected or, at the option of the producer, each billet or tube
may be individually tested for acceptance. Billets or tubes that
do not meet the requirements of the specification shall be
rejected. - Grain Size
8.1 Grain size shall be as given in Table 3, as determined in
accordance with Test Methods E112.
8.2 Grain size determinations, to demonstrate compliance
with 8.1, shall be made on one end of one finished tube from
each lot. See 15.1.
TABLE 3 Continued
Grade
UNS
Number
Heat Treat Type
Austenitizing/
Solutioning/
Stabilizing
Temperature,
min or range °F [°C]
Cooling Media
Subcritical Annealing
or Tempering
Temperature,
min or range °F [°C]
ASTM
Grain Size No.B
N08925 solution treatment 2010–2100
[1100–1150]
water or other rapid cool
N08926 solution treatment 2010–2100
[1100–1150]
water or other rapid cool
Ferritic Stainless Steels
TP444 S44400 subcritical anneal 1400 [760]
A Where ellipses () appear in this table there is no requirement.
B ASTM Grain Size No. listed, or coarser, unless otherwise indicated.
C Approximately, to achieve properties.
D Accelerated cooling from the normalizing temperature shall be permitted for section thicknesses greater than 3 in. [75 mm].
EAccelerated air cooling or liquid quenching shall be permitted for Class 2.
F Quenched in water or rapidly cooled by other means, at a rate sufficient to prevent re-precipitation of carbides, as demonstrable by the capability of tubes, heat treated
by either separate solution annealing or by direct quenching, passing Practices A262, Practice E. The manufacturer is not required to run the test unless it is specified on
the purchase order (see Supplementary Requirement S4). Note that Practices A262 requires the test to be performed on sensitized specimens in the low-carbon and
stabilized types and on specimens representative of the as-shipped condition for other types. In the case of low-carbon types containing 3 % or more molybdenum, the
applicability of the sensitizing treatment prior to testing shall be a matter for negotiation between the seller and the purchaser.
G A maximum solution treating temperature of 2100 °F [1150 °C] is recommended for UNS S21500.
H A solution treating temperature above 1950 °F [1065 °C] may impair resistance to intergranular corrosion after subsequent exposure to sensitizing conditions in the
indicated grades. When specified by the purchaser, a lower temperature stabilization or resolution anneal shall be used subsequent to the higher-temperature solution
anneal prescribed in this table.
I Solution treatment shall be preceded by a softening heat treatment prior to cold-working. The softening temperature shall be at least 90 °F [50 °C] higher than the solution
heat treatment temperature, which shall be at 2150 °F [1180 °C] minimum.
Other than for Grades S30815, S30942, S31272, S33228, and H
Grades, seamless tubing immediately following hot forming
may be individually quenched in the water or rapidly cooled by
other means, provided that the temperature of the tubes after hot
forming is not less than the minimum specified solution
temperature (direct quenched). For H grades, as well as Grades
S30815, S30942, S31272, S33228, and S30432, the tubes shall
be reheated to the specified solution treatment temperature for
the required time before quenching.
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9.1 Tensile Requirements:
9.1.1 The material shall conform to the requirements as to
tensile properties given in Table 4.
9.1.2 Table 5 gives the computed minimum elongation
values for each 1/32-in. [0.8-mm] decrease in wall thickness.
Where the wall thickness lies between two values shown in
Table 5, the minimum elongation value shall be determined by
the following equations. For Grades T23, T24, T91, T92, T115,
T122, T911, and S44400: E = 32t + 10.00 [E = 1.25t + 10.00].
For Grade T36: E = 32t + 5.0 [E = 1.25t + 5.0]. For all other
ferritic alloy grades: E = 48t + 15.00 [ E = 1.87t + 15.00].
where:
E = elongation in 2 in. [50 mm], %, and
t = actual thickness of specimen, in. [mm].
9.1.3 One tension test shall be made on a specimen from one
tube for lots of not more than 50 tubes. Tension tests shall be
made on specimens from two tubes for lots of more than 50
tubes. See 15.2.
9.2 Hardness Requirements:
9.2.1 The material shall conform to the hardness requirements
given in Table 4. See 15.2.
9.2.2 Brinell, Vickers, or Rockwell hardness tests shall be
made on specimens from two tubes from each lot. See 15.2.
9.3 Flattening Test—One flattening test shall be made on
specimens from each end of one finished tube, not the one used
for the flaring test, from each lot. See 15.1.
9.4 Flaring Test—One flaring test shall be made on specimens
from each end of one finished tube, not the one used for
the flattening test, from each lot. See 15.1.
9.5 Mechanical property requirements do not apply to
tubing smaller than 1/8 in. [3.2 mm] in inside diameter or
thinner than 0.015 in. [0.4 mm] in thickness. - Hydrostatic or Nondestructive Electric Test
10.1 Each tube shall be subjected to the nondestructive
electric test or the hydrostatic test. The type of test to be used
shall be at the option of the manufacturer, unless otherwise
specified in the purchase order. - Forming Operations
11.1 Tubes, when inserted in a boiler or tube sheet, shall
stand expanding and beading without showing cracks or flaws.
Superheater tubes when properly manipulated shall stand all
forging, welding, and bending operations necessary for application
without developing defects. See Note 1.
NOTE 1—Certain of the ferritic steels covered by this specification will
harden if cooled rapidly from above their critical temperature. Some will
air harden, that is, become hardened to an undesirable degree when cooled
in air from high temperatures, particularly chromium-containing steels
with chromium of 4 % and higher. Therefore, operations that involve
heating such steels above their critical temperatures, such as welding,
flanging, and hot bending, should be followed by suitable heat treatment. - Repair by Welding
12.1 Repair welding shall be performed in conformance
with Specification A1016/A1016M.
12.2 All repair welds in T91 shall be made with one of the
following welding processes and consumables: SMAW, A5.5/
A5.5M E90XX-B9; SAW, A5.23/A5.23M EB9 + neutral flux;
GTAW, A5.28/A5.28M ER90S-B9; and FCAWA5.29/A5.29M
E91T1-B9. In addition, the sum of the Ni+Mn content of all
welding consumables used to weld repair T91 Types 1 and 2
shall not exceed 1.0 %.
12.3 All repair welds in T92, T911, and T122, shall be made
using welding consumables meeting the chemical requirements
for the grade in Table 1. - Permissible Variations from the Specified Wall
Thickness
13.1 Permissible variations from the specified minimum
wall thickness shall be in accordance with Specification
A1016/A1016M.
13.2 Permissible variations from the specified average wall
thickness shall be 6 10 % of the specified average wall
thickness for cold formed tubes and, unless otherwise specified
by the purchaser, shall be in accordance with Table 6 for hot
formed tubes. - Surface Condition
14.1 Ferritic alloy cold-finished steel tubes shall be free of
scale and suitable for inspection. A slight amount of oxidation
is not considered scale.
14.2 Ferritic alloy hot-finished steel tubes shall be free of
loose scale and suitable for inspection.
14.3 Stainless steel tubes shall be pickled free of scale.
When bright annealing is used, pickling is not necessary.
14.4 Any special finish requirement shall be subject to
agreement between the supplier and the purchaser. - Sampling
15.1 For flattening, flaring, and grain size requirements, the
term lot applies to all tubes, prior to cutting, of the same size
(see 4.1.7) that are produced from the same heat of steel. When
final heat treatment is in a batch-type furnace, a lot shall
include only those tubes of the same size and from the same
heat that are heat treated in the same furnace charge. When the
final heat treatment is in a continuous furnace or when the
heat-treated condition is obtained directly by quenching after
hot forming, the number of tubes of the same size and from the
same heat in a lot shall be determined from the size of the tubes
as prescribed in Table 7.
15.2 For tensile and hardness test requirements, the term lot
applies to all tubes prior to cutting, of the same size (see 4.1.7)
that are produced from the same heat of steel. When final heat
treatment is in a batch-type furnace, a lot shall include only
those tubes of the same size and the same heat that are heat
treated in the same furnace charge. When the final heat
treatment is in a continuous furnace, or when the heat-treated
condition is obtained directly by quenching after hot forming,
a lot shall include all tubes of the same size and heat, heat
treated in the same furnace at the same temperature, time at
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TABLE 4 Tensile and Hardness Requirements
HardnessA
Grade
UNS
Designation
Tensile
Strength,
min, ksi
[MPa]
Yield
Strength,
min, ksi
[MPa]
Elongation
in 2 in. or
50 mm,
min, %B,C
Brinell/Vickers Rockwell
Low Alloy Steels:
T5b K51545 60 [415] 30 [205] 30 179 HBW/
190HV
89 HRB
T9 K90941 60 [415] 30 [205] 30 179 HBW/
190HV
89 HRB
T12 K11562 60 [415] 32 [220] 30 163 HBW/
170 HV
85 HRB
T23 K40712 74 [510] 58 [400] 20 220 HBW/
230 HV
97 HRB
T24 K30736 85 [585] 60 [415] 20 250 HBW/
265 HV
25 HRC
T36 Class 1 K21001 90 [620] 64 [440] 15 250 HBW/
265 HV
25 HRC
T36 Class 2 K21001 95.5 [660] 66.5 [460] 15 250 HBW/
265 HV
25 HRC
T91 Types 1 and 2 K90901 85 [585] 60 [415] 20 190 to 250 HBW/
196 to 265 HV
90 HRB to 25
HRC
T92 K92460 90 [620] 64 [440] 20 250 HBW/
265 HV
25 HRC
T115 K91060 90 [620] 65 [450] 20 190 to 250 HWB/
196 to 265 HV
90 HRB to 25
HRC
T122 K91271 90 [620] 58 [400] 20 250 HBW/
265 HV
25 HRC
T911 K91061 90 [620] 64 [440] 20 250 HBW/
265 HV
25 HRC
All other low alloy
grades
60 [415] 30 [205] 30 163 HBW/
170 HV
85 HRB
Austenitic Stainless
Steels:
TP201 S20100 95 [655] 38 [260] 35 219 HBW/
230 HV
95 HRB
TP202 S20200 90 [620] 45 [310] 35 219 HBW/
230 HV
95 HRB
XM-19 S20910 100 [690] 55 [380] 35 250 HBW/
265 HV
25 HRC
… S21500 78 [540] 33 [230] 35 192 HBW/
200 HV
90 HRB
… S25700 78 [540] 35 [240] 50 217 HBW 95 HRB
TP304 S30400 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP304L S30403 70 [485] 25 [170] 35 192 HBW/
200 HV
90 HRB
TP304H S30409 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
… S30432 86 [590] 34 [235] 35 219 HBW/
230 HV
95 HRB
… S30434 73 [500] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP304N S30451 80 [550] 35 [240] 35 192 HBW/
200 HV
90 HRB
TP304LN S30453 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
… S30615 90 [620] 40 [275] 35 192 HBW/
200 HV
90 HRB
… S30815 87 [600] 45 [310] 40 217 HBW 95 HRB
TP309S S30908 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP309H S30909 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP309LMoN S30925 93 [640] 38 [260] 30 256 HBW/270 HV 100 HRB
TP309Cb S30940 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP309HCb S30941 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
… S30942 86 [590] 34 [235] 35 219 HBW/
230 HV
95 HRB
… S31002 73 [500] 30 [205] 35 192 HBW/
200 HV
90 HRB
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TABLE 4 Continued
HardnessA
Grade
UNS
Designation
Tensile
Strength,
min, ksi
[MPa]
Yield
Strength,
min, ksi
[MPa]
Elongation
in 2 in. or
50 mm,
min, %B,C
Brinell/Vickers Rockwell
TP310S S31008 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP310H S31009 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP310MoCbN S31025 93 [640] 39 [270] 30 256 HBW/
270 HV
100 HRB
S31035 95 [655] 45 [310] 40 220 HBW/
230 HV
96 HRB
TP310Cb S31040 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP310HCb S31041 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP310HCbN S31042 95 [655] 43 [295] 30 256 HBW 100 HRB
TP310MoLN S31050
T # 0.25 in. [6 mm] 84 [580] 39 [270] 25 217 HBW 95 HRB
t > 0.25 in. [6 mm] 78 [540] 37 [255] 25 217 HBW 95 HRB
… S31060 87 [600] 41 [280] 40 217 HBW 95 HRB
… S31254
T # 0.187 in. [5 mm] 98 [675] 45 [310] 35 220 HBW/
230 HV
96 HRB
T > 0.187 in. [5 mm] 95 [655] 45 [310] 35 220 HBW/
230 HV
96 HRB
… S31266 109 [750] 61 [420] 35 … B100
… S31272 65 [450] 29 [200] 35 217 HBW 95 HRB
… S31277 112 [770] 52 [360] 40 241 HBW 100 HRB
TP316 S31600 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP316L S31603 70 [485] 25 [170] 35 192 HBW/
200 HV
90 HRB
TP316H S31609 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP316Ti S31635 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP316N S31651 80 [550] 35 [240] 35 192 HBW/
200 HV
90 HRB
TP317 S31700 75 [515] 30 [205] 34 192 HBW/
200 HV
90 HRB
TP317L S31703 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
… S31725 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
… S31730 70 [480] 25 [175] 35 … 90 HRB
… S32050 98 [675] 48 [330] 40 256 HBW 100 HRB
TP321 S32100 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP321H S32109 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
… S32615 80 [550] 32 [220] 25 192 HBW/
200 HV
90 HRB
… S32716 80 [550] 35 [240] 35 192 HBW/
200 HV
90 HRB
… S33228 73 [500] 27 [185] 30 192 HBW/
200 HV
90 HRB
… S34565 115 [790] 60 [415] 35 241 HBW 100 HRB
TP347 S34700 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP347W S34705 90 [620] 38 [260] 30 219 HBW/
230 HV
95 HRB
TP347H S34709 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP347HFG S34710 80 [550] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP347LN S34751 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP348 S34800 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
TP348H S34809 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
… S35045 70 [485] 25 [170] 35 192 HBW/
200 HV
90 HRB
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TABLE 4 Continued
HardnessA
Grade
UNS
Designation
Tensile
Strength,
min, ksi
[MPa]
Yield
Strength,
min, ksi
[MPa]
Elongation
in 2 in. or
50 mm,
min, %B,C
Brinell/Vickers Rockwell
XM-15 S38100 75 [515] 30 [205] 35 192 HBW/
200 HV
90 HRB
… S38815 78 [540] 37 [255] 30 256 HBW 100 HRB
Alloy 20 N08020 80 [550] 35 [240] 30 217 HBW 95 HRB
N08028 73 [500] 31 [214] 40 … …
N08029 73 [500] 31 [214] 40 … …
… N08367 … … … … …
… #3/16 in. wall 100 [690] 45 [310] 30 … 100 HRB
… >3/16 in. wall 95 [655] 45 [310] 30 241 HBW …
800 N08800
… cold-worked
annealed
75 [515] 30 [205] 30 192 HBW/
200 HV
90 HRB
… hot-finished
annealed
65 [450] 25 [170] 30 192 HBW/
200 HV
90 HRB
800H N08810 65 [450] 25 [170] 30 192 HBW/
200 HV
90 HRB
… N08811 65 [450] 25 [170] 30 192 HBW/
200 HV
90 HRB
N08904 71 [490] 31 [215] 35 192 HBW/
200 HV
90 HRB
… N08925 87 [600] 43 [295] 40 217 HBW 95 HRB
… N08926 94 [650] 43 [295] 35 256 HBW 100 HRB
Ferritic Stainless Steels
TP444 S44400 60[415] 40[275] 20 217 HBW/ 230 HV 96 HRB
AMax, unless a range or a minimum is specified.
B When standard round 2 in. or 50 mm gauge length or smaller proportionally sized specimens with gauge length equal to 4D (4 times the diameter) is used, the minimum
elongation shall be 22 % for all low alloy grades except T23, T24, T91, T92, T115, T122, and T911; and except for TP444.
C For longitudinal strip tests, a deduction from the basic minimum elongation values of 1.00 % for TP444, T23, T24, T91, T92, T115, T122, and T911, and of 1.50 % for
all other low alloy grades for each 1/32-in. [0.8-mm] decrease in wall thickness below 5/16 in. [8 mm] shall be made.
TABLE 5 Computed Minimum ValuesA
Wall Thickness
Elongation in 2 in.
or 50 mm, min, %
in. mm
S44400,
T23, T24, T91
Types 1 and 2,
T92, T115,
T122, and T911
T 36
All Other
Ferritic Grades
5/16 [0.312] 8 20 15 30
9/32 [0.281] 7.2 19 14 29
1/4 [0.250] 6.4 18 13 27
7/32 [0.219] 5.6 17 12 26
3/16 [0.188] 4.8 16 11 24
5/32 [0.156] 4 15 10 23
1/8 [0.125] 3.2 14 9 21
3/32 [0.094] 2.4 13 8 20
1/16 [0.062] 1.6 12 7 18
0.062 to 0.035, excl 1.6 to 0.9 12 7 17
0.035 to 0.022, excl 0.9 to 0.6 11 6 17
0.022 to 0.015 incl 0.6 to 0.4 11 6 16
A Calculated elongation requirements shall be rounded to the nearest whole
number.
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298
heat, and furnace speed; or all tubes of the same size and heat,
hot formed and quenched in the same production run, except as
prescribed in 9.1.3. - Product Marking
16.1 In addition to the marking prescribed in Specification
A1016/A1016M, the marking shall include: the condition, hot
finished or cold finished; and the wall designation, minimum
wall or average wall.
16.2 For the austenitic stainless steels having a grain size
requirement (see Table 3) the marking shall also include the
heat number and heat-treatment lot identification.
16.3 When either T2 or T12 are ordered with higher sulfur
contents as permitted by Note B of Table 1, the marking shall
include the letter, S, following the grade designation: T2S or
T12S.
16.4 For T91, the marking shall also include the type. - Keywords
17.1 alloy steel tubes; austenitic stainless steel; boiler tubes;
ferritic stainless steel; heat exchanger tubes; high-temperature
applications; seamless steel tubes; steel tubes; superheater
tubes; temperature service applications-high
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall apply only when specified by the purchaser in the
inquiry, contract, or order.
S1. Stress-Relieved Annealed Tubes
S1.1 For use in certain corrosives, particularly chlorides
where stress corrosion may occur, tubes in Grades TP304L,
TP316L, TP321, TP347, and TP348 may be specified in the
stress-relieved annealed condition.
S1.2 When stress-relieved tubes are specified, tubes shall be
given a heat treatment at 1500 to 1650 °F [815 to 900 °C] after
roll straightening. Cooling from this temperature range may be
either in air or by slow cooling. No mechanical straightening is
permitted after the stress-relief treatment.
S1.3 Straightness of the tubes shall be a matter of negotiation
between the purchaser and supplier.
S2. Stabilizing Heat Treatment
S2.1 Subsequent to the solution anneal required in Section
6, Grades TP309HCb, TP310HCb, TP310HCbN, TP321,
TP321H, TP347, TP347H, TP348, and TP348H shall be given
a stabilization heat treatment at a temperature lower than that
used for the initial solution annealing heat treatment. The
temperature of stabilization heat treatment shall be at a
temperature as agreed upon between the purchaser and vendor.
S3. Unstraightened Tubes
S3.1 When the purchaser specifies tubes unstraightened
after final heat treatment (such as coils), the minimum yield
strength of Table 4 shall be reduced by 5 ksi [35 MPa].
TABLE 6 Permitted Variations in Average Wall Thickness for Hot
Formed Tubes
Tolerance in %, from specified
NPS [DN] Designator Over Under
1/8 to 21/2 [6 to 65] incl,
all t/D ratiosA
20 12.5
Above 21/2 [65], t/D #
5 %A
22.5 12.5
Above 21/2 [65], t/D >
5 %A
15 12.5
A t = specified wall thickness D = specified outside diameter
TABLE 7 Number of Tubes in a Lot Heat Treated by the
Continuous Process or by Direct Quench After Hot Forming
Size of Tube Size of Lot
2 in. [50.8 mm] and over in outside
diameter and 0.200 in. [5.1 mm] and over
in wall thickness
not more than 50 tubes
2 in. [50.8 mm] and over in outside
diameter and
under 0.200 in. [5.1 mm] in wall thickness
not more than 75 tubes
Less than 2 in. [50.8 mm] but over 1 in.
[25.4 mm] in outside diameter
not more than 75 tubes
1 in. [25.4 mm] or less in outside diameter not more than 125 tubes
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299
S3.2 On the certification, and wherever the grade designation
for unstraightened tubing appears, it shall be identified
with the suffix letter “U” (for example, 304-U, 321-U, etc.).
S4. Intergranular Corrosion Test
S4.1 When specified, material shall pass intergranular corrosion
tests conducted by the manufacturer in accordance with
Practices A262, Practice E.
NOTE S4.1—Practice E requires testing on the sensitized condition for
low carbon or stabilized grades, and on the as-shipped condition for other
grades.
S4.2 A stabilization heat treatment in accordance with
Supplementary Requirement S2 may be necessary and is
permitted in order to meet this requirement for the grades
containing titanium or columbium, particularly in their H
versions.
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SPECIFICATION FOR ELECTRIC-RESISTANCE-WELDED
CARBON STEEL HEAT-EXCHANGER AND CONDENSER
TUBES
SA-214/SA-214M
(Identical with ASTM Specification A214/A214M-90a except for editorial differences in 7.2.)
ASME BPVC.II.A-2019 SA-214/SA-214M
301
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302
SPECIFICATION FOR ELECTRIC-RESISTANCEWELDED
CARBON STEEL HEAT-EXCHANGER AND
CONDENSER TUBES
SA-214/SA-214M
(Identical with ASTM Specification A 214/A 214M-90a except for editorial differences in 7.2.) - Scope
1.1 This specification covers minimum-wall-thickness,
electric-resistance-welded, carbon steel tubes to be used
for heat exchangers, condensers, and similar heat-transfer
apparatus.
1.2 The tubing sizes usually furnished to this specification
are to 3 in. [76.2 mm] in outside diameter, inclusive.
Tubing having other dimensions may be furnished, provided
such tubes comply with all other requirements of
this specification.
1.3 Mechanical property requirements do not apply to
tubing smaller than 1/8 in. [3.2 mm] in inside diameter or
0.015 in. [0.4 mm] in thickness.
1.4 The purchaser shall specify in the order the outside
diameter and minimum wall thickness. The inside diameter
shall not be specified.
1.5 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. The inch-pound units shall apply
unless the “M” designation of this specification is specified
in the order. - Referenced Document
2.1 ASTM Standard:
A 450/A 450M Specification for General Requirements
for Carbon, Ferritic Alloy, and Austenitic Alloy Steel
Tubes - General Requirements
3.1 Material furnished under this specification shall
conform to the applicable requirements of the current edition
of Specification A 450/A 450M, unless otherwise provided
herein. - Ordering Information
4.1 Orders for material under this specification should
include the following, as required, to describe the desired
material adequately:
4.1.1 Quantity (feet, metres, or number of lengths),
4.1.2 Name of material (electric-resistance-welded
tubes),
4.1.3 Size (outside diameter and minimum wall
thickness),
4.1.4 Length (specific or random),
4.1.5 Optional requirements (Section 8 and 10.5),
4.1.6 Test report required (see Certification Section
of Specification A 450/A 450M),
4.1.7 Specification designation, and
4.1.8 Special requirements. - Manufacture
5.1 Tubes shall be made by electric-resistance welding. - Heat Treatment
6.1 After welding, all tubes shall be heat treated at a
temperature of 1650°F [900°C] or higher and followed by
cooling in air or in the cooling chamber of a controlled
atmosphere furnace. Cold drawn tubes shall be heat treated
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after the final cold-draw pass at a temperature of 1200°F
[650°C] or higher. - Chemical Composition
7.1 The steel shall conform to the following requirements
as to chemical composition:
Carbon, max, % 0.18
Manganese, % 0.27–0.63
Phosphorus, max, % 0.035
Sulfur, max, % 0.035
7.2 Supplying an alloy grade of steel that specifically
requires the addition of any element other than those listed
in 7.1 is not permitted. - Product Analysis
8.1 When requested on the purchase order, a product
analysis shall be made by the supplier from one tube per
250 pieces; or when tubes are identified by heat, one tube
per heat shall be analyzed. The chemical composition thus
determined shall conform to the requirements specified.
8.2 If the original test for product analysis fails, retests
of two additional lengths of flat-rolled stock, or tubes shall
be made. Both retests, for the elements in question shall
meet the requirements of the specification; otherwise all
remaining material in the heat or lot (Note) shall be rejected
or, at the option of the producer, each length of flat-rolled
stock or tube may be individually tested for acceptance.
Lengths of flat-rolled stock or tubes which do not meet
the requirements of the specification shall be rejected.
NOTE — A lot consists of 250 tubes. - Hardness Requirements
9.1 The tubes shall have a hardness number not
exceeding 72 HRB. - Mechanical Tests Required
10.1 Flattening Test—One flattening test shall be made
on specimens from each of two tubes from each lot (Note)
or fraction thereof.
10.2 Flange Test — One flange test shall be made on
specimens from each of two tubes from each lot (Note) or
fraction thereof.
10.3 Reverse Flattening Test — One reverse flattening
test shall be made on a specimen from each 1500 ft [450 m]
of finished tubing.
10.4 Hardness Test — Brinell or Rockwell hardness
tests shall be made on specimens from two tubes from
each lot. The term lot applies to all tubes prior to cutting,
of the same nominal diameter and wall thickness which
are produced from the same heat of steel. When final heat
treatment is in a batch-type furnace, a lot shall include
only those tubes of the same size and the same heat which
are heat treated in the same furnace charge. When final
heat treatment is in a continuous furnace, a lot shall include
all tubes of the same size and heat, heat treated in the same
furnace at the same temperature, time at heat, and furnace
speed.
10.5 Hydrostatic or Nondestructive Electric Test —
Each tube shall be subjected to either the hydrostatic or
the nondestructive electric test. The purchaser may specify
which test is to be used. - Surface Condition
11.1 The finished tubes shall be free of scale. A slight
amount of oxidation shall not be considered as scale. - Product Marking
12.1 In addition to the marking prescribed in Specification
A 450/A 450M, the letters “ERW” shall be legibly
stenciled on each tube, or marked on a tag attached to the
bundle or box in which the tubes are shipped.
12.2 The manufacturer’s name or symbol may be
placed permanently on each tube by rolling or light stamping
before normalizing. If a single stamp is placed on the
tube by hand, this mark should not be less than 8 in.
[200 mm] from one end of the tube.
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SPECIFICATION FOR STEEL CASTINGS, CARBON,
SUITABLE FOR FUSION WELDING FOR
HIGH-TEMPERATURE SERVICE
SA-216/SA-216M
(Identical with ASTM Specification A216/A216M-07 except for the addition of 2.3 and editorial differences in 2.1 and
10.1.)
ASME BPVC.II.A-2019 SA-216/SA-216M
305
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306
SPECIFICATION FOR STEEL CASTINGS, CARBON,
SUITABLE FOR FUSION WELDING FOR
HIGH-TEMPERATURE SERVICE
SA-216/SA-216M
(Identical with ASTM Specification A 216/A 216M-07 except for the addition of 2.3 and editorial differences in 2.1 and 10.1.) - Scope
1.1 This specification covers carbon steel castings for
valves, flanges, fittings, or other pressure-containing parts
for high-temperature service and of quality suitable for
assembly with other castings or wrought-steel parts by
fusion welding.
1.2 Three grades, WCA, WCB, and WCC, are covered
in this specification. Selection will depend upon design
and service conditions, mechanical properties, and the high
temperature characteristics.
1.3 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. - Referenced Documents
2.1 ASTM Standards:
A 703/A 703M Specification for Steel Castings, General
Requirements, for Pressure-Containing Parts
A 985/A 985M Specification for Steel Investment Castings
General Requirements, for Pressure-Containing
Parts
E 165 Test Method for Liquid Penetrant Examination
E 709 Guide for Magnetic Particle Examination
2.2 Manufacturers’ Standardization Society of the
Valve and Fittings Industry Standard:
SP 55 Steel Castings for Valve, Flanges, and Fittings, and
Other Components (Visual Method)
2.3 ASME Standard:
ASME Boiler and Pressure Vessel Code, Section IX, Welding
and Brazing Qualifications - General Conditions for Delivery
3.1 Except for investment castings, castings furnished
to this specification shall conform to the requirements of
Specification A 703/A 703M, including any supplementary
requirements that are indicated in the purchase order.
Failure to comply with the general requirements of Specification
A 703/A 703M constitutes nonconformance with
this specification. In case of conflict between the requirements
of this specification and Specification
A 703/A 703M, this specification shall prevail.
3.2 Steel investment castings furnished to this specification
shall conform to the requirements of Specification
A 985 /A 985M, including any supplementary requirements
that are indicated in the purchase order. Failure
to comply with the general requirements of Specification
A 985 /A 985M constitutes nonconformance with this
specification. In case of conflict between the requirements
of this specification and Specification A 985/A 985M,
Specification A 985/A 985M shall prevail. - Ordering Information
4.1 The inquiry and order should include or indicate
the following:
4.1.1 A description of the casting by pattern number
or drawing (dimensional tolerances shall be included on
the casting drawing),
4.1.2 Grade of steel,
4.1.3 Options in the specification,
4.1.4 Whether the castings are to be produced using
the investment casting process, and
4.1.5 The supplementary requirements desired
including the standards of acceptance.
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307 - Heat Treatment
5.1 All castings shall receive a heat treatment proper
to their design and chemical composition.
5.2 Castings shall be furnished in the annealed, or
normalized, or normalized and tempered condition unless
Supplementary Requirement S15 is specified.
5.3 Heat treatment shall be performed after castings
have been allowed to cool below the transformation range. - Temperature Control
6.1 Furnace temperatures for heat treating shall be
effectively controlled by pyrometer. - Chemical Composition
7.1 The steel shall be in accordance with the requirements
as to chemical composition prescribed in Table 1. - Tensile Requirements
8.1 Steel used for the castings shall be in accordance
with the requirements as to tensile properties prescribed
in Table 2. - Quality
9.1 The surface of the casting shall be examined visually
and shall be free of adhering sand, scale, cracks, and
hot tears. Other surface discontinuities shall meet the visual
acceptance standards specified in the order. Visual Method
SP-55 or other visual standards may be used to define
acceptable surface discontinuities and finish. Unacceptable
visual surface discontinuities shall be removed and their
removal verified by visual examination of the resultant
cavities.
9.2 When additional inspection is desired, Supplementary
Requirements S4, S5, and S10 may be ordered.
9.3 The castings shall not be peened, plugged, or
impregnated to stop leaks. - Repair by Welding
10.1 Repairs shall be made using procedures and welders
qualified under ASME Section IX.
10.2 Weld repairs shall be inspected to the same quality
standards that are used to inspect the castings. When castings
are produced with Supplementary Requirement S4
specified, weld repairs shall be inspected by magnetic particle
examination to the same standards that are used to
inspect the castings. When castings are produced with Supplementary
Requirement S5 specified, weld repairs on castings
that have leaked on hydrostatic test, or on castings in
which the depth of any cavity prepared for repair welding
exceeds 20% of the wall thickness or 1 in. [25 mm], whichever
is smaller, or on castings in which any cavity prepared
for welding is greater than approximately 10 in.2 [65 cm2],
shall be radiographed to the same standards that are used
to inspect the castings.
10.3 Castings containing any repair weld that exceeds
20% of the wall thickness or 1 in. [25 mm], whichever is
smaller, or that exceeds approximately 10 in.2 [65 cm2] in
area, or that was made to correct hydrostatic test defects,
shall be stress relieved or heat treated after welding. This
mandatory stress relief or heat treatment shall be in accordance
with the procedure qualification used. - Keywords
11.1 carbon steel; high temperature; pressure-containing
parts; steel castings
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TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
Grade WCA Grade WCB Grade WCC
Element UNS J02502 UNS J03002 UNS J02503
Carbon, max 0.25A 0.30B 0.25C
Manganese, max 0.70A 1.00B 1.20C
Phosphorus, max 0.04 0.04 0.04
Sulfur, max 0.045 0.045 0.045
Silicon, max 0.60 0.60 0.60
Specified residual elements:
Copper, max 0.30 0.30 0.30
Nickel, max 0.50 0.50 0.50
Chromium, max 0.50 0.50 0.50
Molybdenum, max 0.20 0.20 0.20
Vanadium, max 0.03 0.03 0.03
Total of these specified residual 1.00 1.00 1.00
elements, maxD
A For each reduction of 0.01% below the specified maximum carbon content, an increase of 0.04%
manganese above the specified maximum will be permitted up to a maximum of 1.10%.
B For each reduction of 0.01% below the specified maximum carbon content, an increase of 0.04% Mn
above the specified maximum will be permitted up to a maximum of 1.28%.
C For each reduction of 0.01% below the specified maximum carbon content, an increase of 0.04%
manganese above the specified maximum will be permitted to a maximum of 1.40%.
D Not applicable when Supplementary Requirement S11 is specified.
TABLE 2
TENSILE REQUIREMENTS
Grade WCA Grade WCB Grade WCC
Tensile strength, ksi [MPa] 60 to 85 [415 to 585] 70 to 95 [485 to 655] 70 to 95 [485 to 655]
Yield strength,A min, 30 [205] 36 [250] 40 [275]
ksi [MPa]
Elongation in 2 in. 24 22 22
[50 mm], min, %B
Reduction of area, min, % 35 35 35
A Determine by either 0.2% offset method or 0.5% extension-under-load method.
B When ICI test bars are used in tensile testing as provided for in Specification A 703/A 703M, the
gage length to reduced section diameter ratio shall be 4 to 1.
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309
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall not apply unless specified in the purchase
order. A list of standardized supplementary requirements for use at the option of the
purchaser is included in Specification A 703/A 703M. Those which are ordinarily considered
suitable for use with this specification are given below. Others enumerated in Specification
A 703/A 703M may be used with this specification upon agreement between the
manufacturer and purchaser.
S1. Unspecified Elements
S2. Destruction Tests
S3. Bend Test
S4. Magnetic Particle Inspection
S5. Radiographic Inspection
S10. Examination of Weld Preparation
S10.1 The method of performing the magnetic particle
or liquid penetrant test shall be in accordance with Guide
E 709 or Test Method E 165.
S11. Carbon Equivalent
S11.1 When specified on the order, the maximum carbon
equivalent shall be:
Grade Carbon Equivalent, max
WCA 0.50
WCB 0.50
WCC 0.55
S11.2 Carbon equivalent (CE) shall be determined as
follows:
CE p C +
Mn
6
+
Cr + Mo + V
5
+
Ni + Cu
15
S15. Quench and Temper Heat-Treatment
S16. Requirements for Carbon Steel Castings for
Hydrofluoric Acid Alkylation Service
S16.1 Castings shall be provided in the normalized or
normalized and tempered heat-treated condition.
S16.2 The maximum carbon equivalent shall be as
follows:
CE maximum
Maximum specified section thickness less
than or equal to 1 in. [25 mm] 0.43
Maximum specified section thickness
greater than 1 in. [25 mm] 0.45
S16.3 Determine the carbon equivalent (CE) as follows:
CE p C +
Mn
6
+
(Cr + Mo + V)
5
+
(Ni + Cu)
15
S16.4 Vanadium and niobium maximum content based
upon heat analysis shall be:
NOTE 1 — Niobium p columbium
Maximum vanadium 0.02 wt%
Maximum niobium 0.02 wt%
Maximum vanadium plus niobium 0.03 wt%
S16.5 The sum of the nickel and copper contents, based
upon heat analysis, shall not exceed 0.15 wt%.
S16.6 The minimum carbon content shall be 0.18 wt%.
The maximum carbon content shall be as required for the
appropriate grade.
S16.7 Welding consumables for repair welds shall be
of the low-hydrogen type. E60XX electrodes shall not be
used and the resulting weld chemistry shall meet the same
chemistry requirements as the base metal.
S16.8 In addition to the requirements for product marking
in the specification, an “HF-N” stamp or marking shall
be provided on each casting to identify that the casting
complies with this supplementary requirement.
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SPECIFICATION FOR STEEL CASTINGS, MARTENSITIC
STAINLESS AND ALLOY, FOR PRESSURE-CONTAINING
PARTS, SUITABLE FOR HIGH-TEMPERATURE SERVICE
SA-217/SA-217M
(Identical with ASTM Specification A217/A217M-07.)
ASME BPVC.II.A-2019 SA-217/SA-217M
311
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SPECIFICATION FOR STEEL CASTINGS,
MARTENSITIC STAINLESS AND ALLOY, FOR
PRESSURE-CONTAINING PARTS, SUITABLE FOR
HIGH-TEMPERATURE SERVICE
SA-217/SA-217M
(Identical with ASTM Specification A 217/A 217M-07.) - Scope
1.1 This specification covers martensitic stainless steel
and alloy steel castings for valves, flanges, fittings, and
other pressure-containing parts (Note 1) intended primarily
for high-temperature and corrosive service (Note 2).
1.2 One grade of martensitic stainless steel and nine
grades of ferritic alloy steel are covered. Selection will
depend on design and service conditions, mechanical properties,
and the high-temperature and corrosion-resistant
characteristics (Note 3).
NOTE 1—Carbon steel castings for pressure-containing parts are covered
by Specification A 216/A 216M. Low alloy quench-and-tempered grades
equivalent to Specification A 217/A 217M grades may be found in both
Specifications A 352/A 352M and A 487/A 487M.
NOTE 2 — The grades covered by this specification represent materials
that are generally suitable for assembly with other castings or wrought
steel parts by fusion welding. It is not intended to imply that these grades
possess equal degrees of weldability; therefore, it is the responsibility of
the purchaser to establish for himself a suitable welding technique. Since
these grades possess varying degrees of suitability for high-temperature
and corrosion-resistant service, it is also the responsibility of the purchaser
to determine which grade shall be furnished, due consideration being
given to the requirements of the applicable construction codes.
NOTE 3 — The committee formulating this specification has included
nine grades of materials that are considered to represent basic types of
ferritic alloy steels suitable for valves, flanges, fittings, and other pressurecontaining
parts. Additional alloy steels that may better fulfill certain
types of service will be considered for inclusion in this specification by
the committee as the need becomes apparent.
1.3 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. Inch-pound units are applicable for
material ordered to Specification A 217 and SI units for
materials ordered to Specification A 217M. - Referenced Documents
2.1 ASTM Standards:
A 216/A 216M Specification for Steel Castings, Carbon,
Suitable for Fusion Welding, for High-Temperature
Service
A 352/A 352M Specification for Steel Castings, Ferritic
and Martensitic, for Pressure-Containing Parts, Suitable
for Low-Temperature Service
A 487/A 487M Specification for Steel Castings Suitable
for Pressure Service
A 488/A 488M Practice for Steel Castings, Welding, Qualifications
of Procedures and Personnel
A 703/A 703M Specification for Steel Castings, General
Requirements, for Pressure-Containing Parts
A 802 /A 802M Practice for Steel Castings, Surface
Acceptance Standards, Visual Examination
A 985/A 985M Specification for Steel Investment Castings
General Requirements, for Pressure-Containing
Parts
E 165 Test Method for Liquid Penetrant Examination
E 709 Guide for Magnetic Particle Examination - General Conditions for Delivery
3.1 Except for investment castings, castings furnished
to this specification shall conform to the requirements of
Specification A 703/A 703M including any supplementary
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requirements that are indicated in the purchase order. Failure
to comply with the general requirements of Specification
A 703/A 703M constitutes nonconformance with this
specification. In case of conflict between the requirements
of this specification and Specification A 703/A 703M, this
specification shall prevail.
3.2 Steel investment castings furnished to this specification
shall conform to the requirements of Specification
A 985 /A 985M, including any supplementary requirements
that are indicated in the purchase order. Failure
to comply with the general requirements of Specification
A 985 /A 985M constitutes nonconformance with this
specification. In case of conflict between the requirements
of this specification and Specification A 985/A 985M,
Specification A 985/A 985M shall prevail. - Ordering Information
4.1 The inquiry and order should include or indicate
the following:
4.1.1 A description of the casting by pattern number
or drawing (dimensional tolerances shall be included on
the casting drawing),
4.1.2 Grade of steel,
4.1.3 Options in the specification,
4.1.4 Whether the castings are to be produced using
the investment casting process, and
4.1.5 The supplementary requirements desired
including the standards of acceptance. - Heat Treatment
5.1 All castings shall receive a heat treatment proper
to their design and chemical composition.
5.2 Castings shall be furnished in the normalized and
tempered conditions; Grades WC1, WC4, WC5, WC6, and
CA15 shall be tempered at 1100°F [595°C] min; Grades
WC9, C5, C12, and WC11 shall be tempered at 1250°F
[675°C] min; Grade C12A shall be normalized at 1900-
1975°F [1040–1080°C] and tempered at 1350–1470°F
[730–800°C].
5.3 Heat treatment shall be performed after castings
have been allowed to cool below the transformation range. - Chemical Composition
6.1 The steel shall be in accordance with the requirements
as to chemical composition prescribed in Table 1
(Note 4).
NOTE 4 — The role of alloying elements in the development of Grade
C12A has been extensively investigated. V and Cb contribute to precipitation
strengthening by forming fine and coherent precipitation of M(C,N)X
carbo-nitrides in the ferrite matrix. V also precipitates as VN during
tempering or during creep. The two elements are more effective in combination.
Therefore, the addition of strong nitride-forming elements, those
with a stronger affinity for nitrogen than Cb and V, as deoxidation agents,
interferes with these high-temperature strengthening mechanisms. - Tensile Requirements
7.1 Steel used for the castings shall be in accordance
with the requirements as to tensile properties prescribed
in Table 2. - Quality
8.1 The surface of the casting shall be examined visually
and shall be free of adhering sand, scale, cracks, and
hot tears. Other surface discontinuities shall meet the visual
acceptance standards specified in the order. Practice
A 802/A 802M or other visual standards may be used to
define acceptable surface discontinuities and finish. Unacceptable
visual surface discontinuities shall be removed
and their removal verified by visual examination of the
resultant cavities. When methods involving high temperature
are used in the removal of discontinuities, castings
shall be preheated to at least the minimum temperatures
in Table 3.
8.2 When additional inspection is desired, Supplementary
Requirements S4, S5, and S10 may be ordered.
8.3 The castings shall not be peened, plugged, or
impregnated to stop leaks. - Repair by Welding
9.1 Repairs shall be made using procedures and welders
qualified under Practice A 488/A 488M.
9.2 Weld repaired Grade C12A castings shall be postweld
heat treated at 1350-1470°F [730-800°C].
9.3 Weld repairs shall be inspected to the same quality
standards that are used to inspect the castings. When castings
are produced with Supplementary Requirement S4
specified, weld repairs shall be inspected by magnetic particle
examination to the same standards that are used to
inspect the castings. When castings are produced with Supplementary
Requirement S5 specified, weld repairs on castings
that have leaked on hydrostatic test, or on castings in
which the depth of any cavity prepared for repair welding
exceeds 20% of the wall thickness or 1 in. [25 mm], whichever
is smaller, or on castings in which any cavity prepared
for welding is greater than approximately 10 in.2 [65 cm2],
shall be radiographed to the same standards that are used
to inspect the castings.
9.4 Weld repairs shall be considered major in the case
of a casting that has leaked on hydrostatic test, or when
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the depth of the cavity prepared for welding exceeds 20%
of the wall thickness or 1 in. [25 mm], whichever is smaller,
or when the extent of the cavity exceeds approximately
10 in.2 [65 cm2]. All castings with major repair welds shall
be thermally stress relieved or completely reheat-treated.
This mandatory stress relief or reheat-treatment shall be
in accordance with the qualified procedure used. Major
repairs shall be inspected to the same quality standards
that are used to inspect the castings. - Keywords
10.1 alloy steel; high temperature; martensitic stainless
steel; pressure containing; steel castings
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TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
Carbon
Molybdenum
Nickel
Chromium
Molybdenum
Nickel
Chromium
Molybdenum
Chromium
Molybdenum
Chromium
Molybdenum
Chromium
Molybdenum
Chromium
Molybdenum
Chromium
Molybdenum
Chromium
Molybdenum
Vanadium Chromium
Grade Identification
Symbol
UNS Number
WC1
J12524
WC4
J12082
WC5
J22000
WC6
J12072
WC9
J21890
WC11
J11872
C5
J42045
C12
J82090
C12A
J84090
CA15
J91150
Carbon 0.25 0.05–0.20 0.05–0.20 0.05–0.20 0.05–0.18 0.15–0.21 0.20 0.20 0.08–0.12 0.15
Manganese 0.50–0.80 0.50–0.80 0.40–0.70 0.50–0.80 0.40–0.70 0.50–0.80 0.40–0.70 0.35–0.65 0.30–0.60 1.00
Phosphorus 0.04 0.04 0.04 0.04 0.04 0.020 0.04 0.04 0.030 0.040
Sulfur 0.045 0.045 0.045 0.045 0.045 0.015 0.045 0.045 0.010 0.040
Silicon 0.60 0.60 0.60 0.60 0.60 0.30–0.60 0.75 1.00 0.20–0.50 1.50
Nickel . . . 0.70–1.10 0.60–1.00 . . . . . . . . . . . . . . . 0.40 1.00
Chromium . . . 0.50–0.80 0.50–0.90 1.00–1.50 2.00–2.75 1.00–1.50 4.00–6.50 8.00–10.00 8.0–9.5 11.5–14.0
Molybdenum 0.45–0.65 0.45–0.65 0.90–1.20 0.45–0.65 0.90–1.20 0.45–0.65 0.45–0.65 0.90–1.20 0.85–1.05 0.50
Columbium . . . . . . . . . . . . . . . . . . . . . . . . 0.060–0.10 . . .
Nitrogen . . . . . . . . . . . . . . . . . . . . . . . . 0.030–0.070 . . .
Vanadium . . . . . . . . . . . . . . . . . . . . . . . . 0.18–0.25 . . .
Specified Residual Elements
Aluminum . . . . . . . . . . . . . . . 0.01 . . . . . . 0.02 . . .
Copper 0.50 0.50 0.50 0.50 0.50 0.35 0.50 0.50 . . . . . .
Nickel 0.50 . . . . . . 0.50 0.50 0.50 0.50 0.50 . . . . . .
Chromium 0.35 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Titanium . . . . . . . . . . . . . . . . . . . . . . . . 0.01 . . .
Tungsten 0.10 0.10 0.10 0.10 0.10 . . . 0.10 0.10 . . . . . .
Vanadium . . . . . . . . . . . . . . . 0.03 . . . . . . . . . . . .
Zirconium . . . . . . . . . . . . . . . . . . . . . . . . 0.01 . . .
Total content of these
residual elements
1.00 0.60 0.60 1.00 1.00 1.00 1.00 1.00
NOTE — All values are maximum unless otherwise indicated.
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TABLE 2
TENSILE REQUIREMENTS
Tensile Yield Elongation
Strength, Strength,A in 2 in. Reduction
ksi min, ksi [50 mm], of Area,
Grade [MPa] [MPa] min, %B min, %
WC1 65 [450] to 90 [620] 35 [240] 24 35
WC4, WC5, WC6, WC9 70 [485] to 95 [655] 40 [275] 20 35
WC11 80 [550] to 105 [725] 50 [345] 18 45
C5, C12 90 [620] to 115 [795] 60 [415] 18 35
C12A 85 [585] to 110 [760] 60 [415] 18 45
CA15 90 [620] to 115 [795] 65 [450] 18 30
A Determine by either 0.2% offset method or 0.5% extension-under-load method.
B When ICI test bars are used in tensile testing as provided for in Specification A 703/A 703M, the
gage length to reduced section diameter ratio shall be 4 to 1.
TABLE 3
MINIMUM PREHEAT TEMPERATURES
Minimum
Preheat
Temperature,
Grade Thickness, in. [mm] °F [°C]
WC1 5/8 and under 50 [10]
Over 5/8 [15.9] 250 [120]
WC4 All 300 [150]
WC5 All 300 [150]
WC6 All 300 [150]
WC9 All 400 [200]
WC11 All 300 [150]
C5 All 400 [200]
C12 All 400 [200]
C12A All 400 [200]
CA15 All 400 [200]
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SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall not apply unless specified in the purchase order. A list of standardized
supplementary requirements for use at the option of the purchaser is included in Specification A 703/A 703M. Those
which are ordinarily considered suitable for use with this specification are given below. Others enumerated in
Specification A 703/A 703M may be used with this specification upon agreement between the manufacturer and
purchaser.
S1. Unspecified Elements
S2. Destruction Tests
S3. Bend Tests
S4. Magnetic Particle Inspection
S5. Radiographic Inspection
S10. Examination of Weld Preparation
S10.1 The method of performing the magnetic particle
or liquid penetrant test shall be in accordance with Test
Method E 165 or Guide E 709.
S13. Hardness Test
S21. Heat Treatment Furnace Record
S22. Heat Treatment
S51. Mandatory Postweld Heat Treatment
S51.1 All castings with repair welds shall receive a
mandatory thermal stress relief or complete reheat treatment
in accordance with the qualified procedure after all
weld repairs.
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ð19Þ
SPECIFICATION FOR PRESSURE VESSEL PLATES,
ALLOY STEEL, MANGANESE-VANADIUM-NICKEL
SA-225/SA-225M
(Identical with ASTM Specification A225/A225M-17.)
ASME BPVC.II.A-2019 SA-225/SA-225M
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Standard Specification for
Pressure Vessel Plates, Alloy Steel, Manganese-Vanadium-
Nickel - Scope
1.1 This specification covers manganese-vanadium-nickel
alloy steel plates intended primarily for welded layered pressure
vessels.
1.2 Plates under this specification are available in two
grades having different strength levels as follows:
Grade Tensile Strength, ksi [MPa]
C 105–135 [725–930]
D
3 in. [75 mm] and under 80–105 [550–725]
Over 3 in. [75 mm] 75–100 [515–690]
1.3 The maximum thickness of plates is limited only by the
capacity of the chemical composition to meet the specified
mechanical property requirements.
1.4 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with the specification.
1.5 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A20/A20M Specification for General Requirements for Steel
Plates for Pressure Vessels
A435/A435M Specification for Straight-Beam Ultrasonic
Examination of Steel Plates
A577/A577M Specification for Ultrasonic Angle-Beam Examination
of Steel Plates
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications - General Requirements and Ordering Information
3.1 Material supplied to this material specification shall
conform to Specification A20/A20M. These requirements outline
the testing and retesting methods and procedures, permitted
variations in dimensions, and mass, quality and repair of
defects, marking, loading, and ordering information.
3.2 In addition to the basic requirements of this
specification, certain supplementary requirements are available
when additional control, testing, or examination is required to
meet end use requirements. The purchaser is referred to the
listed supplementary requirements in this specification and to
the detailed requirements in Specification A20/A20M.
3.3 Coils are excluded from qualification to this specification
until they are processed into finished plates. Plates
produced from coil means plates that have been cut to
individual lengths from coil. The processor directly controls, or
is responsible for, the operations involved in the processing of
coils into finished plates. Such operations include decoiling,
leveling, cutting to length, testing, inspection, conditioning,
heat treatment (if applicable), packaging, marking, loading for
shipment, and certification.
NOTE 1—For plates produced from coil and furnished without heat
treatment or with stress relieving only, three test results are reported for
each qualifying coil. Additional requirements regarding plates from coil
are described in Specification A20/A20M.
3.4 If the requirements of this specification are in conflict
with the requirements of Specification A20/A20M, the requirements
of this specification shall prevail.
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4.1 Steelmaking Practice—The steel shall be killed and
shall conform to the fine austenitic grain size requirement of
Specification A20/A20M. - Heat Treatment
5.1 Grade D plates of all thicknesses and Grade C plates of
thicknesses over 2 in. [50 mm] shall be normalized.
5.2 Grade C plates 2 in. [50 mm] and under in thickness are
usually supplied in the as-rolled condition. The plates may be
ordered normalized or stress-relieved, or both. - Chemical Composition
6.1 The steel shall conform to the chemical requirements
given in Table 1, unless otherwise modified in accordance with
Supplementary Requirement S17, Vacuum Carbon-Deoxidized
Steel, in Specification A20/A20M. - Mechanical Properties
7.1 Tension Test—The plates, as represented by the tension
test specimens, shall conform to the requirements given in
Table 2.
7.2 For plates with a nominal thickness of 3/4 in. [20 mm]
and under, the 11/2-in. [40-mm] wide rectangular specimen may
be used and the elongation determined in a 2-in. [50-mm] gage
length that includes the fracture and that shows the greatest
elongation. - Keywords
8.1 alloy steel plates; manganese-vanadium-nickel steel
plate; plate for pressure vessels; pressure containing parts
TABLE 1 Chemical Requirements
Elements
Composition, %
Grade C Grade D
Carbon, maxA 0.25 0.20
Manganese, max:
Heat analysis 1.60 1.70
Product analysis 1.72 1.84
Phosphorus, maxA 0.025 0.025
Sulfur, maxA 0.025 0.025
Silicon:
Heat analysis 0.15–0.40 0.10–0.50
Product analysis 0.13–0.45 0.08–0.56
Vanadium:
Heat analysis 0.13–0.18 0.10–0.18
Product analysis 0.11–0.20 0.08–0.20
Nickel:
Heat analysis 0.40–0.70 0.40–0.70
Product analysis 0.37–0.73 0.37–0.73
A Applies to both heat and product analyses.
TABLE 2 Tensile Requirements
Grade C Grade D
ksi [MPa] ksi [MPa]
Tensile strength:
All thicknesses 105–135 [725–930]
3 in. [75 mm] and under 80–105 [550–725]
Over 3 in. [75 mm] 75–100 [515–690]
Yield strength, min:A
All thicknesses 70 [485]
3 in. [75 mm] and under 60 [415]
Over 3 in. [75 mm] 55 [380]
Elongation in 8 in. [200 mm], min, %B …
Elongation in 2 in. [50 mm], min, %B 20 19
Elongation in 5D, min, %B 17
A Determined by either the 0.2 % offset method or the 0.5 % extension-under-load method.
B See Specification A20/A20M for elongation adjustment.
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SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall not apply unless specified in the purchase order.
A list of standardized supplementary requirements for use at the option of the purchaser is included
in Specification A20/A20M. Those that are considered suitable for use with this specification are listed
below by title.
S1. Vacuum Treatment,
S2. Product Analysis,
S3. Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons,
S4.1 Additional Tension Test,
S5. Charpy V-Notch Impact Test,
S6. Drop Weight Test (for Material 0.625 in. [16 mm] and
over in Thickness),
S7. High-Temperature Tension Test,
S8. Ultrasonic Examination in accordance with Specification
A435/A435M,
S9. Magnetic Particle Examination,
S11. Ultrasonic Examination in accordance with Specification
A577/A577M,
S12. Ultrasonic Examination in accordance with Specification
A578/A578M, and
S17. Vacuum Carbon-Deoxidized Steel.
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SPECIFICATION FOR CHROMIUM-VANADIUM ALLOY
STEEL SPRING WIRE
SA-231/SA-231M
(Identical with ASTM Specification A231/A231M-96 except that certification requirements in para. 13.1 are
mandatory.)
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SPECIFICATION FOR CHROMIUM-VANADIUM ALLOY
STEEL SPRING WIRE
SA-231/SA-231M
(Identical with ASTM Specification A 231/A 231M-96 except that certification requirements in para. 13.1 are mandatory.) - Scope
1.1 This specification covers round chromium-vanadium
alloy steel spring wire having properties and quality
intended for the manufacture of springs used at moderately
elevated temperatures. This wire shall be either in the
annealed and cold-drawn or oil-tempered condition as specified
by the purchaser.
1.2 The values stated in either SI (metric) units or inchpound
units are to be regarded separately as standard. The
values stated in each system are not exact equivalents;
therefore, each system must be used independent of the
other. - Referenced Documents
2.1 ASTM Standards:
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 700 Practices for Packaging, Marking, and Loading
Methods for Steel Products for Domestic Shipment
A 751 Test Methods, Practices, and Terminology for
Chemical Analysis of Steel Products
A 752 Specification for General Requirements for Wire
Rods and Coarse Round Wire, Alloy Steel
E 29 Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications
2.2 ANSI Standard:
B 32.4M Preferred Metric Sizes for Round, Square, Rectangle,
and Hexagon Metal Products
2.3 Military Standard:
MIL-STD-163 Steel Mill Products, Preparation for Shipment
and Storage
2.4 Federal Standard:
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)
2.5 AIAG Standard:
AIAGB-5 02.00 Primary Metals Identification Tag Application
Standard - Ordering Information
3.1 Orders for material under this specification should
include the following information for each ordered item:
3.1.1 Quantity (mass);
3.1.2 Name of material (chromium-vanadium alloy
steel wire);
3.1.3 Wire diameter (Table 1 and Table 2);
3.1.4 Packaging (Section 14);
3.1.5 Cast or heat analysis report (if requested) (5.2);
3.1.6 Certification and test report (Section 13); and
3.1.7 ASTM designation and date of issue.
NOTE 1 — A typical ordering description is as follows: 20,000 kg oiltempered
chromium-vanadium alloy steel wire, size 6.00 mm in 150 kg
coils to ASTM A 231M dated_________, or for inch-pound units,
40 000 lb oil-tempered chromium-vanadium alloy steel spring wire, size
0.250 in. in 350 lb coils to ASTM A 231 dated_________. - Materials and Manufacture
4.1 The steel may be made by any commercially
accepted steel-making process. The steel may be either
ingot cast or strand cast.
4.2 The finished wire shall be free from detrimental
pipe and undue segregation. - Chemical Composition
5.1 The steel shall conform to the requirements as to
chemical composition specified in Table 3.
5.2 Cast or Heat Analysis — Each cast or heat of steel
shall be analyzed by the manufacturer to determine the
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percentage of elements prescribed in Table 3. This analysis
shall be made from a test specimen preferably taken during
the pouring of the cast or heat. When requested, this shall
be reported to the purchaser and shall conform to the
requirements of Table 3.
5.3 Product Analysis (formerly Check Analysis) — An
analysis may be made by the purchaser from finished wire
representing each cast or heat of steel. The chemical composition
thus determined, as to elements required or
restricted, shall conform to the product (check) analysis
requirements specified in Table 5 of Specification A 752.
5.4 For referee purposes, Test Methods, Practices, and
Terminology A 751 shall be used. - Mechanical Properties
6.1 Annealed and Cold Drawn — When purchased in
the annealed and cold-drawn condition, the wire shall have
been given a sufficient amount of cold working to meet the
purchaser’s coiling requirements and shall be in a suitable
condition to respond properly to heat treatment. In special
cases the hardness, if desired, shall be stated in the purchase
order.
6.2 Oil Tempered — When purchased in the oil-tempered
condition, the tensile strength and minimum percent
reduction of area, sizes 2.50 mm or 0.105 in. and coarser,
of the wire shall conform to the requirements as shown in
Table 1 or Table 2.
6.2.1 Number of Tests — One test specimen shall be
taken for each ten coils, or fraction thereof, in a lot. Each
cast or heat in a given lot shall be tested.
6.2.2 Location of Tests — Test specimens shall be
taken from either end of the coil.
6.2.3 Test Method — The tension test shall be made
in accordance with Test Methods and Definitions A 370.
6.3 Wrap Test:
6.3.1 Oil tempered or cold drawn wire 4.00 mm or
0.162 in. and smaller in diameter shall wind on itself as
an arbor without breakage. Larger diameter wire up to and
including 8.00 mm or 0.312 in. in diameter shall wrap
without breakage on a mandrel twice the wire diameter.
The wrap test is not applicable to wire over 8.00 mm or
0.312 in. in diameter.
6.3.2 Number of Tests — One test specimen shall be
taken for each ten coils, or fraction thereof, in a lot. Each
cast or heat in a given lot shall be tested.
6.3.3 Location of Test — Test specimens shall be
taken from either end of the coil.
6.3.4 Test Method — The wrap test shall be made
in accordance with Supplement IV of Test Methods and
Definitions A 370. - Metallurgical Properties
7.1 Surface Condition:
7.1.1 The surface of the wire as received shall be
free of rust and excessive scale. No serious die marks,
scratches, or seams may be present. Based upon examination
of etched end specimen, seams shall not exceed 3.5%
of the wire diameter, or 0.25 mm or 0.010 in., whichever
is the smaller as measured on a transverse section.
7.1.2 Number of Tests — One test specimen shall be
taken for each ten coils, or fraction thereof, in a lot. Each
cast or heat in a given lot shall be tested.
7.1.3 Location of Test — Test specimens shall be
taken from either or both ends of the coil.
7.1.4 Test Method — The surface shall be examined
after etching in a solution of equal parts of hydrochloric
acid and water that has been heated to approximately 80° C.
Test ends shall be examined using 10magnification. Any
specimen which shows questionable seams of borderline
depth shall have a transverse section taken from the
unetched area, properly mounted and polished and examined
to measure the depth of the seam. - Dimensions and Permissible Variations
8.1 The permissible variations in the diameter of the
wire shall be as specified in Table 4 or Table 5. - Workmanship and Appearance
9.1 Annealed and Cold Drawn —The wire shall not be
kinked or improperly cast. To test for cast, a few convolutions
of wire shall be cut loose from the coil and placed
on a flat surface. The wire shall lie flat on itself and not
spring up nor show a wavy condition.
9.2 Oil Tempered—The wire shall be uniform in quality
and temper and shall not be wavy or crooked.
9.3 Each coil shall be one continuous length of wire
properly coiled. Welds made prior to cold drawing are
permitted. If unmarked welds are unacceptable to the purchaser,
special arrangements should be made with the manufacturer
at the time of the purchase.
9.4 Appearance—The surface shall be smooth and free
of defects such as seams, pits, die marks, and other defects
tending to impair the use of the wire for springs. Any
additional surface requirements must be negotiated at the
time of entry of the order. - Retests
10.1 If any test specimen exhibits obvious defects or
shows the presence of a weld, it may be discarded and
another specimen substituted.
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11.1 Unless otherwise specified in the contract or purchase
order, the manufacturer is responsible for the performance
of all inspection and test requirements specified
in this specification. Except as otherwise specified in the
contract or purchase order, the manufacturer may use his
own or any other suitable facilities for the performance of
the inspection and test requirements unless disapproved by
the purchaser at the time the order is placed. The purchaser
shall have the right to perform any of the inspections and
tests set forth in this specification when such inspections
and tests are deemed necessary to assure that the material
conforms to prescribed requirements. - Rejection and Rehearing
12.1 Unless otherwise specified, any rejection based
on tests made in accordance with this specification shall
be reported to the manufacturer as soon as possible so that
an investigation may be initiated.
12.2 The material must be adequately protected and
correctly identified in order that the manufacturer may
make a proper investigation. - Certification
13.1 A manufacturer’s or supplier’s certification shall
be furnished to the purchaser that the material was manufactured,
sampled, tested, and inspected in accordance with
this specification and has been found to meet the requirements.
A report of the test results shall be furnished.
13.2 The certification shall include the specification
number, year date of issue, and revision letter, if any. - Packaging, Marking, and Loading for Shipment
14.1 The coil mass, dimensions, and the method of
packaging shall be as agreed upon between the manufacturer
and purchaser.
14.2 The size of the wire, purchaser’s order number,
ASTM Specification number, heat number, and name or
mark of the manufacturer shall be marked on a tag securely
attached to each coil of wire.
14.3 Unless otherwise specified in the purchaser’s
order, packing, marking, and loading for shipments shall
be in accordance with those procedures recommended by
Practices A 700.
14.4 For Government Procurement:
14.4.1 Packaging, packing, and marking of material
for military procurement shall be in accordance with the
requirements of MIL-STD-163, Level A, Level C, or commercial
as specified in the contract or purchase order. Marking
for shipment of material for civil agencies shall be in
accordance with Fed. Std. No. 123.
14.5 Bar Coding—In addition to the previously-stated
identification requirements, bar coding is acceptable as a
supplementary identification method. Bar coding should
be consistent with AIAG B-5 02.00, Primary Metals Identification
Tag Application. The bar code may be applied to
a substantially affixed tag. - Keywords
15.1 alloy; chromium-vanadium; spring; wire
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TABLE 1
TENSILE REQUIREMENTS, SI UNITS A
Tensile Strength,
MPa Reduction of Areas,
Diameter,B mm Min. Max. Min., %
0.50 2060 2260 C
0.55 2050 2240 C
0.60 2030 2220 C
0.65 2010 2200 C
0.70 2000 2160 C
0.80 1980 2140 C
0.90 1960 2120 C
1.00 1940 2100 C
1.10 1920 2080 C
1.20 1900 2060 C
1.40 1860 2020 C
1.60 1820 1980 C
1.80 1800 1960 C
2.00 1780 1930 C
2.20 1750 1900 C
2.50 1720 1860 45
2.80 1680 1830 45
3.00 1660 1800 45
3.50 1620 1760 45
4.00 1580 1720 40
4.50 1560 1680 40
5.00 1520 1640 40
5.50 1480 1620 40
6.00 1460 1600 40
6.50 1440 1580 40
7.00 1420 1560 40
8.00 1400 1540 40
9.00 1380 1520 40
10.00 1360 1500 40
11.00 1340 1480 40
12.00 1320 1460 40
A Tensile strength values for intermediate diameters may be interpolated.
B Preferred sizes. For a complete list, refer to ANSI B 32.4M,
Preferred Metric Sizes for Round, Square, Rectangle, and Hexagon
Metal Products.
C The reduction of area test is not applicable to wire diameters
under 2.34 mm.
TABLE 2
TENSILE REQUIREMENTS, INCH-POUND UNITS A
Tensile Strength,
ksi Reduction of Areas,
Diameter,B in. Min. Max. Min., %
0.020 300 325 C
0.032 290 315 C
0.041 280 305 C
0.054 270 295 C
0.062 265 290 C
0.080 255 275 C
0.105 245 265 45
0.135 235 255 45
0.162 225 245 40
0.192 220 240 40
0.244 210 230 40
0.283 205 225 40
0.312 203 223 40
0.375 200 220 40
0.438 195 215 40
0.500 190 210 40
A Tensile strength values for intermediate diameters may be interpolated.
B Preferred sizes. For a complete list, refer to ANSI B 32.4M,
Preferred Metric Sizes for Round, Square, Rectangle, and Hexagon
Metal Products.
C The reduction of area test is not applicable to wire diameters
under 0.092 in.
TABLE 3
CHEMICAL REQUIREMENTS
Element Analysis, %
Carbon 0.48-0.53
Manganese 0.70-0.90
Phosphorus 0.040 max.
Sulfur 0.040 max.
Silicon 0.15-0.35
Chromium 0.80-1.10
Vanadium 0.15 min.
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TABLE 4
PERMISSIBLE VARIATIONS IN WIRE DIAMETER,
SI UNITS A
Permissible
Variations, plus and Permissible Out-
Diameter, mm Minus, mm of Round, mm
To 0.70, incl. 0.02 0.02
Over 0.70 to 2.00, incl. 0.03 0.03
Over 2.00 to 9.00, incl. 0.05 0.05
Over 9.00 0.08 0.08
A For purposes of determining conformance with this specification,
all specified limits are absolute as defined in Practice E 29.
TABLE 5
PERMISSIBLE VARIATIONS IN WIRE DIAMETER,
INCH-POUND UNITS A
Permissible
Variations, Plus Permissible Out-
Diameter, in. and Minus, mm of Round, mm
0.020 to 0.028, incl. 0.0008 0.0008
Over 0.028 to 0.075, incl. 0.001 0.001
Over 0.075 to 0.375, incl. 0.002 0.002
Over 0.375 to 0.500, incl. 0.003 0.003
A For purposes of determining conformance with this specification,
all specified limits are absolute as defined in Practice E 29.
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SPECIFICATION FOR CHROMIUM-VANADIUM ALLOY
STEEL VALVE SPRING QUALITY WIRE
SA-232/SA-232M
(Identical with ASTM Specification A232/A232M-91.)
ASME BPVC.II.A-2019 SA-232/SA-232M
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SPECIFICATION FOR CHROMIUM-VANADIUM ALLOY
STEEL VALVE SPRING QUALITY WIRE
SA-232/SA-232M
(Identical with ASTM Specification A 232/A 232M-91.) - Scope
1.1 This specification covers the highest quality of
round chromium-vanadium alloy steel valve spring wire,
uniform in quality and temper, intended for the manufacture
of valve springs and other springs requiring highfatigue
properties when used at moderately elevated temperatures.
This wire shall be either in the annealed and
cold-drawn or oil-tempered condition as specified by the
purchaser.
1.2 The values stated in either SI units or inch-pound
units are to be regarded separately as standard. Within the
text, the inch-pound units are shown in brackets. The values
stated in each system are not exact equivalents; therefore,
each system must be used independent of the other. - Referenced Documents
2.1 ASTM Standards:
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 700 Practices for Packaging, Marking, and Loading
Methods for Steel Products for Domestic Shipment
A 751 Test Methods, Practices, and Terminology for
Chemical Analysis of Steel Products
E 29 Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications
2.2 ANSI Standard:
B32.4 Preferred Metric Sizes for Round, Square, Rectangle,
and Hexagon Metal Products
2.3 Federal Standard:
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)
2.4 Military Standard:
MIL-STD-163 Steel Mill Products, Preparation for Shipment
and Storage - Ordering Information
3.1 Orders for material under this specification should
include the following information for each ordered item:
3.1.1 Quantity (mass),
3.1.2 Name of material (chromium-vanadium alloy
steel valve spring quality wire),
3.1.3 Dimensions (Table 1 and Section 8),
3.1.4 Condition (Section 6),
3.1.5 Packaging (Section 14),
3.1.6 Heat analysis report, if requested (Section 5.2),
3.1.7 Certification or test report, or both, if specified
(Section 13), and
3.1.8 ASTM designation and year of issue.
NOTE 1 — A typical ordering description is as follows: 20 000 kg oiltempered
chromium-vanadium alloy steel valve spring quality wire, size
6.00 mm in 150 kg coils to ASTM A 232/A 232M dated
, or for inch-pound units, 40 000 lb oil-tempered
chromium-vanadium alloy steel valve spring quality wire, size
0.250 in. in 350-lb coils to ASTM A 232/A 232M
dated . - Materials and Manufacture
4.1 The steel may be made by any commercially
accepted steel making process. The steel may be either
ingot cast or strand cast.
4.2 The finished wire shall be free from detrimental
pipe and undue segregation. - Chemical Requirements
5.1 The steel shall conform to the requirements for
chemical composition specified in Table 2.
5.2 Heat Analysis—Each heat of steel shall be analyzed
by the manufacturer to determine the percentage of elements
prescribed in Table 2. This analysis shall be made
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from a test specimen preferably taken during the pouring
of the heat. When requested, this shall be reported to the
purchaser and shall conform to the requirement of Table 2.
5.3 Product Analysis — An analysis may be made by
the purchaser from finished wire representing each heat of
steel. The average of all the separate determinations made
shall be within the limits specified in the analysis column.
Individual determinations may vary to the extent shown
in the product analysis tolerance column, except that the
several determinations of a single element in any one heat
shall not vary both above and below the specified range.
5.4 For referee purposes, Test Methods, Practices and
Terminology A 751 shall be used. - Mechanical Requirements
6.1 Annealed and Cold Drawn — When purchased in
the annealed and cold-drawn condition, the wire shall have
been given a sufficient amount of cold working to meet the
purchaser’s coiling requirements and shall be in a suitable
condition to respond properly to heat treatment. In special
cases the hardness, if desired, shall be stated in the purchase
order.
6.2 Oil Tempered — When purchased in the oil-tempered
condition, the tensile strength and minimum percent
reduction of area, sizes 2.50 mm [0.105 in.] and coarser,
of the wire shall conform to the requirements prescribed
in Table 1.
6.2.1 Number of Tests — One test specimen shall be
taken for each five coils, or fraction thereof, in a lot. Each
heat in a given lot shall be tested.
6.2.2 Location of Tests — Test specimens shall be
taken from either end of the coil.
6.2.3 Test Method — The tension test shall be made
in accordance with Test Methods and Definitions A 370.
6.3 Wrap Test:
6.3.1 Oil-tempered or cold-drawn wire 4.00 mm
[0.162 in.] and smaller in diameter shall wind on itself as
an arbor without breakage. Larger diameter wire up to
and including 8.00 mm [0.312 in.] in diameter shall wrap
without breakage on a mandrel twice the wire diameter.
The wrap test is not applicable to wire over 8.00 mm
[0.312 in.] in diameter.
6.3.2 Number of Tests — One test specimen shall be
taken for each five coils or fraction thereof, in a lot. Each
heat in a given lot shall be tested.
6.3.3 Location of Test — Test specimens shall be
taken from either end of the coil.
6.3.4 Test Method — The wrap test shall be made in
accordance with Test Methods and Definitions A 370. - Metallurgical Requirements
7.1 Surface Condition:
7.1.1 The surface of the wire as received shall be
free of imperfections such as pits, die marks, scratches,
seams, and other defects tending to impair the fatigue value
of the springs.
7.1.2 Number of Tests — One test specimen shall be
taken from each end of every coil.
7.1.3 Test Method — The surface shall be examined
after etching in a solution of equal parts of hydrochloric
acid and water that has been heated to approximately 80°C
for a sufficient length of time to remove up to approximately
1% of the diameter of the wire. Test ends shall be
examined using 10 magnification.
7.2 Decarburization:
7.2.1 Transverse sections of the wire properly
mounted, polished, and etched shall show no completely
decarburized (carbon-free) areas when examined at a magnification
of 100 diameters. Partial decarburization shall
not exceed a depth of 0.025 mm [0.001 in.] on wire
5.00 mm [0.192 in.] and smaller or 0.038 mm [0.0015 in.]
on larger than 5.00 mm [0.192 in.].
7.2.2 To reveal the decarburization more accurately
in the untempered wire, the specimen shall be hardened
and tempered before microscopical examination. Prior to
hardening, the specimen shall be filed flat on one side
enough to reduce the diameter at least 20%. The subsequent
mounted specimen shall show the flattened section, as well
as the original wire edge. Any decarburization on this
flattened section shall necessitate a new specimen for examination.
7.2.3 Number of Tests — One test specimen shall be
taken for each five coils, or fraction thereof, in a lot. Each
in a given lot shall be tested.
7.2.4 Location of Tests — Test specimens may be
taken from either end of the coil. - Dimensions and Permissible Variations
8.1 The permissible variations in the diameter of the
wire shall be specified in Table 3.
8.2 Number of Tests—One test specimen shall be taken
from each end of every coil. - Workmanship, Finish, and Appearance
9.1 Annealed and Cold Drawn — The wire shall not be
kinked or improperly cast. To test for cast, a few convolutions
of wire shall be cut loose from the coil and placed
on a flat surface. The wire shall lie substantially flat on
itself and not spring up nor show a wavy condition.
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9.2 Oil Tempered—The wire shall be uniform in quality
and temper and shall not be wavy or crooked.
9.3 Each coil shall be one continuous length of wire
properly coiled and firmly tied.
9.4 No welds are permitted in the finished product and
any welds made during processing must be removed. - Retests
10.1 If any test specimen exhibits obvious defects it
may be discarded and another specimen substituted. - Inspection
11.1 Unless otherwise specified in the contract or purchase
order, the manufacturer is responsible for the performance
of all inspection and test requirements specified
in this specification. Except as otherwise specified in the
contract or purchase order, the manufacturer may use his
own or any other suitable facilities for the performance of
the inspection and test requirements unless disapproved by
the purchaser at the time the order is placed. The purchaser
shall have the right to perform any of the inspections and
tests set forth in this specification when such inspections
and tests are deemed necessary to assure that the material
conforms to prescribed requirements. - Rejection and Rehearing
12.1 Unless otherwise specified, any rejection based
on tests made in accordance with these specifications shall
be reported to the manufacturer as soon as possible so that
an investigation may be initiated.
12.2 The material must be adequately protected and
correctly identified in order that the manufacturer may
make a proper investigation. - Certification
13.1 When specified in the purchase order or contract,
a manufacturer’s or supplier’s certification shall be furnished
to the purchaser that the material was manufactured,
sampled, tested, and inspected in accordance with this specification
and has been found to meet the requirements.
When specified in the purchase order or contract, a report
of the test results shall be furnished.
13.2 The certification shall include the specification
number, year date of issue, and revision letter, if any. - Packaging, Marking, and Loading for Shipment
14.1 The coil mass, dimensions, and the method of
packaging shall be agreed upon between the manufacturer
and purchaser.
14.2 The size of the wire, purchaser’s order number,
ASTM specification number, heat number, and name or
mark of the manufacturer shall be marked on a tag securely
attached to each coil of wire.
14.3 Unless otherwise specified in the purchaser’s
order, packaging, marking, and loading for shipments shall
be in accordance with those procedures recommended by
Practice A 700.
14.4 For Government Procurement—Packaging, packing,
and marking of material for military procurement shall
be in accordance with the requirements of MIL-STD-163,
Level A, Level C, or commercial as specified in the contract
or purchase order. Marking for shipment of material for
civil agencies shall be in accordance with Fed. Std. No. 123.
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TABLE 1
TENSILE REQUIREMENTSA
SI Units
Reduction
DiameterB of Area,
mm MPa, min MPa, max min, %
0.50 2060 2260 C
0.55 2050 2240 C
0.60 2030 2220 C
0.65 2010 2200 C
0.70 2000 2160 C
0.80 1980 2140 C
0.90 1960 2120 C
1.00 1940 2100 C
1.10 1920 2080 C
1.20 1900 2060 C
1.40 1860 2020 C
1.60 1820 1980 C
1.80 1800 1960 C
2.00 1780 1930 C
2.20 1750 1900 C
2.50 1720 1860 45
2.80 1680 1830 45
3.00 1660 1800 45
3.50 1620 1760 45
4.00 1580 1720 40
4.50 1560 1680 40
5.00 1520 1640 40
5.50 1480 1620 40
6.00 1460 1600 40
6.50 1440 1580 40
7.00 1420 1560 40
8.00 1400 1540 40
9.00 1380 1520 40
10.00 1360 1500 40
11.00 1340 1480 40
12.00 1320 1460 40
Inch-Pound Units
Reduction
Diameter, of Area,
in. ksi, min ksi, max min, %
0.020 300 325 C
0.032 290 315 C
0.041 280 305 C
0.054 270 295 C
0.062 265 290 C
0.080 255 275 C
0.105 245 265 45
0.135 235 255 45
0.162 225 245 40
0.192 220 240 40
0.244 210 230 40
0.283 205 225 40
0.312 203 223 40
0.375 200 220 40
0.438 195 215 40
0.500 190 210 40
A Tensile strength values for intermediate diameters may be interpolated.
B Preferred sizes. For a complete list, refer to ANSI B32.4.
C The reduction of area test is not applicable to wire under 2.50
mm [0.105 in.] in diameter.
TABLE 2
CHEMICAL REQUIREMENTS
Product
Analysis
Analysis, % Tolerance, %
Carbon 0.48–0.53 ±0.02
Manganese 0.70–0.90 ±0.03
Phosphorus 0.020 max +0.005
Sulfur 0.035 max +0.005
Silicon 0.15–0.35 ±0.02
Chromium 0.80–1.10 ±0.05
Vanadium 0.15 min -0.01
TABLE 3
PERMISSIBLE VARIATIONS IN WIRE DIAMETERA
SI Units
Permissible
Variations, Permissible
plus and Out-of-Round,
Diameter, mm minus, mm mm
to 2.0, incl 0.02 0.02
Over 2.0 to 4.00, incl 0.03 0.03
Over 4.00 to 9.00, incl 0.04 0.04
Over 9.00 0.05 0.05
Inch-Pound
Permissible
Variations, Permissible
plus and Out-of-Round,
Diameter, in. minus, in. in.
0.020 to 0.075, incl 0.0008 0.0008
Over 0.075 to 0.148, incl 0.001 0.001
Over 0.148 to 0.375, incl 0.0015 0.0015
Over 0.375 to 0.500, incl 0.002 0.002
A For purposes of determining conformance with this specification,
all specified limits are absolute as defined in Practice E 29.
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ð19Þ
SPECIFICATION FOR PIPING FITTINGS OF WROUGHT
CARBON STEEL AND ALLOY STEEL FOR MODERATE
AND HIGH-TEMPERATURE SERVICE
SA-234/SA-234M
(Identical with ASTM Specification A234/A234M-18.)
ASME BPVC.II.A-2019 SA-234/SA-234M
335
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Standard Specification for
Piping Fittings of Wrought Carbon Steel and Alloy Steel for
Moderate and High Temperature Service - Scope
1.1 This specification covers wrought carbon steel and
alloy steel fittings of seamless and welded construction covered
by the latest revision of ASME B16.9, B16.11, MSS-SP-79,
MSS-SP-83, MSS-SP-95, and MSS-SP-97. These fittings are
for use in pressure piping and in pressure vessel fabrication for
service at moderate and elevated temperatures. Fittings differing
from these ASME and MSS standards shall be furnished in
accordance with Supplementary Requirement S58 of Specification
A960/A960M.
1.2 Optional supplementary requirements are provided for
fittings where a greater degree of examination is desired. When
desired, one or more of these supplementary requirements may
be specified in the order.
1.3 This specification does not cover cast welding fittings or
fittings machined from castings. Cast steel welding fittings are
governed by Specifications A216/A216M and A217/A217M.
1.4 This specification is expressed in both inch-pound units
and in SI units. However, unless the order specifies the
applicable “M” specification designation (SI units), the material
shall be furnished to inch-pound units.
1.5 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard.
1.6 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 In addition to those reference documents listed in
Specification A960/A960M, the following list of standards
apply to this specification.
2.2 ASTM Standards:
A105/A105M Specification for Carbon Steel Forgings for
Piping Applications
A216/A216M Specification for Steel Castings, Carbon, Suitable
for Fusion Welding, for High-Temperature Service
A217/A217M Specification for Steel Castings, Martensitic
Stainless and Alloy, for Pressure-Containing Parts, Suitable
for High-Temperature Service
A960/A960M Specification for Common Requirements for
Wrought Steel Piping Fittings
2.3 ASME Standards:4
B16.9 Steel Butt-Welding Fittings
B16.11 Forged Steel Fittings, Socket Welding and Threaded
2.4 ASME Boiler and Pressure Vessel Code:
Section V
Section VIII, Division 1
Section IX
2.5 MSS Standards:
MSS-SP-25 Standard Marking System for Valves, Fittings,
Flanges, and Unions
MSS-SP-79 Socket Welding Reducer Inserts
MSS-SP-83 Steel Pipe Unions, Socket-Welding and
Threaded
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MSS-SP-95 Swage(d) Nipples and Bull Plugs
MSS-SP-97 Integrally Reinforced Forged Branch Outlet
Fittings—Socket Welding, Threaded and Buttwelding
Ends
2.6 ASNT Standard:
SNT-TC-1A Recommended Practice for Nondestructive
Testing Personnel Qualification and Certification
2.7 AWS Specifications
A5.5/A5.5M Specification for Low-Alloy Steel Electrodes
for Shielded Metal Arc Welding
A5.23/A5.23M Specification for Low-Alloy Steel Electrodes
and Fluxes for Submerged Arc Welding
A5.28/A5.28M Specification for Low-Alloy Steel Electrodes
for Gas Shielded Arc Welding
A5.29/A5.29M Low-Alloy Steel Electrodes for Flux Cored
Arc Welding - Ordering Information
3.1 See Specification A960/A960M. - General Requirements
4.1 Product furnished to this specification shall conform to
the requirements of Specification A960/A960M, including any
supplementary requirements that are indicated in the purchase
order. Failure to comply with the requirements of Specification
A960/A960M constitutes non-conformance with this specification.
In case of a conflict between the requirements of this
specification and Specification A960/A960M, this specification
shall prevail. - Materials
5.1 The starting material for fittings shall be fully killed
steel, consisting of forgings, bars, plates, sheet, and seamless or
fusion-welded tubular products with filler metal added and
shall conform to the chemical requirements of Table 1. Unless
otherwise specified for carbon steel plates and sheet, the steel
may be made to either coarse grain or fine grain practice. Grade
WP9 shall be made to fine grain practice.
5.2 A starting material specification that specifically requires
the addition of any element beyond those listed for the
materials in Table 1 for the applicable grade of material is not
permitted. This does not preclude the use of deoxidizers or the
judicious use of elements for grain size control. - Manufacture
6.1 Forging or shaping operations may be performed by
hammering, pressing, piercing, extruding, upsetting, rolling,
bending, fusion welding, machining, or by a combination of
two or more of these operations. The forming procedure shall
be so applied that it will not produce injurious imperfections in
the fittings.
6.2 Fittings NPS-4 and under may be machined from
hot-forged or rolled, cold-sized, and straightened bar stock
having the chemical composition of the Grade in Table 1 and
the mechanical properties of the Grade in Table 2. Heat
treatment shall be in accordance with Section 7. All caps
machined from bar stock shall be examined by liquid penetrant
or magnetic particle in accordance with S52 or S53 in
Specification A960/A960M.
6.3 All welds including welds in tubular products from
which fittings are made shall be (1) made by welders, welding
operators, and welding procedures qualified under the provisions
of ASME Section IX, (2) heat treated in accordance with
Section 7 of this specification, and (3) radiographically examined
throughout the entire length of each weld in accordance
with Article 2, ASME Section V with acceptance limits in
accordance with Paragraph UW-51 of ASME Section VIII,
Division 1 of the ASME Boiler & Pressure Vessel Code. In
place of radiographic examination, welds may be ultrasonically
examined in accordance with Appendix 12 of Section VIII. The
NDE of welds in Grades WPB, WPC, WP1, WP11 Class 1,
WP11 Class 2, WP11 Class 3, WP12 Class 1, WP12 Class 2,
and WPR may be performed either prior to or after forming.
NDE of welds in Grades WP5, WP9, WP91 Types 1 and 2,
WP911, WP92, WP22 Class 1, WP22 Class 3, and WP24 shall
be done after forming.
6.3.1 All welds in WP91 Types 1 and 2 shall be made with
one of the following welding processes and consumables:
SMAW, A5.5/A5.5M E90XX-B9; SAW, A5.23/A5.23M EB9 +
flux; GTAW, A5.28/A5.28M ER90S-B9; and FCAW A5.29/
A5.29M E91T1-B9. In addition, the Ni+Mn content of all
welding consumables used to fabricate WP91 Type 1 and Type
2 fittings shall not exceed 1.0 %.
6.3.2 All welds in WP92 and WP911 shall be made using
welding consumables meeting the chemical requirements for
the grade in Table 1.
6.4 Personnel performing NDE examinations shall be qualified
in accordance with SNT-TC-1A.
6.5 The welded joints of the fittings shall be finished in
accordance with the requirements of Paragraph UW-35 (a) of
ASME Section VIII, Division 1.
6.6 All butt-weld tees manufactured by cold-forming method(
s) shall be liquid penetrant or magnetic particle examined
by one of the methods specified in Supplementary Requirement
S52 or S53 in Specification A960/A960M. This examination
shall be performed after final heat treat. Only the side wall area
of the tees need be examined. This area is defined by a circle
that covers the area from the weld bevel of the branch outlet to
the center line of the body or run. Internal and external surfaces
shall be examined when size permits accessibility. No cracks
shall be permitted. Other imperfections shall be treated in
accordance with Section 14 on Surface Quality. After the
removal of any crack, the tee(s) shall be re-examined by the
original method. Acceptable tees shall be marked with the
symbol PT or MT, as applicable, to indicate compliance.
6.7 Stubends may be produced with the entire lap added by
the welding of a ring, made from plate or bar of the same alloy
grade and composition, to the outside of a straight section of
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pipe, provided the weld is double welded, is a full penetration
TABLE 1 Chemical Requirements
NOTE 1—All requirements are maximum unless otherwise indicated.
NOTE 2—Where an ellipsis (…) appears in this table, there is no requirement and analysis for the element need not be determined or reported.
Grade and
Marking
SymbolA
Composition, %
Carbon Manganese
Phosphorus
Sulfur Silicon Chromium Molybdenum Nickel Copper Others
WPBB,C,D,E, 0.30 0.29–1.06 0.050 0.058 0.10 min 0.40 0.15 max 0.40 0.40 Vanadium 0.08
WPCC,D,E, 0.35 0.29–1.06 0.050 0.058 0.10 min 0.40 0.15 max 0.40 0.40 Vanadium 0.08
WP1 0.28 0.30–0.90 0.045 0.045 0.10–0.50 . . . 0.44–0.65 . . . . . . . . .
WP12 CL1, 0.05–0.20 0.30–0.80 0.045 0.045 0.60 0.80–1.25 0.44–0.65 . . . . . . . . .
WP12 CL2 . . .
WP11 CL1 0.05–0.15 0.30–0.60 0.030 0.030 0.50–1.00 1.00–1.50 0.44–0.65 . . . . . . . . .
WP11 CL2, 0.05–0.20 0.30–0.80 0.040 0.040 0.50–1.00 1.00–1.50 0.44–0.65 . . . . . . . . .
WP11 CL3 . . .
WP22 CL1, 0.05–0.15 0.30–0.60 0.040 0.040 0.50 1.90–2.60 0.87–1.13 . . . . . . . . .
WP22 CL3 . . .
WP24 0.05–0.10 0.30–0.70 0.020 0.010 0.15–0.45 2.20–2.60 0.90–1.10 . . . 0.75–1.25 Aluminum 0.020
Boron 0.0015–0.0070
Nitrogen 0.12
Titanium 0.06–0.10
Vanadium 0.20–0.30
WP5 CL1, 0.15 0.30–0.60 0.040 0.030 0.50 4.0–6.0 0.44–0.65 . . . . . . . . .
WP5 CL3 . . .
WP9 CL1,
WP9 CL3
0.15 0.30–0.60 0.030 0.030 1.00 8.0–10.0 0.90–1.10 . . . . . . . . .
WPR 0.20 0.40–1.06 0.045 0.050 . . . . . . . . . 1.60–2.24 0.75–1.25 . . .
WP91 Type 1 0.08–0.12 0.30–0.60 0.020 0.010 0.20–0.50 8.0–9.5 0.85–1.05 0.40 . . . Vanadium 0.18–0.25
ColumbiumG 0.06–0.10
Nitrogen 0.03–0.07
Aluminum 0.02F
Titanium 0.01F
Zirconium 0.01F
WP91 Type 2 0.08–0.12 0.30–0.50F 0.020F 0.005F 0.20–0.40F 8.0–9.5F 0.85–1.05 0.20F 0.10F Vanadium 0.18–0.25
ColumbiumG 0.06–0.10
Nitrogen 0.035–0.070F
Aluminum 0.020F
N/Al ratio $4.0
Boron 0.001F
Zirconium 0.01F
Titanium 0.01F
Arsenic 0.010F
Tin 0.010F
Antimony 0.003F
Tungsten 0.05F
WP911 0.09–0.13 0.30–0.60 0.020 0.010 0.10–0.50 8.5–9.5 0.90–1.10 0.40 . . . Vanadium 0.18–0.25
ColumbiumG 0.060–0.10
Nitrogen 0.04–0.09
Aluminum 0.02 maxF
Boron 0.0003–0.006
Tungsten 0.90–1.10
Titanium 0.01 maxF
Zirconium 0.01 maxF
WP92 0.07–0.13 0.30–0.60 0.020 0.010 0.50 8.50–9.50 0.30–0.60 0.40 . . . Aluminum 0.02F
Boron 0.001–0.006
ColumbiumG 0.04–0.09
Nitrogen 0.030–0.070
Titanium 0.01F
Tungsten 1.50–2.00
Vanadium 0.15–0.25
Zirconium 0.01F
A When fittings are of welded construction, the grade and marking symbol shown above shall be supplemented by letter “W”.
B Fittings made from bar or plate may have 0.35 max carbon.
C Fittings made from forgings may have 0.35 max carbon and 0.35 max silicon with no minimum.
D For each reduction of 0.01 % below the specified carbon maximum, an increase of 0.06 % manganese above the specified maximum will be permitted, up to a maximum
of 1.65 %.
E The sum of Copper, Nickel, Chromium, and Molybdenum shall not exceed 1.00 %.
FApplies both to heat and product analyses.
GColumbium (Cb) and Niobium (Nb) are alternate names for element 41 in the Periodic Table of the Elements.
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TABLE 2 Tensile Requirements
NOTE 1—Where an ellipsis (…) appears in this table, there is no requirement.
Grade and Marking Symbol WPB
WPC,
WP11 CL2,
WP12 CL2
WP1
WP11 CL1,
WP22 CL1,
WP5 CL1
WP9 CL1
WPR
WP11 CL3,
WP22 CL3
WP5 CL3
WP9 CL3
WP24
WP91
Types 1 and 2
WP92
WP911
WP12 CL1
Tensile strength, minimum unless
a range is given ksi [MPa]
60 [415] 70 [485] 55–80
[380–550]
60 [415] 63–88
[435–605]
75 [520] 85 [585] 90 [620] 90–120
[620–840]
60 [415]
Yield strength, min, ksi [MPa]
(0.2 % offset or 0.5 %
extensionunder-
load)
35 [240] 40 [275] 30 [205] 30 [205] 46 [315] 45 [310] 60 [415] 60 [415] 64 [440] 32 [220]
Elongation Requirements
Grades
All Grades except WPR,
WP91 Type 1 and Type 2, and
WP911
WPR and WP24
WP91 Types 1 and 2
WP92
WP911
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Transverse
Elongation:
Standard round specimen, or small proportional specimen, min % in 4 D 22 14 20 . . . 20 13
Rectangular specimen for wall thickness 5/16 in. [7.94 mm] and over,
and for all small sizes tested in full section; min % in 2 in. [50 mm]
30 20A 28 . . . . . . . . .
Rectangular specimen for wall thickness less than 5/16 in. [7.94 mm];
min % in 2 in. [50 mm] (1/2-in. [12.7-mm] wide specimen)
B B B . . . . . . . . .
A WPB and WPC fittings manufactured from plate shall have a minimum elongation of 17 %.
B For each 1/32 in. [0.79 mm] decrease in wall thickness below 5/16 in. [7.94 mm], a deduction of 1.5 % for longitudinal and 1.0 % for transverse from the values shown above is permitted. The following table gives the
minimum value for various wall thicknesses.
Wall Thickness
Grades
All Grades except WPR, WP91 Type 1 and Type 2 and
WP911
WPR
WP91 Types 1 and 2,
WP92, and WP911
in. [mm] Longitudinal Transverse Longitudinal Longitudinal
5/16 (0.312) 7.94 30.0 20.0 28.0 20
9/32 (0.281) 7.14 28.5 19.0 26.5 19
1/4 (0.250) 6.35 27.0 18.0 25.0 18
7/32 (0.219) 5.56 25.5 . . . 23.5 17
3/16 (0.188) 4.76 24.0 . . . 22.0 16
5/32 (0.156) 3.97 22.5 . . . 20.5 15
1/8 (0.125) 3.17 21.0 . . . 19.0 14
3/32 (0.094) 2.38 19.5 . . . 17.5 13
1/16 (0.062) 1.59 18.0 . . . 16.0 12
Note—This table gives the computed minimum % elongation value for each 1/32 in. [0.79 mm] decrease in wall thickness. Where the wall thickness lies between two values above, the minimum elongation value is
determined by the following equations:
Direction of Test Equation
Longitudinal E = 48t + 15.00
Transverse E = 32t + 10.00
where:
E = elongation in 2 in. or [50 mm], %, and
t = actual thickness of specimen, in. [mm].
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joint, satisfies the requirements of 6.3 for qualifications and
7.3.4 for post weld heat treatment. - Heat Treatment
7.1 Heat Treatment Procedures—Fittings, after forming at
an elevated temperature, shall be cooled to a temperature
below the critical range under suitable conditions to prevent
injurious defects caused by too rapid cooling, but in no case
more rapidly than the cooling rate in still air. Heat treatment
temperatures specified are metal (part) temperatures. Heattreated
fittings shall be treated according to Section 7 in
Specification A960/A960M.
7.2 WPB, WPC, and WPR Fittings:
7.2.1 Hot-formed WPB, WPC, and WPR fittings upon
which the final forming operation is completed at a temperature
above 1150 °F [620 °C] and below 1800 °F [980 °C] need not
be heat treated provided they are cooled in still air.
7.2.2 Hot-formed or forged WPB, WPC, and WPR fittings
finished at temperature in excess of 1800 °F [980 °C] shall
subsequently be annealed, normalized, or normalized and
tempered. Hot-forged fittings NPS 4 or smaller need not be
heat treated.
7.2.3 WPB, WPC, and WPR fittings over NPS 12, produced
by locally heating a portion of the fitting stock to any
temperature for forming, shall be subsequently annealed,
normalized, or normalized and tempered. Fittings such as
elbows, tees, header tees, reducers and lap joint stub ends with
a carbon content less than 0.26 %, NPS 12 and under, shall not
require heat treatment after forming a locally heated portion of
the fitting.
7.2.4 Cold-formed WPB, WPC, and WPR fittings, upon
which the final forming operation is completed at a temperature
below 1150 °F [620 °C], shall be normalized, or shall be stress
relieved at 1100 to 1275 °F [595 to 690 °C].
7.2.5 WPB, WPC, and WPR fittings produced by fusion
welding and having a nominal wall thickness at the welded
joint of 3/4 in. [19 mm] or greater shall be post-weld heat treated
at 1100 to 1250 °F [595 to 675 °C], or in accordance with 7.2.6.
7.2.6 At the option of the manufacturer, WPB and WPC
fittings produced by any of the methods in Section 6 may be
annealed, normalized, or normalized and tempered.
7.3 Fittings Other than WPB, WPC, and WPR:
7.3.1 Fittings of Grades WP1, WP11 Class 1, WP11 Class 2,
WP11 Class 3, WP12 Class 1, WP12 Class 2, WP22 Class 1,
WP22 Class 3, WP5, and WP9 shall be furnished in the
annealed, isothermal-annealed, or normalized and tempered
condition. If normalized and tempered, the tempering temperature
for WP11 Class 1, WP11 Class 2, WP11 Class 3, WP12
Class 1, and WP12 Class 2 shall not be less than 1150 °F [620
°C]; for Grades WP5, WP9, WP22 Class 1, and WP22 Class 3
the tempering temperature shall not be less than 1250 °F [675
°C].
7.3.2 Fittings of Grades WP1, WP12 Class 1, or WP12
Class 2 either hot formed or cold formed may be given a final
heat treatment at 1200 °F [650 °C] instead of the heat treatment
specified in 7.3.1.
7.3.3 Fittings of WP24 either hot formed or cold formed
shall be furnished in the normalized and tempered condition.
The normalizing temperature range shall be 1800 to 1975 °F
[980 to 1080 °C]. The tempering temperature range shall be
1350 to 1470 °F [730 to 800 °C].
7.3.4 Fittings in all thicknesses produced by fusion welding
after the heat treatment specified in 7.3.1 shall be post-weld
heat treated at a temperature not less than prescribed above for
tempering except that Grade WP1 Type 1 and Type 2 are
required to be post-weld heat treated only when the nominal
wall thickness at the welded joint is 1/2 in. [13 mm] or greater,
and except that preheat and post weld heat treatment are not
required for WP24 fittings whose section thickness does not
exceed 0.500 in. [12.7 mm].
7.3.5 Except when Supplementary Requirement S1 is specified
by the purchaser, Grade WP91 Type 1 and Type 2 shall be
normalized at 1900 °F [1040 °C] minimum, and 1975 °F [1080
°C] maximum, and tempered in the temperature range of 1350
°F [730 °C] to 1470 °F [800 °C] as a final heat treatment.
7.3.6 Grade WP911 shall be normalized in the temperature
range of 1900 to 1975 °F [1040 to 1080 °C], and tempered in
the temperature range of 1365 to 1435 °F [740 to 780 °C] as a
final heat treatment.
7.3.7 Grade WP92 shall be normalized at 1900 °F [1040 °C]
minimum, and 1975 °F [1080 °C] maximum, and tempered in
the temperature range of 1350 °F [730 °C] to 1470 °F [800 °C]
as a final heat treatment.
7.4 WPB and WPC Fittings Made from Bar—Cold-finished
bars reduced in cross-sectional area more than 10 % by cold
drawing or cold rolling are not acceptable for use in the
manufacture of these fittings unless the bars have been either
stress relieved in the temperature range of 1100 to 1250 °F
[595 to 675 °C], normalized, normalized and tempered, or
annealed. Mechanical testing must be performed subsequent to
the final heat-treating operation.
7.5 Liquid quenching followed by tempering shall be permitted
for all grades when approved by the purchaser. Minimum
tempering temperature shall be 1100 °F [595 °C] for
WPB, WPC, and WPR, 1150 °F [620 °C] for Grades WP1 Type
1 and Type 2, WP11 Class 1, WP11 Class 2, WP 12 Class 1,
and WP12 Class 2 and 1250 °F [675 °C] for Grades WP5,
WP9, WP22 Class 1, and 1350 °F [730 °C] for Grade WP91
Type 1 and Type 2 and WP911. The tempering temperature
range for WP24 shall be as in 7.3.3.
7.5.1 Liquid quenching followed by tempering for grades
WP11 Class 3 and WP22 Class 3 shall be permitted at the
manufacturer’s option unless otherwise provided in the purchase
order. The minimum tempering temperature for WP11
Class 3 shall be 1150 °F [620 °C] and for WP22 Class 3 shall
be 1250 °F [675 °C]. - Chemical Composition
8.1 The chemical composition of each cast or heat used
shall be determined and shall conform to the requirements of
the chemical composition for the respective materials listed in
Table 1. The ranges as shown have been expanded to include
variations of the chemical analysis requirements that are listed
in the various specifications for the starting materials (pipe,
tube, plate, bar, and forgings) normally used in the manufacturing
of fittings to this specification.
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8.2 The steel shall not contain any unspecified elements for
the ordered grade to the extent that it conforms to the
requirements of another grade for which that element is a
specified element having a required minimum content.
8.3 Weld metal used in the construction of carbon-steel
fittings shall be mild steel analysis No. A1 of Table QW-442,
Section IX of the ASME Boiler and Pressure Vessel Code, No.
A2 may be used for Grade WPCW.
8.4 The molybdenum and chromium content of the deposited
weld metal of alloy steel fittings shall be within the same
percentage range as permitted for the base metal.
8.5 Weld metal used in the construction of WP24 fittings
shall be of the composition: 2.25 % Cr, 1 % Mo, 0.25 % V. - Tensile Requirements
9.1 The tensile properties of the fitting material shall conform
to the requirements listed in Table 2.
9.1.1 Longitudinal or transverse specimens cut from either a
fitting or from the starting plate or pipe they were manufactured
from shall be acceptable for the tension test. For fittings
made from forgings, the test specimen shall meet the requirements
of Specification A105/A105M for the tension test.
9.1.2 While Table 2 specifies elongation requirements for
both longitudinal and transverse specimens, it is not the intent
that both requirements apply simultaneously. Instead, it is
intended that only the elongation requirement that is appropriate
for the specimen used be applicable.
9.2 One tension test shall be made on each heat of material
and in the same condition of heat treatment as the finished
fittings it represents. Where plate or pipe is used for the test
specimen, the specimen thickness tested shall represent all
fittings made from the same heat of material in the same heat
treat condition in any thickness up to and including the tested
thickness.
9.3 When cold-formed fittings are furnished, samples of the
raw material shall be normalized or stress relieved as required
in 7.2.4. Tension tests conducted on these heat-treated samples
shall be considered to be the tensile properties of the coldformed
fittings.
9.4 Records of the tension tests shall be certification that the
material of the fitting meets the tensile requirements of this
specification provided the heat treatments are the same. If the
raw material was not tested, or the fitting is not in the same
condition of heat treatment, the fitting manufacturer shall
perform the required test on material representative of the
finished fitting from each heat of starting material. - Hardness
10.1 Except when only one fitting is produced, and except
for Grade WP91 Type 1 and Type 2, a minimum of two pieces
per batch or continuous run shall be hardness tested to ensure
the fittings are within the following limits for each grade in
Table 2. The purchaser may verify that the requirement has
been met by testing at any location on the fitting provided such
testing does not render the fitting useless.
10.1.1 Fittings of Grades WP5, WP9, and WPR—217 HBW
maximum.
10.1.2 Fittings of Grade WP24 and WP911—248 HBW
maximum.
10.1.3 Fittings of Grade WP92—269 HBW maximum.
10.1.4 Fittings of all other grades—197 HBW maximum.
10.2 All fittings of Grade WP91 Type 1 and Type 2 shall be
hardness tested and shall have a hardness of 190 HBW-250
HBW.
10.3 When additional hardness testing of the fittings is
required, see Supplementary Requirement S57 in Specification
A960/A960M. - Hydrostatic Tests
11.1 See Specification A960/A960M. - Nondestructive Examination
12.1 For WP91 Type 1 and Type 2 and WP92 fittings, one of
the following examinations, as found in the Supplementary
Requirements of Specification A960/A960M, shall be performed:
S52 Liquid Penetrant Examination, S53 Magnetic
Particle Examination, S62 Ultrasonic Test, or S72 Nondestructive
Electromagnetic (Eddy-Current) Test. - Dimensions
13.1 Butt-welding fittings and butt-welding short radius
elbows and returns purchased in accordance with this specification
shall conform to the dimensions and tolerances given in
the latest revision of ASME B16.9. Steel socket-welding and
threaded fittings purchased in accordance with this specification
shall conform to the sizes, shapes, dimensions, and
tolerances specified in the latest revision of ASME B16.11,
MSS-SP-79, or MSS-SP-83. Swage(d) Nipples, Bull Plugs,
and Integrally Reinforced Forged Branch Outlet Fittings purchased
in accordance with this specification shall conform to
the sizes, shapes, dimensions, and tolerances specified in the
latest revision of MSS-SP-95 or MSS-SP-97.
13.2 Fittings of size or shape differing from these standards,
but meeting all other requirements of this specification may be
furnished in accordance with Supplementary Requirement S58
in Specification A960/A960M. - Surface Finish, Appearance, and Corrosion
Protection
14.1 The requirements of Specification A960/A960M apply. - Repair by Welding
15.1 See Specification A960/A960M.
15.2 In addition to the requirements for weld repair of
Specification A960/A960M, weld repairs to WP91 Type 1 and
Type 2 fittings shall meet the requirements of 6.3.1.
15.3 In addition to the requirements for weld repair of
Specification A960/A960M, weld repairs to WP24 fittings
shall meet the requirements of 8.5. The recommended preheat
and interpass temperature ranges are 200 to 400 °F [95 to 205
°C]. Weld repairs to WP24 fittings shall be post weld heat
treated at 1350 to 1470 °F [730 to 800 °C], except that preheat
and post weld heat treatment are not required for WP24 fittings
whose section thickness does not exceed 0.500 in. [12.7 mm].
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16.1 See Specification A960/A960M.
16.2 Other tests, when required by agreement, shall be made
from material of the lots covered in the order. - Rejection and Rehearing
17.1 Material that fails to conform to the requirements of
this specification may be rejected. Rejection should be reported
to the producer or supplier promptly in writing. In case of
dissatisfaction with the results of the tests, the producer or
supplier may make claim for a rehearing.
17.2 Fittings that develop defects in shopworking or application
operations may be rejected. Upon rejection, the manufacturer
shall be notified promptly in writing. - Certification
18.1 Test reports are required for all fittings covered by this
specification. Each test report shall meet the requirements for
certification in A960/A960M as well as include the following
information specific to this specification:
18.1.1 Chemical analysis results, Section 8 (Table 1), reported
results shall be to the same number of significant figures
as the limits specified in Table 1 for that element.
18.1.2 Tensile property results, Section 9 (Table 2), report
the yield strength and tensile strength in ksi [MPa] and
elongation in percent,
18.1.3 Hardness results, Section 10,
18.1.4 Type heat treatment, if any, Section 7,
18.1.5 Seamless or welded,
18.1.6 Starting material, specifically pipe, plate, etc.,
18.1.7 Statement regarding radiographic or ultrasonic
examination, Section 6.3, and
18.1.8 Any supplementary testing required by the purchase
order. - Product Marking
19.1 In addition to marking requirements of A960/A960M,
the following marking requirements shall apply:
19.1.1 Butt-welding fittings shall be marked with the fitting
designation for marking in accordance with Annex A1.
19.1.2 Butt-welding fittings containing welds that have been
ultrasonically examined instead of radiography shall be marked
U after heat identity.
19.1.3 Threaded or socket-welding fittings shall be marked
with the pressure class and fitting designation for marking in
accordance with Annex A1. Plugs and bushings furnished to
ASME B16.11 requirements are not required to be marked.
19.1.4 When agreed upon between the purchaser and
manufacturer, and specified in the order, the markings shall be
painted or stenciled on the fitting or stamped on a metal or
plastic tag which shall be securely attached to the fitting.
19.1.5 WP91 material shall additionally be marked with the
appropriate Type.
19.2 Bar Coding—In addition to the requirements in 19.1,
bar coding is acceptable as a supplemental identification
method. The purchaser may specify in the order a specific bar
coding system to be used. The bar coding system, if applied at
the discretion of the supplier, should be consistent with one of
the published industry standards for bar coding. If used on
small fittings, the bar code may be applied to the box or a
substantially applied tag. - Keywords
20.1 pipe fittings—steel; piping applications; pressure containing
parts; pressure vessel service; temperature service
applications—elevated
SUPPLEMENTARY REQUIREMENTS
These requirements shall not be considered unless specified in the order, in which event, the
supplementary requirements specified shall be made at the place of manufacture, unless otherwise
agreed upon, at the purchaser’s expense. The test specified shall be witnessed by the purchaser’s
inspector before shipment of material, if so specified in the order.
S1. Alternative Heat Treatment—Grade WP91 Type 1 and
Type 2
S1.1 Grade WP91 Type 1 and Type 2 shall be normalized in
accordance with 7.3.5 and tempered at a temperature, to be
specified by the purchaser, less than 1350 °F [730 °C]. It shall
be the purchaser’s responsibility to subsequently temper the
entire fitting in the temperature range of 1350 °F [730 °C] to
1470 °F [800 °C] as a final heat treatment. All mechanical tests
shall be made on material heat treated in accordance with 7.3.5.
The certification shall reference this supplementary requirement
indicating the actual tempering temperature applied. The
notation “S1” shall be included with the required marking of
the fitting.
S2. Restricted Vanadium Content
S2.1 The vanadium content of the fittings shall not exceed
0.03 %.
S3. Carbon Equivalent
S3.1 For grades WPB and WPC, the maximum carbon
equivalent (C.E.), based on heat analysis and the following
formula, shall be 0.50.
C.E. 5 C1
Mn
6 1
Cr1Mo1V
5 1
Ni1Cu
15
S3.2 A lower maximum carbon equivalent may be agreed
upon between the purchaser and the supplier.
S3.3 The C.E. shall be reported on the test report.
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ANNEX
(Mandatory Information)
A1. FITTING DESIGNATION FOR MARKING PURPOSES
TABLE A1.1 Fitting Designation for Marking Purposes
Grade Class Construction Mandatory Marking
WPB W (Welded construction) WPBWA
S (Seamless construction) WPB
WPC W (Welded construction) WPCWA
S (Seamless construction) WPC
WP1 W (Welded construction) WP1WA
S (Seamless construction) WP1
WP12 CL1 W (Welded construction) WP12 CL1WA
S (Seamless construction) WP12 CL1
CL2 W (Welded construction) WP12 CL2WA
S (Seamless construction) WP12 CL2
WP11 CL1 W (Welded construction) WP11 CL1WA
S (Seamless construction) WP11 CL1
CL2 W (Welded construction) WP11 CL2WA
S (Seamless construction) WP11 CL2
CL3 W (Welded construction) WP11 CL3WA
S (Seamless construction) WP11 CL3
WP22 CL1 W (Welded construction) WP22 CL1WA
S (Seamless construction) WP22 CL1
CL3 W (Welded construction) WP22 CL3WA
S (Seamless construction) WP22 CL3
WP5 CL1 W (Welded construction) WP5 CL1WA
S (Seamless construction) WP5 CL1
CL3 W (Welded construction) WP5 CL3 WA
S (Seamless construction) WP5 CL3
WP9 CL1 W (Welded construction) WP9 CL1 WA
S (Seamless construction) WP9 CL1
CL3 W (Welded construction) WP9 CL3 WA
S (Seamless construction) WP9 CL3
WPR W (Welded construction) WPR WA
S (Seamless construction) WPR
WP91 Type 1 W (Welded construction) WP91T1WA
S (Seamless construction) WP91T1
WP91 Type 2 W (Welded construction) WP91T2WA
S (Seamless construction) WP91T2
WP92 W (Welded construction) WP92WA
S (Seamless construction) WP92
WP911 W (Welded construction) WP911WA
S (Seamless construction) WP911
A Add “U” to marking if welds are ultrasonic inspected in lieu of radiography.
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INTENTIONALLY LEFT BLANK
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ð19Þ
SPECIFICATION FOR CHROMIUM AND
CHROMIUM-NICKEL STAINLESS STEEL PLATE, SHEET,
AND STRIP FOR PRESSURE VESSELS AND FOR
GENERAL APPLICATIONS
SA-240/SA-240M
(Identical with ASTM Specification A240/A240M-17.)
ASME BPVC.II.A-2019 SA-240/SA-240M
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Standard Specification for
Chromium and Chromium-Nickel Stainless Steel Plate,
Sheet, and Strip for Pressure Vessels and for General
Applications - Scope
1.1 This specification covers chromium, chromium-nickel,
and chromium-manganese-nickel stainless steel plate, sheet,
and strip for pressure vessels and for general applications
including architectural, building, construction, and aesthetic
applications.
1.2 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. The values stated in
each system may not be exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance
with the standard.
1.3 This specification is expressed in both inch-pound and
SI units. However, unless the order specifies the applicable
“M” specification designation (SI units), the material shall be
furnished in inch-pound units.
1.4 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appropriate
safety, health, and environmental practices and determine
the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A480/A480M Specification for General Requirements for
Flat-Rolled Stainless and Heat-Resisting Steel Plate,
Sheet, and Strip
A923 Test Methods for Detecting Detrimental Intermetallic
Phase in Duplex Austenitic/Ferritic Stainless Steels
E112 Test Methods for Determining Average Grain Size
E140 Hardness Conversion Tables for Metals Relationship
Among Brinell Hardness, Vickers Hardness, Rockwell
Hardness, Superficial Hardness, Knoop Hardness, Scleroscope
Hardness, and Leeb Hardness
E527 Practice for Numbering Metals and Alloys in the
Unified Numbering System (UNS)
2.2 SAE Standard:
J 1086 Practice for Numbering Metals and Alloys (UNS) - General Requirements
3.1 The following requirements for orders for material
furnished under this specification shall conform to the applicable
requirements of the current edition of Specification
A480/A480M.
3.1.1 Definitions;
3.1.2 General requirements for delivery;
3.1.3 Ordering information;
3.1.4 Process;
3.1.5 Special tests;
3.1.6 Heat treatment;
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3.1.7 Dimensions and permissible variations;
3.1.8 Workmanship, finish and appearance;
3.1.9 Number of tests/test methods;
3.1.10 Specimen preparation;
3.1.11 Retreatment;
3.1.12 Inspection;
3.1.13 Rejection and rehearing;
3.1.14 Material test report;
3.1.15 Certification; and
3.1.16 Packaging, marking, and loading. - Chemical Composition
4.1 The steel shall conform to the requirements as to
chemical composition specified in Table 1 and shall conform to
applicable requirements specified in Specification A480/
A480M. - Mechanical Properties
5.1 The material shall conform to the mechanical properties
specified in Table 2.
5.2 When specified by the purchaser, Charpy impact tests
shall be performed in accordance with Supplementary Requirement
S1.
5.3 When specified by the purchaser, 1 % offset yield
strength shall be measured and reported in accordance with
Supplementary Requirement S3. - Materials for High-Temperature Service
6.1 The austenitic H Types shall conform to an average
grain size of ASTM No. 7 or coarser as measured by Test
Methods E112.
6.2 Supplementary Requirement S2 shall be invoked when
non-H grade austenitic stainless steels are ordered for ASME
Code applications for service above 1000°F [540°C].
6.3 Grade S31060, unless otherwise specified in the purchase
order, shall conform to an average grain size of ASTM
No. 7 or coarser, as measured by Test Methods E112. - Keywords
7.1 architectural; building; chromium; chromium-nickel
stainless steel; chromium-manganese-nickel stainless steel;
construction; pressure vessels
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TABLE 1 Chemical Composition Requirements, %A
UNS
DesignationB TypeC CarbonD Manganese
Phosphorus
Sulfur Silicon Chromium Nickel Molybdenum Nitrogen Copper
Other
ElementsE, F
Austenitic (Chromium-Nickel) (Chromium-Manganese-Nickel)
N08020 . . . 0.07 2.00 0.045 0.035 1.00 19.0–21.0 32.0–38.0 2.00–3.00 . . . 3.00–4.00 Cb 8×C min,
1.00 max
N08367 . . . 0.030 2.00 0.040 0.030 1.00 20.0–22.0 23.5–25.5 6.0–7.0 0.18–0.25 0.75 . . .
N08700 . . . 0.04 2.00 0.040 0.030 1.00 19.0–23.0 24.0–26.0 4.3–5.0 . . . 0.50 Cb 8×C min
0.40 max
N08800 800G 0.10 1.50 0.045 0.015 1.00 19.0–23.0 30.0–35.0 . . . . . . 0.75 FeH 39.5 min
Al 0.15–0.60
Ti 0.15–0.60
N08810 800HG 0.05–0.10 1.50 0.045 0.015 1.00 19.0–23.0 30.0–35.0 . . . . . . 0.75 FeH 39.5 min
Al 0.15–0.60
Ti 0.15–0.60
N08811 . . . 0.06–0.10 1.50 0.040 0.015 1.00 19.0–23.0 30.0–35.0 . . . . . . 0.75 FeH 39.5 min
TiI 0.25–0.60
AlI 0.25–0.60
N08904 904LG 0.020 2.00 0.045 0.035 1.00 19.0–23.0 23.0–28.0 4.00–5.00 0.10 1.00–2.00 . . .
N08925 . . . 0.020 1.00 0.045 0.030 0.50 19.0–21.0 24.0–26.0 6.00–7.00 0.10–0.20 0.80–1.50 . . .
N08926 . . . 0.020 2.00 0.030 0.010 0.50 19.0–21.0 24.0–26.0 6.00–7.00 0.15–0.25 0.50–1.50 . . .
S20100 201 0.15 5.50–7.50 0.060 0.030 1.00 16.0–18.0 3.5–5.5 . . . 0.25 . . . . . .
S20103 . . . 0.03 5.50–7.50 0.045 0.030 0.75 16.0–18.0 3.5–5.5 . . . 0.25 . . . . . .
S20153 . . . 0.03 6.40–7.50 0.045 0.015 0.75 16.0–17.5 4.0–5.0 . . . 0.10–0.25 1.00 . . .
S20161 . . . 0.15 4.00–6.00 0.040 0.040 3.00–4.00 15.0–18.0 4.0–6.0 . . . 0.08–0.20 . . . . . .
S20200 202 0.15 7.50–10.00 0.060 0.030 1.00 17.0–19.0 4.0–6.0 . . . 0.25 . . . . . .
S20400 . . . 0.030 7.00–9.00 0.040 0.030 1.00 15.0–17.0 1.50–3.00 . . . 0.15–0.30 . . . . . .
S20431 . . . 0.12 5.00–7.00 0.045 0.030 1.00 17.0–18.0 2.0–4.0 . . . 0.10–0.25 1.50–3.50 . . .
S20432 . . . 0.08 3.00–5.00 0.045 0.030 1.00 17.0–18.0 4.0–6.0 . . . 0.05–0.20 2.00–3.00 . . .
S20433 . . . 0.08 5.50–7.50 0.045 0.030 1.00 17.0–18.0 3.5–5.5 . . . 0.10–0.25 1.50–3.50 . . .
S20910 XM-19J 0.06 4.00–6.00 0.040 0.030 0.75 20.5–23.5 11.5–13.5 1.50–3.00 0.20–0.40 . . . Cb 0.10–0.30
V 0.10–0.30
S21400 XM-31J 0.12 14.00–16.00 0.045 0.030 0.30–1.00 17.0–18.5 1.00 . . . 0.35 min . . . . . .
S21600 XM-17J 0.08 7.50–9.00 0.045 0.030 0.75 17.5–22.0 5.0–7.0 2.00–3.00 0.25–0.50 . . . . . .
S21603 XM-18J 0.03 7.50–9.00 0.045 0.030 0.75 17.5–22.0 5.0–7.0 2.00–3.00 0.25–0.50 . . . . . .
S21640 . . . 0.08 3.50–6.50 0.060 0.030 1.00 17.5–19.5 4.0–6.5 0.50–2.00 0.08–0.30 . . . Cb 0.10–1.00
S21800 . . . 0.10 7.00–9.00 0.060 0.030 3.5–4.5 16.0–18.0 8.0–9.0 . . . 0.08–0.18 . . . . . .
S21904 XM-11J 0.04 8.00–10.00 0.060 0.030 0.75 19.0–21.5 5.5–7.5 . . . 0.15–0.40 . . . . . .
S24000 XM-29J 0.08 11.50–14.50 0.060 0.030 0.75 17.0–19.0 2.3–3.7 . . . 0.20–0.40 . . . . . .
S30100 301 0.15 2.00 0.045 0.030 1.00 16.0–18.0 6.0–8.0 . . . 0.10 . . . . . .
S30103 301LG 0.03 2.00 0.045 0.030 1.00 16.0–18.0 6.0–8.0 . . . 0.20 . . . . . .
S30153 301LNG 0.03 2.00 0.045 0.030 1.00 16.0–18.0 6.0–8.0 . . . 0.07–0.20 . . . . . .
S30200 302 0.15 2.00 0.045 0.030 0.75 17.0–19.0 8.0–10.0 . . . 0.10 . . . . . .
S30400 304 0.07 2.00 0.045 0.030 0.75 17.5–19.5 8.0–10.5 . . . 0.10 . . . . . .
S30403 304L 0.030 2.00 0.045 0.030 0.75 17.5–19.5 8.0–12.0 . . . 0.10 . . . . . .
S30409 304H 0.04–0.10 2.00 0.045 0.030 0.75 18.0–20.0 8.0–10.5 . . . . . . . . . . . .
S30415 . . . 0.04–0.06 0.80 0.045 0.030 1.00–2.00 18.0–19.0 9.0–10.0 . . . 0.12–0.18 . . . Ce 0.03–0.08
S30435 . . . 0.08 2.00 0.045 0.030 1.00 16.0–18.0 7.0–9.0 . . . . . . 1.50–3.00 . . .
S30441 . . . 0.08 2.00 0.045 0.030 1.0–2.0 17.5–19.5 8.0–10.5 . . . 0.10 1.5–2.5 Cb 0.1–0.5
W 0.2–0.8
S30451 304N 0.08 2.00 0.045 0.030 0.75 18.0–20.0 8.0–10.5 . . . 0.10–0.16 . . . . . .
S30452 XM-21J 0.08 2.00 0.045 0.030 0.75 18.0–20.0 8.0–10.5 . . . 0.16–0.30 . . . . . .
S30453 304LN 0.030 2.00 0.045 0.030 0.75 18.0–20.0 8.0–12.0 . . . 0.10–0.16 . . . . . .
S30500 305 0.12 2.00 0.045 0.030 0.75 17.0–19.0 10.5–13.0 . . . . . . . . . . . .
S30530 . . . 0.08 2.00 0.045 0.030 0.50–2.50 17.0–20.5 8.5–11.5 0.75–1.50 . . . 0.75–3.50 . . .
S30600 . . . 0.018 2.00 0.020 0.020 3.7–4.3 17.0–18.5 14.0–15.5 0.20 . . . 0.50 . . .
S30616 . . . 0.020 1.50 0.030 0.015 3.9-4.7 16.5-18.5 13.0-15.5 0.50 . . . 0.40 Cb. 0.30–0.70
S30601 . . . 0.015 0.50–0.80 0.030 0.013 5.0–5.6 17.0–18.0 17.0–18.0 0.20 0.05 0.35 . . .
S30615 . . . 0.16–0.24 2.00 0.030 0.030 3.2–4.0 17.0–19.5 13.5–16.0 . . . . . . . . . Al 0.80–1.50
S30815 . . . 0.05–0.10 0.80 0.040 0.030 1.40–2.00 20.0–22.0 10.0–12.0 . . . 0.14–0.20 . . . Ce 0.03–0.08
S30908 309S 0.08 2.00 0.045 0.030 0.75 22.0–24.0 12.0–15.0 . . . . . . . . . . . .
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TABLE 1 Continued
UNS
DesignationB TypeC CarbonD Manganese
Phosphorus
Sulfur Silicon Chromium Nickel Molybdenum Nitrogen Copper
Other
ElementsE, F
S30909 309HG 0.04–0.10 2.00 0.045 0.030 0.75 22.0–24.0 12.0–15.0 . . . . . . . . . . . .
S30940 309CbG 0.08 2.00 0.045 0.030 0.75 22.0–24.0 12.0–16.0 . . . . . . . . . Cb 10×C min,
1.10 max
S30941 309HCbG 0.04–0.10 2.00 0.045 0.030 0.75 22.0–24.0 12.0–16.0 . . . . . . . . . Cb 10×C min,
1.10 max
S31008 310S 0.08 2.00 0.045 0.030 1.50 24.0–26.0 19.0–22.0 . . . . . . . . . . . .
S31009 310HG 0.04–0.10 2.00 0.045 0.030 0.75 24.0–26.0 19.0–22.0 . . . . . . . . . . . .
S31040 310CbG 0.08 2.00 0.045 0.030 1.50 24.0–26.0 19.0–22.0 . . . . . . . . . Cb 10×C min,
1.10 max
S31041 310HCbG 0.04–0.10 2.00 0.045 0.030 0.75 24.0–26.0 19.0–22.0 . . . . . . . . . Cb 10×C min,
1.10 max
S31050 310 MoLNG 0.020 2.00 0.030 0.010 0.50 24.0–26.0 20.5–23.5 1.60–2.60 0.09–0.15 . . . . . .
S31060 . . . 0.05–0.10 1.00 0.040 0.030 0.50 22.0–24.0 10.0–12.5 . . . 0.18–0.25 . . . Ce + La
0.025–0.070
B 0.001–0.010
S31254 . . . 0.020 1.00 0.030 0.010 0.80 19.5–20.5 17.5–18.5 6.0–6.5 0.18–0.25 0.50–1.00 . . .
S31266 . . . 0.030 2.00–4.00 0.035 0.020 1.00 23.0–25.0 21.0–24.0 5.2–6.2 0.35–0.60 1.00–2.50 W 1.50–2.50
S31277 . . . 0.020 3.00 0.030 0.010 0.50 20.5–23.0 26.0–28.0 6.5–8.0 0.30–0.40 0.50–1.50 . . .
S31600 316 0.08 2.00 0.045 0.030 0.75 16.0–18.0 10.0–14.0 2.00–3.00 0.10 . . . . . .
S31603 316L 0.030 2.00 0.045 0.030 0.75 16.0–18.0 10.0–14.0 2.00–3.00 0.10 . . . . . .
S31609 316H 0.04–0.10 2.00 0.045 0.030 0.75 16.0–18.0 10.0–14.0 2.00–3.00 . . . . . . . . .
S31635 316TiG 0.08 2.00 0.045 0.030 0.75 16.0–18.0 10.0–14.0 2.00–3.00 0.10 . . . Ti 5 × (C + N)
min, 0.70 max
S31640 316CbG 0.08 2.00 0.045 0.030 0.75 16.0–18.0 10.0–14.0 2.00–3.00 0.10 . . . Cb 10 × C
min, 1.10 max
S31651 316N 0.08 2.00 0.045 0.030 0.75 16.0–18.0 10.0–14.0 2.00–3.00 0.10–0.16 . . . . . .
S31653 316LN 0.030 2.00 0.045 0.030 0.75 16.0–18.0 10.0–14.0 2.00–3.00 0.10–0.16 . . . . . .
S31655 . . . 0.030 2.00 0.045 0.015 1.00 19.5–21.5 8.0–9.5 0.50–1.50 0.14–0.25 1.00 . . .
S31700 317 0.08 2.00 0.045 0.030 0.75 18.0–20.0 11.0–15.0 3.0–4.0 0.10 . . . . . .
S31703 317L 0.030 2.00 0.045 0.030 0.75 18.0–20.0 11.0–15.0 3.0–4.0 0.10 . . . . . .
S31725 317LMG 0.030 2.00 0.045 0.030 0.75 18.0–20.0 13.5–17.5 4.0–5.0 0.20 . . . . . .
S31726 317LMNG 0.030 2.00 0.045 0.030 0.75 17.0–20.0 13.5–17.5 4.0–5.0 0.10–0.20 . . . . . .
S31727 . . . 0.030 1.00 0.030 0.030 1.00 17.5–19.0 14.5–16.5 3.8–4.5 0.15–0.21 2.80–4.00 . . .
S31730 . . . 0.030 2.00 0.040 0.010 1.00 17.0–19.0 15.0–16.5 3.0–4.0 0.045 4.0–5.0 . . .
S31753 317LNG 0.030 2.00 0.045 0.030 0.75 18.0–20.0 11.0–15.0 3.0–4.0 0.10–0.22 . . . . . .
S32050 . . . 0.030 1.50 0.035 0.020 1.00 22.0–24.0 20.0–23.0 6.0–6.8 0.21–0.32 0.40 . . .
S32053 . . . 0.030 1.00 0.030 0.010 1.00 22.0–24.0 24.0–26.0 5.0–6.0 0.17–0.22 . . . . . .
S32100 321 0.08 2.00 0.045 0.030 0.75 17.0–19.0 9.0–12.0 . . . 0.10 . . . Ti 5 × (C + N)
min, 0.70 max
S32109 321H 0.04–0.10 2.00 0.045 0.030 0.75 17.0–19.0 9.0–12.0 . . . . . . . . . Ti 4 × (C + N)
min, 0.70 max
S32615 . . . 0.07 2.00 0.045 0.030 4.80–6.00 16.5–19.5 19.0–22.0 0.30–1.50 . . . 1.50–2.50 . . .
S32654 . . . 0.020 2.00–4.00 0.030 0.005 0.50 24.0–25.0 21.0–23.0 7.0–8.0 0.45–0.55 0.30–0.60 . . .
S33228 . . . 0.04–0.08 1.00 0.020 0.015 0.30 26.0–28.0 31.0–33.0 . . . . . . . . . Ce 0.05–0.10
Cb 0.6–1.0
Al 0.025
S33400 334G 0.08 1.00 0.030 0.015 1.00 18.0–20.0 19.0–21.0 . . . . . . . . . Al 0.15–0.60
Ti 0.15–0.60
S33425 . . . 0.08 1.50 0.045 0.020 1.00 21.0–23.0 20.0–23.0 2.00–3.00 . . . . . . Al 0.15–0.60
Ti 0.15–0.60
S33550 . . . 0.04–0.10 1.50 0.040 0.030 1.00 25.0–28.0 16.5–20.0 . . . 0.18–0.25 . . . Cb 0.05–0.15
La + Ce
0.025–0.070
S34565 . . . 0.030 5.00–7.00 0.030 0.010 1.00 23.0–25.0 16.0–18.0 4.0–5.0 0.40–0.60 . . . Cb 0.10
S34700 347 0.08 2.00 0.045 0.030 0.75 17.0–19.0 9.0–13.0 . . . . . . . . . Cb 10 × C min,
1.00 max
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TABLE 1 Continued
UNS
DesignationB TypeC CarbonD Manganese
Phosphorus
Sulfur Silicon Chromium Nickel Molybdenum Nitrogen Copper
Other
ElementsE, F
S34709 347H 0.04–0.10 2.00 0.045 0.030 0.75 17.0–19.0 9.0–13.0 . . . . . . . . . Cb 8 × C min,
1.00 max
S34751 347LN 0.005–0.020 2.00 0.045 0.030 1.00 17.0–19.0 9.0–13.0 . . . 0.06–0.10 . . . Cb 0.20–0.50,
15 × C min
S34800 348 0.08 2.00 0.045 0.030 0.75 17.0–19.0 9.0–13.0 . . . . . . . . . (Cb + Ta) 10×C
min, 1.00 max
Ta 0.10
Co 0.20
S34809 348H 0.04–0.10 2.00 0.045 0.030 0.75 17.0–19.0 9.0–13.0 . . . . . . . . . (Cb + Ta) 8×C
min, 1.00 max
Ta 0.10
Co 0.20
S35045 . . . 0.06–0.10 1.50 0.045 0.015 1.00 25.0–29.0 32.0–37.0 . . . . . . 0.75 Al 0.15–0.60
Ti 0.15–0.60
S35115 . . . 0.030 1.00 0.045 0.015 0.50–1.50 23.0–25.0 19.0–22.0 1.50–2.50 0.20–0.30 . . . . . .
S35125 . . . 0.10 1.00–1.50 0.045 0.015 0.50 20.0–23.0 31.0–35.0 2.00–3.00 . . . . . . Cb 0.25–0.60
S35135 . . . 0.08 1.00 0.045 0.015 0.60–1.00 20.0–25.0 30.0–38.0 4.0–4.8 . . . 0.75 Ti 0.40–1.00
S35140 . . . 0.10 1.00–3.00 0.045 0.030 0.75 20.0–22.0 25.0–27.0 1.00–2.00 0.08–0.20 . . . Cb 0.25–0.75
S35315 . . . 0.04–0.08 2.00 0.040 0.030 1.20–2.00 24.0–26.0 34.0–36.0 . . . 0.12–0.18 . . . Ce 0.03–0.10
S38100 XM-15J 0.08 2.00 0.030 0.030 1.50–2.50 17.0–19.0 17.5–18.5 . . . . . . . . . . . .
S38815 . . . 0.030 2.00 0.040 0.020 5.50–6.50 13.0–15.0 15.0–17.0 0.75–1.50 . . . 0.75–1.50 Al 0.30
Duplex (Austenitic-Ferritic)
S31200 . . . 0.030 2.00 0.045 0.030 1.00 24.0–26.0 5.5–6.5 1.20–2.00 0.14–0.20 . . . . . .
S31260 . . . 0.03 1.00 0.030 0.030 0.75 24.0–26.0 5.5–7.5 2.5–3.5 0.10–0.30 0.20–0.80 W 0.10–0.50
S31803 . . . 0.030 2.00 0.030 0.020 1.00 21.0–23.0 4.5–6.5 2.5–3.5 0.08–0.20 . . . . . .
S32001 . . . 0.030 4.00–6.00 0.040 0.030 1.00 19.5–21.5 1.00–3.00 0.60 0.05–0.17 1.00 . . .
S32003 . . . 0.030 2.00 0.030 0.020 1.00 19.5–22.5 3.0–4.0 1.50–2.00 0.14–0.20 . . . . . .
S32101 . . . 0.040 4.00–6.00 0.040 0.030 1.00 21.0–22.0 1.35–1.70 0.10–0.80 0.20–0.25 0.10–0.80 . . .
S32202 . . . 0.030 2.00 0.040 0.010 1.00 21.5–24.0 1.00–2.80 0.45 0.18–0.26 . . . . . .
S32205 2205G 0.030 2.00 0.030 0.020 1.00 22.0–23.0 4.5–6.5 3.0–3.5 0.14–0.20 . . . . . .
S32304 2304G 0.030 2.50 0.040 0.030 1.00 21.5–24.5 3.0–5.5 0.05–0.60 0.05–0.20 0.05–0.60
S32506 . . . 0.030 1.00 0.040 0.015 0.90 24.0–26.0 5.5–7.2 3.0–3.5 0.08–0.20 . . . W 0.05–0.30
S32520 . . . 0.030 1.50 0.035 0.020 0.80 24.0–26.0 5.5–8.0 3.0–4.0 0.20–0.35 0.50–2.00 . . .
S32550 255G 0.04 1.50 0.040 0.030 1.00 24.0–27.0 4.5–6.5 2.9–3.9 0.10–0.25 1.50–2.50 . . .
S32750 2507G,O 0.030 1.20 0.035 0.020 0.80 24.0–26.0 6.0–8.0 3.0–5.0 0.24–0.32 0.50 . . .
S32760K . . . 0.030 1.00 0.030 0.010 1.00 24.0–26.0 6.0–8.0 3.0–4.0 0.20–0.30 0.50–1.00 W 0.50–1.00
S32808 . . . 0.030 1.10 0.030 0.010 0.50 27.0–27.9 7.0–8.2 0.80–1.2 0.30–0.40 . . . W 2.10–2.50
S32900 329 0.08 1.00 0.040 0.030 0.75 23.0–28.0 2.0–5.00 1.00–2.00 . . . . . . . . .
S32906 . . . 0.030 0.80–1.50 0.030 0.030 0.80 28.0–30.0 5.8–7.5 1.50–2.60 0.30–0.40 0.80 . . .
S32950 . . . 0.030 2.00 0.035 0.010 0.60 26.0–29.0 3.5–5.2 1.00–2.50 0.15–0.35 . . . . . .
S39274 . . . 0.030 1.00 0.030 0.020 0.80 24.0–26.0 6.0–8.0 2.5–3.5 0.24–0.32 0.20–0.80 W 1.50–2.50
S81921 . . . 0.030 2.00–4.00 0.040 0.030 1.00 19.0–22.0 2.0–4.0 1.00–2.00 0.14–0.20 . . . . . .
S82011 . . . 0.030 2.00–3.00 0.040 0.020 1.00 20.5–23.5 1.0–2.0 0.10–1.00 0.15–0.27 0.50 . . .
S82012 . . . 0.05 2.00–4.00 0.040 0.005 0.80 19.0–20.5 0.8–1.5 0.10–0.60 0.16–0.26 1.00 . . .
S82013 . . . 0.060 2.50–3.50 0.040 0.030 0.90 19.5–22.0 0.5–1.5 . . . 0.20–0.30 0.20–1.20 . . .
S82031 . . . 0.05 2.50 0.040 0.005 0.80 19.0–22.0 2.0–4.0 0.60–1.40 0.14–0.24 1.00 . . .
S82121 . . . 0.035 1.00–2.50 0.040 0.010 1.00 21.0–23.0 2.0–4.0 0.30–1.30 0.15–0.25 0.20–1.20 . . .
S82122 . . . 0.030 2.0–4.0 0.040 0.020 0.75 20.5–21.5 1.5–2.5 0.60 0.15–0.20 0.50–1.50 . . .
S82441 . . . 0.030 2.50–4.00 0.035 0.005 0.70 23.0–25.0 3.0–4.5 1.00–2.00 0.20–0.30 0.10–0.80 . . .
Ferritic or Martensitic (Chromium)
S32803 . . . 0.015 0.50 0.020 0.0035 0.55 28.0–29.0 3.0–4.0 1.80–2.50 0.020
(C+N) 0.030
. . . Cb 12×(C+N)
min,
0.15–0.50
S40300 403 0.15 1.00 0.040 0.030 0.50 11.5–13.0 0.60 . . . . . . . . . . . .
S40500 405 0.08 1.00 0.040 0.030 1.00 11.5–14.5 0.60 . . . . . . . . . Al 0.10–0.30
S40900L 409L
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TABLE 1 Continued
UNS
DesignationB TypeC CarbonD Manganese
Phosphorus
Sulfur Silicon Chromium Nickel Molybdenum Nitrogen Copper
Other
ElementsE, F
S40910 . . . 0.030 1.00 0.040 0.020 1.00 10.5–11.7 0.50 . . . 0.030 . . . Ti 6×(C+N) min,
0.50 max; Cb
0.17
S40920 . . . 0.030 1.00 0.040 0.020 1.00 10.5–11.7 0.50 . . . 0.030 . . . Ti 8×(C+N) min,
Ti 0.15–0.50; Cb
0.10
S40930 . . . 0.030 1.00 0.040 0.020 1.00 10.5–11.7 0.50 . . . 0.030 . . . (Ti+Cb) [0.08+8
×(C+N)] min,
0.75 max;
Ti 0.05 min
S40945 . . . 0.030 1.00 0.040 0.030 1.00 10.5–11.7 0.50 . . . 0.030 . . . Cb 0.18–0.40
Ti 0.05–0.20
S40975 . . . 0.030 1.00 0.040 0.030 1.00 10.5–11.7 0.50–1.00 . . . 0.030 . . . Ti 6×(C+N) min,
0.75 max
S40977 . . . 0.030 1.50 0.040 0.015 1.00 10.5–12.5 0.30–1.00 . . . 0.030 . . . . . .
S41000 410 0.08–0.15 1.00 0.040 0.030 1.00 11.5–13.5 0.75 . . . . . . . . . . . .
S41003 . . . 0.030 1.50 0.040 0.030 1.00 10.5–12.5 1.50 . . . 0.030 . . . . . .
S41008
S41045
410S
. . .
0.08
0.030
1.00
1.00
0.040
0.040
0.030
0.030
1.00
1.00
11.5–13.5
12.0–13.0
0.60
0.50
. . .
. . .
. . .
0.030
. . .
. . .
. . .
Cb 9×(C+N) min,
0.60 max
S41050 . . . 0.04 1.00 0.045 0.030 1.00 10.5–12.5 0.60–1.10 . . . 0.10 . . . . . .
S41500M . . . 0.05 0.50–1.00 0.030 0.030 0.60 11.5–14.0 3.5–5.5 0.50–1.00 . . . . . . . . .
S42000 420 0.15 min 1.00 0.040 0.030 1.00 12.0-14.0 0.75 0.50 . . . . . . . . .
S42035 . . . 0.08 1.00 0.045 0.030 1.00 13.5–15.5 1.0–2.5 0.2–1.2 . . . . . . Ti 0.30–0.50
S42200 422 0.20–0.25 0.50–1.00 0.025 0.025 0.50 11.0–12.5 0.50–1.00 0.90–1.25 . . . . . . V 0.20-0.30,
W 0.90-1.25
S42900 429G 0.12 1.00 0.040 0.030 1.00 14.0–16.0 . . . . . . . . . . . . . . .
S43000 430 0.12 1.00 0.040 0.030 1.00 16.0–18.0 0.75 . . . . . . . . . . . .
S43035 439 0.030 1.00 0.040 0.030 1.00 17.0–19.0 0.50 . . . 0.030 . . . Ti [0.20+4(C+N)]
min, 1.10 max; Al
0.15
S43037 . . . 0.030 1.00 0.040 0.030 1.00 16.0–19.0 . . . . . . . . . . . . Ti 0.10–1.00
S43100 431 0.20 1.00 0.040 0.030 1.00 15.0–17.0 1.25–2.50 . . . . . . . . . . . .
S43400 434 0.12 1.00 0.040 0.030 1.00 16.0–18.0 . . . 0.75–1.25 . . . . . . . . .
S43600 436 0.12 1.00 0.040 0.030 1.00 16.0–18.0 . . . 0.75–1.25 . . . . . . Cb 5×C min,
0.80 max
S43932 . . . 0.030 1.00 0.040 0.030 1.00 17.0–19.0 0.50 . . . 0.030 . . . (Ti+Cb)
[0.20+4(C+N)]
min, 0.75 max;
Al 0.15
S43940 . . . 0.030 1.00 0.040 0.015 1.00 17.5–18.5 . . . . . . . . . . . . Ti 0.10–0.60 Cb
[0.30+(3×C)] min
S44100 . . . 0.030 1.00 0.040 0.030 1.00 17.5–19.5 1.00 . . . 0.030 . . . Ti 0.1–0.5
Cb [0.3 + (9× C)]
min,
0.90 max
S44200 442 0.20 1.00 0.040 0.040 1.00 18.0–23.0 0.60 . . . . . . . . . . . .
S44330 . . . 0.025 1.00 0.040 0.030 1.00 20.0–23.0 . . . . . . 0.025 0.30–0.80 (Ti+Cb)
8×(C+N) min,
0.80 max
S44400 444 0.025 1.00 0.040 0.030 1.00 17.5–19.5 1.00 1.75–2.50 0.035 . . . (Ti+Cb)[0.20+4(C+N)]
min, 0.80 max
S44500 . . . 0.020 1.00 0.040 0.012 1.00 19.0–21.0 0.60 . . . 0.03 0.30–0.60 Cb 10×(C+N)
min, 0.80 max
S44535 . . . 0.030 0.30–0.80 0.050 0.020 0.50 20.0–24.0 . . . . . . . . . 0.50 La 0.04–0.20
Ti 0.03–0.20
Al 0.50
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TABLE 1 Continued
UNS
DesignationB TypeC CarbonD Manganese
Phosphorus
Sulfur Silicon Chromium Nickel Molybdenum Nitrogen Copper
Other
ElementsE, F
S44536 . . . 0.015 1.00 0.040 0.030 1.00 20.0–23.0 0.5 . . . 0.015 . . . (Ti+Cb)
8X(C+N)–0.8, Cb
min 0.05
S44537 . . . 0.030 0.8 0.050 0.006 0.1–0.6 20.0–24.0 0.5 . . . 0.04 0.5 Al 0.1
W 1.0–3.0
Cb 0.2–1.0
Ti 0.02–0.20
La 0.04–0.20
S44626 XM-33J 0.06 0.75 0.040 0.020 0.75 25.0–27.0 0.50 0.75–1.50 0.04 0.20 Ti 0.20–1.00;
Ti 7(C+N) min
S44627 XM-27J 0.010N 0.40 0.020 0.020 0.40 25.0–27.5 0.50 0.75–1.50 0.015N 0.20 Cb 0.05–0.20
(Ni + Cu) 0.50
S44635 . . . 0.025 1.00 0.040 0.030 0.75 24.5–26.0 3.5–4.5 3.5–4.5 0.035 . . . (Ti+Cb) [0.20+4
(C+N)] min, 0.80
max
S44600 446 0.20 1.50 0.040 0.030 1.00 23.0–27.0 0.75 . . . 0.25 . . . . . .
S44660 . . . 0.030 1.00 0.040 0.030 1.00 25.0–28.0 1.0–3.5 3.0–4.0 0.040 . . . (Ti+Cb) 0.20 –
1.00, Ti + Cb
6×(C+N) min
S44700 . . . 0.010 0.30 0.025 0.020 0.20 28.0–30.0 0.15 3.5–4.2 0.020 0.15 (C+N) 0.025
S44725 . . . 0.015 0.40 0.040 0.020 0.040 25.0–28.5 0.30 1.5–2.5 0.018 . . . (Ti+Cb)
$8×(C+N)
S44735 . . . 0.030 1.00 0.040 0.030 1.00 28.0–30.0 1.00 3.6–4.2 0.045 . . . (Ti+Cb)
0.20–1.00,
(Ti+Cb) 6× (C+N)
min
S44800 . . . 0.010 0.30 0.025 0.020 0.20 28.0–30.0 2.00–2.50 3.5–4.2 0.020 0.15 (C+N) 0.025
S46800 . . . 0.030 1.00 0.040 0.030 1.00 18.0–20.0 0.50 . . . 0.030 . . . Ti 0.07–0.30
Cb 0.10–0.60
(Ti+Cb) [0.20+4
(C+N)] min, 0.80
max
A Maximum, unless range or minimum is indicated. Where ellipses (. . .) appear in this table, there is no requirement and the element need not be determined or reported.
B Designation established in accordance with Practice E527 and SAE J 1086.
C Unless otherwise indicated, a grade designation originally assigned by the American Iron and Steel Institute (AISI).
D Carbon analysis shall be reported to nearest 0.01 % except for the low-carbon types, which shall be reported to nearest 0.001 %.
E The terms Columbium (Cb) and Niobium (Nb) both relate to the same element.
F When two minimums or two maximums are listed for a single type, as in the case of both a value from a formula and an absolute value, the higher minimum or lower maximum shall apply.
G Common name, not a trademark, widely used, not associated with any one producer.
H Iron shall be determined arithmetically by difference of 100 minus the sum of the other specified elements.
I (Al + Ti) 0.85–1.20.
J Naming system developed and applied by ASTM.
K Cr + 3.3 Mo + 16 N = 40 min.
L S40900 (Type 409) has been replaced by S40910, S40920, and S40930. Unless otherwise specified in the ordering information, an order specifying S40900 or Type 409 shall be satisfied by any one of S40910, S40920,
or S40930 at the option of the seller. Material meeting the requirements of S40910, S40920, or S40930, may at the option of the manufacturer be certified as S40900.
M Plate version of CA-6NM.
N Product (check or verification) analysis tolerance over the maximum limit for C and N in XM-27 shall be 0.002 %.
O Cr + 3.3 Mo + 16 N = 41 min.
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TABLE 2 Mechanical Test Requirements
UNS Designation TypeA
Tensile Strength, min Yield Strength,B min Elongation
in
2 in. or
50 mm,
min, %
Hardness, maxC
Cold Bend°D
ksi MPa ksi MPa
Brinell.
HBW
Rockwell
Austenitic (Chromium-Nickel) (Chromium-Manganese-Nickel)
N08020 . . . 80 550 35 240 30E 217 95 HRBW not required
N08367
Sheet and Strip 100 690 45 310 30 . . . 100 HRBW not required
Plate 95 655 45 310 30 241 . . . not required
N08700 . . . 80 550 35 240 30 192 90 HRBW not required
N08800 800F 75 520 30G 205G 30H . . . . . . not required
N08810 800HF 65 450 25G 170G 30 . . . . . . not required
N08811 . . . 65 450 25 170 30 . . . . . . not required
N08904 904LF 71 490 31 220 35 . . . 90 HRBW not required
N08925 . . . 87 600 43 295 40 . . . . . . not required
N08926 . . . 94 650 43 295 35 . . . . . . not required
S20100 201-1I 75 515 38 260 40 217 95 HRBW . . .
S20100 201-2I 95 655 45 310 40 241 100 HRBW . . .
S20103 201LF 95 655 38 260 40 217 95 HRBW not required
S20153 201LNF 95 655 45 310 45 241 100 HRBW not required
S20161 . . . 125 860 50 345 40 255 25 HRC not required
S20200 202 90 620 38 260 40 241 . . . . . .
S20400 . . . 95 655 48 330 35 241 100 HRBW not required
S20431 . . . 90 620 45 310 40 241 100 HRBW not required
S20432 . . . 75 515 30 205 40 201 92 HRBW not required
S20433 . . . 80 550 35 240 40 217 95 HRBW not required
S20910 XM-19J
Sheet and Strip
Plate
105
100
725
690
60
55
415
380
30
35
241
241
100 HRBW
100 HRBW
not required
not required
S21600 XM-17J
Sheet and Strip
Plate
100
90
690
620
60
50
415
345
40
40
241
241
100 HRBW
100 HRBW
not required
not required
S21603 XM-18J
Sheet and Strip
Plate
100
90
690
620
60
50
415
345
40
40
241
241
100 HRBW
100 HRBW
not required
not required
S21640 . . . 95 650 45 310 40 . . . . . . not required
S21800 . . . 95 655 50 345 35 241 100 HRBW not required
S21904 XM-11J
Sheet and Strip
Plate
100
90
690
620
60
50
415
345
40
45
241
241
100 HRBW
100 HRBW
not required
not required
S24000 XM-29J
Sheet and Strip
Plate
100
100
690
690
60
55
415
380
40
40
241
241
100 HRBW
100 HRBW
not required
not required
S30100 301 75 515 30 205 40 217 95 HRBW not required
S30103 301LF 80 550 32 220 45 241 100 HRBW not required
S30153 301LNF 80 550 35 240 45 241 100 HRBW not required
S30200 302 75 515 30 205 40 201 92 HRBW not required
S30400 304 75 515 30 205 40 201 92 HRBW not required
S30403 304L 70 485 25 170 40 201 92 HRBW not required
S30409 304H 75 515 30 205 40 201 92 HRBW not required
S30415 . . . 87 600 42 290 40 217 95 HRBW not required
S30435 . . . 65 450 23 155 45 187 90 HRBW . . .
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TABLE 2 Continued
UNS Designation TypeA
Tensile Strength, min Yield Strength,B min Elongation
in
2 in. or
50 mm,
min, %
Hardness, maxC
Cold Bend°D
ksi MPa ksi MPa
Brinell.
HBW
Rockwell
S30441 . . . 75 515 30 205 40 201 92 HRBW not required
S30451 304N 80 550 35 240 30 217 95 HRBW not required
S30452 XM-21J
Sheet and Strip
Plate
90
85
620
585
50
40
345
275
30
30
241
241
100 HRBW
100 HRBW
not required
not required
S30453 304LN 75 515 30 205 40 217 95 HRBW not required
S30500 305 70 485 25 170 40 183 88 HRBW not required
S30530 . . . 75 515 30 205 40 201 92 HRBW not required
S30600 . . . 78 540 35 240 40 . . . . . . . . .
S30616 . . . 86 590 36 245 40 241 100 HRBW not required
S30601 . . . 78 540 37 255 30 . . . . . . not required
S30615 . . . 90 620 40 275 35 217 95 HRBW not required
S30815 . . . 87 600 45 310 40 217 95 HRBW . . .
S30908 309S 75 515 30 205 40 217 95 HRBW not required
S30909 309HF 75 515 30 205 40 217 95 HRBW not required
S30940 309CbF 75 515 30 205 40 217 95 HRBW not required
S30941 309HCbF 75 515 30 205 40 217 95 HRBW not required
S31008 310S 75 515 30 205 40 217 95 HRBW not required
S31009 310HF 75 515 30 205 40 217 95 HRBW not required
S31040 310CbF 75 515 30 205 40 217 95 HRBW not required
S31041 310HCbF 75 515 30 205 40 217 95 HRBW not required
S31050 310 MoLNF
t # 0.25 in. 84 580 39 270 25 217 95 HRBW not required
t > 0.25 in. 78 540 37 255 25 217 95 HRBW not required
S31060 . . . 87 600 41 280 40 217 95 HRBW not required
S31254
Sheet and Strip 100 690 45 310 35 223 96 HRBW not required
Plate 95 655 45 310 35 223 96 HRBW not required
S31266 . . . 109 750 61 420 35 . . . . . . not required
S31277 . . . 112 770 52 360 40 . . . . . . not required
S31600 316 75 515 30 205 40 217 95 HRBW not required
S31603 316L 70 485 25 170 40 217 95 HRBW not required
S31609 316H 75 515 30 205 40 217 95 HRBW not required
S31635 316TiF 75 515 30 205 40 217 95 HRBW not required
S31640 316CbF 75 515 30 205 30 217 95 HRBW not required
S31651 316N 80 550 35 240 35 217 95 HRBW not required
S31653 316LN 75 515 30 205 40 217 95 HRBW not required
S31655 . . . 92 635 45 310 35 241 100 HRBW not required
S31700 317 75 515 30 205 35 217 95 HRBW not required
S31703 317L 75 515 30 205 40 217 95 HRBW not required
S31725 317LMF 75 515 30 205 40 217 95 HRBW not required
S31726 317LMNF 80 550 35 240 40 223 96 HRBW not required
S31727 . . . 80 550 36 245 35 217 96 HRBW not required
S31730 . . . 70 480 25 175 35 . . . 90 HRBW not required
S31753 317LN 80 550 35 240 40 217 95 HRBW not required
S32050 . . . 98 675 48 330 40 250 . . . not required
S32053 . . . 93 640 43 295 40 217 96 HRBW not required
S32100 321 75 515 30 205 40 217 95 HRBW not required
S32109 321H 75 515 30 205 40 217 95 HRBW not required
S32615K . . . 80 550 32 220 25 . . . . . . not required
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TABLE 2 Continued
UNS Designation TypeA
Tensile Strength, min Yield Strength,B min Elongation
in
2 in. or
50 mm,
min, %
Hardness, maxC
Cold Bend°D
ksi MPa ksi MPa
Brinell.
HBW
Rockwell
S32654 . . . 109 750 62 430 40 250 . . . not required
S33228 . . . 73 500 27 185 30 217 95 HRBW not required
S33400 334F 70 485 25 170 30 . . . 92 HRBW not required
S33425 . . . 75 515 30 205 40 . . . . . . not required
S33550 . . . 87 600 41 280 35 217 95 HRBW not required
S34565 . . . 115 795 60 415 35 241 100 HRBW not required
S34700 347 75 515 30 205 40 201 92 HRBW not required
S34709 347H 75 515 30 205 40 201 92 HRBW not required
S34751 347LN 75 515 30 205 40 201 92 HRBW not required
S34800 348 75 515 30 205 40 201 92 HRBW not required
S34809 348H 75 515 30 205 40 201 92 HRBW not required
S35045 . . . 70 485 25 170 35 . . . . . . not required
S35115 . . . 85 585 40 275 40 241 100 HRBW not required
S35125 . . . 70 485 30 205 35 . . . . . . not required
S35135
Sheet and Strip . . . 80 550 30 205 30 . . . . . . not required
Plate . . . 75 515 30 205 30 . . . . . . not required
S35140 . . . 90 620 40 275 30 241 100 HRBW not required
S35315 . . . 94 650 39 270 40 217 95 HRBW not required
S38100 XM-15J 75 515 30 205 40 217 95 HRBW not required
S38815 . . . 78 540 37 255 30 . . . . . . not required
Duplex (Austenitic-Ferritic)
S31200 . . . 100 690 65 450 25 293 31 HRC not required
S31260 . . . 100 690 70 485 20 290 . . . . . .
S31803 . . . 90 620 65 450 25 293 31 HRC not required
S32001 . . . 90 620 65 450 25 . . . 25 HRC not required
S32003 . . .
t # 0.187 in.
[5.00 mm]
100 690 70 485 25 293 31 HRC not required
t > 0.187 in.
[5.00 mm]
95 655 65 450 25 293 31 HRC not required
S32101 . . .
t # 0.187 in.
[5.00 mm]
101 700 77 530 30 290 31 HRC not required
t > 0.187 in.
[5.00 mm]
94 650 65 450 30 290 31 HRC not required
S32202 . . . 94 650 65 450 30 290 31 HRC not required
S32205 2205F 95 655 65 450 25 293 31 HRC not required
S32304 2304F 87 600 58 400 25 290 32 HRC not required
S32506 . . . 90 620 65 450 18 302 32 HRC not required
S32520 . . . 112 770 80 550 25 310 32 HRC not required
S32550 255F 110 760 80 550 15 302 32 HRC not required
S32750 2507F 116 795 80 550 15 310 32 HRC not required
S32760 . . . 108 750 80 550 25 310 32 HRCR not required
S32808 . . . 101 700 72 500 15 310 32 HRC not required
S32900 329 90 620 70 485 15 269 28 HRC not required
S32906 . . .
t < 0.4 in. [10.0 mm] 116 800 94 650 25.0 310 32 HRC not required t $ 0.4 in. [10.0 mm] 109 750 80 550 25.0 310 32 HRC not required Manufacture Stockholder No reproduction or networking permitted without license from IHS Not for Resale, 07/02/2019 13:57:10 MDT Distributor SA-240/SA-240M ASME BPVC.II.A-2019 356 TABLE 2 Continued UNS Designation TypeA Tensile Strength, min Yield Strength,B min Elongation in 2 in. or 50 mm, min, % Hardness, maxC Cold Bend°D ksi MPa ksi MPa Brinell. HBW Rockwell S32950L . . . 100 690 70 485 15 293 32 HRC not required S39274 . . . 116 800 80 550 15 310 32 HRC not required S81921 . . . 90 620 65 450 25 293 31 HRC not required S82011 . . . t # 0.187 in. [5.00 mm] 101 700 75 515 30 293 31 HRC not required t > 0.187 in.
[5.00 mm]
95 655 65 450 30 293 31 HRC not required
S82012 t >0.187 in.
[5.00 mm]
94 650 58 400 35 290
t #0.187 in.
[5.00 mm]
102 700 73 500 35 31 HRC not required
S82013 . . . 90 620 65 450 30 293 31J not required
S82031 t>0.187 in.
[5.00 mm]
94 650 58 400 35 290 not required
t#0.187 in.
[5.00 mm]
102 700 73 500 35 31 HRC not required
S82121 . . . 94 650 65 450 25 286 30 HRC not required
S82122 t<0.118 in.
[3.00 mm]
101 700 72 500 25 290 32 HRC not required
t$0.118 in.
[3.00 mm]
87 600 58 400 30 290 32 HRC not required
S82441 . . .
t < 0.4 in. [10.0
mm]
107 740 78 540 25 290 31 HRC not required
t $ 0.4 in. [10.0
mm]
99 680 70 480 25 290 31 HRC not required
Ferritic or Martensitic (Chromium)
S32803 . . . 87 600 72 500 16 241 100 HRBW not required
S40300 403 70 485 30 205 25N 217 96 HRBW 180
S40500 405 60 415 25 170 20 179 88 HRBW 180
S40900M 409M
S40910 . . . 55 380 25 170 20 179 88 HRBW 180
S40920 . . . 55 380 25 170 20 179 88 HRBW 180
S40930 . . . 55 380 25 170 20 179 88 HRBW 180
S40945 . . . 55 380 30 205 22 . . . 80 HRBW 180
S40975 . . . 60 415 40 275 20 197 92 HRBW 180
S40977 . . . 65 450 41 280 18 180 88 HRBW not required
S41000 410 65 450 30 205 20 217 96 HRBW 180
S41003 . . . 66 455 40 275 18 223 20 HRC not required
S41008 410S 60 415 30 205 22N 183 89 HRBW 180
S41045 . . . 55 380 30 205 22 . . . 80 HRBW 180
S41050 . . . 60 415 30 205 22 183 89 HRBW 180
S41500 . . . 115 795 90 620 15 302 32 HRC not required
S42000 420 100Q 690Q . . . . . . 15 217 96 HRBW not required
S42035 . . . 80 550 55 380 16 180 88 HRBW not required
S42200 422 . . . . . . . . . . . . . . . 248 24 HRC not required
S42900 429F 65 450 30 205 22N 183 89 HRBW 180
S43000 430 65 450 30 205 22N 183 89 HRBW 180
S43035 439 60 415 30 205 22 183 89 HRBW 180
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357
TABLE 2 Continued
UNS Designation TypeA
Tensile Strength, min Yield Strength,B min Elongation
in
2 in. or
50 mm,
min, %
Hardness, maxC
Cold Bend°D
ksi MPa ksi MPa
Brinell.
HBW
Rockwell
S43037 . . . 50 360 30 205 22 183 89 180
S43100 431 . . . . . . . . . . . . . . . 285 29 HRC not required
S43400 434 65 450 35 240 22 . . . 89 HRBW 180
S43600 436 65 450 35 240 22 . . . 89 HRBW 180
S43932 . . . 60 415 30 205 22 183 89 HRBW 180
S43940 . . . 62 430 36 250 18 180 88 HRBW not required
S44330 . . . 56 390 30 205 22 187 90 HRBW not required
S44100 . . . 60 414 35 241 20 190 90 HRBW not required
S44200 442 65 515 40 275 20 217 96 HRBW 180
S44400 . . . 60 415 40 275 20 217 96 HRBW 180
S44500 . . . 62 427 30 205 22 . . . 83 HRBW 180
S44535 . . . 58 400 36 250 25E . . . 90O HRBW not required
S44536 . . . 60 410 35 245 20 192 90 HRBW 180
S44537 . . . 65 450 46 320 18P 200 93 HRBW 180
S44600 446 65 515 40 275 20 217 96 HRBW 135
S44626 XM-33J 68 470 45 310 20 217 96 HRBW 180
S44627 XM-27J 65 450 40 275 22 187 90 HRBW 180
S44635 . . . 90 620 75 515 20 269 28 HRC 180
S44660 . . . 85 585 65 450 18 241 100 HRBW 180
S44700 . . . 80 550 60 415 20 223 20 HRC 180
S44725 . . . 65 450 40 275 20 210 95 HRBW 180
S44735 . . . 80 550 60 415 18 255 25 HRC 180
S44800 . . . 80 550 60 415 20 223 20 HRC 180
S46800 . . . 60 415 30 205 22 . . . 90 HRBW 180
A Unless otherwise indicated, a grade designation originally assigned by the American Iron and Steel Institute (AISI).
B Yield strength shall be determined by the offset method at 0.2 % in accordance with Test Methods and Definitions A370. Unless otherwise specified (see Specification A480/A480M, paragraph 4.1.11, Ordering
Information), an alternative method of determining yield strength may be based on total extension under load of 0.5 %.
C Either Brinell or denoted Rockwell Hardness scale is permissible. For thin materials, see Specification A480/A480M (17.2.1) and Test Methods A370 (18.1.2) on superficial testing.
D Bend tests are not required for chromium steels (ferritic or martensitic) thicker than 1 in. [25 mm] or for any austenitic or duplex (austenitic-ferritic) stainless steels regardless of thickness.
E Elongation for thickness, less than 0.015 in. [0.38 mm] shall be 20 % minimum, in 1 in. [25.4 mm].
F Common name, not a trademark, widely used, not associated with any one producer.
G Yield strength requirements shall not apply to material under 0.020 in [0.50 mm] in thickness.
H Not applicable for thicknesses under 0.010 in. [0.25 mm].
I Type 201 is generally produced with a chemical composition balanced for rich side (Type 201-1) or lean side (Type 201-2) austenite stability depending on the properties required for specific applications.
J Naming system developed and applied by ASTM.
K For S32615, the grain size as determined in accordance with the Test Methods E112, Comparison Method, Plate II, shall be No. 3 or finer.
L Prior to Specification A240 – 89b, the tensile value for S32950 was 90 ksi.
M S40900 (Type 409) has been replaced by S40910, S40920, and S40930. Unless otherwise specified in the ordering information, an order specifying S40900 or Type 409 shall be satisfied by any one of S40910, S40920,
or S40930 at the option of the seller. Material meeting the requirements of S40910, S40920, or S40930, may at the option of the manufacturer be certified as S40900.
N Material 0.050 in [1.27 mm] and under in thickness shall have a minimum elongation of 20 %.
O Hardness is required to be provided for information only, but is not required to meet a particular requirement.
P The minimum elongation for plates thicker than 0.630 in. (16 mm) shall be 8 %.
Q Maximum. Type 420 is usually used in the heat-treated condition (quenched and tempered to a specific range of hardness or tensile strength).
R Hardness conversion tables for superduplex stainless steels do not exist in ASTM E140. The conversion value from HBW to HRC has been added to maintain consistency with other ASTM standards for these
superduplex stainless steels.
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SUPPLEMENTARY REQUIREMENTS
A supplementary requirement shall apply only when specified in the purchase order.
S1. Charpy Impact Testing of Plate
S1.1 Charpy impact tests shall be conducted in accordance
with Test Methods and Definitions A370.
S1.2 Number of Tests—One impact test (three specimens)
shall be made from one plate per heat treatment lot in the final
heat treated condition.
S1.3 Orientation of Test Specimens—Unless specified as
transverse specimens (long axis of the specimen transverse to
the final rolling direction, root of the notch perpendicular to the
rolling face) on the purchase order, the orientation of the
specimens shall be longitudinal (long axis of the specimen
parallel to the final rolling direction, root of the notch perpendicular
to the rolling face). The manufacturer is permitted to
test transverse specimens provided that such tests meet the
acceptance criteria applicable to longitudinal specimens. Unless
otherwise specified on the purchase order, the specimens
shall be taken so as to include the mid-thickness of the product.
S1.4 Test Temperature—The purchaser shall specify the
test temperature. The manufacturer is permitted to test specimens
at a temperature lower than that specified by the
purchaser, provided that such tests shall meet the acceptance
criteria applicable to specimens tested at the specified temperature
(see the note below).
NOTE S1.1—Test Methods A923, Method B, applicable to some duplex
(austenitic-ferritic) stainless steels as listed in Test Methods A923, uses a
Charpy impact test for the purpose of determining the absence of
detrimental intermetallic phases. Method B specifies a test temperature
and acceptance criterion, expressed as impact energy, for each type of
steel covered. It may be economical for the Charpy impact tests performed
on duplex stainless steels covered in both Specification A240 and Test
Methods A923 to be performed at the lower of the temperatures specified
by this supplementary requirement and Test Methods A923 Method B,
with measurement of both lateral expansion and impact energy.
S1.5 Acceptance Limit —Unless otherwise specified on the
purchase order, each of the three specimens tested shall show
a lateral expansion opposite the notch of not less than 0.015 in.
[0.38 mm].
S1.6 Records—The recorded results shall include the
specimen orientation, specimen size, test temperature, absorbed
energy values (if required), and lateral expansion
opposite the notch.
S2. Materials for High-Temperature Service
S2.1 Unless an H grade has been ordered, this supplementary
requirement shall be specified for ASME Code applications
for service above 1000°F [540°C].
S2.2 The user is permitted to use an austenitic stainless
steel as the corresponding H grade when the material meets all
requirements of the H grade including chemistry, annealing
temperature, and grain size (see Section 6).
S2.3 The user is permitted to use an L grade austenitic
stainless steel for service above 1000°F [540°C], subject to the
applicable allowable stress table of the ASME Code, when the
material meets all requirements of this specification and the
grain size is ASTM No. 7 or coarser as determined in
accordance with Test Methods E112. The grain size shall be
reported on a Certified Test Report.
S3. One Percent Offset Yield Strength
S3.1 If reporting of 1 % offset yield strength is specified on
the purchase order; the material shall meet the strength
requirements shown in Table S3.1.
S3.2 The mechanical properties, including 1 % offset yield
strength and all other required properties shall be reported on
a Material Test Report.
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359
TABLE S3.1 Tensile and Yield Strength Requirements
NOTE 1—These values apply only for material of 1.5 inches (38 mm)
nominal thickness or less.
UNS Grade
Tensile
Strength,
min., Ksi
[MPa]
0.2 % Offset
Yield
Strength,
Min., Ksi
[MPa]
1 % Offset
Yield
Strength,
Min., Ksi
[MPa]
S31603 316L 70 [485] 25 [170] 38 [260]
S31600 316 75 [515] 30 [205] 38 [260]
S31653 316LN 75 [515] 30 [205] 46 [320]
S30403 304L 70 [485] 25 [170] 35 [240]
S30400 304 75 [515] 30 [205] 36 [250]
S30453 304LN 75 [515] 30 [205] 45 [310]
S30451 304N 80 [550] 35 [240] 45 [310]
S32100 321 75 [515] 30 [205] 35 [240]
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ð19Þ
SPECIFICATION FOR WELDED AUSTENITIC STEEL
BOILER, SUPERHEATER, HEAT-EXCHANGER, AND
CONDENSER TUBES
SA-249/SA-249M
(Identical with ASTM Specification A249/A249M-16a except for deletion of S5, which allows lower mechanical properties,
and for Section I only, S9 is mandatory when 100% joint efficiency is required.)
ASME BPVC.II.A-2019 SA-249/SA-249M
361
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Standard Specification for
Welded Austenitic Steel Boiler, Superheater, Heat-
Exchanger, and Condenser Tubes - Scope
1.1 This specification covers nominal-wall-thickness
welded tubes and heavily cold worked welded tubes made from
the austenitic steels listed in Table 1, with various grades
intended for such use as boiler, superheater, heat exchanger, or
condenser tubes.
1.2 Grades TP304H, TP309H, TP309HCb, TP310H,
TP310HCb, TP316H, TP321H, TP347H, and TP348H are
modifications of Grades TP304, TP309S, TP309Cb, TP310S,
TP310Cb, TP316, TP321, TP347, and TP348, and are intended
for high-temperature service such as for superheaters and
reheaters.
1.3 The tubing sizes and thicknesses usually furnished to
this specification are 1/8 in. [3.2 mm] in inside diameter to 12 in.
[304.8 mm] in outside diameter and 0.015 to 0.320 in. [0.4 to
8.1 mm], inclusive, in wall thickness. Tubing having other
dimensions may be furnished, provided such tubes comply
with all other requirements of this specification.
1.4 Mechanical property requirements do not apply to
tubing smaller than 1/8 in. [3.2 mm] in inside diameter or 0.015
in. [0.4 mm] in thickness.
1.5 Optional supplementary requirements are provided and,
when one or more of these are desired, each shall be so stated
in the order.
1.6 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order.
1.7 The following safety hazards caveat pertains only to the
test method described in the Supplementary Requirements of
this specification. This standard does not purport to address all
of the safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appropriate
safety and health practices and determine the applicability
of regulatory limitations prior to use. A specific warning
statement is given in Supplementary Requirement S7, Note
S7.1. - Referenced Documents
2.1 ASTM Standards:
A262 Practices for Detecting Susceptibility to Intergranular
Attack in Austenitic Stainless Steels
A480/A480M Specification for General Requirements for
Flat-Rolled Stainless and Heat-Resisting Steel Plate,
Sheet, and Strip
A1016/A1016M Specification for General Requirements for
Ferritic Alloy Steel, Austenitic Alloy Steel, and Stainless
Steel Tubes
E112 Test Methods for Determining Average Grain Size
E213 Practice for Ultrasonic Testing of Metal Pipe and
Tubing
E273 Practice for Ultrasonic Testing of the Weld Zone of
Welded Pipe and Tubing
E527 Practice for Numbering Metals and Alloys in the
Unified Numbering System (UNS)
2.2 ASME Boiler and Pressure Vessel Code:
Section VIII
2.3 Other Standard:
SAE J1086 Practice for Numbering Metals and Alloys
(UNS)
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363
TABLE 1 Chemical Requirements, %A
Grade
Composition, %
UNS
DesignationB
Carbon Manganese Phosphorous Sulfur Silicon Chromium Nickel Molybdenum NitrogenC Copper Other
TP 201 S20100 0.15 5.50–7.5 0.060 0.030 1.00 16.0–18.0 3.5–5.5 … 0.25 … …
TP 201LN S20153 0.03 6.4–7.5 0.045 0.015 0.75 16.0–17.5 4.0–5.0 … 0.10–0.25 1.00 …
TP 202 S20200 0.15 7.5–10.0 0.060 0.030 1.00 17.0–19.0 4.0–6.0 … 0.25 … …
TPXM-19 S20910 0.06 4.0–6.0 0.045 0.030 1.00 20.5–23.5 11.5–13.5 1.50–3.00 0.20–0.40 … NbG 0.10–0.30
V 0.10–0.30
TPXM-29 S24000 0.08 11.5–14.5 0.060 0.030 1.00 17.0–19.0 2.3–3.7 … 0.20–0.40 … …
TP304 S30400 0.08 2.00 0.045 0.030 1.00 18.0–20.0 8.0–11.0 … … … …
TP304LD S30403 0.030 2.00 0.045 0.030 1.00 18.0–20.0 8.0–12.0 … … … …
TP304H S30409 0.04–0.10 2.00 0.045 0.030 1.00 18.0–20.0 8.0–11.0 … … … …
… S30415 0.04–0.06 0.80 0.045 0.030 1.00–2.00 18.0–19.0 9.0–10. … 0.12–0.18 … Ce
0.03–0.08
TP304N S30451 0.08 2.00 0.045 0.030 1.00 18.0–20.0 8.0–11.0 … 0.10–0.16 … …
TP304LND S30453 0.030 2.00 0.045 0.030 1.00 18.0–20.0 8.0–11.0 … 0.10–0.16 … …
TP305 S30500 0.12 2.00 0.045 0.030 1.00 17.0–19.0 11.0–13.0 … … … …
… S30615 0.16–0.24 2.00 0.030 0.030 3.2–4.0 17.0–19.5 13.5–16.0 … … … …
… S30815 0.05–0.10 0.80 0.040 0.030 1.40–2.00 20.0–22.0 10.0–12.0 … 0.14–0.20 … Ce
0.03–0.08
TP309S S30908 0.08 2.00 0.045 0.030 1.00 22.0–24.0 12.0–15.0 … … … …
TP309H S30909 0.04–0.10 2.00 0.045 0.030 1.00 22.0–24.0 12.0–15.0 … … … …
Grade
Composition, %
UNS
DesignationB
Carbon Manganese Phosphorous Sulfur Silicon Chromium Nickel Molybdenum NitrogenC Copper Other
… S30601 0.015 0.50–0.80 0.030 0.013 5.0–5.6 17.0–18.0 17.0–18.0 0.20 0.05 0.35 …
TP309Cb S30940 0.08 2.00 0.045 0.030 1.00 22.0–24.0 12.0–16.0 … … … Nb 10x
C-1.10
TP309HCb S30941 0.04–0.10 2.00 0.045 0.030 1.00 22.0–24.0 12.0–16.0 … … … Nb 10x
C-1.10
TP310S S31008 0.08 2.00 0.045 0.030 1.00 24.0–26.0 19.0–22.0 … … … …
TP310H S31009 0.04–0.10 2.00 0.045 0.030 1.00 24.0–26.0 19.0–22.0 … … … …
TP310Cb S31040 0.08 2.00 0.045 0.030 1.00 24.0–26.0 18.0–22.0 … … … Nb 10x
C-1.10
TP310HCb S31041 0.04–0.10 2.00 0.045 0.030 1.00 24.0–26.0 19.0–22.0 … … … Nb 10x
C-1.10
… S31050 0.030 2.00 0.030 0.015 0.40 24.0–26.0 21.0–23.0 2.00–3.00 0.10–0.16 … …
… S31254 0.020 1.00 0.030 0.010 0.80 19.5–20.5 17.5–18.5 6.0–6.5 0.18–0.25 0.50–1.00 …
… S31266 0.030 2.00–4.00 0.035 0.020 1.00 23.0–25.0 21.0–24.0 5.2–6.2 0.35–0.60 1.00–2.50 W
1.50–2.50
… S31277 0.020 3.00 0.030 0.010 0.50 20.5–23.0 26.0–28.0 6.5–8.0 0.30–0.40 0.50–1.50 …
TP316 S31600 0.08 2.00 0.045 0.030 1.00 16.0–18.0 10.0–14.0 2.00–3.00 … … …
TP316LD S31603 0.030 2.00 0.045 0.030 1.00 16.0–18.0 10.0–14.0 2.00–3.00 … … …
TP316H S31609 0.04–0.10 2.00 0.045 0.030 1.00 16.0–18.0 10.0–14.0 2.00–3.00 … … …
TP316N S31651 0.08 2.00 0.045 0.030 1.00 16.0–18.0 10.0–13.0 2.00–3.00 0.10–0.16 … …
TP316LND S31653 0.030 2.00 0.045 0.030 1.00 16.0–18.0 10.0–13.0 2.00–3.00 0.10–0.16 … …
S31655 0.030 2.00 0.045 0.015 1.00 19.5–21.5 8.0–9.5 0.50–1.50 0.14–0.25 1.00 …
TP317 S31700 0.08 2.00 0.045 0.030 1.00 18.0–20.0 11.0–15.0 3.0–4.0 … … …
TP317L S31703 0.030 2.00 0.045 0.030 1.00 18.0–20.0 11.0–15.0 3.0–4.0 … … …
Grade
Composition, %
UNS
DesignationB
Carbon Manganese Phosphorous Sulfur Silicon Chromium Nickel Molybdenum NitrogenC Copper Other
… S31725 0.030 2.00 0.045 0.030 1.00 18.0–20.0 13.5–17.5 4.0–5.0 0.20 … …
… S31726 0.030 2.00 0.045 0.030 1.00 17.0–20.0 14.5–17.5 4.0–5.0 0.10–0.20 … …
… S31727 0.030 1.00 0.030 0.030 1.00 17.5–19.0 14.5–16.5 3.8–4.5 0.15–0.21 2.8–4.0 …
… S32050 0.030 1.50 0.035 0.020 1.00 22.0–24.0 20.0–23.0 6.0–6.8 0.21–0.32 0.40 …
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TABLE 1 Continued
… S32053 0.030 1.00 0.030 0.010 1.00 22.0–24.0 24.0–26.0 5.0–6.0 0.17–0.22 … …
TP321 S32100 0.08 2.00 0.045 0.030 1.00 17.0–19.0 9.0–12.0 … 0.10 … Ti 5(C+N)-
0.70
TP321H S32109 0.04–0.10 2.00 0.045 0.030 1.00 17.0–19.0 9.0–12.0 … 0.10 … Ti 5(C+N)-
0.70
… S32615 0.07 2.00 0.045 0.030 4.80–6.00 16.5–19.5 19.0–22.0 0.30–1.50 … 1.50–2.50 …
… S32654 0.020 2.0–4.0 0.030 0.005 0.50 24.0–25.0 21.0–23.0 7.0–8.0 0.45–0.55 0.30–0.60 …
… S33228 0.04–0.08 1.00 0.020 0.015 0.30 26.0–28.0 31.0–333.0 … … … Nb
0.60–1.00
Ce
0.05–0.10
Al0.025
… S34565 0.030 5.0–7.0 0.030 0.010 1.00 23.0–25.0 16.0–18.0 4.0–5.0 0.40–0.60 … Nb 0.10
TP347 S34700 0.08 2.00 0.045 0.030 1.00 17.0–19.0 9.0–12.0 … … … Nb 10xC-
1.10
TP347H S34709 0.04–0.10 2.00 0.045 0.030 1.00 17.0–19.0 9.0–12.0 … … … Nb 8xC-
1.10
TP348 S34800 0.08 2.00 0.045 0.030 1.00 17.0–19.0 9.0–12.0 … … … (Nb+Ta)
10xC-1.10
Ta 0.10
Co 0.20
TP348H S34809 0.04–0.10 2.00 0.045 0.030 1.00 17.0–19.0 9.0–12.0 … … … (Nb+Ta)
8xC-1.10
Ta 0.10
Co 0.20
… S35045 0.06–0.10 1.50 0.045 0.015 1.00 25.0–29.0 32.0–37.0 … … 0.75 Al
0.15–0.60
Ti
0.15–0.60
TPXM-15 S38100 0.08 2.00 0.030 0.030 1.50–2.50 17.0–19.0 17.5–18.5 … … … …
… S38815 0.030 2.00 0.040 0.020 5.5–6.5 13.0–15.0 15.0–17.0 0.75–1.50 … 0.75–1.50 Al 0.30
max
Alloy 20 N08020 0.070 2.00 0.045 0.035 1.00 19.0–21.0 32.0–38.0 2.00–3.00 … 3.00–4.00 Nb 8 × C
min. to
1.00 max
… N08367 0.030 2.00 0.040 0.030 1.00 20.0–22.0 23.5–25.5 6.0–7.0 0.18–0.25 0.75 …
800 N08800 0.10 1.50 0.045 0.015 1.00 19.0–23.0 30.0–35.0 … … 0.75 Al
0.15–0.60
Ti
0.15–0.60
FeE 39.5
min
800H N08810 0.05–0.10 1.50 0.045 0.015 1.00 19.0–23.0 30.0–35.0 … … 0.75 Al
0.15–0.60
Ti
0.15–0.60
FeE 39.5
min
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TABLE 1 Continued
… N08811 0.05–0.10 1.50 0.045 0.015 1.00 19.0–23.0 30.0–35.0 … … 0.75 Al
0.25–0.60F
Ti
0.25–0.60F
FeE 39.5
min
… N08926 0.020 2.00 0.030 0.010 0.50 19.0–21.0 24.0–26.0 6.0–7.0 0.15–0.25 0.50–1.50 …
… N08904 0.020 2.00 0.040 0.030 1.00 19.0–23.0 23.0–28.0 4.0–5.0 0.10 1.00–2.00 …
A Maximum, unless otherwise indicated.
B New designation established in accordance with Practice E527 and SAE J1086.
C The method of analysis for nitrogen shall be a matter of agreement between the purchaser and manufacturer.
D For small diameter or thin walls, or both, where many drawing passes are required, a carbon maximum of 0.040 % is necessary in Grades TP 304L and TP 316L. Small outside diameter tubes are defined as those
less than 0.500 in. [12.7 mm] in outside diameter and light wall are those less than 0.049 in. [1.2 mm] in minimum wall thickness.
EIron shall be determined arithmetically by difference of 100 minus the sum of the other specified elements.
F(Al + Ti) = 0.85 to 1.20.
GThe term Niobium (Nb) and Columbium (Cb) are alternate names for the same element.
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366 - Ordering Information
3.1 It is the responsibility of the purchaser to specify all
requirements that are necessary for material ordered under this
specification. Such requirements may include, but are not
limited to, the following:
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material welded tubes (WLD) or heavily cold
worked tubes (HCW),
3.1.3 Grade (Table 1),
3.1.4 Size (outside diameter and nominal wall thickness),
3.1.5 Length (specific or random),
3.1.6 Optional requirements (13.6),
3.1.7 Test report required (see Certification Section of
Specification A1016/A1016M),
3.1.8 Specification designation, and
3.1.9 Special requirements and any supplementary requirements
selected.
3.1.9.1 If Supplementary Requirement S7 is specified, include
weld decay ratio per S11.1.1. - General Requirements
4.1 Material furnished under this specification shall conform
to the applicable requirements of the current edition of
Specification A1016/A1016M, unless otherwise provided
herein. - Manufacture
5.1 The welded (WLD) tubes shall be made from flat-rolled
steel by an automatic welding process with no addition of filler
metal.
5.1.1 Subsequent to welding and prior to final heat
treatment, the tubes shall be cold worked either in both weld
and base metal or in weld metal only. The method of cold
working may be specified by the purchaser. When cold drawn,
the purchaser may specify the minimum amount of reduction in
cross-sectional area or wall thickness, or both.
5.1.2 Heavily cold worked (HCW) tubes shall be made by
applying cold working of not less than 35 % reduction in both
wall and weld to a welded tube prior to the final anneal. No
filler metal shall be used in the making of the weld. Prior to
cold working, the weld shall be 100 % radiographically inspected
in accordance with the requirements of ASME Boiler
and Pressure Vessel Code, Section VIII, Division 1, latest
revision, Paragraph UW 51. - Heat Treatment
6.1 All material shall be furnished in the heat-treated
condition in accordance with the requirements of Table 2.
6.2 A solution annealing temperature above 1950 °F [1065
°C] may impair the resistance to intergranular corrosion after
subsequent exposure to sensitizing conditions in TP309HCb,
TP310HCb, TP321, TP321H, TP347, TP347H, TP348, and
TP348H. When specified by the purchaser, a lower temperature
stabilization or re-solution anneal shall be used subsequent to
the initial high temperature solution anneal (see Supplementary
Requirement S4).
6.3 N08020 shall be supplied in the stabilization treatment
condition. - Chemical Composition
7.1 The heat analysis shall conform to the requirements as
to chemical composition given in Table 1. - Product Analysis
8.1 An analysis of either one length of flat-rolled stock or
one tube shall be made for each heat. The chemical composition
thus determined shall conform to the requirements given in
Section 7.
8.2 A product analysis tolerance of Table A1.1 in Specification
A480/A480M shall apply. The product analysis tolerance
is not applicable to the carbon content for material with a
specified maximum carbon of 0.04 % or less.
8.3 If the original test for product analysis fails, retests of
two additional lengths of flat-rolled stock or tubes shall be
made. Both retests for the elements in question shall meet the
requirements of the specification; otherwise all remaining
material in the heat or lot (See 13.9.1) shall be rejected or, at
the option of the producer, each length of flat-rolled stock or
tube may be individually tested for acceptance. Lengths of
flat-rolled stock or tubes that do not meet the requirements of
the specification shall be rejected. - Tensile Requirements
9.1 The material shall conform to the tensile properties
prescribed in Table 3. - Hardness Requirements
10.1 The tubes shall have a Rockwell hardness number not
exceeding the values specified in Table 3. - Reverse-Bend Test Requirement
11.1 A section 4 in. [100 mm] minimum in length shall be
split longitudinally 90° on each side of the weld. The sample
shall then be opened and bent around a mandrel with a
maximum thickness of four times the wall thickness, with the
mandrel parallel to the weld and against the original outside
surface of the tube. The weld shall be at the point of maximum
bend. There shall be no evidence of cracks, or of overlaps
resulting from the reduction in thickness of the weld areas by
cold working. When the geometry or size of the tubing make it
difficult to test the sample as a single piece, the sample may be
sectioned into smaller pieces provided a minimum of 4 in. of
weld is subjected to reverse bending.
NOTE 1—The reverse bend test is not applicable when the specified wall
is 10 % or more of the specified outside diameter, or the wall thickness is
0.134 in. [3.4 mm] or greater, or the outside diameter size is less than
0.375 in. [9.5 mm]. Under these conditions the reverse flattening test of
Specification A1016/A1016M shall apply. - Grain Size Requirement
12.1 The grain size of Grades TP309H, TP309HCb,
TP310H and TP310HCb, as determined in accordance with
Test Methods E112, shall be No. 6 or coarser.
12.2 The grain size of Grades TP304H, TP316H, TP321H,
TP347H and TP348H, as determined in accordance with Test
Methods E112, shall be No. 7 or coarser.
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12.3 The grain size of Grade UNS S32615, as determined in
accordance with Test Methods E112, shall be No. 3 or finer.
12.4 The grain size of N08810 and N08811, as determined
in accordance with Test Methods E112, shall be 5 or coarser. - Mechanical Tests and Grain Size Determinations
Required
13.1 Tension Test—One tension test shall be made on a
specimen for lots of not more than 50 tubes. Tension tests shall
be made on specimens from two tubes for lots of more than 50
tubes (See 13.9.2).
13.2 Flattening Test—One flattening test shall be made on
specimens from each end of one finished tube, not the one used
for the flange test, from each lot (See 13.9.1).
13.3 Flange Test—One flange test shall be made on specimens
from each end of one finished tube, not the one used for
the flattening test, from each lot (See 13.9.1).
13.4 Reverse-Bend Test—One reverse-bend test shall be
made on a specimen from each 1500 ft [450 m] of finished
tubing.
13.5 Hardness Test—Brinell or Rockwell hardness tests
shall be made on specimens from two tubes from each lot (See
13.9.2).
13.6 Hydrostatic or Nondestructive Electric Test—Each
tube shall be subjected to either the hydrostatic or the nondestructive
electric test. The purchaser may specify which test is
to be used.
13.7 Grain Size—Grain size determinations on grades
TP309H, TP309HCb, TP310H and TP310HCb shall be made
on the same number of tubes as prescribed for the flattening
test.
13.8 Heavily cold worked tubes (HCW) shall be capable of
passing the weld decay test listed in Supplementary S7 with a
weld metal to base metal loss ratio of 0.90 to 1.10. The test is
not required unless S7 is specified in the purchase order.
13.9 Lot Definitions:
13.9.1 For flattening and flange requirements, the term lot
applies to all tubes prior to cutting of the same nominal size
and wall thickness which are produced from the same heat of
steel. When final heat treatment is in a batch-type furnace, a lot
TABLE 2 Heat Treatment Requirements
Grade UNS Number Solutioning Temperature, min or range Quenching Method
All grades not
individually listed
below
1900 °F [1040 °C] A
… S30601 2010 to 2140 °F [1100 to 1170 °C] B
… S30815 1920 °F [1050 °C] B
TP309HCb S30941 1900 °F [1040 °C]C B
TP310H S31009 1900 °F [1040 °C] B
TP310HCb S31041 1900 °F [1040 °C]C B
… S31254 2100 °F [1150 °C] B
… S31266 2100 °F [1150 °C] B
… S31277 2050 °F [1120 °C] B
TP316H S31609 1900 °F [1040 °C] B
… S31727 1975 °F [1080 °C]– B
2155 °F [1180 °C] B
… S32053 1975 °F [1080 °C]– B
2155 °F [1180 °C] B
TP321 S32100 1900 °F [1040 °C]C B
TP321H S32109 2000 °F [1100 °C]C B
… S32654 2100 °F [1150 °C] B
… S33228 2050 °F [1120 °C] B
… S34565 2050 °F [1120 °C]– B
2140 °F [1170 °C] B
TP347 S34700 1900 °F [1040 °C]C B
TP347H S34709 2000 °F [1100 °C]C B
TP348 S34800 1900 °F [1040 °C]C B
TP348H S34809 2000 °F [1100 °C]C B
… S35045 2000 °F [1100 °C] D
… S38815 1950 °F [1065 °C] B
Alloy 20 N08020 1700–1850 °F [925–1010 °C] stabilization treatment B
… N08367 2025 °F [1110 °C] B
800 N08800 1900 °F [1040 °C] B
800H N08810 2050 °F [1120 °C] B
… N08811 2100 °F [1150 °C] B
… N08904 2000 °F [1100 °C] B
… N08926 2010 °F [1105 °C] B
A Quenched in water or rapidly cooled by other methods, at a rate sufficient to prevent reprecipitation of chromium carbides, as demonstrated by the capability of passing
Practices A262, Practice E. The manufacturer is not required to run the test unless it is specified on the purchase order (See Supplementary Requirement S6). Note that
Practices A262 requires the test to be performed on sensitized specimens in the low carbon and stabilized types and on specimens representative of the as-shipped
condition of the other types. In the case of low-carbon types containing 3 % or more molybdenum, the applicability of the sensitizing treatment prior to testing shall be a
matter for negotiation between the seller and purchaser.
B Quenched in water or rapidly cooled by other methods.
C A solution treating temperature above 1950 °F [1065 °C] may impair resistance to intergranular corrosion after subsequent exposure to sensitizing conditions in the
indicated grades. When specified by the purchaser, a lower temperature stabilization or re-solution anneal shall be used subsequent to the higher-temperature solution
anneal prescribed in this table (See Supplementary Requirement S4).
DCooled in still air, or faster.
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shall include only those tubes of the same size and from the
same heat which are heat treated in the same furnace charge.
When the final heat treatment is in a continuous furnace, the
number of tubes of the same size and from the same heat in a
lot shall be determined from the size of the tubes as prescribed
in Table 4.
13.9.2 For tension and hardness test requirements, the term
lot applies to all tubes prior to cutting, of the same nominal
diameter and wall thickness which are produced from the same
heat of steel. When final heat treatment is in a batch-type
furnace, a lot shall include only those tubes of the same size
and the same heat which are heat treated in the same furnace
charge. When the final heat treatment is in a continuous
furnace, a lot shall include all tubes of the same size and heat,
annealed in the same furnace at the same temperature, time at
heat, and furnace speed. - Permissible Variations in Dimensions
14.1 Dimensional tolerances other than wall thickness tolerances
shall be in accordance with Specification A1016/
A1016M.Wall thickness tolerances shall be 610 % of nominal
wall for all tubing sizes.
14.2 The wall thickness of the weld shall not exceed the
wall thickness measured 90° from the weld by more than 6 %
of the specified wall thickness or 0.004 in. [0.1 mm], whichever
is greater.
14.2.1 Requirements of 14.2 are not applicable when any of
the following apply:
14.2.1.1 When the specified wall thickness exceeds 12 % of
the specified outside diameter;
14.2.1.2 When the specified wall thickness exceeds 0.165
in. [4.2 mm];
14.2.1.3 When the specified OD exceeds 3 in. [76.2 mm]; or
14.2.1.4 When the specified minimum yield strength given
in Table 3 for the specified grade is 35 ksi [240 MPa] or greater. - Workmanship, Finish, and Appearance
15.1 Finished tubes shall have smooth ends free of burrs and
shall not deviate from straightness by more than 0.030 in. [0.8
mm] in 3 ft [900 mm] of length. - Surface Condition
16.1 The tubes, after final heat treatment, shall be chemically
descaled or pickled free of scale. When bright annealing
is used, pickling or chemical descaling is not necessary.
TABLE 3 Tensile and Hardness RequirementsA
Grade UNS
Designation
Tensile
Strength,
min, ksi
[MPa]
Yield
Strength,
min, ksi
[MPa]
Elongation
in 2 in. or
50 mm,
min, %
Rockwell
Hardness
Number,
max
TP201 S20100 95 [655] 38 [260] 35 B95
TP 201LN S20153 95 [655] 45 [310] 45 B100
TP202 S20200 90 [620] 38 [260] 35 B95
TPXM-19 S20910 100 [690] 55 [380] 35 C25
TPXM-29 S24000 100 [690] 55 [380] 35 B100
TP304 S30400 75 [515] 30 [205] 35 B90
TP304L S30403 70 [485] 25 [170] 35 B90
TP304H S30409 75 [515] 30 [205] 35 B90
. . . S30415 87 [600] 42 [290] 35 B96
TP304N S30451 80 [550] 35 [240] 35 B90
TP304LN S30453 75 [515] 30 [205] 35 B90
TP305 S30500 75 [515] 30 [205] 35 B90
… S30601 78 [540] 37 [255] 30 B100
… S32615 80 [550] 32 [220] 25 B100
… S30615 90 [620] 40 [275] 35 B95
… S30815 87 [600] 45 [310] 35 B95
TP309S S30908 75 [515] 30 [205] 35 B90
TP309H S30909 75 [515] 30 [205] 35 B90
TP309Cb S30940 75 [515] 30 [205] 35 B90
TP309HCb S30941 75 [515] 30 [205] 35 B90
TP310S S31008 75 [515] 30 [205] 35 B90
TP310H S31009 75 [515] 30 [205] 35 B90
TP310Cb S31040 75 [515] 30 [205] 35 B90
TP310HCb S31041 75 [515] 30 [205] 35 B90
… S31050:
t # 0.25 in. 84 [580] 39 [270] 25 B95
t > 0.25 in. 78 [540] 37 [255] 25 B95
… S31254:
t # 0.187 in.
[5.00 mm]
98 [675] 45 [310] 35 B100
t > 0.187 in.
[5.00 mm]
95 [655] 45 [300] 35 B100
… S31266 109 [750] 61 [420] 35 B100
… S31277 112 [770] 52 [360] 40 B100
TP316 S31600 75 [515] 30 [205] 35 B90
TP316L S31603 70 [485] 25 [170] 35 B90
TP316H S31609 75 [515] 30 [205] 35 B90
TP316N S31651 80 [550] 35 [240] 35 B90
TP316LN S31653 75 [515] 30 [205] 35 B90
S31655 92 [635] 45 [310] 35 B100
TP317 S31700 75 [515] 30 [205] 35 B90
TP317L S31703 75 [515] 30 [205] 35 B90
… S31725 75 [515] 30 [205] 35 B90
… S31726 80 [550] 35 [240] 35 B90
… S31727 80 [550] 36 [245] 35 B96
… S32050 98 [675] 48 [330] 40
… S32053 93 [640] 43 [295] 40 B96
TP321 S32100 75 [515] 30 [205] 35 B90
TP321H S32109 75 [515] 30 [205] 35 B90
. . . S32654 109 [750] 62 [430] 35 B100
… S33228 73 [500] 27 [185] 30 B90
. . . S34565 115 [795] 60 [415] 35 B100
TP347 S34700 75 [515] 30 [205] 35 B90
TP347H S34709 75 [515] 30 [205] 35 B90
TP348 S34800 75 [515] 30 [205] 35 B90
TP348H S34809 75 [515] 30 [205] 35 B90
… S35045 70 [485] 25 [170] 35 B90
TPXM-15 S38100 75 [515] 30 [205] 35 B90
… S38815 78 [540] 37 [255] 30 B100
Alloy 20 N08020 80 [550] 35 [240] 30 B95
… N08367
t # 0.187 100 [690] 45 [310] 30 B100
t > 0.187 95 [655] 45 [310] 30 B100
800 N08800 75 [515] 30 [205] 30 90
800H N08810 65 [450] 25 [170] 30 90
… N08811 65 [450] 25 [170] 30 90
. . . N08904 71 [490] 31 [215] 35 B90
. . . N08926 94 [650] 43 [295] 35 B100
A Not applicable to tubes less than 1/8 in. [3.2 mm] in outside diameter or having
wall thickness below 0.015 in. [0.4 mm], or both. The tensile properties of such
small diameter or thin wall tubes shall be a matter of agreement between the
manufacturer and the purchaser.
TABLE 4 Number of Tubes in a Lot Heat Treated by the
Continuous Process
Size of Tube Size of Lot
2 in. [50.8 mm] and over in outside
diameter and 0.200 in. [5.1 mm] and over
in wall thickness
not more than 50 tubes
Less than 2 in. [50.8 mm] but over 1 in.
[25.4 mm] in outside diameter or over 1 in.
[25.4 mm] in outside diameter and under
0.200 in. [5.1 mm] in wall thickness
not more than 75 tubes
1 in. [25.4 mm] or less in outside diameter not more than 125
tubes
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369 - Forming Operations
17.1 Tubes when inserted in the boiler shall stand expanding
and beading without showing cracks or flaws. All tubes, when
properly manipulated, shall be able to stand expanding and
beading without showing cracks and flaws, and also shall stand
all forging, welding, and bending operations necessary for
application without developing defects. - Product Marking
18.1 In addition to the marking prescribed in Specification
A1016/A1016M, the marking for Grades TP304H, TP309H,
TP309HCb, TP310H, TP310HCb, TP316H, TP321H, TP347H,
TP348H, N08810, and N08811 shall also include the heat
number and the heat-treatment lot identification. - Keywords
19.1 austenitic stainless steel; boiler tubes; condenser tube;
heat exchanger tube; high temperature applications; N08800;
N08810; N08811; steel tube; superheater tubes; temperature
service applications, high; welded steel tube and heavily cold
worked (HCW) tubes
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall apply only when specified by the purchaser in the
inquiry, contract, or order.
S1. Stress-Relieved Annealed Tubes
S1.1 For use in certain corrosives, particularly chlorides
where stress corrosion may occur, tubes in Grades TP304L,
TP316L, TP321, TP347, and TP348 may be specified in the
stress-relieved annealed condition. Details of these supplemental
requirements shall be agreed upon by the manufacturer and
the purchaser.
S1.2 When stress-relieved tubes are specified, tubes shall be
given a heat treatment at 1550 to 1650 °F [845 to 900 °C] after
roll straightening. Cooling from this temperature range may be
either in air or by slow cooling. No mechanical straightening is
permitted after the stress-relief treatment.
S1.3 Straightness of the tubes shall be a matter of negotiation
between the purchaser and manufacturer.
S2. Minimum Wall Tubes
S2.1 When specified by the purchaser, tubes shall be furnished
on a minimum wall basis. Such tubes shall satisfy the
minimum wall thickness requirements of Specification A1016/
A1016M rather than the nominal wall requirements of this
specification. In addition to the marking required by Section
18, the tubing shall be marked S2.
S3. Pneumatic Test
S3.1 The tubing shall be examined by a pneumatic test
(either air under water or pneumatic leak test) in accordance
with Specification A1016/A1016M.
S4. Stabilizing Heat Treatment
S4.1 Subsequent to the solution anneal required in Section
6, Grades TP309HCb, TP310HCb, TP321, TP321H, TP347,
TP347H, TP348, and TP348H shall be given a stabilization
heat treatment at a temperature lower than that used for the
initial solution annealing heat treatment. The temperature of
stabilization heat treatment shall be at a temperature as agreed
upon between the purchaser and vendor.
S6. Intergranular Corrosion Test
S6.1 When specified, material shall pass intergranular corrosion
tests conducted by the manufacturer in accordance with
Practices A262, Practice E.
NOTE S6.1—Practice E requires testing on the sensitized condition for
low carbon or stabilized grades, and on the as-shipped condition for other
grades.
S6.2 A stabilization heat treatment in accordance with
Supplementary Requirement S4 may be necessary and is
permitted in order to meet this requirement for the grades
containing titanium or columbium, particularly in their H
versions.
S7. Weld Decay Test
S7.1 This test is not applicable to alloys with a nickel
content = 19.0 % or a molybdenum content = 4.00 %, or both.
NOTE S7.1—The weld decay test is sensitive for the presence of delta
ferrite in the weld material. Increasing amounts of delta ferrite will result
in a higher ratio as defined in S7.10. Alloys with the high nickel or
molybdenum content of S7.1 may not form delta ferrite and therefore may
not be sensitive to this test.
S7.2 When specified by the purchase order, one sample
from each lot of tubing (See 13.9.2) shall be subjected to
testing in a boiling mixture of 50 % reagent grade hydrochloric
acid and 50 % water.
S7.3 Approximately 2-in. long samples shall be prepared
from a production length of tubing. Shorter, 1-in. samples may
be used for small diameter (1/2-in. and below) tubing. Split the
sample longitudinally to allow for easy micrometer measurements.
The sample may be one piece which contains the weld
and at least 90° of base-metal to one side of the weld.
S5. DELETED
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Alternately, the sample may be two separate pieces with one
containing the weld and a similar size section from the balance
of the tube opposite the weld consisting of 100 % base metal.
Remove all burrs and sharp edges by lightly grinding. Remove
dust and grease by cleaning with soap and water or other
suitable solvents. Then, place sample(s) in the flask. It is not
recommended to test more than four samples together, or to
mix alloy types.
S7.4 Prepare the hydrochloric acid solution by slowly adding
reagent grade (approximately 37 %) hydrochloric acid to
an equal volume of distilled water. (Warning—Protect eyes
and use rubber gloves when handling acid. Mixing shall be
done under a hood and testing shall be run under a hood.)
S7.5 The test container shall be a 1-L Erlenmeyer flask
equipped with ground-glass joints and an Ahlin condenser. The
volume of the solution shall be approximately 700 mL.
S7.6 Measure the thickness of the tube at five locations
along the weld area and at five locations along the base-metal
section. In both cases, take measurements at approximately
equal longitudinal intervals along the section lengths. Make
these measurements with a sharp pointed micrometer accurate
to at least 0.001 in. The micrometer must be suitable for
measuring the small features in the surface after testing.
Typical pin micrometers have tapered anvils with a tip radius
of less than 0.015 in.
S7.7 Immerse the samples into the solution. Add boiling
chips and bring to a boil. Allow the chips to remain boiling
throughout the test. The time of testing shall be that which is
required to remove 40 to 60 % of the original base-metal
thickness (usually 2 h or less). If more than 60 % of the
base-metal thickness remains, the sample may be removed
after 24 h.
S7.8 At the end of the test period, remove the samples from
the solution, rinse with distilled water, and dry.
S7.9 After exposure to the test solution, repeat the tubethickness
measurement as in S7.6. If the thinning is not
uniform across the width of the weld, then two sets of
weld-metal measurement are required. One set of measurements
is to be taken along the centerline of the weld. The
second set of measurements is to be taken in the thinnest area
of the weld.
S7.10 Calculate the corrosion ratio, R, for both sections of
the weld as follows in Eq 1:
R5
Wo 2 W
Bo 2 B
(1)
where:
Wo = average weld-metal thickness before the test,
W = average weld-metal thickness after the test,
Bo = average base-metal thickness before the test, and
B = average base-metal thickness after the test.
S7.11 Acceptance Criteria:
S7.11.1 The ratio of the thinnest section of the weld and
adjacent heat affected zone versus the base metal shall be
determined. The following ratios or alternatives are commonly
specified:
S7.11.1.1 A corrosion ratio of 1.25 or less. If not specified
by the purchase order, this is the default criteria.
S7.11.1.2 A corrosion ratio of 1.00 or less.
S7.11.1.3 Alternative ratios may be agreed between the
purchaser and supplier.
S8. Special Applications
S8.1 For special applications, such as hydraulic expansion
of tubes into tube sheets, there shall be no dimensional
indication of the weld. Tubes ordered to this requirement shall
bear the additional marking of NB.
S9. Additional Testing of Welded Tubing per ASME Request
(see Note S9.1)
S9.1. When this supplement is specified in the purchase
order, in certain ASME applications it is permissible to use
100 % joint efficiency for longitudinal weld, provided the
following additional requirements are met:
S9.1.1 Each tube shall be subjected to an ultrasonic inspection
employing Practices E273 or E213 with the rejection
criteria referenced in Specification A1016/A1016M.
S9.1.2 If Practice E273 is employed, a 100 % volumetric
inspection of the entire length of each tube shall also be
performed using one of the nondestructive electric tests permitted
by Specification A1016/A1016M.
S9.1.3 The test methods described in the supplement may
not be capable of inspecting the end portions of tubes. This
condition is referred to as end effect. This portion, as determined
by the manufacturer, shall be removed and discarded.
S9.1.4 In addition to the marking prescribed in Specification
A1016/A1016M, “S9” shall be added after the grade designation.
NOTE S9.1—When specified, the special testing in this supplement is
intended for special ASME applications. It is not mandatory for all ASME
applications.
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SPECIFICATION FOR ELECTRIC-RESISTANCE-WELDED
FERRITIC ALLOY-STEEL BOILER AND SUPERHEATER
TUBES
SA-250/SA-250M
(Identical with ASTM Specification A250/A250M-05(R14) except that Supplementary Requirement S1 is mandatory
when 100% weld joint efficiency is required.)
ASME BPVC.II.A-2019 SA-250/SA-250M
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Standard Specification for
Electric-Resistance-Welded Ferritic Alloy-Steel Boiler and
Superheater Tubes - Scope
1.1 This specification covers several grades, designated T1,
T1a, T1b, T2, T11, T12 and T22, of minimum-wall-thickness,
electric-resistance-welded, carbon-molybdenum and
chromium-molybdenum alloy-steel, boiler and superheater
tubes.
1.2 The tubing sizes and thicknesses usually furnished to
this specification are 1/2 to 5 in. [12.7 to 127 mm] in outside
diameter and 0.035 to 0.320 in. [0.9 to 8.1 mm], inclusive, in
minimum wall thickness. Tubing having other dimensions may
be furnished, provided such tubes comply with all other
requirements of this specification.
1.3 Mechanical property requirements do not apply to
tubing smaller than 1/8 in. [3.2 mm] in inside diameter or 0.015
in. [0.4 mm] in thickness.
1.4 An optional supplementary requirement is provided for
non-destructive examination for certain ASME applications.
1.5 The values stated in either SI units or inch-pound units
are to be reaagrded separately as standard. The values stated in
each system may not be exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance
with the standard.
1.5.1 Within the text, the SI units are shown in brackets.
1.5.2 The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order. - Referenced Documents
2.1 ASTM Standards:
A1016/A1016M Specification for General Requirements for
Ferritic Alloy Steel, Austenitic Alloy Steel, and Stainless
Steel Tubes
E213 Practice for Ultrasonic Testing of Metal Pipe and
Tubing
E273 Practice for Ultrasonic Testing of the Weld Zone of
Welded Pipe and Tubing - Ordering Information
3.1 Orders for material under this specification should
include the following, as required, to describe the desired
material adequately:
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material (electric-resistance-welded tubes),
3.1.3 Grade (Table 1),
3.1.4 Size (outside diameter or minimum wall thickness),
3.1.5 Length (specific or random),
3.1.6 Optional requirement (7.3.6),
3.1.7 Test report required (see Certification Section of
Specification A1016/A1016M),
3.1.8 Specification designation, and
3.1.9 Special requirements and any supplementary requirements
selected. - General Requirements
4.1 Product furnished under this specification shall conform
to the applicable requirements of Specification A1016/
A1016M, including any supplementary requirements that are
indicated in the purchase order. Failure to comply with the
general requirements of Specification A1016/A1016M constitutes
nonconformance with this specification. In case of conflicts
with the requirements of this specification and Specification
A1016/A1016M, this specification shall prevail. - Materials and Manufacture
5.1 The steel shall be killed.
5.2 The tubes shall be made by electric-resistance welding.
5.3 Heat Treatment
5.3.1 After welding, or when cold finished, after the final
cold-drawing pass, all tubes shall be heat treated and, except as
provided in 5.3.2, furnished in the full annealed, isothermal
annealed, normalized, or normalized and tempered condition at
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the option of the manufacturer. If furnished in the normalized
and tempered condition, the minimum tempering temperature
shall be 1200 °F [650 °C], except T22 shall be tempered at
1250 °F [676 °C] minimum.
5.3.2 When grades T1, T1a, T1b, and T2 are cold finished,
the tubes may, at the option of the manufacturer, be heat treated
after the final cold-drawing pass at a temperature of 1200 °F or
higher, provided one of the heat treatments specified in 5.3.1
was applied after welding. - Chemical Composition
6.1 The steel shall conform to the requirements given in
Table 1.
6.2 Product Analysis
6.2.1 An analysis of either one length of flat-rolled stock or
one tube shall be made on each heat. The chemical composition
thus determined shall conform to the requirements given in
Table 1.
6.2.2 If the original test for product analysis fails, retests of
two additional lengths of flat-rolled stock or tubes shall be
made. Both retests for the elements in question shall meet the
requirements of the specification; otherwise all remaining
material in the heat or lot (See 8.1) shall be rejected or, at the
option of the producer, each length of flat-rolled stock or tube
may be individually tested for acceptance. Lengths of flatrolled
stock or tubes that do not meet the requirements of the
specification shall be rejected. - Mechanical Requirements
7.1 Tensile Requirements
7.1.1 The material shall conform to the requirements as to
tensile properties given in Table 2.
7.1.2 Table 3 gives the computed minimum elongation
values for each 1/32-in. [0.8-mm] decrease in wall thickness.
Where the wall thickness lies between two values given in
Table 3, the minimum elongation value shall be determined by
the following equation:
E 5 48t115.00 @E 5 1.87t115.00#
where:
E = elongation in 2 in. [50 mm] %, and
t = actual thickness of specimen, in.[mm].
7.2 Hardness Requirements—The tubes shall have a hardness
not exceeding the values given in Table 4.
7.3 Mechanical Tests Required
7.3.1 Tension Test—One tension test shall be made on a
specimen for lots of not more than 50 tubes. Tension tests shall
be made on specimens from two tubes for lots of more than 50
tubes (See 8.2).
7.3.2 Flattening Test—One flattening test shall be made on
specimens from each end of one finished tube, not the one used
for the flange test, from each lot (See 8.1).
7.3.3 Flange Test—One flange test shall be made on specimens
from each end of one finished tube, not the one used for
the flattening test, from each lot (See 8.1).
7.3.4 Reverse Flattening Test—One reverse flattening test
shall be made on a specimen from each 1500 ft [450 m] of
finished tubing.
7.3.5 Hardness Test—Brinell and Rockwell hardness tests
shall be made on specimens from two tubes from each lot (See
8.2).
7.3.6 Hydrostatic or Nondestructive Electric Tests—Each
tube shall be subjected to either the hydrostatic or the nondestructive
electric test. The purchaser may specify which is to be
used. - Sampling
8.1 For flattening and flange requirements, the term lot
applies to all tubes prior to cutting of the same specified outside
diameter and specified wall thickness that are produced from
the same heat of steel. When final heat treatment is in a
batch-type furnace, a lot shall include only those tubes of the
same size and from the same heat that are heat treated in the
same furnace charge. When the final heat treatment is in a
TABLE 1 Chemical Requirements
Element Composition, %
Grade
T1
Grade
T1a
Grade
T1b
Grade
T2
Grade
T11
Grade
T12
Grade
T22
Carbon 0.10–0.20 0.15–0.25 0.14 max 0.10–0.20 0.05–0.15 0.05–0.15 0.15 max
Manganese 0.30–0.80 0.30–0.80 0.30–0.80 0.30–0.61 0.30–0.60 0.30–0.61 0.30–0.60
Phosphorus, max 0.025 0.025 0.025 0.025 0.025 0.030 0.025
Sulfur, max 0.025 0.025 0.025 0.020 0.020 0.020 0.020
Silicon 0.10–0.50 0.10–0.50 0.10–0.50 0.10–0.30 0.50–1.00 0.50 max 0.50 max
Molybdenum 0.44–0.65 0.44–0.65 0.44–0.65 0.44–0.65 0.44–0.65 0.44–0.65 0.87–1.13
Chromium . . . . . . . . . 0.50–0.81 1.00–1.50 0.80–1.25 1.90–2.60
TABLE 2 Tensile Requirements
Grade T1 T1a T1b T2 T11 T12 T22
Tensile strength, min, ksi [MPa] 55 [380] 60 [415] 53 [365] 60 [415] 60 [415] 60 [415] 60 [415]
Yield strength, min, ksi [MPa] 30 [205] 32 [220] 28 [195] 30 [205] 30 [205] 32 [220] 30 [205]
Elongation in 2 in. or 50 mm, min, % 30 30 30 30 30 30 30
For longitudinal strip tests a deduction shall be made for each
1/32-in. [0.8-mm] decrease in wall thickness below 5/16 in.
[8 mm] from the basic minimum elongation of the following
percentage points
1.50A 1.50A 1.50A 1.50A 1.50A 1.50A 1.50A
A See Table 3 for the computed minimum values.
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continuous furnace, the number of tubes of the same size and
from the same heat in a lot shall be determined from the size
of the tubes given in Table 5.
8.2 For tensile and hardness test requirements, the term lot
applies to all tubes prior to cutting, of the same specified
outside diameter and specified wall thickness that are produced
from the same heat of steel. When final heat treatment is in a
batch-type furnace, a lot shall include only those tubes of the
same size and the same heat that are heat treated in the same
furnace charge. When the final heat treatment is in a continuous
furnace, a lot shall include all tubes of the same size and heat,
heat treated in the same furnace at the same temperature, time
at heat, and furnace speed. - Forming Operations
9.1 Tubes when inserted in the boiler shall stand expanding
and beading without showing cracks or flaws. Superheater
tubes when properly manipulated shall stand all forging,
welding, and bending operations necessary for application
without developing defects. - Product Marking
10.1 In addition to the marking prescribed in Specification
A1016/A1016M, the marking shall include the words “Electric
Resistance-Welded Steel.” - Keywords
11.1 boiler tube; resistance welded steel tube; steel tube,
alloy; superheater tube; welded steel tube
TABLE 3 Minimum Elongation Values
Wall Thickness Elongation in 2 in. or
50 mm, min,%A
in. mm Grades T1, T1a, T1b,
T2, T11, T12, and T22
5/16 (0.312) 8 30
9/32 (0.281) 7.2 29
1/4 (0.250) 6.4 27
7/32 (0.219) 5.6 26
3/16 (0.188) 4.8 24
5/32 (0.156) 4 22
1/8 (0.125) 3.2 21
3/32 (0.094) 2.4 20
1/16 (0.062) 1.6 18
A Calculated elongation requirements shall be rounded to the nearest whole number.
TABLE 4 Hardness Requirements
Grade Brinell Hardness
Number (Tubes 0.200
in. [5.1 mm] and over
in wall thickness), HBW
Rockwell Hardness
Number (Tubes less
than 0.200 in. [5.1 mm]
in wall thickness), HRB
T1 146 80
T1a 153 81
T1b 137 77
T2 163 85
T11 163 85
T12 163 85
T22 163 85
TABLE 5 Number of Tubes in a Lot Heat Treated by the
Continuous Process
Size of Tube Size of Lot
2 in. [50.8 mm] and over in outside diameter and
0.200 in. [5.1 mm] and over in wall thickness
not more than 50
tubes
Less than 2 in. [50.8 mm] but over 1 in. [25.4 mm]
in outside diameter or over 1 in. [25.4 mm] in
outside diameter and under 0.200 in. [5.1 mm] in
wall thickness
not more than 75
tubes
1 in. [25.4 mm] or less in outside diameter not more than 125
tubes
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SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements may become a part of the specification when specified
in the inquiry or invitation to bid, and purchase order or contract. These requirements shall not be
considered, unless specified in the order and the necessary tests shall be made at the mill.
S1. Additional Testing of Welded Tubing for 100 % Joint
Efficiency in Certain ASME Applications
S1.1 Where this supplement is specified in the purchase
order, in certain ASME applications it is permissible to use
100 % joint efficiency for the longitudinal weld, provided the
following additional requirements are met:
S1.1.1 Each tube shall be subjected to an ultrasonic inspection
employing Practices E273 or E213E273E213 with the
rejection criteria referenced in Specification A1016/A1016M.
S1.1.2 If Practice E273 is employed, a 100 % volumetric
inspection of the entire length of each tube shall also be
performed using one of the non-destructive electric tests
permitted by Specification A1016/A1016M.
S1.1.3 The test methods described in the supplement may
not be capable of inspecting the end portions of tubes. This
condition is referred to as end effect. This portion, as determined
by the manufacturer, shall be removed and discarded.
S1.1.4 In addition to the marking prescribed in Specification
A1016/A1016M, “S1” shall be added after the grade designation.
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SPECIFICATION FOR STAINLESS CHROMIUM
STEEL-CLAD PLATE
SA-263
(Identical with ASTM Specification A263-12.)
ASME BPVC.II.A-2019 SA-263
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Standard Specification for
Stainless Chromium Steel-Clad Plate - Scope
1.1 This specification covers plate of a carbon steel or
low-alloy steel base to which is integrally and continuously
bonded on one or both sides a layer of stainless chromium
steel. The material is generally intended for pressure vessel
use.
1.2 The values stated in inch-pound units are to be regarded
as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only
and are not considered standard. - Referenced Documents
2.1 ASTM Standards:
A6/A6M Specification for General Requirements for Rolled
Structural Steel Bars, Plates, Shapes, and Sheet Piling
A20/A20M Specification for General Requirements for Steel
Plates for Pressure Vessels
A240/A240M Specification for Chromium and Chromium-
Nickel Stainless Steel Plate, Sheet, and Strip for Pressure
Vessels and for General Applications
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A480/A480M Specification for General Requirements for
Flat-Rolled Stainless and Heat-Resisting Steel Plate,
Sheet, and Strip
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications
A751 Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products
2.2 Other Standards:
ASME Code Boiler and Pressure Vessel Code, Section IX,
Welding Qualifications - Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 This material is considered as single-clad or doubleclad
stainless chromium-steel plate, depending on whether one
or both sides are covered.
3.1.2 alloy cladding—the stainless chromium steel component
of the composite plate.
3.1.3 base metal (backing steel)—component to which the
alloy cladding is applied, usually the greater percentage of the
composite plate.
3.1.4 integrally and continuously bonded—a condition in
which the alloy cladding and base metal are brought together to
form a metallurgical bond at essentially the entire interface of
the two metals by means other than those processes that do not
produce a homogeneous composite plate. - Ordering Information
4.1 It is the responsibility of the purchaser to specify all
requirements that are necessary for material ordered under this
specification. Such requirements may include, but are not
limited to, the following:
4.1.1 Quantity (weight or number of pieces).
4.1.2 Cladding alloy specification (UNS or ASTM Specification
A240/A240M) and whether cladding is for corrosion
allowance only.
4.1.3 Base metal specification.
4.1.4 Bond integrity Class (1, 3, or 5; see Section 13).
4.1.5 Dimensions including the minimum or nominal thicknesses
of the cladding alloy and the backing steel, or of the
total composite and if more or less restrictive thickness
tolerances apply.
4.1.6 Product analysis, if required (see Section 10). Specify
whether applicable to the cladding alloy, backing steel, or both.
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4.1.7 Mechanical properties including shear test if required
(see Sections 7, 8, and 9).
4.1.8 Finish (see Section 12).
4.1.9 Restrictions, if required, on repair by welding (see
Section 14).
4.1.10 Additions to the specification or special requirements
such as any applicable construction code rules.
4.1.11 Notification when the cladding alloy is to be used for
inclusion in the design strength calculations for an applicable
construction code.
NOTE 1—Construction codes may dictate certain fabrication requirements
when the cladding is used in the design calculations that may be
different than if the cladding is used for corrosion resistance only. This
may be particularly important when the alloy cladding involves the use of
welded components in the explosion bonded clad manufacturing process.
It is incumbent on the purchaser to make the clad manufacturer aware of
any such restrictions or applications at time of order.
4.2 In addition to the basic requirements of this specification
and the backing steel specification, certain supplementary
requirements are available when additional control, testing, or
examination is required to meet end use requirements. The
purchaser is referred to the listed supplementary requirements
in this specification and to the detailed requirements in
Specification A20/A20M.
4.3 If the requirements of this specification are in conflict
with the requirements of Specification A20/A20M, the requirements
of this specification shall prevail. - Materials and Manufacture
5.1 Process:
5.1.1 The steel shall be made by the open-hearth, electricfurnace,
or basic-oxygen processes, or by secondary processes
whereby steel made from these primary processes is remelted
using, but not limited to electroslag remelting or vacuum-arc
remelting processes.
5.1.2 The alloy-cladding metal may be metallurgically
bonded to the base metal by any method that will produce a
clad steel that will conform to the requirements of this
specification.
5.1.3 For explosively bonded products, the alloy cladding
metal may be comprised of two or more separate alloy plates
or sheets completely welded together to form a single fabricated
component.
5.2 Heat Treatment—Unless otherwise specified or agreed
upon between the purchaser and the manufacturer, all plates
shall be furnished in the normalized, tempered, normalized and
tempered, or quenched and tempered condition as permitted by
the backing steel specification. Stress relieving of the composite
plate by heating subcritically is permitted, provided the
temperature is 75°F (40°C) or more below the minimum
tempering temperature (when tempered). - Chemical Composition
6.1 The composite plate shall conform to any desired
combination of alloy-cladding metal and base metal as described
in 6.2 and 6.3 and as agreed upon between the
purchaser and the manufacturer.
6.2 Alloy Cladding Metal—The alloy-cladding metal specified
shall conform to the requirements as to chemical composition
prescribed for the respective chromium steel in Specification
A240/A240M.
6.3 Base Metal—The base metal shall be carbon steel or
low-alloy steel conforming to the ASTM specifications for
steels for pressure vessels or other as agreed by the purchaser
and the manufacturer. The base metal shall conform to the
chemical requirements of the specification to which it is
ordered. - Mechanical Properties
7.1 Tensile Requirements:
7.1.1 The tensile properties shall be determined by a tension
test of the composite plate for clad plates that meet all of the
following conditions.
(1) The nominal composite gage is less than or equal to
11/2 in. (38 mm).
(2) The specified minimum tensile strength of the base
steel is less than or equal to 70 000 psi (485 MPa).
(3) The specified minimum yield strength of the base steel
is less than or equal to 40 000 psi (275 MPa).
The tensile properties thus determined shall be not less than
the minimum and not more than 5000 psi (35 MPa) over the
maximum prescribed in the specification for the base steel
used. All other tensile test requirements of the specification for
the base steel shall be met.
7.1.2 The tensile properties shall be determined by a tension
test of the base steel only for clad plates that meet one of the
following conditions. The properties thus determined shall
meet all of the tensile test requirements for the base steel.
(1) The composite gage is greater than 11/2 in. (38 mm).
(2) The specified minimum tensile strength of the base
steel is greater than 70 000 psi (485 MPa).
(3) The specified minimum yield strength of the base steel
is greater than 40 000 psi (275 MPa).
7.1.3 If the cladding is for corrosion allowance only, the
cladding need not be included in the tensile test. The tensile
properties thus determined shall meet the base steel requirements.
7.2 Tests for strength of the bond, when required, must be
specified by the purchaser and shall consist of one of the
following.
7.2.1 Shear Strength—When required by the purchaser, the
minimum shear strength of the alloy cladding and base metals
shall be 20 000 psi (140 MPa). The shear test, when specified,
shall be made in the manner indicated in Fig. 1. The minimum
cladding thickness for shear testing shall be 0.075 in. (1.9 mm)
exclusive as ordered. Testing for shear strength for clad plates
with minimum cladding thickness of 0.075 in. (1.9 mm) or less
shall be permitted upon agreement between the purchaser and
the manufacturer.
7.2.2 Bond Strength—As an alternative to the shear strength
test provided in 7.2.1, or when agreed upon by the purchaser
and the manufacturer, or both, three bend tests shall be made
with the alloy cladding in compression to determine the quality
of the bond. These bend tests shall be made in the manner of
the tension tests indicated in Fig. 2 and shall be bent through an
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angle of 180° to the bend diameters provided for in either
Specification A6/A6M or Specification A20/A20M, Appendix
X4 or equivalent, as applicable. At least two of the three tests
shall show not more than 50 % separation on both edges of the
bent portion. Greater separation shall be cause for rejection.
7.3 Methods and practices relating to mechanical testing
required by this specification shall be in accordance with the
Test Methods and Definitions of A370. - Number of Tests and Retests
8.1 One or more tension tests, as required by the specifications
for the base metal and, when specified, one shear test or
three bond bend tests shall be made representing each plate as
rolled. Each specimen shall be in the final condition of heat
treatment required for the plate, including any SPWHT if
required.
8.2 If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted. - Test Specimens
9.1 The tension test specimens from plate shall conform to
the requirements prescribed in the specifications for the base
metal.
9.2 Bend test specimens for the alternative bond strength
tests shall be taken at right angles to longitudinal axis of the
plate.
9.3 When required by the purchaser, the shear test specimen
should be taken near a corner of the plate, parallel to its
longitudinal axis, or other location that is representative of the
final product.
9.4 For plates 11/2 in. (38 mm) and under in thickness
tension test specimens shall be full thickness of the material
except as specified in 7.1.2 and 7.1.3.
9.5 For plates over 11/2 in. (38 mm) in thickness, tension
tests shall be of the form shown in Fig. 3 and shall be of all
base steel conforming to the requirements of the specification
for the base steel.
9.6 The bend test specimen used for bond strength determination
shall be 11/2 in. (38 mm) wide by not more than 3/4 in.
(19 mm) in thickness and shall be machined to the form and
dimensions shown in Fig. 2, or may be machined with both
Metric Equivalents
in. mm in. mm
0.005 0.127 1 25.4
1/8 3.18 2 1/2 64.5
3/4 19.1 3 76.2
FIG. 1 Test Specimen and Method of Making Shear Test of Clad
Plate
NOTE 1—When necessary, it is permissible to use a narrower specimen,
but in such a case the reduced portion shall be not less than 1 in. in width.
NOTE 2—Punch marks for measuring elongation after fracture shall be
made on the flat or on the edge of the specimen and within the parallel
section; either a set of nine punch marks 1 in. apart, or one or more sets
of 8-in. punch marks may be used.
NOTE 3—The dimension t is the thickness of the test specimen as
provided for in the applicable material specifications.
FIG. 2 Standard Rectangular Tension Test Specimen with 8-in.
Gage Length
NOTE 1—The gage length and fillets shall be as shown, but the ends
may be of any shape to fit the holders of the testing machine in such a way
that the load shall be axial. The reduced section shall have a gradual taper
from the ends toward the center, with the ends 0.003 to 0.005 in. larger in
diameter than the center.
FIG. 3 Standard Round Tension Test Specimen with 2-in. Gage
Length
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edges parallel. In reducing the thickness of the specimen, both
the alloy cladding and the base steel shall be machined so as to
maintain the same ratio of clad metal to base steel as is
maintained in the plate, except that the thickness of the clad
metal need not be reduced below 1/8 in. (3.1 mm). The sides of
the bend test specimen used for bond strength determination
may have the corners rounded to a radius not over 1/16 in. (1.6
mm) for plates, 2 in. (50 mm) and under in thickness, and not
over 1/8 in. (3.1 mm) for plates over 2 in. (50 mm) in thickness. - Product Analysis
10.1 Product analysis may be required for the cladding alloy
on the finished product. Chemical analysis may be accomplished
by wet chemical or instrumental procedures. If wet
chemical procedures are used, millings may be taken only
when the composite plate thickness is sufficient to permit
obtaining millings without danger of contamination from the
adjacent layer. If spectrometric procedures are used, the sample
shall be exposed on the center line of the cladding when there
is sufficient cladding thickness available so that there is no
contamination from the adjacent base metal.
10.2 If product analysis is specified by the purchaser for the
cladding alloy, it shall be made from drillings or millings taken
from the final piece or a broken test specimen. For wet
chemical analysis, in order to avoid contamination by the base
plate metal, millings of cladding samples shall be taken from
the test coupon by removal and discard of all the base metal
plate material, plus 40 % of the cladding thickness from the
bonded side, not to exceed 1/16 in. (1.6 mm). The material shall
be chemically cleaned and sufficient millings shall be taken to
represent the full cross-section of the remainder. If there is
insufficient cladding thickness available to spectrographically
expose on the center line of the cladding without
contamination, 50 % of the cladding shall be removed and the
sample exposed on this surface.
10.3 Methods and practices relating to chemical analysis
required by this specification shall be in accordance with the
Test Methods, Practices, and Terminology of A751.
10.4 Results of the product analysis shall conform to the
requirements of Section 7 of Specification A480/A480M.
10.5 Results of the product analysis for the backing steel
when required shall conform to the requirements of Section 7
of Specification A20/A20M. - Permissible Variations
11.1 Permissible variations except for thickness shall be in
accordance with Specification A20/A20M.
11.2 Minimum thickness of the alloy cladding metal and of
the backing steel, or of the total composite plate shall be as
required by purchase order documents when ordered to minimum
thicknesses.
11.3 Permissible variation in thickness when ordered to
nominal thicknesses shall be 0.01 in. (0.3 mm) under each for
backing steel or total composite, and 0.03 in. (0.8 mm) under
for the alloy cladding.
11.4 Permissible variations for excess thickness of the total
composite shall be the greater of 0.125 in. (3 mm) or 10 % of
the total composite thickness ordered and may occur in either
backing steel, cladding, or both, provided the minimum for
each is met.
11.5 More restrictive or less restrictive permissible variations
may be agreed upon by the purchaser and the manufacturer. - Workmanship, Finish, and Appearance
12.1 The material shall be free of injurious defects, shall
have a workmanlike appearance, and shall conform to the
designated finish.
12.2 Plate alloy surfaces shall be blasted (descaled by
means such as sand or stainless grit, shot or wire, or
equivalent), pickled, blast-cleaned and pickled, or 100 %
conditioned. - Bond Quality
13.1 The cladding metal shall be integrally and continuously
bonded to the base metal.
13.2 Inspection:
13.2.1 Clad plates less than 3/8 in. (10 mm) total minimum
composite thickness shall be visually inspected for bond
integrity prior to shipment.
13.2.2 Clad plates 3/8 in. (10 mm) and thicker total minimum
composite thickness, and when specified by the purchaser, clad
plates less than 3/8 in. (10 mm) total minimum composite
thickness, shall be ultrasonically inspected for bond integrity
prior to shipment in accordance with the Procedures and
Methods of Specification A578/A578M.
13.2.3 Areas of non-bond detected visually shall be explored
ultrasonically to determine the extent of the condition in
accordance with 13.2.2. For purposes of defining non-bond, the
cladding shall be interpreted to be unbonded when there is
complete loss of back reflection accompanied by an echo
indication from the plane of the interface of the clad and
backing steel. Areas within 1 in. (25 mm) of a cut edge on the
plate that contain indications exceeding 50 % of the back
reflection at the bond interface shall be considered to be
unbonded.
13.2.4 Extent of ultrasonic examination shall be at the
discretion of the manufacturer and sufficient enough to provide
the quality level required by the purchaser. Plates may be
ordered with 100 % coverage (Supplementary Requirements
S12).
13.3 Quality Levels:
13.3.1 Class 1—No single unbonded area exceeding 1 in.
(25 mm) in its longest dimension with total unbonded area not
to exceed 1 % of the total cladded surface area.
13.3.2 Class 3—No single unbonded area exceeding 3 in.
(75 mm) in its longest dimension with total unbonded area not
to exceed 3 % of the total cladded surface area.
13.3.3 Class 5—No single unbonded area exceeding 9 in.2
(58 cm2) with total unbonded area not to exceed 5 % of the
total cladded surface area.
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13.3.4 The class to be supplied should be listed on the
purchase order. When none has been specified, plates shall be
furnished as Class 5 at the option of the manufacturer. - Welding
14.1 All welding which is a part of the delivered product,
including any made in the fabrication of the cladding alloy
component, shall be performed with a procedure and welders
or welding operators that are qualified in accordance with
Section IX of the ASME Code.
14.2 The material manufacturer may repair defects in cladding
by welding provided the following requirements are met:
14.2.1 When specified in the purchase order, prior approval
shall be obtained from the purchaser.
14.2.2 The defective area shall be removed and the area
prepared for repair shall be examined by a magnetic particle
method or a liquid penetrant method to ensure all defective
area has been removed. Method of test and acceptance standard
shall be as agreed upon between the purchaser and the
manufacturer.
14.2.3 The repair weld shall be deposited in accordance
with a welding procedure and welding materials suitable for
the cladding material. The surface condition of the repaired
area shall be restored to a condition similar to the rest of the
cladding.
14.2.4 The repaired area shall be examined by a liquid
penetrant method.
14.2.5 The location and extent of the weld repairs together
with the repair procedure and examination results shall be
transmitted as a part of the certification.
14.3 All repairs in Alloy Type 410 and any repairs to Type
410S penetrating into the backing steel shall be stress relieved
to eliminate residual stresses unless otherwise agreed upon. - General Requirements for Delivery
15.1 Material furnished under this specification shall conform
to the applicable requirements of Specification A20/
A20M. - Certification
16.1 The chemical analysis of the base metal and the alloy
cladding shall be certified to the purchaser by the clad plate
manufacturer.
16.2 The results of the tests in Section 7 and any other tests
required by the purchase order shall be reported to the
purchaser.
16.3 Compliance with the clad quality level of 13.3 shall be
certified. Reports shall include the results of ultrasonic inspection
when Supplementary Requirement S12 is specified.
16.4 Compliance with any applicable construction code
shall be certified and the appropriate documentation provided
when appropriate in the case of explosively bonded clad
produced using welded alloy cladding components (see 4.1.10
and 4.1.11). - Product Marking
17.1 Except as specified in 17.2, plates shall be marked in
accordance with the requirements of Specification A20/A20M
for the backing steel and the type number of the alloy cladding
metal and this specification number.
17.2 For double-clad material or for material under 1/4 in.
(6.35 mm) in thickness, the marking shall be legibly stenciled
instead of stamped. - Keywords
18.1 alloy cladding; backing steel; bond strength; carbon
steel; clad steel plate; low-alloy steel; pressure vessel; shear
strength; stainless chromium steel
SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall not apply unless specified on the order. A list of standardized
supplementary requirements for use at the option of the purchaser are included in Specification
A20/A20M. Several of those considered suitable for use with this specification are listed below by
title. Other tests may be performed by agreement between the supplier and the purchaser.
S2. Product Analysis
S3. Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons
S5. Charpy V-Notch Impact Test
S12. Ultrasonic Examination in accordance with Specification
A578/A578M
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SPECIFICATION FOR STAINLESS CHROMIUM-NICKEL
STEEL-CLAD PLATE
SA-264
(Identical with ASTM Specification A264-12.)
ASME BPVC.II.A-2019 SA-264
383
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Standard Specification for
Stainless Chromium-Nickel Steel-Clad Plate - Scope
1.1 This specification covers plate of a carbon steel or
low-alloy steel base to which is integrally and continuously
bonded on one or both sides a layer of stainless chromiumnickel
steel. The material is generally intended for pressure
vessel use.
1.2 The values stated in inch-pound units are to be regarded
as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only
and are not considered standard. - Referenced Documents
2.1 ASTM Standards:
A6/A6M Specification for General Requirements for Rolled
Structural Steel Bars, Plates, Shapes, and Sheet Piling
A20/A20M Specification for General Requirements for Steel
Plates for Pressure Vessels
A240/A240M Specification for Chromium and Chromium-
Nickel Stainless Steel Plate, Sheet, and Strip for Pressure
Vessels and for General Applications
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A480/A480M Specification for General Requirements for
Flat-Rolled Stainless and Heat-Resisting Steel Plate,
Sheet, and Strip
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications
A751 Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products
2.2 Other Standards:
ASME Code Boiler and Pressure Vessel Code, Section IX,
Welding Qualifications - Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 This material is considered as single-clad or doubleclad
corrosion-resisting chromium-nickel steel plate, depending
on whether one or both sides are covered.
3.1.2 alloy cladding—the stainless chromium-nickel steel
component of the composite plate.
3.1.3 base metal (backing steel)—component to which the
alloy cladding is applied, usually the greater percentage of the
composite plate and usually consisting of carbon or low-alloy
steel.
3.1.4 integrally and continuously bonded—the process by
which the alloy cladding and base metal are brought together to
form a metallurgical bond at essentially the entire interface of
the two metals by means other than those processes that do not
produce a homogeneous composite plate. - Ordering Information
4.1 It is the responsibility of the purchaser to specify all
requirements that are necessary for material ordered under this
specification. Such requirements may include, but are not
limited to, the following:
4.1.1 Quantity (weight or number of pieces).
4.1.2 Cladding alloy specification, (UNS or ASTM Specification
A240/A240M and whether cladding is for corrosion
allowance only),
4.1.3 Base metal specification.
4.1.4 Bond integrity Class (1, 3, or 5).
4.1.5 Dimensions including the minimum or nominal thickness
of the cladding alloy, and the backing steel, or of the total
composite plate and if more or less restrictive thickness
tolerances apply.
4.1.6 Product analysis, if required (see Section 10). Specify
whether applicable to the cladding alloy, backing steel or both.
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4.1.7 Mechanical properties, including shear test if required.
4.1.8 Finish (see Section 12).
4.1.9 Restrictions, if required, on repair by welding (see
Section 14).
4.1.10 Additions to the specification or special requirements
such as any applicable construction code rules.
4.1.11 Corrosion testing if applicable.
4.1.12 Notification when the cladding alloy is to be used for
inclusion in the design strength calculations for an applicable
construction code.
NOTE 1—Construction codes may dictate certain fabrication requirements
when the cladding is used in the design calculations that may be
different than if the cladding is used for corrosion resistance only. This
may be particularly important when the alloy cladding involves the use of
welded components in the explosion bonded clad manufacturing process.
It is incumbent on the purchaser to make the clad manufacturer aware of
any such restrictions or applications at time of order.
4.2 In addition to the basic requirements of this specification
and the backing steel specification, certain supplementary
requirements are available when additional control, testing, or
examination is required to meet end use requirements. The
purchaser is referred to the listed supplementary requirements
in this specification and to the detailed requirements in
Specification A20/A20M.
4.3 If the requirements of this specification are in conflict
with the requirements of Specification A20/A20M, the requirements
of this specification shall prevail.
4.4 Special tests. - Materials and Manufacture
5.1 Process:
5.1.1 The steel shall be made by the open-hearth, electricfurnace,
or basic-oxygen processes, or by secondary processes
whereby steel made from these primary processes is remelted
using, but not limited to electroslag remelting or vacuum-arc
remelting processes.
5.1.2 The alloy-cladding metal may be metallurgically
bonded to the base metal by any method that will produce a
clad steel that will conform to the requirements of this
specification.
5.1.3 For explosively bonded products, the alloy cladding
metal may be comprised of two or more separate alloy plates
or sheets completely welded together to form a single fabricated
component.
5.2 Heat Treatment:
5.2.1 Unless otherwise specified or agreed upon between
the purchaser and the manufacturer, all austenitic stainless steel
clad plates shall be given a heat treatment consisting of heating
to the proper temperature for the solution of the chromium
carbides in the cladding followed by individual air cooling. For
base metals of air-hardening low-alloy steels the above heat
treatment shall be followed by a tempering treatment. In the
case of clad plate manufactured without hot rolling, the base
metal and alloy cladding components may be heat treated
separately as appropriate prior to bonding.
5.2.2 Duplex stainless steel clad plates shall be provided in
a heat treated condition as agreed upon between the purchaser
and the manufacturer.
5.2.3 When plates are to be cold formed, or when otherwise
required by the base metal specification, the purchaser may
specify that such plates, following solution annealing, be heat
treated for grain refinement of the base metal by normalizing
and either air cooled or water quenched as appropriate. - Chemical Composition
6.1 The composite plate may conform to any desired combination
of alloy-cladding metal and base metal as described in
6.2 and 6.3 and as agreed upon between the purchaser and the
manufacturer.
6.2 Alloy Cladding Metal—The alloy-cladding metal specified
shall conform to the requirements as to chemical composition
prescribed for the respective chromium-nickel or duplex
steel in Specification A240/A240M.
6.3 Base Metal—The base metal shall be carbon steel or
low-alloy steel conforming to the ASTM specifications for
steel for pressure vessels, or other, as agreed by the purchaser
and the manufacturer. The base metal shall conform to the
chemical requirements of the specification to which it is
ordered. - Mechanical Properties
7.1 Tensile Requirements:
7.1.1 The tensile properties shall be determined by a
tension test of the composite plate for clad plates that meet all
of the following conditions.
(1) The composite gage is less than or equal to 11/2 in. (38
mm).
(2) The specified minimum tensile strength of the base
steel is less than or equal to 70 000 psi (485 MPa)
(3) The specified minimum yield strength of the base steel
is less than or equal to 40 000 psi (275 MPa).
(4) The tensile properties thus determined shall be not less
than the minimum and not more than 5000 psi (35 MPa) over
the maximum prescribed in the specification for the base steel
used. All other tensile test requirements of the specification for
the base steel shall be met.
7.1.2 The tensile properties shall be determined by a
tension test of the base steel only for clad plates that meet one
of the following conditions. The properties thus determined
shall meet all of the tensile test requirements for the base steel.
(1) The composite gage is greater than 11/2 in. (38 mm).
(2) The specified minimum tensile strength of the base
steel is greater than 70 000 psi (485 MPa).
(3) The specified minimum yield strength of the base steel
is greater than 40 000 psi (275 MPa).
7.1.3 If the cladding is for corrosion allowance only, the
cladding need not be included in the tensile test. The tensile
properties thus determined shall meet the base steel requirements.
7.2 Tests for strength of the bond, when required, must be
specified by the purchaser and shall consist of one of the
following.
7.2.1 Shear Strength—When required by the purchaser, the
minimum shear strength of the alloy cladding and base metals
shall be 20 000 psi (140 MPa). The shear test, when specified,
shall be made in the manner indicated in Fig. 1. The minimum
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cladding thickness for shear testing shall be 0.075 in. (1.9 mm),
exclusive as ordered. Testing for shear strength for clad plates
with minimum cladding thickness of 0.075 in. (1.9 mm) or less
shall be permitted upon agreement between the purchaser and
the manufacturer.
7.2.2 Bond Strength—As an alternative to the shear strength
test provided in 7.2.1, or when agreed upon by the purchaser
and the manufacturer, or both, three bend tests shall be made
with the alloy cladding in compression to determine the quality
of the bond. These bend tests shall be made in the manner of
the tension tests indicated in Fig. 2 and shall be bent through an
angle of 180° to the bend diameters provided for in either
Specification A6/A6M or Specification A20/A20M, Appendix
X4 or equivalent, as applicable. At least two of the three tests
shall show not more than 50 % separation on both edges of the
bent portion. Greater separation shall be cause for rejection.
7.3 Methods and practices relating to mechanical testing
required by this specification shall be in accordance with the
Test Methods and Definitions of A370. - Number of Tests and Retests
8.1 One or more tension tests, as required by the specifications
for the base metal and when specified, one shear test or
three bond bend tests shall be made, representing each plate as
rolled. Each specimen shall be in the final condition of heat
treatment required for the plate, including any SPWHT if
required.
8.2 If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted. - Test Specimens
9.1 The tension test specimens from plate shall conform to
the requirements prescribed in the specifications for the base
metal.
9.2 Bend test specimens for the alternative bond strength
tests, shall be taken at right angles to its longitudinal axis.
9.3 When required by the purchaser, the shear test specimen
should be taken near a top or bottom corner of the plate as
rolled, parallel to its longitudinal axis, or other location that is
representative of the final product.
9.4 For plates 11/2 in. (38 mm) and under in thickness,
tension test specimens shall be the full thickness of the
material, except as specified in 7.1.2 and 7.1.3.
9.5 For plates over 11/2 in. (38 mm) in thickness, tension
tests shall be of the form shown in Fig. 3 and shall be of all
base steel conforming to the requirements of the specification
for the base steel.
9.6 The bend test specimen used for bond strength determination
shall be 11/2 in. (38 mm) wide by not more than 3/4 in.
(19 mm) in thickness and shall be machined to the form and
dimensions shown in Fig. 2, or may be machined with both
edges parallel. In reducing the thickness of the specimen, both
the alloy cladding and the base steel shall be machined so as to
maintain the same ratio of clad metal to base steel as is
maintained in the plate, except that the thickness of the clad
metal need not be reduced below 1/8 in. (3.1 mm). The sides of
the bend test specimen used for bond strength determination
may have the corners rounded to a radius not over 1/16 in. (1.6
mm) for plates, 2 in. (50 mm) and under in thickness, and not
over 1/8 in. (3.1 mm) for plates over 2 in. (50 mm) in thickness. - Product Analysis
10.1 Product analysis may be required for the cladding alloy
on finished product. Chemical analysis may be accomplished
by wet chemical or instrumental procedures. If wet chemical
procedures are used, millings may be taken only when the
composite plate thickness is sufficient to permit obtaining
Metric Equivalents
in. mm in. mm
0.005 0.127 1 25.4
1/8 3.18 21/2 64.5
3/4 19.1 3 76.2
FIG. 1 Test Specimen and Method of Making Shear Test of Clad
Plate
Metric Equivalents
in. mm in. mm
0.01 0.254 11/2 38.1
1/8 3.17 2 50.8
1/4 6.35 3 76.2
1 25.4 8 203.2
NOTE 1—When necessary, it is permissible to use a narrower specimen,
but in such a case the reduced portion shall be not less than 1 in. in width.
NOTE 2—Punch marks for measuring elongation after fracture shall be
made on the flat or on the edge of the specimen and within the parallel
section; either a set of nine punch marks 1 in. apart, or one or more sets
of 8-in. punch marks may be used.
NOTE 3—The dimension t is the thickness of the test specimen as
provided for in the applicable material specifications.
FIG. 2 Standard Rectangular Tension Test Specimen with 8-in.
Gage Length
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millings without danger of contamination from the adjacent
layer. If spectrometric procedures are used, the sample shall be
exposed on the center line of the cladding when there is
sufficient cladding thickness available so that there is no
contamination from the adjacent base metal.
10.2 If product analysis is specified by the purchaser for the
cladding alloy, it shall be made on a sample taken from the
finished product or a broken test specimen. For wet chemical
analysis, in order to avoid contamination by the base plate
metal, millings of cladding samples shall be taken from the test
coupon by removal and discard of all the base metal plus 40 %
of the cladding thickness from the bonded side, not to exceed
1/16 in. (1.6 mm). The material shall be cleaned and sufficient
millings taken to represent the full cross-section of the remainder.
If there is insufficient cladding thickness available to
spectrographically expose on the center line of the cladding
without contamination, 50 % of the cladding shall be removed
and the sample exposed on this surface.
10.3 The results of the product analysis shall conform to the
requirements of Section 7 of Specification A480/A480M.
10.4 Methods and practices relating to chemical analysis
required by this specification shall be in accordance with the
Test Methods, Practices, and Definitions of A751.
10.5 Results of the product analysis for the backing steel
when required shall conform to the requirements of Section 7
of Specification A20/A20M. - Permissible Variations
11.1 Permissible variations except for thickness shall be in
accordance with Specification A20/A20M.
11.2 Minimum thickness of the alloy cladding metal and of
the backing steel, or of the total composite plate shall be as
required by purchase order documents when ordered to minimum
thicknesses.
11.3 Permissible variation in thickness when ordered to
nominal thicknesses shall be 0.01 in. (0.3 mm) under each for
backing steel or total composite, and 0.03 in. (0.8 mm) under
for the alloy cladding.
11.4 Permissible variations for excess thickness of the total
composite shall be the greater of 0.125 in. (3 mm) or 10 % of
the total composite thickness ordered and may occur in either
backing steel, cladding, or both, provided the minimum for
each is met.
11.5 More restrictive or less restrictive permissible variations
may be agreed upon by the purchaser and the manufacturer. - Workmanship, Finish, and Appearance
12.1 The material shall be free of injurious defects, shall
have a workmanlike appearance, and shall conform to the
designated finish.
12.2 Plate alloy surfaces shall be blasted (descaled by
means of sand or stainless grit, shot, or wire), pickled,
blast-cleaned and pickled, or 100 % conditioned. - Bond Quality
13.1 The cladding metal shall be integrally and continuously
bonded to the base metal.
13.2 Inspection:
13.2.1 Clad plates less than 3/8 in. (10 mm) total minimum
composite thickness shall be visually inspected for bond
integrity prior to shipment.
13.2.2 Clad plates 3/8 in. (10 mm) and thicker total minimum
composite thickness, and when specified by the purchaser, clad
plates less than 3/8 in. (10 mm) total minimum composite
thickness, shall be ultrasonically inspected for bond integrity
prior to shipment in accordance with the Procedures and
Methods of Specification A578/A578M.
13.2.3 Areas of non-bond detected visually shall be explored
ultrasonically to determine the extent of the condition in
accordance with 13.2.2. For purposes of defining non-bond, the
cladding shall be interpreted to be unbonded when there is
complete loss of back reflection accompanied by an echo
indication from the plane of the interface of the clad and
backing steel. Areas within 1 in. (25 mm) of a cut edge on the
plate that contain indications exceeding 50 % of the back
reflection at the bond interface shall be considered to be
unbonded.
13.2.4 Extent of ultrasonic examination shall be at the
discretion of the manufacturer and sufficient enough to provide
the quality level required by the purchaser. Plates may be
ordered with 100 % coverage (Supplementary Requirement
S12).
13.3 Quality Levels:
13.3.1 Class 1—No single unbonded area exceeding 1 in.
(25 mm) in its longest dimension with total unbonded area not
to exceed 1 % of the total cladded surface area.
13.3.2 Class 3—No single unbonded area exceeding 3 in.
(75 mm) in its longest dimension with total unbonded area not
to exceed 3 % of the total cladded surface area.
Metric Equivalents
in. mm in. mm
0.003 0.076 3/8 9.53
0.005 0.127 0.50 12.7
0.01 0.254 2 50.8
1/8 3.18 21/4 64.5
NOTE 1—The gage length and fillets shall be as shown, but the ends
may be of any shape to fit the holders of the testing machine in such a way
that the load shall be axial. The reduced section shall be a gradual taper
from the ends toward the center, with the ends 0.003 to 0.005 in. larger in
diameter than the center.
FIG. 3 Standard Round Tension Test Specimen with 2-in. Gage
Length
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13.3.3 Class 5—No single unbonded area exceeding 9 in.2
(58 cm2) with total unbonded area not to exceed 5 % of the
total cladded surface area.
13.3.4 The class to be supplied should be listed on the
purchase order. When none has been specified, plates shall be
furnished as Class 5 at the option of the manufacturer. - Welding
14.1 All welding which is part of the delivered product,
including any made in the fabrication of the cladding alloy
component, shall be performed with a procedure and welders
or welding operators that are qualified in accordance with
Section IX of the ASME Code.
14.2 The material manufacturer may repair defects in cladding
by welding provided the following requirements are met:
14.2.1 When specified in the purchase order, prior approval
shall be obtained from the purchaser.
14.2.2 The defective area shall be removed and the area
prepared for repair shall be examined by a liquid penetrant
method to ensure that all of the defective area has been
removed. Method of test and acceptance standard shall be as
agreed upon between the purchaser and the manufacturer.
14.2.3 The repair weld shall be deposited in accordance
with a welding procedure and welding materials suitable for
the cladding material. The surface condition of the repaired
area shall be restored to a condition similar to the rest of the
cladding.
14.2.4 The repaired area shall be examined by a liquid
penetrant method.
14.2.5 The location and extent of the weld repairs together
with the repair procedure and examination results shall be
transmitted as a part of the certification. - General Requirements for Delivery
15.1 Material furnished under this specification shall conform
to the applicable requirements of Specification A20/
A20M. - Certification
16.1 The chemical analysis of the base metal and the alloy
cladding shall be certified to the purchaser by the clad plate
manufacturer.
16.2 The results of the tests in Section 7 and any other tests
required by the purchase order shall be reported to the
purchaser.
16.3 Compliance with the clad quality level of 13.3 shall be
certified. Reports shall include the results of ultrasonic inspection
when Supplementary Requirement S12 is specified.
16.4 Compliance with any applicable construction code
shall be certified and the appropriate documentation provided
when appropriate in the case of explosively bonded clad
produced using welded alloy cladding components (see 4.1.10
and 4.1.12). - Product Marking
17.1 Except as specified in 17.2, plates shall be marked in
accordance with the requirements of Specification A20/A20M
for the backing steel and the type number of the alloy cladding
metal and this specification number.
17.2 For double-clad material or for material under 1/4 in.
(6.35 mm) in thickness, the marking specified in 17.1 shall be
legibly stenciled instead of stamped. - Keywords
18.1 alloy cladding; backing steel; bond strength; carbon
steel; clad steel plate; low-alloy steel; pressure vessel; shear
strength; stainless chromium-nickel steel
SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall not apply unless specified on the order. A list of standardized
supplementary requirements for use at the option of the purchaser are included in Specification
A20/A20M. Several of those considered suitable for use with this specification are listed below by
title. Other tests may be performed by agreement between the supplier and the purchaser.
S2. Product Analysis
S3. Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons
S5. Charpy V-Notch Impact Test
S12. Ultrasonic Examination in accordance with Specification
A578/A578M
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SPECIFICATION FOR NICKEL AND NICKEL-BASE
ALLOY-CLAD STEEL PLATE
SA-265
(Identical with ASTM Specification A265-12.)
ASME BPVC.II.A-2019 SA-265
389
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Standard Specification for
Nickel and Nickel-Base Alloy-Clad Steel Plate - Scope
1.1 This specification covers plate of a carbon steel or
low-alloy steel base to which is integrally and continuously
bonded on one or both sides a layer of nickel or nickel-base
alloy. The material is generally intended for pressure vessel use
but may be used in other structural applications where corrosion
resistance of the alloy is of prime importance.
1.2 The values stated in inch-pound units are to be regarded
as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only
and are not considered standard. - Referenced Documents
2.1 ASTM Standards:
A6/A6M Specification for General Requirements for Rolled
Structural Steel Bars, Plates, Shapes, and Sheet Piling
A20/A20M Specification for General Requirements for Steel
Plates for Pressure Vessels
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications
A751 Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products
B127 Specification for Nickel-Copper Alloy (UNS N04400)
Plate, Sheet, and Strip
B162 Specification for Nickel Plate, Sheet, and Strip
B168 Specification for Nickel-Chromium-Iron Alloys (UNS
N06600, N06601, N06603, N06690, N06693, N06025,
N06045, and N06696), Nickel-Chromium-Cobalt-
Molybdenum Alloy (UNS N06617), and Nickel-Iron-
Chromium-Tungsten Alloy (UNS N06674) Plate, Sheet,
and Strip
B333 Specification for Nickel-Molybdenum Alloy Plate,
Sheet, and Strip
B409 Specification for Nickel-Iron-Chromium Alloy Plate,
Sheet, and Strip
B424 Specification for Ni-Fe-Cr-Mo-Cu Alloy (UNS
N08825, UNS N08221, and UNS N06845) Plate, Sheet,
and Strip
B443 Specification for Nickel-Chromium-Molybdenum-
Columbium Alloy(UNS N06625) and Nickel-Chromium-
Molybdenum-SiliconAlloy (UNS N06219) Plate, Sheet,
and Strip
B463 Specification for UNS N08020 Alloy Plate, Sheet, and
Strip
B575 Specification for Low-Carbon Nickel-Chromium-
Molybdenum, Low-Carbon Nickel-Chromium-
Molybdenum-Copper, Low-Carbon Nickel-Chromium-
Molybdenum-Tantalum, and Low-Carbon Nickel-
Chromium-Molybdenum-Tungsten Alloy Plate, Sheet,
and Strip
B582 Specification for Nickel-Chromium-Iron-
Molybdenum-Copper Alloy Plate, Sheet, and Strip
B625 Specification for UNS N08925, UNS N08031, UNS
N08932, UNS N08926, UNS N08354, and UNS R20033
Plate, Sheet, and Strip
2.2 Other Standards:
ASME Code Boiler and Pressure Vessel Code, Section IX,
Welding Qualifications - Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 This material is considered as single-clad or doubleclad
nickel or nickel-base alloy clad steel plate, depending on
whether one or both sides are covered.
3.1.2 The term plate as used in this specification applies to
material 3/16 in. (2.73 mm) and over in thickness, and over 10
in. (254 mm) in width.
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3.1.3 alloy cladding—the nickel or nickel-base alloy component
of the composite plate.
3.1.4 base metal (backing steel)—component to which the
alloy cladding is applied, usually the greater percentage of the
composite plate and usually consisting of carbon or low-alloy
steel.
3.1.5 integrally and continuously bonded—the process by
which the alloy cladding and base metal are brought together to
form a metallurgical bond at essentially the entire interface of
the two metals by means other than those processes that do not
produce a homogeneous composite plate. - Ordering Information
4.1 It is the responsibility of the purchaser to specify all
requirements that are necessary for material ordered under this
specification. Such requirements may include, but are not
limited to the following:
4.1.1 Quantity (weight or number of pieces).
4.1.2 Heat treatment, if required (see Section 5).
4.1.3 Dimensions, including the thickness of the cladding
alloy and the backing steel, or of the total composite plate and
if more or less restrictive thickness tolerances apply.
4.1.4 Cladding alloy specification (see Section 6).
4.1.5 Base metal specification (see Section 6).
4.1.6 Product analysis, if required. Specify whether applicable
to the cladding alloy, backing steel, or both (see Section
10).
4.1.7 Mechanical Properties (see Sections 7, 13, and 14).
4.1.8 Restrictions, if required, on repair by welding (see
Section 14).
4.1.9 Additions to the specification or special requirements
such as applicable construction code rules.
4.1.10 Corrosions tests, if required.
4.1.11 Notification when the cladding alloy is to be used for
inclusion in the design strength calculations for an applicable
construction code.
NOTE 1—Construction codes may dictate certain fabrication requirements
when the cladding is used in the design calculations that may be
different than if the cladding is used for corrosion resistance only. This
may be particularly important when the alloy cladding involves the use of
welded components in the explosion bonded clad manufacturing process.
It is incumbent on the purchaser to make the clad manufacturer aware of
any such restrictions or applications at time of order.
4.2 In addition to the basic requirements of this specification
and the backing steel specification, certain supplementary
requirements are available when additional control, testing, or
examination is required to meet end use requirements. The
purchaser is referred to the listed supplementary requirements
in this specification and to the detailed requirements in
Specification A20/A20M.
4.2.1 Nondestructive examination,
4.2.2 Impact testing, and
4.2.3 Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons (SPWHT).
4.3 If the requirements of this specification are in conflict
with the requirements of Specification A20/A20M, the requirements
of this specification shall prevail.
4.4 Special tests. - Materials and Manufacture
5.1 Process:
5.1.1 The steel shall be made by the open-hearth, electricfurnace
(with separate degassing and refining optional), or
basic-oxygen processes, or by secondary processes whereby
steel made from these primary processes is remelted using, but
not limited to electroslag remelting or vacuum arc remelting
processes.
5.1.2 The cladding metal may be metallurgically bonded to
the base metal by any method that will produce a clad steel that
will conform to the requirements of this specification.
5.1.3 For explosively bonded products, the alloy cladding
metal may be comprised of two or more separate alloy plates
or sheets completely welded together to form a single fabricated
component.
5.2 Heat Treatment—Unless a specific heat treatment is
required by the cladding material or base steel specification, or
unless otherwise agreed upon by the purchaser and
manufacturer, the clad plate shall be furnished in a condition
that is appropriate for the cladding alloy, base metal, or both. - Chemical Composition
6.1 The composite plate may conform to any desired combination
cladding metal and base metal as described in 6.2 and
6.3, and as agreed upon between the purchaser and the
manufacturer.
6.2 Cladding Metal—The nickel or nickel-base alloy cladding
metal specified shall conform to the requirements as to
chemical composition prescribed for the respective metal in
Specifications B127, B162, B168, B333, B409, B424, B443,
B463, B575, B582, and B625, or other nickel-base alloy as
agreed upon by the purchaser and manufacturer.
6.3 Base Metal—The base metal shall be carbon steel or
low-alloy steel conforming to the ASTM specifications for
steels for either pressure vessels or general structural
applications, or other, as agreed upon by the purchaser and
manufacturer. The base metal shall conform to the chemical
requirements of the specification to which it is ordered. - Mechanical Properties
7.1 Tensile Requirements:
7.1.1 The tensile properties shall be determined by a tension
test of the composite plate for clad plates that meet all of the
following conditions.
(1) The nominal composite gage is less than or equal to 11/2
in (38 mm).
TABLE 1 Weights for Component Materials
Density Weight per Square
Foot for Material
1 in. (25.4 mm)
lb/in.3 g/cm3 in Thickness, lb
Steel 0.283 7.83 40.80
Nickel 0.321 8.88 46.22
Nickel-copper alloy 0.319 8.83 45.94
Nickel-chromium-iron
alloy
0.307 8.49 44.21
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(2) The specified minimum tensile strength of the base
steel is less than or equal to 70 000 psi (485 MPa).
(3) The specified minimum yield strength of the base steel
is less than or equal to 40 000 psi (275 MPa).
(4) The tensile properties thus determined shall not be less
than the minimum and not more than 5000 psi (35 MPa) over
the maximum prescribed in the specification for the base steel
used. All other tensile test requirements of the specification for
the base steel shall be met.
7.1.2 The tensile properties shall be determined by a
tension test of the base steel only for clad plates that meet one
of the following conditions. The properties thus determined
shall meet all of the tensile test requirements for the base steel.
(1) The composite gage is greater than 11/2 in. (38 mm).
(2) The specified minimum tensile strength of the base
steel is greater than 70 000 psi (485 MPa).
(3) The specified minimum yield strength of the base steel
is greater than 40 000 psi (275 MPa).
7.1.3 If the cladding is for corrosion allowance only, the
cladding need not be included in the tensile test. The tensile
properties thus determined shall meet the base steel requirements.
7.2 Test for strength of the bond, when required, must be
specified by the purchaser and shall consist of one of the
following.
7.2.1 Shear Strength—When required by the purchaser, the
minimum shear strength of the alloy cladding and base metals
shall be 20 000 psi (140 MPa). The shear test, when specified,
shall be made in the manner indicated in Fig. 1. The minimum
cladding thickness for shear testing shall be 0.075 in. (1.9 mm)
exclusive as ordered. Testing for shear strength for clad plates
with minimum cladding thickness of 0.075 in (1.9 mm) or less
shall be permitted upon agreement between the purchaser and
the manufacturer.
7.2.2 Bond Strength—As an alternative to the shear strength
test provided in 7.2.1 or when agreed upon by the purchaser
and the manufacturer, or both, three bend tests shall be made
with the alloy cladding in compression to determine the quality
of the bond. These bend tests shall be made in the manner of
the tension tests indicated in Fig. 2 and shall be bent through an
angle of 180° to the bend diameters provided for in either
Specification A6/A6M or Specification A20/A20M (Appendix
X4, or equivalent), as applicable. At least two of the three tests
shall show not more than 50 % separation on both edges of the
bent portion. Greater separation shall be cause for rejection.
7.3 Methods and practices relating to mechanical testing
required by this specification shall be in accordance with the
Test Methods and Definitions of A370. - Number of Tests and Retests
8.1 One or more tension tests, as required by the specifications
for the base metal and when specified, one shear test or
three bond bend tests shall be made, representing each plate as
rolled. Each specimen shall be in the final condition of heat
treatment required for the plate, including any SPWHT if
required.
8.2 If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted. - Test Specimens
9.1 The tension test specimens shall conform to the requirements
prescribed in the specifications for the base metal.
9.2 Bend test specimens for the alternative bond strength
tests shall be taken at right angles to its longitudinal axis.
Metric Equivalents
in. mm in. mm
0.005 0.127 1 25.4
1/8 3.17 21/2 64.5
3/4 19.1 3 76.2
FIG. 1 Test Specimen and Method of Making Shear Test of Clad
Plate
Metric Equivalents
in. mm in. mm
0.01 0.254 11/2 38.1
1/8 3.17 2 50.8
1/4 6.35 3 76.2
1 25.4 8 203.2
NOTE 1—When necessary, it is permissible to use a narrower specimen,
but in such a case the reduced portion shall be not less than 1 in. in width.
NOTE 2—Punch marks for measuring elongation after fracture shall be
made on the flat or on the edge of the specimen and within the parallel
section; either a set of nine punch marks 1 in. apart, or one or more sets
of 8-in. punch marks may be used.
NOTE 3—The dimension t is the thickness of the test specimen as
provided for in the applicable material specifications.
FIG. 2 Standard Rectangular Test Specimens with 8-in. Gage
Length
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9.3 When required by the purchaser, the shear test specimen
shall be taken near a top or bottom corner of the plate as rolled,
parallel to its longitudinal axis, or other location that is
representative of the final product.
9.4 For plates 11/2 in. (38 mm) and under in thickness,
tension test specimens shall be the full thickness of the
material, except as specified in 7.1.2 and 7.1.3.
9.5 For plates over 11/2 in. (38 mm) in thickness, tension
tests shall be of the form shown in Fig. 3 and shall be of all
base steel conforming to the requirements of the specification
for the base steel.
9.6 The bend test specimen used for bond strength determination
shall be 11/2 in. (38 mm) by not more than 3/4 in. (19 mm)
in thickness and shall be machined to the form and dimensions
shown in Fig. 2, or may be machined with both edges parallel.
In reducing the thickness of the specimen, both the alloy
cladding and the base steel shall be machined so as to maintain
the same ratio of clad metal to base steel as is maintained in the
plate, except that the thickness of the clad material need not be
reduced below 1/8 in. (3.1 mm). The sides of the bend test
specimen used for bond strength determination may have the
corners rounded to a radius not over 1/16 in. (1.6 mm) for plates,
2 in. (50 mm) and under in thickness, and not over 1/8 in. (3.1
mm) for plates over 2 in. (50 mm) in thickness. - Product Analysis
10.1 Product analysis may be required for the cladding alloy
on finished product. Chemical analysis may be accomplished
by wet chemical or instrumental procedures. If wet chemical
procedures are used, millings may be taken only when the
composite plate thickness is sufficient to permit obtaining
millings without danger of contamination from the adjacent
layer. If spectrometric procedures are used, the sample shall be
exposed on the center line of the cladding when there is
sufficient cladding thickness available so that there is no
contamination from the adjacent base metal.
10.2 If product analysis is specified by the purchaser for the
cladding alloy, it shall be made on a sample taken from the
finished product or a broken test specimen. For wet chemical
analysis, in order to avoid contamination by the base plate
metal, millings of cladding samples shall be taken from the test
coupon by removal and discard of all the base metal plus 40 %
of the cladding thickness from the bonded side, not to exceed
1/16 in. (1.6 mm). The material shall be cleaned and sufficient
millings taken to represent the full cross-section of the remainder.
If there is insufficient cladding thickness available to
spectrographically expose on the center line of the cladding
without contamination, 50 % of the cladding shall be removed
and the sample exposed on this surface.
10.3 The results of the product analysis shall conform to the
requirements of standards referenced in Section 2.
10.4 Methods and practices relating to chemical analysis
required by this specification shall be in accordance with the
Test Methods, Practices, and Terminology of A751.
10.5 Results of the product analysis for the backing steel
when required shall conform to the requirements of Section 7
of Specification A20/A20M or A6/A6M, as applicable. - Permissible Variations
11.1 Permissible variations except for thickness shall be in
accordance with Specification A20/A20M or A6/A6M as
applicable based on the backing specification.
11.2 Minimum thickness of the alloy cladding metal and of
the backing steel, or of the total composite plate shall be as
required by purchase order documents when ordered to minimum
thickness.
11.3 Permissible variation in thickness when ordered to
nominal thicknesses shall be 0.01 in. (0.3 mm) under each for
backing steel or total composite, and 0.03 in. (0.8 mm) under
for the alloy cladding.
11.4 Permissible variations for excess thickness of the total
composite shall be the greater of 0.125 in. (3 mm) or 10 % of
the total composite thickness ordered and may occur in either
backing steel, cladding, or both, provided the minimum for
each is met.
11.5 More restrictive or less restrictive permissible variations
may be agreed upon by the purchaser and the manufacturer. - Workmanship Finish, and Appearance
12.1 The material shall be free of injurious defects and shall
have a workmanlike appearance.
12.2 Unless otherwise specified, the clad surface may be
supplied as-rolled, blasted (descaled by means of sand, grit,
shot or wire followed by pickling), or 100 % conditioned. - Bond Quality
13.1 The cladding metal shall be integrally and continuously
bonded to the base metal.
Metric Equivalents
in. mm in. mm
0.003 0.076 3/8 9.53
0.005 0.127 0.50 12.7
0.01 0.254 2 50.8
1/8 3.18 21/4 64.5
NOTE 1—The gage length and fillets shall be as shown, but the ends
may be of any shape to fit the holders of the testing machine in such a way
that the load shall be axial. The reduced section shall have a gradual taper
from the ends toward the center, with the ends 0.003 to 0.005 in. larger in
diameter than the center.
FIG. 3 Standard Round Tension Tests Specimen with 2-in. Gage
Length
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13.2 Inspection:
13.2.1 Clad plates less than 3/8 in. (10 mm) total minimum
composite thickness shall be visually inspected for bond
integrity prior to shipment.
13.2.2 Clad plates 3/8 in. (10 mm) and thicker total minimum
composite thickness, and when specified by the purchaser, clad
plates less than 3/8 in. (10 mm) total minimum composite
thickness, shall be ultrasonically inspected for bond integrity
prior to shipment in accordance with the Procedures and
Methods of Specification A578/A578M.
13.2.3 Areas of non-bond detected visually shall be explored
ultrasonically to determine the extent of the condition in
accordance with 13.2.2. For purposes of defining non-bond, the
cladding shall be interpreted to be unbonded when there is
complete loss of back reflection accompanied by an echo
indication from the plane of the interface of the clad and
backing steel. Areas within 1 in. (25 mm) of a cut edge on the
plate that contain indications exceeding 50 % of the back
reflection at the bond interface shall be considered to be
unbonded.
13.2.4 Extent of ultrasonic examination shall be at the
discretion of the manufacturer and sufficient enough to provide
the quality level required by the purchaser. Plates may be
ordered with 100 % coverage (see Supplementary Requirement
S12).
13.3 Quality Levels:
13.3.1 Class 1—No single unbonded area exceeding 1 in.
(25 mm) in its longest dimension with total unbonded area not
to exceed 1 % of the total cladded surface area.
13.3.2 Class 3—No single unbonded area exceeding 3 in.
(75 mm) in its longest dimension with total unbonded area not
to exceed 3 % of the total cladded surface area.
13.3.3 Class 5—No single unbonded area exceeding 9 in.2
(58 cm2) with total unbonded area not to exceed 5 % of the
total cladded surface area.
13.3.4 The class to be supplied shall be listed on the
purchase order. When none has been specified, plates shall be
furnished as Class 5 at the option of the manufacturer. - Welding
14.1 All welding which is a part of the delivered product,
including any made in the fabrication of the cladding alloy
component, shall be performed with a procedure and welders
or welding operators that are qualified in accordance with
Section IX of the ASME Code.
14.2 The material manufacturer may repair defects in cladding
by welding provided the following requirements are met:
14.2.1 When specified in the purchase order, prior approval
shall be obtained from the purchaser.
14.2.2 The defective area shall be removed and the area
prepared for repair shall be examined by a liquid penetrant
method to ensure all defective area has been removed. Method
of test and acceptance standard shall be as agreed upon
between the purchaser and the manufacturer.
14.2.3 The repair weld shall be deposited in accordance
with a welding procedure and welding materials suitable for
the cladding material. The surface condition of the repaired
area shall be restored to a condition similar to the rest of the
cladding.
14.2.4 The repaired area shall be examined by a liquid
penetrant method in accordance with 14.2.2.
14.2.5 The location and extent of the weld repairs together
with the repair procedure and examination results shall be
transmitted as a part of the certification. - General Requirements for Delivery
15.1 Material furnished under this specification shall conform
to the applicable requirements of Specification A6/A6M
or A20/A20M as appropriate for the backing metal.
15.2 In the event of conflicts between this specification and
the general delivery requirement specification for the backing
steel, this specification shall apply. - Certification
16.1 The chemical analysis of the base metal and the alloy
cladding shall be certified to the purchaser by the clad plate
manufacturer.
16.2 The results of the tests in Section 7 and any other tests
required by the purchase order shall be reported to the
purchaser.
16.3 Compliance with the clad quality level of 13.3 shall be
certified. Reports shall include the results of ultrasonic inspection
when Supplementary Requirement S12 is specified.
16.4 Compliance with any applicable construction code
shall be certified and the appropriate documentation provided
when appropriate in the case of explosively bonded clad
produced using welded alloy cladding components (see 4.1.9
and 4.1.11). - Product Marking
17.1 Except as specified in 17.2, plates shall be marked in
accordance with the requirements of Specification A6/A6M or
A20/A20M for the backing steel as applicable, the cladding
alloy designation, and this specification number.
17.2 For double-clad material or for material under 3/8 in.
(6.35 mm) nominal in thickness or for clad plates provided
with conditioned surfaces, the marking specified in 17.1 shall
be legibly stenciled instead of stamped when the material is
shipped with the alloy surface up. - Keywords
18.1 alloy cladding; bond strength; carbon steel; clad steel
plate; low-alloy steel; nickel; nickel-base alloy
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SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall not apply unless specified on the order. A list of standardized
supplementary requirements for use at the option of the purchaser are included in Specification
A20/A20M. Several of those considered suitable for use with this specification are listed below by
title. Other tests may be performed by agreement between the supplier and the purchaser.
S2. Product Analysis
S3. Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons
S5. Charpy V-Notch Impact Test
S12. Ultrasonic Examination in accordance with Specification
A578/A578M
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SPECIFICATION FOR CARBON STEEL FORGINGS FOR
PRESSURE VESSEL COMPONENTS
SA-266/SA-266M
(Identical with ASTM Specification A266/A266M-13.)
ASME BPVC.II.A-2019 SA-266/SA-266M
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Standard Specification for
Carbon Steel Forgings for Pressure Vessel Components - Scope
1.1 This specification covers four grades of carbon steel
forgings for boilers, pressure vessels, and associated equipment.
NOTE 1—Designations have been changed as follows:
Current Formerly
Grade 1 Class 1
Grade 2 Class 2
Grade 3 Class 3
Grade 4 Class 4
1.2 Supplementary requirements are provided for use when
additional testing or inspection is desired. These shall apply
only when specified individually by the purchaser in the order.
1.3 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. The values stated in
each system may not be exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance
with the standard.
1.4 Unless the order specifies the applicable “M” specification
designation, the material shall be furnished to the inchpound
units. - Referenced Documents
2.1 ASTM Standards:
A275/A275M Practice for Magnetic Particle Examination of
Steel Forgings
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A788/A788M Specification for Steel Forgings, General Requirements
A1058 Test Methods for Mechanical Testing of Steel
Products—Metric
E112 Test Methods for Determining Average Grain Size
E165/E165M Practice for Liquid Penetrant Examination for
General Industry
E381 Method of Macroetch Testing Steel Bars, Billets,
Blooms, and Forgings
2.2 Other Standard:
ASME Boiler and Pressure Vessel Code, Section IX - Ordering Information and General Requirements
3.1 In addition to the ordering information required by
Specification A788/A788M, the purchaser shall include with
the inquiry and order a detailed drawing, sketch, or written
description of the forging.
3.2 Material supplied to this specification shall conform to
the requirements of Specification A788/A788M, which outlines
additional ordering information, manufacturing
requirements, testing and retesting methods and procedures,
marking, certification, product analysis variations, and additional
supplementary requirements.
3.3 If the requirements of this specification are in conflict
with the requirements of Specification A788/A788M, the
requirements of this specification shall prevail.
3.4 For hubbed flat heads and tube sheets ordered for ASME
Boiler and Pressure Vessel Code application, Supplementary
Requirement S12 of Specification A788/A788M shall be
specified in addition to Supplementary Requirement S8 of this
specification. - Materials and Manufacture
4.1 The steel shall be made in accordance with the Melting
Process Section of Specification A788/A788M. A sufficient
discard shall be made to secure freedom from injurious pipe
and undue segregation.
4.2 The material shall be forged as close as practical to the
specified shape and size.
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4.3 The finished product shall be a hot-worked forging as
defined by Specification A788/A788M. - Machining
5.1 Surfaces shall be machined as designated by the purchaser.
Unmachined surfaces shall be sufficiently free of scale
to permit inspection.
5.2 Machining may be performed either prior to or after heat
treatment at the option of the manufacturer unless specified in
accordance with Supplementary Requirement S1. - Heat Treatment
6.1 After forging and before reheating for heat treatment,
the forgings shall be cooled in such a manner as to prevent
injury and to accomplish transformation.
6.2 All forgings shall be annealed, normalized, or normalized
and tempered, but alternatively may be liquid quenched
and tempered when mutually agreed upon between the manufacturer
and the purchaser. When tempering is performed, it
shall be at a subcritical temperature, but no less than 1100°F
[595°C].
6.3 A multiple stage austenitizing procedure may be used
whereby the forging is first fully austenitized and liquid
quenched, followed by reheating within the intercritical temperature
range to partially reaustenitize, and again liquid
quenched. On completion of the austenitizing/quenching
cycles, tempering at a temperature between 1100°F [595°C]
and the lower critical temperature shall follow.
NOTE 2—Although liquid quenching from the austenitizing temperatures
is more effective in enhancing impact properties, air cooling from the
austenitizing temperatures is also beneficial and may be used instead of
the normalizing procedure in 6.2. - Chemical Composition
7.1 Heat Analysis—The heat analysis obtained from sampling
in accordance with Specification A788/A788M shall
comply with Table 1 except that the additional features of
Supplementary Requirements S11 and S12 shall also apply as
individually specified in the ordering information.
7.2 Product Analysis—The purchaser may use the product
analysis provision of Specification A788/A788M to obtain a
product analysis from a forging representing each heat or
multiple heat. - Mechanical Properties
8.1 General Requirements—Except when otherwise specified
in accordance with Supplementary Requirement S2, the
material shall conform to the requirements for mechanical
properties prescribed in Table 2 when tested in accordance with
the latest issue of Test Methods and Definitions A370 or Test
Methods A1058 when the M suffix standard has been specified.
The largest obtainable tension test specimen as specified in Test
Methods and Definitions A370 or Test Methods A1058, as
applicable, shall be used.
8.1.1 Except when otherwise specified in accordance with
Supplementary Requirement S2, the longitudinal axis of the
specimens shall be parallel to the direction of major working of
the forging. For upset-disc forgings, the longitudinal axis of the
test specimen shall be in the tangential direction.
8.1.1.1 The longitudinal axis of the specimen shall be
located midway between the parallel surfaces of the test
extension if added to the periphery of disks or midway between
the center and surface of solid forgings. For hollow forgings,
the longitudinal axis of the specimens shall be located midway
between the center and outer surfaces of the wall. When
separately forged test blocks are employed as defined in 8.1.3,
the tension test specimens shall be taken from a location that
represents the midwall of the heaviest section of the production
forgings. When specimens are required from opposite ends,
they shall be taken from the diagonal corners of an axial plane.
8.1.2 Except as specified herein, tests for acceptance shall
be made after heat treatment has been completed. When the
ends of the cylindrical forgings are closed in by reforging, the
cylindrical forgings may be annealed, normalized, or normalized
and tempered and tested prior to reforging. After
reforging, the entire forging shall be reheat-treated in the same
manner and at the same temperature range as employed when
the forging was heat-treated prior to certification testing.
8.1.3 When mutually agreed upon between manufacturer
and purchaser, test specimens may be machined from a
specially forged block suitably worked and heat treated with
the production forgings. Such a special block shall be obtained
from an ingot, slab, or billet from the same heat used to make
the forgings it represents. This block shall receive essentially
the same type of hot working and forging reduction as the
production forgings; however, a longitudinally forged bar with
dimensions not less than T by T by 3T may be used to represent
a ring forging. The dimension T shall be representative of the
heaviest effective cross section of the forging. For quenched
and tempered forgings for which tests are required at both ends
by 8.2.2.3 and 8.2.2.4, separately forged test blocks are not
allowed.
NOTE 3—In using separately forged test blocks, attention is drawn to the
effect of mass differences between the production forgings and the test
blocks.
TABLE 1 Chemical Requirements
Composition, %
Grades 1 and 2 Grade 3 Grade 4
Carbon, max 0.30 0.35 0.30
Manganese 0.40–1.05 0.80–1.35 0.80–1.35
Phosphorus, max 0.025 0.025 0.025
Sulfur, max 0.025 0.025 0.025
Silicon 0.15–0.35 0.15–0.35 0.15–0.35
TABLE 2 Tensile Requirements
Grade 1 Grades
2 and 4
Grade 3
Tensile strength, min, ksi
[MPa]
60–85
[415–585]
70–95
[485–655]
75–100
[515–690]
Yield strength (0.2 % offset),
min, ksi [MPa]
30
[205]
36
[250]
37.5
[260]
Elongation in 2 in. [62.5
mm], min, %
23
[21]
20
[18]
19
[17]
Reduction of area, min, % 38 33 30
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8.2 Specific Requirements—The number and location of
tests are based on forging length, weight, and heat treatment,
and shall be as prescribed below. The length and weight to be
used for this purpose shall be the shipped length and weight of
forgings produced individually or the aggregate shipped length
and weight of all pieces cut from a multiple forging.
8.2.1 Annealed, Normalized, or Normalized and Tempered
Steel Forgings:
8.2.1.1 For forgings weighing 5000 lb [2250 kg] or less at
the time of heat treatment, one tension test shall be taken from
one forging per heat in each heat–treatment charge. When heat
treatment is performed in continuous-type furnaces with suitable
temperature controls and equipped with recording pyrometers
so that complete heat-treatment records are available, a
tempering charge may be considered as any continuous run not
exceeding an 8-h period.
8.2.1.2 For forgings and forged bars weighing over 5000 lb
[2250 kg] at the time of heat treatment, one tension test shall be
taken from each forging.
8.2.2 Quenched and Tempered Forgings:
8.2.2.1 For quenched and tempered forgings weighing 5000
lb [2250 kg] or less at the time of heat treatment, but not
exceeding 12 ft [3.7 m] in length, one tension test shall be
taken from one forging per heat in each heat–treatment charge.
When heat treatment is performed in continuous-type furnaces
with suitable temperature controls and equipped with recording
pyrometers so that complete heat-treatment records are
available, a tempering charge may be considered as any
continuous run not exceeding an 8-h period.
8.2.2.2 For quenched and tempered forgings and forged bars
weighing over 5000 lb [2250 kg] to 10 000 lb [4500 kg] at the
time of heat treatment, but not exceeding 12 ft [3.7 m] in
length, one tension test shall be taken from each forging.
8.2.2.3 For quenched and tempered forgings and forged bars
that exceed 12 ft [3.7 m] in length, one tension test shall be
taken from each end of each forging.
8.2.2.4 For quenched and tempered forgings and forged bars
weighing more than 10 000 lb [4500 kg] at the time of heat
treatment, two tension test specimens shall be taken from each
forging. These shall be offset 180° from each other except that
if the length of the forging, excluding test prolongations,
exceeds 12 ft [3.7 m], then one specimen shall be taken from
each end of the forging. - Repair Welding
9.1 Repair welding of forgings is permissible only at the
option of the purchaser. If repair welding is performed, welders
and weld procedures shall be qualified in accordance with
Section IX of the ASME Boiler and Pressure Vessel Code. - Certification
10.1 In addition to the mandatory certification requirements
of Specification A788/A788M, the heat treatment cycle data
shall be included. - Product Marking
11.1 Each forging shall be identified in accordance with the
Marking Section of Specification A788/A788M. In addition,
the forging shall be marked following the grade designation by
the letter “A” for annealed, “N” for normalized, “NT” for
normalized and tempered, and “S” for liquid quenched and
tempered, as applicable. - Keywords
12.1 pressure vessel service; steel forgings—carbon
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified by the
purchaser in the inquiry, contract, or order. Details of these supplementary requirements shall be
agreed upon between the manufacturer and the purchaser.
S1. Rough Turning and Boring
S1.1 The position of the rough turning and boring in the
sequence of manufacturing operations shall be as specified by
the purchaser.
S2. Alternative Tension Test Orientation
S2.1 In lieu of the requirements of Section 8, the longitudinal
axis of the test specimens shall be transverse to the
direction of major working of the forging. The results shall
conform with requirements of Table 2, with the exception of
the ductility limits that shall be as follows:
Grade 1 2 and 4 3
Elongation in 2 in. [62.5 mm], min, % 20 [18] 19 [17] 18 [16]
Reduction of area, min, % 30 25 25
S3. Hydrostatic Test
S3.1 A hydrostatic pressure test shall be applied. The details
of the test, including its position in the sequence of manufacturing
operations, shall be specified.
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S4. Magnetic Particle Examination
S4.1 All accessible surfaces of the finished forging shall be
examined by a magnetic particle method. The method shall be
in accordance with Practice A275/A275M. Acceptance limits
shall be as agreed upon between the manufacturer and the
purchaser.
S5. Liquid Penetrant Examination
S5.1 After forgings have been heat treated by liquid quenching
and tempering, all accessible surfaces shall be inspected for
quench cracks by the liquid penetrant method in accordance
with Test Method E165/E165M as an alternative to magnetic
particle examination.
S6. Macroetch Test
S6.1 A sample forging shall be sectioned and etched to
show flow lines and internal imperfections. The test shall be
conducted in accordance with Method E381. Details of the test
shall be agreed upon between the manufacturer and the
purchaser.
S7. Product Analysis
S7.1 A product analysis in accordance with Section 7 shall
be made from one randomly selected forging representing each
size and shape of forging on the order. If the analysis fails to
comply, each forging shall be checked or the lot rejected. All
results shall be reported to the purchaser.
S8. Specimen Location on Forged Hubs
S8.1 Forged hubs to be butt-welded to shells shall be forged
in such a manner as to provide in the hub the full minimum
tensile strength and elongation specified for the material, in a
direction parallel to the axis of the vessel. A tension specimen
(subsize if necessary) shall be taken in this direction and as
close to the finished hub outside diameter as practical.
S9. Hardness
S9.1 The purchaser may check the Brinell hardness of the
forging at any location on the surface of the forging, and the
hardness shall be within the following limits:
Grade Brinell Hardness Range HBW
1 121 to 170
2 and 4 137 to 197
3 156 to 207
S10. Grain Size
S10.1 The austenitic grain size of the steel shall be 1 to 5 as
determined using Test Methods E112.
S11. Restriction on Residual Elements (Applicable to Heat
Analysis)
S11.1 Nickel, chromium, and molybdenum shall be determined
and shall not exceed the following limits:
Nickel 0.25 % max
Chromium 0.20 % max
Molybdenum 0.08 % max
S12. Restriction on Carbon (Applicable to Grade I)
S12.1 The carbon content shall be 0.30 % max.
S13. Impact Tests
S13.1 Charpy impact tests shall be made. The number and
location of the tests, minimum properties, and test temperatures
shall be specified.
S13.2 The specimens shall be machined and tested in
accordance with Test Methods and Definitions A370.
S13.3 Retests may be conducted in accordance with Section
10 of Specification A788/A788M.
S14. Individual Forging
S14.1 Forgings, whether identical or not, shall be produced
individually. They shall not be forged in multiples and separated
prior to or after heat treatment.
S14.2 The shape and size of individual forgings shall be
agreed upon between the manufacturer and the purchaser by
means of a forging drawing or the purchase order.
S15. Carbon Equivalancy
S15.1 The heat analysis including the residual element
restrictions of S1 in Specification A788/A788M shall be
limited such that the carbon equivalent shall not exceed 0.45
for Grade 1 or 0.50 for Grade 2 or 4 when calculated in
accordance with the following formula:
CE5 %C1
%Mn
6 1
%Cr1%Mo1%V
5 1
%Ni1%Cu
15
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SPECIFICATION FOR SEAMLESS AND WELDED
FERRITIC AND MARTENSITIC STAINLESS STEEL
TUBING FOR GENERAL SERVICE
SA-268/SA-268M
(Identical with ASTM Specification A268/A268M-10.)
ASME BPVC.II.A-2019 SA-268/SA-268M
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Standard Specification for
Seamless and Welded Ferritic and Martensitic Stainless
Steel Tubing for General Service - Scope
1.1 This specification covers a number of grades of
nominal-wall-thickness, stainless steel tubing for general
corrosion-resisting and high-temperature service. Most of these
grades are commonly known as the “straight-chromium” types
and are characterized by being ferromagnetic. Two of these
grades, TP410 and UNS S 41500 (Table 1), are amenable to
hardening by heat treatment, and the high-chromium, ferritic
alloys are sensitive to notch-brittleness on slow cooling to
ordinary temperatures. These features should be recognized in
the use of these materials. Grade TP439 is used primarily for
hot-water tank service and does not require post-weld heat
treatment to prevent attack of the heat affected zone.
1.2 An optional supplementary requirement is provided, and
when desired, shall be so stated in the order.
1.3 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order. - Referenced Documents
2.1 ASTM Standards:
A480/A480M Specification for General Requirements for
Flat-Rolled Stainless and Heat-Resisting Steel Plate,
Sheet, and Strip
A763 Practices for Detecting Susceptibility to Intergranular
Attack in Ferritic Stainless Steels
A1016/A1016M Specification for General Requirements for
Ferritic Alloy Steel, Austenitic Alloy Steel, and Stainless
Steel Tubes
E213 Practice for Ultrasonic Testing of Metal Pipe and
Tubing
E273 Practice for Ultrasonic Testing of the Weld Zone of
Welded Pipe and Tubing - Terminology
3.1 Lot Definitions:
3.1.1 For flange and flaring requirements, the term lot
applies to all tubes, prior to cutting, of the same nominal size
and wall thickness that are produced from the same heat of
steel. If final heat treatment is in a batch-type furnace, a lot
shall include only those tubes of the same size and from the
same heat that are heat treated in the same furnace charge. If
the final heat treatment is in a continuous furnace, the number
of tubes of the same size and from the same heat in a lot shall
be determined from the size of the tubes as given in Table 2.
3.1.2 For tensile and hardness test requirements, the term lot
applies to all tubes, prior to cutting, of the same nominal
diameter and wall thickness that are produced from the same
heat of steel. If final heat treatment is in a batch-type furnace,
a lot shall include only those tubes of the same size and the
same heat that are heat treated in the same furnace charge. If
the final heat treatment is in a continuous furnace, a lot shall
include all tubes of the same size and heat, heat treated in the
same furnace at the same temperature, time at heat, and furnace
speed. - Ordering Information
4.1 It is the responsibility of the purchaser to specify all
requirements that are necessary for material ordered under this
specification. Such requirements may include, but are not
limited to, the following:
4.1.1 Quantity (feet, metres, or number of lengths),
4.1.2 Name of material (seamless or welded tubes),
4.1.3 Grade (Table 1),
4.1.4 Size (outside diameter and nominal wall thickness),
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TABLE 1 Chemical Requirements
Grade TP405 TP410 TP429 TP430 TP443 TP446–1 TP446–2A . . . TP409
UNS
Designation S40500 S41000 S42900 S43000 S44300 S44600 S44600 S40800 S40900
Element Composition, %
C, max 0.08 0.15 0.12 0.12 0.20 0.20 0.12 0.08 0.08
Mn, max 1.00 1.00 1.00 1.00 1.00 1.50 1.50 1.00 1.00
P, max 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.045 0.045
S, max 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.045 0.030
Si, max 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Ni 0.50 max . . . . . . . . . 0.75 max 0.75 max 0.50 max 0.80 max 0.50 max
Cr 11.5–14.5 11.5–13.5 14.0–16.0 16.0–18.0 18.0–23.0 23.0–27.0 23.0–27.0 11.5–13.0 10.5–11.7
Mo . . . . . . . . . . . . . . . . . . . . . . . . . . .
Al 0.10–0.30 . . . . . . . . . . . . . . . . . . . . . . . .
Cu . . . . . . . . . . . . 0.90–1.25 . . . . . . . . . . . .
N . . . . . . . . . . . . . . . 0.25 0.25 . . . . . .
Ti . . . . . . . . . . . . . . . . . . . . . 12 × C min; 6 × C min;
1.10 max 0.75 max
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TABLE 1 Continued
Grade TP439 . . . . . . TP430 Ti
TP
XM-27
TP
XM-33A
18Cr-
2Mo 29-4 29-4-2 26-3-3 25-4-4 … . . . . . . . . . . . . TP468
UNS
Designation
S43035 S43932 S41500B S43036 S44627 S44626 S44400 S44700 S44800 S44660 S44635 S44735 S32803 S40977 S43940 S42035 S46800
Element Composition, %
C, max 0.07 0.030 0.05 0.10 0.01A 0.06 0.025 0.010 0.010 0.030 0.025 0.030 0.015C 0.03 0.03 0.08 0.030
Mn, max 1.00 1.00 0.5–1.0 1.00 0.40 0.75 1.00 0.30 0.30 1.00 1.00 1.00 0.5 1.50 1.00 1.00 1.00
P, max 0.040 0.040 0.03 0.040 0.02 0.040 0.040 0.025 0.025 0.040 0.040 0.040 0.020 0.040 0.040 0.045 0.040
S, max 0.030 0.030 0.03 0.030 0.02 0.020 0.030 0.020 0.020 0.030 0.030 0.030 0.005 0.015 0.015 0.030 0.030
Si, max 1.00 1.00 0.60 1.00 0.40 0.75 1.00 0.20 0.20 1.00 0.75 1.00 0.50 1.00 1.00 1.00 1.00
Ni 0.50 max 0.50 3.5–5.5 0.75 max 0.5D max 0.50 max 1.00 max 0.15 max 2.0–2.5 1.0–3.50 3.5–4.5 1.00 max 3.0–4.0 0.30–1.00 . . . 1.0–2.5 0.50
Cr 17.00– 17.0–19.0 11.5–14.0 16.00– 25.0–27.5 25.0–27.0 17.5–19.5 28.0–30.0 28.0–30.0 25.0–28.0 24.5–26.0 28.00– 28.0–29.010.50–12.5017.50–18.50 13.5–15.518.00–20.00
19.00 19.50 30.00
Mo … … 0.5–1.0 … 0.75–1.50 0.75–1.50 1.75–2.50 3.5–4.2 3.5–4.2 3.0–4.0 3.5–4.5 3.60–4.20 1.8–2.5 . . . . . . 0.2–1.2 . . .
Al, max 0.15 0.15 . . . … … … … … … … … … . . . . . . . . . . . . . . .
Cu, max … … . . . … 0.2 0.20 … 0.15 0.15 … … … . . . . . . . . . . . . . . .
N, max 0.04 0.030 (Ti
- Cb)
{0.20 + 4
(C + N)}
min.;
0.75 max
. . . … 0.015 0.040 0.035 0.020E 0.020E 0.040 0.035 0.045 0.020 0.030 . . . . . . 0.030
Ti 0.20 + 4
(C
. . . 5 × C
min;
… 7 × (C +
N)
(Ti + Cb) … … (Ti + Cb)
(Ti + Cb)
(Ti + Cb)
. . . . . . 0.10–0.60 0.30–0.50 0.07–0.30
- N)
min;
0.75
max
but no less 0.20 + 4 0.20–1.00 0.20 + 4 0.20–1.00
1.10
max
than
0.20
(C + N) and 6 × (C + N) and 6 ×
min;
1.00
min;
0.80
(C + N) min to (C+ N)
max max min 0.80
max
min
Cb … . . . … 0.05–0.20 … … … … … … … 0.15–0.50F . . . (3 × %C - 0.30)
min
. . . 0.10–0.60
(Ti + Cb)
0.20
+4(C+N)
min;0.80
max
A For small diameter or thin walls, or both, tubing, where many drawing passes are required, a carbon maximum of 0.015 % is necessary. Small outside diameter tubes are defined as those less than 0.500 in. [12.7 mm]
in outside diameter and light wall tubes as those less than 0.049 in. [1.2 mm] in average wall thickness (0.040 in. [1 mm] in minimum wall thickness).
B Plate version of CA6NM.
C Carbon plus nitrogen = 0.30 max.
D Nickel plus copper.
E Carbon plus nitrogen = 0.025 % max.
F Cb / (C + N) = 12 min.
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4.1.5 Length (specific or random),
4.1.6 Optional requirements (hydrostatic or nondestructive
electric test, Section 16),
4.1.7 Test report required (Certification Section of Specification
A1016/A1016M),
4.1.8 Specification designation,
4.1.9 Intergranular corrosion test, and
4.1.10 Special requirements.
- General Requirements
5.1 Material furnished under this specification shall conform
to the applicable requirements of Specification A1016/
A1016M unless otherwise provided herein. - Manufacture
6.1 The tubes shall be made by the seamless or welded
process with no filler metal added. - Heat Treatment
7.1 As a final heat treatment, tubes shall be reheated to a
temperature of 1200 °F [650 °C] or higher and cooled (as
appropriate for the grade) to meet the requirements of this
specification.
7.2 The martensitic grade UNS S 41500 shall be reheated to
a temperature of 950 °F [510 °C] or higher and cooled as
appropriate to meet the requirements of this specification. - Chemical Composition
8.1 The steel shall conform to the chemical requirements
prescribed in Table 1. - Product Analysis
9.1 An analysis of either one billet or one length of flatrolled
stock or one tube shall be made from each heat. The chemical
composition thus determined shall conform to the requirements
specified.
9.2 The product analysis tolerance of the Chemical Requirements
Table of A480/A480M shall apply. The product analysis
tolerance is not applicable to the carbon content for material
with a specified maximum carbon of 0.04 % or less.
9.3 If the original test for product analysis fails, retests of
two additional billets, lengths of flat-rolled stock or tubes shall
be made. Both retests for the elements in question shall meet
the requirements of the specification; otherwise all remaining
material in the heat or lot shall be rejected or, at the option of
the producer, each billet or tube may be individually tested for
acceptance. Billets, lengths of flat-rolled stock or tubes which
do not meet the requirements of the specification shall be
rejected. - Tensile Requirements
10.1 The material shall conform to the tensile properties
prescribed in Tables 3 and 4. - Hardness Requirements
11.1 The tubes shall have a hardness number not to exceed
those prescribed in Table 5.
TABLE 2 Number of Tubes in a Lot Heat Treated by the
Continuous Process
Size of Tube
Size of Lot
2 in. [50.8 mm] and over in outside diameter and
0.200 in. [5.1 mm] and over in wall thickness
not more than 50 tubes
Less than 2 in. [50.8 mm] but over 1 in. [25.4 mm]
in outside diameter or over 1 in. [25.4 mm] in
outside diameter and under 0.200 in. [5.1 mm] in
wall thickness
not more than 75 tubes
1 in. [25.4 mm] or less in outside diameter not more than 125 tubes
TABLE 3 Tensile Requirements
Grade and UNS Designation
Tensile
strength,
min,
ksi [MPa]
Yield
strength,
min,
ksi [MPa]
ElongationA
,
B
in 2 in. or
50 mm,
min, %
TP405
S40500
60 [415] 30 [205] 20
. . .
S40800
55 [380] 30 [205] 20
TP410
S41000
60 [415] 30 [205] 20
TP429, TP430, and TP430 Ti
S429000, S 43000, and S 43036
60 [415] 35 [240] 20
TP443
S44300
70 [485] 40 [275] 20
TP446-1
S44600
70 [485] 40 [275] 18
TP446-2
S44600
65 [450] 40 [275] 20
TP409
S40900
55 [380] 25 [170] 20
TP439
S43035
60 [415] 30 [205] 20
S43932 60 [415] 30 [205] 20
. . .
S41500
115 [795] 90 [620] 15
TPXM-27
S44627
65 [450] 40 [275] 20
TPXM-33
S44626
68 [470] 45 [310] 20
18Cr-2Mo
S44400
60 [415] 40 [275] 20
29-4 and 29-4-2
S44700 and S44800
80 [550] 60 [415] 20
26-3-3
S44660
85 [585] 65 [450] 20
25-4-4
S44635
90 [620] 75 [515] 20
. . .
S44735
75 [515] 60 [415] 18
28-2-3.5
S32803 87 [600] 72 [500] 16
S40977 65 [450] 41 [280] 18
S43940 62 [430] 36 [250] 18
S42035 80 [550] 55 [380] 16
TP468
S46800
60 [415] 30 [205] 22
A For tubing smaller than 1/2 in. [12.7 mm] in outside diameter, the elongation
values given for strip specimens in Table 2 shall apply. Mechanical property
requirements do not apply to tubing smaller than 1/8 in. [3.2 mm] in outside
diameter or with walls thinner than 0.015 in. [0.4 mm].
B For longitudinal strip tests a deduction of 0.90 % for TP446–1 and S44735 and
1.00 % for all other grades shall be made from the basic minimum elongation for
each 1/32 in. [0.8 mm] decrease in wall thickness below 5/16 in. [8 mm]. The
following table gives the computed minimum values:
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12.1 Variations in outside diameter, wall thickness, and
length from those specified shall not exceed the amounts
prescribed in Table 6.
12.2 The permissible variations in outside diameter given in
Table 6 are not sufficient to provide for ovality in thin-walled
tubes, as defined in the Table. In such tubes, the maximum and
minimum diameters at any cross section shall deviate from the
nominal diameter by no more than twice the permissible
variation in outside diameter given in Table 6; however, the
mean diameter at that cross section must still be within the
given permissible variation.
12.3 When the specified wall is 2 % or less of the specified
outside diameter, the method of measurement is in accordance
with the agreement between the purchaser and the manufacturer
(see Note 1).
NOTE 1—Very thin wall tubing may not be stiff enough for the outside
diameter to be accurately measured with a point contact test method, such
as with the use of a micrometer or caliper. When very thin walls are
specified, “go”–“no go” ring gages are commonly used to measure
diameters of 11/2 in. [38.1 mm] or less. A0.002-in. [0.05-mm] additional
tolerance is usually added on the “go” ring gage to allow clearance for
sliding. On larger diameters, measurement is commonly performed with a
pi tape. Other test methods such as optical test methods may also be
considered. - Surface Condition
13.1 All tubes shall be free of excessive mill scale, suitable
for inspection. A slight amount of oxidation will not be
considered as scale. Any special finish requirements shall be
subject to agreement between the manufacturer and the purchaser. - Mechanical Tests Required
14.1 Tension Tests—One tension test shall be made on a
specimen for lots of not more than 50 tubes. Tension tests shall
be made on specimens from two tubes for lots of more than 50
tubes.
14.2 Flaring Test (for Seamless Tubes)— One test shall be
made on specimens from one end of one tube from each lot of
finished tubes. The minimum expansion of the inside diameter
shall be 10 %. For tubes over 8 in. [203.2 mm] in outside
diameter, or tubes with wall thickness 3/8 in. [9.52 mm] and
over, the flattening test may be performed instead of the flaring
test unless the flaring test is specified in the purchase order.
14.3 Flange Test (for Welded Tubes)— One test shall be
made on specimens from one end of one tube from each lot of
finished tubes. For tubes over 8 in. [203.2 mm] in outside
diameter, or tubes with wall thickness 3/8 in. [9.52 mm] and
over, the flattening test may be performed instead of the flange
test unless the flange test is specified in the purchase order.
14.4 Hardness Test—Brinell or Rockwell hardness tests
shall be made on specimens from two tubes from each lot.
14.5 When more than one heat is involved, the tension,
flaring, flanging, and hardness test requirements shall apply to
each heat.
14.6 Reverse Flattening Test—For welded tubes, one reverse
flattening test shall be made on a specimen from each
1500 ft [450 m] of finished tubing. - Intergranular Corrosion Test
15.1 If intergranular corrosion testing is specified in the
purchase order, the test shall be made in accordance with
TABLE 4 Minimum Elongation Values
Wall Thickness
ElongationA in 2 in.
or 50 mm, min, %
in. mm
TP446–1
and
S44735 S41500
All Other
Grades
5/16 [0.312] 8 18 15 20
9/32 [0.281] 7.2 17 14 19
1/4 [0.250] 6.4 16 14 18
7/32 [0.219] 5.6 15 13 17
3/16 [0.188] 4.8 14 12 16
5/32 [0.156] 4 13 11 15
1/8 [0.125] 3.2 13 11 14
3/32 [0.094] 2.4 12 10 13
1/16 [0.062] 1.6 11 9 12
0.062–0.035, excl 1.6–0.9 10 8 12
0.035–0.022, excl 0.9–0.6 10 8 11
0.022–0.015, incl 0.6–0.4 10 8 11
ACalculated elongation requirements shall be rounded to the nearest whole
number.
Note—The above table gives the computed minimum values for each 1/32 in. [0.8
mm] decrease in wall thickness. Where the wall thickness lies between two values
shown above, the minimum elongation value shall be determined by the following
equation:
Grade Equation
TP446–1 and S44735 E = 28.8t + 9.00 [E = 1.13t + 9.00]
S41500 E = 24t + 7.5
All other grades E = 32t + 10.00 [E = 1.25t + 10.00]
where:
E = elongation in 2 in. or 50 mm, %.
t = actual thickness of specimen, in. [mm].
TABLE 5 Hardness Requirements.
Grade UNS Designation
Brinell
Hardness,
max
Rockwell
Hardness,
B Scale, max
TP405 S40500 207 95
. . . S40800 207 95
TP410 S41000 207 95
TP429, TP430, and
TP430 TI
S42900, S 43000,
and S 43036
190 90
TP443 S44300 207 95
TP446-1 and
TP446-2
S44600 207 95
TP409 S40900 207 95
TP439 S43035A 190 90
S43932 190 90
. . . S41500 295B 32
TPXM-33 and
TPXM-27
S44626 and
S44627
241 100
18CR-2Mo S44400 217 95
29-4 and 29-4-2 S44700 and
S44800
207 100
26-3-3 S44660 265 25B
25-4-4 S44635 270 27B
. . . S44735 . . . 100
28-2-3.5 S32803 240 100
. . . S40977 180 88
. . . S43940 180 88
. . . S42035 180 88
A Editorially corrected October 2000.
B Rockwell hardness, C scale.
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Practices A763, using samples prepared as agreed upon between
the seller and the purchaser. - Hydrostatic or Nondestructive Electric Test
16.1 Each tube, seamless or welded, shall be subjected to
the nondestructive electric test or the hydrostatic test. The type
of test to be used shall be at the option of the manufacturer,
unless otherwise specified in the purchase order. - Product Marking
17.1 In addition to the marking described in Specification
A1016/A1016M, the marking shall indicate whether the tubing
is seamless or welded. - Keywords
18.1 ferritic stainless steel; seamless steel tube; stainless
steel tube; steel tube; welded steel tube
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall apply only when specified by the purchaser in the
inquiry, contract, or order.
S1. Pneumatic Test
S1.1 The tubing shall be examined by a pneumatic test
(either air under water or pneumatic leak test) in accordance
with Specification A1016/A1016M.
S2. Additional Testing of Welded Tubing for 100 % Joint
Efficiency in Certain ASME Applications (see Note
S2.1)
NOTE S2.1—When specified, the special testing in this supplement is
intended for special ASME applications. It is not mandatory for all ASME
applications.
S2.1 Where this supplement is specified in the purchase
order, in certain ASME applications it is permissible to use
100 % joint efficiency for the longitudinal weld, provided the
following additional requirements are met:
S2.1.1 Each tube shall be subjected to an ultrasonic inspection
employing Practices E273 or E213 with the rejection
criteria referenced in Specification A1016/A1016M.
S2.1.2 If Practice E273 is employed, a 100 % volumetric
inspection of the entire length of each tube shall also be
performed using one of the non-destructive electric tests
permitted by Specification A1016/A1016M.
S2.1.3 The test methods described in the supplement may
not be capable of inspecting the end portions of tubes. This
condition is referred to as end effect. This portion, as determined
by the manufacturer, shall be removed and discarded.
S2.1.4 In addition to the marking prescribed in Specification
A1016/A1016M,“ S2” shall be added after the grade designation.
TABLE 6 Permissible Variations in Dimensions
Group
Size, Outside
Diameter, in.
[mm]
Permissible Variations
in Outside
Diameter,
in. [mm]
Permissible
Variations in Wall
Thickness,A %
Permissible Variations in Cut
Length, in.B [mm]
Thin-Walled Over Under TubesC
1 Up to 1/2 [12.7], excl ±0.005 [0.13] ±15 1/8 [3] 0 . . .
2 1/2 to 11/2 [12.7 to 38.1], excl ±0.005 [0.13] ±10 1/8 [3] 0 less than 0.065 in. [1.6 mm]
nominal
3
11/2 to 31/2 [38.1 to 88.9],
excl
±0.010 [0.25] ±10 3/16 [5] 0 less than 0.095 in. [2.4 mm]
nominal
4
31/2 to 51/2 [88.9 to 139.7],
excl
±0.015 [0.38] ±10 3/16 [5] 0 less than 0.150 in. [3.8 mm]
nominal
5
51/2 to 8 [139.7 to 203.2],
incl
±0.030 [0.76] ±10 3/16 [5] 0 less than 0.150 in. [3.8 mm]
nominal
AWhen tubes as ordered require wall thicknesses 3/4 in. [19 mm] or over, or an inside diameter 60 % or less of the outside diameter, a wider variation in wall thickness is
required. On such sizes a variation in wall thickness of 12.5 % over or under will be permitted.
For tubes less than 1/2 in. [12.7 mm] in inside diameter which cannot be successfully drawn over a mandrel, the wall thickness may vary ±15 % from that specified.
B These tolerances apply to cut lengths up to and including 24 ft [7.3 m]. For lengths greater than 24 ft [7.3 m], the above over tolerances shall be increased by 1/8 in. [3
mm] for each 10 ft [3 m] or fraction thereof over 24 ft, or 1/2 in. [13 mm], whichever is lesser.
C Ovality provisions of 12.2 apply.
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SPECIFICATION FOR STAINLESS STEEL BARS AND
SHAPES
SA-276
(Identical with ASTM Specification A276-97.)
ASME BPVC.II.A-2019 SA-276
411
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SPECIFICATION FOR STAINLESS STEEL BARS AND
SHAPES
SA-276
(Identical with ASTM Specification A 276-97.) - Scope
1.1 This specification covers hot-finished or cold-finished
bars except bars for reforging (Note 1). It includes
rounds, squares, and hexagons, and hot-rolled or extruded
shapes, such as angles, tees, and channels in the more
commonly used types of stainless steels. The free-machining
types (Note 2), for general corrosion resistance and
high-temperature service, are covered in a separate specification.
NOTE 1 —For bars for reforging, see Specification A 314.
NOTE 2 —For free-machining stainless bars designed especially for
optimum machinability, see Specification A 582/A 582M.
NOTE 3 —There are standards covering high nickel, chromium, austenitic
corrosion, and heat resisting alloy materials. These standards are under
the jurisdiction of ASTM Subcommittee B02.07 and may be found in
Annual Book of ASTM Standards, Vol. 02.04.
1.2 The values stated in inch-pound units are to be
regarded as the standard. - Referenced Documents
2.1 ASTM Standards:
A 314 Specification for Stainless Steel Billets and Bars for
Forging
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 484/A 484M Specification for General Requirements
for Stainless Steel Bars, Billets, and Forgings
A 582/A 582M Specification for Free-Machining Stainless
Steel Bars
A 751 Test Methods, Practices, and Terminology for
Chemical Analysis of Steel Products
E 527 Practice for Numbering Metals and Alloys (UNS)
2.2 Other Document:
SAE J1086 Recommended Practice for Numbering Metals
and Alloys - Ordering Information
3.1 It is the responsibility of the purchaser to specify
all requirements that are necessary for material ordered
under this specification. Such requirements may include
but are not limited to the following:
3.1.1 Quantity (weight or number of pieces);
3.1.2 Name of material: stainless steel;
3.1.3 Form (bars, angles, etc.);
3.1.4 Condition (Section 5.1);
3.1.5 Finish (Section 4 of Specification
A 484/A 484M);
3.1.6 Surface preparation of shapes (Section 4 of
Specification A 484/A 484M);
3.1.7 Applicable dimensions including size, thickness,
width, and length;
3.1.8 Cross section (round, square, etc.);
3.1.9 Type or UNS designation (Table 1);
3.1.10 ASTM designation and date of issue; and
3.1.11 Whether bars are to be rolled as bars or cut
from strip or plate.
3.1.12 Test for magnetic permeability when specified
by customer purchase order when ordering Types 201
and 205.
3.1.13 Special requirements.
NOTE 4—Atypical ordering description is as follows: 5,000 lb (2268 kg)
Stainless Steel Bars, Annealed and Centerless Ground, 11/2 in. (38.10 mm)
Round, 10 to 12 ft (3.05 to 3.66 m) in length, Type 304, ASTM Specification
A 276 dated_________, End use: machined valve parts. - General Requirements
4.1 In addition to the requirements of this specification,
all requirements of the current edition of Specification
A 484/A 484M shall apply. Failure to comply with the
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general requirements of Specification A 484/A 484M constitutes
nonconformance to this specification. - Manufacture
5.1 Condition:
5.1.1 Bars shall be furnished in one of the following
conditions listed in the Mechanical Requirements table:
5.1.1.1 Condition A — Annealed.
5.1.1.2 Condition H — Hardened and tempered at
a relatively low temperature.
5.1.1.3 Condition T — Hardened and tempered at
a relatively high temperature.
5.1.1.4 Condition S—Strain Hardened–Relatively
light cold work.
5.1.1.5 Condition B — Relatively severe cold
work. - Chemical Composition
6.1 The steel shall conform to the requirements for
chemical composition specified in Table 1.
6.2 Methods and practices relating to chemical analysis
required by this specification shall be in accordance with
Test Methods, Practices, and Terminology A 751. - Mechanical Properties Requirements
7.1 The material shall conform to the mechanical test
requirements specified in Table 2.
7.2 The martensitic grades shall be capable of meeting
the hardness requirements after heat treating as specified
in Table 3.
7.3 Hardness measurements, when required, shall be
made at a location midway between the surface and the
center of the cross section. - Magnetic Permeability
8.1 When required by the purchase order, the magnetic
permeability of Types 201 and 205 in the annealed condition
shall not exceed 1.2 as tested by a Severn-type indicator. - Certification
9.1 Upon request of the purchaser in the contract or
order, the producer’s certification that the material was
manufactured and tested in accordance with this specification,
together with a certified report of the test results shall
be furnished at the time of the shipment. - Keywords
10.1 austenitic stainless steel; austenitic-ferritic duplex
stainless steel; ferritic stainless steel; martensitic stainless
steel; stainless steel bars; stainless steel shapes.
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TABLE 1
CHEMICAL REQUIREMENTSA
UNS
DesignationB Type
Composition, %
Carbon Manganese Phosphorous Sulfur Silicon Chromium Nickel Molybdenum Nitrogen Other Elements
Austenitic Grades
S20100 201 0.15 5.50–7.50 0.060 0.030 1.00 16.00–18.00 3.50–5.50 . . . 0.25 . . .
S20161 . . . 0.15 4.00–6.00 0.040 0.040 3.00–4.00 15.00–18.00 4.00–6.00 . . . 0.08–0.20 . . .
S20200 202 0.15 7.50–10.00 0.060 0.030 1.00 17.00–19.00 4.00–6.00 . . . 0.25 . . .
S20500 205 0.12–25 14.00–15.50 0.060 0.030 1.00 16.50–18.00 1.00–1.70 . . . 0.32–0.40 . . .
S20910 XM–19 0.06 4.00–6.00 0.040 0.030 1.00 20.50–23.50 11.50–13.50 1.50–3.00 0.20–0.40 Cb 0.10–0.30,
V 0.10–0.30
S21800 . . . 0.10 7.00–9.00 0.060 0.030 3.50–4.50 16.00–18.00 8.00–9.00 . . . 0.08–0.18 . . .
S21900 XM–10 0.08 8.00–10.00 0.060 0.030 1.00 19.00–21.50 5.50–7.50 . . . 0.15–0.40 . . .
S21904 XM–11 0.04 8.00–10.00 0.060 0.030 1.00 19.00–21.50 5.50–7.50 . . . 0.15–0.40 . . .
S24000 XM–29 0.08 11.50–14.50 0.060 0.030 1.00 17.00–19.00 2.25–3.75 . . . 0.20–0.40 . . .
S24100 XM–28 0.15 11.00–14.00 0.060 0.030 1.00 16.50–19.00 0.50–2.50 . . . 0.20–0.45 . . .
S24565 . . . 0.030 5.0–7.0 0.030 0.010 1.00 23.00–25.00 16.0–18.0 4.0–5.0 0.4–0.6 Cb 0.10
S28200 . . . 0.15 17.00–19.00 0.045 0.030 1.00 17.00–19.00 . . . 0.75–1.25 0.40–0.60 Cu 0.75–1.25
S30200 302 0.15 2.00 0.045 0.030 1.00 17.00–19.00 8.00–10.00 . . . 0.10 . . .
S30215 302B 0.15 2.00 0.045 0.030 2.00–3.00 17.00–19.00 8.00–10.00 . . . . . . . . .
S30400 304 0.08 2.00 0.045 0.030 1.00 18.00–20.00 8.00–10.50 . . . 0.10 . . .
S30403 304Lc 0.030 2.00 0.045 0.030 1.00 18.00–20.00 8.00–12.00 . . . 0.10 . . .
S30451 304N 0.08 2.00 0.045 0.030 1.00 18.00–20.00 8.00–10.50 . . . 0.10–0.16 . . .
S30452 XM-21 0.08 2.00 0.045 0.030 1.00 18.00–20.00 8.00–10.50 . . . 0.16–0.30 . . .
S30453 304LN 0.03 2.00 0.045 0.030 1.00 18.00–20.00 8.00–12.00 . . . 0.10–0.16 . . .
S30454 . . . 0.03 2.00 0.045 0.030 1.00 18.00–20.00 8.00–12.00 . . . 0.16–0.30 . . .
S30500 305 0.12 2.00 0.045 0.030 1.00 17.00–19.00 10.50–13.00 . . . . . . . . .
S30800 308 0.08 2.00 0.045 0.030 1.00 19.00–21.00 10.00–12.00 . . . . . . . . .
S30815 . . . 0.10 0.80 0.040 0.030 1.40–2.00 20.00–22.00 10.00–12.00 . . . 0.14–0.20 Ce 0.03–0.08
S30900 309 0.20 2.00 0.045 0.030 1.00 22.00–24.00 12.00–15.00 . . . . . . . . .
S30908 309S 0.08 2.00 0.045 0.030 1.00 22.00–24.00 12.00–15.00 . . . . . . . . .
S30940 309Cb 0.08 2.00 0.045 0.030 1.00 22.00–24.00 12.00–16.00 . . . 0.10 Cb+Ta 10C-1.10
S31000 310 0.25 2.00 0.045 0.030 1.50 24.00–26.00 19.00–22.00 . . . . . . . . .
S31008 310S 0.08 2.00 0.045 0.030 1.50 24.00–26.00 19.00–22.00 . . . . . . . . .
S31040 310Cb 0.08 2.00 0.045 0.030 1.50 24.00–26.00 19.00–22.00 . . . 0.10 Cb+Ta 10C-1.10
S31254 . . . 0.020 1.00 0.030 0.010 0.80 19.50–20.50 17.50–18.50 6.00–6.50 0.18–0.22 Cu 0.50–1.00
S31400 314 0.25 2.00 0.045 0.030 1.50–3.00 23.00–26.00 19.00–22.00 . . . . . . . . .
S31600 316 0.08 2.00 0.045 0.030 1.00 16.00–18.00 10.00–14.00 2.00–3.00 0.10 . . .
S31603 316LC 0.030 2.00 0.045 0.030 1.00 16.00–18.00 10.00–14.00 2.00–3.00 0.10 . . .
S31635 316Ti 0.08 2.00 0.045 0.030 1.00 16.00–18.00 10.00–14.00 2.00–3.00 0.10 Ti 5(C+N)-0.70
S31640 316Cb 0.08 2.00 0.045 0.030 1.00 16.00–18.00 10.00–14.00 2.00–3.00 0.10 Cb+Ta 10C-1.10
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TABLE 1
CHEMICAL REQUIREMENTSA (CONT’D)
UNS
DesignationB Type
Composition, %
Carbon Manganese Phosphorous Sulfur Silicon Chromium Nickel Molybdenum Nitrogen Other Elements
Austenitic-Ferritic Grades
S31651 316N 0.08 2.00 0.045 0.030 1.00 16.00–18.00 10.00–14.00 2.00–3.00 0.10–0.16 . . .
S31653 316LN 0.030 2.00 0.045 0.030 1.00 16.00–18.00 10.00–14.00 2.00–3.00 0.10–0.16 Cu 0.16–0.30
S31654 . . . 0.03 2.00 0.045 0.030 1.00 16.00–18.00 10.00–14.00 2.00–3.00 . . . . . .
S31700 317 0.08 2.00 0.045 0.030 1.00 18.00–20.00 11.00–15.00 3.00–4.00 0.10 . . .
S31725 . . . 0.03 2.00 0.045 0.030 1.00 18.00–20.00 13.50–17.50 4.0–5.0 0.10 Cu 0.75
S31726 . . . 0.03 2.00 0.045 0.030 1.00 17.00–20.00 13.50–17.50 4.0–5.0 0.10–0.20 Cu 0.75
S32100 321 0.08 2.00 0.045 0.030 1.00 17.00–19.00 9.00–12.00 . . . . . . Ti 5(C+N)-0.70D
S32550 . . . 0.04 1.50 0.040 0.030 1.00 24.0–27.0 4.50–6.50 2.9–3.9 0.10–0.25 Cu 1.50-2.50
S34700 347 0.08 2.00 0.045 0.030 1.00 17.00–19.00 9.00–13.00 . . . . . . Cb+Ta 10C min
S34800 348 0.08 2.00 0.045 0.030 1.00 17.00–19.00 9.00–13.00 . . . . . . Cb+Ta 10C min,
Ta 0.10 Co 0.20
S31100 XM-26 0.06 1.00 0.040 0.030 1.00 25.00–27.00 6.00–7.00 . . . . . . Ti 0.25
S31803 . . . 0.030 2.00 0.030 0.020 1.00 21.00–23.00 4.50–6.50 2.50–3.50 0.08–0.20 . . .
S32304 . . . 0.030 2.50 0.040 0.030 1.00 21.50–24.50 3.00–5.50 0.05–0.60 0.05–0.20 Cu 0.05–0.60
S32760E . . . 0.030 1.00 0.030 0.010 1.00 24.00–26.00 6.00–8.00 3.00–4.00 0.20–0.30 Cu 0.05–1.00
W 0.50–1.00
Ferritic Grades
S40500 405 0.08 1.00 0.040 0.030 1.00 11.50–14.50 . . . . . . . . . Al 0.10–0.30
S42900 429 0.12 1.00 0.040 0.030 1.00 14.00–16.00 . . . . . . . . . . . .
S43000 430 0.12 1.00 0.040 0.030 1.00 16.00–18.00 . . . . . . . . . . . .
S44400 . . . 0.025 1.00 0.040 0.030 1.00 17.5–19.5 1.00 1.75–2.50 0.035 Ti+Cb 0.20+4
(C+N)-0.80
S44600 446 0.20 1.50 0.040 0.030 1.00 23.00–27.00 . . . . . . 0.25 . . .
S44627 XM-27F 0.010G 0.40 0.020 0.020 0.40 25.00–27.50 0.50 max. 0.75–1.50 0.015G Cu 0.20
Cb 0.05–0.20
S44700 . . . 0.010 0.30 0.025 0.020 0.20 28.00–30.00 0.15 max. 3.50–4.20 0.020 C+N 0.025
Cu 0.15
S44800 . . . 0.010 0.30 0.025 0.020 0.20 28.00–30.00 2.00–2.50 3.50–4.20 0.020 C+N 0.25
Cu 0.15
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TABLE 1
CHEMICAL REQUIREMENTSA (CONT’D)
UNS
DesignationB Type
Composition, %
Carbon Manganese Phosphorous Sulfur Silicon Chromium Nickel Molybdenum Nitrogen Other Elements
Martensitic Grades
S40300 403 0.15 1.00 0.040 0.030 0.50 11.50–13.00 . . . . . . . . . . . .
S41000 410 0.15 1.00 0.040 0.030 1.00 11.50–13.50 . . . . . . . . . . . .
S41040 XM-30 0.18 1.00 0.040 0.030 1.00 11.50–13.50 . . . . . . . . . Cb 0.05–0.30
S41400 414 0.15 1.00 0.040 0.030 1.00 11.50–13.50 1.25–2.50 . . . . . . . . .
S41500 H 0.05 0.50–1.00 0.030 0.030 0.60 11.50–14.00 3.50–5.50 0.50–1.00 . . . . . .
S42000 420 over 0.15 1.00 0.040 0.030 1.00 12.00–14.00 . . . . . . . . . . . .
S42010 . . . 0.15–0.30 1.00 0.040 0.030 1.00 13.50–15.00 0.35–0.85 0.40–0.85 . . . . . .
S43100 431 0.20 1.00 0.040 0.030 1.00 15.00–17.00 1.25–2.50 . . . . . . . . .
S44002 440A 0.60–0.75 1.00 0.040 0.030 1.00 16.00–18.00 . . . 0.75 . . . . . .
S44003 440B 0.75–0.95 1.00 0.040 0.030 1.00 16.00–18.00 . . . 0.75 . . . . . .
S44004 440C 0.95–1.20 1.00 0.040 0.030 1.00 16.00–18.00 . . . 0.75 . . . . . .
S50400 9 0.15 0.30–0.60 0.030 0.030 0.75–1.00 8.00–10.00 . . . 0.90–1.10 . . . . . .
NOTES
A Maximum, unless range or minimum is indicated.
B Designations established in accordance with Practice E 527 and SAE J1086.
C For some applications, the substitution of Type 304L for Type 304, or Type 316L for Type 316 may be undesirable because of design, fabrication, or service requirements. In such cases,
the purchaser should so indicate on the order.
D Nitrogen content is to be reported for this grade.
E % Cr + 3.3 % Mo + 16 % N = 40.
F Nickel plus copper shall be 0.50 % max.
G Product analysis tolerance over the maximum limit for carbon and nitrogen shall be 0.002 %.
H Wrought version of CA 6NM.
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TABLE 2
MECHANICAL REQUIREMENTS
Type Condition Finish Diameter or Thickness, in. (mm)
Tensile
Strength, Min.
ksi MPa
Yield
Strength,A
Min.
ksi MPa
Elongation in
2 in.
(50 mm),B
or 4D Min.B %
Reduction
of Area,C
Min., %
Brinell
Hardness,D
Max.
Austenitic Grades
201, 202 A hot-finished or
cold-finished
all 75 515 40 275 40 45 . . .
S20161 A hot-finished or
cold-finished
all 125 860 50 345 40 40 255
205 A hot-finished or
cold-finished
all 100 690 60 414 40 50 . . .
XM-19 A hot-finished or
cold-finished
all 100 690 55 380 35 55 . . .
As hotrolled
hot-finished or
cold-finished
up to 2 (50.8), incl. 135 930 105 725 20 50 . . .
over 2 to 3 (50.8 to 76.2), incl. 115 795 75 515 25 50 . . .
over 3 to 8 (76.2 to 203.2), incl. 100 690 60 415 30 50 . . .
S21800 A hot-finished or
cold-finished
all 95 655 50 345 35 55 241
XM-10, XM-11 A hot-finished or
cold-finished
all 90 620 50 345 45 60 . . .
XM-29 A hot-finished or
cold-finished
all 100 690 55 380 30 50 . . .
XM-28 A hot-finished or
cold-finished
all 100 690 55 380 30 50 . . .
S24565 A hot-finished or
cold-finished
all 115 795 60 415 35 40 . . .
S28200 A hot-finished or
cold-finished
all 110 760 60 410 35 55 . . .
302, 302B, 304, 304LN,
305, 308, 309, 309S,
309Cb, 310, 310S,
310Cb, 314, 316,
316LN, 316Cb, 316Ti,
317, 321, 347, 348
A hot-finished
cold-finished
all
up to 1/2 (12.70) incl.
over 1/2 (12.70)
75E
90
75E
515
620
515
30E
45
30E
205
310
205
40G
30
30
50
40
40
. . .
. . .
. . .
304L, 316L A hot-finished
cold-finished
all
up to 1/2 (12.70) incl.
over 1/2 (12.70)
70
90
70
485
620
485
25
45
25
170
310
170
40G
30
30
50
40
40
. . .
. . .
. . .
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TABLE 2
MECHANICAL REQUIREMENTS (CONT’D)
Type Condition Finish Diameter or Thickness, in. (mm)
Tensile
Strength, Min.
ksi MPa
Yield
Strength,A
Min.
ksi MPa
Elongation in
2 in.
(50 mm),B
or 4D Min.B %
Reduction
of Area,C
Min., %
Brinell
Hardness,D
Max.
Austenitic Grades (Cont’d)
304N, 316N A hot-finished or
cold-finished
all 80 550 35 240 30 . . . . . .
202, 302, 304, 304N,
316, 316N
B cold-finished up to 3/4 (19.05) incl. 125 860 100 690 12 35 . . .
over 3/4 (19.05) to 1 (25.40) 115 795 80 550 15 35 . . .
over 1 (25.40) to 11/4 (31.75) 105 725 65 450 20 35 . . .
over 11/4 (31.75) to 11/2 (38.10) 100 690 50 345 24 45 . . .
over 11/2 (38.10) to 13/4 (44.45) 95 655 45 310 28 45 . . .
304, 304N, 316, 316N S cold-finished up to 2 (50.8) incl.
over 2 to 21/2 (50.8 to 63.5) incl.
over 21/2 to 3 (63.5 to 76.2) incl.
95
90
80
650
620
550
75
65
55
515
450
380
25
30
30
40
40
40
. . .
. . .
. . .
XM-21, S30454, S31654 A hot-finished or
cold-finished
all 90 620 50 345 30 50 . . .
XM-21, S30454, S31654 B cold finished up to 1 (25.40) incl. 145 1000 125 860 15 45 . . .
over 1 (25.40) to 11/4 (31.75) 135 930 115 795 16 45 . . .
over 11/4 (31.75) to 11/2 (38.10) 135 895 105 725 17 45 . . .
over 11/2 (38.10) to 13/4 (44.45) 125 860 100 690 18 45 . . .
S30815 A hot-finished or
cold-finished
all 87 600 45 310 40 50 . . .
S31254 A hot-finished or
cold-finished
all 95 650 44 300 35 50 . . .
S31725 A hot-finished or
cold-finished
all 75 515 30 205 40 . . . . . .
S31726 A hot-finished or
cold-finished
all 80 550 35 240 40 . . . . . .
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TABLE 2
MECHANICAL REQUIREMENTS (CONT’D)
Type Condition Finish Diameter or Thickness, in. (mm)
Tensile
Strength, Min.
ksi MPa
Yield
Strength,A
Min.
ksi MPa
Elongation in
2 in.
(50 mm),B
or 4D Min.B %
Reduction
of Area,C
Min., %
Brinell
Hardness,D
Max.
Austenitic-Ferritic Grades
XM-26 A hot-finished or
cold-finished
all 90 620 65 450 20 55 . . .
S31803 A hot-finished or
cold-finished
all 90 620 65 448 25 . . . 290
S32304 A hot-finished
cold-finished
all 87 600 58 400 25 . . . 290
S32550 A hot-finished or
cold-finished
all 110 760 80 550 15 . . . 302
S32760 A hot-finished or
cold-finished
all 109 750 80 550 25 . . . 290
S32760 S cold-finished all 125 860 105 720 16 . . . 335
Ferritic Grades
405F
429
430
A
A
A
hot-finished
cold-finished
hot-finished
cold-finished
hot-finished or
cold-finished
all
all
all
all
all
. . .
. . .
70
70
60
. . .
. . .
480
480
415
. . .
. . .
40
40
30
. . .
. . .
275
275
207
. . .
. . .
20
16
20
. . .
. . .
45
45
45
207
217
. . .
. . .
. . .
S44400
446, XM-27
S44700
S44800
A
A
A
A
hot-finished
cold-finished
hot-finished
cold-finished
hot-finished
cold-finished
hot-finished
cold-finished
all
all
all
all
all
all
all
all
60
60
65
65
70
75
70
75
415
415
450
450
480
520
480
520
45
45
40
40
55
60
55
60
310
310
275
275
380
415
380
415
20
16
20
16
20
15
20
15
45
45
45
45
40
30
40
30
217
217
219
219
. . .
. . .
. . .
. . .
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TABLE 2
MECHANICAL REQUIREMENTS (CONT’D)
Type Condition Finish Diameter or Thickness, in. (mm)
Tensile
Strength, Min.
ksi MPa
Yield
Strength,A
Min.
ksi MPa
Elongation in
2 in.
(50 mm),B
or 4D Min.B %
Reduction
of Area,C
Min., %
Brinell
Hardness,D
Max.
Martensitic Grades
403, 410
403, 410
XM-30
403, 410
XM-30
414
A
T
T
H
A
A
hot-finished
cold-finished
hot-finished
cold-finished
hot-finished
cold-finished
hot-finished
cold-finished
hot-finished
cold-finished
hot-finished or
cold-finished
all
all
all
all
all
all
all
all (rounds only)
all
all
all
70
70
100
100
125
125
120
120
70
70
. . .
480
480
690
690
860
860
830
830
480
480
. . .
40
40
80
80
100
100
90
90
40
40
. . .
275
275
550
550
690
690
620
620
275
275
. . .
20
16
15
12
13
12
12
12
13
12
. . .
45
45
45
40
45
35
40
40
45
35
. . .
. . .
. . .
. . .
. . .
302
. . .
. . .
. . .
235
. . .
298
414 T hot-finished or
cold-finished
all 115 790 90 620 15 45 . . .
S41500 T hot-finished or
cold-finished
all 115 795 90 620 15 45 295
420
S42010
A
A
hot-finished
cold-finished
hot-finished or
cold-finished
all
all
all
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
241
255
235
. . . cold-finished all . . . . . . . . . . . . . . . . . . 255
431 A hot-finished or
cold-finished
all . . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
285
. . .
440A, 440B, and 440C
9 (S50400)
A
A
hot-finished
cold-finished
hot-finished or
cold-finished
all
all
all
. . .
. . .
60
. . .
. . .
415
. . .
. . .
30
. . .
. . .
207
. . .
. . .
30
. . .
. . .
45
269
285
179
T hot-finished or
cold-finished
all 100 690 80 550 14 35 241
NOTES
A Yield strength shall be determined by the 0.2% offset in accordance with Test Methods and Definitions A 370. An alternative method of determining yield strength may be used based on
total extension under load of 0.5%.
B For some specific products, it may not be practicable to use a 2 in. or 50 mm gage length. The use of sub-size test specimens, when necessary, is permissible in accordance with Test Methods
and Definitions A 370.
C Reduction of area does not apply on flat bars 3/16 in. (4.76 mm) and under in thickness as this determination is not generally made in this product size.
D Or equivalent Rockwell hardness.
E For extruded shapes of all Cr-Ni grades of Condition A, the yield strength shall be 25 ksi (170 MPa) min., and tensile strength shall be 70 ksi (480 MPa) min.
F Material shall be capable of being heat treated to a maximum Brinell hardness of 250 when oil quenched from 1750°F (953°C).
G For shapes having section thickness of 1/2 in. (12.5 mm) or less, 30% min., elongation is acceptable.
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TABLE 3 RESPONSE TO HEAT TREATMENT
Heat Treatment Hardness
TemperatureB HRC,
TypeA °F (°C), Min. Quenchant Min.
403 1750 (955) Air 35
410 1750 (955) Air 35
414 1750 (955) Oil 42
420 1825 (995) Air 50
S42010 1850 (1010) Oil 48
431 1875 (1020) Oil 40
440A 1875 (1020) Air 55
440B 1875 (1020) Oil 56
440C 1875 (1020) Air 58
NOTES
A Samples for testing shall be in the form of a section not
exceeding 3/8 in. (9.50 mm) in thickness.
B Temperature tolerance is ±25°F (14°C).
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SPECIFICATION FOR GRAY IRON CASTINGS FOR
PRESSURE CONTAINING PARTS FOR TEMPERATURES
UP TO 650°F (350°C)
SA-278/SA-278M
(Identical with ASTM Specification A278/A278M-01(R11) except for an editorial change to 5.1.1 and a change to 16.1
making certification mandatory.)
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Standard Specification for
Gray Iron Castings for Pressure-Containing Parts for
Temperatures Up to 650°F (350°C) - Scope
1.1 This specification covers gray iron for castings suitable
for pressure-containing parts for use at temperatures up to
650°F (350°C).
1.2 Classes of Iron:
1.2.1 Castings of all classes are suitable for use up to 450°F
(230°C). For temperatures above 450°F and up to 650°F, only
Class 40, 45, 50, 55, and 60 castings are suitable.
1.2.2 Castings of all classes are suitable for use up to 230°C.
For temperatures above 230°C and up to 350°C, only Class
275, 300, 325, 350, 380, and 415 castings are suitable.
1.3 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. The values stated in
each system may not be exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance
with the standard. - Referenced Documents
2.1 ASTM Standards:
A644 Terminology Relating to Iron Castings
E8 Test Methods for Tension Testing of Metallic Materials - Terminology
3.1 Definitions of many terms common to gray iron castings
may be found in Terminology A644. - Classification
4.1 Classification by tensile strength.
4.1.1 Castings ordered to this specification are classified
based upon the minimum tensile strength of the iron in ksi, in
English units. Class 25 has a minimum specified tensile
strength of 25 ksi.
4.1.2 Castings ordered to this specification are classified
based upon the minimum tensile strength of the iron in MPa, in
Metric units. Class 150 has a minimum specified tensile
strength of 150 MPa. - Ordering Information
5.1 Orders for material in this specification should include
the following information:
5.1.1 ASTM designation and year date,
5.1.2 Class of iron required and service temperature,
5.1.3 Quantity,
5.1.4 Heat Treatment:
5.1.4.1 Whether or not heat treatment is required for Class
40, 45, 50, 55, and 60 castings to be used at temperatures at
450°F or less (see 6.2),
5.1.4.2 Whether or not heat treatment is required for Class
275, 300, 325, 350, 380, and 415 castings to be used at
temperatures at 230°C or less (see 6.2),
5.1.5 The size of separately cast test bar to be poured (see
Section 9 and Table 1),
5.1.6 The size of test specimen to be machined from test
bars C or S, and
5.1.7 Special requirements. - Materials and Manufacture
6.1 Castings intended for use above 450°F (230°C) shall be
stress-relieved by placing them in a suitable furnace at a
temperature not exceeding 400°F (200°C) and heating them
uniformly to the temperatures and for the times specified in
Table 2. The heating and cooling rates shall be uniform and
shall not be more than 400°F/h (250°C/h) for castings of 1-in.
(25-mm) maximum section. For heavier sections the maximum
heating and cooling rates in degrees Fahrenheit per hour shall
be 400 divided by the maximum section thickness.
6.2 Heat Treatment and Cooling Rate:
6.2.1 Castings of Class Nos. 45, 50, 55, and 60, which are to
be used at temperatures below 450°F, may be heat treated in
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accordance with 6.1 or they shall be cooled in the mold to
500°F at an average rate of not more than 100°F/h for castings
up to 1 in. in section. For heavier sections the maximum
cooling rate in degrees Fahrenheit per hour shall be 100
divided by the maximum section thickness.
6.2.2 Castings of Class Nos. 275, 300, 325, 350, 380, and
415, which are to be used at temperatures below 230°C, may be
heat treated in accordance with 6.1 or they shall be cooled in
the mold to 250°C at an average rate of not more than 50°C/h
for castings up to 25-mm in section. For heavier sections the
maximum cooling rate in degrees Celsius per hour shall be
1250 divided by the maximum section thickness. - Chemical Composition
7.1 Carbon Equivalent:
7.1.1 Class 40, 45, 50, 55, and 60 castings intended for
service above 450°F (230°C) shall have a maximum carbon
equivalent of 3.8 % as calculated from the equation CE = %C
- 0.3 (%Si + %P). The maximum phosphorus and sulfur
contents shall be 0.25 % and 0.12 %, respectively.
7.1.2 Class 275, 300, 325, 350, 380, and 415 castings
intended for service above 230°C shall have a maximum
carbon equivalent of 3.8 % as calculated from the equation CE
= %C + 0.3 (%Si + %P). The maximum phosphorus and sulfur
contents shall be 0.25 % and 0.12 %, respectively.
7.2 The chemical analysis for total carbon shall be made on
either chilled cast pencil-type specimens or thin wafers approximately
1/32 in. thick cut from test coupons. Drillings shall
not be used because of attendant loss of graphite.
- Tensile Requirements
8.1 Iron used in supplying castings to this specification shall
conform to the tensile requirements prescribed in Table 3 and
Table 4. - Test Bars
9.1 Separately cast test bars having the dimensions shown in
Table 1 shall be poured from the same lot as the castings
represented. The size of the test bar to be poured shall be
selected by the purchaser using Table 5. In the event no choice
is made, the selection will be made by the manufacturer.
9.2 Separately cast test bars shall be heat treated in the same
furnace together with the castings represented.
9.3 At the option of the manufacturer, test coupons may be
removed from the casting at a location agreed upon between
the manufacturer and purchaser.
9.4 Castings weighing in excess of 2000 lb may be represented
either by separately cast test bars (9.1) or by integrally
cast test bars having a cooling rate closely approximating that
of the controlling section of the casting.
9.5 For castings weighing in excess of 10 000 lb or having
a controlling section greater than 2 in., test bars may be
removed from the casting or integral projections having a cross
section no less than the controlling section. The minimum
tensile strength requirement for tension tests performed on
either of these test bars shall be 80 % of the specified class. - Molding and Pouring Test Bars
10.1 The test bars shall be cast in dried siliceous sand molds
maintained at approximately room temperature. A suitable
design for a mold is shown in Fig. 1.
TABLE 1 Diameters and Lengths of Cast Test Bars
Test
Bar
As-Cast Diameter, in. (mm) Length, in. (mm)
Minimum
(Bottom)
Maximum
(Top)
Minimum
(Specified)
Maximum
(Recommended)
A 0.88 (23) 0.85 (22) 0.96 (25) 5.0 (125) 6.0 (1.50)
B 1.20 (33) 1.14 (32) 1.32 (36) 7.0 (150) 9.0 (230)
C 2.00 (54) 1.90 (53) 2.10 (58) 6.0 (175) 10.0 (255)
SA
A All dimensions of Test Bar S shall be agreed upon by the manufacturer and the
purchaser.
TABLE 2 Stress Relieving Requirements
Class Metal Temperature, °F
(°C)
Holding Time, hA
40, 45, 50, 55, 60 1050 to 1200 2 12
(275, 300, 325, 350,
380, 415)
(565 to 650) (2 min)B (12 max)B
A In no case shall the holding time be less than 1 h/in. of maximum metal
section, or in excess of 12 h max, dependent upon which governs.
B In no case shall the holding time be less than 1 h for every 25-mm metal
section, or in excess of 12 h max, depending upon which governs.
TABLE 3 Tensile Requirements
Class Tensile Strength,
min, ksi
No. 20 20
No. 25 25
No. 30 30
No. 35 35
No. 40 40
No. 45 45
No. 50 50
No. 55 55
No. 60 60
TABLE 4 Tensile Requirements (SI)
Class Tensile Strength,
min, MPa
No. 150 150
No. 175 175
No. 200 200
No. 225 225
No. 250 250
No. 275 275
No. 300 300
No. 325 325
No. 350 350
No. 380 380
No. 415 415
TABLE 5 Separately Cast Test Bars for Use When a Specific
Correlation Has Not Been Established Between the Test Bar and
the Casting
Thickness of the Wall of the Controlling
Section of the Casting, in. (mm)
Test Bar
Under 0.25 (6) S
0.25 to 0.50 (6 to 12) A
0.51 to 1.00 (13 to 25) B
1.01 to 2 (26 to 50) C
Over 2 (50) S
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11.1 All castings shall be made in a workmanlike manner
and shall conform to the dimensions on drawings furnished by
the purchaser. If the pattern is supplied by the purchaser
without drawings, the dimensions of the casting shall be as
predicted by the pattern.
11.2 The surface of the casting shall be free of adhering
sand, scale, cracks, and hot tears as determined by visual
examination. Other surface discontinuities shall meet the visual
acceptance standards specified in the order. - Sampling
12.1 A lot shall consist of one of the following:
12.1.1 All the metal poured from a single heating in a batch
type melting furnace,
12.1.2 All the metal from two or more batch type melting
furnaces poured into a single ladle or single casting, or
12.1.3 All the metal poured from a continuous melting
furnace for a given period of time between changes in charge,
processing conditions, or aim-for chemistry or 4 h, whichever
is the shorter period.
12.1.3.1 The purchaser may agree to extend the 4-h time
period to 8 h if the manufacturer can demonstrate sufficient
process control to warrant such an extension. - Tension Test Specimens
13.1 Tension test specimens A and B in Fig. 2 shall be
machined from test bars A and B in Table 1, respectively.
13.2 The purchaser shall specify whether test specimen B or
C is to be machined from test bar C. If no choice is made, the
manufacturer shall make the selection.
13.3 The size of the test specimen to be machined from test
bar S shall be as agreed upon between the manufacturer and
purchaser. - Number of Tests and Retests
14.1 One tension test shall be performed on each lot in
accordance with Test Method E8 and conform to the tensile
requirements specified.
14.2 If the results of a valid test fail to conform to the
requirements of this specification, two retests shall be made. If
either retest fails to meet the specification requirements, the
castings represented by these test specimens shall be rejected.
14.3 If, after testing, a test specimen shows evidence of a
defect, the results of the test may be invalidated and another
made on a specimen from the same lot. - Repair
15.1 Any repairs performed on castings produced to this
specification shall be agreed upon between the manufacturer
and purchaser. - Certification
16.1 When requested by the purchaser, the manufacturer
shall furnish his certification stating that the material was
manufactured, sampled, tested, and inspected in accordance
with this specification including the year date. The certification
shall also include the results of all tests performed.
16.2 A signature is not required on the certification. However,
the document shall clearly identify the organization
submitting the certification and the authorized agent of the
manufacturer who certified the test results. Notwithstanding
the absence of a signature, the organization submitting the
certification is responsible for its content. - Inspection
17.1 All tests and inspections required by this specification
shall be performed by the manufacturer or other reliable
sources whose services have been contracted for by the
Number of test bars in a single mold-2 suggested. P—2 in. (50-mm) suggested
L—see Table 1. N—5/16 in. (8-mm) in diameter, suggested
D—see Table 1. M—1.5 N, suggested
W—not less than diameter, D.
FIG. 1 Suitable Design and Dimensions for Mold for Separately Cast Cylindrical Test Bars for Gray Iron
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manufacturer. Complete records of all tests and inspections
shall be maintained by the manufacturer and shall be available
for review by the purchaser. - Rejection and Rehearing
18.1 Castings which fail to conform to the requirements
specified when inspected or tested by the purchaser or his agent
may be rejected. Rejection shall be reported to the manufacturer
or supplier promptly and in writing. In case of dissatisfaction
with the test results, the manufacturer or supplier may
make claim for a rehearing. - Product Marking
19.1 Castings shall have the name of the manufacturer, or
his recognized trademark, and the class of iron to which it
conforms, cast or indelibly stamped on a surface indicated by
the purchaser or in such a position as not to injure the
usefulness of the casting. - Keywords
20.1 elevated temperature service; gray iron castings; pressure
containing parts
Dimensions, in. (mm) Tension Test
Specimen A
Tension Test
Specimen B
Tension Test
Specimen C
G— Length of parallel, min 0.50 (13) 0.75 (20) 1.25 (32)
D— Diameter 0.500 ± 0.010 (13 ± 0.25) 0.750 ± 0.015 (20 ± 0.4) 1.25 ± 0.025 (32 ± 0.5)
R— Radius of fillet, min 1 (25) 1 (25) 2 (50)
A— Length of reduced section, min 11/4 (32) 11/2 (38) 21/4 (57)
L— Overall length, min 33/4 (95) 4 (100) 63/8 (160)
C— Diameter of end section, approximate 7/8 (22) 11/4 (32) 17/8 (47)
E— Length of shoulder, min 1/4 (6) 1/4 (6) 5/16 (8)
F— Diameter of shoulder 5/8 ± 1/64 (16 ± 0.5) 15/16 ± 1/64 (25 ± 0.5) 17/16 ± 1/64 (36 ± 0.5)
B— Length of end section A A A
A Optional to fit holders on testing machine. If threaded, root diameter shall not be less than dimension F.
FIG. 2 Tension-Test Specimens
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SPECIFICATION FOR LOW AND INTERMEDIATE
TENSILE STRENGTH CARBON STEEL PLATES
SA-283/SA-283M
(Identical with ASTM Specification A283/A283M-03(R07).)
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SPECIFICATION FOR LOW AND INTERMEDIATE
TENSILE STRENGTH CARBON STEEL PLATES
SA-283/SA-283M
[Identical with ASTM Specification A 283/A 283M-03(R07).] - Scope
1.1 This specification covers four grades (A, B, C, and
D) of carbon steel plates of structural quality for general
application.
1.2 When the steel is to be welded, a welding procedure
suitable for the grade of steel and intended use or service
is to be utilized. See Appendix X3 of Specification
A 6/A 6M for information on weldability.
1.3 The values stated in either inch-pound units or SI
units are to be regarded separately as the standard. Within
the text, the SI units are shown in brackets. The values
stated in each system are not exactly equivalents, therefore
each system is to be used independently of the other, without
combining values in any way.
1.4 For plate produced from coil and furnished without
heat treatment or with stress relieving only, the additional
requirements, including additional testing requirements
and the reporting of additional test results, of Specification
A 6/A 6M apply.
1.5 This specification contains notes or footnotes, or
both, that provide explanatory material. Such notes and
footnotes, excluding those in tables and figures do not
contain any mandatory requirements. - Referenced Document
2.1 ASTM Standard:
A 6/A 6M Specification for General Requirements for
Rolled Structural Steel Bars, Plates, Shapes, and Sheet
Piling - General Requirements for Delivery
3.1 Plates furnished under this specification shall conform
to the requirements of the current edition of Specification
A 6/A 6M, for the specific date ordered, unless a
conflict exists in which case this specification shall prevail.
3.2 Coils are excluded from qualification to this specification
until they are processed into finished plates. Plates
produced from coil means plates that have been cut to
individual lengths from a coil. The processor directly controls,
or is responsible for, the operation involded in the
processing of a coil into finished plates. Such operations
include decoiling, leveling, cutting to length, testing,
inspection, conditioning, heat treatment (if applicable),
packaging, marking, loading for shipment, and certification.
NOTE 1 — For plates produced from coil and furnished without heat
treatment or with stress relieving only, two test results are to be reported
for each qualifying coil. Additional requirements regarding plate produced
from coil are described in Specification A 6/A 6M. - Process
4.1 The steel shall be made by one or more of the
following processes: open-hearth, basic-oxygen, or electric-
furnace. - Chemical Requirements
5.1 The heat analysis shall conform to the requirements
prescribed in Table 1.
5.2 The steel shall conform on product analysis to the
requirements prescribed in Table 1, subject to the product
analysis tolerances in Specification A 6/A 6M. - Tensile Requirements
6.1 Material as represented by the test specimens shall
conform to the requirements as to tensile properties prescribed
in Table 2.
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TABLE 1
CHEMICAL REQUIREMENTS
Heat Analysis, %
Elements Grade A Grade B Grade C Grade D
Carbon, max 0.14 0.17 0.24 0.27
Manganese, max 0.90 0.90 0.90 0.90
Phosphorus, max 0.035 0.035 0.035 0.035
Sulfur, max 0.04 0.04 0.04 0.04
Silicon
Plates 11/2 in. [40 mm] and under, max 0.40 0.40 0.40 0.40
Plates over 11/2 in. [40 mm] 0.15–0.40 0.15–0.40 0.15–0.40 0.15–0.40
Copper, min % when copper is specified 0.20 0.20 0.20 0.20
TABLE 2
TENSILE REQUIREMENTSA
Grade A Grade B Grade C Grade D
Tensile strength, ksi [MPa] 45–60 [310–415] 50–65 [345–450] 55–75 [380–515] 60–80 [415–550]
Yield point, min, ksi [MPa] 24 [165] 27 [185] 30 [205] 33 [230]
Elongation in 8 in. [200 mm], min, %B 27 25 22 20
Elongation in 2 in. [50 mm], min, %B 30 28 25 23
A See Specimen Orientation under the Tension Tests section of Specification A6/A 6M.
B For plates wider than 24 in. [600 mm], the elongation requirement is reduced two percentage points. See elongation requirement adjustments
in the Tension Tests section of Specification A 6/A 6M.
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SUPPLEMENTARY REQUIREMENTS
Supplementary requirement shall not apply unless specified in the order or contract. Standardized
supplementary requirements for use at the option of the purchaser are listed in
Specification A 6/A 6M. Those that are considered suitable for use with this specification
are listed by title:
S2. Product Analysis,
S3. Simulated Post-Weld Heat Treatment of
Mechanical Test Coupons,
S5. Charpy V-Notch Impact Test,
S6. Drop Weight Test,
S8. Ultrasonic Examination, and
S15. Reduction of Area
S97. Limitation on Rimmed or Capped Steel
S97.1 The steel shall be other than rimmed or capped.
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SPECIFICATION FOR PRESSURE VESSEL PLATES,
CARBON STEEL, LOW- AND INTERMEDIATE-TENSILE
STRENGTH
SA-285/SA-285M
(Identical with ASTM Specification A285/A285M-17.)
ASME BPVC.II.A-2019 SA-285/SA-285M
433
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434
Standard Specification for
Pressure Vessel Plates, Carbon Steel, Low- and
Intermediate-Tensile Strength - Scope
1.1 This specification covers carbon steel plates of lowand
intermediate-tensile strengths which may be killed or
semi-killed at the producer’s option. These plates are intended
for fusion-welded pressure vessels.
1.2 Plates under this specification are available in three
grades having different strength levels as follows:
Grade Tensile Strength, ksi [MPa]
A 45–65 [310–450]
B 50–70 [345–485]
C 55–75 [380–515]
1.3 The maximum thickness of plates is limited by the
capacity of the composition to meet the specified mechanical
property requirements.
NOTE 1—For killed carbon steels only, refer to the following ASTM
specifications:
A299/A299M Specification for Pressure Vessel Plates, Carbon Steel,
Manganese-Silicon
A515/A515M Specification for Pressure Vessel Plates, Carbon Steel,
for Intermediate- and Higher-Temperature Service
A516/A516M Specification for Pressure Vessel Plates, Carbon Steel,
for Moderate- and Lower-Temperature Service
1.4 For plates produced from coil and furnished without
heat treatment or with stress relieving only, the additional
requirements, including additional testing requirements and the
reporting of additional test results, of Specification A20/A20M
apply.
1.5 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with the specification.
1.6 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A20/A20M Specification for General Requirements for Steel
Plates for Pressure Vessels
A299/A299M Specification for Pressure Vessel Plates, Carbon
Steel, Manganese-Silicon
A435/A435M Specification for Straight-Beam Ultrasonic
Examination of Steel Plates
A515/A515M Specification for Pressure Vessel Plates, Carbon
Steel, for Intermediate- and Higher-Temperature Service
A516/A516M Specification for Pressure Vessel Plates, Carbon
Steel, for Moderate- and Lower-Temperature Service
A577/A577M Specification for Ultrasonic Angle-Beam Examination
of Steel Plates
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications - General Requirements and Ordering Information
3.1 Material supplied to this material specification shall
conform to Specification A20/A20M. These requirements outline
the testing and retesting methods and procedures, permitted
variations in dimensions, and mass, quality and repair of
defects, marking, loading, and ordering information.
3.2 In addition to the basic requirements of this
specification, certain supplementary requirements are available
when additional control, testing, or examination is required to
meet end use requirements. The purchaser is referred to the
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435
listed Supplementary requirements in this specification and to
the detailed requirements in Specification A20/A20M.
3.3 Coils are excluded from qualification to this specification
until they are processed into finished plate. Plates produced
from coil means plates that have been cut to individual
lengths from coil. The processor directly controls, or is
responsible for, the operations involved in the processing of
coils into finished plates. Such operations include decoiling,
leveling, cutting to length, testing, inspection, conditioning,
heat treatment (if applicable), packaging, marking, loading for
shipment, and certification.
NOTE 2—For plates produced from coil and furnished without heat
treatment or with stress relieving only, three test results are reported for
each qualifying coil. Additional requirements regarding plate produced
from coil are described in Specification A20/A20M.
3.4 If the requirements of this specification are in conflict
with the requirements of Specification A20/A20M, the requirements
of this specification shall prevail. - Heat Treatment
4.1 Plates are normally supplied in the as-rolled condition.
The plates may be ordered normalized or stress relieved, or
both. - Chemical Composition
5.1 The steel shall conform to the requirements as to
chemical composition as given in Table 1. - Mechanical Properties
6.1 Tension Test—The plates, as represented by the tension
test specimens, shall conform to the requirements given in
Table 2. - Keywords
7.1 carbon steel plate; low-and-intermediate strength steel
plate for pressure vessels; steel plate for pressure vessels
SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall not apply unless specified in the purchase order.
A list of standardized supplementary requirements for use at the option of the purchaser is included
in Specification A20/A20M. Those that are considered suitable for use with this specification are listed
below by title.
S3. Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons,
S4. Additional Tension Test,
S8. Ultrasonic Examination in accordance with Specification
A435/A435M,
S11. Ultrasonic Examination in accordance with Specification
A577/A577M, and
S12. Ultrasonic Examination in accordance with Specification
A578/A578M.
TABLE 1 Chemical Requirements
Elements
Composition, %
Grade A Grade B Grade C
Carbon, maxA 0.17 0.22 0.28
Manganese, max:
Heat analysis 0.90 0.90 0.90
Product analysis 0.98 0.98 0.98
Phosphorus, maxA 0.025 0.025 0.025
Sulfur, maxA 0.025 0.025 0.025
A Applies to both heat and product analyses.
TABLE 2 Tensile Requirements
Grade A Grade B Grade C
ksi [MPa] ksi [MPa] ksi [MPa]
Tensile strength 45–65 [310–450] 50–70 [345–485] 55–75 [380–515]
Yield strength, minA 24 [165] 27 [185] 30 [205]
Elongation in 8 in. or [200 mm], min, %B 27 25 23
Elongation in 2 in. or [50 mm], min, %B 30 28 27
A Determined by either the 0.2 % offset method or the 0.5 % extension-under-load method.
B See Specification A20/A20M for elongation adjustment.
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ADDITIONAL SUPPLEMENTARY REQUIREMENTS
Also listed below are additional optional supplementary requirements suitable for this specification:
S57. Copper-Bearing
S57.1 The copper content, by heat analysis shall be
0.20–0.35 % and by product analysis 0.18–0.37 %.
S58. Restricted Copper
S58.1 The maximum incidental copper content by heat
analysis shall not exceed 0.25 %.
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SPECIFICATION FOR PRESSURE VESSEL PLATES,
CARBON STEEL, MANGANESE-SILICON
SA-299/SA-299M
(Identical with ASTM Specification A299/A299M-17.)
ASME BPVC.II.A-2019 SA-299/SA-299M
437
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438
Standard Specification for
Pressure Vessel Plates, Carbon Steel, Manganese-Silicon - Scope
1.1 This specification covers manganese-silicon carbon
steel plates for use in welded boilers and other pressure vessels.
1.2 Plates under this specification are produced in two
grades. The specified minimum yield strength decreases for
thicknesses over 1 in. [25 mm].
1.3 The maximum thickness of plates is limited only by the
capacity of the composition to meet the specified mechanical
property requirements.
1.4 For plates produced from coil and furnished without
heat treatment or with stress relieving only, the additional
requirements, including additional testing requirements and the
reporting of additional test results, of Specification A20/A20M
apply.
1.5 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with the specification.
1.6 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A20/A20M Specification for General Requirements for Steel
Plates for Pressure Vessels
A435/A435M Specification for Straight-Beam Ultrasonic
Examination of Steel Plates
A577/A577M Specification for Ultrasonic Angle-Beam Examination
of Steel Plates
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications - General Requirements and Ordering Information
3.1 Plates supplied to this product specification shall conform
to Specification A20/A20M, which outlines the testing
and retesting methods and procedures, permitted variations in
dimensions and mass, quality and repair of defects, marking,
loading, and ordering information.
3.2 In addition to the basic requirements of this
specification, certain supplementary requirements are available
where additional control, testing, or examination is required to
meet end use requirements. The purchaser is referred to the
listed supplementary requirements in this specification and to
the detailed requirements in Specification A20/A20M.
3.3 Coils are excluded from qualification to this specification
until they are processed into finished plates. Plates
produced from coil means plates that have been cut to
individual lengths from coil. The processor directly controls, or
is responsible for, the operations involved in the processing of
coils into finished plates. Such operations include decoiling,
leveling, cutting to length, testing, inspection, conditioning,
heat treatment (if applicable), packaging, marking, loading for
shipment, and certification.
NOTE 1—For plates produced from coil and furnished without heat
treatment or with stress relieving only, three test results are reported for
each qualifying coil. Additional requirements regarding plates from coil
are described in Specification A20/A20M.
3.4 If the requirements of this specification are in conflict
with the requirements of Specification A20/A20M, the requirements
of this specification shall prevail. - Materials and Manufacture
4.1 Steelmaking Practice—The steel shall be killed and
shall conform to the fine austenitic grain size requirement of
Specification A20/A20M.
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439 - Heat Treatment
5.1 Plates 2 in. [50 mm] and under in thickness are normally
supplied in the as-rolled condition. Plates may be ordered
normalized or stress relieved, or both.
5.2 Plates over 2 in. [50 mm] in thickness shall be normalized. - Chemical Composition
6.1 The steel shall conform to the requirements given in
Table 1. - Mechanical Properties
7.1 Tension Test Requirements—The plates, as represented
by the tension test specimens, shall conform to the requirements
given in Table 2. - Keywords
8.1 carbon steel plate; pressure containing parts; pressure
vessel steels; steel plates; steel plates for pressure vessel
applications
SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall not apply unless specified in the purchase order.
A list of standardized supplementary requirements for use at the option of the purchaser is included
in Specification A20/A20M. Those that are considered suitable for use with this specification are listed
below by title.
S1. Vacuum Treatment,
S2. Product Analysis,
S3. Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons,
S4. Additional Tension Test,
S5. Charpy V-Notch Impact Test,
S6. Drop Weight Test (for Material 0.625 in. [16 mm] and
over in Thickness),
S7. High-Temperature Tension Test,
S8. Ultrasonic Examination in accordance with Specification
A435/A435M,
S9. Magnetic Particle Examination,
S11. Ultrasonic Examination in accordance with Specification
A577/A577M,
S12. Ultrasonic Examination in accordance with Specification
A578/A578M.
TABLE 1 Chemical Requirements
Elements Composition, %
Carbon, max:A
1 in. [25 mm] and under
Grade A 0.26
Grade B 0.28
Over 1 in. [25 mm]
Grade A 0.28
Grade B 0.30
Manganese:
1 in. [25 mm] and under
Heat analysis 0.90 to 1.40
Product analysis 0.84 to 1.52
Over 1 in. [25 mm]
Heat analysis 0.90 to 1.50
Product analysis 0.84 to 1.62
Phosphorus, maxA 0.025
Sulfur, maxA 0.025
Silicon:
Heat analysis 0.15 to 0.40
Product analysis 0.13 to 0.45
A Applies to both heat and product analyses.
TABLE 2 Tensile Requirements
Grade A Grade B
Tensile strength, ksi [MPa] 75–95 [515–655] 80–100 [550–690]
Yield strength, min,A ksi [MPa]:
1 in. [25 mm] and under 42 [290] 47 [325]
Over 1 in. [25 mm] 40 [275] 45 [310]
Elongation in 8 in. [200 mm], min, %B 16 16
Elongation in 2 in. [50 mm], min, %B 19 19
A Determined by either the 0.2 % offset method or the 0.5 % extension-under-load
method.
B See the Elongation Requirement Adjustments subsection in the Tension Tests
section of Specification A20/A20M.
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SPECIFICATION FOR PRESSURE VESSEL PLATES,
ALLOY STEEL, MANGANESE-MOLYBDENUM AND
MANGANESE-MOLYBDENUM-NICKEL
SA-302/SA-302M
(Identical with ASTM Specification A302/A302M-17.)
ASME BPVC.II.A-2019 SA-302/SA-302M
441
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442
Standard Specification for
Pressure Vessel Plates, Alloy Steel, Manganese-
Molybdenum and Manganese-Molybdenum-Nickel - Scope
1.1 This specification covers manganese-molybdenum and
manganese-molybdenum-nickel alloy steel plates intended particularly
for welded boilers and other pressure vessels.
1.2 Plates under this specification are available in four
grades having different strength levels as follows:
Grade
Tensile Strength,
ksi [MPa]
Type
A 75–95 [515–655] manganese-molybdenum
B 80–100 [550–690] manganese-molybdenum
C 80–100 [550–690] manganese-molybdenum-nickel
D 80–100 [550–690] manganese-molybdenum-nickel
1.3 The maximum thickness of plates is limited only by the
capacity of the chemical composition to meet the specified
mechanical property requirements.
1.4 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with the specification.
1.5 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A20/A20M Specification for General Requirements for Steel
Plates for Pressure Vessels
A435/A435M Specification for Straight-Beam Ultrasonic
Examination of Steel Plates
A577/A577M Specification for Ultrasonic Angle-Beam Examination
of Steel Plates
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications - General Requirements and Ordering Information
3.1 Material supplied to this material specification shall
conform to Specification A20/A20M. These requirements outline
the testing and retesting methods and procedures, permitted
variations in dimensions, and mass, quality and repair of
defects, marking, loading, and ordering information.
3.2 In addition to the basic requirements of this
specification, certain supplementary requirements are available
when additional control, testing, or examination is required to
meet end use requirements. The purchaser is referred to the
listed supplementary requirements in this specification and to
the detailed requirements in Specification A20/A20M.
3.3 Coils are excluded from qualification to this specification
until they are processed into finished plates. Plates
produced from coil means plates that have been cut to
individual lengths from coil. The processor directly controls, or
is responsible for, the operations involved in the processing of
coils into finished plates. Such operations include decoiling,
leveling, cutting to length, testing, inspection, conditioning,
heat treatment (if applicable), packaging, marking, loading for
shipment, and certification.
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NOTE 1—For plates produced from coil and furnished without heat
treatment or with stress relieving only, three test results are reported for
each qualifying coil. Additional requirements regarding plates from coil
are described in Specification A20/A20M.
3.4 If the requirements of this specification are in conflict
with the requirements of Specification A20/A20M, the requirements
of this specification shall prevail. - Materials and Manufacture
4.1 Steelmaking Practice—The steel shall be killed and
shall conform to the fine grain size requirement of Specification
A20/A20M. - Heat Treatment
5.1 Plates 2 in. [50 mm] and under in thickness are normally
supplied in the as-rolled condition. Plates may be ordered
normalized, normalized and tempered, or stress relieved.
5.2 Plates over 2 in. [50 mm] in thickness shall be normalized
or normalized and tempered.
5.3 When normalizing plates 4 in. [100 mm] or over in
thickness, the cooling rate may be accelerated by air blasting or
liquid quenching followed by tempering in the temperature
range from 1100 to 1300°F [595 to 705°C] to obtain mechanical
properties comparable to those developed by normalizing
plates in the lesser thicknesses.
5.4 If approved by the purchaser, for plates less than 4 in.
[100 mm] in thickness, cooling rates faster than those obtained
by cooling in air are permissible for improvement of
toughness, provided the plates are subsequently tempered in
the temperature range from 1100 to 1300°F [595 to 705°C]. - Chemical Composition
6.1 The steel shall conform to the chemical requirements
shown in Table 1 unless otherwise modified in accordance with
Supplementary Requirement S17, Vacuum Carbon-Deoxidized
Steel, in Specification A20/A20M. - Mechanical Properties
7.1 Tension Test Requirements—The plates, as represented
by the tension test specimens, shall conform to the requirements
given in Table 2.
7.1.1 For accelerated cooled plates with a nominal thickness
of 3/4 in. [20 mm] or less, the 11/2-in. [40-mm] wide rectangular
specimen may be used for the tension test, and the elongation
may be determined in a 2-in. [50-mm] gage length that
includes the fracture and that shows the greatest elongation. - Keywords
8.1 alloy steel plate; pressure containing parts; pressure
vessel steels; steel plates; steel plates for pressure vessel
applications
TABLE 1 Chemical Requirements
NOTE 1—Where “…” appears, there is no requirement.
Elements
Composition, %
Grade A Grade B Grade C Grade D
Carbon, max:A
Up to 1 in. [25 mm], incl, in thickness 0.20 0.20 0.20 0.20
Over 1 to 2 in. [50 mm], incl 0.23 0.23 0.23 0.23
Over 2 in. [50 mm] in thickness 0.25 0.25 0.25 0.25
Manganese:
Heat analysis 0.95–1.30 1.15–1.50 1.15–1.50 1.15–1.50
Product analysis 0.87–1.41 1.07–1.62 1.07–1.62 1.07–1.62
Phosphorus, maxA 0.025 0.025 0.025 0.025
Sulfur, maxA 0.025 0.025 0.025 0.025
Silicon:
Heat analysis 0.15–0.40 0.15–0.40 0.15–0.40 0.15–0.40
Product analysis 0.13–0.45 0.13–0.45 0.13–0.45 0.13–0.45
Molybdenum:
Heat analysis 0.45–0.60 0.45–0.60 0.45–0.60 0.45–0.60
Product analysis 0.41–0.64 0.41–0.64 0.41–0.64 0.41–0.64
Nickel:
Heat analysis … … 0.40–0.70 0.70–1.00
Product analysis … … 0.37–0.73 0.67–1.03
A Applies to both heat and product analyses.
TABLE 2 Tensile Requirements
Grade A Grade B Grade C Grade D
Tensile strength, ksi [MPa] 75–95 [515–655] 80–100 [550–690] 80–100 [550–690] 80–100 [550–690]
Yield strength, min, ksi [MPa] 45 [310] 50 [345] 50 [345] 50 [345]
Elongation in 8 in. [200 mm], min, %A 15 15 17 17
Elongation in 2 in. [50 mm], min, %A 19 18 20 20
A See Specification A20/A20M for elongation adjustment.
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SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall not apply unless specified in the purchase order. A list of
standardized supplementary requirements for use at the option of the purchaser is included in
Specification A20/A20M. Those that are considered suitable for use with this specification are listed
below by title.
S1. Vacuum Treatment,
S2. Product Analysis,
S3. Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons,
S4.1 Additional Tension Test,
S5. Charpy V-Notch Impact Test,
S6. Drop Weight Test (for Material 0.625 in. [16 mm] and
over in Thickness),
S7. High-Temperature Tension Test,
S8. Ultrasonic Examination in accordance with Specification
A435/A435M,
S9. Magnetic Particle Examination,
S11. Ultrasonic Examination in accordance with Specification
A577/A577M,
S12. Ultrasonic Examination in accordance with Specification
A578/A578M, and
S17. Vacuum Carbon-Deoxidized Steel.
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SPECIFICATION FOR CARBON STEEL BOLTS AND
STUDS, 60 000 PSI TENSILE STRENGTH
SA-307
(Identical with ASTM Specification A307-10 except for the deletion of “private label distributor” and “as appropriate”in
para. 13.1.1.)
ASME BPVC.II.A-2019 SA-307
445
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Standard Specification for
Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength - Scope
1.1 This specification covers the chemical and mechanical
requirements of three grades of carbon steel bolts and studs in
sizes 1/4 in. through 4 in. The fasteners are designated by
“Grade” denoting tensile strength and intended use, as follows:
Grade Description
Grade A Bolts and studs having a
minimum tensile strength of
60 ksi and intended for
general applications,
Grade B Bolts and studs having a
tensile strength of 60 to 100
ksi and intended for flanged
joints in piping systems with
cast iron flanges, and
Grade C Replaced by Specification
F1554 Gr.36
1.1.1 The term studs includes stud stock, sometimes referred
to as threaded rod.
1.2 This specification does not cover requirements for
machine screws, thread cutting/forming screws, mechanical
expansion anchors or similar externally threaded fasteners.
1.3 Suitable nuts are covered in Specification A563. Unless
otherwise specified, the grade and style of nut for each grade of
fastener, of all surface finishes, shall be as follows:
Fastener Grade and Size Nut Grade and StyleA
A 1/4 to 11/2 in. A, hex
A over 11/2 to 4 in. A, heavy hex
B, 1/4 to 4 in. A, heavy hex
A Nuts of other grades and styles having specified proof load stresses (Specification
A563, Table 3) greater than the specified grade and style of nut are also
suitable.
1.4 The values stated in inch-pound units are to be regarded
as the standard.
1.5 Supplementary Requirement S1 of an optional nature is
provided, which describes additional restrictions to be applied
when bolts are to be welded. It shall apply only when specified
in the inquiry, order, and contract.
1.6 Terms used in this specification are defined in Terminology
F1789 unless otherwise defined herein. - Referenced Documents
2.1 ASTM Standards:
A563 Specification for Carbon and Alloy Steel Nuts
A706/A706M Specification for Low-Alloy Steel Deformed
and Plain Bars for Concrete Reinforcement
A751 Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products
B695 Specification for Coatings of Zinc Mechanically Deposited
on Iron and Steel
D3951 Practice for Commercial Packaging
F606 Test Methods for Determining the Mechanical Properties
of Externally and Internally Threaded Fasteners,
Washers, Direct Tension Indicators, and Rivets
F1470 Practice for Fastener Sampling for Specified Mechanical
Properties and Performance Inspection
F1554 Specification for Anchor Bolts, Steel, 36, 55, and
105-ksi Yield Strength
F1789 Terminology for F16 Mechanical Fasteners
F2329 Specification for Zinc Coating, Hot-Dip, Requirements
for Application to Carbon and Alloy Steel Bolts,
Screws, Washers, Nuts, and Special Threaded Fasteners
2.2 ASME Standards:
B 1.1 Unified Screw Threads
B 18.2.1 Square and Hex Bolts and Screws
B 18.24 Part Identifying Number (PIN) Code System
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2.3 SAE Standard:
J429 Mechanical and Material Requirements For Externally
Threaded Fasteners - Ordering Information
3.1 Orders for externally threaded fasteners (including nuts
and accessories) under this specification shall include the
following:
3.1.1 ASTM designation and year of issue,
3.1.2 Name of product, bolts or studs; and bolt head style,
that is, hex or heavy hex,
3.1.3 Grade, that is, A, or B. If no grade is specified, Grade
A is furnished.
3.1.4 Quantities (number of pieces by size including nuts),
3.1.5 Fastener size and length,
3.1.6 Washers—Quantity and size (separate from bolts),
3.1.7 Zinc Coating—Specify the zinc-coating process required,
for example, hot-dip, mechanically deposited, or no
preference (see 4.5).
3.1.8 Other Finishes—Specify other protective finish, if
required.
3.1.9 Specify if inspection at point of manufacture is required,
3.1.10 Specify if certified test report is required (see 8.2),
and
3.1.11 Specify additional testing (8.3) or special requirements.
3.1.12 For establishment of a part identifying system, see
ASME B18.24. - Materials and Manufacture
4.1 Steel for bolts and studs shall be made by the openhearth,
basic-oxygen, or electric-furnace process.
4.2 Bolts shall be produced by hot or cold forging of the
heads or machining from bar stock.
4.3 Heat Treatment:
4.3.1 Cold headed fasteners with head configurations other
than hex having a minimum head height less than or equal to
.5 D (D is nominal diameter) shall be stress relief annealed at
a minimum temperature of 875°F.
4.3.2 Stress relieving of hex head fasteners and those with
minimum head heights greater than .5 D shall be at the
manufacturer’s option.
4.4 Bolt and stud threads shall be rolled or cut.
4.5 Zinc Coatings, Hot-Dip and Mechanically Deposited:
4.5.1 When zinc-coated fasteners are required, the purchaser
shall specify the zinc-coating process, for example hot
dip, mechanically deposited, or no preference.
4.5.2 When hot-dip is specified, the fasteners shall be
zinc-coated by the hot-dip process in accordance with the
requirements of Specification F2329.
4.5.3 When mechanically deposited is specified, the fasteners
shall be zinc-coated by the mechanical-deposition process
in accordance with the requirements of Class 55 of Specification
B695.
4.5.4 When no preference is specified, the supplier may
furnish either a hot-dip zinc coating in accordance with
Specification F2329, or a mechanically deposited zinc coating
in accordance with Specification B695, Class 55. Threaded
components (bolts and nuts) shall be coated by the same
zinc-coating process and the supplier’s option is limited to one
process per item with no mixed processes in a lot. - Chemical Composition
5.1 Grade A and B bolts and studs shall have a heat analysis
conforming to the requirements specified in Table 1 based on
the steel producer’s heat analysis.
5.2 The purchaser shall have the option of conducting
product analyses on finished bolts in each lot, which shall
conform to the product analysis specified in Table 1.
5.3 In case of conflict or for referee purposes, the product
analysis shall take precedence.
5.4 Bolts and studs are customarily furnished from stock, in
which case individual heats of steel cannot be identified.
5.5 Application of heats of steel to which bismuth, selenium,
tellurium, or lead has been intentionally added shall not
be permitted for Grade B bolts and studs.
5.6 Chemical analyses shall be performed in accordance
with Test Methods, Practices, and Terminology A751. - Mechanical Properties
6.1 Grades A and B bolts and studs shall conform to the
hardness specified in Table 2.
6.2 GradeAand B bolts and studs 1½ in. in diameter or less,
other than those excepted in 6.4, shall be tested full size and
shall conform to the requirements for tensile strength specified
in Table 3.
6.3 Grade A and B bolts and studs larger than 1½ in. in
diameter, other than those excepted in 6.4, shall preferably be
tested full size and when equipment of sufficient capacity is
available and shall conform to the requirements for tensile
strength specified in Table 3. When equipment of sufficient
capacity for full-size bolt testing is not available, or when the
length of the bolt makes full-size testing impractical, machined
specimens shall be tested and shall conform to the requirements
specified in Table 4.
TABLE 1 Chemical Requirements for Grades A and B Bolts and
Studs
Heat Analysis Product Analysis
Carbon, max 0.29 0.33
Manganese, max 1.20 1.25
Phosphorus, max 0.04 0.041
Sulfur, max
Grade A 0.15 A
Grade B 0.05 0.051
A Resulfurized steel is not subject to rejection based on product analysis for
sulfur.
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6.4 Grades A and B bolts and studs less than three diameters
in length or bolts with drilled or undersize heads are not subject
to tensile tests.
6.5 In the event that bolts are tested by both full size and by
machine test specimen methods, the full-size test shall govern
if a controversy between the two methods exists.
6.6 For bolts and studs on which both hardness and tension
tests are performed, acceptance based on tensile requirements
shall take precedence in the event that there is controversy over
low readings of hardness tests. - Dimensions
7.1 Unless otherwise specified, threads shall be the Coarse
Thread Series as specified in the latest issue of ASME B1.1,
and shall have a Class 2A tolerance.
7.2 Unless otherwise specified, Grade A bolts shall be hex
bolts with dimensions as given in the latest issue of ASME
B18.2.1. Unless otherwise specified, Grade B bolts shall be
heavy hex bolts with dimensions as given in the latest issue of
ASME B18.2.1.
7.3 Unless otherwise specified, bolts and studs to be used
with nuts or tapped holes which have been tapped oversize, in
accordance with Specification A563, shall have Class 2A
threads before hot-dip or mechanically deposited zinc coating.
After zinc coating the maximum limit of pitch and major
diameter shall not exceed the Class 2A maximum limit by more
than the following amounts:
Diameter, in. Oversize Limit, in. (mm)A
1/4 0.016
5/16, 3/8 0.017
7/16, 1/2 0.018
9/16 to 3 /4, incl 0.020
7/8 0.022
1.0 to 11/4, incl 0.024
13/8, 11 /2 0.027
13/4 to 4.0, incl 0.050
A These values are the same as the overtapping required for zinc-coated nuts in
Specification A563.
7.4 The gaging limit for bolts and studs shall be verified
during manufacture or use by assembly of a nut tapped as
nearly as practical to the amount oversize shown above. In case
of dispute, a calibrated thread ring gage of that same size
(Class X tolerance, gage tolerance plus) shall be used. Assembly
of the gage, or the nut described above, must be possible
with hand effort following application of light machine oil to
prevent galling and damage to the gage. These inspections,
when performed to resolve disputes, shall be performed at the
frequency and quality described in Table 5. - Number of Tests and Retests
8.1 The requirements of this specification shall be met in
continuous mass production for stock, and the manufacturer
shall make sample inspections to ensure that the product
conforms to the specified requirements. Additional tests of
TABLE 2 Hardness Requirements for Bolts and Studs
Grade Length, in. HardnessA
Brinell Rockwell B
min max min max
A Less than 3 × diaB 121 241 69 100
3 × dia and longer . . . 241 . . . 100
B Less than 3 × diaB 121 212 69 95
3 × dia and longer . . . 212 . . . 95
A As measured anywhere on the surface or through the cross section.
B Also bolts with drilled or undersize heads. These sizes and bolts with modified
heads shall meet the minimum and maximum hardness as hardness is the only
requirement.
TABLE 3 Tensile Requirements for Full-Size Bolts and Studs
Bolt
Size,
in.
Threads
per inch
Stress
Area,A
in.2
Tensile Strength, lbfB
Grade
A, min C
Grade B
minD maxD
1/4 20 0.0318 1 900 1 900 3 180
5/16 18 0.0524 3 100 3 100 5 240
3/8 16 0.0775 4 650 4 650 7 750
7/16 14 0.1063 6 350 6 350 10 630
1/2 13 0.1419 8 500 8 500 14 190
9/16 12 0.182 11 000 11 000 18 200
5/8 11 0.226 13 550 13 550 22 600
3/4 10 0.334 20 050 20 050 33 400
7/8 9 0.462 27 700 27 700 46 200
1 8 0.606 36 350 36 350 60 600
11/8 7 0.763 45 800 45 800 76 300
11/4 7 0.969 58 150 58 150 96 900
13/8 6 1.155 69 300 69 300 115 500
11/2 6 1.405 84 300 84 300 140 500
13/4 5 1.90 114 000 114 000 190 000
2 4½ 2.50 150 000 150 000 250 000
21/4 4½ 3.25 195 000 195 000 325 000
21/2 4 4.00 240 000 240 000 400 000
23/4 4 4.93 295 800 295 800 493 000
3 4 5.97 358 200 358 200 597 000
31/4 4 7.10 426 000 426 000 710 000
31/2 4 8.33 499 800 499 800 833 000
33/4 4 9.66 579 600 579 600 966 000
4 4 11.08 664 800 664 800 1 108 000
A Area calculated from the equation:
As = 0.7854 [D – (0.9743/n)] 2
where:
As = stress area,
D = nominal diameter of bolt, and
n = threads per inch.
B 1 lbf = 4.448 N.
C Based on 60 ksi (414 MPa).
D Based on 60–100 ksi (414–690 MPa).
TABLE 4 Tensile Requirements for Machined Specimens
Grade A Grade B
Tensile strength, ksi 60 min 60–100
Yield point, min ksi . . . . . .
Elongation in 2 in.,
min, %
18 18
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individual shipments of material are not ordinarily contemplated.
Individual heats of steel are not identified in the finished
product.
8.2 When specified in the order, the manufacturer shall
furnish a test report certified to be the last completed set of
mechanical tests for each stock size in each shipment.
8.3 When additional tests are specified on the purchase
order, a lot, for purposes of selecting test samples, shall consist
of all material offered for inspection at one time that has the
following common characteristics:
8.3.1 One type of item,
8.3.2 One nominal size, and
8.3.3 One nominal length of bolts and studs.
8.4 From each lot, the number of tests for each requirement
shall be as follows:
Number of Pieces in Lot Number of Samples
800 and under 1
801 to 8 000 2
8 001 to 22 000 3
Over 22 000 5
8.5 If any machined test specimen shows defective machining
it shall be discarded and another specimen substituted.
8.6 Should any sample fail to meet the requirements of a
specified test, double the number of samples from the same lot
shall be tested, in which case all of the additional samples shall
meet the specification. - Test Methods
9.1 Grades A and B bolts and studs shall be tested in
accordance with Test Methods F606.
9.2 Standard square and hex head bolts only shall be tested
by the wedge tension method except as noted in 6.4. Fracture
shall be in the body or threads of the bolt without any fracture
at the junction of the head and body. Other headed bolts shall
be tested by the axial tension method.
9.3 Speed of testing as determined with a free running
crosshead shall be a maximum of 1 in./min for the tensile
strength tests of bolts. - Inspection
10.1 If the inspection described in 10.2 is required by the
purchaser it shall be specified in the inquiry, order, or contract.
10.2 The inspector representing the purchaser shall have
free entry to all parts of the manufacturer’s works that concern
the manufacture of the material ordered. The manufacturer
shall afford the inspector all reasonable facilities to satisfy him
that the material is being furnished in accordance with this
specification. All tests and inspections required by the specification
that are requested by the purchaser’s representative shall
be made before shipment, and shall be conducted as not to
interfere unnecessarily with the operation of the works. - Responsibility
11.1 The party responsible for the fastener shall be the
organization that supplies the fastener to the purchaser. - Rejection and Rehearing
12.1 Disposition of nonconforming lots shall be in accordance
with Guide F1470, specifically sections on disposition of
nonconforming lots, suppliers option, and purchasers option. - Product Marking
13.1 Grades A and B Bolts and Studs:
13.1.1 Bolt heads and one end of studs shall be marked with
a unique identifier by the manufacturer to identify the manufacturer.
Additional marking required by the manufacturer for
his own use shall be at the option of the manufacturer.
13.1.2 In addition to the requirements of 13.1, all bolt heads,
one end of studs ” in. and larger, and whenever feasible studs
less than ” in. shall be marked with a grade marking as
follows:
Grade Marking
A
B
307A
307B
13.1.3 All markings shall be located on the top of the bolt
head or stud end and shall be raised or depressed at the option
of the manufacturer. - Packaging and Package Marking
14.1 Packaging:
14.1.1 Unless otherwise specified, packaging shall be in
accordance with Practice D3951.
14.1.2 When special packaging requirements are required,
they shall be defined at the time of the inquiry and order.
14.2 Package Marking:
14.2.1 Each shipping unit shall include or be plainly marked
with the following information:
14.2.1.1 ASTM designation and grade,
14.2.1.2 Size,
14.2.1.3 Name and brand or trademark of the manufacturer,
14.2.1.4 Number of pieces,
14.2.1.5 Purchase order number,
14.2.1.6 Country of origin. - Keywords
15.1 bolts; carbon steel; steel; studs
TABLE 5 Sample Sizes and Acceptance Numbers for Inspection
of Hot-Dip or Mechanically Deposited Zinc-Coated Threads
Lot Size Sample SizeA Acceptance Number
2 to 90 13 1
91 to 150 20 2
151 to 280 32 3
281 to 500 50 5
501 to 1 200 80 7
1 201 to 3 200 125 10
3 201 to 10 000 200 14
10 001 and over 315 21
A Inspect all bolts in the lot if the lot size is less than the sample size.
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SUPPLEMENTARY REQUIREMENTS
The following supplementary requirement shall apply only when specified in the purchase order or
contract:
S1. Bolts Suitable for Welding
S1.1 The material described in this section is intended for
welding. This supplemental section, by additional chemical
composition restrictions and by a carbon equivalent formula,
provides assurance of weldability by chemical composition
control.
S1.2 Welding technique is of fundamental importance when
bolts produced to this supplementary section are welded. It is
presupposed that suitable welding procedures for the steel
being welded and the intended service will be selected.
S1.3 All of the requirements of this supplemental section
apply in addition to all of the chemical, mechanical, and other
requirements of the base specification, Specification A307 for
Grade B.
S1.4 Because of the embrittling effects of welding temperatures
on cold-forged steel, this supplemental section is limited
to hot-forged bolts, or, if not forged, then to bolts produced
from hot-rolled bars without forging or threaded bars, bars
studs, or stud bolts produced from hot-rolled bars without
forging. Cold-forged bolts, or cold-drawn threaded bars, if they
are given a thermal treatment by heating to a temperature of not
less than 1500°F (815°C) and air-cooled are also suitable.
S1.5 Chemical Requirements:
S1.5.1 Heat Chemical Analysis—Material conforming to
the following additional analysis limitations shall be used to
manufacture the product described in this supplementary
requirement.
Carbon 0.30 %, max
Manganese 1.00 %, max
Phosphorus 0.04 %, max
Sulfur 0.05 %, max
Silicon 0.50 %, max
S1.5.2 Carbon Equivalent (Source—Specification A706/
A706M)—In addition to the heat chemical analysis requirements
in S1.5.1, the heat analysis shall be such as to provide a
carbon equivalent (CE) not exceeding 0.55 when calculated as
follows:
CE5% C1
% Mn
6 1
% Cu
40 1
% Ni
20 1
% Cr
10 2
% Mo
50 2
% V
10
S1.6 Analysis Reports—If requested on the order or contract,
the chemical composition of each heat of steel used and
the calculated carbon equivalent for each heat shall be reported
to the purchaser.
S1.7 Product (Check) Verification Analysis—Chemical
analyses when made by the purchaser or a representative on
bolts from each heat of steel, shall not exceed the values
specified in S1.5.2 by more than the following amounts:
%
Carbon +0.03
Manganese +0.06
Phosphorus +0.008
Sulfur +0.008
Silicon +0.05
S2. Permanent Manufacturer’s Identification
S2.1 Replaced by Specification F1554.
S3. Permanent Grade Identification
S3.1 Replaced by Specification F1554.
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SPECIFICATION FOR COLD-DRAWN, STRESS-RELIEVED
CARBON STEEL BARS SUBJECT TO MECHANICAL
PROPERTY REQUIREMENTS
SA-311/SA-311M
(Identical with ASTM Specification A311/A311M-04(R10) except for deletion of 5.1.11, revision of Note A to Table 1 and
an editorial change to 5.1.9. Certification has been made mandatory in 11.1.)
ASME BPVC.II.A-2019 SA-311/SA-311M
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SPECIFICATION FOR COLD-DRAWN, STRESSRELIEVED
CARBON STEEL BARS SUBJECT TO
MECHANICAL PROPERTY REQUIREMENTS
SA-311/SA-311M
[Identical to ASTM Specification A 311/A 311M-04(R10) except for deletion of 5.1.11, revision of Note A to Table 1 and an editorial change to
5.1.9. Certification has been made mandatory in 11.1.] - Scope
1.1 This specification covers two classes, nine grades,
and four conditions of stress-relieved cold-drawn carbon
steel bars produced to mechanical property requirements.
One class, B, is cold drawn with higher than normal (heavy)
drafts to provide higher strength levels, and four grades
provide improved machinability.
1.2 Supplementary Requirements, S1 through S6, of
an optional nature are provided.
1.3 The values stated in inch-pound units or SI units
are to be regarded as the standard. Within the text, the SI
units are shown in brackets. The values stated in each
system are not exact equivalents, therefore, each system
must be used independently of the other. Combining values
from the two systems may result in nonconformance with
the specification. - Referenced Documents
2.1 ASTM Standards:
A 29 /A 29M Specification for Steel Bars, Carbon and
Alloy, Hot-Wrought and Cold-Finished, General
Requirements for
A 108 Specification for Steel Bar, Carbon and Alloy, Cold-
Finished
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
E 527 Practice for Numbering Metals and Alloys (UNS) - Terminology
3.1 Definitions:
3.1.1 stress relieving—heating to a suitable temperature,
holding long enough to reduce residual stresses, and
then cooling slowly enough to minimize the development
of new residual stresses.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 heavy draft — Using higher than normal drafts
(approximately 10% through 35% reduction), followed by
stress relieving, produces higher tensile and yield strengths
provided an appropriate composition is used; for example,
medium carbon with normal or higher manganese content. - Classification
4.1 The bars are furnished in the following classes and
grades, and in the conditions shown in 6.4.
4.1.1 Class A —Normal-draft cold-drawn and stressrelieved
rounds, squares, hexagons, and flats in the following
grades:
Grades UNS Designations
1018 G10180
1035 G10350
1045 G10450
1050 G10500
1541 G15410
1117 G11170
1137 G11370
1141 G11410
1144 G11440
4.1.2 Class B — Heavy-draft cold-drawn and stressrelieved
rounds and hexagons in the following grades:
Grades UNS Designations
1045 G10450
1050 G10500
1541 G15410
1141 G11410
1144 G11440
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5.1 Orders for material under this specification should
include the following information as required to adequately
describe the desired material:
5.1.1 Quantity (weight [mass] or number of pieces),
5.1.2 Name of material (carbon steel bars, cold
drawn, stress relieved),
5.1.3 Condition 8.3,
5.1.4 Cross-sectional shape,
5.1.5 Size,
5.1.6 Length,
5.1.7 Class and grade,
5.1.8 Report of heat analysis, tensile properties Section
11,
5.1.9 Specification designation A 311 or A 311M,
5.1.10 Application,
5.1.11 DELETED
5.1.12 Supplementary requirements, if any, and
5.1.13 Additional requirements, if any.
NOTE 1— A typical ordering description is as follows: 10000 lb carbon
steel bars, cold drawn, stress relieved turned and polished, round 2.0 in.
(50.8 mm) Diameter, 10 to 12 ft (3048 to 3658 mm) long, Class B,
Grade 1050, (UNS G10500), fine grain, test reports required, ASTM
A 311/A 311M dated , hydraulic cylinder piston rods. [5000 kg
carbon steel bars, cold drawn, stress relieved turned and polished round
50 mm diameter, 3050 to 3650 mm long, Class B, Grade 1050 (UNS
G10500), fine grain, test reports required, ASTM A 311M dated ,
hydraulic cylinder piston rods.] - Materials and Manufacture
6.1 Melting Practice — The steel shall be made by one
or more of the following primary processes: open-hearth,
basic-oxygen, or electric-furnace. The primary melting
may incorporate separate degassing or refining and may
be followed by secondary melting using electroslag remelting
or vacuum arc remelting. Where secondary melting is
employed, the heat shall be defined as all of the ingots
remelted from a single primary heat.
6.2 Cold Working:
6.2.1 Class A bars shall be cold drawn using normal
drafting practices.
6.2.2 Class B bars shall be cold drawn using heavy
(higher than normal) drafting practices.
6.3 Thermal Treatment — After cold drawing, the bars
shall be stress relieved at a temperature of not less than
550°F [288°C] to meet the mechanical requirements specified
in Table 2.
6.4 Condition — The bars shall be furnished in the
following cold finish conditions, as specified:
6.4.1 Cold drawn, stress relieved;
6.4.2 Cold drawn, stress relieved, turned, and polished;
6.4.3 Cold drawn, stress relieved, turned, ground,
and polished; and
6.4.4 Cold drawn, stress relieved, ground, and polished.
NOTE 2 — When turned bars are specified, turning may be performed
prior to cold-drawing. - Chemical Composition
7.1 Composition — The cast or heat analysis shall conform
to the chemical composition requirements specified
in Table 1 for the grade ordered. - Mechanical Properties
8.1 Requirements — The bars shall conform to the
requirements listed in Table 2.
8.2 Number of Tests — At least one tension test shall
be made on each lot. A lot shall consist of bars of the same
size from the same heat which have been stress relieved
in the same stationary furnace charge. For continuous type
of treatment, a lot shall consist of 25 tons [25 Mg] or less
of the same size of each heat, treated in the same cycle.
8.3 Specimens — Tension test specimens shall be taken
longitudinally in accordance with and from the locations
specified in Test Methods and Definitions A 370.
8.4 Test Methods — Tension tests shall be made in
accordance with Test Methods and Definitions A 370. The
yield strength shall be determined at 0.2% offset or at
0.005 in./in. [0.005 mm/mm] of gage length, total extension
under load. - Workmanship, Finish, and Appearance
9.1 Surface Finish — Unless otherwise specified, the
bars shall have a commercial bright smooth surface finish
consistent with the cold finishing operations specified in
6.4.
9.2 Bars that are thermal treated after cold finishing
may have a discolored or oxidized surface.
9.3 Oiling — The bars shall be given a surface coating
of oil or other rust inhibitor to protect against rust during
shipment.
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9.4 Workmanship — The bars shall be free of pipe,
cracks, and flakes. Within the limits of good manufacturing
and inspection practices, the bars shall be free of injurious
seams, laps, segregation, or other imperfections that, due
to their nature, degree, or extent, will interfere with the use
of the material in machining or fabrication of suitable parts. - General Requirements
10.1 Material furnished under this specification shall
conform to the requirements of the current edition of Specification
A 29/A 29M and/or Specification A 108 unless
otherwise stated.
TABLE 1
CHEMICAL REQUIREMENTS
(CAST OR HEAT ANALYSIS)A
UNS
Designation Grade Carbon, % Manganese, % Phosphorus, max % Sulfur, %
G10180 1018 0.15–0.20 0.60–0.90 0.040 0.050 max
G10350 1035 0.32–0.38 0.60–0.90 0.040 0.050 max
G10450 1045 0.43–0.50 0.60–0.90 0.040 0.050 max
G10500 1050 0.48–0.55 0.60–0.90 0.040 0.050 max
G15410 1541 0.36–0.44 1.35–1.65 0.040 0.050 max
G11170 1117 0.14–0.20 1.00–1.30 0.040 0.08–0.13
G11370 1137 0.32–0.39 1.35–1.65 0.040 0.08–0.13
G11410 1141 0.37–0.45 1.35–1.65 0.040 0.08–0.13
G11440 1144 0.40–0.48 1.35–1.65 0.040 0.24–0.33
A The intentional addition of Bi, Se, Te, and Pb is not permitted. - Certification and Test Reports
11.1 A manufacturer’s certification that the material
was manufactured and tested in accordance with this specification
together with a report of the heat analysis and
tension test results shall be furnished at the time of shipment.
The report shall include the name of the manufacturer,
ASTM designation and year date and revision letter,
if any, class and grade, heat number, size, and grain size
(if requested). - Keywords
12.1 carbon steel bars; cold finished steel bars; steel
bars
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TABLE 2
MECHANICAL REQUIREMENTS
Yield Strength, Elongation in Reduction
UNS Grade Diameter, Thickness, or Distance Between Tensile Strength, min., ksi 2 in. [50 mm], of Area,
No. Designation Parallel Faces, in. [mm] min., ksi [MPa] [MPa] min., % min., %
Class A — Normal Draft Cold Drawn and Stress Relieved Annealed
G10180 1018 Up to 7/8 [20], incl 70 [485] 60 [415] 18 40
Over 7/8 [20] to 11/4 [30], incl 65 [450] 55 [380] 16 40
Over 11/4 [30] to 2 [50], incl 60 [415] 50 [345] 15 35
Over 2 [50] to 3 [75], incl 55 [380] 45 [310] 15 35
G10350 1035 Up to 7/8 [20], incl 85 [590] 75 [520] 13 35
Over 7/8 [20] to 11/4 [30], incl 80 [550] 70 [485] 12 35
Over 11/4 [30] to 2 [50], incl 75 [520] 65 [450] 12 35
Over 2 [50] to 3 [75], incl 70 [485] 60 [415] 10 30
G10450 1045 Up to 7/8 [20], incl 95 [655] 85 [585] 12 35
Over 7/8 [20] to 11/4 [30], incl 90 [620] 80 [550] 11 30
Over 11/4 [30] to 2 [50], incl 85 [585] 75 [520] 10 30
Over 2 [50] to 3 [75], incl 80 [550] 70 [485] 10 30
G10500 1050 Up to 7/8 [20], incl 100 [690] 90 [620] 11 35
and and Over 7/8 [20] to 11/4 [30], incl 95 [655] 85 [585] 11 30
G15410 G1541 Over 11/4 [30] to 2 [50], incl 90 [620] 80 [550] 10 30
Over 2 [50] to 3 [75], incl 85 [585] 75 [520] 10 30
G11170 1117 Up to 7/8 [20], incl 75 [520] 65 [450] 15 40
Over 7/8 [20] to 11/4 [30], incl 70 [485] 60 [415] 15 40
Over 11/4 [30] to 2 [50], incl 65 [450] 55 [380] 13 35
Over 2 [50] to 3 [75], incl 60 [415] 50 [345] 12 30
G11370 1137 Up to 7/8 [20], incl 95 [655] 90 [620] 11 35
and and Over 7/8 [20] to 11/4 [30], incl 90 [620] 85 [585] 11 30
G11410 1141 Over 11/4 [30] to 2 [50], incl 85 [585] 80 [550] 10 30
Over 2 [50] to 3 [70], incl 80 [550] 75 [520] 10 30
G11440 1144 Up to 7/8 [20], incl 105 [725] 95 [655] 10 30
Over 7/8 [20] to 11/4 [30], incl 100 [690] 90 [620] 10 30
Over 11/4 [30] to 2 [50], incl 95 [655] 85 [585] 10 25
Over 2 [50] to 3 [70], incl 90 [620] 80 [550] 10 20
Over 3 [70] to 41/2 [115], incl 85 [585] 75 [520] 10 20
Class B — Heavy Draft Cold Drawn and Stress Relieved Annealed
Yield Strength, Elongation in Reduction
UNS Grade Tensile Strength, min., ksi 2 in. [50 mm], of Area,
No. Designation In. [mm], Round or HexagonA min., ksi [MPa] [MPa] min., % min., %
G10450 1045 Up to 7/8 [20] incl 115 [795] 100 [690] 10 25
Over 7/8 [20] to 11/4 [30], incl 115 [795] 100 [690] 10 25
Over 11/4 [30] to 2 [50], incl 115 [795] 100 [690] 10 25
Over 2 [50] to 3 [75], incl 115 [795] 100 [690] 9 25
Over 3 [75] to 4 [102], incl 105 [725] 90 [620] 7 20
G10500 1050 Up to 7/8 [20], incl 115 [795] 100 [690] 8 25
G15410 1541 Over 7/8 [20] to 11/4 [30], incl 115 [795] 100 [690] 8 25
G11410 1141 Over 11/4 [30] to 2 [50], incl 115 [795] 100 [690] 8 25
and and Over 2 [50] to 3 [75], incl 115 [795] 100 [690] 8 20
G11440 1144 Over 3 [75] to 41/2 [115], incl 115 [795] 100 [690] 7 20
A Maximum size for hexagons is 11/2 in. [40 mm].
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SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified
by the purchaser in the inquiry or order. Details of these requirements shall be agreed upon
between the manufacturer and the purchaser.
S1. Special Surface
S1.1 When inspection standards more restrictive than
visual inspection are required, special surface may be specified.
S2. Restricted Cast or Heat Analysis
S2.1 When required, the purchaser may specify restrictive
cast or heat analysis limits on one or more elements.
The degree of restriction and the number of elements so
restricted are both subject to agreement between the manufacturer
and the purchaser.
S3. Restricted Decarburization
S3.1 The purchaser may specify a maximum affected
depth of decarburization when required for special applications,
subject to agreement between the manufacturer and
the purchaser.
S4. Nonmetallic Inclusion Requirements
(Microscopical)
S4.1 When nonmetallic inclusion requirements are
specified, the samples for testing shall be taken on a longitudinal
direction midway between the center and the surface
of the material. The area of the sample to be examined
should be agreed upon between the purchaser and the manufacturer,
and the test specimen should be hardened by
heating and quenched before being polished to avoid pits.
The rating of the inclusion count should also be agreed
upon and be based upon examination at a magnification
of 100 diameters. Resulfurized steels are not subject to
inclusion ratings.
S5. Restricted Incidental Elements
S5.1 The purchaser may specify limiting maximum
requirements for copper, nickel, chromium, or molybdenum
subject to agreement between the manufacturer and
the purchaser.
S6. Grain Size
S6.1 The steel shall conform to either the coarse austenitic
grain size (except as stated in S6.2), or the fine austenitic
grain size requirement of Specification A 29/A 29M.
S6.2 Certain elements, or combinations of elements,
such as manganese, sulfur, and lead tend to produce grain
refinement and it is technically inappropriate to ensure
coarse grain size as measured by the McQuaid-Ehn test
on high manganese, high sulfur, and leaded steels such as
1144, 1151, and 11L41.
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SPECIFICATION FOR SEAMLESS, WELDED, AND
HEAVILY COLD WORKED AUSTENITIC STAINLESS
STEEL PIPES
SA-312/SA-312M
(Identical with ASTM Specification A312/A312M-15 except for the revision to 6.2 to add “H” grade heat treatment
requirements.)
ASME BPVC.II.A-2019 SA-312/SA-312M
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Standard Specification for
Seamless, Welded, and Heavily Cold Worked Austenitic
Stainless Steel Pipes - Scope
1.1 This specification covers seamless, straight-seam
welded, and heavily cold worked welded austenitic stainless
steel pipe intended for high-temperature and general corrosive
service.
NOTE 1—When the impact test criterion for a low-temperature service
would be 15 ft·lbf [20 J] energy absorption or 15 mils [0.38 mm] lateral
expansion, some of the austenitic stainless steel grades covered by this
specification are accepted by certain pressure vessel or piping codes
without the necessity of making the actual test. For example, Grades
TP304, TP304L, and TP347 are accepted by the ASME Pressure Vessel
Code, Section VIII Division 1, and by the Chemical Plant and Refinery
Piping Code, ANSI B31.3, for service at temperatures as low as -425 °F
[-250 °C] without qualification by impact tests. Other AISI stainless steel
grades are usually accepted for service temperatures as low as -325 °F
[-200 °C] without impact testing. Impact testing may, under certain
circumstances, be required. For example, materials with chromium or
nickel content outside the AISI ranges, and for material with carbon
content exceeding 0.10 %, are required to be impact tested under the rules
of ASME Section VIII Division 1 when service temperatures are lower
than -50 °F [-45 °C].
1.2 Grades TP304H, TP309H, TP309HCb, TP310H,
TP310HCb, TP316H, TP321H, TP347H, and TP348H are
modifications of Grades TP304, TP309Cb, TP309S, TP310Cb,
TP310S, TP316, TP321, TP347, and TP348, and are intended
for service at temperatures where creep and stress rupture
properties are important.
1.3 Optional supplementary requirements are provided for
pipe where a greater degree of testing is desired. These
supplementary requirements call for additional tests to be made
and, when desired, it is permitted to specify in the order one or
more of these supplementary requirements.
1.4 Table X1.1 lists the standardized dimensions of welded
and seamless stainless steel pipe as shown in ANSI B36.19.
These dimensions are also applicable to heavily cold worked
pipe. Pipe having other dimensions is permitted to be ordered
and furnished provided such pipe complies with all other
requirements of this specification.
1.5 Grades TP321 and TP321H have lower strength requirements
for pipe manufactured by the seamless process in
nominal wall thicknesses greater than 3/8 in. [9.5 mm].
1.6 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order.
NOTE 2—The dimensionless designator NPS (nominal pipe size) has
been substituted in this standard for such traditional terms as “nominal
diameter,” “size,” and “nominal size.” - Referenced Documents
2.1 ASTM Standards:
A262 Practices for Detecting Susceptibility to Intergranular
Attack in Austenitic Stainless Steels
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A941 Terminology Relating to Steel, Stainless Steel, Related
Alloys, and Ferroalloys
A999/A999M Specification for General Requirements for
Alloy and Stainless Steel Pipe
A1016/A1016M Specification for General Requirements for
Ferritic Alloy Steel, Austenitic Alloy Steel, and Stainless
Steel Tubes
E112 Test Methods for Determining Average Grain Size
E381 Method of Macroetch Testing Steel Bars, Billets,
Blooms, and Forgings
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E527 Practice for Numbering Metals and Alloys in the
Unified Numbering System (UNS)
2.2 ANSI Standards:
B1.20.1 Pipe Threads, General Purpose
B36.10 Welded and Seamless Wrought Steel Pipe
B36.19 Stainless Steel Pipe
2.3 ASME Standard:
ASME Boiler and Pressure Vessel Code : Section VIII
2.4 AWS Standard:
A5.9 Corrosion-Resisting Chromium and Chromium-Nickel
Steel Welding Rods and Electrodes
2.5 Other Standard:
SAE J1086 Practice for Numbering Metals and Alloys
(UNS) - Terminology
3.1 Definitions:
3.1.1 The definitions in Specification A999/A999M and
Terminology A941 are applicable to this specification. - Ordering Information
4.1 Orders for material to this specification shall conform to
the requirements of the current edition of Specification A999/
A999M. - General Requirements
5.1 Material furnished under this specification shall conform
to the applicable requirements of the current edition of
Specification A999/A999M unless otherwise provided herein. - Materials and Manufacture
6.1 Manufacture:
6.1.1 The pipe shall be manufactured by one of the following
processes:
6.1.2 Seamless (SML) pipe shall be made by a process that
does not involve welding at any stage of production.
6.1.3 Welded (WLD) pipe shall be made using an automatic
welding process with no addition of filler metal during the
welding process.
6.1.4 Heavily cold-worked (HCW) pipe shall be made by
applying cold working of not less than 35 % reduction in
thickness of both wall and weld to a welded pipe prior to the
final anneal. No filler shall be used in making the weld. Prior
to cold working, the weld shall be 100 % radiographically
inspected in accordance with the requirements of ASME Boiler
and Pressure Vessel Code, Section VIII, Division 1, latest
revision, Paragraph UW-51.
6.1.5 Welded pipe and HCW pipe of NPS 14 and smaller
shall have a single longitudinal weld. Welded pipe and HCW
pipe of a size larger than NPS 14 shall have a single
longitudinal weld or shall be produced by forming and welding
two longitudinal sections of flat stock when approved by the
purchaser. All weld tests, examinations, inspections, or treatments
shall be performed on each weld seam.
6.1.6 At the option of the manufacturer, pipe shall be either
hot finished or cold finished.
6.1.7 The pipe shall be free of scale and contaminating
exogenous iron particles. Pickling, blasting, or surface finishing
is not mandatory when pipe is bright annealed. The
purchaser is permitted to require that a passivating treatment be
applied to the finished pipe.
6.2 Heat Treatment—All pipe shall be furnished in the
heat-treated condition in accordance with the requirements of
Table 2. Other than for Grades S33228, S30815, S31272, and - Chemical Composition
7.1 The steel shall conform to the requirements as to
chemical composition prescribed in Table 1. - Product Analysis
8.1 At the request of the purchaser, an analysis of one billet
or one length of flat-rolled stock from each heat, or two pipes
from each lot shall be made by the manufacturer. A lot of pipe
shall consist of the following number of lengths of the same
size and wall thickness from any one heat of steel:
NPS Designator Lengths of Pipe in Lot
Under 2 400 or fraction thereof
2 to 5 200 or fraction thereof
6 and over 100 or fraction thereof
8.2 The results of these analyses shall be reported to the
purchaser or the purchaser’s representative, and shall conform
to the requirements specified in Section 7.
8.3 If the analysis of one of the tests specified in 8.1 does
not conform to the requirements specified in Section 7, an
analysis of each billet or pipe from the same heat or lot may be
made, and all billets or pipe conforming to the requirements
shall be accepted. - Permitted Variations in Wall Thickness
9.1 In addition to the implicit limitation of wall thickness
for seamless pipe imposed by the limitation on weight in
Specification A999/A999M, the wall thickness for seamless
and welded pipe at any point shall be within the tolerances
specified in Table 3, except that for welded pipe the weld area
shall not be limited by the “Over” tolerance. The wall thickness
and outside diameter for inspection for compliance with this
requirement for pipe ordered by NPS and schedule number is
shown in Table X1.1. - Tensile Requirements
10.1 The tensile properties of the material shall conform to
the requirements prescribed in Table 4.
the H Grades, seamless pipe immediately following hot forming
may be individually quenched by water or rapidly
cooled by other means, provided that the temperature of
the pipes after hot forming is not less than the minimum
specified solution treatment temperature in Table 2. For H
Grades, as well as Grades S33228, S30815, and S31272, the
pipes shall be reheated to the specified solution treatment
temperature for the required time before quenching.
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TABLE 1 Chemical Requirements
Grade
UNS
DesignationA
Composition, %B
Carbon
Manganese
Phosphorus
Sulfur Silicon
Chromium
Nickel
Molybdenum
Titanium
Columbium
Tantalum,
max
NitrogenC
Vanadium
Copper Cerium Boron
Aluminum
Other
TP201 S20100 0.15 5.5–
7.5
0.060 0.030 1.00 16.0–
18.0
3.5–
5.5
. . . . . . . . . . . . 0.25 . . . . . . . . . . . . . . .
TP201LN S20153 0.03 6.4–
7.5
0.045 0.015 0.75 16.0–
17.5
4.0–
5.0
. . . . . . . . . . . . 0.10–
0.25
. . . 1.00 . . . . . . . . .
. . . S20400 0.030 7.0–
9.0
0.045 0.030 1.00 15.0–
17.0
1.50–
3.00
. . . . . . . . . . . . 0.15–
0.30
. . . . . . . . . . . . . . .
TPXM-19 S20910 0.06 4.0–
6.0
0.045 0.030 1.00 20.5–
23.5
11.5–
13.5
1.50–
3.00
. . . 0.10–
0.30
. . . 0.20–
0.40
0.10–
0.30
. . . . . .
TPXM-10 S21900 0.08 8.0–
10.0
0.045 0.030 1.00 19.0–
21.5
5.5–
7.5
. . . . . . . . . . . . 0.15–
0.40
. . . . . . . . .
TPXM-11 S21904 0.04 8.0–
10.0
0.045 0.030 1.00 19.0–
21.5
5.5–
7.5
. . . . . . . . . . . . 0.15–
0.40
. . . . . . . . .
TPXM-29 S24000 0.08 11.5–
14.5
0.060 0.030 1.00 17.0–
19.0
2.3–
3.7
. . . . . . . . . . . . 0.20–
0.40
. . . . . . . . .
TP304 S30400 0.08 2.00 0.045 0.030 1.00 18.0–
20.0
8.0–
11.0
. . . . . . . . . . . . . . . . . . . . . . . .
TP304L S30403 0.035D 2.00 0.045 0.030 1.00 18.0–
20.0
8.0–
13.0
. . . . . . . . . . . . . . . . . . . . . . . .
TP304H S30409 0.04–
0.10
2.00 0.045 0.030 1.00 18.0–
20.0
8.0–
11.0
. . . . . . . . . . . . . . . . . . . . . . . .
. . . S30415 0.04–
0.06
0.80 0.045 0.030 1.00–
2.00
18.0–
19.0
9.0–
10.0
. . . . . . . . . . . . 0.12–
0.18
. . . . . . 0.03–
0.08
TP304N S30451 0.08 2.00 0.045 0.030 1.00 18.0–
20.0
8.0–
11.0
. . . . . . . . . . . . 0.10–
0.16
. . . . . . . . .
TP304LN S30453 0.035 2.00 0.045 0.030 1.00 18.0–
20.0
8.0–
12.0
. . . . . . . . . . . . 0.10–
0.16
. . . . . . . . .
. . . S30600 0.018 2.00 0.02 0.02 3.7–
4.3
17.0–
18.5
14.0–
15.5
0.20 . . . . . . . . . . . . . . . 0.50
max
. . .
. . . S30601 0.015 0.50–
0.80
0.030 0.013 5.0–
5.6
17.0–
18.0
17.0–
18.0
0.20 . . . . . . . . . 0.05 . . . 0.35 . . . . . . . . . . . .
. . . S30615 0.16–
0.24
2.00 0.030 0.03 3.2–
4.0
17.0–
19.5
13.5–
16.0
. . . . . . . . . . . . . . . . . . . . . . . . . . . 0.80–
1.50
. . . S30815 0.05–
0.10
0.80 0.040 0.030 1.40–
2.00
20.0–
22.0
10.0–
12.0
. . . . . . . . . . . . 0.14–
0.20
. . . . . . 0.03–
0.08
TP309S S30908 0.08 2.00 0.045 0.030 1.00 22.0–
24.0
12.0–
15.0
0.75 . . . . . . . . . . . . . . . . . .
TP309H S30909 0.04–
0.10
2.00 0.045 0.030 1.00 22.0–
24.0
12.0–
15.0
. . . . . . . . . . . . . . . . . . . . .
TP309Cb S30940 0.08 2.00 0.045 0.030 1.00 22.0–
24.0
12.0–
16.0
0.75 . . . 10 × C
min,
1.10 max
. . . . . . . . . . . .
TP309HCb S30941 0.04–
0.10
2.00 0.045 0.030 1.00 22.0–
24.0
12.0–
16.0
0.75 . . . 10 × C
min,
1.10 max
. . . . . . . . .
S31002 0.015 2.00 0.020 0.015 0.15 24.0–
26.0
19.0–
22.0
0.10 . . . . . . . . . 0.10 . . .
TP310S S31008 0.08 2.00 0.045 0.030 1.00 24.0–
26.0
19.0–
22.0
0.75 . . . . . . . . . . . . . . . . . .
TP310H S31009 0.04–
0.10
2.00 0.045 0.030 1.00 24.0–
26.0
19.0–
22.0
. . . . . . . . . . . . . . . . . . . . .
S31035 0.04–
0.10
0.60 0.025 0.015 0.40 21.5–
23.5
23.5–
26.5
0.40–
0.60
0.20–
0.30
2.5–
3.5
0.002–
0.008
W 3.0–
4.0
Co 1.0–
2.0
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TABLE 1 Continued
Grade
UNS
DesignationA
Composition, %B
Carbon
Manganese
Phosphorus
Sulfur Silicon
Chromium
Nickel
Molybdenum
Titanium
Columbium
Tantalum,
max
NitrogenC
Vanadium
Copper Cerium Boron
Aluminum
Other
TP310Cb S31040 0.08 2.00 0.045 0.030 1.00 24.0–
26.0
19.0–
22.0
0.75 . . . 10 × C
min,
1.10 max
. . . . . . . . . . . .
TP310HCb S31041 0.04–
0.10
2.00 0.045 0.030 1.00 24.0–
26.0
19.0–
22.0
0.75 . . . 10 × C
min,
1.10 max
. . . . . . . . .
. . . S31050 0.025 2.00 0.020 0.015 0.4 24.0–
26.0
20.5–
23.5
1.6–
2.6
. . . . . . . . . 0.09–
0.15
. . . . . . . . .
. . . S31254 0.020 1.00 0.030 0.010 0.80 19.5–
20.5
17.5–
18.5
6.0–
6.5
. . . . . . . . . 0.18–
0.25
. . . 0.50–
1.00
. . .
. . . S31266 0.030 2.00–
4.00
0.035 0.020 1.00 23.0–
25.0
21.0–
24.0
5.2–
6.2
0.35–
0.60
1.00–
2.50
W 1.50–
2.50
S31272 0.08–
012
1.5–
2.00
0.030 0.015 0.25–
0.75
14.0–
16.0
14.0–
16.0
1.00–
1.40
0.30–
0.60
0.004–
0.008
S31277 0.020 3.00 0.030 0.010 0.50 20.5–
23.0
26.0–
28.0
6.5–
8.0
0.30–
0.40
0.50–
1.50
TP316 S31600 0.08 2.00 0.045 0.030 1.00 16.0–
18.0
11.0–
14.0E
2.00–
3.00
. . . . . . . . . . . . . . . . . . . . .
TP316L S31603 0.035D 2.00 0.045 0.030 1.00 16.0–
18.0
10.0–
14.0
2.00–
3.00
. . . . . . . . . . . . . . . . . . . . .
TP316H S31609 0.04–
0.10
2.00 0.045 0.030 1.00 16.0–
18.0
11.0–
14.0E
2.00–
3.00
. . . . . . . . . . . . . . . . . . . . .
TP316Ti S31635 0.08 2.00 0.045 0.030 0.75 16.0–
18.0
10.0–
14.0
2.00–
3.00
5×
(C+N)
–0.70
. . . . . . 0.10 . . . . . . . . . . . . . . .
TP316N S31651 0.08 2.00 0.045 0.030 1.00 16.0–
18.0
11.0–
14.0E
2.00–
3.00
0.10–
0.16
. . . . . . . . .
TP316LN S31653 0.035 2.00 0.045 0.030 1.00 16.0–
18.0
11.0–
14.0E
2.00–
3.00
. . . . . . . . . 0.10–
0.16
. . . . . . . . .
TP317 S31700 0.08 2.00 0.045 0.030 1.00 18.0–
20.0
11.0–
15.0
3.0–
4.0
. . . . . . . . . . . . . . . . . . . . .
TP317L S31703 0.035 2.00 0.045 0.030 1.00 18.0–
20.0
11.0–
15.0
3.0–
4.0
. . . . . . . . . . . . . . . . . . . . .
. . . S31725 0.03 2.00 0.040F 0.030 1.00 18.0–
20.0
13.5–
17.5
4.0–
5.0
. . . . . . . . . 0.10 . . . 0.75 . . .
. . . S31726 0.03 2.00 0.040F 0.030 1.00 17.0–
20.0
13.5–
17.5
4.0–
5.0
. . . . . . . . . 0.10–
0.20
. . . 0.75 . . .
. . . S31727 0.03 1.00 0.030 0.030 1.00 17.5–
19.0
14.5–
16.5
3.8–
4.5
. . . . . . . . . 0.15–
0.21
. . . 2.8–
4.0
. . . . . . . . .
. . . S31730 0.030 2.00 0.040 0.010 1.00 17.0–
19.0
15.0–
16.5
3.0–
4.0
. . . . . . . . . 0.045 . . . 4.0–
5.0
. . . . . . . . . . . .
. . . S32053 0.03 1.00 0.030 0.010 1.00 22.0–
24.0
24.0–
26.0
5.0–
6.0
. . . . . . . . . 0.17–
0.22
. . . . . . . . . . . . . . .
TP321 S32100 0.08 2.00 0.045 0.030 1.00 17.0–
19.0
9.0–
12.0
. . . G . . . . . . 0.10 . . . . . . . . .
TP321H S32109 0.04–
0.10
2.00 0.045 0.030 1.00 17.0–
19.0
9.0–
12.0
. . . 4(C+N)
min;
0.70
max
. . . . . . 0.10 . . . . . . . . .
. . . S32615 0.07 2.00 0.045 0.030 4.8–
6.0
16.5–
19.5
19.0–
22.0
0.30–
1.50
. . . . . . . . . . . . . . . 1.50–
2.50
. . .
. . . S32654 0.020 2.0–
4.0
0.030 0.005 0.50 24.0–
25.0
21.0–
23.0
7.0–
8.0
. . . . . . . . . 0.45–
0.55
. . . 0.30–
0.60
. . .
. . . S33228 0.04–
0.08
1.00 0.020 0.015 0.30 26.0–
28.0
31.0–
33.0
. . . . . . 0.60–
1.00
. . . . . . . . . . . . 0.05–
0.10
. . . 0.025
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TABLE 1 Continued
Grade
UNS
DesignationA
Composition, %B
Carbon
Manganese
Phosphorus
Sulfur Silicon
Chromium
Nickel
Molybdenum
Titanium
Columbium
Tantalum,
max
NitrogenC
Vanadium
Copper Cerium Boron
Aluminum
Other
. . . S34565 0.03 5.0–
7.0
0.030 0.010 1.00 23.0–
25.0
16.0–
18.0
4.0–
5.0
. . . 0.10 0.40–
0.60
. . . . . . . . . . . .
TP347 S34700 0.08 2.00 0.045 0.030 1.00 17.0–
19.0
9.0–
13.0
. . . . . . H . . . . . . . . . . . . . . .
TP347H S34709 0.04–
0.10
2.00 0.045 0.030 1.00 17.0–
19.0
9.0–
13.0
. . . . . . I . . . . . . . . . . . . . . .
TP347LN S34751 0.005–
0.020
2.00 0.045 0.030 1.00 17.0–
19.0
9.0–
13.0
. . . . . . 0.20–
0.50J
. . . 0.06–
0.10
. . . . . . . . . . . . . . .
TP348 S34800 0.08 2.00 0.045 0.030 1.00 17.0–
19.0
9.0–
13.0
. . . . . . H 0.10 . . . . . . . . . . . .
TP348H S34809 0.04–
0.10
2.00 0.045 0.030 1.00 17.0–
19.0
9.0–
13.0
. . . . . . I 0.10 . . . . . . . . . . . .
. . . S35045 0.06–
0.10
1.50 . . . 0.015 1.00 25.0–
29.0
32.0–
37.0
. . . 0.15–
0.60
. . . . . . . . . . . . 0.75 . . . . . . 0.15–
0.60
. . . S35315 0.04–
0.08
2.00 0.040 0.030 1.20–
2.00
24.0–
26.0
34.0–
36.0
. . . . . . . . . . . . 0.12–
0.18
. . . . . . 0.03–
0.08
. . . . . .
TPXM-15 S38100 0.08 2.00 0.030 0.030 1.50–
2.50
17.0–
19.0
17.5–
18.5
. . . . . . . . . . . . . . . . . . . . . . . .
. . . S38815 0.030 2.00 0.040 0.020 5.5–
6.5
13.0–
15.0
15.0–
17.0
0.75–
1.50
. . . . . . . . . . . . . . . 0.75–
1.50
. . . . . . 0.30
Alloy 20 N08020 0.07 2.00 0.045 0.035 1.00 19.0–
21.0
32.0–
38.0
2.0–
3.0
. . . M M . . . . . . 3.0–
4.0
. . . . . . . . .
. . . N08367 0.030 2.00 0.040 0.030 1.00 20.0–
22.0
23.5–
25.5
6.0–
7.0
. . . . . . . . . 0.18–
0.25
. . . 0.75 . . . . . . . . .
800 N08800 0.10 1.50 0.045 0.015 1.00 19.0–
23.0
30.0–
35.0
. . . . . . . . . . . . . . . . . . 0.75 . . . . . . 0.15–
0.60
FeK
39.5 min.
800H N08810 0.05–
0.10
1.50 0.045 0.015 1.00 19.0–
23.0
30.0–
35.0
. . . 0.15–
0.60
. . . . . . . . . . . . 0.75 . . . . . . 0.15–
0.60
FeK
39.5 min.
N08811 0.06–
0.10
1.50 0.045 0.015 1.00 19.0–
23.0
30.0–
35.0
. . . 0.15–
0.60L
. . . . . . . . . . . . 0.75 . . . . . . 0.15–
0.60L
FeK
39.5 min.
. . . N08904 0.020 2.00 0.040 0.030 1.00 19.0–
23.0
23.0–
28.0
4.0–
5.0
. . . . . . . . . 0.10 . . . 1.00–
2.00
. . . . . . . . .
. . . N08925 0.020 1.00 0.045 0.030 0.50 19.0–
21.0
24.0–
26.0
6.0–
7.0
. . . . . . . . . 0.10–
0.20
. . . 0.80–
1.50
. . . . . . . . .
. . . N08926 0.020 2.00 0.030 0.010 0.50 19.0–
21.0
24.0–
26.0
6.0–
7.0
. . . . . . . . . 0.15–
0.25
. . . 0.50–
1.50
. . . . . . . . .
A New designation established in accordance with Practice E527 and SAE J1086.
B Maximum, unless otherwise indicated. Where elipses (…) appear in this table, there is no requirement and analysis for the element need not be determined or reported.
C The method of analysis for nitrogen shall be a matter of agreement between the purchaser and manufacturer.
D For small diameter or thin walls or both, where many drawing passes are required, a carbon maximum of 0.040 % is necessary in grades TP304L and TP316L. Small outside diameter tubes are defined as those less
than 0.500 in. [12.7 mm] in outside diameter and light wall tubes as those less than 0.049 in. [1.20 mm] in average wall thickness (0.044 in. [1.10 mm] in minimum wall thickness).
E For welded TP316, TP316N, TP316LN, and TP316H pipe, the nickel range shall be 10.0–14.0 %.
F For welded pipe, the phosphorus maximum shall be 0.045 %.
GTi 5 × (C+N) min, 0.70 max.
H The columbium content shall be not less than ten times the carbon content and not more than 1.00 %.
I The columbium content shall be not less than eight times the carbon content and not more than 1.0 %.
J Grade S34751 shall have a columbium (niobium) content of not less than 15 times the carbon content.
KIron shall be determined arithmetically by difference of 100 minus the sum of the other specified elements.
L(Al + Ti) 0.85 – 1.20.
MColumbium (Nb) + Tantalum = 8 × Carbon min, 1.00 max.
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TABLE 2 Annealing Requirements
Grade or UNS DesignationA Heat Treating
TemperatureB
Cooling/Testing
Requirements
All grades not individually listed
below:
1900 °F [1040 °C] C
TP321H, TP347H, TP348H
Cold finished 2000 °F [1100 °C] D
Hot finished 1925 °F [1050 °C] D
TP304H, TP316H
Cold finished 1900 °F [1040 °C] D
Hot finished 1900 °F [1040 °C] D
TP309H, TP309HCb, TP310H,
TP310HCb
1900 °F [1040 °C] D
S30600 2010–2140 °F
[1100–1170 °C]
D
S30601 2010–2140 °F
[1100–1170 °C]
D
S30815, S31272 1920 °F [1050 °C] D
S31035 2160–2280 °F
[1180–1250 °C]
D
S31254, S32654 2100 °F [1150 °C] D
S31266 2100 °F [1150 °C] D
S31277 2050 °F [1120 °C] D
S31727, S32053 1975–2155 °F
[1080–1180 °C]
D
S33228 2050–2160 °F
[1120–1180 °C]
D
S34565 2050–2140 °F
[1120–1170 °C]
D
S35315 2010 °F [1100 °C] D
S38815 1950 °F [1065 °C] D
N08367 2025 °F [1110 °C] D
N08020 1700–1850 °F
[925–1010 °C]
D
N08810 2050 °F [1120 °C] D
N08811 2100 °F [1150 °C] D
N08904 2000 °F [1100 °C] D
N08925, N08926 2010–2100 °F
[1100–1150 °C]
D
A New designation established in accordance with Practice E527 and SAE J1086.
B Minimum, unless otherwise stated.
C Quenched in water or rapidly cooled by other means, at a rate sufficient to
prevent re-precipitation of carbides, as demonstrable by the capability of pipes,
heat treated by either separate solution annealing or by direct quenching, of
passing Practices A262, Practice E. The manufacturer is not required to run the
test unless it is specified on the purchase order (see Supplementary Requirement
S7). Note that Practices A262 requires the test to be performed on sensitized
specimens in the low-carbon and stabilized types and on specimens representative
of the as-shipped condition for other types. In the case of low-carbon types
containing 3 % or more molybdenum, the applicability of the sensitizing treatment
prior to testing shall be a matter for negotiation between the seller and the
purchaser.
D Quenched in water or rapidly cooled by other means.
TABLE 3 Permitted Variations in Wall Thickness
Tolerance, % from Nominal
NPS Designator Over Under
1/8 to 21/2 incl., all t/D
ratios
20.0 12.5
3 to 18 incl., t/D up to
5 % incl.
22.5 12.5
3 to 18 incl., t/D > 5% 15.0 12.5
20 and larger, welded,
all t/D ratios
17.5 12.5
20 and larger,
seamless, t/D up to
5 % incl.
22.5 12.5
20 and larger,
seamless, t/D > 5 %
15.0 12.5
where:
t = Nominal Wall Thickness
D = Ordered Outside Diameter
TABLE 4 Tensile Requirements
Grade UNS
Designation
Tensile
Strength, min
ksi [MPa]
Yield
Strength, min
ksi [MPa]
TP201 S20100 75 [515] 38 [260]
TP201LN S20153 95 [655] 45 [310]
. . . S20400 95 [635] 48 [330]
TPXM-19 S20910 100 [690] 55 [380]
TPXM-10 S21900 90 [620] 50 [345]
TPXM-11 S21904 90 [620] 50 [345]
TPXM-29 S24000 100 [690] 55 [380]
TP304 S30400 75 [515] 30 [205]
TP304L S30403 70 [485] 25 [170]
TP304H S30409 75 [515] 30 [205]
. . . S30415 87 [600] 42 [290]
TP304N S30451 80 [550] 35 [240]
TP304LN S30453 75 [515] 30 [205]
. . . S30600 78 [540] 35 [240]
. . . S30601 78 [540] 37 [255]
. . . S30615 90 [620] 40 [275]
. . . S30815 87 [600] 45 [310]
TP309S S30908 75 [515] 30 [205]
TP309H S30909 75 [515] 30 [205]
TP309Cb S30940 75 [515] 30 [205]
TP309HCb S30941 75 [515] 30 [205]
. . . S31002 73 [500] 30 [205]
TP310S S31008 75 [515] 30 [205]
TP310H S31009 75 [515] 30 [205]
S31035 95 [655] 45 [310]
TP310Cb S31040 75 [515] 30 [205]
TP310HCb S31041 75 [515] 30 [205]
. . . S31050:
t # 0.25 in. 84 [580] 39 [270]
t > 0.25 in. 78 [540] 37 [255]
. . . S31254:
t # 0.187 in. [5.00 mm] 98 [675] 45 [310]
t > 0.187 in. [5.00 mm] 95 [655] 45 [310]
. . . S31266 109 [750] 61 [420]
. . . S31272 65 [450] 29 [200]
. . . S31277 112 [770] 52 [360]
TP316 S31600 75 [515] 30 [205]
TP316L S31603 70 [485] 25 [170]
TP316H S31609 75 [515] 30 [205]
. . . S31635 75 [515] 30 [205]
TP316N S31651 80 [550] 35 [240]
TP316LN S31653 75 [515] 30 [205]
TP317 S31700 75 [515] 30 [205]
TP317L S31703 75 [515] 30 [205]
. . . S31725 75 [515] 30 [205]
. . . S31726 80 [550] 35 [240]
. . . S31727 80 [550] 36 [245]
. . . S31730 70 [480] 25 [175]
. . . S32053 93 [640] 43 [295]
TP321 S32100:
Welded
Seamless:
75 [515] 30 [205]
3/8 in. 75 [515] 30 [205]
3/8 in. 70 [485] 25 [170]
TP321H S32109:
Welded
Seamless:
75 [515] 30 [205]
3/8 in. 75 [515] 30 [205]
3/8 in. 70 [480] 25 [170]
. . . S32615 80 [550] 32 [220]
. . . S32654 109 [750] 62 [430]
. . . S33228 73 [500] 27 [185]
. . . S34565 115 [795] 60 [415]
TP347 S34700 75 [515] 30 [205]
TP347H S34709 75 [515] 30 [205]
TP347LN S34751 75 [515] 30 [205]
TP348 S34800 75 [515] 30 [205]
TP348H S34809 75 [515] 30 [205]
. . . S35045 70 [485] 25 [170]
. . . S35315
Welded 94 [650] 39 [270]
Seamless 87 [600] 38 [260]
TPXM-15 S38100 75 [515] 30 [205]
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- Mechanical Tests, Grain Size Determinations, and
Weld Decay Tests Required
11.1 Mechanical Testing Lot Definition—The term lot for
mechanical tests shall be as follows:
11.1.1 Where the final heat treated condition is obtained,
consistent with the requirements of 6.2, in a continuous
furnace, by quenching after hot forming or in a batch-type
furnace equipped with recording pyrometers and automatically
controlled within a 50 °F [30 °C] or lesser range, the term lot
for mechanical tests shall apply to all pipes of the same
specified outside diameter and specified wall thickness (or
schedule) that are produced from the same heat of steel and
subjected to the same finishing treatment within the same
operating period.
11.1.2 Where the final heat treated condition is obtained,
consistent with the requirements of 6.2, in a batch-type furnace
not equipped with recording pyrometers and automatically
controlled within a 50 °F [30 °C] or lesser range, the term lot
shall apply to the larger of: (a) each 200 ft [60 m] or fraction
thereof and (b) those pipes heat treated in the same furnace
batch charge for pipes of the same specified outside diameter
and specified wall thickness (or schedule) that are produced
from the same heat of steel and are subjected to the same
finishing temperature within the same operating period.
11.2 Transverse or Longitudinal Tension Test—One tension
test shall be made on a specimen for lots of not more than 100
pipes. Tension tests shall be made on specimens from two tubes
for lots of more than 100 pipes.
11.3 Flattening Test—For material heat treated in a continuous
furnace, by quenching after hot forming or in a batch-type
furnace equipped with recording pyrometers and automatically
controlled within a 50 °F [30 °C] or lesser range, flattening
tests shall be made on a sufficient number of pipe to constitute
5 % of the lot, but in no case less than 2 lengths of pipe. For
material heat treated in a batch-type furnace not equipped with
recording pyrometers and automatically controlled within a 50
°F [30 °C] or lesser range, flattening tests shall be made on 5 %
of the pipe from each heat treated lot.
11.3.1 For welded pipe a transverse-guided face bend test of
the weld may be conducted instead of a flattening test in
accordance with the method outlined in the steel tubular
product supplement of Test Methods and Definitions A370. For
welded pipe with a specified wall thickness over 3/8 in., two
side bend tests may be made instead of the face bend test. The
ductility of the weld shall be considered acceptable when there
is no evidence of cracks in the weld or between the weld and
the base metal after bending. Test specimens from 5 % of the
lot shall be taken from the pipe or test plates of the same
material as the pipe, the test plates being attached to the end of
the cylinder and welded as a prolongation of the pipe longitudinal
seam.
11.4 Grain Size—Grain size determinations, in accordance
with Test Methods E112, shall be made on the grades listed in
Table 5. Grain size determinations shall be made on each heat
treatment lot, as defined in 11.1, for the same number of pipes
as prescribed for the flattening test in 11.3. The grain size
results shall conform to the requirements prescribed in Table 5.
11.5 HCW pipe shall be capable of passing the weld decay
tests listed in Supplementary S9 with a weld metal to base
metal loss ratio of 0.90 to 1.1. The test is not required to be
performed unless S9 is specified in the purchase order. - Hydrostatic or Nondestructive Electric Test
12.1 Each pipe shall be subjected to the nondestructive
electric test or the hydrostatic test. The type of test to be used
shall be at the option of the manufacturer, unless otherwise
specified in the purchase order.
12.2 The hydrostatic test shall be in accordance with Specification
A999/A999M, unless specifically exempted under the
provisions of 12.3.
12.3 For pipe whose dimensions equal or exceed NPS10,
the purchaser, with the agreement of the manufacturer, is
permitted to waive the hydrostatic test requirement when in
lieu of such test the purchaser performs a system test. Each
TABLE 4 Continued
Grade UNS
Designation
Tensile
Strength, min
ksi [MPa]
Yield
Strength, min
ksi [MPa]
. . . S38815 78 [540] 37 [255]
Alloy 20 N08020 80 [550] 35 [240]
. . . N08367:
t # 0.187 100 [690] 45 [310]
t > 0.187 95 [655] 45 [310]
800 N08800
cold-worked
annealed
75 [515] 30 [205]
hot finished annealed 65 [450] 25 [170]
800H N08810 65 [450] 25 [170]
N08811 65 [450] 25 [170]
. . . N08904 71 [490] 31 [215]
. . . N08925 87 [600] 43 [295]
. . . N08926 94 [650] 43 [295]
Elongation in 2 in. or
50 mm (or 4D), min, %
Longitudinal
Transverse
All Grades except S31050 and S32615 35 25
S32615, S31050 25 . . .
S31277, N08925 40 . . .
N08367, N08020,
N08800, N08810,
N08811
30 . . .
TABLE 5 Grain Size Requirements
Grade UNS Designation Grain Size
. . . N08810 5 or coarser
. . . N08811 5 or coarser
TP304H S30409 7 or coarser
TP309H S30909 6 or coarser
TP309HCb S30940 6 or coarser
TP310H S31009 6 or coarser
. . . S31035 7 or coarser
TP310HCb S31041 6 or coarser
TP316H S31609 7 or coarser
TP321H S32109 7 or coarser
. . . S32615 3 or finer
TP347H S34709 7 or coarser
TP348H S34809 7 or coarser
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length of pipe furnished without the completed manufacturer’s
hydrostatic test shall include with the mandatory markings the
letters “NH.”
12.4 The nondestructive electric test shall be in accordance
with Specification A999/A999M. - Lengths
13.1 Pipe lengths shall be in accordance with the following
regular practice:
13.1.1 Unless otherwise agreed upon, all sizes from NPS
1/8 to and including NPS 8 are available in a length up to 24 ft
with the permitted range of 15 to 24 ft. Short lengths are
acceptable and the number and minimum length shall be
agreed upon between the manufacturer and the purchaser.
13.1.2 If definite cut lengths are desired, the lengths required
shall be specified in the order. No pipe shall be under the
specified length and no pipe shall be more than 1/4 in. [6 mm]
over the specified length.
13.1.3 No jointers are permitted unless otherwise specified. - Workmanship, Finish, and Appearance
14.1 The finished pipes shall be reasonably straight and
shall have a workmanlike finish. Removal of imperfections by
grinding is permitted, provided the wall thicknesses are not
decreased to less than that permitted in Section 9 of Specification
A999/A999M. - Repair by Welding
15.1 For welded pipe whose diameter equals or exceeds
NPS 6, and whose nominal wall thickness equals or exceeds
0.200, it is permitted to make weld repairs to the weld seam
with the addition of compatible filler metal using the same
procedures specified for plate defects in the section on Repair
by Welding of Specification A999/A999M.
15.2 Weld repairs of the weld seam shall not exceed 20 % of
the seam length.
15.3 Weld repairs shall be made only with the gas tungstenarc
welding process using the same classification of bare filler
rod qualified to the most currentAWS Specification A5.9 as the
grade of stainless steel pipe being repaired and as shown in
Table 6. Alternatively, subject to approval by the purchaser,
weld repairs shall be made only with the gas tungsten-arc
welding process using a filler metal more highly alloyed than
the base metal when needed for corrosion resistance or other
properties.
15.4 Pipes that have had weld seam repairs with filler metal
shall be uniquely identified and shall be so stated and identified
on the certificate of tests. When filler metal other than that
listed in Table 6 is used, the filler metal shall be identified on
the certificate of tests. - Certification
16.1 In addition to the information required by Specification
A999/A999M, the certification shall state whether or not the
material was hydrostatically tested. If the material was nondestructively
tested, the certification shall so state and shall state
which standard practice was followed and what reference
discontinuities were used. - Marking
17.1 In addition to the marking specified in Specification
A999/A999M, the marking shall include the NPS (nominal
pipe size) or outside diameter and schedule number or average
wall thickness, heat number, and NH when hydrotesting is not
performed and ET when eddy-current testing is performed or
UT when ultrasonic testing is performed. The marking shall
also include the manufacturer’s private identifying mark, the
marking requirement of 12.3, if applicable, and whether
seamless (SML), welded (WLD), or heavily cold-worked
(HCW). For Grades TP304H, TP316H, TP321H, TP347H,
TP348H, and S30815, the marking shall also include the heat
number and heat-treatment lot identification. If specified in the
purchase order, the marking for pipe larger than NPS 4 shall
include the weight. - Government Procurement
18.1 Scale Free Pipe for Government Procurement:
TABLE 6 Pipe and Filler Metal Specification
Pipe Filler Metal
Grade
UNS
Designation
AWS A5.9
Class
UNS Designation
TP201 S20100 . . . . . . . . .
TP201LN S20153 . . . . . . . . .
TP304 S30400 ER308 S30800, W30840
TP304L S30403 ER308L S30883, W30843
TP304N S30451 ER308 S30880, W30840
TP304LN S30453 ER308L S30883, W30843
TP304H S30409 ER308 S30880, W30840
. . . S30601 . . . . . .
TP309Cb S30940 . . . . . . . . .
TP309S S30908 . . . . . . . . .
TP310Cb S31040 . . . . . . . . .
TP310S S31008 . . . . . . . . .
. . . S31266 ERNiCrMo-4 N10276
ERNiCrMo-10 N06022
ERNiCrMo-13 N06059
ERNiCrMo-14 N06686
ERNiCrMo-17 N06200
S31272 . . . . . . . . .
TP316 S31600 ER316 S31680, W31640
TP316L S31603 ER316L S31683, W31643
TP316N S31651 ER316 S31680, W31640
TP316LN S31653 ER316L S31683, W31643
TP316H S31609 ER316H S31680, W31640
. . . S31730 ERNiCr-3, or
ERNiCrMo-3,
or
ERNiCrMo-4
N06082, N06625, N10276
TP321 S32100 ER321
ER347
S32180, W32140
S34780, W34740
TP347 S34700 ER347 S34780, W34740
TP348 S34800 ER347 S34780, W34740
TPXM-19 S22100 ER209 S20980, W32240
TPXM-29 S28300 ER240 S23980, W32440
. . . N08367 . . . N06625
Alloy 20 N08020 ER320 N08021
ER320LR N08022
. . . S20400 ER209 S20980, W32240
800 N08800 ERNiCr-3A N06082
800H N08810 ERNiCr-3A N06082
N08811 ERNiCr-3A N06082
. . . N08925 . . . N06625
. . . N08926 . . . N06625
AAWS A5.14 Class.
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18.1.1 When specified in the contract or order, the following
requirements shall be considered in the inquiry, contract or
order, for agencies of the U.S. Government where scale free
pipe or tube is required. These requirements shall take precedence
if there is a conflict between these requirements and the
product specifications.
18.1.2 The requirements of Specification A999/A999M for
pipe and Specification A1016/A1016M for tubes shall be
applicable when pipe or tube is ordered to this specification.
18.1.3 Pipe and tube shall be one of the following grades as
specified herein:
Grade UNS Designation
TP304 S30400
TP304L S30403
TP304N S30451
TP316 S31600
TP316L S31603
TP316N S31651
TP317 S31700
TP317L S31703
TP321 S32100
TP347 S34700
18.1.4 Part Number:
Example: ASTM A312/A312MPipe 304 NPS 12 SCH 40S
SMLS
Specification Number ASTM A312
Pipe P
Grade 304
NPS 12
Wall 0.375
SMLS OR WELDED SML
18.1.4.1
Specification Number ASTM A312
Tube T
Grade 304
Outside Diameter 0.250
Wall 0.035
SMLS OR WELDED WLD
18.1.5 Ordering Information—Orders for material under
this specification shall include the following in addition to the
requirements of Section 4:
18.1.5.1 Pipe or tube,
18.1.5.2 Part number,
18.1.5.3 Ultrasonic inspection, if required,
18.1.5.4 If shear wave test is to be conducted in two
opposite circumferential directions,
18.1.5.5 Intergranular corrosion test, and
18.1.5.6 Level of preservation and packing required. - Keywords
19.1 austenitic stainless steel; seamless steel pipe; stainless
steel pipe; steel pipe; welded steel pipe
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified in the
purchase order. The purchaser may specify a different frequency of test or analysis than is provided
in the supplementary requirement. Subject to agreement between the purchaser and manufacturer,
retest and retreatment provisions of these supplementary requirements may also be modified.
S1. Product Analysis
S1.1 For all pipe NPS 5 and larger in nominal size there shall
be one product analysis made of a representative sample from
one piece for each ten lengths or fraction thereof from each
heat of steel.
S1.2 For pipe smaller than NPS 5 there shall be one product
analysis made from ten lengths per heat of steel or from 10 %
of the number of lengths per heat of steel, whichever number
is smaller.
S1.3 Individual lengths failing to conform to the chemical
requirements specified in Section 7 shall be rejected.
S2. Transverse Tension Tests
S2.1 There shall be one transverse tension test made from
one end of 10 % of the lengths furnished per heat of steel. This
requirement is applicable only to pipe NPS 8 and larger.
S2.2 If a specimen from any length fails to conform to the
tensile properties specified that length shall be rejected.
S3. Flattening Test
S3.1 The flattening test of Specification A999/A999M shall
be made on a specimen from one end or both ends of each pipe.
Crop ends may be used. If this supplementary requirement is
specified, the number of tests per pipe shall also be specified.
If a specimen from any length fails because of lack of ductility
prior to satisfactory completion of the first step of the flattening
test requirement, that pipe shall be rejected subject to retreatment
in accordance with Specification A999/A999M and
satisfactory retest. If a specimen from any length of pipe fails
because of a lack of soundness that length shall be rejected,
unless subsequent retesting indicates that the remaining length
is sound.
S4. Etching Tests
S4.1 The steel shall be homogeneous as shown by etching
tests conducted in accordance with the appropriate portions of
Method E381. Etching tests shall be made on a cross section
from one end or both ends of each pipe and shall show sound
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and reasonably uniform material free of injurious laminations,
cracks, and similar objectionable defects. If this supplementary
requirement is specified, the number of tests per pipe required
shall also be specified. If a specimen from any length shows
objectionable defects, the length shall be rejected, subject to
removal of the defective end and subsequent retests indicating
the remainder of the length to be sound and reasonably uniform
material.
S5. Radiographic Examination
S5.1 The entire length of weld in each double welded pipe
shall be radiographically examined, using X-radiation, in
accordance with Paragraph UW-51 of Section VIII Division 1
of the ASME Boiler and Pressure Vessel Code. In addition to
the marking required by Section 13 each pipe shall be marked
“RT” after the specification and grade. Requirements of S5
shall be required in the certification.
S6. Stabilizing Heat Treatment
S6.1 Subsequent to the solution anneal required in 6.2,
Grades TP309HCb, TP310HCb, TP321, TP321H, TP347,
TP347H, TP348, and TP348H shall be given a stabilization
heat treatment at a temperature lower than that used for the
initial solution annealing heat treatment. The temperature of
stabilization heat treatment shall be as agreed upon between the
purchaser and vendor.
S7. Intergranular Corrosion Test
S7.1 When specified, material shall pass intergranular corrosion
tests conducted by the manufacturer in accordance with
Practices A262, Practice E.
S7.1.1 Practice E requires testing on the sensitized condition
for low carbon or stabilized grades, and on the as-shipped
condition for other grades. The applicability of this test and the
preparation of the sample for testing for grades containing
greater than 3 % molybdenum shall be as agreed by the
purchaser and manufacturer.
NOTE S7.1—Practice E requires testing on the sensitized condition for
low carbon or stabilized grades, and on the as-shipped condition for other
grades.
S7.2 A stabilization heat treatment in accordance with
Supplementary Requirement S6 may be necessary and is
permitted in order to meet this requirement for the grades
containing titanium or columbium, particularly in their H
versions.
S8. Minimum Wall Pipe
S8.1 When specified by the purchaser, pipe shall be furnished
on a minimum wall basis. The wall of such pipe shall
not fall below the thickness specified. In addition to the
marking required by Section 17, the pipe shall be marked S8.
S9. Weld Decay Test
S9.1 When specified in the purchase order, one sample from
each lot of pipe shall be subject to testing in a boiling solution
of 50 % reagent grade hydrochloric acid and 50 % water.
S9.2 The sample, of approximately 2–in. [50–mm] length,
shall be prepared from a production length of pipe. Depending
on the size of the pipe, it is permitted to section the sample
longitudinally to allow it to fit in the Erlenmeyer flask. As a
minimum, the tested sample shall include the entire weld and
adjacent area and the full length of base metal 180° across from
the weld. All burrs and sharp edges shall be removed by light
grinding. Dust and grease shall be removed by cleaning with
soap and water or other suitable solvents.
S9.3 The hydrochloric acid solution shall be prepared by
slowly adding reagent grade (approximately 37 %) hydrochloric
acid to an equal volume of distilled water.
Warning—Protect eyes and use rubber gloves when handling
acid. Mixing and testing shall be performed in a
protective enclosure.
S9.4 The test container shall be a 1–L Erlenmeyer flask
equipped with ground-glass joints and an Ahline condenser.
The volume of the solution shall be approximately 700 mL.
S9.5 The thickness of the weld and the base metal 180°
from the weld shall be measured near both ends of the sample.
These measurements shall be made with a micrometer with an
anvil shape suitable for measuring the thickness with an
accuracy to at least 0.001 in. [0.025 mm].
S9.6 The sample sections, both weld and base metal, shall
be immersed in the flask containing the solution. Boiling chips
shall be added and the solution brought to a boil. Boiling shall
be maintained through the duration of the test. The time of
testing shall be that which is required to remove 40 to 60 % of
the original base metal thickness (usually 2 h or less). If more
than 60 % of the base metal thickness remains, it is permitted
to terminate the test after 24 h.
S9.7 At the end of the test period, the samples shall be
removed from the solution, rinsed with distilled water, and
dried.
S9.8 The thickness measurements as in S9.5 shall be repeated.
The anvil shape of the micrometer used shall be
suitable for measuring the minimum remaining thickness with
an accuracy to at least 0.001 in. [0.025 mm].
S9.9 The corrosion ratio, R, shall be calculated as follows:
R 5 ~W0 2 W!/~B0 2 B!
where:
W0 = average weld-metal thickness before the test,
W = average weld-metal thickness after the test,
B0 = average base-metal thickness before the test, and
B = average base-metal thickness after the test,
S9.9.1 The corrosion ratio for HCW pipe shall be as
specified in 11.5.
S9.9.2 The corrosion ratio shall be 1.25 or less, or as further
restricted in the purchase order, when the weld decay test is
specified for welded (WLD) pipe.
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APPENDIX
(Nonmandatory Information)
X1. DIMENSIONS OF WELDED AND SEAMLESS STAINLESS STEEL PIPE
X1.1 Table X1.1 is based on Table number 1 of the
American National Standard for stainless steel pipe (ANSI
B36.19).
TABLE X1.1 Dimensions of Welded and Seamless Stainless Steel Pipe
NOTE 1—The decimal thickness listed for the respective pipe sizes represents their nominal or average wall dimensions.
NPS
Designator
Outside Diameter Nominal Wall Thickness
in. mm Schedule 5SA Schedule 10SA Schedule 40S Schedule 80S
in. mm in. mm in. mm in. mm
1/8 0.405 10.29 … … 0.049 1.24 0.068 1.73 0.095 2.41
1/4 0.540 13.72 … … 0.065 1.65 0.088 2.24 0.119 3.02
3/8 0.675 17.15 … … 0.065 1.65 0.091 2.31 0.126 3.20
1/2 0.840 21.34 0.065 1.65 0.083 2.11 0.109 2.77 0.147 3.73
3/4 1.050 26.67 0.065 1.65 0.083 2.11 0.113 2.87 0.154 3.91
1.0 1.315 33.40 0.065 1.65 0.109 2.77 0.133 3.38 0.179 4.55
11/4 1.660 42.16 0.065 1.65 0.109 2.77 0.140 3.56 0.191 4.85
11/2 1.900 48.26 0.065 1.65 0.109 2.77 0.145 3.68 0.200 5.08
2 2.375 60.33 0.065 1.65 0.109 2.77 0.154 3.91 0.218 5.54
21/2 2.875 73.03 0.083 2.11 0.120 3.05 0.203 5.16 0.276 7.01
3 3.500 88.90 0.083 2.11 0.120 3.05 0.216 5.49 0.300 7.62
31/2 4.000 101.60 0.083 2.11 0.120 3.05 0.226 5.74 0.318 8.08
4 4.500 114.30 0.083 2.11 0.120 3.05 0.237 6.02 0.337 8.56
5 5.563 141.30 0.109 2.77 0.134 3.40 0.258 6.55 0.375 9.52
6 6.625 168.28 0.109 2.77 0.134 3.40 0.280 7.11 0.432 10.97
8 8.625 219.08 0.109 2.77 0.148 3.76 0.322 8.18 0.500 12.70
10 10.750 273.05 0.134 3.40 0.165 4.19 0.365 9.27 0.500B 12.70B
12 12.750 323.85 0.156 3.96 0.180 4.57 0.375B 9.52B 0.500B 12.70B
14 14.000 355.60 0.156 3.96 0.188B 4.78B … … … …
16 16.000 406.40 0.165 4.19 0.188B 4.78B … … … …
18 18.000 457.20 0.165 4.19 0.188B 4.78B … … … …
20 20.000 508.00 0.188 4.78 0.218B 5.54B … … … …
22 22.000 558.80 0.188 4.78 0.218B 5.54B … … … …
24 24.000 609.60 0.218 5.54 0.250 6.35 … … … …
30 30.000 762.00 0.250 6.35 0.312 7.92 … … … …
A Schedules 5S and 10S wall thicknesses do not permit threading in accordance with the American National Standard for Pipe Threads (ANSI B1.20.1).
B These do not conform to the American National Standard for Welded and Seamless Wrought Steel Pipe (ANSI B36.10–1979).
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SPECIFICATION FOR ALLOY-STEEL AND STAINLESS
STEEL BOLTING FOR LOW-TEMPERATURE SERVICE
SA-320/SA-320M
(Identical with ASTM Specification A320/A320M-11a.)
ASME BPVC.II.A-2019 SA-320/SA-320M
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Standard Specification for
Alloy-Steel and Stainless Steel Bolting for Low-Temperature
Service - Scope
1.1 This specification covers alloy steel bolting for pressure
vessels, valves, flanges, and fittings for low-temperature
service. See Specification A962/A962M for the definition of
bolting. The bars shall be hot-wrought and may be further
processed by centerless grinding or by cold drawing. Austenitic
stainless steel may be solution annealed or annealed and
strain-hardened. When strain hardened austenitic stainless steel
is ordered, the purchaser should take special care to ensure that
Appendix X1 is thoroughly understood.
1.2 Several grades are covered, including both ferritic and
austenitic steels designated L7, B8, etc. Selection will depend
on design, service conditions, mechanical properties, and
low-temperature characteristics. The mechanical requirements
of Table 1 indicate the diameters for which the minimum
mechanical properties apply to the various grades and classes,
and Table 2 stipulates the requirements for Charpy impact
energy absorption. The manufacturer should determine that the
material can conform to these requirements before parts are
manufactured. For example, when Grade L43 is specified to
meet the Table 2 impact energy values at -150 °F [-101 °C],
additional restrictions (such as procuring a steel with lower P
and S contents than might normally be supplied) in the
chemical composition for AISI 4340 are likely to be required.
NOTE 1—The committee formulating this specification has included
several grades of material that have been rather extensively used for the
present purpose. Other compositions will be considered for inclusion by
the committee from time to time as the need becomes apparent. Users
should note that hardenability of some of the grades mentioned may
restrict the maximum size at which the required mechanical properties are
obtainable.
1.3 The following referenced general requirements are indispensable
for application of this specification: Specification
A962/A962M.
1.4 Nuts for use with bolting are covered in Section 10 and
the nut material shall be impact tested.
1.5 Supplementary Requirements are provided for use at the
option of the purchaser. The supplementary requirements shall
apply only when specified in the purchase order or contract.
1.6 This specification is expressed in both inch-pound units
and SI units; however, unless the purchase order or contract
specifies the applicable M specification designation (SI) units,
the inch-pound units shall apply.
1.7 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. The values stated in
each system may not be exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance
with the standard. - Referenced Documents
2.1 ASTM Standards:
A194/A194M Specification for Carbon and Alloy Steel Nuts
for Bolts for High Pressure or High Temperature Service,
or Both
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A962/A962M Specification for Common Requirements for
Bolting Intended for Use at Any Temperature from Cryogenic
to the Creep Range
E566 Practice for Electromagnetic (Eddy-Current) Sorting
of Ferrous Metals
F436 Specification for Hardened Steel Washers
F606 Test Methods for Determining the Mechanical Properties
of Externally and Internally Threaded Fasteners,
Washers, Direct Tension Indicators, and Rivets
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2.2 ASME Standards:
B1.1 Screw Threads
B18.22.1 Plain Washers - Ordering Information
3.1 It is the purchaser’s responsibility to specify in the
purchase order all information necessary to purchase the
needed materials. Examples of such information include, but
are not limited to, the following:
3.1.1 Quantity and size,
3.1.2 Heat-treated condition, that is, for the austenitic stainless
steels, solution-treated (Class 1); solution-treated after
finishing (Class 1A); and annealed and strain-hardened (Class
2),
3.1.3 Description of items required (bars, bolts, screws, or
studs),
3.1.4 Nuts and washers, if required by the purchaser, in
accordance with Section 10, and
3.1.5 Special requirements, in accordance with 5.1.1, 5.1.2,
5.1.3, and 13.1. - Common Requirements
4.1 Bolting supplied to this specification shall conform to
the requirements of Specification A962/A962M. These requirements
include test methods, finish, thread dimensions,
macroetch (carbon and alloy steels only) marking, certification,
optional supplementary requirements, and others. Failure to
comply with the requirements of Specification A962/A962M
constitutes nonconformance with this specification. In case of
conflict between the requirements in this specification and
Specification A962/A962M, this specification shall prevail.
4.2 For L7M bolting, the final heat treatment, which may be
the tempering operation if conducted at 1150 °F [620 °C]
minimum, shall be done after machining and forming operations,
including thread rolling and any type of cutting. - Materials and Manufacture
5.1 Heat Treatment:
5.1.1 Bolting shall be allowed to cool to room temperature
after rolling or forging. Grades L7, L7A, L7B, L7C, L7M, L43,
L1, L70, L71, L72, and L73 shall be reheated to above the
upper critical temperature and liquid quenched and tempered.
Grades B8, B8C, B8M, B8T, B8F, B8P, B8LN, and B8MLN
shall receive a carbide solution treatment. Products made from
such material are described as Class 1. This shall consist of
holding the material for a sufficient time at a temperature at
which the chromium carbide will go into solution and then
cooling in air or in a liquid medium at a rate sufficient to
prevent reprecipitation of the carbide. Material thus treated is
described as Class 1. If specified in the purchase order, material
shall be solution treated in the finished condition; material so
treated is described as Class 1A.
5.1.2 When increased mechanical properties are desired,
austenitic bolting shall be solution annealed and strain hardened
if specified in the purchase order; material so treated is
identified as Class 2.
5.1.3 If scale-free bright finish is required, this shall be
specified in the purchase order.
5.1.4 For L7M bolting, the final heat treatment, which may
be the tempering or stress-relieving operation conducted at
1150 °F [620 °C] minimum, shall be done after machining or
rolling of the threads and any type of cutting. - Mechanical Requirements
6.1 Tensile Properties:
6.1.1 The material as represented by the tension specimens
shall conform to the requirements as to tensile properties
prescribed in Table 1 at room temperature after heat treatment
(see 5.1.1). Alternatively, Class 2 Strain Hardened Headed
Fasteners shall be tested full size after strain hardening to
determine tensile strength and yield strength and shall conform
to the requirements prescribed in Table 1. Should the results of
full size tests conflict with results of tension specimen tests,
full size test results shall prevail.
6.1.2 Number of Tests:
6.1.2.1 For heat-treated bars, one tension test and one
impact test consisting of three specimens shall be made for
each diameter of each heat represented in each tempering
charge. When heat treated without interruption in continuous
furnaces, the material in a lot shall be the same heat, same prior
condition, same size, and subjected to the same heat treatment.
Not fewer than two tensile tests and two impact tests are
required for each lot containing 20 000 lbs [9000 kg] or less.
Every additional 10 000 lbs [4500 kg] or fraction thereof
requires an additional tensile test and impact test.
6.1.2.2 For studs, bolts, screws, etc., one tension test and
one set of three impact specimens shall be made for each
diameter of each heat involved in the lot. Each lot shall consist
of the following:
Diameter, in. [mm] Lot Size, lb [kg]
11/8 [30] and under 1500 [680] or fraction thereof
Over 11/8 [30] to 13/4 [45],
incl
4500 [2040] or fraction
thereof
Over 13/4 [45] to 21/2 [65],
incl
6000 [2700] or fraction
thereof
Over 21/2 [65] 100 pieces or fraction thereof
6.1.2.3 Full Size Specimens, Headed Fasteners—Headed
fasteners 1 1/2 in. in body diameter and smaller, with body
length three times the diameter or longer, and which are
produced by upsetting or forging (hot or cold) shall be
subjected to full size testing in accordance with 6.1.3. This
testing shall be in addition to tensile testing as specified in
6.1.1. The lot size shall be shown in 6.1.2.2. Failure shall occur
in the body or threaded sections with no failure, or indications
of failure, such as cracks, at the junction of the head and shank.
6.1.3 Full Size Fasteners, Wedge Tensile Testing—When
applicable, see 6.1.2.3. Headed fasteners shall be wedge tested
full size in accordance with Annex A3 of Test Methods and
Definitions A370 and shall conform to the tensile strength
shown in Table 1. The minimum full size breaking strength
(lbf) for individual sizes shall be as follows:
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TABLE 1 Mechanical Requirements
Class and Grade, Diameter, in [mm] Heat Treatment
Minimum
Tempering
Temperature
°F [°C]
Tensile
Strength,
min, ksi
[MPa]
Yield Strength,
min, ksi
[MPa] (0.2 %
offset)
Elongation
in 2 in.
or 50
mm min, %
Reduction
of Area,
min, %
Hardness
max
Ferritic Steels
L7, L7A, L7B, L7C, L70, L71, L72, L73 125 105 16 50 321 HBW or 35
HRC
21/2 [65] and underA quenched and tempered 1100
[593]
[860] [725]
L43 125 105 16 50 321 HBW or 35
HRC
4 [100] and underA quenched and tempered 1100
[593]
[860] [725]
L7M 100 80 18 50 235 HBWB or
99 HRB
21/2 [65] and underA quenched and tempered 1150
[620]
[690] [550]
L1 125 105 16 50 . . .
1 [25] and underA quenched and tempered [860] [725]
Austenitic SteelsC
Class 1: B8, B8C, B8M, B8P,
B8F, B8T, B8LN, B8MLN, all diameters
carbide solution treated 75
[515]
30
[205]
30 50 223 HBWD or
96 HRB
Class 1A: B8A, B8CA, B8MA, B8PA,
B8FA, B8TA, B8LNA,
B8MLNA, all diameters
carbide solution treated in the
finished condition
75
[515]
30
[205]
30 50 192 HBW or 90
HRB
Class 2: B8, B8C, B8P, B8F, B8T: carbide solution treated and strain
hardened
3/4 [20] and under 125
[860]
100
[690]
12 35 321 HBW or 35
HRC
over 3/4 to 1 [20 to 25], incl 115
[795]
80
[550]
15 30 321 HBW or 35
HRC
over 1 to 11/4 [25 to 32], incl 105
[725]
65
[450]
20 35 321 HBW or 35
HRC
over 11/4 to 11/2 [32 to 40], inclA 100
[690]
50
[345]
28 45 321 HBW or 35
HRC
Class 2: B8M: carbide solution treated and strain
hardened
3/4 [20] and under 110
[760]
95
[655]
15 45 321 HBW or 35
HRC
over 3/4 to 1 [20 to 25], incl 100
[690]
80
[550]
20 45 321 HBW or 35
HRC
over 1 to 11/4 [25 to 32], incl 95
[655]
65
[450]
25 45 321 HBW or 35
HRC
over 11/4 to 11/2 [32 to 40], inclA 90
[620]
50
[345]
30 45 321 HBW or 35
HRC
A These upper diameter limits were established on the basis that these were the largest sizes commonly available that consistently met specification property limits. They are not intended as absolute limits beyond
which bolting materials could no longer be certified to the specification.
B To meet the tensile requirements, the Brinell hardness shall not be less than 200 HBW or 93 HRB.
C Class 1 products are made from solution-treated material. Class 1A products are solution treated in the finished condition for corrosion resistance; heat treatment is critical for enhancing this physical property and
meeting the mechanical property requirements. Class 2 products are made from solution-treated material that has been strain hardened. Austenitic steels in the strain-hardened condition may not show uniform properties
throughout the cross section, particularly in sizes over 3/4 in. [20 mm] in diameter.
D For sizes 3/4 in. [20 mm] in diameter and smaller, a maximum hardness of 241 HBW (100 HRB) is permitted.
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Ts5 UTS3As (1)
where:
Ts = Wedge tensile strength
UTS = Tensile strength specified in Table 1, and
As = Stress area, square inches, as shown in ASME B1.1
or calculated as follows:
As5 0.785 ~D 2 ~0.974/n!!2 (2)
where:
D = Nominal thread size, and
n = The number of threads per inch.
6.2 Impact Properties:
6.2.1 Requirements:
6.2.1.1 Impact tests are required for the grades shown in
Table 3. Class 1, 1A, and 2 austenitic steels for temperatures
above -325 °F [-200 °C]; Class 1 and 1A austenitic Grades B8,
B8A, B8P, B8PA, B8C, B8CA, B8LN, and B8LNA above -425
°F [-255 °C]; and ferritic or austenitic bolting 1/2 in. (12.5 mm)
and smaller, are exempt from impact testing, unless Supplementary
Requirement S1 is specified in the purchase order (see
1.4). All other material furnished under this specification shall
be tested. Material of Grades L7, L7A, L7B, L7C, L7M, L43,
L70, L71, L72, and L73 shall show a minimum impact energy
absorption of 20 ft · lbf [27 J] and of Grade L1 a minimum
impact energy absorption of 40 ft · lbf [54 J] at the test
temperature when tested by the procedure specified in the
applicable portions of Sections 19 to 28 of Test Methods and
Definitions A370. The temperature of the coolant used for
chilling the test specimens shall be controlled within 63 °F
[1.5 °C]. Test temperatures for ferritic grades are listed in Table - Exceptions to this requirement are permissible, and the
impact tests may be made at specified temperatures different
than those shown in Table 4, provided the test temperature is at
least as low as the intended service temperature and the bolting
is suitably marked to identify the reported test temperature.
When impact testing is required for austenitic grades, test
criteria shall be agreed upon between the supplier and purchaser.
6.2.1.2 The impact test requirements for standard and subsize
Charpy test specimens are prescribed in Table 2.
6.2.2 Number of Tests:
6.2.2.1 The test requirements for heat-treated bars are given
in 6.1.2.1.
6.2.2.2 For test requirements on studs, bolts, screws, etc.,
see 6.1.2.2.
6.2.2.3 Impact tests are not required to be made on heattreated
bars, bolts, screws, studs, and stud bolts 1/2 in. [12.5
mm] and under in diameter.
6.2.3 Test Specimens—For sections 1 in. [25 mm] or less in
diameter, test specimens shall be taken at the axis; for sections
over 1 in. [25 mm] in diameter, midway between the axis and
the surface.
6.3 Hardness Requirements:
6.3.1 The hardness shall conform to the requirements prescribed
in Table 1. Hardness testing shall be performed in
accordance with either Specification A962/A962M or with Test
Methods F606.
6.3.2 The maximum hardness of Grade L7M shall be 235
HBW or 99 HRB (conversion in accordance with Table
Number 2B of Test Methods and Definitions A370). Minimum
hardness shall not be less than 200 HBW or 93 HRB.
Conformance to this hardness shall be ensured by testing each
bolt or stud by Brinell or Rockwell B methods in accordance
with 6.3.1.
6.3.2.1 The use of 100 % electromagnetic testing for hardness
as an alternative to 100 % indentation hardness testing is
permissible when qualified by sampling using indentation
hardness testing. Each lot tested for hardness electromagnetically
shall be 100 % examined in accordance with Practice
E566. Following electromagnetic testing for hardness, a random
sample of a minimum of 100 pieces in each purchase lot
(as defined in 6.1.2.2) shall be tested by indentation hardness
methods. All samples must meet hardness requirements to
permit acceptance of the lot. If any one sample is outside of the
specified maximum or minimum hardness, the lot shall be
rejected and either reprocessed and resampled, or tested 100 %
by indentation hardness methods.
6.3.2.2 In the event a controversy exists relative to minimum
strength, tension tests shall prevail over hardness readings.
Products which have been tested and found acceptable
shall have a line under the grade symbol. - Chemical Composition
7.1 Each alloy shall conform to the chemical composition
requirements prescribed in Table 3. - Workmanship, Finish, and Appearance
8.1 Bolts, screws, studs, and stud bolts shall be pointed and
shall have a workmanlike finish. - Retests
9.1 If the results of the mechanical tests of any test lot do
not conform to the requirements specified, the manufacturer
may retreat such lot not more than twice, in which case two
additional tension tests and one additional impact test consisting
of three specimens shall be made from such lot, all of
which shall conform to the requirements specified. - Nuts and Washers
10.1 Bolts, studs, and stud bolts of Grades L7, L7A, L7B,
L7C, L43, L1, L70, L71, L72, and L73 shall be equipped with
TABLE 2 Impact Energy Absorption Requirements
Size of
Specimen, mm
Minimum Impact Value
Required for Average
of Each Set of Three
Specimens, ft·lbf [J]
Minimum Impact
Value Permitted for
One Specimen Only
of a Set, ft·lbf [J]
All Grades Except L1A
10 by 10
10 by 7.5
20 [27]
16 [22]
15 [20]
12 [16]
Grade L1
10 by 10
10 by 7.5
40 [54]
32 [44]
30 [41]
24 [32]
A See 6.2.1.1 for permitted exemptions.
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TABLE 3 Chemical Requirements (Composition, %)A
Type . . . . . . Ferritic
Steels
Grade
Symbol . . . . .
L7, L7M, L70 L7A, L71 L7B, L72 L7C, L73 L43 L1
Description . . . Chromium-MolybdenumB
Carbon-
Molybdenum
(AISI 4037)
Chromium-
Molybdenum
(AISI 4137)
Nickel-Chromium-
Molybdenum
(AISI 8740)
Nickel-Chromium-
Molybdenum
(AISI 4340) Low-Carbon Boron
Range,
%
Product
Variation,
%
Range,
%
Product
Variation,
%
Range,
%
Product
Variation,
%
Range,
%
Product
Variation,
%
Range,
%
Product
Variation,
%
Range,
%
Product
Variation,
%
Over or
Under
Over or
Under
Over or
Under
Over or
Under
Over or
Under
Over or
Under
Carbon 0.38–
0.48C
0.02 0.35–
0.40
0.02 0.35–
0.40
0.02 0.38–
0.43
0.02 0.38–
0.43
0.02 0.17–
0.24
0.01
Manganese 0.75–
1.00
0.04 0.70–
0.90
0.03 0.70–
0.90
0.03 0.75–
1.00
0.04 0.60–
0.85
0.03 0.70–
1.40
0.04
Phosphorus
max
0.035 0.005
over
0.035 0.005
over
0.035 0.005
over
0.035 0.005
over
0.035 0.005
over
0.035 0.005
over
Sulfur, max 0.040 0.005
over
0.040 0.005
over
0.040 0.005
over
0.040 0.005
over
0.040 0.005
over
0.050 0.005
over
Silicon 0.15–
0.35
0.02 0.15–
0.35
0.02 0.15–
0.35
0.02 0.15–
0.35
0.02 0.15–
0.35
0.02 0.15–
0.30
0.02
Nickel . . . . . . . . . . . . . . . . . . 0.40–
0.70
0.03 1.65–
2.00
0.05 . . . . . .
Chromium 0.80–
1.10
0.05 . . . . . . 0.80–
1.10
0.05 0.40–
0.60
0.03 0.70–
0.90
0.03 . . . . . .
Molybdenum 0.15–
0.25
0.02 0.20–
0.30
0.02 0.15–
0.25
0.02 0.20–
0.30
0.02 0.20–
0.30
0.02 . . . . . .
Boron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.001–
0.003
. . .
Type . . . . . . . . . . . . . . . . . . Austenitic Steels, Classes 1, 1A, and 2D
Grade Symbol . . . . . . . B8, B8A B8C, B8CA
UNS Designation. . . . . . . . . . . S 30400(304) S 34700(347)
Range, %
Product Variation, %
Range, %
Product Variation, %
Over or Under Over or Under
Carbon, max 0.08 0.01 over 0.08 0.01 over
Manganese, max 2.00 0.04 over 2.00 0.04 over
Phosphorus, max 0.045 0.010 over 0.045 0.010 over
Sulfur, max 0.030 0.005 over 0.030 0.005 over
Silicon, max 1.00 0.05 over 1.00 0.05 over
Nickel 8.0–11.0 0.15 9.0–12.0 0.15
Chromium 18.0–20.0 0.20 17.0–19.0 0.20
Columbium + Tantalum . . . . . . 10 × carbon
content, min. –1.10
max
0.05 under
Type. . . . . . . . Austenitic Steels, Classes 1, 1A, and 2D
Grade Symbol . . . . . . B8T, B8TA B8P, B8PA B8F, B8FA B8M, B8MA
UNS Designation . . . . S 32100(321) S 30500 S 30300(303) S 30323(303Se) S 31600(316)
Range, %
Product
Variation, %
Range, %
Product
Variation, %
Range, %
Product
Variation, %
Range, %
Product
Variation, %
Range, %
Product
Variation, %
Over or
Under
Over or
Under
Over or
Under
Over or
Under
Over or
Under
Carbon, max 0.08 0.01 over 0.08 0.01 over 0.15 0.01 over 0.15 0.01 over 0.08 0.01 over
Manganese, max 2.00 0.04 over 2.00 0.04 over 2.00 0.04 over 2.00 0.04 over 2.00 0.04 over
Phosphorus, max 0.045 0.010 over 0.045 0.010 over 0.20 0.010 over 0.20 0.010 over 0.045 0.010 over
Sulfur 0.030, max 0.005 over 0.030, max 0.005 over 0.15, min 0.020 0.06, max 0.010 over 0.030, max 0.005 over
Silicon, max 1.00 0.05 over 1.00 0.05 over 1.00 0.05 over 1.00 0.05 over 1.00 0.05 over
Nickel
9.0–
12.0
0.15
10.5–
13.0
0.15
8.0–
10.0
0.10
8.0–
10.0
0.10
10.0–
14.0
0.15
Chromium
17.0–
19.0
0.20
17.0–
19.0
0.20
17.0–
19.0
0.20
17.0–
19.0
0.20
16.0–
18.0
0.20
Molybdenum . . . . . . . . . . . . . . . . . . . . . . . .
2.00–
3.00
0.10
Selenium . . . . . . . . . . . . . . . . . .
0.15–
0.35
0.03 under . . . . . .
Titanium 5 × carbon
content,
min
0.05 under . . . . . . . . . . . . . . . . . . . . . . . .
Nitrogen 0.10, max 0.01 . . . . . . . . . . . . . . . . . . . . . . . .
Type . . . . . . . . . . . . . . . . . . Austenitic Steels, Classes 1 and 1A
Grade Symbol . . . . . . . B8LN, B8LNA B8MLN, B8MLNA
UNS Designation . . . . . . . . . . . S 30453 S 31653
Range, %
Product Variation, %
Range, %
Product Variation, %
Over or Under Over or Under
Carbon, max 0.030 0.005 over 0.030 0.005 over
Manganese, max 2.00 0.04 over 2.00 0.04 over
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475
ferritic alloy nuts conforming to Grade 4 or Grade 7 of
Specification A194/A194M or a grade of steel similar to the
studs. Grade 7M nuts at a hardness not exceeding 235 HBW (or
equivalent) shall be used with Grade L7M bolts, studs, and stud
bolts. All nut materials, including those which may be supplied
under Specification A194/A194M, shall be subject to the
impact requirements of this specification in the following
manner: impact tests shall be made on test specimens taken
from the bar or plate from the heat of steel used for manufacturing
the nuts, and heat treated with the nut blanks.
10.2 Bolts, studs, and stud bolts of Grades B8, B8C, B8T,
B8P, B8F, B8M, B8LN, and B8MLN shall be equipped with
austenitic alloy nuts conforming to Grades 8, 8C, 8T, 8F, 8M,
8LN, and 8MLN for Specification A194/A194M. Impact tests
are not required for Grades 8F, 8M, 8T, and 8MLN for
temperatures above -325 °F [-200 °C] and for Grades 8, 8P,
8C, and 8LN above -425 °F [-255 °C].
10.3 If the purchaser requires nuts with a Charpy impact
energy absorption of not less than 20 ft · lbf [27 J] at
temperatures below -150 °F [-100 °C], he may require that the
nuts conform to Grades 8, 8C, 8M, 8P, 8T, 8F, 8LN, or 8MLN
of Specification A194/A194M.
10.4 Washers for use with ferritic steel bolting shall conform
to Specification F436.
10.5 Washers for use with austenitic steel bolting shall be
made of austenitic steel as agreed upon between the manufacturer
and purchaser.
10.6 Washer dimensions shall be in accordance with requirements
of ASME B18.22.1, unless otherwise specified in
the purchase order. - Threads
11.1 Where practical, all threads shall be formed after heat
treatment. Class 1A, Grades B8A, B8CA, B8MA, B8PA,
B8FA, B8TA, B8LNA, and B8MLNA are to be solutiontreated
in the finished condition. - Certification
12.1 Certification is required. See Specification A962/
A962M. - Product Marking
13.1 In addition to the requirements of Specification A962/
A962M, the grade symbol marked shall be as shown in Table - In the case of Class 2, Grades B8, B8C, B8M, B8P, B8F, and
B8T strain hardened as provided in Table 1, a line shall be
stamped under the grade symbol in order to distinguish it from
Class 1 and Class 1A bolting which has not been strain
hardened. In the case of Class 1A, the marking B8A, B8CA,
B8MA, B8PA, B8FA, B8TA, B8LNA, and B8MLNA identifies
the material as being in the solution-treated condition in the
finished state. Grade L7M shall be 100 % evaluated in conformance
with this specification and shall have a line under the
grade symbol.
13.2 Nuts from materials that have been impact tested shall
be marked with the letter “L.” - Keywords
14.1 additional elements; austenitic stainless steel; bolts—
steel; chromium-molybdenum steel; fasteners—steel; markings
on fittings; nickel-chromium-molybdenum alloy steel;
pressure vessel service; stainless steel bolting; starting material;
steel bars—alloy; steel bolting; steel flanges; steel valves;
temperature service applications—low
TABLE 3 Continued
Phosphorus, max 0.045 0.010 over 0.045 0.010 over
Sulfur, max 0.030 0.005 over 0.030 0.005 over
Silicon, max 1.00 0.05 over 1.00 0.05 over
Nickel 8.0–10.5 0.15 10.0–14.0 0.15
Chromium 18.0–20.0 0.20 16.0–18.0 0.20
Molybdenum . . . . . . 2.00–3.00 0.10
Nitrogen 0.10–0.16 0.01 0.10–0.16 0.01
A The intentional addition of Bi, Se, Te, and Pb is not permitted except for Grade B8F, in which selenium is specified and required.
B Typical steel compositions used for this grade include 4140, 4142, 4145, 4140H, 4142H, and 4145H.
C For the L7M grade, a minimum carbon content of 0.28 % is permitted provided that the required tensile properties are met in the section sizes involved; the use of
AISI 4130 or 4130H is allowed.
D Class 1 are made from solution-treated material. Class 1A products (B8A, B8CA, B8MA, B8PA, B8FA, and B8TA) are solution-treated in the finished condition. Class
2 products are solution-treated and strain-hardened.
TABLE 4 Recommended Test Temperature for Stock Parts
Grade
Test Temperature
°F °C
L7M, L70, L71, L72, L73 -100 -73
L7, L7A, L7B, L7C -150 -101
L43 -150 -101
L1 -100 -73
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SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall apply only when specified by the purchaser in the
inquiry, contract, and order.
S1. Impact Properties
S1.1 When impact properties are desired for austenitic steel
grades exempt from testing under 6.2.1, test shall be made as
agreed between the manufacturer and the purchaser.
S2. Lateral Expansion
S2.1 When lateral expansion measurements for ferritic
steels are required in addition to the energy absorption requirements
of 6.2.1.1, the minimum value for each specimen of a set
must be .015 in. [0.38 mm]. The test temperature shall be
specified by the purchaser and agreed upon by the producer.
NOTE S2.1—Grades L7, L7A, L7B will generally have difficulty
meeting the minimum value at -150 °F [-101 °C]. Grade L43 may be
preferred.
S3. Hardness Testing of Class 2 Bolting for ASME Applications
S3.1 The maximum hardness shall be Rockwell C35 immediately
under the thread roots. The hardness shall be taken on
a flat area at least 1/8 in. [3 mm] across, prepared by removing
threads. No more material than necessary shall be removed to
prepare the flat area. Hardness determinations shall be made at
the same frequency as tensile tests.
S4. Restriction to Use Only Ingot Cast Steel
S4.1 The starting material must be ingot cast. Use of
continuous cast material is not permitted.
APPENDIX
(Nonmandatory Information)
X1. STRAIN HARDENING OF AUSTENITIC STEELS
X1.1 Strain hardening is the increase in strength and hardness
that results from plastic deformation below the recrystallization
temperature (cold work). This effect is produced in
austenitic stainless steels by reducing oversized bars or wire to
the desired final size by cold drawing or other process. The
degree of strain hardening achievable in any alloy is limited by
its strain hardening characteristics. In addition, the amount of
strain hardening that can be produced is further limited by the
variables of the process, such as the total amount of crosssection
reduction, die angle, and bar size. In large diameter
bars, for example, plastic deformation will occur principally in
the outer regions of the bar, so that the increased strength and
hardness due to strain hardening is achieved predominantly
near the surface of the bar. That is, the smaller the bar, the
greater the penetration of strain hardening.
X1.2 Thus, the mechanical properties of a given strain
hardened fastener are dependent not just on the alloy, but also
on the size of bar from which it is machined. The minimum bar
size that can be used, however, is established by the configuration
of the fastener, so that the configuration can affect the
strength of the fastener.
X1.3 For example, a stud of a particular alloy and size may
be machined from a smaller diameter bar than a bolt of the
same alloy and size because a larger diameter bar is required to
accommodate the head of the bolt. The stud, therefore, is likely
to be stronger than the same size bolt in a given alloy.
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SPECIFICATION FOR STRUCTURAL BOLTS, STEEL,
HEAT TREATED, 120/105 ksi MINIMUM TENSILE
STRENGTH
SA-325
(Identical with ASTM Specification A325-10 except for the deletion of the term “private label distributor” in 15.1 and
15.5.)
ASME BPVC.II.A-2019 SA-325
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Standard Specification for
Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum
Tensile Strength - Scope
1.1 This specification covers two types of quenched and
tempered steel heavy hex structural bolts having a minimum
tensile strength of 120 ksi for sizes 1.0 in. and less and 105 ksi
for sizes over 1.0 to 11/2 in., inclusive.
1.2 The bolts are intended for use in structural connections.
These connections are covered under the requirements of the
Specification for Structural Joints Using ASTM A325 or A490
Bolts, approved by the Research Council on Structural Connections,
endorsed by the American Institute of Steel Construction
and by the Industrial Fastener Institute.
1.3 The bolts are furnished in sizes 1/2 to 11/2 in., inclusive.
They are designated by type, denoting chemical composition as
follows:
Type Description
Type 1 Medium carbon, carbon boron, or medium carbon alloy steel.
Type 2 Withdrawn in November 1991.
Type 3 Weathering steel.
NOTE 1—Bolts for general applications, including anchor bolts, are
covered by Specification A449. Also refer to Specification A449 for
quenched and tempered steel bolts and studs with diameters greater than
11/2 in. but with similar mechanical properties.
1.4 The values stated in inch-pound units are to be regarded
as standard. No other units of measurement are included in this
standard.
NOTE 2—A complete metric companion to Specification A325 has been
developed, Specification A325M; therefore, no metric equivalents are
presented in this specification.
1.5 This specification is applicable to heavy hex structural
bolts only. For bolts of other configurations and thread lengths
with similar mechanical properties, see Specification A449.
1.6 Terms used in this specification are defined in Terminology
F1789.
1.7 The following safety hazard caveat pertains only to the
test methods portion, Section 10, of this specification:This
standard does not purport to address all of the safety concerns,
if any, associated with its use. It is the responsibility of the user
of this standard to establish appropriate safety and health
practices and determine the applicability of regulatory limitations
prior to use. - Referenced Documents
2.1 ASTM Standards:
A194/A194M Specification for Carbon and Alloy Steel Nuts
for Bolts for High Pressure or High Temperature Service,
or Both
A325M Specification for Structural Bolts, Steel, Heat
Treated 830 MPa Minimum Tensile Strength (Metric)
A449 Specification for Hex Cap Screws, Bolts and Studs,
Steel, Heat Treated, 120/105/90 ksi Minimum Tensile
Strength, General Use
A490 Specification for Structural Bolts, Alloy Steel, Heat
Treated, 150 ksi Minimum Tensile Strength
A563 Specification for Carbon and Alloy Steel Nuts
A751 Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products
B695 Specification for Coatings of Zinc Mechanically Deposited
on Iron and Steel
D3951 Practice for Commercial Packaging
F436 Specification for Hardened Steel Washers
F606 Test Methods for Determining the Mechanical Properties
of Externally and Internally Threaded Fasteners,
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Washers, Direct Tension Indicators, and Rivets
F788/F788M Specification for Surface Discontinuities of
Bolts, Screws, and Studs, Inch and Metric Series
F959 Specification for Compressible-Washer-Type Direct
Tension Indicators for Use with Structural Fasteners
F1136 Specification for Zinc/Aluminum Corrosion Protective
Coatings for Fasteners
F1470 Practice for Fastener Sampling for Specified Mechanical
Properties and Performance Inspection
F1789 Terminology for F16 Mechanical Fasteners
F2329 Specification for Zinc Coating, Hot-Dip, Requirements
for Application to Carbon and Alloy Steel Bolts,
Screws, Washers, Nuts, and Special Threaded Fasteners
G101 Guide for Estimating the Atmospheric Corrosion Resistance
of Low-Alloy Steels
2.2 ASME Standards:
B 1.1 Unified Screw Threads
B 18.2.6 Fasteners for Use in Structural Applications
B 18.24 Part Identification Number (PIN) Code System
Standard for B18 Fastener Products - Ordering Information
3.1 Orders for heavy hex structural bolts under this specification
shall include the following:
3.1.1 Quantity (number of pieces of bolts and accessories).
3.1.2 Size, including nominal bolt diameter, thread pitch,
and bolt length.
3.1.3 Name of product, heavy hex structural bolts.
3.1.4 When bolts threaded full length are required, Supplementary
Requirement S1 shall be specified.
3.1.5 Type of bolt: Type 1 or 3. When type is not specified,
either Type 1 or Type 3 shall be furnished at the supplier’s
option.
3.1.6 ASTM designation and year of issue.
3.1.7 Other components such as nuts, washers, and compressible
washer-type direct-tension indicators, if required.
3.1.7.1 When such other components are specified to be
furnished, also state “Nuts, washers, and direct tension indicators,
or combination thereof, shall be furnished by lot number.”
3.1.8 Zinc Coating—Specify the zinc coating process required,
for example, hot dip, mechanically deposited, Zinc/
Aluminum Corrosion Protective Coating or no preference (see
4.3).
3.1.9 Other Finishes—Specify other protective finish, if
required.
3.1.10 Test reports, if required (see Section 13).
3.1.11 Supplementary or special requirements, if required.
3.1.12 For establishment of a part identifying system, see
ASME B18.24.
NOTE 3—A typical ordering description follows: 1000 pieces 11/8-7
UNC in. dia × 4 in. long heavy hex structural bolt, Type 1 ASTM A325–02,
each with one hardened washer, ASTM F436 Type 1, and one heavy hex
nut, ASTM A563 Grade DH. Each component hot-dip zinc-coated. Nuts
lubricated.
3.2 Recommended Nuts:
3.2.1 Nuts conforming to the requirements of Specification
A563 are the recommended nuts for use with Specification
A325 heavy hex structural bolts. The nuts shall be of the class
and have a surface finish for each type of bolt as follows:
Bolt Type and Finish Nut Class and Finish
1, plain (noncoated) A563-C, C3, D, DH, DH3,
plain
1, zinc coated A563-DH, zinc coated
1, coated in accordance with
Specification F1136, Grade
3
A563–DH coated in accordance
with Specification
F1136, Grade 5
3, plain A563-C3, DH3, plain
3.2.2 Alternatively, nuts conforming to Specification A194/
A194M Gr. 2H are considered a suitable substitute for use with
Specification A325 Type 1 heavy hex structural bolts.
3.2.3 When Specification A194/A194M Gr. 2H zinc-coated
nuts are supplied, the zinc coating, overtapping, lubrication,
and rotational capacity testing shall be in accordance with
Specification A563.
3.3 Recommended Washers:
3.3.1 Washers conforming to Specification F436 are the
recommended washers for use with Specification A325 heavy
hex structural bolts. The washers shall have a surface finish for
each type of bolt as follows:
Bolt Type and Finish Washer Finish
1, plain (uncoated) plain (uncoated)
1, zinc coated zinc coated
1, coated in accordance with
Specification F1136, Grade 3
coated in accordance with Specification
F1136, Grade 3
3, plain weathering steel, plain
3.4 Other Accessories:
3.4.1 When compressible washer type direct tension indicators
are specified to be used with these bolts, they shall
conform to Specification F959, Type 325. - Materials and Manufacture
4.1 Heat Treatment:
4.1.1 Type 1 bolts produced from medium carbon steel shall
be quenched in a liquid medium from the austenitizing
temperature. Type 1 bolts produced from medium carbon steel
to which chromium, nickel, molybdenum, or boron were
intentionally added shall be quenched only in oil from the
austenitizing temperature.
4.1.2 Type 3 bolts shall be quenched only in oil from the
austenitizing temperature.
4.1.3 Type 1 bolts, regardless of the steel used, and Type 3
bolts shall be tempered by reheating to not less than 800°F.
4.2 Threading—Threads shall be cut or rolled.
4.3 Zinc Coatings, Hot-Dip and Mechanically Deposited,
Zinc/Aluminum Corrosion Protective Coating:
4.3.1 When zinc-coated fasteners are required, the purchaser
shall specify the zinc coating process, for example, hot
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dip, mechanically deposited, Zinc/Aluminum Corrosion Protective
Coating, or no preference.
4.3.2 When hot-dip is specified, the fasteners shall be
zinc-coated by the hot-dip process and the coating shall
conform to the coating weight/thickness and performance
requirements of Specification F2329.
4.3.3 When mechanically deposited is specified, the fasteners
shall be zinc-coated by the mechanical deposition process
and the coating shall conform to the coating weight/thickness
and performance requirements of Class 55 of Specification
B695.
4.3.4 When Zinc/Aluminum Corrosion Protective Coating
is specified, the coating shall conform to the coating weight/
thickness and performance requirements of Grade 3 of Specification
F1136.
4.3.5 When no preference is specified, the supplier shall
furnish either a hot-dip zinc coating in accordance with
Specification F2329, a mechanically deposited zinc coating in
accordance with Specification B695, Class 55, or a Zinc/
Aluminum Corrosion Protective Coating in accordance with
Specification F1136, Grade 3. Threaded components (bolts and
nuts) shall be coated by the same zinc-coating process and the
supplier’s option is limited to one process per item with no
mixed processes in a lot.
4.4 Lubrication—When zinc-coated nuts are ordered with
the bolts, the nuts shall be lubricated in accordance with
Specification A563, Supplementary Requirement S1, to minimize
galling.
4.5 Secondary Processing:
4.5.1 If any processing, which can affect the mechanical
properties or performance of the bolts, is performed after the
initial testing, the bolts shall be retested for all specified
mechanical properties and performance requirements affected
by the reprocessing.
4.5.2 When the secondary process is heat treatment, the
bolts shall be tested for all specified mechanical properties. Hot
dip zinc-coated bolts shall be tested for all specified mechanical
properties and rotational capacity. If zinc-coated nuts are
relubricated after the initial rotational capacity tests, the
assemblies shall be retested for rotational capacity. - Chemical Composition
5.1 Type 1 bolts shall be plain carbon steel, carbon boron
steel, alloy steel or alloy boron steel at the manufacturer’s
option, conforming to the chemical composition specified in
Table 1.
5.2 Type 3 bolts shall be weathering steel and shall conform
to one of the chemical compositions specified in Table 2. The
selection of the chemical composition, A, B, C, D, E, or F, shall
be at the option of the bolt manufacturer. See Guide G101 for
methods of estimating the atmospheric corrosion resistance of
low alloy steels.
5.3 Product analyses made on finished bolts representing
each lot shall conform to the product analysis requirements
specified in Tables 1 and 2, as applicable.
5.4 Heats of steel to which bismuth, selenium, tellurium, or
lead has been intentionally added shall not be permitted for
bolts.
5.5 Compliance with 5.4 shall be based on certification that
heats of steel having any of the listed elements intentionally
added were not used to produce the bolts.
5.6 Chemical analyses shall be performed in accordance
with Test Methods, Practices, and Terminology A751. - Mechanical Properties
6.1 Hardness—The bolts shall conform to the hardness
specified in Table 3.
6.2 Tensile Properties:
6.2.1 Except as permitted in 6.2.1.1 for long bolts and
6.2.1.2 for short bolts, sizes 1.00 in. and smaller having a
nominal length of 21/4D and longer, and sizes larger than 1.00
TABLE 1 Chemical Requirements for Type 1 Bolts
Element
Carbon Steel
Heat
Analysis
Product
Analysis
Carbon 0.30–0.52 0.28–0.55
Manganese, min 0.60 0.57
Phosphorus, max 0.040 0.048
Sulfur, max 0.050 0.058
Silicon 0.15–0.30 0.13–0.32
Element
Carbon Boron Steel
Heat
Analysis
Product
Analysis
Carbon 0.30–0.52 0.28–0.55
Manganese, min 0.60 0.57
Phosphorus, max 0.040 0.048
Sulfur, max 0.050 0.058
Silicon 0.10–0.30 0.08–0.32
Boron 0.0005–0.003 0.0005–0.003
Element
Alloy Steel
Heat
Analysis
Product
Analysis
Carbon 0.30–0.52 0.28–0.55
Manganese, min 0.60 0.57
Phosphorus, max 0.035 0.040
Sulfur, max 0.040 0.045
Silicon 0.15–0.35 0.13–0.37
Alloying Elements A A
Alloy Boron Steel
Heat
Analysis
Product
Analysis
Carbon 0.30–0.52 0.28–0.55
Manganese, min 0.60 0.57
Phosphorus, max 0.035 0.040
Sulfur, max 0.040 0.045
Silicon 0.15–0.35 0.13–0.37
Boron 0.0005–0.003 0.0005–0.003
Alloying Elements A A
A Steel, as defined by the American Iron and Steel Institute, shall be considered
to be alloy when the maximum of the range given for the content of alloying
elements exceeds one or more of the following limits: Manganese, 1.65 %; silicon,
0.60 %; copper, 0.60 % or in which a definite range or a definite minimum quantity
of any of the following elements is specified or required within the limits of the
recognized field of constructional alloy steels: aluminum, chromium up to 3.99 %,
cobalt, columbium, molybdenum, nickel, titanium, tungsten, vanadium, zirconium,
or any other alloying elements added to obtain a desired alloying effect.
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in. having a nominal length of 3D and longer, shall be wedge
tested full size and shall conform to the minimum wedge
tensile load and proof load or alternative proof load specified in
Table 4. The load achieved during proof load testing shall be
equal to or greater than the specified proof load.
6.2.1.1 When the length of the bolt makes full-size testing
impractical, machined specimens shall be tested and shall
conform to the requirements specified in Table 5. When bolts
are tested by both full-size and machined specimen methods,
the full-size test shall take precedence.
6.2.1.2 Sizes 1.00 in. and smaller having a nominal length
shorter than 21/4D down to 2D, inclusive, that cannot be wedge
tensile tested shall be axially tension tested full size and shall
conform to the minimum tensile load and proof load or
alternate proof load specified in Table 4. Sizes 1.00 in. and
smaller having a nominal length shorter than 2D and sizes
larger than 1.00 in. with nominal lengths shorter than 3D that
cannot be axially tensile tested shall be qualified on the basis of
hardness.
6.2.2 For bolts on which both hardness and tension tests are
performed, acceptance based on tensile requirements shall take
precedence in the event of low hardness readings.
6.3 Rotational Capacity Test:
TABLE 2 Chemical Requirements for Type 3 Heavy Hex Structural BoltsA
Element
Composition, %
Type 3 BoltsA
A B C D E F
Carbon:
Heat analysis
Product analysis
0.33–0.40
0.31–0.42
0.38–0.48
0.36–0.50
0.15–0.25
0.14–0.26
0.15–0.25
0.14–0.26
0.20–0.25
0.18–0.27
0.20–0.25
0.19–0.26
Manganese:
Heat analysis
Product analysis
0.90–1.20
0.86–1.24
0.70–0.90
0.67–0.93
0.80–1.35
0.76–1.39
0.40–1.20
0.36–1.24
0.60–1.00
0.56–1.04
0.90–1.20
0.86–1.24
Phosphorus:
Heat analysis
Product analysis
0.035 max
0.040 max
0.06–0.12
0.06–0.125
0.035 max
0.040 max
0.035 max
0.040 max
0.035 max
0.040 max
0.035 max
0.040 max
Sulfur:
Heat analysis
Product analysis
0.040 max
0.045 max
0.040 max
0.045 max
0.040 max
0.045 max
0.040 max
0.045 max
0.040 max
0.045 max
0.040 max
0.045 max
Silicon:
Heat analysis
Product analysis
0.15–0.35
0.13–0.37
0.30–0.50
0.25–0.55
0.15–0.35
0.13–0.37
0.25–0.50
0.20–0.55
0.15–0.35
0.13–0.37
0.15–0.35
0.13–0.37
Copper:
Heat analysis
Product analysis
0.25–0.45
0.22–0.48
0.20–0.40
0.17–0.43
0.20–0.50
0.17–0.53
0.30–0.50
0.27–0.53
0.30–0.60
0.27–0.63
0.20–0.40
0.17–0.43
Nickel:
Heat analysis
Product analysis
0.25–0.45
0.22–0.48
0.50–0.80
0.47–0.83
0.25–0.50
0.22–0.53
0.50–0.80
0.47–0.83
0.30–0.60
0.27–0.63
0.20–0.40
0.17–0.43
Chromium:
Heat analysis
Product analysis
0.45–0.65
0.42–0.68
0.50–0.75
0.47–0.83
0.30–0.50
0.27–0.53
0.50–1.00
0.45–1.05
0.60–0.90
0.55–0.95
0.45–0.65
0.42–0.68
Vanadium:
Heat analysis
Product analysis
B
B
B
B
0.020 min
0.010 min
B
B
B
B
B
B
Molybdenum:
Heat analysis
Product analysis
B
B
0.06 max
0.07 max
B
B
0.10 max
0.11 max
B
B
B
B
Titanium:
Heat analysis
Product analysis
B
B
B
B
B
B
0.05 max
0.06 max
B
B
B
B
A A, B, C, D, E, and F are classes of material used for Type 3 bolts. Selection of a class shall be at the option of the bolt manufacturer.
B These elements are not specified or required.
TABLE 3 Hardness Requirements for Bolts
Bolt
Size
in.
Nominal
Length
in. Brinell Rockwell C
Min Max Min Max
1/2 to 1, incl Less than
2D
253 319 25 34
2D and
over
. . . 319 . . . 34
11/8 to 11/2,
incl
Less than
3D
223 286 19 30
3D and
over
. . . 286 . . . 30
D = Nominal diameter or thread size.
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6.3.1 Definition—The rotational capacity test is intended to
evaluate the presence of a lubricant, the efficiency of the
lubricant, and the compatibility of assemblies as represented by
the components selected for testing.
6.3.2 Requirement—Zinc-coated bolts, zinc-coated washers,
and zinc-coated and lubricated nuts tested full size in an
assembled joint or tension measuring device, in accordance
with 10.2, shall not show signs of failure when subjected to the
nut rotation in Table 6. The test shall be performed by the
responsible party (see Section 14) prior to shipment after zinc
coating and lubrication of nuts (see 10.2 and Note 4).
6.3.3 Acceptance Criterion—The bolt and nut assembly
shall be considered as non-conforming if the assembly fails to
pass any one of the following specified requirements:
6.3.3.1 Inability to install the assembly to the nut rotation in
Table 6.
6.3.3.2 Inability to remove the nut after installing to the
rotation specified in Table 6.
6.3.3.3 Shear failure of the threads as determined by visual
examination of bolt and nut threads following removal.
6.3.3.4 Torsional or torsional/tension failure of the bolt.
Elongation of the bolt, in the threads between the nut and bolt
head, is to be expected at the required rotation and is not to be
classified as a failure. - Dimensions
7.1 Head and Body:
7.1.1 The bolts shall conform to the dimensions for heavy
hex structural bolts specified in ASME B18.2.6.
7.1.2 The thread length shall not be changed except as
provided in Supplementary Requirement S1. Bolts with thread
lengths other than those required by this specification shall be
ordered under Specification A449.
7.2 Threads:
7.2.1 Uncoated—Threads shall be the Unified Coarse
Thread Series as specified in ASME B1.1, and shall have Class
2A tolerances.
7.2.2 Coated—Unless otherwise specified, zinc-coated bolts
to be used with zinc-coated nuts or tapped holes that are tapped
oversize, in accordance with Specification A563, shall have
Class 2A threads before hot-dip or mechanically deposited zinc
coating. After zinc coating, the maximum limits of pitch and
major diameter shall not exceed the Class 2A limit by more
than the following amounts:
Nominal Bolt
Diameter (in.)
Oversize Limit, in.A
Hot-Dip
Zinc
Mechanical
Zinc
1/2 0.018 0.012
9/16 , 5/8, 3/4 0.020 0.013
7/8 0.022 0.015
1 to 11/4 0.024 0.016
13/8 , 11/2 0.027 0.018
A Hot-dip zinc nuts are tapped oversize after coating, and mechanical zinccoated
nuts are tapped oversize before coating.
7.2.3 The gaging limit for bolts shall be verified during
manufacture. In case of dispute, a calibrated thread ring gage of
the same size as the oversize limit in 7.2.2 (Class X tolerance,
gage tolerance plus) shall be used to verify compliance. The
gage shall assemble with hand effort following application of
light machine oil to prevent galling and damage to the gage.
These inspections, when performed to resolve controversy,
shall be conducted at the frequency specified in the quality
assurance provisions of ASME B18.2.6. - Workmanship
8.1 The allowable limits, inspection, and evaluation of the
surface discontinuities, quench cracks, forging cracks, head
bursts, shear bursts, seams, folds, thread laps, voids, tool
marks, nicks, and gouges shall be in accordance with Specification
F788/F788M. - Number of Tests and Retests
9.1 Testing Responsibility:
9.1.1 Each lot shall be tested by the manufacturer prior to
shipment in accordance with the lot identification control
quality assurance plan in 9.2 through 9.5.
9.1.2 When bolts are furnished by a source other than the
manufacturer, the Responsible Party as defined in 14 shall be
responsible for assuring all tests have been performed and the
bolts comply with the requirements of this specification (see
4.5).
9.2 Purpose of Lot Inspection—The purpose of a lot inspection
program is to ensure that each lot conforms to the
requirements of this specification. For such a plan to be fully
effective it is essential that secondary processors, distributors,
TABLE 4 Tensile Load Requirements for Bolts Tested Full-Size
Bolt Size, Threads per
Inch, and Series
Designation
Stress Area,A
in. 2 Tensile Load,B
min, lbf
Proof Load,B
Length
Measurement
Method
Alternative
Proof
Load,B Yield
Strength
Method
Column 1 Column 2 Column 3 Column 4 Column 5
1/2 –13 UNC 0.142 17 050 12 050 13 050
5/8 –11 UNC 0.226 27 100 19 200 20 800
3/4 –10 UNC 0.334 40 100 28 400 30 700
7/8 –9 UNC 0.462 55 450 39 250 42 500
1–8 UNC 0.606 72 700 51 500 55 750
11/8 –7 UNC 0.763 80 100 56 450 61 800
11/4 –7 UNC 0.969 101 700 71 700 78 500
13/8 –6 UNC 1.155 121 300 85 450 93 550
11/2 –6 UNC 1.405 147 500 104 000 113 800
A The stress area is calculated as follows:
As5 0.7854 fD 2 s0.9743/ndg2
where:
As = stress area, in.2,
D = nominal bolt size, and
n = threads per inch.
B Loads tabulated are based on the following:
Bolt Size, in. Column 3 Column 4 Column 5
1/2 to 1, incl
11/8 to 11/2, incl
120 000 psi
105 000 psi
85 000 psi
74 000 psi
92 000 psi
81 000 psi
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and purchasers maintain the identification and integrity of each
lot until the product is installed.
9.3 Lot Method—All bolts shall be processed in accordance
with a lot identification-control quality assurance plan. The
manufacturer, secondary processors, and distributors shall
identify and maintain the integrity of each production lot of
bolts from raw-material selection through all processing operations
and treatments to final packing and shipment. Each lot
shall be assigned its own lot-identification number, each lot
shall be tested, and the inspection test reports for each lot shall
be retained.
9.4 Lot Definition—A lot shall be a quantity of uniquely
identified heavy hex structural bolts of the same nominal size
and length produced consecutively at the initial operation from
a single mill heat of material and processed at one time, by the
same process, in the same manner so that statistical sampling is
valid. The identity of the lot and lot integrity shall be
maintained throughout all subsequent operations and packaging.
9.5 Number of Tests—The minimum number of tests from
each lot for the tests specified below shall be as follows:
Tests Number of Tests
in Accordance With
Hardness, tensile
strength, proof load,
and rotational capacity
Practice F1470
Coating weight/
thickness
The referenced coating
specificationA
Surface discontinuities Specification F788/F788M
Dimensions and
thread fit
ASME B18.2.6
A Practice F1470 applies if the coating specification does not specify a testing
frequency. - Test Methods
10.1 Tensile, Proof Load, and Hardness:
10.1.1 Tensile, proof load, and hardness tests shall be
conducted in accordance with Test Methods F606.
10.1.2 Tensile strength shall be determined using theWedge
or Axial Tension Testing Method of Full Size Product Method
or the Machined Test Specimens Method depending on size
and nominal length as specified in 6.2.1-6.2.2. Fracture on
full-size tests shall be in the body or threads of the bolt without
a fracture at the junction of the head and body.
10.1.3 Proof load shall be determined using Method 1,
Length Measurement, or Method 2, Yield Strength, at the
option of the manufacturer.
10.2 Rotational Capacity—The zinc-coated bolt shall be
placed in a steel joint or tension measuring device and
assembled with a zinc-coated washer and a zinc-coated and
lubricated nut with which the bolt is intended to be used (see
Note 4). The nut shall have been provided with the lubricant
described in the last paragraph of the Manufacturing Processes
section of Specification A563. The joint shall be one or more
flat structural steel plates or fixture stack up with a total
thickness, including the washer, such that 3 to 5 full threads of
the bolt are located between the bearing surfaces of the bolt
head and nut. The hole in the joint shall have the same nominal
diameter as the hole in the washer. The initial tightening of the
nut shall produce a load in the bolt not less than 10 % of the
specified proof load. After initial tightening, the nut position
shall be marked relative to the bolt, and the rotation shown in
Table 6 shall be applied. During rotation, the bolt head shall be
restrained from turning. After the tightening rotation has been
applied, the assembly shall be taken apart and examined for
compliance with 6.3.3.
NOTE 4—Rotational capacity tests shall apply only to matched assembly
lots that contain one A325 bolt, one A563 lubricated nut, and one F436
washer that have been zinc coated in accordance with either Specifications
F2329 or B695. Both the bolt and nut components of the matched
assembly shall be zinc coated using the same process. - Inspection
11.1 If the inspection described in 11.2 is required by the
purchaser, it shall be specified in the inquiry and contract or
order.
11.2 The purchaser’s representative shall have free entry to
all parts of the manufacturer’s works, or supplier’s place of
business, that concern the manufacture or supply of the
material ordered. The manufacturer or supplier shall afford the
purchaser’s representative all reasonable facilities to satisfy
him that the material is being furnished in accordance with this
specification. All tests and inspections required by the specification
that are requested by the purchaser’s representative shall
be made before shipment, and shall be conducted as not to
TABLE 5 Tensile Strength Requirements for Specimens Machined from Bolts
Bolt Diameter, in. Tensile Strength, min, psi (MPa) Yield Strength, min, psi (MPa) Elongation, in 4D, min, % Reduction of Area, min, %
1/2 to 1, incl. 120 000 (825) 92 000 (635) 14 35
Over 1 to 11/2 105 000 (725) 81 000 (560) 14 35†
† Table alignment was editorially corrected in March 2010
TABLE 6 Rotational Capacity Test for Zinc-Coated Bolts
Nominal
Length
in.
Nominal Nut Rotation, degrees
(turn)
Up to and including 4 × dia 240 (2/3 )
Over 4 × dia, but not
exceeding 8 × dia
360 (1)
Over 8 × dia, but not
exceeding 12 × dia
420 (11/6)
Over 12 × dia. Test not applicable
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interfere unnecessarily with the operation of the manufacturer’s
works or supplier’s place of business. - Rejection and Rehearing
12.1 Disposition of nonconforming bolts shall be in accordance
with the Practice F1470 section titled “Disposition of
Nonconforming Lots.” - Certification
13.1 When specified on the purchase order, the manufacturer
or supplier, whichever is the responsible party as defined
in Section 14, shall furnish the purchaser a test reports that
includes the following:
13.1.1 Heat analysis, heat number, and a statement certifying
that heats having the elements listed in 5.4 intentionally
added were not used to produce the bolts,
13.1.2 Results of hardness, tensile, and proof load tests,
13.1.3 Results of rotational capacity tests. This shall include
the test method used (solid plate or tension measuring device);
and the statement “ Nuts lubricated” for zinc-coated nuts when
shipped with zinc-coated bolts,
13.1.4 Zinc coating measured coating weight/thickness for
coated bolts,
13.1.5 Statement of compliance of visual inspection for
surface discontinuities (Section 8),
13.1.6 Statement of compliance with dimensional and
thread fit requirements,
13.1.7 Lot number and purchase order number,
13.1.8 Complete mailing address of responsible party, and
13.1.9 Title and signature of the individual assigned certification
responsibility by the company officers.
13.2 Failure to include all the required information on the
test report shall be cause for rejection. - Responsibility
14.1 The party responsible for the fastener shall be the
organization that supplies the fastener to the purchaser. - Product Marking
15.1 Manufacturer’s Identification—All Type 1 and 3 bolts
shall be marked by the manufacturer with a unique identifier to
identify the manufacturer.
15.2 Grade Identification:
15.2.1 Type 1 bolts shall be marked “A325.”
15.2.2 Type 3 bolts shall be marked “A325” with the
“A325” underlined. The use of additional distinguishing marks
to indicate that the bolts are weathering steel shall be at the
manufacturer’s option.
15.3 Marking Location and Methods—All marking shall be
located on the top of the bolt head and shall be either raised or
depressed at the manufacturer’s option.
15.4 Acceptance Criteria—Bolts which are not marked in
accordance with these provisions shall be considered nonconforming
and subject to rejection.
15.5 Type and manufacturer’s identification shall
shall be separate and distinct. The two identifications
shall preferably be in different locations and, when on
the same level, shall be separated by at least two spaces. - Packaging and Package Marking
16.1 Packaging:
16.1.1 Unless otherwise specified, packaging shall be in
accordance with Practice D3951.
16.1.2 When zinc coated nuts are included on the same
order as zinc coated bolts, the bolts and nuts shall be shipped
in the same container.
16.1.3 When special packaging requirements are required,
they shall be defined at the time of the inquiry and order.
16.2 Package Marking:
16.2.1 Each shipping unit shall include or be plainly marked
with the following information:
16.2.1.1 ASTM designation and type,
16.2.1.2 Size,
16.2.1.3 Name and brand or trademark of the manufacturer,
16.2.1.4 Number of pieces,
16.2.1.5 Lot number; when nuts, washers or direct tension
indicators, or combination thereof, are ordered with A325
heavy hex structural bolts, the shipping unit shall be marked
with the lot number in addition to the marking required by the
applicable product specification,
16.2.1.6 Purchase order number, and
16.2.1.7 Country of origin. - Keywords
17.1 bolts; carbon steel; steel; structural; weathering steel
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall apply only when specified by the purchaser in the
contract or order. Details of these supplementary requirements shall be agreed upon in writing between
the manufacturer and purchaser. Supplementary requirements shall in no way negate any requirement
of the specification itself.
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S1. Bolts Threaded Full Length
S1.1 Bolts with nominal lengths equal to or shorter than
four times the nominal bolt diameter shall be threaded full
length. Bolts need not have a shoulder, and the distance from
the underhead bearing surface to the first complete (full form)
thread, as measured with a GO thread ring gage, assembled by
hand as far as the thread will permit, shall not exceed the length
of 21/2 threads for bolt sizes 1 in. and smaller, and 31/2 threads
for bolt sizes larger than 1 in.
S1.2 Bolts shall be marked in accordance with Section 15,
except that the symbol shall be “ A325 T” instead of “A325.”
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SPECIFICATION FOR SEAMLESS AND WELDED STEEL
PIPE FOR LOW-TEMPERATURE SERVICE AND OTHER
APPLICATIONS WITH REQUIRED NOTCH TOUGHNESS
SA-333/SA-333M
(Identical with ASTM Specification A333/A333M-16.)
ASME BPVC.II.A-2019 SA-333/SA-333M
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Standard Specification for
Seamless and Welded Steel Pipe for Low-Temperature
Service and Other Applications with Required Notch
Toughness - Scope
1.1 This specification covers nominal (average) wall seamless
and welded carbon and alloy steel pipe intended for use at
low temperatures and in other applications requiring notch
toughness. Several grades of ferritic steel are included as listed
in Table 1. Some product sizes may not be available under this
specification because heavier wall thicknesses have an adverse
effect on impact properties.
1.2 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order.
NOTE 1—The dimensionless designator NPS (nominal pipe size) has
been substituted in this standard for such traditional terms as “nominal
diameter,” “size,” and “nominal size.” - Referenced Documents
2.1 ASTM Standards:
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A999/A999M Specification for General Requirements for
Alloy and Stainless Steel Pipe
A671 Specification for Electric-Fusion-Welded Steel Pipe
for Atmospheric and Lower Temperatures
E23 Test Methods for Notched Bar Impact Testing of Metallic
Materials
E165 Practice for Liquid Penetrant Examination for General
Industry
E709 Guide for Magnetic Particle Testing
2.2 ASME Boiler and Pressure Vessel Code:
Section VIII
Section IX - Ordering Information
3.1 Orders for material under this specification should
include the following, as required, to describe the material
adequately:
3.1.1 Quantity (feet, centimetres, or number of lengths),
3.1.2 Name of material (seamless or welded pipe),
3.1.3 Grade (Table 1),
3.1.4 Size (NPS or outside diameter and schedule number of
average wall thickness),
3.1.5 Lengths (specific or random) (Section 9), (see the
Permissible Variations in Length section of Specification
A999/A999M),
3.1.6 End finish (see the Ends section of Specification
A999/A999M),
3.1.7 Optional requirements, (see the Heat Analysis requirement
in the Chemical Composition section of A999/A999M,
the Repair by Welding section, and the section on Nondestructive
Test Requirements),
3.1.8 Test report required, (see the Certification section of
Specification A999/A999M),
3.1.9 Specification designation, and
3.1.10 Special requirements or exceptions to this specification.
3.1.11 Supplementary requirements, if any (subsize impact
specimens, pipe for hydrofluoric acid alkylation service). - Materials and Manufacture
4.1 Manufacture—Except as provided in paragraph 4.2, the
pipe shall be made by the seamless or welding process with the
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addition of no filler metal in the welding operation. Grade 4
shall be made by the seamless process.
NOTE 2—For electric-fusion-welded pipe, with filler metal added,
fabricated of pressure vessel quality plates, see Specification A671.
4.2 Grade 11 pipe may be produced by welding with or
without the addition of filler metal. The following requirements
shall apply for Grade 11 welded with the addition of filler
metal.
4.2.1 The joints shall be full-penetration, full fusion doublewelded
or single-welded butt joints employing fusion welding
processes as defined in “Definitions,” ASME Boiler and
Pressure Vessel Code, Section IX. This specification makes no
provision for any difference in weld quality requirements
regardless of the weld joint type employed (single or double) in
making the weld. Where backing strips are employed, the ring
or strip material shall be the same as the plate being joined.
Backing rings or strips shall be completely removed after
welding, prior to any required radiography, and the exposed
weld surface shall be examined visually for conformance to the
requirements of 4.2.2. Welds made by procedures employing
backing strips or rings which remain in place are prohibited.
Welding procedures and welding operators shall be qualified in
accordance with ASME Boiler and Pressure Vessel Code,
Section IX.
4.2.2 The weld surface on either side of the weld may be
flush with the base plate or may have a reasonably uniform
crown, not to exceed 1/8 in. [3 mm]. Any weld reinforcement
may be removed at the manufacturer’s option or by agreement
between the manufacturer and purchaser. The contour of the
reinforcement shall be reasonably smooth and free from
irregularities. The deposited metal shall be fused uniformly
into the plate surface. No concavity of contour is permitted
unless the resulting thickness of weld metal is equal to or
greater than the minimum thickness of the adjacent base metal.
4.2.3 Radiographic Examination—All welded joints shall
be fully radiographed in accordance with the requirements of
the ASME Boiler and Pressure Vessel Code, Section VIII,
Division 1, latest edition, paragraph UW-51.
4.2.3.1 As an alternative, the welded joints may be ultrasonically
examined in accordance with Appendix 12 of the
ASME Boiler and Pressure Vessel Code, Section VIII, Division
1.
4.2.4 Repair Welding—Weld metal defects shall be repaired
by removal to sound metal and repair welding if approved by
the purchaser.
4.2.4.1 The repair shall be blended smoothly into the
surrounding base metal surface and examined by the magnetic
particle examination in accordance with Practice E709, or by
the liquid penetrant method in accordance with Practice E165.
4.2.4.2 Each repair weld of a cavity where the cavity, before
repair welding, has a depth exceeding the lesser of 3/8 in. [9.5
mm] or 10.5 % of the nominal thickness shall be radiographically
examined as required for the original welds.
4.2.5 Transverse Tension Test—One test shall be made to
represent each lot (Note 3) of finished pipe. The test specimens
shall be taken across the welded joint. The tension test results
of the welded joints shall conform to the tensile properties for
Grade 11 in Table 2.
4.2.5.1 The test specimens shall be taken from the end of the
finished pipe. As an alternative, the tension test specimens may
be taken from a welded prolongation of the same material as
the pipe, which is attached to the end of the pipe and welded as
a prolongation of the pipe longitudinal seam.
4.2.5.2 The test specimens shall be in accordance with
Section IX, Part QW, paragraph QW-150 of the ASME Boiler
and Pressure Vessel Code and shall be one of the types shown
in QW-462.1 of that code. The tension test specimen may be
flattened cold before final machining to size.
4.2.6 Transverse Guided-Bend Weld Test—One transverse
guided bend test (two specimens) shall be made to represent
each lot (Note 3) of finished pipe.
4.2.6.1 The two bend test specimens shall be taken from the
weld at the end of the finished pipe. As an alternative, by
agreement between the purchaser and the manufacturer, the test
specimens may be taken from a test plate of the same material
TABLE 1 Chemical RequirementsB
Element
Composition, %
Grade 1 Grade 3 Grade 4 Grade 6 Grade 7 Grade 8 Grade 9 Grade 10 Grade 11
Carbon, max 0.30 0.19 0.12 0.30 0.19 0.13 0.20 0.20 0.10
Manganese 0.40–1.06A 0.31–0.64 0.50–1.05 0.29–1.06A 0.90 max 0.90 max 0.40–1.06 1.15–1.50 0.60 max
Phosphorus,
max
0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.035 0.025
Sulfur, max 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.015 0.025
Silicon … 0.18–0.37 0.08–0.37 0.10 min 0.13–0.32 0.13–0.32 … 0.10–0.35 0.35 max
Nickel … 3.18–3.82 0.47–0.98 0.40 max 2.03–2.57 8.40–9.60 1.60–2.24 0.25 max 35.0–37.0
Chromium … … 0.44–1.01 0.30 max … … … 0.15 max 0.50 max
Copper … … 0.40–0.75 0.40 max … … 0.75–1.25 0.15 max …
Aluminum … … 0.04–0.30 … … … … 0.06 max …
Vanadium, max … … … 0.08 … … … 0.12 …
Columbium,
max
… … … 0.02C … … … 0.05 …
Molybdenum,
max
… … … 0.12 … … … 0.05 0.50 max
Cobalt … … … … … … … … 0.50 max
A For each reduction of 0.01 % carbon below 0.30 %, an increase of 0.05 % manganese above 1.06 % would be permitted to a maximum of 1.35 % manganese.
B Where an ellipsis (…) appears in this table, there is no requirement and analysis for the element need not to be determined or reported.
C By agreement between the manufacturer and the purchaser, the limit for columbium may be increased up to 0.05 % on heat analysis and 0.06 % on product analysis.
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as the pipe, the test plate being attached to the end of the pipe
and welded as a prolongation of the pipe longitudinal seam.
4.2.6.2 The bend test shall be in accordance with QW-160
of Section IX of the ASME Boiler and Pressure Vessel Code.
4.2.7 Charpy V-notch Impact Tests—Impact tests on welded
joints shall include tests on weld metal and heat affected zones
and shall meet the same requirements as the base metal. (See
Tables 3 and 4).
TABLE 2 Tensile Requirements
Grade 1 Grade 3 Grade 4 Grade 6 Grade 7 Grade 8 Grade 9 Grade 10 Grade 11
psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa
Tensile strength, min
Yield strength, min
55 000
30 000
380
205
65 000
35 000
450
240
60 000
35 000
415
240
60 000
35 000
415
240
65 000
35 000
450
240
100 000
75 000
690
515
63 000
46 000
435
315
80 000
65 000
550
450
65 000
35 000
450
240
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Elongation in 2 in. or 50
mm, (or 4D), min, %:
Basic minimum
elongation for walls 5/16
in. [8 mm] and over in
thickness, strip tests,
and for all small sizes
tested in full section
35 25 30 20 30 16.5 30 16.5 30 22 22 … 28 … 22 … 18A
When standard round
2-in. or 50-mm gage
length or proportionally
smaller size test
specimen with the gage
length equal to 4D (4
times the diameter) is
used
28 20 22 14 22 12 22 12 22 14 16 … … … 16 … …
For strip tests, a
deduction for each 1/32
in. [0.8 mm] decrease in
wall thickness below 5/16
in. [8 mm] from the
basic minimum
elongation of the
following percentage
1.75B 1.25B 1.50B 1.00B 1.50B 1.00B 1.50B 1.00B 1.50B 1.00B 1.25B … 1.50B … 1.25B … …
Wall Thickness
Elongation in 2 in. or 50 mm, min, %C
Grade 1 Grade 3 Grade 4 Grade 6 Grade 7 Grade 8 Grade 9 Grade 10
in. mm Longi- Trans- Longi- Trans- Longi- Trans- Longi- Trans- Longi- Trans- Longi- Trans- Longi- Trans- Longi- Transtudinal
verse tudinal verse tudinal verse tudinal verse tudinal verse tudinal verse tudinal verse tudinal verse
5/16 (0.312) 8 35 25 30 20 30 16 30 16 30 22 22 … 28 … 22 …
9/32 (0.281) 7.2 33 24 28 19 28 15 28 15 28 21 21 … 26 … 21 …
1/4 (0.250) 6.4 32 23 27 18 27 15 27 15 27 20 20 … 25 … 20 …
7/32 (0.219) 5.6 30 … 26 … 26 … 26 … 26 … 18 … 24 … 18 …
3/16 (0.188) 4.8 28 … 24 … 24 … 24 … 24 … 17 … 22 … 17 …
5/32 (0.156) 4 26 … 22 … 22 … 22 … 22 … 16 … 20 … 16 …
1/8 (0.125) 3.2 25 … 21 … 21 … 21 … 21 … 15 … 19 … 15 …
3/32 (0.094) 2.4 23 … 20 … 20 … 20 … 20 … 13 … 18 … 13 …
1/16 (0.062) 1.6 21 … 18 … 18 … 18 … 18 … 12 … 16 … 12 …
A Elongation of Grade 11 is for all walls and small sizes tested in full section.
B The following table gives the calculated minimum values.
C Calculated elongation requirements shall be rounded to the nearest whole number.
Note—The preceding table gives the computed minimum elongation values for each 1/32-in. [0.80-mm] decrease in wall thickness. Where the wall thickness lies between
two values shown above, the minimum elongation value is determined by the following equation:
Grade Direction of Test Equation
1 Longitudinal E = 56 t + 17.50 [E = 2.19t + 17.50]
Transverse E = 40 t + 12.50 [E = 1.56t + 12.50]
3 Longitudinal E = 48 t + 15.00 [E = 1.87t + 15.00]
Transverse E = 32 t + 10.00 [E = 1.25t + 10.00]
4 Longitudinal E = 48 t + 15.00 [E = 1.87t + 15.00]
Transverse E = 32 t+ 6.50[ E = 1.25 t+ 6.50]
6 Longitudinal E = 48 t + 15.00 [E = 1.87t + 15.00]
Transverse E = 32 t+ 6.50[ E = 1.25 t + 6.50]
7 Longitudinal E = 48 t + 15.00 [E = 1.87t + 15.00]
Transverse E = 32 t + 11.00 [E = 1.25t + 11.00]
8 and 10 Longitudinal E = 40 t+ 9.50[ E = 1.56t + 9.50]
9 Longitudinal E = 48 t + 13.00 [E = 1.87 t + 13.00]
where:
E = elongation in 2 in. or 50 mm, in %, and
t = actual thickness of specimen, in. [mm].
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4.2.7.1 Each set of weld metal impact test specimens shall
be taken across the weld with the notch in the weld metal. Each
test specimen shall be oriented so that the notch is normal to
the surface of the material and one face of the specimen shall
be within 1/16 in. [1.5 mm] of the surface of the material.
4.2.7.2 Each set of heat affected zone impact test specimens
shall be taken across the weld and of sufficient length to locate,
after etching, the notch in the heat affected zone. The notch
shall be cut approximately normal to the surface of the material
in such a manner as to include as much heat affected zone
material as possible in the resulting fracture.
NOTE 3—The term “lot” applies to all pipe (may include more than one
heat of steel) within a 3/16 in. [4.7 mm] range of thickness and welded to
the weld procedure, and when heat treated, done to the same heat-treating
procedure and in the same furnace. The maximum lot size shall be 200
linear ft [60 m] of pipe.
4.3 Heat Treatment:
4.3.1 All seamless and welded pipe, other than Grades 8 and
11, shall be treated to control their microstructure in accordance
with one of the following methods:
4.3.1.1 Normalize by heating to a uniform temperature of
not less than 1500 °F [815 °C] and cool in air or in the cooling
chamber of an atmosphere controlled furnace.
4.3.1.2 Normalize as in 4.3.1.1, and, at the discretion of the
manufacturer, reheat to a suitable tempering temperature.
4.3.1.3 For the seamless process only, reheat and control hot
working and the temperature of the hot-finishing operation to a
finishing temperature range from 1550 to 1750 °F [845 to 945
°C] and cool in air or in a controlled atmosphere furnace from
an initial temperature of not less than 1550 °F [845 °C].
4.3.1.4 Treat as in 4.3.1.3 and, at the discretion of the
manufacturer, reheat to a suitable tempering temperature.
4.3.1.5 Seamless pipe of Grades 1, 6, and 10 may be heat
treated by heating to a uniform temperature of not less than
1500 °F [815 °C], followed by quenching in liquid and
reheating to a suitable tempering temperature, in place of any
of the other heat treatments provided for in 4.3.1.
4.3.2 Grade 8 pipe shall be heat treated by the manufacturer
by either of the following methods:
4.3.2.1 Quenched and Tempered—Heat to a uniform temperature
of 1475 6 25 °F [800 6 15 °C]; hold at this
temperature for a minimum time in the ratio of 1 h/in. [2
min/mm] of thickness, but in no case less than 15 min; quench
by immersion in circulating water. Reheat until the pipe attains
a uniform temperature within the range from 1050 to 1125 °F
[565 to 605 °C]; hold at this temperature for a minimum time
in the ratio of 1 h/in. [2 min/mm] of thickness, but in no case
less than 15 min; cool in air or water quench at a rate no less
than 300 °F [165 °C]/h.
4.3.2.2 Double Normalized and Tempered—Heat to a uniform
temperature of 1650 6 25 °F [900 6 15 °C]; hold at this
temperature for a minimum time in the ratio of 1 h/in. [2
min/mm] of thickness, but in no case less than 15 min; cool in
air. Reheat until the pipe attains a uniform temperature of 1450
6 25 °F [790 6 15 °C]; hold at this temperature for a
minimum time in the ratio of 1 h/in. [2 min/mm] of thickness,
but in no case less than 15 min; cool in air. Reheat to a uniform
temperature within the range from 1050 to 1125 °F [565 to 605
°C]; hold at this temperature for a minimum time of 1 h/in. [2
min/mm] of thickness but in no case less than 15 min; cool in
air or water quench at a rate not less than 300 °F [165 °C]/h.
4.3.3 Whether to anneal Grade 11 pipe is per agreement
between purchaser and supplier. When Grade 11 pipe is
annealed, it shall be normalized in the range of 1400 to 1600 °F
[760 to 870 °C].
4.3.4 Material from which test specimens are obtained shall
be in the same condition of heat treatment as the pipe
furnished. Material from which specimens are to be taken shall
be heat treated prior to preparation of the specimens.
4.3.5 When specified in the order the test specimens shall be
taken from full thickness test pieces which have been stress
relieved after having been removed from the heat-treated pipe.
The test pieces shall be gradually and uniformly heated to the
prescribed temperature, held at that temperature for a period of
time in accordance with Table 5, and then furnace cooled at a
temperature not exceeding 600 °F [315 °C]. Grade 8 shall be
TABLE 3 Impact Requirements for Grades 1, 3, 4, 6, 7, 9, 10, and
11
Size of
Specimen, mm
Minimum Average Notched
Bar Impact Value of
Each Set of Three
SpecimensA
Minimum Notched Bar
Impact Value of One
Specimen Only of
a SetA
ft·lbf J ft·lbf J
10 by 10 13 18 10 14
10 by 7.5 10 14 8 11
10 by 6.67 9 12 7 9
10 by 5 7 9 5 7
10 by 3.33 5 7 3 4
10 by 2.5 4 5 3 4
A Straight line interpolation for intermediate values is permitted.
TABLE 4 Impact Temperature
Grade
Minimum Impact Test Temperature
°F °C
1 -50 -45
3 -150 -100
4 -150 -100
6 -50 -45
7 -100 -75
8 -320 -195
9 -100 -75
10 -75 -60
11 –320 –195
TABLE 5 Stress Relieving of Test Pieces
Metal TemperatureA,B Minimum Holding
Time,
h/in. [min/mm]
of Thickness
Grades 1, 3, 6, 7, and 10 Grade 4C
°F °C °F °C
1100 600 1150 620 1 [2.4]
1050 565 1100 600 2 [4.7]
1000 540 1050 565 3 [7.1]
A For intermediate temperatures, the holding time shall be determined by straightline
interpolation.
B Grade 8 shall be stress relieved at 1025 to 1085 °F, [550 to 585 °C], held for a
minimum time of 2 h for thickness up to 1.0 in. [25.4 mm], plus a minimum of 1 h
for each additional inch [25.4 mm] of thickness and cooled at a minimum rate of
300 °F [165 °C]/h in air or water to a temperature not exceeding 600 °F [315 °C].
C Unless otherwise specified, Grade 4 shall be stress relieved at 1150 °F [620 °C].
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cooled at a minimum rate of 300 °F [165 °C]/h in air or water
to a temperature not exceeding 600 °F [315 °C]. - Chemical Composition
5.1 The steel shall conform to the requirements as to
chemical composition prescribed in Table 1.
5.2 When Grades 1, 6, or 10 are ordered under this
specification, supplying an alloy grade that specifically requires
the addition of any element other than those listed for
the ordered grade in Table 1 is not permitted. However, the
addition of elements required for the deoxidation of the steel is
permitted. - Product Analysis
6.1 At the request of the purchaser, an analysis of one billet
or two samples of flat-rolled stock from each heat or of two
pipes from each lot shall be made by the manufacturer. A lot of
pipe shall consist of the following:
NPS Designator Length of Pipe in Lot
Under 2 400 or fraction thereof
2 to 6 200 or fraction thereof
Over 6 100 or fraction thereof
6.2 The results of these analyses shall be reported to the
purchaser or the purchaser’s representative and shall conform
to the requirements specified.
6.3 If the analysis of one of the tests specified in 6.1 does
not conform to the requirements specified, an analysis of each
billet or pipe from the same heat or lot may be made, and all
billets or pipe conforming to the requirements shall be accepted. - Tensile Requirements
7.1 The material shall conform to the requirements as to
tensile properties prescribed in Table 2. - Impact Requirements
8.1 For Grades 1, 3, 4, 6, 7, 9, 10, and 11, the notched-bar
impact properties of each set of three impact specimens,
including specimens for the welded joint in welded pipe with
wall thicknesses of 0.120 in. [3 mm] and larger, when tested at
temperatures in conformance with 14.1 shall be not less than
the values prescribed in Table 3.
8.1.1 If the impact value of one specimen is below the
minimum value, or the impact values of two specimens are less
than the minimum average value but not below the minimum
value permitted on a single specimen, a retest shall be allowed.
The retest shall consist of breaking three additional specimens
and each specimen must equal or exceed the required average
value. When an erratic result is caused by a defective
specimen, or there is uncertainty in test procedures, a retest will
be allowed.
8.2 For Grade 8 each of the notched bar impact specimens
shall display a lateral expansion opposite the notch of not less
than 0.015 in. [0.38 mm].
8.2.1 When the average lateral expansion value for the three
impact specimens equals or exceeds 0.015 in. [0.38 mm] and
the value for one specimen is below 0.015 in. [0.38 mm] but
not below 0.010 in. [0.25 mm], a retest of three additional
specimens may be made. The lateral expansion of each of the
retest specimens must equal or exceed 0.015 in. [0.38 mm].
8.2.2 Lateral expansion values shall be determined by the
procedure in Test Methods and Definitions A370.
8.2.3 The values of absorbed energy in foot-pounds and the
fracture appearance in percentage shear shall be recorded for
information. A record of these values shall be retained for a
period of at least 2 years. - Lengths
9.1 If definite lengths are not required, pipe may be ordered
either in single random lengths of 16 to 22 ft (Note 4) with
maximum 5 % of the lengths between 12 and 16 ft (Note 4), or
in double random lengths with a minimum average of 35 ft
(Note 4) and an absolute minimum length of 22 ft (Note 4) with
maximum 5 % of the lengths between 16 and 22 ft (Note 4).
NOTE 4—This value(s) applies when the inch-pound designation of this
specification is the basis of purchase. When the “M” designation of this
specification is the basis of purchase, the corresponding metric value(s)
shall be agreed upon between the manufacturer and purchaser. - Workmanship, Finish, and Appearance
10.1 The pipe manufacturer shall explore a sufficient number
of visual surface imperfections to provide reasonable
assurance that they have been properly evaluated with respect
to depth. Exploration of all surface imperfections is not
required but may be necessary to ensure compliance with 10.2.
10.2 Surface imperfections that penetrate more than 12½ %
of the nominal wall thickness or encroach on the minimum
wall thickness shall be considered defects. Pipe with such
defects shall be given one of the following dispositions:
10.2.1 The defect may be removed by grinding provided
that the remaining wall thickness is within specified limits.
10.2.2 Repaired in accordance with the repair welding
provisions of 10.5.
10.2.3 The section of pipe containing the defect may be cut
off within the limits of requirements on length.
10.2.4 The defective pipe may be rejected.
10.3 To provide a workmanlike finish and basis for evaluating
conformance with 10.2, the pipe manufacturer shall
remove by grinding the following:
10.3.1 Mechanical marks, abrasions and pits, any of which
imperfections are deeper than 1/16 in. [1.6 mm], and
10.3.2 Visual imperfections commonly referred to as scabs,
seams, laps, tears, or slivers found by exploration in accordance
with 10.1 to be deeper than 5 % of the nominal wall
thickness.
10.4 At the purchaser’s discretion, pipe shall be subject to
rejection if surface imperfections acceptable under 10.2 are not
scattered, but appear over a large area in excess of what is
considered a workmanlike finish. Disposition of such pipe shall
be a matter of agreement between the manufacturer and the
purchaser.
10.5 When imperfections or defects are removed by
grinding, a smooth curved surface shall be maintained, and the
wall thickness shall not be decreased below that permitted by
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this specification. The outside diameter at the point of grinding
may be reduced by the amount so removed.
10.5.1 Wall thickness measurements shall be made with a
mechanical caliper or with a properly calibrated nondestructive
testing device of appropriate accuracy. In case of dispute, the
measurement determined by use of the mechanical caliper shall
govern.
10.6 Weld repair shall be permitted only subject to the
approval of the purchaser and in accordance with Specification
A999/A999M.
10.7 The finished pipe shall be reasonably straight. - General Requirements
11.1 Material furnished to this specification shall conform to
the applicable requirements of the current edition of Specification
A999/A999M unless otherwise provided herein. - Mechanical Testing
12.1 Sampling—For mechanical testing, the term “lot” applies
to all pipe of the same nominal size and wall thickness (or
schedule) that is produced from the same heat of steel and
subjected to the same finishing treatment in a continuous
furnace. If the final heat treatment is in a batch-type furnace,
the lot shall include only those pipes that are heat treated in the
same furnace charge.
12.2 Transverse or Longitudinal Tensile Test and Flattening
Test—For material heat treated in a batch-type furnace, tests
shall be made on 5 % of the pipe from each lot. If heat treated
by the continuous process, tests shall be made on a sufficient
number of pipe to constitute 5 % of the lot, but in no case less
than 2 pipes.
12.3 Impact Test—One notched bar impact test, consisting
of breaking three specimens, shall be made from each heat
represented in a heat-treatment load on specimens taken from
the finished pipe. This test shall represent only pipe from the
same heat and the same heat-treatment load, the wall thicknesses
of which do not exceed by more than 1/4 in. [6.3 mm] the
wall thicknesses of the pipe from which the test specimens are
taken. If heat treatment is performed in continuous or batchtype
furnaces controlled within a 50 °F [30 °C] range and
equipped with recording pyrometers so that complete records
of heat treatment are available, then one test from each heat in
a continuous run only shall be required instead of one test from
each heat in each heat-treatment load.
12.4 Impact Tests (Welded Pipe)—On welded pipe, additional
impact tests of the same number as required in 12.3 shall
be made to test the weld.
12.5 Specimens showing defects while being machined or
prior to testing may be discarded and replacements shall be
considered as original specimens.
12.6 Results obtained from these tests shall be reported to
the purchaser or his representative. - Specimens for Impact Test
13.1 Notched bar impact specimens shall be of the simple
beam, Charpy-type, in accordance with Test Methods E23,
Type A with a V notch. Standard specimens 10 by 10 mm in
cross section shall be used unless the material to be tested is of
insufficient thickness, in which case the largest obtainable
subsize specimens shall be used. Charpy specimens of width
along the notch larger than 0.394 in. [10 mm] or smaller than
0.099 in. [2.5 mm] are not provided for in this specification.
13.2 Test specimens shall be obtained so that the longitudinal
axis of the specimen is parallel to the longitudinal axis of
the pipe while the axis of the notch shall be perpendicular to
the surface. On wall thicknesses of 1 in. [25 mm] or less, the
specimens shall be obtained with their axial plane located at the
midpoint; on wall thicknesses over 1 in. [25 mm], the specimens
shall be obtained with their axial plane located 1/2 in.
[12.5 mm] from the outer surface.
13.3 When testing welds the specimen shall be, whenever
diameter and thickness permit, transverse to the longitudinal
axis of the pipe with the notch of the specimen in the welded
joint and perpendicular to the surface. When diameter and
thickness do not permit obtaining transverse specimens, longitudinal
specimens in accordance with 13.2 shall be obtained;
the bottom of the notch shall be located at the weld joint. - Impact Test
14.1 Except when the size of the finished pipe is insufficient
to permit obtaining subsize impact specimens, all material
furnished to this specification and marked in accordance with
Section 16 shall be tested for impact resistance at the minimum
temperature for the respective grades as shown in Table 4.
14.1.1 Special impact tests on individual lots of material
may be made at other temperatures as agreed upon between the
manufacturer and the purchaser.
14.1.2 When subsize Charpy impact specimens are used and
the width along the notch is less than 80 % of the actual wall
thickness of the original material, the specified Charpy impact
test temperature for Grades 1, 3, 4, 6, 7, 9, 10, and 11 shall be
lower than the minimum temperature shown in Table 4 for the
respective grade. Under these circumstances the temperature
reduction values shall be by an amount equal to the difference
(as shown in Table 6) between the temperature reduction
corresponding to the actual material thickness and the temperature
reduction corresponding to the Charpy specimen width
TABLE 6 Impact Temperature Reduction
Specimen Width Along Notch or Actual
Material Thickness
Temperature Reduction,
Degrees ColderA
in. mm °F °C
0.394 10 (standard size) 0 0
0.354 9 0 0
0.315 8 0 0
0.295 7.5 (3/4 std. size) 5 3
0.276 7 8 4
0.262 6.67 (2/3 std. size) 10 5
0.236 6 15 8
0.197 5 (1/2 std. size) 20 11
0.158 4 30 17
0.131 3.33 (1/3 std. size) 35 19
0.118 3 40 22
0.099 2.5 (1/4 std. size) 50 28
A Straight line interpolation for intermediate values is permitted.
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actually tested. Appendix X1 shows some examples of how the
temperature reductions are determined.
14.2 The notched bar impact test shall be made in accordance
with the procedure for the simple beam, Charpy-type test
of Test Methods E23.
14.3 Impact tests specified for temperatures lower than 70
°F [20 °C] should be made with the following precautions. The
impact test specimens as well as the handling tongs shall be
cooled a sufficient time in a suitable container so that both
reach the desired temperature. The temperature shall be measured
with thermocouples, thermometers, or any other suitable
devices and shall be controlled within 3 °F [2 °C]. The
specimens shall be quickly transferred from the cooling device
to the anvil of the Charpy impact testing machine and broken
with a time lapse of not more than 5 s. - Hydrostatic or Nondestructive Electric Test
15.1 Each pipe shall be subjected to the nondestructive
electric test or the hydrostatic test. The type of test to be used
shall be at the option of the manufacturer, unless otherwise
specified in the purchase order.
15.2 The hydrostatic test shall be in accordance with Specification
A999/A999M.
15.3 Nondestructive Electric Test—Nondestructive electric
tests shall be in accordance with Specification A999/A999M,
with the following addition:
15.3.1 If the test signals were produced by visual imperfections
(listed in 15.3.2), the pipe may be accepted based on
visual examination, provided the imperfection is less than
0.004 in. (0.1 mm) or 12½ % of the specified wall thickness
(whichever is greater).
15.3.2 Visual Imperfections:
15.3.2.1 Scratches,
15.3.2.2 Surface roughness,
15.3.2.3 Dings,
15.3.2.4 Straightener marks,
15.3.2.5 Cutting chips,
15.3.2.6 Steel die stamps,
15.3.2.7 Stop marks, or
15.3.2.8 Pipe reducer ripple. - Product Marking
16.1 Except as modified in 16.1.1, in addition to the
marking prescribed in Specification A999/A999M, the marking
shall include whether hot finished, cold drawn, seamless or
welded, the schedule number and the letters “LT” followed by
the temperature at which the impact tests were made, except
when a lower test temperature is required because of reduced
specimen size, in which case, the higher impact test temperature
applicable to a full-size specimen should be marked.
16.1.1 When the size of the finished pipe is insufficient to
obtain subsize impact specimens, the marking shall not include
the letters “LT” followed by an indicated test temperature
unless Supplementary Requirement S1 is specified.
16.1.2 When the pipe is furnished in the quenched and
tempered condition, the marking shall include the letters “QT,”
and the heat treatment condition shall be reported to the
purchaser or his representative. - Keywords
17.1 low; low temperature service; seamless steel pipe;
stainless steel pipe; steel pipe; temperature service applications
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirement shall apply only when specified by the purchaser in the
contract or order.
S1. Subsize Impact Specimens
S1.1 When the size of the finished pipe is insufficient to
permit obtaining subsize impact specimens, testing shall be a
matter of agreement between the manufacturer and the purchaser.
S2. Requirements for Pipe for Hydrofluoric Acid Alkylation
Service
S2.1 The carbon equivalent (CE), based on heat analysis,
shall not exceed 0.43 % if the specified wall thickness is equal
to or less than 1 in. [25.4 mm] or 0.45 % if the specified wall
thickness is greater than 1 in. [25.4 mm].
S2.2 The carbon equivalent shall be determined using the
following formula:
CE = C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15
S2.3 Based upon heat analysis in mass percent, the vanadium
content shall not exceed 0.02 %, the niobium content
shall not exceed 0.02 % and the sum of the vanadium and
niobium contents shall not exceed 0.03 %.
S2.4 Based upon heat analysis in mass percent, the sum of
the nickel and copper contents shall not exceed 0.15 %.
S2.5 Based upon heat analysis in mass percent, the carbon
content shall not be less than 0.18 %.
S2.6 Welding consumables for repair welds shall be of low
hydrogen type. E60XX electrodes shall not be used, and the
resultant weld chemistry shall meet the chemical composition
requirements specified for the pipe.
S2.7 The designation “HF” shall be stamped or marked on
each pipe to signify that the pipe complies with this supplementary
requirement.
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495
APPENDIX
(Nonmandatory Information)
X1. DETERMINATION OF TEMPERATURE REDUCTIONS
X1.1 Under the circumstances stated in 14.1.2, the impact
test temperatures specified in Table 4 must be lowered. The
following examples are offered to describe the application of
the provisions of 14.1.2.
X1.1.1 When subsize specimens are used (see 10.1) and the
width along the notch of the subsize specimen in 80 % or
greater of the actual wall thickness of the original material, the
provisions of 14.1.2 do not apply.
X1.1.1.1 For example, if the actual wall thickness of pipe
was 0.200 in. [5.0 mm] and the width along the notch of the
largest subsize specimen obtainable is 0.160 in. [4 mm] or
greater, no reduction in test temperature is required.
X1.1.2 When the width along the subsize specimen notch is
less than 80 % of the actual wall thickness of the pipe, the
required reduction in test temperature is computed by taking
the difference between the temperature reduction values shown
in Table 6 for the actual pipe thickness and the specimen width
used.
X1.1.2.1 For example, if the pipe were 0.262 in. [6.67 mm]
thick and the width along the Charpy specimen notch was 3.33
mm (1/3 standard size), the test temperature would have to be
lowered by 25 °F [14 °C]. That is, the temperature reduction
corresponding to the subsize specimen is 35 °F [19 °C]; the
temperature reduction corresponding to the actual pipe thickness
is 10 °F [5 °C]; the difference between these two values is
the required reduction in test temperature.
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SPECIFICATION FOR SEAMLESS AND WELDED CARBON
AND ALLOY-STEEL TUBES FOR LOW-TEMPERATURE
SERVICE
SA-334/SA-334M
(Identical with ASTM Specification A334/A334M-04a(R10).)
ASME BPVC.II.A-2019 SA-334/SA-334M
497
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498
SPECIFICATION FOR SEAMLESS AND WELDED
CARBON AND ALLOY-STEEL TUBES FOR LOWTEMPERATURE
SERVICE
SA-334/SA-334M
[Identical with ASTM Specification A 334/A 334M-04a(R10).] - Scope
1.1 This specification covers several grades of minimum-
wall-thickness, seamless and welded, carbon and
alloy-steel tubes intended for use at low temperatures.
Some product sizes may not be available under this specification
because heavier wall thicknesses have an adverse
affect on low-temperature impact properties.
1.2 Supplementary Requirement S1 of an optional
nature is provided. This shall apply only when specified
by the purchaser.
NOTE 1 — For tubing smaller than 1/2 in. [12.7 mm] in outside diameter,
the elongation values given for strip specimens in Table 1 shall apply.
Mechanical property requirements do not apply to tubing smaller than 1/8
in. [3.2 mm] in outside diameter and with a wall thickness under 0.015
in. [0.4 mm].
1.3 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. The inch-pound units shall apply
unless the “M” designation of this specification is specified
in the order. - Referenced Documents
2.1 ASTM Standards:
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 1016/A 1016M Specification for General Requirements
for Ferritic Alloy Steel, Austenitic Alloy Steel, and
Stainless Steel Tubes
E 23 Test Methods for Notched Bar Impact Testing of
Metallic Materials - Ordering Information
3.1 Orders for material under this specification should
include the following, as required to describe the desired
material adequately:
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material (seamless or welded tubes),
3.1.3 Grade (Table 1),
3.1.4 Size (outside diameter and minimum wall
thickness),
3.1.5 Length (specific or random),
3.1.6 Optional requirements (other temperatures,
Section 14; hydrostatic or electric test, Section 16),
3.1.7 Test report required, (Certification Section of
Specification A 1016/A 1016M),
3.1.8 Specification designation, and
3.1.9 Special requirements and any supplementary
requirements selected. - General Requirements
4.1 Material furnished under this specification shall
conform to the applicable requirements of the current edition
of Specification A 1016/A 1016M, unless otherwise
provided herein. - Materials and Manufacture
5.1 The tubes shall be made by the seamless or automatic
welding process with no addition of filler metal in
the welding operation.
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499 - Heat Treatment
6.1 All seamless and welded tubes, other than Grades
8 and 11, shall be treated to control their microstructure
in accordance with one of the following methods:
6.1.1 Normalize by heating to a uniform temperature
of not less than 1550°F [845°C] and cool in air or in the
cooling chamber of an atmosphere controlled furnace.
6.1.2 Normalize as in 10.1.1, and, at the discretion
of the manufacturer, reheat to a suitable tempering temperature.
6.1.3 For the seamless process only, reheat and control
hot working and the temperature of the hot-finishing
operation to a finishing temperature range from 1550 to
1750°F [845 to 955°C] and cool in a controlled atmosphere
furnace from an initial temperature of not less than 1550°F
[845°C].
6.1.4 Treat as in 6.1.3 and, at the discretion of the
manufacturer, reheat to a suitable tempering temperature.
6.2 Grade 8 tubes shall be heat treated by the manufacturer
by either of the following methods.
6.2.1 Quenched and Tempered — Heat to a uniform
temperature of 1475 ± 25°F [800 ± 15°C]; hold at this
temperature for a minimum time in the ratio of 1 h/in.
[2 min/mm] of thickness, but in no case less than 15 min;
quench by immersion in circulating water. Reheat until the
pipe attains a uniform temperature within the range from
1050 to 1125°F [565 to 605°C]; hold at this temperature
for a minimum time in the ratio of 1 h/in. [2 min/mm] of
thickness, but in no case less than 15 min; cool in air or
water quench at a rate no less than 300°F [165°C]/h.
6.2.2 Double Normalized and Tempered — Heat to
a uniform temperature of 1650 ± 25°F [900 ± 15°C]; hold
at this temperature for a minimum time in the ratio of 1
h/in. [2 min/mm] of thickness, but in no case less than
15 min; cool in air. Reheat until the pipe attains a uniform
temperature of 1450 ± 25°F [790 ± 15°C]; hold at this
temperature for a minimum time in the ratio of 1 h/in.
[2 min/mm] of thickness, but in no case less than 15 min;
cool in air. Reheat to a uniform temperature within the
range from 1050 to 1125°F [565 to 605°C]; hold at this
temperature for a minimum time of 1 h/in. [2 min/mm] of
thickness but in no case less than 15 min; cool in air or
water quench at a rate not less than 300°F [165°C]/h.
6.3 Material from which impact specimens are obtained
shall be in the same condition of heat treatment as the
finished tubes.
6.4 Whether to anneal Grade 11 tubes is per agreement
between purchaser and supplier. When Grade 11 tubes are
annealed they shall be normalized in the range of 1400 to
1600°F [760 to 870°C]. - Chemical Composition
7.1 The steel shall conform to the requirements as to
chemical composition prescribed in Table 1.
7.2 When Grades 1 or 6 are ordered under this specification,
supplying an alloy grade that specifically requires
the addition of any element other than those listed for the
ordered grade in Table 1 is not permitted. However, the
addition of elements required for the deoxidation of the
steel is permitted. - Product Analysis
8.1 An analysis of either one billet or one length of
flat-rolled stock or one tube shall be made for each heat.
The chemical composition thus determined shall conform
to the requirements specified.
8.2 If the original test for product analysis fails, retests
of two additional billets, lengths of flat-rolled stock, or
tubes shall be made. Both retests, for the elements in question,
shall meet the requirements of the specification; otherwise
all remaining material in the heat or lot shall be
rejected or, at the option of the manufacturer, each billet,
length of flat-rolled stock, or tube may be individually
tested for acceptance. Billets, lengths of flat-rolled stock,
or tubes which do not meet the requirements of the specification
shall be rejected.
9 Sampling
9.1 For flattening, flare, and flange requirements, the
term lot applies to all tubes prior to cutting of the same
nominal size and wall thickness which are produced from
the same heat of steel. When final heat treatment is in a
batch-type furnace, a lot shall include only those tubes of
the same size and from the same heat which are heat treated
in the same furnace charge. When the final heat treatment
is in a continuous furnace, the number of tubes of the same
size and from the same heat in a lot shall be determined
from the size of the tubes as prescribed in Table 2.
9.2 For tensile and hardness test requirements, the term
lot applies to all tubes prior to cutting, of the same nominal
diameter and wall thickness which are produced from the
same heat of steel. When final heat treatment is in a batchtype
furnace, a lot shall include only those tubes of the
same size and the same heat which are heat treated in the
same furnace charge. When the final heat treatment is in
a continuous furnace, a lot shall include all tubes of the
same size and heat, heat treated in the same furnace at the
same temperature, time at heat and furnace speed. - Tensile Requirements
10.1 The material shall conform to the requirements
as to tensile properties prescribed in Table 3.
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500 - Hardness Requirements
11.1 The tubes shall have a hardness number not
exceeding those prescribed in Table 4. - Impact Requirements
12.1 For Grades 1, 3, 6, 7 and 9, the notched-bar impact
properties of each set of three impact specimens, including
specimens for the welded joint in welded pipe with wall
thicknesses of 0.120 in. [3 mm] and larger, when tested at
temperatures in conformance with 14.1 shall be not less
than the values prescribed in Table 5. The impact test is
not required for Grade 11.
12.1.1 If the impact value of one specimen is below
the minimum value, or the impact values of two specimens
are less than the minimum average value but not below
the minimum value permitted on a single specimen, a retest
shall be allowed. The retest shall consist of breaking three
additional specimens and each specimen must equal or
exceed the required average value. When an erratic result
is caused by a defective specimen, or there is uncertainty
in test procedures, a retest will be allowed.
12.2 For Grade 8 each of the notched bar impact specimens
shall display a lateral expansion opposite the notch
not less than 0.015 in. [0.38 mm].
12.2.1 When the average lateral expansion value for
the three impact specimens equals or exceeds 0.015 in.
[0.38 mm] and the value for one specimen is below
0.015 in. [0.38 mm] but not below 0.010 in. [0.25 mm],
a retest of three additional specimens may be made. The
lateral expansion of each of the retest specimens must equal
or exceed 0.015 in. [0.38 mm].
12.2.2 Lateral expansion values shall be determined
in accordance with Test Methods and Definitions A 370.
12.2.3 The values of absorbed energy in foot-pounds
and the fracture appearance in percentage shear shall be
recorded for information. A record of these values shall
be retained for a period of at least 2 years. - Mechanical Tests
13.1 Tension Test — One tension test shall be made on
a specimen for lots of not more than 50 tubes. Tension
tests shall be made on specimens from two tubes for lots
of more than 50 tubes.
13.2 Flattening Test—One flattening test shall be made
on specimens from each end of one finished tube of each
lot but not the one used for the flare or flange test.
13.3 Flare Test (Seamless Tubes) — One flare test shall
be made on specimens from each end of one finished tube
of each lot, but not the one used for the flattening test.
13.4 Flange Test (Welded Tubes) — One flange test
shall be made on specimens from each end of one finished
tube of each lot, but not the one used for the flattening test.
13.5 Reverse Flattening Test — For welded tubes, one
reverse flattening test shall be made on a specimen from
each 1500 ft [460 m] of finished tubing.
13.6 Hardness Test — Brinell or Rockwell hardness
tests shall be made on specimens from two tubes from
each lot.
13.7 Impact Tests — One notched-bar impact test, consisting
of breaking three specimens, shall be made from
each heat represented in a heat-treatment load on specimens
taken from the finished tube. This test shall represent only
tubes from the same heat, which have wall thicknesses not
exceeding by more than 1/4 in. [6.3 mm] the wall thicknesses
of the tube from which the test specimens are taken. If
heat treatment is performed in continuous or batch-type
furnaces controlled within a 50°F [30°C] range and
equipped with recording pyrometers which yield complete
heat-treatment records, then one test from each heat in a
continuous run only shall be required instead of one test
from each heat in each heat-treatment load.
13.8 Impact Tests (Welded Tubes) — On welded tube,
additional impact tests of the same number as required in
13.7 shall be made to test the weld.
13.9 Specimens showing defects while being machined
or prior to testing may be discarded and replacements shall
be considered as original specimens. - Specimens for Impact Test
14.1 Notched-bar impact specimens shall be of the
simple beam, Charpy-type, in accordance with Test Methods
E 23, Type A, with a V notch. Standard specimens 10
by 10 mm in cross section shall be used unless the material
to be tested is of insufficient thickness, in which case the
largest obtainable subsize specimens shall be used. Charpy
specimens of width along the notch larger than 0.394 in.
[10 mm] or smaller than 0.099 in. [2.5 mm] are not provided
for in this specification.
14.2 Test specimens shall be obtained so that the longitudinal
axis of the specimen is parallel to the longitudinal
axis of the tube while the axis of the notch shall be perpendicular
to the surface. On wall thicknesses of 1 in. [25 mm]
or less, the specimens shall be obtained with their axial
plane located at the midpoint; on wall thicknesses over 1
in. [25 mm], the specimens shall be obtained with their
axial plane located 1/2 in. [12.5 mm] from the outer surface.
14.3 When testing welds the specimen shall be, whenever
diameter and thickness permits, transverse to the longitudinal
axis of the tube with the notch of the specimen
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501
in the welded joint and perpendicular to the surface. When
diameter and thickness does not permit obtaining transverse
specimens, longitudinal specimens in accordance
with 14.2 shall be obtained. The bottom of the notch shall
be located at the weld joint. - Impact Test
15.1 Except when the size of the finished tube is insufficient
to permit obtaining subsize impact specimens, all
material furnished under this specification and marked in
accordance with Section 17 shall be tested for impact resistance
at the temperature for the respective grades as prescribed
in Table 6.
15.1.1 Special impact tests on individual lots of
material may be made at other temperatures if agreed upon
between the manufacturer and the purchaser.
15.2 The notched-bar impact test shall be made in
accordance with the procedure for the simple beam,
Charpy-type of test of Test Methods E 23.
15.3 Impact tests specified for temperatures lower than
+70°F [20°C] should be made with the following precautions.
The impact test specimens as well as the handling
tongs shall be cooled a sufficient time in a suitable container
so that both reach the desired temperature. The temperature
shall be measured with thermocouples, thermometers, or
any other suitable devices and shall be controlled within
±3°F [2°C]. The specimens shall be quickly transferred
from the cooling device to the anvil of the Charpy impact
testing machine and broken with a time lapse of not more
than 5 s.
15.4 When subsize Charpy impact specimens are used
and the width along the notch is less than 80% of the actual
wall thickness of the original material, the specified Charpy
impact test temperature for Grades 1, 3, 6, 7, and 9 shall
be lower than the minimum temperature shown in Table
6 for the respective grade. Under these circumstances the
temperature reduction values shall be by an amount equal
to the difference (as shown in Table 7) between the temperature
reduction corresponding to the actual material thickness
and the temperature reduction corresponding to
Charpy specimen width actually tested. The appendix
shows some examples of how the temperature reductions
are determined. - Hydrostatic or Nondestructive Electric Test
16.1 Each tube shall be subjected to the nondestructive
electric test or the hydrostatic test in accordance with Specification
A 1016/A 1016M. The type of test to be used shall
be at the option of the manufacturer, unless otherwise
specified in the purchase order. - Product Marking
17.1 Except as modified in 16.1.1, in addition to the
marking prescribed in Specification A 1016/A 1016M, the
marking shall include whether hot-finished, cold-drawn,
seamless, or welded, and the letters “LT” followed by the
temperature at which the impact tests were made, except
when a lower test temperature is required because of
reduced specimen size, in which case, the higher impact
test temperature applicable to a full-size specimen should
be marked.
17.1.1 When the size of the finished tube is insufficient
to obtain subsize impact specimens, the marking shall
not include the letters LT followed by an indicated test
temperature unless Supplementary Requirement S1 is specified.
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502
TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
Grade 1 Grade 6
Element [Note (1)] Grade 3 [Note (1)] Grade 7 Grade 8 Grade 9 Grade 11
Carbon, max 0.30 0.19 0.30 0.19 0.13 0.20 0.10
Manganese 0.40–1.06 0.31–0.64 0.29–1.06 0.90 max 0.90 max 0.40–1.06 0.60 max
Phosphorus, max 0.025 0.025 0.025 0.025 0.025 0.025 0.025
Sulfur, max 0.025 0.025 0.025 0.025 0.025 0.025 0.025
Silicon . . . 0.18–0.37 0.10 min 0.13–0.32 0.13–0.32 . . . 0.35 max
Nickel . . . 3.18–3.82 . . . 2.03–2.57 8.40–9.60 1.60–2.24 35.0–37.0
Chromium . . . . . . . . . . . . . . . . . . 0.50 max
Copper . . . . . . . . . . . . . . . 0.75–1.25 . . .
Cobalt . . . . . . . . . . . . . . . . . . 0.50 max
Molybdenum . . . . . . . . . . . . . . . . . . 0.50 max
NOTE:
(1) For each reduction of 0.01% carbon below 0.30%, an increase of 0.05% manganese above 1.06% will be permitted to a maximum of 1.35%
manganese.
TABLE 2
HEAT-TREATMENT LOT
Size of Tube Size of Lot
2 in. [50.8 mm] and over in outside not more than 50 tubes
diameter and 0.200 in. [5.1 mm] and
over in wall thickness
Under 2 in. [50.8 mm] but over 1 in. not more than 75 tubes
[25.4 mm] in outside diameter, or
over 1 in. [25.4 mm] in outside diameter
and under 0.200 in. [5.1 mm] in
thickness
1 in. [25.4 mm] or under in outside not more than 125 tubes
diameter
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503
TABLE 3
TENSILE REQUIREMENTS
Grade 1 Grade 3 Grade 6 Grade 7 Grade 8 Grade 9 Grade 11
ksi MPa ksi MPa ksi MPa ksi MPa ksi MPa ksi MPa ksi MPa
Tensile Strength, min 55 380 65 450 60 415 65 450 100 690 63 435 65 450
Yield Strength, min 30 205 35 240 35 240 35 240 75 520 46 315 35 240
Elongation in 2 in. or 50 mm (or 4D),
min, %:
Basic minimum elongation for walls 5/16 35 30 30 30 22 28 18 [Note (1)]
in. [8 mm] and over in thickness, strip
tests, and for all small sizes tested in
full section
When standard round 2 in. or 50 mm 28 22 22 22 16 . . . . . .
gage length or proportionally smaller
size specimen with the gage length
equal to 4D (4 times the diameter)
is used
For strip tests, a deduction for each 1/32 1.75 1.50 1.50 1.50 1.25 1.50 . . .
in. [0.8 mm] decrease in wall thick- [Note (2)] [Note (2)] [Note (2)] [Note (2)] [Note (2)] [Note (2)]
ness below 5/16 in. [8 mm] from the
basic minimum elongation of the following
percentage points
NOTES:
(1) Elongation of Grade 11 is for all walls and for small sizes tested in full section.
(2) The following table gives the calculated minimum values:
Wall Thickness Elongation in 2 in. or 50 mm, min % [Note (1)]
in. mm Grade 1 Grade 3 Grade 6 Grade 7 Grade 8 Grade 9
5/16 (0.312) 8 35 30 30 30 22 28
9/32 (0.281) 7.2 33 28 28 28 21 26
1/4 (0.250) 6.4 32 27 27 27 20 25
7/32 (0.219) 5.6 30 26 26 26 18 24
3/16 (0.188) 4.8 28 24 24 24 17 22
5/32 (0.156) 4 26 22 22 22 16 20
1/8 (0.125) 3.2 25 21 21 21 15 19
3/32 (0.094) 2.4 23 20 20 20 13 18
1/16 (0.062) 1.6 21 18 18 18 12 16
NOTE:
(1) Calculated elongation requirements shall be rounded to the nearest whole number.
NOTE: The above table gives the computed minimum elongation values for each 1/32 in. [0.8 mm] decrease in wall thickness. Where the wall
thickness lies between two values shown above, the minimum elongation value is determined by the following equations.
Grade Equation [Note (3)]
1 E p 56t + 17.50 [E p 2.19t + 17.50]
3 E p 48t + 15.00 [E p 1.87t + 15.00]
6 E p 48t + 15.00 [E p 1.87t + 15.00]
7 E p 48t + 15.00 [E p 1.87t + 15.00]
8 E p 40t + 9.50 [E p 1.56t + 9.50]
9 E p 48t + 13.00 [E p 1.87t + 13.00]
where:
E p elongation in 2 in. or 50 mm, %, and
t p actual thickness of specimen, in. [mm ].
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TABLE 4
MAXIMUM HARDNESS NUMBER
Grade Rockwell Brinell
1 B 85 163
3 B 90 190
6 B 90 190
7 B 90 190
8 . . . . . .
11 B 90 190
TABLE 5
IMPACT REQUIREMENTS FOR GRADES 1, 3, 6, 7, AND 9
Minimum Average Notched Minimum Notched Bar Impact
Bar Impact Value of Each Set Value of One Specimen Only
Size of of Three Specimens [Note (1)] of a Set [Note (1)]
Specimen, mm ft·lbf J ft·lbf J
10 by 10 13 18 10 14
10 by 7.5 10 14 8 11
10 by 6.67 9 12 7 9
10 by 5 7 9 5 7
10 by 3.33 5 7 3 4
10 by 2.5 4 5 3 4
NOTE:
(1) Straight line interpolation for intermediate values is permitted.
TABLE 6
IMPACT TEMPERATURE
Impact Test Temperature
Grade °F °C
1 -50 -45
3 -150 -100
6 -50 -45
7 -100 -75
8 -320 -195
9 -100 -75
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505
TABLE 7
IMPACT TEMPERATURE REDUCTION
Specimen Width Along Notch or Actual Temperature Reduction,
Material Thickness [Note (1)] Degrees Colder
Inches Millimeters °F °C
0.394 10 (standard size) 0 0
0.354 9 0 0
0.315 8 0 0
0.295 7.5 (3/4 standard size) 5 3
0.276 7 8 4
0.262 6.67 (2/3 standard size) 10 5
0.236 6 15 8
0.197 5 (1/2 standard size) 20 11
0.158 4 30 17
0.131 3.33 (1/3 standard size) 35 19
0.118 3 40 22
0.099 2.5 (1/4 standard size) 50 28
NOTE:
(1) Straight line interpolation for intermediate values is permitted.
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506
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirement shall apply only when specified by the purchaser
in the inquiry, contract, or order.
S1. Nonstandard Test Specimens
S1.1 When the size of the finished tube is insufficient to permit obtaining subsize impact specimens, testing shall
be a matter of agreement between the manufacturer and the purchaser.
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507
APPENDIX
(Nonmandatory Information)
X1. DETERMINATION OF TEMPERATURE
REDUCTIONS
X1.1 Under the circumstances stated in 15.4, the impact
test temperatures specified in Table 6 must be lowered.
The following examples are offered to describe the application
of the provisions of 15.4.
X1.1.1 When subsize specimens are used (see 14.1)
and the width along the notch of the subsize specimen is
80% or greater of the actual wall thickness of the original
material, the provisions of 15.4 do not apply.
X1.1.1.1 For example, if the actual wall thickness
of pipe was 0.200 in. [5.0 mm] and the width along the
notch of the largest subsize specimen obtainable is 0.160
in. [4 mm] or greater, no reduction in test temperature is
required.
X1.1.2 When the width along the subsize specimen
notch is less than 80% of the actual wall thickness of the
pipe, the required reduction in test temperature is computed
by taking the difference between the temperature reduction
values shown in Table 7 for the actual pipe thickness and
the specimen width used.
X1.1.2.1 For example, if the pipe were 0.262 in.
[6.67 mm] thick and the width along the Charpy specimen
notch was 3.33 mm (1/3 standard size), the test temperature
would have to be lowered by 25°F [14°C] (that is, the
temperature reduction corresponding to the subsize specimen
is 35°F [19°C], the temperature reduction corresponding
to the actual pipe thickness is 10°F [5°C]; the difference
between these two values is the required reduction in test
temperature).
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SPECIFICATION FOR SEAMLESS FERRITIC
ALLOY-STEEL PIPE FOR HIGH-TEMPERATURE SERVICE
SA-335/SA-335M
(Identical with ASTM Specification A335/A335M-18 except for the revision to 9.5 to replace the words “as agreed upon
in accordance with Note D in Table 2” with “performed”.)
ASME BPVC.II.A-2019 SA-335/SA-335M
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Standard Specification for
Seamless Ferritic Alloy-Steel Pipe for High-Temperature
Service - Scope
1.1 This specification covers nominal wall and minimum
wall seamless ferritic alloy-steel pipe intended for hightemperature
service. Pipe ordered to this specification shall be
suitable for bending, flanging (vanstoning), and similar forming
operations, and for fusion welding. Selection will depend
upon design, service conditions, mechanical properties, and
high-temperature characteristics.
1.2 Several grades of ferritic steels (see Note 1) are covered.
Their compositions are given in Table 1.
NOTE 1—Ferritic steels in this specification are defined as low- and
intermediate-alloy steels containing up to and including 10 % chromium.
1.3 Supplementary requirements (S1 to S8) of an optional
nature are provided. Supplementary requirements S1 through
S6 call for additional tests to be made, and when desired, shall
be so stated in the order together with the number of such tests
required.
1.4 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order.
NOTE 2—The dimensionless designator NPS (nominal pipe size) has
been substituted in this standard for such traditional terms as “nominal
diameter,” “size,” and “nominal size.”
1.5 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A999/A999M Specification for General Requirements for
Alloy and Stainless Steel Pipe
E92 Test Methods for Vickers Hardness and Knoop Hardness
of Metallic Materials
E213 Practice for Ultrasonic Testing of Metal Pipe and
Tubing
E309 Practice for Eddy Current Examination of Steel Tubular
Products Using Magnetic Saturation
E381 Method of Macroetch Testing Steel Bars, Billets,
Blooms, and Forgings
E527 Practice for Numbering Metals and Alloys in the
Unified Numbering System (UNS)
E570 Practice for Flux Leakage Examination of Ferromagnetic
Steel Tubular Products
2.2 ASME Standard:
B36.10M Welded and Seamless Wrought Steel Pipe
2.3 AWS Specifications
A5.5/A5.5M Specification for Low-Alloy Steel Electrodes
for Shielded Metal Arc Welding
A5.23/A5.23M Specification for Low-Alloy Steel Electrodes
and Fluxes for Submerged Arc Welding
A5.28/A5.28M Specification for Low-Alloy Steel Electrodes
for Gas Shielded Arc Welding
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TABLE 1 Chemical Requirements
Grade
UNS
DesignationA
Composition, %
Carbon
Manganese
Phosphorus,
max
Sulfur,
max
Silicon Chromium
Molybdenum
Others
P1 K11522 0.10–0.20 0.30–0.80 0.025 0.025 0.10–0.50 . . . 0.44–0.65 . . .
P2 K11547 0.10–0.20 0.30–0.61 0.025 0.025 0.10–0.30 0.50–0.81 0.44–0.65 . . .
P5 K41545 0.15 max 0.30–0.60 0.025 0.025 0.50 max 4.00–6.00 0.45–0.65 . . .
P5b K51545 0.15 max 0.30–0.60 0.025 0.025 1.00–2.00 4.00–6.00 0.45–0.65 . . .
P5c K41245 0.12 max 0.30–0.60 0.025 0.025 0.50 max 4.00–6.00 0.45–0.65 . . .B
P9 K90941 0.15 max 0.30–0.60 0.025 0.025 0.25–1.00 8.00–10.00 0.90–1.10 . . .
P11 K11597 0.05–0.15 0.30–0.60 0.025 0.025 0.50–1.00 1.00–1.50 0.44–0.65 . . .
P12 K11562 0.05–0.15 0.30–0.61 0.025 0.025 0.50 max 0.80–1.25 0.44–0.65 . . .
P15 K11578 0.05–0.15 0.30–0.60 0.025 0.025 1.15–1.65 . . . 0.44–0.65 . . .
P21 K31545 0.05–0.15 0.30–0.60 0.025 0.025 0.50 max 2.65–3.35 0.80–1.06 . . .
P22 K21590 0.05–0.15 0.30–0.60 0.025 0.025 0.50 max 1.90–2.60 0.87–1.13 . . .
P23 K41650 0.04–0.10 0.10–0.60 0.030 max 0.010 max 0.50 max 1.90–2.60 0.05–0.30 V 0.20–0.30
Cb 0.02–0.08
B 0.0010–0.006
N 0.015 max
Al 0.030 max
W 1.45–1.75
Ni 0.40 max
Ti 0.005–0.060
Ti/N $ 3.5C
P24 K30736 0.05–0.10 0.30–0.70 0.020 0.010 0.15–0.45 2.20–2.60 0.90–1.10 V 0.20–0.30
Ti 0.06–0.10
N 0.012 max
Al 0.02 max
B 0.0015–0.007
P36 K21001 0.10–0.17 0.80–1.20 0.030 max 0.025 max 0.25–0.50 0.30 max 0.25–0.50 Ni 1.00-1.30
Cu 0.50-0.80
Cb 0.015-0.045
V 0.02 max
N 0.02 max
Al 0.050 max
P91
Type 1
K91560 0.08–0.12 0.30–0.60 0.020 0.010 0.20–0.50 8.00–9.50 0.85–1.05
V 0.18–0.25
N 0.030–0.070
Ni 0.40 max
Al 0.02 max
Cb 0.06–0.10
Ti 0.01 max
Zr 0.01 max
P91
Type 2
K91560
V
Heat 0.08–0.12 0.30–0.50D 0.020D 0.005D 0.20–0.40D 8.00–9.50D 0.85–1.05 Heat 0.18–0.25
Product 0.07–0.13 0.80–1.05 Product 0.16–0.27
Ni 0.20 maxD
Al 0.020 maxD
N 0.035–0.070D
N/Al ratio $4.0
Cb
Heat 0.06–0.10
Product 0.05–0.11
Ti 0.01 maxD
Zr 0.01 maxD
Sn 0.010 maxD
Sb 0.003 maxD
As 0.010 maxD
B 0.001 maxD
W 0.05 maxD
Cu 0.10 maxD
P92 K92460 0.07–0.13 0.30–0.60 0.020 0.010 0.50 max 8.50–9.50 0.30–0.60 V 0.15–0.25
N 0.03–0.07
Ni 0.40 max
Al 0.02 max
Cb 0.04–0.09
W 1.5–2.00
B 0.001–0.006
Ti 0.01 max
Zr 0.01 max
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A5.29/A5.29M Low-Alloy Steel Electrodes for Flux Cored
Arc Welding
2.4 Other Documents:
SNT-TC-1A Recommended Practice for Nondestructive Personnel
Qualification and Certification
SAE J 1086 Practice for Numbering Metals and Alloys
(UNS) - Ordering Information
3.1 Orders for material under this specification should
include the following, as required, to describe the desired
material adequately:
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material (seamless alloy steel pipe),
3.1.3 Grade (Table 1),
3.1.4 Manufacture (hot-finished or cold-drawn),
3.1.5 Size using one of the following:
3.1.5.1 NPS and schedule number,
3.1.5.2 Outside diameter and nominal wall thickness,
3.1.5.3 Outside diameter and minimum wall thickness,
3.1.5.4 Inside diameter and nominal wall thickness, and
3.1.5.5 Inside diameter and minimum wall thickness.
3.1.6 Length (specific or random),
3.1.7 End finish (Ends Section of Specification A999/
A999M),
3.1.8 Optional requirements (Section 8, 12, and 13 of this
specification. See the Sections on Hydrostatic Test Requirements
and Permissible Variation inWeight for Seamless Pipe in
Specification A999/A999M),
3.1.9 Specification designation, and
3.1.10 Special requirements or any supplementary requirements
selected, or both.
3.1.11 The flattening or bend test shall be performed on 5 %
of the pipe (or fewer in accordance with 14.2) unless Supplementary
Requirement S3 is specified. - General Requirements
4.1 Material furnished to this specification shall conform to
the applicable requirements of the current edition of Specification
A999/A999M, unless otherwise provided herein. - Materials and Manufacture
5.1 Pipe may be either hot finished or cold drawn with the
finishing treatment as required in 5.2.
5.2 Heat Treatment:
5.2.1 All pipe shall be reheated for heat treatment and heat
treated in accordance with the requirements of Table 2.
NOTE 3—It is recommended that the temperature for tempering should
be at least 100 °F [50 °C] above the intended service temperature;
consequently, the purchaser should advise the manufacturer if the service
temperature is to be over 1100 °F [600 °C].
NOTE 4—Certain of the ferritic steels covered by this specification will
harden if cooled rapidly from above their critical temperature. Some will
air harden, that is, become hardened to an undesirable degree when cooled
in air from high temperatures. Therefore, operations involving heating
such steels above their critical temperatures, such as welding, flanging,
and hot bending, should be followed by suitable heat treatment.
TABLE 1 Continued
Grade
UNS
DesignationA
Composition, %
Carbon
Manganese
Phosphorus,
max
Sulfur,
max
Silicon Chromium
Molybdenum
Others
P122 K92930 0.07–0.14 0.70 max 0.020 0.010 0.50 max 10.00–11.50 0.25–0.60 V 0.15–0.30
W 1.50–2.50
Cu 0.30–1.70
Cb 0.04–0.10
B 0.0005–0.005
N 0.040–0.100
Ni 0.50 max
Al 0.020 max
Ti 0.01 max
Zr 0.01 max
P911 K91061 0.09–0.13 0.30–0.60 0.020 max 0.010 max 0.10–0.50 8.5–9.5 0.90–1.10 V 0.18–0.25
Ni 0.40 max
Cb 0.060–0.10
B 0.0003–0.006
N 0.04–0.09
Al 0.02 max
W 0.90–1.10
Ti 0.01 max
Zr 0.01 max
A New designation established in accordance with Practice E527 and SAE J1086, Practice for Numbering Metals and Alloys (UNS).
B Grade P5c shall have a titanium content of not less than 4 times the carbon content and not more than 0.70 %; or a columbium content of 8 to 10 times the carbon content.
CAlternatively, in lieu of this ratio minimum, the material shall have a minimum hardness of 275 HV in the hardened condition, defined as after austenitizing and cooling
to room temperature but prior to tempering. Hardness testing shall be performed at mid-thickness of the product. Hardness test frequency shall be two samples of product
per heat treatment lot and the hardness testing results shall be reported on the material test report.
DApplies to both heat and product analyses.
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513 - Chemical Composition
6.1 The steel shall conform to the requirements as to
chemical composition prescribed in Table 1. - Workmanship, Finish, and Appearance
7.1 The pipe manufacturer shall explore a sufficient number
of visual surface imperfections to provide reasonable assurance
that they have been properly evaluated with respect to depth.
Exploration of all surface imperfections is not required but may
be necessary to ensure compliance with 7.2.
7.2 Surface imperfections that penetrate more than 121/2 %
of the nominal wall thickness or encroach on the minimum
wall thickness shall be considered defects. Pipe with such
defects shall be given one of the following dispositions:
7.2.1 The defect may be removed by grinding provided that
the remaining wall thickness is within specified limits.
7.2.2 Repaired in accordance with the repair welding provisions
of 7.6.
7.2.3 The section of pipe containing the defect may be cut
off within the limits of requirements on length.
7.2.4 Rejected.
7.3 To provide a workmanlike finish and basis for evaluating
conformance with 7.2, the pipe manufacturer shall remove
by grinding the following:
7.3.1 Mechanical marks, abrasions (see Note 5) and pits,
any of which imperfections are deeper than 1/16 in. [1.6 mm].
NOTE 5—Marks and abrasions are defined as cable marks, dinges, guide
marks, roll marks, ball scratches, scores, die marks, and the like.
7.3.2 Visual imperfections, commonly referred to as scabs,
seams, laps, tears, or slivers, found by exploration in accordance
with 7.1 to be deeper than 5 % of the nominal wall
thickness.
7.4 At the purchaser’s discretion, pipe shall be subject to
rejection if surface imperfections acceptable under 7.2 are not
scattered, but appear over a large area in excess of what is
TABLE 2 Heat Treatment RequirementsA
Grade Heat Treat Type Normalizing
Temperature,
min or range
°F [°C]
Cooling Media Subcritical
Annealing or
Tempering
Temperature,
min or range
°F [°C]
P1 full or isothermal anneal or . . . . . . . . .
normalize and temper or . . . . . . 1200 [650]
subcritical anneal . . . . . . 1200–1300 [650–705]
P2 full or isothermal anneal or . . . . . . . . .
normalize and temper or . . . . . . 1250 [675]
subcritical anneal . . . . . . 1200–1300 [650–705]
P5 full or isothermal anneal or . . . . . . . . .
normalize and temper . . . . . . 1250 [675]
P5b full or isothermal anneal or . . . . . . . . .
normalize and temper . . . . . . 1250 [675]
P5c subcritical anneal . . . . . . 1325–1375 [715–745]
P9 full or isothermal anneal or . . . . . . . . .
normalize and temper . . . . . . 1250 [675]
P11 full or isothermal anneal or . . . . . . . . .
normalize and temper . . . . . . 1200 [650]
P12 full or isothermal anneal or . . . . . . . . .
normalize and temper or . . . . . . 1200 [650]
subcritical anneal . . . . . . 1200–1300 [650–705]
P15 full or isothermal anneal or . . . . . . . . .
normalize and temper . . . . . . 1200 [650]
P21 full or isothermal anneal or . . . . . . . . .
normalize and temper . . . . . . 1250 [675]
P22 full or isothermal anneal or . . . . . . . . .
normalize and temper . . . . . . 1250 [675]
P23 normalize and temper 1900–1975 [1040–1080] air or
accelerated
cooling
1350–1470 [730–800]
P24 normalize and temper 1800–1870 [980–1020] air or
accelerated
cooling
1350–1420 [730–770]
P36 normalize and temperB 1650 [900] . . . 1100 [595]
P91 Type 1 and Type 2 normalize and temper or 1900–1975 [1040–1080] . . . 1350–1470 [730–800]C
quench and temper 1900–1975 [1040–1080] . . . 1350–1470 [730–800]
P92 normalize and temper 1900–1975 [1040–1080] D 1350–1470 [730–800]
P122 normalize and temper 1900–1975 [1040–1080] . . . 1350–1470 [730–800]
P911 normalize and temper 1900–1975 [1040–1080] D 1365–1435 [740–780]
AWhere ellipses ({) appear in this table there is no requirement.
BAlternatively, Grade P36, Class 2 shall be cooled from the austenitizing temperature by accelerated cooling in air or by liquid quenching.
CExcept when Supplementary Requirement S7 is specified by the purchaser.
D Accelerated cooling from the normalizing temperature shall be permitted for section thicknesses greater than 3 in. [75 mm].
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considered a workmanlike finish. Disposition of such pipe shall
be a matter of agreement between the manufacturer and the
purchaser.
7.5 When imperfections or defects are removed by grinding,
a smooth curved surface shall be maintained, and the wall
thickness shall not be decreased below that permitted by this
specification. The outside diameter at the point of grinding may
be reduced by the amount so removed.
7.5.1 Wall thickness measurements shall be made with a
mechanical caliper or with a properly calibrated nondestructive
testing device of appropriate accuracy. In case of dispute, the
measurement determined by use of the mechanical caliper shall
govern.
7.6 Weld repair shall be permitted only subject to the
approval of the purchaser and in accordance with Specification
A999/A999M.
7.6.1 All repair welds in P91 shall be made with one of the
following welding processes and consumables: SMAW, A5.5/
A5.5M E90XX-B9; SAW, A5.23/A5.23M EB9 + neutral flux;
GTAW, A5.28/A5.28M ER90S-B9; and FCAWA5.29/A5.29M
E91T1-B9. In addition, the sum of the Ni+Mn content of all
welding consumables used to weld repair P91 Type 1 and Type
2 shall not exceed 1.0 %.
7.6.2 All repair welds in P92, P911, and P122, shall be made
using welding consumables meeting the chemical requirements
for the grade in Table 1.
7.6.3 After weld repair, Grades P23, P91 Type 1 and Type 2,
P92, and P122 shall be heat treated at 1350–1470 °F [730–800
°C].
7.6.4 After weld repair, Grade P911 shall be heat treated at
1365–1435 °F[740–780 °C].
7.6.5 After weld repair, Grade P24 shall be heat treated at
1350–1420 °F [730–770 °C].
7.7 The finished pipe shall be reasonably straight. - Product Analysis
8.1 At the request of the purchaser, an analysis of two pipes
from each lot as defined hereafter shall be made by the
manufacturer. A lot is all pipe of the same nominal size and
wall thickness (schedule) which is produced from the same
heat of steel and shall be limited as follows:
NPS Designator Maximum Number of
Lengths in a Lot
Under 2 400
2 to 5 200
6 and over 100
8.2 The results of these analyses shall be reported to the
purchaser or the purchaser’s representative, and shall conform
to the requirements specified in Table 1.
8.3 For grade P91 Type 1 the carbon content may vary for
the product analysis by -0.01 % and +0.02 % from the
specified range as per Table 1.
8.4 If the analysis of one of the tests specified in 8.1 does
not conform to the requirements specified in 6.1, an analysis of
each billet or pipe from the same heat or lot may be made, and
all billets or pipe conforming to the requirements shall be
accepted. - Tensile and Hardness Requirements
9.1 The tensile properties of the material shall conform to
the requirements prescribed in Table 3.
9.2 Table 4 lists elongation requirements.
9.3 Pipe of Grade P91 Type 1 and Type 2 shall have a
hardness within the range of 190 to 250 HBW or 196 to 265
HV or 91 HRBW to 25 HRC. Pipe of Grades P24, P36, P92,
P122, and P911 shall have a hardness not exceeding 250 HBW
or 265 HV or 25 HRC. Pipe of grade P23 shall have a hardness
not exceeding 220 HBW or 220 HV or 97 HRBW.
9.4 Table 5 gives the computed minimum elongation values
for each 1/32-in. [0.8-mm] decrease in wall thickness. Where the
wall thickness lies between two values above, the minimum
elongation value is determined by the following formula:
Direction of Test Equation B
Longitudinal, all grades except P23, P91
Type 1 and Type 2, P92, P122, and
P911
E = 48t + 15.00
[E = 1.87 t + 15.00]
Transverse, all grades except P23, P91
Type 1 and Type 2, P92, P122, and
P911
E = 32t + 10.00
[E = 1.25 t + 10.00]
Longitudinal, P23, P24, P91 Type 1 and
Type 2, P92, P122, and P911
E = 32t + 10.00
[E = 1.25 t + 10.00]
Longitudinal, P36 E = 32t + 5.0
[E = 1.25 t + 5.0]
where:
E = elongation in 2 in. or 50 mm, %, and
t = actual thickness of specimens, in. [mm].
TABLE 3 Tensile Requirements
Grade
P1, P2 P12 P23 P24
P91
Type 1 and
Type 2
P92, P911
P36 Class 1
P122 P36 Class 2 All Others
Tensile strength,
min:
ksi
MPa
55
380
60
415
74
510
85
585
85
585
90
620
90
620
95.5
660
60
415
Yield strength,
min:
ksi
MPa
30
205
32
220
58
400
60
415
60
415
64
440
58
400
66.5
460
30
205
9.5 For Grade P91 Type 1 and Type 2, when quenching
and tempering has been performed, the tensile and hardness
properties shall be met and verified on material taken from
the half-thickness location.
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515 - Permissible Variations in Diameter
10.1 For pipe ordered to NPS [DN] or outside diameter,
variations in outside diameter shall not exceed those specified
in Table 6.
10.2 For pipe ordered to inside diameter, the inside diameter
shall not vary more than 6 1 % from the specified inside
diameter. - Permissible Variations in Wall Thickness
11.1 In addition to the implicit limitation of wall thickness
for pipe imposed by the limitation on weight in Specification
A999/A999M, the wall thickness for pipe at any point shall be
within the tolerances specified in Table 7. The minimum wall
thickness and outside diameter for inspection for compliance
with this requirement for pipe ordered by NPS [DN] and
schedule number is shown in ASME B36.10M.
TABLE 4 Elongation Requirements
Elongation Requirements
All grades
except P23, P36
P91 Type 1 and
Type 2, P92, P122,
and P911
P23, P24, P91
Type 1 and Type 2,
P92, P122, and
P 911 P36
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Elongation in 2 in. or 50 mm,
(or 4D), min, %:
Basic minimum elongation
for wall 5/16 in. [8 mm] and
over in thickness, strip tests,
and for all small sizes tested
in full section
30 20 20 . . . 15
When standard round 2-in.
or 50-mm gage length or
proportionally smaller size
specimen with the gage
length equal to 4D (4 times
the diameter) is used
22 14 20 13 . . .
For strip tests a deduction
for each 1/32-in. [0.8 mm]
decrease in wall thickness
below in. [8 mm] from the
basic minimum elongation of
the following percentage
points shall be made
1.50A 1.00A 1.00A . . . 1.00A
A Table 5 gives the calculated minimum values.
TABLE 5 Calculated Minimum Elongation Values
Wall Thickness
Elongation in 2 in. or 50 mm, min, %
All grades except P23, P36,
P91 Type 1 and Type 2,
P92, P122, and P911
P23, P24, P91,
Type 1 and
Type 2,
P92, P122,
and P911
P36
in. mm
Longitudinal
Transverse
Longitudinal
Longitudinal
5/16 (0.312) 8 30 20 20 15
9/32 (0.281) 7.2 28 19 19 14
1/4 (0.250) 6.4 27 18 18 13
7/32 (0.219) 5.6 26 . . . 17 12
3/16 (0.188) 4.8 24 . . . 16 11
5/32 (0.156) 4 22 . . . 15 10
1/8 (0.125) 3.2 21 . . . 14 9
3/32 (0.094) 2.4 20 . . . 13 8
1/16 (0.062) 1.6 18 . . . 12 7
TABLE 6 Permissible Variations in Outside Diameter
Over Under
NPS [DN] Designator in. mm in. mm
1/8 to 11/2 [6 to 40], incl. 1/64 (0.015) 0.40 1/64 (0.015) 0.40
Over 11/2 to 4 [40 to 100],
incl.
1/32 (0.031) 0.79 1/32 (0.031) 0.79
Over 4 to 8 [100 to 200],
incl.
1/16 (0.062) 1.59 1/32 (0.031) 0.79
Over 8 to 12 [200 to 300],
incl.
3/32 (0.093) 2.38 1/32 (0.031) 0.79
Over 12 [300] ± 1 % of the
specified
outside
diameter
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516 - Hydrostatic Test
12.1 The requirements for grades other than P91 Type 1 and
Type 2, P92, P911, and P122 are shown in 12.1.1 – 12.1.4.
12.1.1 Each length of pipe with outside diameter greater
than 10 in. [250 mm] and wall thickness less than or equal to
0.75 in. [19 mm], shall be submitted to the hydrostatic test,
except as provided for in 12.1.4.
12.1.2 Pipe of all other sizes shall be subjected to the
nondestructive electric test as shown in Section 13, except as
provided for in 12.1.3 and 12.1.4.
12.1.3 When specified by the purchaser, pipe of all other
sizes shall be furnished without the hydrostatic test and without
nondestructive examination.
12.1.4 When specified by the purchaser, pipe shall be
furnished with both the hydrostatic test and a nondestructive
examination having been performed.
12.2 The requirements for grades P91 Type 1 and Type 2,
P92, P911, and P122 are shown in 12.2.1 – 12.2.3.
12.2.1 Each length of pipe with outside diameter greater
than 10 in. [250 mm] and wall thickness less than or equal to
0.75 in. [19 mm], shall be submitted to both the hydrostatic test
and the ultrasonic test as shown in Section 13.
12.2.2 Pipe of all other sizes shall be subjected to the
nondestructive electric test as shown in Section 13, except as
provided for in 12.2.3.
12.2.3 When specified by the purchaser, pipe of all other
sizes shall be furnished with both the hydrostatic test and a
nondestructive examination having been performed. - Nondestructive Examination
13.1 When required by 12.1.2 or 12.2 above, or when
specified in the purchase order in addition to the hydrostatic
test (12.2.3), each pipe shall be examined by a nondestructive
examination method in accordance with Practice E213, Practice
E309, or Practice E570. Except for Grades P91 Type 1 and
Type 2, P92, P911, and P122, the type of nondestructive
examination shall be at the option of the manufacturer, unless
otherwise specified in the order. Grades P91 Type 1 and Type
2, P92, P911, and P122 shall be examined by an examination
method in accordance with Practice E213. When specified in
the order, pipe of Grades P91 Type 1 and Type 2, P92, P911,
and P122 shall be examined by an examination method in
accordance with Practices E309 or E570, in addition to the
examination method in accordance with Practice E213. The
range of pipe sizes that may be examined by each method shall
be subject to the limitations in the scope of the respective
practices.
13.2 Following conditions apply in lieu or in addition to
those in Specification A999/A999M:
13.2.1 The width of the notch shall not exceed the depth.
13.2.2 If upon any standardization, the reference signal
amplitude has decreased by more than 25 % (2 db), the test
apparatus shall be considered out of standardization. The test
system settings may be changed, or the transducer(s), coil(s) or
sensor(s) adjusted, and the unit restandardized, but all pipe
tested since the last acceptable standardization shall be retested.
13.2.3 Pipes producing a signal equal to or greater than the
signal produced by the reference standard shall be subject to
one of the following four dispositions:
13.2.3.1 The pipes may be rejected without further
examination, at the discretion of the manufacturer.
13.2.3.2 The pipes shall be rejected if the test signal was
produced by imperfections which cannot be identified, or was
produced by cracks or crack-like imperfections.
13.2.3.3 The pipes may be repaired by grinding (in accordance
with 7.2.1), welding (in accordance with 7.6) or sectioning
(in accordance with 7.2.3). To be accepted, a repaired pipe
must pass the same nondestructive examination by which it
was rejected, and it must meet the remaining wall thickness
requirements of this specification.
13.2.3.4 If the test signals were produced by visual imperfections
such as those listed below, the pipes may be evaluated
in accordance with the provisions of Section 7:
(a) Scratches,
(b) Surface roughness,
(c) Dings,
(d) Straightener marks,
(e) Cutting chips,
(f) Steel die stamps,
(g) Stop marks, or
(h) Pipe reducer ripple. - Mechanical Tests Required
14.1 Lot—For mechanical testing, a lot is all pipe of the
same nominal size and wall thickness (or schedule) which is
produced from the same heat of steel and subjected to the same
finishing treatment in a continuous furnace; when final heat
treatment is in a batch-type furnace, the lot shall include only
that pipe which is heat treated in the same furnace charge.
14.2 Transverse or Longitudinal Tension Test, Hardness
Test, and Flattening or Bend Test—For material heat treated in
a batch-type furnace, tests shall be made on 5 % of the pipe
from each treated lot. For small lots, at least 1 pipe shall be
tested. For material heat treated by the continuous process,
tests shall be made on a sufficient number of pipe to constitute
5 % of the lot, but in no case less than 2 pipe. Unless otherwise
specified, the flattening test or bend test shall be chosen at the
manufacturer’s option.
14.3 Hardness Test:
14.3.1 The Vickers hardness testing shall be made in accordance
with Test Method E92.
14.3.2 For pipes with wall thickness 0.200 in. [5.1 mm] or
over, either the Brinell or Rockwell hardness test shall be used.
When Brinell hardness testing is used, a 10-mm ball with 3000,
1500, or 500-kg load shall be used at the option of the
manufacturer.
TABLE 7 Permitted Variations in Wall Thickness
NPS [DN] Designator Tolerance, % from Specified
Over Under
1/8 to 21/2 [6 to 65] incl., all t/D ratiosA 20.0 12.5
Above 21/2 [65], t/D # 5 %A 22.5 12.5
Above 21/2 [65], t/D > 5 %A 15.0 12.5
A t = Specified Wall Thickness; D = Specified Outside Diameter.
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14.3.3 For pipes with wall thickness 0.065 in. [1.7 mm] or
over, but less than 0.200 in. [5.1 mm], the Rockwell hardness
test shall be used.
14.3.4 For pipes with wall thickness less than 0.065 in. [1.7
mm], the hardness test shall not be required.
14.3.5 The Brinell test shall be made, at the option of the
manufacturer, on the outside of the pipe near the end, on the
outside of a specimen cut from the pipe, or on the wall cross
section of a specimen cut from the pipe. This test shall be made
so that the center of the impression to the edge of the specimen
is at least 2.5 times the diameter of the impression.
14.3.6 The Rockwell hardness test shall, at the option of the
manufacturer, be made on the inside surface, on the wall cross
section, or on a flat of the outside surface.
14.3.7 For pipe of Grades P23, P24, P36, P91 Type 1 and
Type 2, P92, P122 and P911, Brinell, Vickers, or Rockwell
hardness tests shall be made on a specimen from each lot. For
pipe of all other grades, a hardness test is not required.
14.4 Flattening Test:
14.4.1 The flattening test of Specification A999/A999M
shall be made on a specimen from one end of the pipe with the
number of tests as specified in 14.2. Crop ends may be used. If
a specimen from any length fails because of lack of ductility
prior to satisfactory completion of the first step of the flattening
test requirement, that pipe shall be rejected subject to retreatment
in accordance with Specification A999/A999M and
satisfactory retest. If a specimen from any length of pipe fails
because of a lack of soundness that length shall be rejected,
unless subsequent retesting indicates that the remaining length
is sound.
14.5 Bend Test:
14.5.1 For pipe whose diameter exceeds NPS 25 and whose
diameter to wall thickness ratio is 7.0 or less shall be subjected
to the bend test instead of the flattening test. Other pipe whose
diameter equals or exceeds NPS 10 may be given the bend test
in place of the flattening test subject to the approval of the
purchaser.
14.5.2 The bend test specimens shall be bent at room
temperature through 180° without cracking on the outside of
the bent portion. The inside diameter of the bend shall be 1 in.
[25 mm].
14.5.3 Test specimens for the bend test shall be cut from one
end of the pipe with the number of tests as specified in 14.2
and, unless otherwise specified, shall be taken in a transverse
direction. One test specimen shall be taken as close to the outer
surface as possible and another from as close to the inner
surface as possible. The specimens shall be either 1/2 by 1/2 in.
[12.5 by 12.5 mm] in section or 1 by 1/2 in. [25 by 12.5 mm] in
section with the corners rounded to a radius not over 1/16 in.
[1.6 mm] and need not exceed 6 in. [150 mm] in length. The
side of the samples placed in tension during the bend shall be
the side closest to the inner and outer surface of the pipe,
respectively. - Certification
15.1 Certification and test reports, as described in Section
25 of Specification A999/A999M, are required.
15.2 In addition to the information required by Specification
A999/A999M, the certification shall state whether or not the
pipe was hydrostatically tested. If the pipe was nondestructively
examined, the certification shall so state and shall show
which practice was followed and what reference discontinuities
were used. In addition, the test method information as given in
Table 8 shall be appended to the specification number and
grade shown on the certification. - Product Marking
16.1 In addition to the marking prescribed in Specification
A999/A999M, the marking shall include the length, an additional
symbol “S”, if the pipe conforms to any of the Supplementary
Requirements S1 to S6, the schedule number, if the
pipe is ordered to a schedule number, and the heat number or
manufacturer’s number by which the heat can be identified.
Furthermore, the marking designated in Table 8 to indicate the
test method(s) shall be included. Marking may be by stenciling,
stamping, or rolling. Pipe that has been weld repaired in
accordance with 7.6 shall be marked “WR.”
16.2 P91 shall be additionally marked with the appropriate
Type. - Government Procurement
17.1 Scale Free Pipe:
17.1.1 When specified in the contract or order, the following
requirements shall be considered in the inquiry contract or
order, for agencies of the U.S. Government where scale free
TABLE 8 Test Method Information for Certification and Marking
Ultrasonic Flux Leakage Eddy Current Hydrostatic Marking
NO NO NO YES TEST PRESSUREA
YES NO NO NO UT
NO YES NO NO FL
NO NO YES NO EC
YES YES NO NO UT/FL
YES NO YES NO UT/EC
NO NO NO NO NH
YES NO NO YES UT/TEST
PRESSUREA
NO YES NO YES FL/TEST
PRESSUREA
NO NO YES YES EC/TEST
PRESSUREA
ATest pressure is to be in psi [MPa].
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pipe is required. These requirements shall take precedence if
there is a conflict between these requirements and the product
specification.
17.1.2 The requirements of Specification A999/A999M for
pipe shall be applicable when pipe is ordered to this specification.
17.1.3 Pipe shall be one of the following grades as specified
herein:
Grade UNS Designation
P11 K11597
P22 K21590
P5 K41545
17.1.4 Part Number:
17.1.4.1 Pipe shall be ordered to nominal pipe size and
schedule specified in ASME B36.10M
Example: A335/A335M Pipe P-11 NPS 12 Sch 40
Specification Number ASTM A335/A335M
Pipe P
Grade P-11
NPS 12
Wall 0.375
17.1.4.2
Specification Number ASTM A335/A335M
Tube T
Grade P-11
Outside Diameter 0.250
Wall 0.035
17.1.5 Ordering Information—Orders for material under
this specification shall include the following in addition to the
requirements of Section 3:
17.1.5.1 Pipe or tube,
17.1.5.2 Part number,
17.1.5.3 Ultrasonic inspection, if required,
17.1.5.4 If shear wave test is to be conducted in two
opposite circumferential directions, and
17.1.5.5 Level of preservation and packing required. - Keywords
18.1 alloy steel pipe; high temperature service; seamless
steel pipe; steel pipe; temperature service applications
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified in the
purchase order. The purchaser may specify a different frequency of test or analysis than is provided
in the supplementary requirement. Subject to agreement between the purchaser and manufacturer,
retest and retreatment provisions of these supplementary requirements may also be modified.
S1. Product Analysis
S1.1 Product analysis shall be made on each length of pipe.
Individual lengths failing to conform to the chemical composition
requirements shall be rejected.
S2. Transverse Tension Tests
S2.1 A transverse tension test shall be made on a specimen
from one end or both ends of each pipe NPS 8 and over. If this
supplementary requirement is specified, the number of tests per
pipe shall also be specified. If a specimen from any length fails
to meet the required tensile properties (tensile, yield, and
elongation), that length shall be rejected subject to retreatment
in accordance with Specification A999/A999M and satisfactory
retest.
S3. Flattening Test
S3.1 The flattening test of Specification A999/A999M shall
be made on a specimen from one end or both ends of each pipe.
Crop ends may be used. If this supplementary requirement is
specified, the number of tests per pipe shall also be specified.
If a specimen from any length fails because of lack of ductility
prior to satisfactory completion of the first step of the flattening
test requirement, that pipe shall be rejected subject to retreatment
in accordance with Specification A999/A999M and
satisfactory retest. If a specimen from any length of pipe fails
because of a lack of soundness that length shall be rejected,
unless subsequent retesting indicates that the remaining length
is sound. The bend test shall be substituted for the flattening
test for pipe whose diameter exceeds NPS 25 and whose
diameter to wall thickness ratio is 7.0 or less.
S4. Metal Structure and Etching Tests
S4.1 The steel shall be homogeneous as shown by etching
tests conducted in accordance with the appropriate portions of
Method E381. Etching tests shall be made on a cross section
from one end or both ends of each pipe and shall show sound
and reasonably uniform material free from injurious
laminations, cracks, and similar objectionable defects. If this
supplementary requirement is specified, the number of tests per
pipe required shall also be specified. If a specimen from any
length shows objectionable defects, the length shall be rejected,
subject to removal of the defective end and subsequent retests
indicating the remainder of the length to be sound and
reasonably uniform material.
NOTE S4.1—Pending development of etching methods applicable to the
product covered by this specification, it is recommended that the Recommended
Practice for a Standard Macro Etch Test for Routine Inspection of
Iron and Steel, described in the Metals Handbook, Am. Soc. for Metals,
1948 edition, p. 389, be followed.
S5. Photomicrographs
S5.1 When requested by the purchaser and so stated in the
order, the manufacturer shall furnish one photomicrograph at
100 diameters from a specimen of pipe in the as-finished
condition for each individual size and wall thickness from each
heat, for pipe NPS 3 and over. Such photomicrographs shall be
suitably identified as to pipe size, wall thickness, and heat. No
photomicrographs for the individual pieces purchased shall be
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required except as specified in Supplementary Requirement S6.
Such photomicrographs are for information only, to show the
actual metal structure of the pipe as finished.
S6. Photomicrographs for Individual Pieces
S6.1 In addition to the photomicrographs required in accordance
with Supplementary Requirement S5, the purchaser may
specify that photomicrographs shall be furnished from each
end of one or more pipes from each lot of pipe NPS 3 and
larger in the as-finished condition. The purchaser shall state in
the order the number of pipes to be tested from each lot. When
photomicrographs are required on each length, the photomicrographs
from each lot of pipe in the as-finished condition
which may be required under Supplementary Requirement S5
may be omitted. All photo-micrographs required shall be
properly identified as to heat number, size, and wall thickness
of pipe from which the section was taken. Photomicrographs
shall be further identified to permit association of each photomicrograph
with the individual length of pipe it represents.
S7. Alternative Heat Treatment—Grade P91 Type 1 and
Type 2
S7.1 Grade P91 shall be normalized in accordance with
Table 2 and tempered at a temperature, to be specified by the
purchaser, less than 1350 °F [730 °C]. It shall be purchaser’s
responsibility to subsequently temper at 1350–1470 °F
[730–800 °C] minimum. All mechanical tests shall be made on
material heat treated in accordance with Table 2. The certification
shall reference this supplementary requirement indicating
the tempering temperature applied. The notation “S7” shall
be included with the required marking of the pipe.
S8. Melting Practice—Grades P2 and P12
S8.1 Specific limits, if any, on grain size or deoxidation
practice shall be a matter of agreement between the manufacturer
and purchaser.
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SPECIFICATION FOR ALLOY STEEL FORGINGS FOR
PRESSURE AND HIGH-TEMPERATURE PARTS
SA-336/SA-336M
(Identical with ASTM Specification A336/A336M-18.)
ASME BPVC.II.A-2019 SA-336/SA-336M
521
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Standard Specification for
Alloy Steel Forgings for Pressure and High-Temperature
Parts - Scope
1.1 This specification covers ferritic steel forgings for
boilers, pressure vessels, high-temperature parts, and associated
equipment.
1.2 Forgings made of steel grades listed in Specification
A335/A335M, may also be ordered under this specification.
The chemical, tensile, heat treatment, and marking requirements
of Specification A335/A335M shall apply, except the
forging shall conform to the chemical requirements of Tables 1
and 2 of Specification A335/A335M only with respect to heat
analysis. On product analysis they may deviate from these
limits to the extent permitted in Table 1 of this specification.
1.3 Supplementary Requirements S1 to S9 are provided for
use when additional testing or inspection is desired. These shall
apply only when specified individually by the purchaser in the
order.
1.4 Unless the order specifies the applicable “M” specification
designation, the material shall be furnished to the inchpound
units.
1.5 Specification A336/A336M formerly included austenitic
steel forgings, which are now found in Specification A965/
A965M.
1.6 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. The values stated in
each system may not be exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance
with the standard.
1.7 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A275/A275M Practice for Magnetic Particle Examination of
Steel Forgings
A335/A335M Specification for Seamless Ferritic Alloy-
Steel Pipe for High-Temperature Service
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A788/A788M Specification for Steel Forgings, General Requirements
A965/A965M Specification for Steel Forgings, Austenitic,
for Pressure and High Temperature Parts
E165/E165M Practice for Liquid Penetrant Examination for
General Industry
2.2 ASME Boiler and Pressure Vessel Code:
Section III Nuclear Power Plant Components
Section IX Welding and Brazing Qualifications
2.3 AWS Specifications:
A5.5/A5.5M Low-Alloy Steel Electrodes for Shielded Metal
Arc Welding
A5.23/A5.23M Low-Alloy Steel Electrodes and Fluxes for
Submerged Arc Welding
A5.28/A5.28M Low-Alloy Steel Electrodes for Gas
Shielded Arc Welding
A5.29/A5.29M Low-Alloy Steel Electrodes for Flux Cored
Arc Welding
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TABLE 1 Tensile Requirements
Ferritic Steels
Grade
F1
F11,
Class 2
F11,
Class 3
F11,
Class 1
F12 F5 F5A F9 F6 F6NM
F21,
Class 3
F21,
Class 1
F22,
Class 3
F22,
Class 1
F91,
Type 1
and
Type 2
F911 F92 F3V F3VCb F22V
Tensile
strength,
ksi [MPa]
70-
95
[485-
660]
70-
95
[485-
660]
75-
100
[515-
690]
60-
85
[415-
585]
70-
95
[485-
660]
60-
85
[415-
585]
80-
105
[550-
725]
85-
110
[585-
760]
85-
110
[585-
760]
115-
140
[790-
965]
75-
100
[515-
690]
60-
85
[415-
585]
75-
100
[515-
690]
60-
85
[415-
585]
90-
110
[620-
760]
90-
120
[620-
830]
90-
120
[620-
830]
85-
110
[585-
760]
85-
110
[585-
760]
85-
110
[585-
760]
Yield
strength,
min, ksi
[MPa]
40
[275]
40
[275]
45
[310]
30
[205]
40
[275]
36
[250]
50
[345]
55
[380]
55
[380]
90
[620]
45
[310]
30
[205]
45
[310]
30
[205]
60
[415]
64
[440]
64
[440]
60
[415]
60
[415]
60
[415]
Elongation
in 2 in. or
50 mm,
min, %
20 20 18 20 20 20 19 20 18 15 19 20 19 20 20 20 20 18 18 18
Reduction
of area,
min, %
40 40 40 45 40 40 35 40 35 45 40 45 40 45 40 40 45 45 45 45
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SA-336/SA-336M ASME BPVC.II.A-2019
524 - Ordering Information and General Requirements
3.1 In addition to the ordering information required by
Specification A788/A788M, the purchaser should include with
the inquiry and order the following information:
3.1.1 Adrawing or sketch that shows test locations when the
testing is in accordance with 8.1.1.3.
3.1.2 The intended use of forgings if 5.1 is applicable.
3.2 Material supplied to this specification shall conform to
the requirements of Specification A788/A788M, which outlines
additional ordering information, manufacturing
requirements, testing and retesting methods and procedures,
marking, certification, product analysis variations, and additional
supplementary requirements.
3.3 If the requirements of this specification are in conflict
with the requirements of Specification A788/A788M, the
requirements of this specification shall prevail.
3.4 For hubbed flatheads and tube sheets ordered for ASME
Boiler and Pressure Vessel Code application, Supplementary
Requirement S12 of Specification A788/A788M shall be
specified.
3.5 At the purchaser’s request the forgings shall be rough
machined before heat treatment (5.2).
3.6 For Section III, Part NB of the ASME Boiler and
Pressure Vessel Code application, Supplementary Requirement
S3 shall be specified. - Melting and Forging
4.1 In addition to the melting and forging requirements of
Specification A788/A788M, which may be supplemented by
Supplementary Requirement S8, the following conditions apply:
4.1.1 A sufficient discard shall be made to secure freedom
from injurious pipe and undue segregation. - Machining
5.1 Forged pressure vessels for steam power service shall
have the inner surface machined or ground. Unfired pressure
vessels shall have the inner surfaces sufficiently free of scale to
permit inspection.
5.2 Unless otherwise specified by the purchaser, when
rough machining is performed, it may be done either before or
after heat treatment at the manufacturer’s option. - Heat Treatment
6.1 Except as permitted in 6.1.1 for Grade F22V, and in
6.1.2 for Grade F91 Type 1 and Type 2 and Grade F92, the steel
forgings shall be annealed or normalized and tempered but
alternatively may be liquid quenched and tempered when
mutually agreed upon between the manufacturer and the
purchaser. For all grades, normalizing or liquid quenching shall
be followed by tempering at a subcritical temperature as shown
in 6.1.4.
6.1.1 Grade F22V forgings shall be normalized and tempered
or liquid quenched and tempered at the manufacturer’s
option.
6.1.1.1 For Grade F22V forgings the minimum austenitizing
temperature shall be 1650 °F [900 °C].
6.1.2 Grade F91 Type 1 and Type 2 forgings having any
section thickness greater than 3 in. [75 mm] shall be normalized
and tempered or liquid quenched and tempered at the
manufacturer’s option. Grade F92 forgings shall be normalized
and tempered or liquid quenched and tempered at the manufacturer’s
option.
6.1.2.1 For Grade F91 Type 1 and Type 2, F911, and F92
forgings, the austenitizing temperature shall be in the range of
1900 to 1975 °F [1040 to 1080 °C].
6.1.3 For Grade F6NM the austenitizing temperature shall
be 1850 ºF [1010 ºC] minimum. The tempering temperature
range shall be as shown in 6.1.4.
6.1.4 Except for the following grades, the minimum tempering
temperature shall be 1100 °F [595 °C]:
Grade Tempering Temperature
Minimum or Range, °F [°C]
F6 1150 [620]
F6NM 1040–1120 [560–600]
F11, Class 2 1150 [620]
F11, Class 3 1150 [620]
F11, Class 1 1150 [620]
F5, F5a 1250 [675]
F9 1250 [675]
F21, Class 1 1250 [675]
F3V, F3VCb 1250 [675]
F22, Class 1 1250 [675]
F22V 1250 [675]
F91 Type 1 and Type 2, F92 1350–1470 [730–800]
F911 1365–1435 [740–780]
F22, Class 3 1250 [675] - Chemical Composition
7.1 Heat Analysis—The heat analysis obtained from sampling
in accordance with Specification A788/A788M and shall
comply with Table 2.
7.2 Product Analysis—The manufacturer shall use the product
analysis provision of Specification A788/A788M to obtain
a product analysis from a forging representing each heat or
multiple heat. The product analysis for columbium and calcium
for Grade F22V shall conform to the requirements of Table 2
of this specification. Boron is not subject to product analysis.
The purchaser may also make this determination in accordance
with Specification A788/A788M. - Mechanical Properties
8.1 General Requirements—The material shall conform to
the requirements for mechanical properties prescribed in Table - The largest obtainable tension test specimen as specified in
Test Methods and Definitions A370 shall be used.
8.1.1 Except as required in 3.4, for annealed, normalized,
and tempered or quenched and tempered forgings, the longitudinal
axis of the tension test specimens, and, when required,
Charpy impact test specimens, shall be parallel to the direction
of major working of the forging, except when Supplementary
Requirement S2 is specified. For upset disk forgings, the
longitudinal axis of the test specimen shall be in the tangential
direction.
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8.1.1.1 Except as provided for liquid quenched and tempered
forgings in 8.1.1.3, the longitudinal axis of the specimen
shall be located midway between the parallel surfaces of the
test extension if added to the periphery of disks or midway
between the center and surface of solid forgings. For hollow
forgings, the longitudinal axis of the specimens shall be located
midway between the center and outer surfaces of the wall.
When separately forged test blocks are employed, as defined in
TABLE 2 Chemical RequirementsA
Composition, %
Grade
Element F1 F11, Classes 2
and 3
F11, Class 1 F12 F5B F5AB F9 F6 F6NM
Carbon 0.20–0.30 0.10–0.20 0.05–0.15 0.10–0.20 0.15 max 0.25 max 0.15 max 0.12 max 0.05 max
Manganese 0.60–0.80 0.30–0.80 0.30–0.60 0.30–0.80 0.30–0.60 0.60 max 0.30–0.60 1.00 max 0.50–1.00
Phosphorus,
max
0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.020
Sulfur, max 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.015
Silicon 0.20–0.35 0.50–1.00 0.50–1.00 0.10–0.60 0.50 max 0.50 max 0.50–1.00 1.00 max 0.60 max
Nickel . . . . . . . . . . . . 0.50 max 0.50 max . . . 0.50 max 3.5–5.5
Chromium . . . 1.00–1.50 1.00–1.50 0.80–1.10 4.0–6.0 4.0–6.0 8.0–10.0 11.5–13.5 11.5–14
Molybdenum 0.40–0.60 0.45–0.65 0.44–0.65 0.45–0.65 0.45–0.65 0.45–0.65 0.90–1.10 . . . 0.50–1.00
Grade
Element F21, Classes
1 and 3
F22, Classes
1 and 3
Carbon 0.05–0.15 0.05–0.15
Manganese 0.30–0.60 0.30–0.60
Phosphorus,
max
0.025 0.025
Sulfur, max 0.025 0.025
Silicon 0.50 max 0.50 max
Nickel . . . . . .
Chromium 2.7–3.3 2.00–2.50
Molybdenum 0.80–1.06 0.90–1.10
Vanadium . . . . . .
Copper . . . . . .
Nitrogen . . . . . .
ColumbiumC . . . . . .
Element Grade F91
Type 1
Grade F91
Type 2
Grade F911 Grade F92 F3V F3VCb F22V
Carbon 0.08–0.12 0.08–0.12 0.09–0.13 0.07–0.13 0.10–0.15 0.10–0.15 0.11–0.15
Heat Product . . . 0.07–0.13 . . . . . . . . . . . . . . .
Manganese 0.30–0.60 0.30–0.50D 0.30–0.60 0.30–0.60 0.30–0.60 0.30–0.60 0.30–0.60
Phosphorus,
max
0.025 0.020D 0.020 0.020 0.020 0.020 0.015
Sulfur, max 0.025 0.005D 0.010 0.010 0.020 0.010 0.010
Silicon 0.20–0.50 0.20–0.40D 0.10–0.50 0.50 0.10 max 0.10 max 0.10 max
Nickel 0.40 max 0.20 maxD 0.40 max 0.40 . . . 0.25 max 0.25 max
Chromium 8.0–9.5 8.0–9.5D 8.5–9.5 8.50–9.50 2.7–3.3 2.7–3.3 2.00–2.50
Molybdenum 0.85–1.05 0.85–1.05 0.90–1.10 0.30–0.60 0.90–1.10 0.90–1.10 0.90–1.10
Vanadium 0.18–0.25 0.18–0.25 0.18–0.25 0.15–0.25 0.20–0.30 0.20–0.30 0.25–0.35
Heat Product . . . 0.16–0.27 . . . . . . . . . . . . . . .
ColumbiumC 0.06–0.10 0.06–0.10 0.06–0.10 0.04–0.09 . . . 0.015–0.070 0.07 max
Nitrogen 0.03–0.07 0.035–0.070D 0.04–0.09 0.030–0.070 . . . . . . . . .
Aluminum 0.02 maxD 0.02 maxD 0.02 maxD 0.02 . . . . . . . . .
Boron . . . 0.001 maxD 0.0003–0.006 0.001–0.006 0.001–0.003 . . . 0.0020 max
N/Al ratio . . . $4.0 . . . . . . . . . . . . . . .
Tungsten . . . 0.05 maxD 0.90–1.10 1.50–2.00 . . . . . . . . .
Titanium 0.01 maxD 0.01 maxD 0.01 maxD 0.01 0.015–0.035 0.015 max 0.030 max
Copper . . . 0.10 maxD . . . . . . . . . 0.25 max 0.20 max
Calcium . . . . . . . . . . . . . . . 0.0005–0.0150 0.015 maxE
Zirconium 0.01 maxD 0.01 maxD 0.01 maxD 0.01 . . . . . . . . .
Tin . . . 0.010 maxD . . . . . . . . . . . . . . .
Antimony . . . 0.003 maxD . . . . . . . . . . . . . . .
Arsenic . . . 0.010 maxD . . . . . . . . . . . . . . .
A Where ellipses (…) appear in this table, there is no requirement, and the element need neither be analyzed for nor reported.
B The present Grade F5A (0.25 %, maximum carbon) previous to 1955 was assigned the identification symbol F5. Identification symbol F5 has been assigned to the
0.15 %, maximum, carbon grade to be consistent with ASTM specifications for other products such as pipe, tubing, bolting, welding, fittings, etc.
C Columbium (Cb) and Niobium (Nb) are alternate names for Element 41 in the Periodic Table of the Elements.
D Applies to both heat and product analyses.
E For Grade F22V, rare earth metals (REM) may be added in place of calcium subject to agreement between the producer and the purchaser. In that case the total amount
of REM shall be determined and reported.
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8.1.3, the tension test specimens shall be taken from a location
that represents the midwall of the heaviest section of the
production forgings. When specimens are required from opposite
ends, they shall be taken from the diagonal corners of an
axial plane. Alternatively, and when specified by the purchaser,
the specimens shall be taken in accordance with Supplementary
Requirement S3.
8.1.1.2 For liquid quenched and tempered forgings, the test
specimens shall have their longitudinal axis at least 1/4 T of the
maximum heat-treated thickness from any surface and with the
mid-length of the specimens at least one T from any second
surface. This is normally referred to as 1/4 T × T, where T is the
maximum heat-treated thickness. A thermal buffer may be used
to adhere to the above condition.
8.1.1.3 For liquid quenched and tempered forgings with
prior purchaser approval, test specimens may be taken at a
depth (t) corresponding to the distance from the area of
significant stress to the nearest heat-treated surface and at least
twice this distance (2 t) from any second surface. However, the
test depth shall not be nearer to one heat-treated surface than
3/4 in. [19 mm] and to the second treated surface than 11/2 in.
[38 mm]. This method of test specimen location normally
(known as tx2t testing) applies to thick and complex pressure
vessel components where the testing in accordance with 8.1.1.2
is not practical. Sketches showing the proposed exact test
locations shall be approved by the purchaser when this method
is used.
8.1.2 Except as specified in this specification, tests for
acceptance shall be made after heat treatment has been
completed in accordance with Section 6. When the ends of the
cylindrical forgings are closed in by reforging, the cylindrical
forgings may be normalized and tempered or annealed and
tested before reforging. After reforging, the entire forging shall
be re-heat treated in the same manner and at the same
temperature range as employed when the forging was heat
treated before certification testing.
8.1.3 When mutually agreed upon between the manufacturer
and the purchaser, test specimens may be machined from
a specially forged block suitably worked and heat treated with
the production forgings. Such a special block shall be obtained
from an ingot, slab, or billet from the same heat used to make
the forgings it represents. This block shall receive essentially
the same type of hot-working and forging reduction as the
production forgings; however, a longitudinally forged bar with
dimensions not less than T × T × 3T may be used to represent
a ring forging. The dimension T shall be representative of the
heaviest effective cross section of the forging. For quenched
and tempered forgings for which tests are required at both ends
by 8.2.2.3 and 8.2.2.4, separately forged test blocks are not
allowed.
NOTE 1—In using separately forged test blocks, attention is drawn to the
effect of mass differences between the production forgings and the test
blocks. This can be particularly significant when forgings are either
normalized and tempered or quenched and tempered.
8.2 Number and Location of Tests—The number and location
of tests are based on forging length, weight, and heat
treatment and shall be as prescribed below. The length and
weight to be used for this purpose shall be the shipped length
and weight of forgings produced individually or the aggregate
shipped length and weight of all pieces cut from a multiple
forging.
8.2.1 Annealed or Normalized and Tempered Forgings:
8.2.1.1 For forgings weighing 5000 lb [2250 kg] or less at
the time of heat treatment, one tension test shall be taken from
one forging per heat, per heat treatment charge. When heat
treatment is performed in continuous type furnaces with
suitable temperature controls and equipped with recording
pyrometers so that complete heat treatment records are
available, a tempering charge may be considered as any
continuous run not exceeding an 8-h period.
8.2.1.2 For forgings and forged bars weighing over 5000 lb
[2250 kg] at the time of heat treatment, one tension test shall be
taken from each forging.
8.2.2 Quenched and Tempered Forgings:
8.2.2.1 For quenched and tempered forgings weighing
5000 lb [2250 kg] or less at the time of heat treatment, but not
exceeding 12 ft [3.7 m] in length, one tension test shall be
taken from one forging per heat, per heat treatment charge.
When heat treatment is performed in continuous type furnaces
with suitable temperature controls and equipped with recording
pyrometers so that complete heat treatment records are
available, a tempering charge may be considered as any
continuous run not exceeding an 8-h period.
8.2.2.2 For quenched and tempered forgings and forged bars
weighing over 5000 to 10 000 lb [2250 to 4500 kg] at the time
of heat treatment, but not exceeding 12 ft [3.7 m] in length, one
tension test shall be taken from each forging.
8.2.2.3 Quenched and tempered forgings that exceed 12 ft
[3.7 m] in length shall be tension tested at both ends of the
forging under test.
8.2.2.4 For quenched and tempered forgings and forged bars
weighing more than 10 000 lb [4500 kg] at the time of heat
treatment, two tension test specimens shall be taken from each
forging. These shall be offset 180° from each other except that
if the length of the forging, excluding test prolongations,
exceeds 12 ft [3.7 m], then one specimen shall be taken from
each end of the forging.
8.3 Notch Toughness Requirements–Grades F3V, F3VCb,
F22V, and F6NM:
8.3.1 Impact test specimens shall be Charpy V-notch, as
shown in Test Methods and Definitions A370. The usage of
subsize specimens due to material limitations must have prior
purchaser approval.
8.3.2 The Charpy V-notch test specimens shall be obtained
as required for tension tests in 8.1 and 8.2. One set of three
Charpy V-notch specimens shall be taken from each tensile
specimen location.
8.3.3 The longitudinal axis and mid-length of impact specimen
shall be located similarly to the longitudinal axis of the
tension test specimens. The axis of the notch shall be normal to
the nearest heat treated surface of the forging.
8.3.4 The Charpy V-notch tests shall meet a minimum
energy absorption value of 40 ft·lbf [54 J] average of three
specimens. One specimen only in one set may be below
40 ft·lbf [54 J] and it shall meet a minimum value of 35 ft·lbf
[48 J].
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8.3.5 The impact test temperature shall be not warmer than
0 °F [–18 °C].
8.3.6 Unless Supplementary Requirement S13 of Specification
A788/A788M is specified by the purchaser, for Grade
F6NM forgings a minimum average absorbed energy of
20 ft·lbf [27 J] for each test shall apply at a temperature not
warmer than –100 ºF [–73 ºC]. - Ultrasonic Examination
9.1 For F91 Type 1 and Type 2 and F92 hollow forgings,
either S20, Ultrasonic Examination, or S22, Ultrasonic Examination
from the Bore Surface, of Specification A788/A788M,
shall be mandatory. - Workmanship, Finish, and Appearance
10.1 When forgings have been heat treated by quenching
and tempering, all accessible surfaces shall subsequently be
examined for quench cracks by the magnetic particle method in
accordance with Practice A275/A275M. - Repair Welding
11.1 Repair welding of forgings may be permitted but only
at the option of the purchaser. Such repair welds shall be made
in accordance with the ASME Boiler and Pressure Vessel
Code, Section IX.
11.2 All repair welds in F91 Type 1 and Type 2 shall be
made with one of the following welding processes and consumables:
SMAW, SFA 5.5 E90XX-B9; SAW, SFA 5.23 EB9 +
flux; GTAW, SFA5.28 ER90S-B9; and FCAW5.29 E91T1-B9.
In addition, the sum of the Ni+Mn content of all welding
consumables used to fabricate F91 Type 1 and Type 2 forgings
shall not exceed 1.0 %.
11.3 All repair welds in F92 shall be made with one of the
following processes: SMAW, SAW, GTAW, or FCAW; and the
composition of the welding consumables shall meet the requirements
for F92 in Table 2. - Marking
12.1 In addition to the marking requirements of Specification
A788/A788M, the specification marking shall be followed
by the letter A for annealed, N for normalized and tempered, or
Q for liquid quenched and tempered as applicable.
12.2 For F91 additional marking shall include the appropriate
Type. - Test Reports
13.1 The certification requirements of Specification A788/
A788M shall apply. - Keywords
14.1 chromium alloy steel; chromium-molybdenum steel;
martensitic stainless steel; pressure containing parts; pressure
vessel service; steel forgings—alloy; temperature service
applications—high
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified by the
purchaser in the inquiry, contract, and order. Details of these supplementary requirements shall be
agreed upon between the manufacturer and the purchaser.
S1. Rough Turning and Boring
S1.1 The position of the rough turning and boring in the
sequence of manufacturing operations shall be specified.
S2. Transverse Mechanical Testing
S2.1 Instead of test specimens taken in accordance with
8.1.1, the longitudinal axis of the test specimens shall be
transverse to the direction of major working of the forging. The
tension test results shall conform with requirements of Table 1,
with the exception of the ductility limits which shall be as
prescribed in Table S2.1. When required, the Charpy impact
test results shall conform to 8.3.
S3. Alternative Test Specimen Requirements
S3.1 The test requirements for materials of the ASME
Boiler and Pressure Code, Section III, Article NB-2223.3, shall
be used in place of that specified in 8.1.1.1.
S4. Hydrostatic Test
S4.1 A hydrostatic pressure test shall be applied. The details
of the test, including its position in the sequence of manufacturing
operations, shall be specified.
S6. Liquid Penetrant Examination
S6.1 After forgings have been heat treated by quenching
and tempering, all accessible surfaces shall be inspected for
quench cracks by the liquid penetrant method in accordance
with Practice E165/E165M as an alternative to magnetic
particle examination.
S7. Marking
S7.1 Forgings shall be marked at a location indicated by the
purchaser in the purchase order or drawing.
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TABLE S2.1 Ductility Limits
Grade
F1 F11,
Class 2
F11,
Class 3
F11,
Class 2
F12 F5 F5A F9 F6 F6NM F21,
Class 3
F21,
Class 1
F22,
Class 3
F22,
Class 1
F3V F46 F22V F91
Type 1
and
Type 2
F911 F92
Elongation
in 2 in. or
50 mm,
min, %
20 18 18 19 18 19 19 18 18 14 18 19 18 20 17 40 17 19 16 16
Reduction
of area,
min, %
30 35 30 40 25 35 35 35 35 40 35 35 25 35 35 50 35 40 30 30
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S8. Forging Requirements
S8.1 Large drum forgings shall be made from solid cast
ingots, punched, bored, or trepanned, or from hollow ingots
cast in metal molds. The walls of the hollowed or hollow ingots
shall be reduced in thickness at least one-half by forging on
mandrels.
S8.2 Drum forgings with one solid closed end may be
hollow forged in closed dies or on a draw bench provided the
metal is worked thoroughly.
S8.3 Drum forgings, either with open ends or one solid
closed end, may also be produced by hot extrusion provided
the metal is worked thoroughly.
S8.4 Small drum forgings may be made as solid forgings,
subsequently bored, provided the purchaser agrees to this
method of forging. The cross-sectional area of the solid
forgings shall have a reduction by forging from that of the
ingot in the ratio of not less than 3:1.
S8.5 Small sections or component parts of pressure vessels,
which are to be subsequently assembled to form drums, may be
made by expanding on a mandrel under a press or hammer, by
hot extrusion or by ring rolling methods, provided the wall
thickness is reduced at least one-half in the process.
S8.6 Heads or covers shall be forged as disks, upset from
blocks cut from ingots or billets. The length of block before
upsetting shall be at least twice the thickness of the as-forged
head or cover.
S9. Individual Forging
S9.1 Forgings, whether identical or not identical, shall be
produced individually. They shall not be forged in multiple and
separated prior to or after heat treatment.
S9.2 The shape and size of individual forgings shall be
agreed between the manufacturer and the purchaser by means
of a forging drawing or the purchase order.
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SPECIFICATION FOR CARBON AND LOW-ALLOY STEEL
FORGINGS, REQUIRING NOTCH TOUGHNESS TESTING
FOR PIPING COMPONENTS
SA-350/SA-350M
(Identical with ASTM Specification A350/A350M-02b except for the deletion of 6.1.2 and 14.1, revision to 14.2.5, and
test reports have been made mandatory.)
ASME BPVC.II.A-2019 SA-350/SA-350M
531
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SPECIFICATION FOR CARBON AND LOW-ALLOY
STEEL FORGINGS, REQUIRING NOTCH TOUGHNESS
TESTING FOR PIPING COMPONENTS
SA-350/SA-350M
(Identical with ASTM Specification A 350/A 350M-02b except for the deletion of 6.1.2 and 14.1, revision to 14.2.5, and test reports have been
made mandatory.) - Scope
1.1 This specification covers several grades of carbon
and low-alloy steel forged or ring-rolled flanges, forged
fittings and valves intended primarily for low-temperature
service and requiring notch toughness testing. They are
made to specified dimensions, or to dimensional standards,
such as the ASME and API Specifications referenced in
Section 2. Although this specification covers some piping
components machined from rolled bar and seamless tubular
materials (see 5.3.3), it does not cover raw material produced
in these product forms.
1.2 No limitation on size is intended beyond the ability
of the manufacturer to obtain the specified requirements.
However, Class 3 of Grade LF787 is only available in the
quenched-and-precipitation heat treated condition.
1.3 Supplementary requirements are provided for use
when additional testing or inspection is desired. These shall
apply only when specified by the purchaser in the order.
1.4 This specification is expressed in both inch-pound
units and in SI units. However, unless the order specifies
the applicable “M” specification designation (SI units), the
material shall be furnished to inch-pound units.
1.5 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification.
NOTE 1 — Refer to Test Methods and Definitions A 370 for notes on
significance of notched-bar impact testing. - Referenced Documents
2.1 ASTM Standards:
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 788 Specification for Steel Forgings, General Requirements
A 961 Specification for Common Requirements for Steel
Flanges, Forged Fittings, Valves, and Parts for Piping
Applications
2.2 ASME Standards:
B 16.5 Steel Pipe Flanges and Flanged Fittings
B 16.9 Factory-Made Wrought Steel Butt-Welding Fittings
B 16.10 Face-to-Face and End-to-End Dimensions of Ferrous
Valves
B 16.11 Forged Steel Fittings, Socket-Welding and
Threaded
B 16.30 Unfired Pressure Vessel Flange Dimensions
B 16.34 Valves-Flanged, Threaded, and Welding End
B 16.47 Large Diameter Steel Flanges
2.3 ASME Boiler and Pressure Vessel Code:
Section IX Welding Qualifications
2.4 AWS Standards:
A 5.1 Mild Steel Covered Arc-Welding Electrodes
A 5.5 Low-Alloy Steel Covered Arc-Welding Electrodes
2.5 API Standards:
600 Steel Gate Valves with Flanged or Butt-Welding Ends
602 Compact Design Carbon Steel Gate Valves for Refinery
Use
605 Large Diameter Carbon Steel Flanges - Ordering Information
3.1 It is the purchaser’s responsibility to specify in
the purchase order information necessary to purchase the
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needed material. In addition to the ordering information
guidelines in Specification A 961, orders should include
the following information:
3.1.1 Additional requirements (see Table 1 footnotes). - General Requirements
4.1 Product furnished to this specification shall conform
to the requirements of Specification A 961, including any
supplementary requirements that are indicated in the purchase
order. Failure to comply with the general requirements
of Specification A 961 constitutes nonconformance
with this specification. In case of conflict between the
requirements of this specification and Specification A 961,
this specification shall prevail. - Manufacture
5.1 Melting Process — The steel shall be produced by
any of the following primary processes: open-hearth, basic
oxygen, electric-furnace, or vacuum-induction melting
(VIM). The primary melting may incorporate separate
degassing or refining, and may be followed by secondary
melting using electroslag remelting (ESR), or vacuum-arc
remelting (VAR).
5.1.1 The steel shall be fully killed, fine-grain
practice.
5.1.2 The molten steel may be vacuum treated prior
to or during pouring of the ingot.
5.2 Discard — A sufficient discard shall be made to
secure freedom from injurious piping and undue segregation.
5.3 Forging Process:
5.3.1 Material for forgings shall consist of ingots, or
forged, rolled, or strandcast blooms, billets, slabs, or bars.
5.3.2 The finished product shall be a forging as
defined in the Terminology section of Specification A 788.
5.3.3 Except for flanges of all types, hollow, cylindrically-
shaped parts may be machined from rolled bar or
seamless tubular materials provided that the axial length
of the part is approximately parallel to the metal flow lines
of the stock. Other parts, excluding flanges of all types,
may be machined from hot-rolled or forged bar up through
and including NPS 4. Elbows, return bends, tees, and
header tees shall not be machined directly from bar stock.
5.4 Heat Treatment:
5.4.1 After hot working and before reheating for heat
treatment, the forging shall be allowed to cool substantially
below the transformation range.
5.4.2 Forgings of grades other than Grade LF787
shall be furnished in the normalized, or in the normalized
and tempered, or in the quenched and tempered condition
described by the following procedures:
5.4.2.1 Normalize — Heat to a temperature that
produces an austenitic structure, holding sufficient time to
attain uniform temperature throughout. Cool uniformly in
still air.
5.4.2.2 Normalize and Temper — Subsequent to
normalize, reheat to 1100°F [590°C] minimum, holding at
temperature a minimum of 30 min/in. [30 min/25 mm] of
maximum thickness, but in no case less than 30 min. Cool
in still air.
5.4.2.3 Quench and Temper — The procedure for
quenching shall consist of either (1) fully austenitizing the
forgings followed by quenching in a suitable liquid medium
or (2) using a multiple stage procedure whereby the forging
is first fully austenitized and rapidly cooled, then reheated
to partially reaustenitize, followed by quenching in a suitable
liquid medium. All quenched forgings shall be tempered
by reheating to a temperature between 1100°F
[590°C] and the lower transformation temperature, holding
at temperature a minimum of 30 min/in. [30 min/25 mm]
of maximum thickness but in no case less than 30 min.
Cool in still air.
5.4.3 Grade LF787 forgings shall be furnished in
either the normalized-and-precipitation heat treated condition
or in the quenched-and-precipitation heat treated condition.
The heat treatment procedures shall be as follows:
5.4.3.1 Normalized-and-Precipitation Heat
Treated — Heat to a temperature in the range from 1600
to 1725°F [870 to 940°C], hold at the temperature for a
time sufficient to attain uniform temperature throughout,
soak at the temperature for not less than 1/2 h, and remove
from the furnace and cool in air. Subsequently, heat to a
temperature in the range from 1000 to 1200°F [540 to
650°C], soak at the temperature for not less than 1/2 h, and
cool at any convenient rate.
5.4.3.2 Quenched-and-Precipitation Heat
Treated — Heat to a temperature in the range from 1600
to 1725°F [879 to 940°C], hold at the temperature for a
time sufficient to attain uniform temperature throughout,
soak at the temperature for not less than 1/2 h and quench
in a suitable liquid medium by immersion; reheat to a
temperature in the range from 1000 to 1225°F [540 to
665°C], hold at the temperature for not less than 1/2 h, and
cool at any convenient rate. - Chemical Composition
6.1 Heat Analysis:
6.1.1 A chemical heat analysis in accordance with
Specification A 961 shall be made and conform to the
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requirements as to chemical composition prescribed in
Table 1. Leaded steels shall not be permitted.
6.1.2 DELETED
6.2 Product Analysis:
6.2.1 The purchaser may make a product analysis
on products supplied to this specification in accordance
with Specification A 961. - Mechanical Properties
7.1 Tension Tests:
7.1.1 Requirements — The material shall conform to
requirements for tensile properties in Table 2.
7.1.1.1 The test specimen shall be obtained from
a rough or finished forging, or prolongation thereof. For
forgings under 10 000 lbs, at time of heat treatment, it
may be obtained from separately forged test blanks from
the same heat of steel as the production forgings. The test
blank shall be reduced by forging in a manner similar to
that for the products represented, and shall receive approximately
the same hot working and reduction and the same
heat treatment as the finished products represented. The
test material shall be treated in the same furnace at the
same time as the forging it represents, subject to the requirements
of 7.1.2.1.
7.1.1.2 The test specimen shall represent all forgings
from the same heat and heat-treatment load whose
maximum thicknesses do not exceed the thickness of the
test forging or blank by more than 1/4 in. [6 mm].
7.1.2 Number of Tests — One tension test at room
temperature shall be made in accordance with 7.1.1.2 from
each heat in each heat-treatment load.
7.1.2.1 If heat treatment is performed in either a
continuous or a batch-type furnace controlled within ±25°F
[±14°C] of the required heat-treatment temperature and
equipped with recording pyrometers so that complete records
of heat treatment are available and if the same heattreating
cycles are used on the forgings represented by the
tension test, then one tension test from each heat shall be
required, instead of one tension test from each heat in each
heat treatment load in accordance with 7.1.1.2.
7.1.3 Test Locations and Orientations — The test
specimen shall be removed from the heaviest section of
the forging or test blank, at locations described in 7.1.3.1,
7.1.3.2, 7.1.3.5 or as close to these locations as practical,
subject to forging size and geometry.
7.1.3.1 For forgings or test blanks having a maximum
heat-treated thickness, T, of 2 in. [50 mm] or less,
the longitudinal axis of the test specimen shall be taken at
mid-thickness and its mid-length shall be at least 2 in. [50
mm] from a second heat treated surface, exclusive of the
T dimension surfaces. (This is normally referred to as 1/2 T
by 2 in. [50 mm]).
7.1.3.2 For forgings or test blanks having a maximum
heat-treated thickness, T, greater than 2 in. [50 mm],
the central axis of the test specimen shall be taken at least
1/4 T from the nearest heat-treated surface and at least T or
4 in. [100 mm], whichever is less, from any second heattreated
surface. For quenched and tempered forgings, the
midlength of the test specimen shall be at least T from any
second heat-treated surface. See Fig. 1 for test specimen
location in separately forged test blanks for quenched and
tempered forgings.
7.1.3.3 Metal Buffers — The required distances
from heat treated surfaces may be obtained with metal
buffers instead of integral expansions. Buffer material may
be carbon or low alloy steel, and shall be joined to the
forging with a partial penetration weld that seals the buffered
surface. Specimens shall be located at 1/2 in. [13 mm]
minimum from the buffered surface of the forging. Buffers
shall be removed and the welded areas subjected to magnetic
particle test to assure freedom from cracks unless
the welded areas are completely removed by subsequent
machining.
7.1.3.4 The test specimen shall have its longitudinal
axis located parallel to the direction of major working
of the forging or test blank.
7.1.3.5 With prior purchaser approval, tests may
be taken at a depth (t) corresponding to the distance from
the area of significant loading to the nearest heat treated
surface and at least twice this distance (2t) from any second
surface. However, the test depth shall not be nearer to one
treated surface than 3/4 in. [19 mm] and to the second treated
surface than 11/2 in. [38 mm]. This method of test location
would normally apply to contour-forged parts, or parts
with thick cross-sectional areas where 1/4 T T testing
(7.1.3.2) is not practical. Sketches showing the exact test
locations shall be approved by the purchaser when this
method is used.
7.1.4 Test Method — Testing shall be performed in
accordance with Test Methods and Definitions A 370. The
test specimen shall be as large as is practicable and shall
be machined to the form and dimensions of Fig. 5 of Test
Methods and Definitions A 370. When seamless tubular
materials are used, testing shall be performed on longitudinal
specimens in accordance with Annex A2, Steel Tubular
Products, of Test Methods and Definitions A 370.
7.2 Impact Test:
7.2.1 Requirements — The material shall conform to
the requirements for impact properties in Table 3 when
tested at the applicable standard temperature in Table 4
within the limits of 7.2.4.2 and 7.2.4.3. When subsize
specimens are used, the impact energy values obtained
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shall conform to Table 5 at energy values proportional to
standard size. Exceptions to this requirement are permissible
when Supplementary Requirement S1 is specified by
the purchaser. Impact tests may be made at temperatures
different from those in Table 4, provided that the test
temperature is at least as low as the intended service temperature,
and that the forging is suitably marked to identify
the reported test temperature.
7.2.1.1 The test specimens shall be machined from
material obtained as in 7.1.
7.2.2 Number of Tests — Three specimens shall constitute
one test set. There shall be the same number of test
sets as tension tests in 7.1.2.
7.2.3 Test Locations and Orientations — The test
specimen shall be located and oriented as described in
7.1.3. The area under the notch of the impact test specimen
shall be used to locate the specimen with respect to the
second heat-treated surface. The base of the notch shall be
perpendicular to the nearest heat-treated surface.
7.2.4 Test Method — The notched bar impact test
shall be made in accordance with the procedure for the
Charpy V-notch type test as described in Test Methods
and Definitions A 370.
7.2.4.1 Standard size specimens shown in Fig. 11
of Test Methods and Definitions A 370 shall be used for
the impact test. Where the material is of insufficient thickness,
or the shape of the forging precludes standard size,
the largest obtainable subsize specimen described in Test
Methods and Definitions A 370 shall be used.
7.2.4.2 Where subsize specimens are used and
represent forged material with thicknesses equal to or
greater than 0.394 in. [10 mm], and where the largest
obtainable specimen has a width along the notch of at least
8 mm, such specimen shall be tested at the temperature in
Table 4. Where the largest obtainable specimen has a width
along the notch less than 8 mm, the temperature for testing
shall be lower than the temperature in Table 4 by the
amount shown in Table 6 for the actual specimen width
tested.
7.2.4.3 Where subsize specimens are used and
represent forged material with thicknesses less than 0.394
in. [10 mm], and where the largest obtainable specimen
has a width along the notch of at least 80% of the forging
thickness, the specimen shall be tested at the temperature
in Table 4. Where the largest obtainable specimen has a
width along the notch of less than 80% of the material
thickness, the temperature for testing shall be lower than
the temperature in Table 4 by an amount equal to the
difference (referring to Table 6) between the temperature
reduction corresponding to the thickness of the material
represented, and the temperature reduction corresponding
to the specimen width actually tested.
7.3 Hardness Test:
7.3.1 Except when only one forging is produced, a
minimum of two forgings shall be hardness tested per
batch or continuous run as defined in 7.1.2.1 to ensure that
hardness of the forgings does not exceed 197 HB after
heat treatment for mechanical properties. The hardness
measurements shall be made in accordance with Test Methods
and Definitions A 370. When only one forging is
produced, it shall be hardness tested to ensure that it meets
the 197 HB maximum of this specification. The purchaser
may verify that this requirement has been met by testing
at any location on the forging, provided that such testing
does not render the forging useless. - Hydrostatic Test
8.1 Forgings manufactured under this specification
shall be capable of passing a hydrostatic test compatible
with the rating of the finished item. Such tests shall be
conducted by the manufacturer only when Supplementary
Requirement S57 of Specification A 961 is specified. - Workmanship, Finish, and Appearance
9.1 Forgings shall conform to the requirements of Specification
A 961. - Retests
10.1 If any test specimen shows flaws or defective
machining, it may be discarded and another specimen substituted. - Rework and Retreatment
11.1 If the results of the mechanical tests do not conform
to the requirements specified, the manufacturer may
reheat treat the forgings represented, and shall retest to the
applicable requirements.
11.2 Individually tested forgings meeting all requirements
shall be acceptable.
11.3 Repair by Welding—Weld repairs shall be permitted
(see Supplementary Requirement S58 of Specification
A 961) at the discretion of the manufacturer with the following
limitations and requirements:
11.3.1 Repair by welding shall be made using welding
procedures and welders qualified in accordance with
ASME Section IX of the Code. The weld procedure qualification
test shall also include impact tests of the weld
metal and heat-affected zone. All impact test specimens
shall have the longitudinal axis transverse to the weld and
the base of the notch normal to the weld surface. Weld
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specimens shall have the notch in weld metal and heataffected
zone specimens shall have the notch in the heataffected
zone. The specimens shall be as large as permitted
by the weldment thickness. Where full-size specimens can
be obtained and where there is sufficient weldment thickness,
the weld specimen shall be taken with one side of
the specimen within 1/16 in. [1.6 mm] of the weld surface.
Heat-affected zone impact test specimens shall be taken
at the same depth and locations applicable to the forging
in 7.1.3.1 and 7.1.3.2. When forgings are thermally treated
after repair welding, the weld procedure test plate shall be
subjected to the same thermal treatment. The mechanical
properties of the weld procedure qualification test shall
conform to Section 7.
11.3.2 Defects shall be completely removed by chipping
or grinding to sound metal as verified by magnetic
particle, or liquid penetrant inspection prior to welding.
11.3.3 For Grade LF1 forgings, and LF2 forgings
that are to be only stress-relieved after repair welding, the
weld metal shall be deposited using carbon steel electrodes
E 7015, E 7016, or E 7018, complying with AWS A 5.1.
For Grade LF2 forgings in all other conditions of postweld
heat treatment, the weld metal shall be deposited
using low-alloy steel electrodes E 7015-A1; E 7016-A1,
or E 7018-A1 complying with AWS 5.5; for Grade LF3
forgings the weld metal shall be deposited using low-alloy
steel electrodes E 8016-C2 or E 8018-C2 complying with
AWS A 5.5; for Grades LF5, LF9, and LF787 forgings,
the weld metal shall be deposited using low-alloy steel
electrodes E 8016-C1 or E 8018-C1 complying with AWS
A 5.5. For Grade LF6, the electrodes shall be low-hydrogen,
E-XX15, E-XX16, or E-XX18 complying with AWS
A 5.1 or A 5.5, as applicable.
11.3.4 After repair welding, the area welded shall
be completely free of defects as verified by magnetic particle
or liquid penetrant inspection.
11.3.5 Forgings repair welded in the normalized,
normalized and tempered, or the quenched and tempered
conditions shall be stress-relieved after repair welding at
1100°F [590°C] minimum, but not higher than the temperature
previously used for tempering the base metal of the
same forging, or shall be reheat treated in accordance
with 5.4.
11.3.6 When the purchaser specifies Supplementary
Requirement S5, the same requirements shall apply to the
weld procedure qualification tests.
11.3.7 Repair by welding shall not exceed 10% of the
surface area of the forging or 331/3% of the wall thickness of
the finished forging, or 3/8 in. [9.5 mm], whichever is less,
without prior approval of the purchaser.
11.3.8 When approval of the purchaser is obtained,
the limitations set forth in 11.3.7 may be exceeded, but all
other requirements of 11.3 shall apply. - Inspection
12.1 Inspection provisions of Specification A 961 shall
apply. - Rejection and Rehearing
13.1 Purchaser shall comply with provisions of Specification
A 961. - Certification
14.1 DELETED
14.2 Test reports are required, they shall include certification
that all requirements of this specification have been
met, and shall be traceable to the forging represented.
The specification designation included on test reports shall
include year of issue and revision letter, if any. The manufacturer
shall provide the following where applicable:
14.2.1 Type heat treatment, Section 5,
14.2.2 Chemical analysis results, Section 6 (Table 1),
14.2.3 Product analysis results, 6.2 (Table 1),
14.2.4 Tensile property results, Section 7 (Table 2)
report the yield strength and ultimate strength, in ksi [MPa],
elongation and reduction in area, in percent,
14.2.5 Impact test results, 7.2 (Table 3, Table 4,
Table 5, and Table 6), including specimen size if subsize
samples were used,
14.2.6 Hardness results, 7.3.1,
14.2.7 Any supplementary testing required by the
purchase order, and
14.2.8 If repaired by welding, letter W is to follow
the ASTM designation. - Product Marking
15.1 In addition to the marking requirements of SpecificationA961,
manufacturer’s name (see Note 2) or symbol
shall be permanently marked on each forging.
NOTE 2 — For purposes of identification marking, the manufacturer
is considered the organization that certifies the piping component was
manufactured, sampled, and tested in accordance with this specification
and the results have been determined to meet the requirements of this
specification.
15.1.1 If the forgings have been quenched and tempered
or quenched-and-precipitation heat treated, the letters
QT shall be stamped on the forgings following the ASTM
designation.
15.1.2 Forgings repaired by welding shall be marked
with the letter W following the ASTM designation.
15.2 If identification stamps are objectionable and detrimental
to the forging, and when so stated on the purchase
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order, the marks may be painted or stenciled on the forging,
or stamped on a metal or plastic tag which shall be securely
attached to the forging.
15.3 When test reports are required, additional marks
shall be used as necessary to identify the part with the test
report.
15.4 If the test temperature is other than the standard
temperature specified in Table 4, the mark shall also include
the suffix letter S to the grade and class and the test temperature.
A prefix 0 to the test temperature shall indicate a less
than 0°F [-18°C] value. For example, LF2S 0175 denotes
a test temperature of –175°F [-115°C] for an LF2 part.
15.5 Parts meeting all requirements for more than one
class may be marked with more than one class such as
LF2 CL1/CL2; LF5 CL1/CL2, and so forth.
15.6 Bar Coding — In addition to the requirements in
15.1, 15.2, 15.3, 15.4, and 15.5, bar coding is acceptable
as a supplemental identification method. The purchaser
may specify in the order a specific bar coding system to
be used. The bar coding system, if applied at the discretion
of the supplier, should be consistent with one of the published
industry standards for bar coding. If used on small
parts, the bar code may be applied to the box or a substantially
applied tag. - Keywords
16.1 carbon equivalent; pipe fittings, steel; piping applications;
pressure containing parts; steel flanges; steel forgings,
alloy; steel forgings, carbon; steel valves; temperature
service applications, low
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FIG. 1 TEST SPECIMEN LOCATION FOR QUENCHED AND TEMPERED FORGINGS
NOTE 1 — For material with thickness T greater than 2 in. [50 mm], T2 pT3 pT4 = Tmax
where:
Tmax p maximum heat threated thickness
TABLE 1
CHEMICAL REQUIREMENTS
Composition, wt. %
Grade
Element Grade LF1 Grade LF2 Grade LF3 Grade LF5 Grade LF6 LF9 Grade LF787
Carbon, max 0.30 0.30 0.20 0.30 0.22 0.20 0.07
Manganese 0.60–1.35 0.60–1.35 0.90 max 0.60–1.35 1.15–1.50 0.40–1.06 0.40–0.70
Phosphorus, max 0.035 0.035 0.035 0.035 0.025 0.035 0.025
Sulfur, max 0.040 0.040 0.040 0.040 0.025 0.040 0.025
SiliconA 0.15–0.30 0.15–0.30 0.20–0.35 0.20–0.35 0.15–0.30 . . . 0.40 max
Nickel 0.40 maxB 0.40 maxB 3.3–3.7 1.0–2.0 0.40 maxB 1.60–2.24 0.70–1.00
Chromium 0.30 maxB,C 0.30 maxB,C 0.30 maxC 0.30 maxC 0.30 maxB,C 0.30 maxC 0.60–0.90
Molybdenum 0.12 maxB,C 0.12 maxB,C 0.12 maxC 0.12 maxC 0.12 maxB,C 0.12 maxC 0.15–0.25
Copper 0.40 maxB 0.40 maxB 0.40 maxC 0.40 maxC 0.40 maxB 0.75–1.25 1.00–1.30
Columbium 0.02 max 0.02 max 0.02 max 0.02 max 0.02 max 0.02 max 0.02 min
Vanadium 0.08 max 0.08 max 0.03 max 0.03 max 0.04–0.11 0.03 max 0.03 max
Nitrogen . . . . . . . . . . . . 0.01–0.030 . . . . . .
A When vacuum carbon-deoxidation is required by Supplementary Requirement S4, the silicon content shall be 0.12% maximum.
B The sum of copper, nickel, chromium, vanadium, and molybdenum shall not exceed 1.00% on heat analysis.
C The sum of chromium and molybdenum shall not exceed 0.32% on heat analysis.
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TABLE 2
TENSILE PROPERTIES AT ROOM TEMPERATUREA
Grades
LF1 and LF2 LF3 Classes LF6 LF787
LF5 Classes 1 and 2 LF5 Classes
Class 1 1 and 2 Class 2 Class 1 2 and 3 LF9 Class 2 Class 3
Tensile strength, ksi [MPa] 60–85 70–95 70–95 66–91 75–100 63–88 65–85 75–95
[415–585] [485–655] [485–655] [455–630] [515–690] [435–605] [450–585] [515–655]
Yield strength, min, ksi [MPa]B,C 30 [205] 36 [250] 37.5 [260] 52 [360] 60 [415] 46 [315] 55 [380] 65 [450]
Elongation:
Standard round specimen, or small 25 22 22 22 20 25 20 20
proportional specimen, min % in
4D gage length
Strip specimen for wall thickness 5/16 28 30 30 30 28 28 28 28
in. (7.94 mm) and over and for
all small sizes tested in full section;
min % in 2 in. (50 mm)
Equation for calculating min elon- 48t + 13 48t + 15 48t + 15 48t + 15 48t + 13 48t + 13 48t + 13 48t + 13
gation for strip specimens thinner
than 5/16 in. (7.94 mm); min %
in 2 in. (50 mm)
t p actual thickness in inches
Reduction of area, min, % 38 30 35 40 40 38 45 45
A See 7.3 for hardness tests.
B Determined by either the 0.2% offset method or the 0.5% extension under load method.
C For round specimens only.
TABLE 3
CHARPY V-NOTCH ENERGY REQUIREMENTS FOR STANDARD
SIZE [10 by 10 mm] SPECIMENS
Minimum Impact
Energy Required for Minimum Impact
Average of Each Set Energy Permitted for
of Three Specimens, One Specimen only of
Grade ft-lbf [J] a Set, ft-lbf [J]
LF1 and LF9 13 [18] 10 [14]
LF2, Class 1 15 [20] 12 [16]
LF3, Class 1 15 [20] 12 [16]
LF5, Class 1 and 2 15 [20] 12 [16]
LF787, Classes 2 and 3 15 [20] 12 [16]
LF6, Class 1 15 [20] 12 [16]
LF2, Class 2 20 [27] 15 [20]
LF3, Class 2 20 [27] 15 [20]
LF6, Classes 2 and 3 20 [27] 15 [20]
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TABLE 4
STANDARD IMPACT TEST TEMPERATURE FOR
STANDARD SIZE [10 by 10 mm] SPECIMENS
Grade Test Temperature, °F [°C]
LF1 -20 [-29]
LF2, Class 1 -50 [-46]
LF2, Class 2 0 [-18]
LF3, Classes 1 and 2 -150 [-101]
LF5, Classes 1 and 2 -75 [-59]
LF6, Classes 1 and 2 -60 [-51]
LF6, Class 3 0 [-18]
LF9 -100 [-73]
LF787, Class 2 -75 [-59]
LF787, Class 3 -100 [-73]
TABLE 5
MINIMUM EQUIVALENT ABSORBED ENERGY FT-LBF (J) FOR VARIOUS
SPECIMEN SIZESA
Standard 3/4 Size 2/3 Size 1/2 Size 1/3 Size 1/4 Size
Size [10 by [10 by [10 by [10 by [10 by [10 by
10 mm] 7.5 mm] 6.6 mm] 5 mm] 3.3 mm] 2.5 mm]
15 [20] 12 [16] 10 [14] 8 [11] 5 [7] 4 [6]
13 [18] 10 [14] 9 [12] 7 [10] 5 [7] 4 [6]
12 [16] 10 [14] 9 [12] 7 [10] 4 [6] 3 [5]
10 [14] 8 [11] 7 [10] 5 [7] 3 [5] 3 [5]
A Straight-line interpolation for intermediate values is permitted.
TABLE 6
CHARPY IMPACT TEST TEMPERATURE REDUCTION BELOW TABLE 5 TEST
TEMPERATURE WHEN THE SUBSIZE CHARPY IMPACT WIDTH ALONG NOTCH IS
LESS THAN 80% OF THE FORGING THICKNESS
Thickness of the Material
Represented (see 7.2.4.3),
or Charpy, Impact Temperature
Specimen Width Along the Reduction,
Size of Bar NotchA, in. [mm] °F [°C]
Standard 0.394 [10] 0 [0]
Standard 0.354 [9] 0 [0]
Standard 0.315 [8] 0 [0]
3/4-size 0.295 [7.5] 5 [3]
3/4-size 0.276 [7] 8 [5]
2/3-size 0.262 [6.67] 10 [6]
2/3-size 0.236 [6] 15 [8]
1/2-size 0.197 [5] 20 [11]
1/2-size 0.158 [4] 30 [17]
1/3-size 0.131 [3.33] 35 [20]
1/3-size 0.118 [3] 40 [22]
1/4-size 0.099 [2.5] 50 [28]
A Straight-line interpolation for intermediate values is permitted.
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SUPPLEMENTARY REQUIREMENTS
In addition to any supplementary requirements of Specification A 961, the following supplementary
requirements shall apply only when specified by the purchaser in the order:
S1. Other Impact Test Temperatures
S1.1 Impact test temperatures lower or higher than the
standard temperature in Table 4 of this specification shall
be used.
S1.1.1 When higher test temperatures are employed,
the actual test temperature may not be higher than that
given in Table S1.1.1.
S1.2 The test temperature shall be specified by the
purchaser. When subsize specimens are used, the manufacturer
shall adjust the test temperature in accordance with
the size restrictions of 7.2.4.2 and 7.2.4.3.
S1.3 The forging shall be marked with the specified test
temperature in accordance with 15.4. A lower temperature
shall not be marked on the forging because of the use of
subsize specimens.
S1.4 The test results shall comply with Table 3 for
standard size specimens, and with Table 5 for subsize
specimens.
S2. Stress-Relieved Test Specimens
S2.1 The test specimens shall be stress relieved. Stress
relieving shall be done after heat treatment in 5.4 and
before machining the specimens from the heat-treated test
material.
S2.2 The purchaser shall furnish the forging manufacturer
with details of the stress-relief treatment desired.
S3. Lateral Expansion
S3.1 Lateral expansion of the Charpy V-notch test in
accordance with Section 25 of Test Methods and Definitions
A 370 shall be measured and reported.
S4. Vacuum Carbon-Deoxidized Steels
S4.1 Material made to Grades LF1, LF2, LF3, LF5,
and LF9 shall be vacuum carbon-deoxidized, in which case
the silicon content shall be 0.12% maximum. The test
report shall indicate that the steel was vacuum carbondeoxidized.
S5. Special Impact Test Requirements for Flanges
(Note S5.1)
S5.1 Charpy test specimens shall be cut from an actual
flange representing each size, heat, and heat-treatment lot.
If more than one size flange is represented by the same
heat and heat-treatment lot, the maximum size flange shall
be considered representative.
S5.2 The number, location, and orientation of the test
specimens shall be stated on the order.
S5.3 The test results shall comply with Table 3 for
standard size specimens, and with Table 5 for subsize
specimens.
NOTE S5.1 — These special requirements should be considered for
services when the applied stresses approach the maximum permissible
limits of the governing code, or the installation is subject to severe cyclic
conditions (7000 or more cycles over the expected life of the installation),
or both.
S6. Carbon Equivalent
S6.1 The maximum carbon equivalent based on heat
analysis shall be as shown in Table S6.1.
S6.2 Determine the carbon equivalent (CE) as follows:
CE p C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15
S6.3 A lower maximum carbon equivalent may be
agreed upon between the supplier and the purchaser.
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TABLE S1.1.1
MAXIMUM SUPPLEMENTAL TEST
TEMPERATURES
Grade Maximum Test Temperature, °F (°C)
LF1 -10 [-23]
LF2, Class 1 -35 [-37]
LF3, Classes 1 and 2 -125 [-87]
LF5, Classes 1 and 2 -60 [-51]
LF6, Classes 1 and 2 -40 [-40]
LF9 -80 [-62]
LF787, Class 2 -60 [-51]
LF787, Class 3 -80 [-62]
LF2, Class 2 +10 [-12]
LF6, Class 3 +10 [-12]
TABLE S6.1
MAXIMUM CARBON EQUIVALENT VALUE
Max. Thickness Less Max. Thickness
Grade Than or Equal to 2 in. Greater Than 2 in.
LF1 0.45 0.46
LF2 CL1 and CL2 0.47 0.48
LF6 CL1 0.45 0.46
LF6 CL2 0.47 0.48
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SPECIFICATION FOR CASTINGS, AUSTENITIC,
AUSTENITIC-FERRITIC (DUPLEX), FOR
PRESSURE-CONTAINING PARTS
SA-351/SA-351M
(Identical with ASTM Specification A351/A351M-00.)
ASME BPVC.II.A-2019 SA-351/SA-351M
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SPECIFICATION FOR CASTINGS, AUSTENITIC,
AUSTENITIC-FERRITIC (DUPLEX), FOR
PRESSURE-CONTAINING PARTS
SA-351/SA-351M
(Identical with ASTM Specification A 351/A 351M-00.) - Scope
1.1 This specification covers austenitic and austeniticferritic
(duplex) steel castings for valves, flanges, fittings,
and other pressure-containing parts (Note 1).
NOTE 1—Carbon steel castings for pressure-containing parts are covered
by Specification A 216/A 216M, and low-alloy steel castings by Specification
A 217/A 217M.
1.2 A number of grades of austenitic and austeniticferritic
steel castings are included in this specification.
Since these grades possess varying degrees of suitability
for service at high temperatures or in corrosive environments,
it is the responsibility of the purchaser to determine
which grade shall be furnished. Selection will depend on
design and service conditions, mechanical properties, and
high-temperature or corrosion-resistant characteristics, or
both.
1.2.1 Because of thermal instability, Grades CE20N,
CF3A, CF3MA, and CF8A are not recommended for service
at temperatures above 800°F [425°C].
1.2.2 Because of embrittlement phases, Grade
CD4MCu is not recommended for service at temperatures
above 600°F [316°C].
1.3 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. - Referenced Documents
2.1 ASTM Standards:
A 216/A 216M Specification for Steel Castings, Carbon,
Suitable for Fusion Welding, for High-Temperature
Service
A 217/A 217M Specification for Steel Castings, Martensitic
Stainless and Alloy, for Pressure-Containing Parts,
Suitable for High-Temperature Service
A488/A 488M Practice for Steel Castings, Welding, Qualification
of Procedures and Personnel
A 703/A 703M Specification for Steel Castings, General
Requirements, for Pressure-Containing Parts
E 165 Test Method for Liquid Penetrant Examination
E 709 Guide for Magnetic Particle Examination
2.2 Manufacturers Standardization Society of the Valve
and Fittings Industry Standard:
SP-55 Quality Standard for Steel Castings for Valves,
Flanges, and Fittings and Other Components (Visual
Method) - General Conditions for Delivery
3.1 Material furnished to this specification shall conform
to the requirements of Specification A 703/A 703M,
including any supplementary requirements that are indicated
in the purchase order. Failure to comply with the
general requirements of Specification A 703/A 703M constitutes
nonconformance with this specification. In case of
conflict between the requirements of this specification and
Specification A 703/A 703M, this specification shall
prevail.
3.2 The post weld heat treatment requirements of Supplementary
Requirement S11 may be specified when austenitic
castings other than HK, HT, or CT15C are to be
subjected to severe corrosive service. - Ordering Information
4.1 The inquiry and order should include or indicate
the following:
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4.1.1 A description of the casting by pattern number
or drawing (dimensional tolerances shall be included on
the casting drawing).
4.1.2 Grade of steel,
4.1.3 Options in the specification, and
4.1.4 Supplementary requirements desired, including
the standards of acceptance. - Process
5.1 The steel shall be made by the electric furnace
process with or without separate refining such as argonoxygen
decarburization (AOD). - Heat Treatment
6.1 All castings shall receive a heat treatment at the
temperature specified in Table 1, followed by a quench in
water or rapid cool by other means except as noted.
NOTE 2 — Proper heat treatment of these alloys is usually necessary
to enhance corrosion resistance and in some cases to meet mechanical
properties. Minimum heat-treat temperatures are specified; however, it
is sometimes necessary to heat-treat at higher temperatures, hold for some
minimum time at temperature and then rapidly cool the castings in order
to enhance the corrosion resistance and meet mechanical properties. - Chemical Composition
7.1 The steel shall conform to the requirements as to
chemical composition prescribed in Table 2. - Tensile Properties
8.1 Steel used for the castings shall conform to the
requirements as to tensile properties prescribed in Table 3. - Quality
9.1 The surface of the casting shall be examined visually
and shall be free of adhering sand, scale, cracks, and
hot tears. Other surface discontinuities shall meet the visual
acceptance standards specified in the order. Visual Method
SP 55 or other visual standards may be used to define
acceptable surface discontinuities and finish. Unacceptable
visual surface discontinuities shall be removed and their
removal verified by visual examination of the resultant
cavities.
9.2 When additional inspection is desired, Supplementary
Requirements S5, S6, and S10 may be ordered.
9.3 The castings shall not be peened, plugged, or
impregnated to stop leaks. - Repair by Welding
10.1 Repairs shall be made using procedures and welders
qualified under Practice A 488/A 488M.
10.2 Weld repairs shall be inspected to the same quality
standards that are used to inspect the castings. When castings
are produced with Supplementary Requirement S5
specified, weld repairs on castings that have leaked on
hydrostatic test, or on castings in which the depth of any
cavity prepared for repair welding exceeds 20% of the wall
thickness or 1 in. [25 mm], whichever is smaller, or on
castings in which any cavity prepared for welding is greater
than approximately 10 in.2 [65 cm2], shall be radiographed
to the same standards that are used to inspect the castings.
When castings are produced with Supplementary Requirement
S6 specified, weld repairs shall be inspected by liquid
penetrant examination to the same standards that are used
to inspect the castings.
NOTE 3 — When austenitic steel castings are to be used in services
where they will be subject to stress corrosion, the purchaser should so
indicate in his order and such castings should be solution-heat treated
following all weld repairs. - Keywords
11.1 austenitic stainless steel; duplex stainless steel;
pressure containing parts; stainless steel; steel castings
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TABLE 1
HEAT-TREATMENT REQUIREMENTS
Temperature, min
Grade °F °C
HK30, HK40, HT30, CT15C as-cast as-cast
CF3, CF3A, CF8, CF8A, CF3M, 1900 1040
CF3MA, CF8M, CF3MN, CG3M, CF10,
CF10M, CG8M, CD4MCu
CF10SMnN, CF8C, CF10MC 1950 1065
CD3MWCuN 2010 1100
CN7M, CG6MMN, CE8MN 2050 1120
CK3MCuN, CN3MN, CH8, CH10,
CH20, CK20 2100 1150
CE20NA 2225 1220
A Grade shall be quenched in water or the castings may be furnace
cooled to 2050°F [1120°C] minimum, held for 15 min minimum
and then quenched in water or rapidly cooled by other means.
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TABLE 2
CHEMICAL REQUIREMENTS
Element, %
(max, except
where range
is given)
CF3,
CF3A
CF8,
CF8A
CF3M,
CF3MA CF8M CF3MN CF8C CF10
CF10M
(J92901) CH8 CH10 CH20 CK20 HK30 HK40
Carbon 0.03 0.08 0.03 0.08 0.03 0.08 0.04–0.10 0.04–0.10 0.08 0.04–0.10 0.04–0.20 0.04–0.20 0.25–0.35 0.35–0.45
Manganese 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50
Silicon 2.00 2.00 1.50 1.50 1.50 2.00 2.00 1.50 1.50 2.00 2.00 1.75 1.75 1.75
Sulfur 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040
Phosphorus 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040
Chromium 17.0–21.0 18.0–21.0 17.0–21.0 18.0–21.0 17.0–21.0 18.0–21.0 18.0–21.0 18.0–21.0 22.0–26.0 22.0–26.0 22.0–26.0 23.0–27.0 23.0–27.0 23.0–27.0
Nickel 8.0–12.0 8.0–11.0 9.0–13.0 9.0–12.0 9.0–13.0 9.0–12.0 8.0–11.0 9.0–12.0 12.0–15.0 12.0–15.0 12.0–15.0 19.0–22.0 19.0–22.0 19.0–22.0
Molybdenum 0.50 0.50 2.0–3.0 2.0–3.0 2.0–3.0 0.50 0.50 2.0–3.0 0.50 0.50 0.50 0.50 0.50 0.50
Columbium
(Niobium)
. . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . . . . . . . .
Vanadium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nitrogen . . . . . . . . . . . . 0.10–0.20 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tungsten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Note 1 — Tungsten is a new element for Table 2.
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TABLE 2
CHEMICAL REQUIREMENTS (CONT’D)
Element, %
(max, except
where range
is given) HT30 CF10MC CN7M CN3MN CD4MCu CE8MN CG6MMN CG8M
CF10SMnN
CT15C CK3MCuN CE20N
CG3M
(J92999)
CD3MWCuNA
Carbon 0.25–0.35 0.10 0.07 0.03 max 0.04 0.08 0.06 0.08 0.10 0.05–0.15 0.025 0.20 0.03 0.03
Manganese 2.00 1.50 1.50 2.00 max 1.00 1.00 4.00–6.00 1.50 7.00–9.00 0.15–1.50 1.20 1.50 1.50 1.00
Silicon 2.50 1.50 1.50 1.00 max 1.00 1.50 1.00 1.50 3.50–4.50 0.50–1.50 1.00 1.50 1.50 1.00
Sulfur 0.040 0.040 0.040 0.010 max 0.04 0.040 0.030 0.04 0.030 0.03 0.010 0.040 0.04 0.025
Phosphorus 0.040 0.040 0.040 0.040 max 0.04 0.040 0.040 0.04 0.060 0.03 0.045 0.040 0.04 0.030
Chromium 13.0–17.0 15.0–18.0 19.0–22.0 20.0–22.0 24.5–26.5 22.5–25.5 20.50–23.50 18.0–21.0 16.0–18.0 19.0–21.0 19.5–20.5 23.0–26.0 18.0–21.0 24.0–26.0
Nickel 33.0–37.0 13.0–16.0 27.5–30.5 23.5–25.5 4.75–6.00 8.0–11.0 11.50–13.50 9.0–13.0 8.0–9.0 31.0–34.0 17.5–19.5 8.0–11.0 9.0–13.0 6.5–8.5
Molybdenum 0.50 1.75–2.25 2.0–3.0 6.0–7.0 1.75–2.25 3.0–4.5 1.50–3.00 3.0–4.0 . . . . . . 6.0–7.0 0.50 3.0–4.0 3.0–4.0
Columbium
(Niobium)
. . . C . . . . . . . . . . . . 0.10–0.30 . . . . . . 0.50–1.50 . . . . . . . . . . . .
Vanadium . . . . . . . . . . . . . . . . . . 0.10–0.30 . . . . . . . . . . . . . . . . . . . . .
Nitrogen . . . . . . . . . 0.18–0.26 . . . 0.10–0.30 0.20–0.40 . . . 0.08–0.18 . . . 0.18–0.24 0.08–0.20 . . . 0.20–0.30
Copper . . . . . . 3.0–4.0 0.75 max 2.75–3.25 . . . . . . . . . . . . . . . 0.50–1.00 . . . . . . 0.5–1.0
Tungsten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5–1.0
Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bal . . . . . .
Note 1 — Tungsten is a new element for Table 2.
A % Cr + 3.3% Mo + 16% N = 40.
B Grade CF8C shall have a columbium content of not less than 8 times the carbon content but not over 1.00%.
C Grade CF10MC shall have a columbium content of not less than 10 times the carbon content but not over 1.20%.
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TABLE 3
TENSILE REQUIREMENTS
CF3 CF3A CF8 CF8A CF3M CF3MA CF8M CF3MN CF8C CF10
CF10M
(J92901) CH8 CH10 CH20 CK20 HK30
Tensile strength,
min, ksi [MPa]
70 [485] 77 [530] 70 [485] 77 [530] 70 [485] 80 [550] 70 [485] 75 [515] 70 [485] 70 [485] 70 [485] 65 [450] 70 [485] 70 [485] 65 [450] 65 [450]
Yield Strength,A
min, ksi [MPa]
30 [205] 35 [240] 30 [205] 35 [240] 30 [205] 37 [255] 30 [205] 37 [255] 30 [205] 30 [205] 30 [205] 28 [195] 30 [205] 30 [205] 28 [195] 35 [240]
Elongation in 2
in. or 50
mm,B min, %
35.0 35.0 35.0 35.0 30.0 30.0 30.0 35.0 30.0 35.0 30.0 30.0 30.0 30.0 30.0 10.0
Reduction of
area, min, %
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HK40 HT30 CF10MC CN7M CN3MN CD4MCu CE8MN CG6MMN CG8M CF10SMnN CT15C CK3MCuN CE20N
CG3M
(J92999) CD3MWCuN
Tensile strength,
min, ksi [MPa]
62 [425] 65 [450] 70 [485] 62 [425] 80 [550] 100 [690] 95 [655] 85 [585] 75 [515] 85 [585] 63 [435] 80 [550] 80 [550] 75 [515] 100 [700]
Yield Strength,A
min, ksi [MPa]
35 [240] 28 [195] 30 [205] 25 [170] 38 [260] 70 [485] 65 [450] 42.5 [295] 35 [240] 42.5 [295] 25 [170] 38 [260] 40 [275] 35 [240] 65 [450]
Elongation in 2
in. or 50
mm,B min, %
10.0 15.0 20.0 35.0 35.0 16.0 25.0 30.0 25.0 30.0 20.0 35.0 30.0 25.0 25.0
Reduction of
area, min, %
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A Determine by the 0.2% offset method.
B When ICI test bars are used in tensile testing as provided for in Specification A 703/A 703M, the gage length to reduced section diameter ratio shall be 4 to 1.
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SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall not apply unless specified in the purchase
order. A list of standardized supplementary requirements for use at the option of the
purchaser is included in SpecificationA 703/A 703M. Those which are ordinarily considered
suitable for use with this specification are given below. Others enumerated in Specification
A 703/A 703M may be used with this specification upon agreement between the manufacturer
and purchaser.
S2. Destruction Tests
S5. Radiographic Inspection
S6. Liquid Penetrant Inspection
S10. Examination of Weld Preparation
S10.1 The method of performing the magnetic particle
or liquid penetrant test shall be in accordance with Practice
E 165 or Practice E 709.
S11. Post Weld Heat Treatment
S11.1 All austenitic castings, except Grades HK, HT,
and CT15C, which have been subjected to weld repairs,
shall be given a post weld solution heat treatment.
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SPECIFICATION FOR STEEL CASTINGS, FERRITIC AND
MARTENSITIC, FOR PRESSURE-CONTAINING PARTS,
SUITABLE FOR LOW-TEMPERATURE SERVICE
SA-352/SA-352M
(Identical with ASTM Specification A352/A352M-06 (R12).)
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Standard Specification for
Steel Castings, Ferritic and Martensitic, for Pressure-
Containing Parts, Suitable for Low-Temperature Service - Scope
1.1 This specification covers steel castings for valves,
flanges, fittings, and other pressure-containing parts intended
primarily for low-temperature service.
1.2 Several grades of ferritic steels and one grade of
martensitic steel are covered. Selection of analysis will depend
on design and service conditions (Note). The temperature
shown is the lowest temperature at which the material ordinarily
is required to meet the impact requirements of this
specification (see Supplementary Requirement S22, Impact
Test Temperatures). Users should note that hardenability of
some of the grades mentioned may restrict the maximum size
at which the required mechanical properties are obtainable (see
Appendix X1).
Grade Usual Minimum Testing
Temperatures, °F [°C]
LCA -25 [–32]
LCB -50 [–46]
LCC -50 [–46]
LC1 -75 [–59]
LC2 -100 [–73]
LC2–1 -100 [–73]
LC3 -150 [–101]
LC4 -175 [–115]
LC9 -320 [–196]
CA6NM -100 [-73]
NOTE 1—This specification covers the low-temperature requirements
particularly pertinent for ferritic and martensitic steels. Certain of the
grades of austenitic steel castings furnished in accordance with Specification
A351/A351M have been found suitable for low-temperature service
down to -300°F [-184°C] and others down to -425°F [-254°C]. These
grades may be used when impact tested in accordance with Specification
A352/A352M with energy levels and temperatures of test mutually agreed
upon between the purchaser and the manufacturer. As a guide to the
selection of energy levels and testing temperatures, Appendix X1 should
be consulted.
1.3 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with the specification.
Inch-pound units are applicable for material ordered to
Specification A352 and SI units for material ordered to
Specification A352M. - Referenced Documents
2.1 ASTM Standards:
A351/A351M Specification for Castings, Austenitic, for
Pressure-Containing Parts
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A488/A488M Practice for Steel Castings, Welding, Qualifications
of Procedures and Personnel
A703/A703M Specification for Steel Castings, General Requirements,
for Pressure-Containing Parts
E165 Practice for Liquid Penetrant Examination for General
Industry
E709 Guide for Magnetic Particle Testing
2.2 Manufacturers’ Standardization Society of the Valve and
Fittings Industry Standard:
SP-55 Quality Standard for Steel Castings for Valves,
Flanges, and Fittings and Other Piping Components (Visual
Method) - General Conditions for Delivery
3.1 Material furnished to this specification shall conform to
the requirements of Specification A703/A703M including any
supplementary requirements that are indicated in the purchase
order. Failure to comply with the general requirements of
Specification A703/A703M constitutes nonconformance with
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this specification. In case of conflict between the requirements
of this specification and Specification A703/A703M, this
specification shall prevail. - Ordering Information
4.1 The inquiry and order should include or indicate the
following:
4.1.1 A description of the casting by pattern number or
drawing (dimensional tolerances shall be included on the
casting drawing),
4.1.2 Grade of steel,
4.1.3 Options in the specification, and
4.1.4 The supplementary requirements desired, including
the standards of acceptance. - Heat Treatment
5.1 All castings shall receive a heat treatment proper to their
design and chemical composition. It should be recognized that
liquid quenching of the ferritic grades is normally required to
meet the mechanical properties of heavier sections and will
greatly enhance the low-temperature properties of thinner
sections.
5.2 Ferritic castings shall be furnished in the normalized and
tempered or liquid-quenched and tempered condition, except
for Grade LC9, which shall be liquid-quenched and tempered.
Castings shall be tempered at a minimum of 1100°F [590°C],
except Grade LC4, which shall be 1050°F [565°C], and Grade
LC9, which shall be tempered in the range of 1050 to 1175°F
[565 to 635°C], followed by cooling in air or liquid.
5.3 CA6NM castings shall be heat-treated by heating to
1850°F [1010°C] minimum, and air cooling to 200°F [95°C]
maximum before any optional intermediate temper, but shall
cool to 100°F [40°C] maximum before the final temper, which
shall be between 1050 and 1150°F [565 and 620°C].
5.4 Castings shall be allowed to cool below the transformation
range directly after pouring and solidification before they
are reheated for normalizing or liquid quenching.
5.5 Temperature Control—Furnace temperature for heat
treating shall be controlled by use of pyrometers. - Chemical Composition
6.1 The steel shall conform to the requirements as to
chemical composition for the grade ordered as specified in
Table 1. - Mechanical Requirements
7.1 Tension Test:
7.1.1 Tensile properties of steel used for the castings shall
conform to the requirements specified in Table 1.
7.2 Impact Test:
7.2.1 The notched bar impact properties of the material shall
be determined by testing a set of three Charpy V-notch impact
specimens for each heat at one of the standard test temperatures
shown in Table 1, depending on the intended service temperature
(see Appendix X1). The average energy value of the three
specimens shall not be less than specified, with not more than
one value permitted below the average minimum specified and
no value permitted below the minimum specified for a single
specimen.
7.2.2 The notched bar impact test shall be made in accordance
with Test Methods and Definitions A370.
7.2.3 Impact test specimens shall be machined to the form
and dimensions shown in Test Methods and Definitions A370,
Fig. 11. - Quality
8.1 The surface of the casting shall be examined visually
and shall be free of adhering sand, scale, cracks, and hot tears.
Other surface discontinuities shall meet the visual acceptance
standards specified in the order. Visual Method SP-55 or other
visual standards may be used to define acceptable surface
discontinuities and finish. Unacceptable visual surface discontinuities
shall be removed and their removal verified by visual
examination of the resultant cavities. When methods involving
high temperature are used in the removal of discontinuities,
castings shall be preheated to at least the minimum temperatures
in Table 2.
8.2 When additional inspection is desired, Supplementary
Requirements S4, S5, and S10, may be ordered.
8.3 The castings shall not be peened, plugged, or impregnated
to stop leaks. - Repair by Welding
9.1 Repairs shall be made using procedures and welders in
accordance with Practice A488/A488M.
9.2 Welding of Grade LC9 shall be accomplished using
nonmagnetic filler material of AWS classification ENiCrFe-2,
and shall require liquid penetrant inspection of the weld
(Supplementary Requirement S6) when magnetic particle inspection
(Supplementary Requirement S4) is specified for the
casting.
9.3 Weld repairs shall be inspected to the same quality
standards that are used to inspect the castings. When castings
are produced with Supplementary Requirement S4 specified,
weld repairs shall be inspected by magnetic particle examination
to the same standards that are used to inspect the castings.
When castings are produced with Supplementary Requirement
S5 specified, weld repairs on castings that have leaked on
hydrostatic tests, or on castings in which the depth of any
cavity prepared for repair welding exceeds 20 % of the wall
thickness or 1 in. [25 mm] whichever is smaller, or on castings
in which any cavity prepared for welding is greater than
approximately 10 in.2 [65 cm 2shall be radiographed to the
same standards that are used to inspect the castings.
9.4 Castings containing any repair weld that exceeds 20 %
of the wall thickness, or 1 in. [25 mm], whichever is smaller,
or that exceeds approximately 10 in.2 [65 cm2 ] in area, or that
was made to correct hydrostatic test defects shall be stress
relieved or heat treated after welding. This mandatory stress
relief or heat treatment shall be in accordance with the
procedure qualification used. When stress relief is required for
Grade LC9, cooling shall be in still air.
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10.1 All marking shall be on a raised pad using low-stress
stamps.
10.2 In addition to the marking required by Specification
A703/A703M, castings that have been liquid quenched and
tempered shall be marked with the letters “QT”.
TABLE 1 Chemical, Tensile, and Impact Requirements
Type Carbon
Steel
Carbon
Steel
Carbon-
Manganese
Steel
Carbon-
Molybdenum
Steel
21/2 %
Nickel
Steel
Nickel-
Chromium-
Molybdenum
Steel
31/2 %
Nickel
Steel
41/2 %
Nickel
Steel
9 %
Nickel
Steel
121/2 %
Chromium,
Nickel-
Molybdenum
Steel
Grade LCA LCBA LCC LC1 LC2 LC2-1 LC3 LC4 LC9 CA6NM
UNS Number J02504 J03003 J02505 J12522 J22500 J42215 J31550 J41500 J31300 J91540
Element, % (max, except where range is given)
Carbon 0.25A 0.30 0.25A 0.25 0.25 0.22 0.15 0.15 0.13 0.06
Silicon 0.60 0.60 0.60 0.60 0.60 0.50 0.60 0.60 0.45 1.00
Manganese 0.70A 1.00 1.20A 0.50-0.80 0.50-0.80 0.55-0.75 0.50-0.80 0.50-0.80 0.90 1.00
Phosphorus 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04
Sulfur 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.03
Nickel 0.50B 0.50B 0.50B . . . 2.00-3.00 2.50-3.50 3.00-4.00 4.00-5.00 8.50-10.0 3.5-4.5
Chromium 0.50B 0.50B 0.50B . . . . . . 1.35-1.85 . . . . . . 0.50 11.5-14.0
Molybdenum 0.20 0.20B 0.20B 0.45-0.65 . . . 0.30-0.60 . . . . . . 0.20 0. 4-1.0
Copper 0.30 0.30B 0.30B . . . . . . . . . . . . . . . 0.30 . . .
Vanadium 0.03B 0.03B 0.03B . . . . . . . . . . . . . . . 0.03 . . .
Tensile
Requirements:C
Tensile strength,
ksi [MPa]
60.0-85.0
[415-585]
65.0-90.0
[450-620]
70.0-95.0
[485-655]
65.0-90.0
[450-620]
70.0-95.0
[485-655]
105.0-130.0
[725-895]
70.0-95.0
[485-655]
70.0-95.0
[485-655]
85.0
[585]
110.0-135.0
[760-930]
Yield strength,D
min, ksi [MPa]
30.0 [205] 35.0 [240] 40.0 [275] 35.0 [240] 40.0 [275] 80.0 [550] 40.0 [275] 40.0 [275] 75.0 [515] 80.0 [550]
Elongation in 2 in.
or 50 mm,
min, %E
24 24 22 24 24 18 24 24 20 15
Reduction of area,
min, %
35 35 35 35 35 30 35 35 30 35
Impact Requirements
Charpy VNotchC,
F
Energy value, ft·lbf
[J], min value for
two specimens
and min avg of
three
specimens
13 [18] 13 [18] 15 [20] 13 [18] 15 [20] 30 [41] 15 [20] 15 [20] 20 [27] 20 [27]
Energy value, ft·lbf
[J], min for single
specimen
10 [14] 10 [14] 12 [16] 10 [14] 12 [16] 25 [34] 12 [16] 12 [16] 15 [20] 15 [20]
Testing temperature,
°F [°C]
-25 [-32] -50 [-46] -50 [-46] -75 [-59] -100 [-73] -100 [-73] -150
[-101]
-175
[-115]
-320
[-196]
-100 [-73]
A For each reduction of 0.01 % below the specified maximum carbon content, an increase of 0.04 % manganese above the specified maximum will be permitted up to
a maximum of 1.10 % for LCA, 1.28 % for LCB, and 1.40 % for LCC.
B Specified Residual Elements—The total content of these elements is 1.00 % maximum.
C See1.2.
D Determine by either 0.2 % offset method or 0.5 % extension-under-load method.
E When ICI test bars are used in tensile testing as provided for in Specification A703/A703M, the gage length to reduced section diameter ratio shall be 4 to 1.
F See Appendix X1.
TABLE 2 Minimum Preheat Temperatures
Grade Thickness, in. [mm] Minimum Preheat
Temperature, °F [°C]
LCA all 50 [10]
LCB all 50 [10]
LCC all 50 [10]
LC1 over 5/8 [15.9] 250 [120]
5/8 and under 50 [10]
LC2 all 300 [150]
LC2-1 all 300 [150]
LC3 all 300 [150]
LC4 all 300 [150]
CA6NM all 50 [10]
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555 - Keywords
11.1 alloy steel; carbon steel; ferritic steel; low temperature
applications; martensitic stainless steel; pressure containing
parts; stainless steel; steel castings
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements shall not apply unless specified in the purchase order. A
list of standardized supplementary requirements for use at the option of the purchaser is included in
Specification A703/A703M. Those which are ordinarily considered suitable for use with this
specification are given below together with additional supplementary requirements that are applicable
only to this specification. Other supplementary requirements enumerated in A703/A703M may be
used with this specification upon agreement between the manufacturer and purchaser.
S1. Unspecified Elements
S2. Destruction Tests
S4. Magnetic Particle Inspection
S5. Radiographic Inspection
S9. Drop Weight Tests
S10. Examination of Weld Preparation
S10.1 The method of performing the magnetic particle or
liquid penetrant test shall be in accordance with Practice E709
or Practice E165.
S21. Heat Treatment
S21.1 Castings shall be liquid quenched and tempered.
S22. Impact Test Temperatures
S22.1 When an impact test temperature other than that listed
in Table 1 is used, the lowest test temperature at which the
material met the impact test requirements shall be stamped
with low-stress stamps on a raised pad located immediately
ahead of the material symbol; for example, 25 LCB for +25°F
[–4°C] and 025 LCB for –25°F [–32°C].
S22.2 Lateral expansion of V-notch specimens shall be
measured in accordance with 23.2.3.1 of Test Methods and
Definitions A370, and reported for information.
S23. Carbon Equivalent
S23.1 When specified on the order the maximum carbon
equivalent shall be:
Grade Carbon Equivalent, max
LCA 0.50
LCB 0.50
LCC 0.55
S23.2 Determine carbon equivalent, CE, as follows:
CE5 C1
Mn
6 1
Cr1Mo1V
5 1
Ni1Cu
15
APPENDIX
(Nonmandatory Information)
X1. EXPLANATION OF THE USE OF NOTCHED BAR IMPACT TESTS IN DETERMINING THE ACCEPTABILITY OF
STEELS FOR LOW-TEMPERATURE SERVICE
X1.1 Years of experience and test work have shown that
some materials, particularly ferritic steels, change from tough
to brittle behavior with a decrease in temperature. The transition
temperatures and the levels of notch toughness vary with
different materials, depending on many factors. When materials
are used under conditions where brittle behavior may occur,
there is danger that flaws, which would be considered nonhazardous
if the material were tough, may propagate to disastrous
failure of the equipment.
X1.2 Accordingly, many varieties of tests have been developed
in an effort to evaluate the toughness of materials and the
conditions under which they will transform from tough to
brittle behavior. There are many opinions and shadings of
opinion as to which test is most suitable for evaluating the
suitability of materials for service at low temperatures; however,
as yet, only the Charpy impact test has received sufficient
general acceptance and has been used as a basis for purchasing
for sufficient time to be included in ASTM standards. Furthermore,
this test is required for low-temperature service vessels
and piping constructed in accordance with ASME Code for
Unfired Pressure Vessels and the American National Standard
Code for Pressure Piping (ANSI B31), respectively. These
ASTM specifications for materials for low-temperature service
are primarily used in piping and pressure vessel construction
that are subjected to temperatures lower than ambient; consequently,
the notched bar impact test requirements are written to
provide material that in quality and by its testing can be
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validated for use under the construction codes.
X1.3 No assurance is offered that compliance with these
requirements will provide a material that will resist brittle
failure under all possible conditions of service to as low as the
specified impact test temperature. It may eventually be possible
that other types of tests will provide greater assurance of
material suitability for low-temperature services, but at this
time there is insufficient knowledge for agreement and general
acceptance of some test other than the Charpy impact test.
X1.4 Attention is directed to the following subjects which
have a bearing on the value of Charpy impact tests:
X1.4.1 Much of the original work in the field of notch
toughness was done on wrought materials that had definite
directional grain flow parallel to the axis of the bar, and the
specimens were taken with the longitudinal axis of the specimen
parallel to the axis of the bar. It has been well established
that the results from impact testing of the same piece of steel
may vary considerably, depending upon the orientation of the
specimen to the direction of grain flow. Although it is known
that specimens taken with their axis transverse to the direction
of grain flow will have lower values depending on the amount
of cross rolling or forging the material has received, there were
insufficient test data to permit specific mandatory requirements
on the impact properties of wrought materials determined in
any direction other than parallel to the direction of grain flow.
Except in special cases this limitation still exists.
X1.4.2 It is acknowledged that notched bar impact tests are
of a qualitative rather than a quantitative nature. As yet, except
possibly for ship steel, no satisfactory correlation has been
possible between tests on small standardization specimens and
the behavior of a structural part under any given conditions of
loading in service. The required values as determined by the
Charpy V-notch impact test are arbitrary values which can be
met by carbon and low-alloy constructional steels when tested
at temperatures above that where their behavior changes from
tough to brittle as judged by this test. The acceptability of this
dividing line seems to be justified by service experience on
carbon and certain low-alloy steels.
X1.4.3 The literature shows that notched bar impact
strengths in constructional steels differ widely in accordance
with many variables. Consequently, there is bound to be some
discrepancy between an individual test bar and the entire part
that it represents. No system of test bar selection can guarantee
that every sample would meet minimum requirements. Test bar
selection must be a compromise to generally represent the
product.
X1.4.4 The committees responsible for these material specifications
have had as an objective the selection of test specimens
that will represent the properties of the materials, in the
form in which they will be used. However, accomplishment of
this objective has only partially been realized. At this time it is
impossible to select samples for testing that will represent all
parts and sizes of the product involved. Particularly in ferritic
steels, it is impractical to remove the test bars from heavy
sections over about 4 in. [100 mm] and expect them to show
results as high as tests from light sections of the same material.
The practical commercial limits on the amount of testing
possible, as well as limits to knowledge of what results may be
expected from testing in non-standard locations, have been
considered in drafting these specifications. With time and
increased knowledge, it may be possible to require more
representative testing.
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ð19Þ
SPECIFICATION FOR PRESSURE VESSEL PLATES,
ALLOY STEEL, DOUBLE-NORMALIZED AND TEMPERED
9% NICKEL
SA-353/SA-353M
(Identical with ASTM Specification A353/A353M-17.)
ASME BPVC.II.A-2019 SA-353/SA-353M
557
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Standard Specification for
Pressure Vessel Plates, Alloy Steel, Double-Normalized and
Tempered 9 % Nickel - Scope
1.1 This specification covers double-normalized and tempered
9 % nickel steel plates intended particularly for welded
pressure vessels for cryogenic service.
1.2 Plates produced under this specification are subject to
impact testing at -320°F [-195°C] or at such other temperatures
as are agreed upon.
1.3 The maximum thickness of plates is limited only by the
capacity of the material to meet the specific mechanical
property requirements.
1.4 This material is susceptible to magnetization. Use of
magnets in handling after heat treatment should be avoided if
residual magnetism would be detrimental to subsequent fabrication
or service.
1.5 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with the specification.
1.6 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A20/A20M Specification for General Requirements for Steel
Plates for Pressure Vessels
A435/A435M Specification for Straight-Beam Ultrasonic
Examination of Steel Plates
A577/A577M Specification for Ultrasonic Angle-Beam Examination
of Steel Plates
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications - General Requirements and Ordering Information
3.1 Material supplied to this material specification shall
conform to Specification A20/A20M. These requirements outline
the testing and retesting methods and procedures, permitted
variations in dimensions, and mass, quality and repair of
defects, marking, loading, and ordering information.
3.2 In addition to the basic requirements of this
specification, certain supplementary requirements are available
when additional control, testing, or examination is required to
meet end use requirements. The purchaser is referred to the
listed supplementary requirements in this specification and to
the detailed requirements in Specification A20/A20M.
3.3 If the requirements of this specification are in conflict
with the requirements of Specification A20/A20M, the requirements
of this specification shall prevail. - Manufacture
4.1 Steelmaking Practice—The steel shall be killed and
shall conform to the fine austenitic grain size requirement of
Specification A20/A20M. - Heat Treatment
5.1 All plates shall be heat treated in accordance with 5.2.
Shell plates and other parts, including heads and reinforcing
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pads that are heated for forming shall be heat treated after
forming in accordance with 5.2.
5.2 Heat Treatment Procedure:
5.2.1 First Normalizing Treatment—Heat the plate to a
uniform temperature of 1650 6 25°F [900 6 15°C], hold at
that temperature for a minimum of 1 h/in. [2.4 min/mm] of
thickness, but in no case less than 15 min, and cool in air.
5.2.2 Second Normalizing Treatment—Reheat the plate to a
uniform temperature of 1450 6 25°F [790 6 15°C], hold at
that temperature for a minimum of 1 h/in. [2.4 min/mm] of
thickness, but in no case less than 15 min, and cool in air.
5.2.3 Tempering Treatment—Reheat the plate to a uniform
temperature within the range from 1050 to 1125°F [565 to
605°C], hold within that temperature range for a minimum of
1 h/in. [2.4 min/mm] of thickness, but in no case less than 15
min, and cool in air or water quench at a rate not less than
300°F/h [165°C/h].
5.2.4 If hot forming is performed after heating to a temperature
within the range from 1650 to 1750°F [900 to 955°C] the
first normalizing treatment (5.2.1) may be omitted.
5.2.5 When the plates are heat treated by the fabricator, it
shall be the fabricator’s responsibility to apply the proper heat
treatment and to conduct tests it deems necessary to ensure that
the specified properties are attained. - Chemical Requirements
6.1 The steel shall conform to the chemical composition
requirements shown in Table 1 unless otherwise modified in
accordance with Supplementary Requirement S17, Vacuum
Carbon-Deoxidized Steel, in Specification A20/A20M. - Mechanical Requirements
7.1 Tension Test Requirements—The material as represented
by the tension-test specimens shall conform to the requirements
specified in Table 2.
7.1.1 Upon agreement between the purchaser and the
manufacturer, yield strength may be determined by the extension
under load method, using 0.005 in./in. [0.005 mm/mm]
total extension.
7.1.2 For nominal plate thicknesses of 3/4 in. [20 mm] and
under, the 11/2-in. [40-mm] wide rectangular specimen may be
used for the tension test and the elongation may be determined
in a 2-in. [50-mm] gage length that includes the fracture and
shows the greatest elongation.
7.1.3 One tension test shall be taken from each plate as heat
treated.
7.2 Impact Test Requirements:
7.2.1 Charpy V-notch impact tests shall be made in accordance
with Specification A20/A20M.
7.2.2 The longitudinal axis of the test specimens shall be
transverse to the final rolling direction of the plate.
7.2.3 Unless otherwise agreed, tests shall be conducted at
-320°F [-195°C].
7.2.4 Each test specimen shall have a lateral expansion
opposite the notch of not less than 0.015 in. [0.381 mm]. - Finish
8.1 Because retained scale may mask surface imperfections,
as well as mar the plate surface, plates shall be descaled by the
producer after heat treatment. In the case of material to be
heat-treated by the purchaser, the plates shall be descaled by
the producer prior to shipment. - Keywords
9.1 alloy steel; alloy steel plate; pressure containing parts;
pressure vessel steels; steel plates; steel plates for pressure
vessel applications
TABLE 1 Chemical Requirements
Element Composition, %
Carbon, maxA 0.13
Manganese, max
Heat analysis
Product analysis
0.90
0.98
Phosphorus, maxA 0.015
Sulfur, maxA 0.015
Silicon:
Heat analysis
Product analysis
0.15–0.40B
0.13–0.45B
Nickel:
Heat analysis
Product analysis
8.50–9.50
8.40–9.60
A Applies to both heat and product analyses.
B The specified minimum limit does not apply if the total aluminum content is
0.030 % or more, or provided that acid soluble aluminum is 0.025 % or more.
TABLE 2 Tensile Requirements
Tensile strength, ksi [MPa] 100–120 [690–825]
Yield strength (0.2 % offset), min, ksi [MPa]A 75 [515]
Elongation in 2 in. [50 mm], min, %B 20.0
A See 7.1.1.
B See Specification A20/A20M for elongation adjustment.
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SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall not apply unless specified in the order.
Alist of standardized supplementary requirements for use at the option of the purchaser are included
in Specification A20/A20M. Several of those considered suitable for use with this specification are
listed below by title. Other tests may be performed by agreement between the supplier and the
purchaser.
S1. Vacuum Treatment,
S2. Product Analysis,
S4.1 Additional Tension Test,
S6. Drop Weight Test,
S8. Ultrasonic Examination in Accordance with Specification
A435/A435M,
S11. Ultrasonic Examination in Accordance with Specification
A577/A577M,
S12. Ultrasonic Examination in Accordance with Specification
A578/A578M, and
S17. Vacuum Carbon-Deoxidized Steel.
ADDITIONAL SUPPLEMENTARY REQUIREMENTS
Also listed below are additional optional Supplementary Requirements S55 and S56, which are
suitable for this specification.
S55. Longitudinal Charpy Impact Energy Absorption Requirement
S55.1 The longitudinal Charpy V-notch impact properties
shall not be less than 25 ft·lbf [34 J] at the specified temperature.
S55.2 Each impact-test value shall constitute the average
value of three specimens, with not more than one value below
the specified minimum value of 25 ft·lbf [34 J], but in no case
below 20 ft·lbf [27 J] for full size specimens.
S56. Transverse Charpy Impact Energy Absorption Requirement
S56.1 The transverse Charpy V-notch impact properties
shall not be less than 20 ft·lbf [27 J] at the specified temperature.
S56.2 Each impact-test value shall constitute the average
value of three specimens, with not more than one value below
the specified minimum value of 20 ft·lbf [27 J] but in no case
below 15 ft·lbf [20 J] for full-size specimens.
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SPECIFICATION FOR QUENCHED AND TEMPERED
ALLOY STEEL BOLTS, STUDS, AND OTHER
EXTERNALLY THREADED FASTENERS
SA-354
(Identical with ASTM Specification A354-11 except for the deletion of the term “private label distributor” in 15.1 and
15.3.5.)
ASME BPVC.II.A-2019 SA-354
561
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562
Standard Specification for
Quenched and Tempered Alloy Steel Bolts, Studs, and Other
Externally Threaded Fasteners - Scope
1.1 This specification covers the chemical and mechanical
requirements of quenched and tempered alloy steel bolts, studs,
and other externally threaded fasteners 4 in. and under in
diameter for application at normal atmospheric temperatures,
where high strength is required and for limited application at
elevated temperature (Note 1). Any alloy steel capable of
meeting the minimum mechanical and chemical properties set
forth in this specification may be used.
NOTE 1—For bolts, studs, or other externally threaded fasteners, to be
used at elevated temperatures, refer to Specification A193/A193M.
1.2 Two levels of bolting strength are covered, designated
Grades BC and BD. Selection will depend upon design and the
stresses and service for which the product is to be used.
NOTE 2—Quenched and tempered alloy steel bolts for structural steel
joints up through 11/2 in. in diameter are covered in Specification A490.
Alloy steel bolts, studs, and other externally threaded fasteners (that is,
heavy hex-structural bolts over 11/2 in., hex bolts, anchor bolts, and
countersunk bolts) exhibiting similar mechanical properties to bolts
conforming to Specification A490 shall be covered by Grade BD of this
specification.
When bolts of Grade BD of this specification are considered for
pretentioned applications in excess of 50 % of the bolt tensile strength, the
additional requirements of head size, maximum tensile strength, nut size
and strength, washer hardness, tests, and inspections contained in Specification
A490 should be carefully considered.
1.3 Nuts are covered in Specification A563. Unless otherwise
specified, the grade and style of nut for each grade of
fastener shall be as follows:
Grade of Fastener and Surface Finish
Nut Grade and
StyleA
BC, plain (or with a coating of insufficient thickness
to require over-tapped nuts)
C, heavy hex
BC, zinc-coated (or with a coating thickness requiring
over-tapped nuts)
DH, heavy hex
BD, all finishes DH, heavy hex
A Nuts of other grades and styles having specified proof load stresses (Specification
A563, Table 3) greater than the specified grade and style of nut are suitable.
1.4 The values stated in inch-pound units are to be regarded
as the standard.
1.5 Terms used in this specification are defined in Terminology
F1789 unless otherwise defined herein. - Referenced Documents
2.1 ASTM Standards:
A193/A193M Specification for Alloy-Steel and Stainless
Steel Bolting for High Temperature or High Pressure
Service and Other Special Purpose Applications
A490 Specification for Structural Bolts, Alloy Steel, Heat
Treated, 150 ksi Minimum Tensile Strength
A563 Specification for Carbon and Alloy Steel Nuts
A751 Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products
B695 Specification for Coatings of Zinc Mechanically Deposited
on Iron and Steel
D3951 Practice for Commercial Packaging
F436 Specification for Hardened Steel Washers
F606 Test Methods for Determining the Mechanical Properties
of Externally and Internally Threaded Fasteners,
Washers, Direct Tension Indicators, and Rivets
F788/F788M Specification for Surface Discontinuities of
Bolts, Screws, and Studs, Inch and Metric Series
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F1470 Practice for Fastener Sampling for Specified Mechanical
Properties and Performance Inspection
F1789 Terminology for F16 Mechanical Fasteners
F2329 Specification for Zinc Coating, Hot-Dip, Requirements
for Application to Carbon and Alloy Steel Bolts,
Screws, Washers, Nuts, and Special Threaded Fasteners
2.2 ASME Standards:
B1.1 Unified Screw Threads
B18.2.1 Square and Hex Bolts and Screws, Inch Series
B18.24 Part Identifying Number (PIN) Code System Standard
for B18 Fastener Products - Ordering Information
3.1 Orders for bolts and studs (including nuts and accessories)
under this specification shall include the following:
3.1.1 ASTM designation and year of issue,
3.1.2 Name of product (that is, bolt or stud),
3.1.3 Grade (that is, BC or BD),
3.1.4 Quantities (number of pieces by size, including nuts),
3.1.5 Size and length,
3.1.6 Washers—Specify quantity and size (separate from
bolts) (4.3),
3.1.7 Zinc Coating—When zinc-coated Grade BC fasteners
are required, specify the zinc-coating process required, for
example hot-dip, mechanically deposited, or no preference (see
4.4).
3.1.8 Other Finishes—Specify other protective finish, if
required.
3.1.9 Specify if inspection at point of manufacture is
required,
3.1.10 Specify if Certification (Section 14) is required, and
3.1.11 Specify additional testing (Section 9) or special
requirements.
3.1.12 For establishment of a part identifying system, see
ASME B18.24. - Materials and Manufacture
4.1 The steel shall be made by the open-hearth, electricfurnace,
or basic-oxygen process.
4.2 All fasteners shall be heat-treated. At the option of the
manufacturer, heat treatment may be performed on the raw
material, during the manufacturing operations, or after final
machining. Heat treatment shall consist of quenching in a
liquid medium (except Grade BD sizes 11/2 in. and smaller shall
be quenched in oil) from above the transformation temperature
and then temperating by reheating to a temperature of not less
than 800°F (427°C) for Grade BC and for Grade BD.
4.3 When used, suitable hardened washers shall be
quenched and tempered (non-carburized) in accordance with
Specification F436.
4.4 Zinc Coatings, Hot-Dip and Mechanically Deposited:
4.4.1 When zinc-coated fasteners are required, the purchaser
shall specify the zinc coating process, for example,
hot-dip, mechanically deposited, or no preference.
4.4.2 When “hot-dip” is specified, the fasteners shall be zinc
coated by the hot-dip process in accordance with the requirements
of Specification F2329.
4.4.3 When mechanically deposited is specified, the fasteners
shall be zinc-coated by the mechanical-deposition process
in accordance with the requirements of Class 55 of Specification
B695.
4.4.4 When no preference is specified, the supplier may
furnish either a hot-dip zinc coating in accordance with
Specification F2329, or a mechanically deposited zinc coating
in accordance with Specification B695, Class 55. Threaded
components (bolts and nuts) shall be coated by the same
zinc-coating process and the supplier’s option is limited to one
process per item with no mixed processes in a lot.
NOTE 3—When the intended application requires that assembled
tension exceeds 50 % of minimum bolt proof load, an anti-galling
lubricant may be needed. Application of such a lubricant to nuts and a test
of the lubricant efficiency are provided in Supplementary Requirement S1
of Specification A563 and should be specified when required.
4.5 Zinc-coated bolts and nuts shall be shipped in the same
container unless specifically requested otherwise by the purchaser.
NOTE 4—Research conducted on bolts of similar material and manufacture
indicates that hydrogen-stress cracking or stress cracking corrosion
may occur on hot-dip galvanized Grade BD bolts. - Chemical Composition
5.1 All fasteners shall be made from alloy steel conforming
to the chemical composition requirements in accordance with
Table 1. The steel shall contain sufficient alloying elements to
qualify it as an alloy steel.
NOTE 5—Steel is considered to be alloy, by the American Iron and Steel
Institute, when the maximum of the range given for the content of alloying
elements exceeds one or more of the following limits: manganese, 1.65 %;
silicon, 0.60 %; copper, 0.60 %; or in which a definite range or a definite
minimum quantity of any of the following elements is specified or
required within the limits of the recognized field of constructional alloy
steels: aluminum, chromium up to 3.99 %, cobalt, columbium,
molybdenum, nickel, titanium, tungsten, vanadium, zirconium, or any
other alloying elements added to obtain a desired alloying effect.
5.2 Product analysis may be made by the purchaser from
finished material representing each lot of fasteners. The chemical
composition thus determined shall conform to the requirements
given in Table 1. Choice of alloy steel composition
necessary to ensure meeting the specified mechanical requirements
shall be made by the manufacturer and shall be reported
to the purchaser for information purposes only.
5.3 Application of heats of steel to which bismuth,
selenium, tellurium, or lead has been intentionally added shall
not be permitted.
5.4 Chemical analyses shall be performed in accordance
with Test Methods, Practices, and Terminology A751. - Mechanical Properties
6.1 Fasteners shall not exceed the maximum hardness specified
in Table 2. Fasteners less than three diameters in length
and studs less than four diameters in length shall have hardness
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values not less than the minimum nor more than the maximum
hardness limits required in Table 2, as hardness is the only
requirement.
6.2 Fasteners 13/8 in. in diameter or less for Grade BC and
11/4 in. in diameter or less for Grade BD, other than those
excepted in 6.1, shall be tested full size and shall conform to
the tensile strength and either the proof load or the yield
strength requirements in accordance with Table 3.
6.3 Fasteners larger than 13/8 in. in diameter for Grade BC
and fasteners larger than 11/4 in. in diameter for Grade BD,
other than those excepted in 6.1, shall preferably be tested full
size and when so tested, shall conform to the tensile strength
and either the proof load or yield strength requirements in
accordance with Table 3. When equipment of sufficient capacity
for full-size testing is not available, or when the length of
the fastener makes full-size testing impractical, machined
specimens shall be tested and shall conform to the requirements
in accordance with Table 4. In the event that fasteners
are tested by both full-size and by the machined test specimen
methods, the full-size test shall govern if a controversy
between the two methods exists.
6.4 For fasteners on which both hardness and tension tests
are performed, acceptance based on tensile requirements shall
take precedence in the event that there is controversy over low
readings of hardness tests. - Dimensions
7.1 Bolts—Unless otherwise specified, the bolts shall be
Hex Head with dimensions conforming to the latest issue of
ASME B18.2.1.
7.2 Studs—Studs shall have dimensions conforming to those
specified by the purchaser.
7.3 Threads:
7.3.1 Unless otherwise specified, threads shall be the Unified
National Coarse Thread Series as specified in B1.1, and
shall have Class 2 A tolerances.
7.3.2 When specified, threads shall be the Unified National
Fine Thread Series, 8-Pitch Thread Series for sizes over 1 in. or
14-Pitch UNS on 1 in. size as specified in ANSI B1.1 and shall
have Class 2A tolerances.
7.3.3 Unless otherwise specified, bolts and studs to be used
with nuts or tapped holes that have been tapped oversize, in
accordance with Specification A563, shall have Class 2A
threads before hot dip or mechanically deposited zinc coating.
After zinc coating, the maximum limit of pitch and major
diameter may exceed the Class 2A limit by the following
amount:
Diameter, in. Oversize Limit, in. (mm)A
1/4 0.016
5/16, 3/8 0.017
7/16, 1/2 0.018
9/16 to 3/4, incl 0.020
7/8 0.022
1.0 to 11/4, incl 0.024
13/8, 11/2 0.027
13/4 to 4.0, incl 0.050
A These values are the same as the overtapping required for zinc-coated nuts in
Specification A563. - Workmanship
8.1 Surface discontinuity limits shall be in accordance with
Specification F788/F788M. - Number of Tests
9.1 Testing Responsibility:
9.1.1 Each lot shall be tested by the manufacturer prior to
shipment in accordance with the lot identification control
quality assurance plan in 9.2 through 9.6.
9.1.2 When fasteners are furnished by a source other than
the manufacturer, the responsible party as defined in 12.1 shall
be responsible for ensuring that all tests have been performed
and the fasteners comply with the requirements of this specification.
9.2 Purpose of Lot Inspection—The purpose of a lot inspection
program is to ensure that each lot conforms to the
requirements of this specification. For such a plan to be fully
TABLE 1 Chemical Requirements
Alloy Steel
Element Heat Analysis, % Product
Analysis, %
Carbon:
For sizes through
11/2 in.
0.30 to 0.53 0.28 to 0.55
For sizes larger than
11/2 in.
0.35 to 0.53 0.33 to 0.55
Manganese, min 0.60 0.57
Phosphorus, max 0.035 0.040
Sulfur, max 0.040 0.045
Alloying Elements A A
Alloy Steel with Boron Addition
Element Heat
Analysis, %
Product
Analysis, %
Carbon
For sizes through
1 1/2 in.
0.30-0.48 0.28-0.50
For sizes larger than
1 1/2 in.
0.35-0.53 0.35-0.55
Manganese, min 0.60 0.57
Phosphorus, max 0.040 0.045
Sulfur, max 0.040 0.045
Boron 0.0005-0.003 0.0005-0.003
Alloying Elements A A
ASteel, as defined by the American Iron and Steel Institute, shall be considered to
be alloy when the maximum of the range given for the content of alloying elements
exceeds one or more of the following limits: Manganese, 1.65 %; silicon, 0.60 %;
copper, 0.60 % or in which a definite range or a definite minimum quantity of any
of the following elements is specified or required within the limits of the recognized
field of constructional alloy steels: aluminum, chromium up to 3.99 %, cobalt,
columbium, molybdenum, nickel, titanium, tungsten, vanadium, zirconium, or any
other alloying elements added to obtain a desired alloying effect.
TABLE 2 Hardness Requirements for Full-Size Fasteners
Size, in. Grade
Hardness
Brinell Rockwell C
Minimum Maximum Minimum Maximum
1/4 to 21 /2 BC 255 331 26 36
Over 21/2 BC 235 311 22 33
1/4 to 21 /2 BD 311 363 33 39
Over 21/2 BD 293 363 31 39
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TABLE 3 Tensile Requirements for All Full-Size Fasteners—Inch-Pound Units
Bolt
Size,
in.
Threads
per
inch
Stress
Area,A
in.2
Grade BC Grade BD
Tensile
Strength,
min, lbfB
Proof Load,
min, lbfC
Yield
Strength
(0.2 % offset),
min, lbfD
Tensile
Strength,
min, lbfE
Proof Load,
min, lbfF
Yield
Strength
(0.2 % offset),
min, lbfG
1 2 3 4 5 6 7 8 9
1/4 20 0.0318 4 000 3 350 3 450 4 750 3 800 4 100
1/4 28 0.0364 4 550 3 820 3 950 5 450 4 350 4 700
5/16 18 0.0524 6 550 5 500 5 700 7 850 6 300 6 800
5/16 24 0.0580 7 250 6 090 6 300 8 700 6 950 7 500
3/8 16 0.0775 9 700 8 150 8 450 11 650 9 300 10 075
3/8 24 0.0878 11 000 9 220 9 550 13 200 10 500 11 400
7/16 14 0.1063 13 300 11 150 11 600 15 950 12 750 13 850
7/16 20 0.1187 14 840 12 470 12 900 17 800 14 200 15 400
1/2 13 0.1419 17 750 14 900 15 450 21 300 17 050 18 500
1/2 20 0.1599 19 990 16 790 17 400 24 000 19 200 20 750
9/16 12 0.182 22 750 19 100 19 850 27 300 21 850 23 600
9/16 18 0.203 25 400 21 400 22 100 30 400 24 400 26 350
5/8 11 0.226 28 250 23 750 24 650 33 900 27 100 29 400
5/8 18 0.256 32 000 26 800 27 900 38 400 30 700 33 250
3/4 10 0.334 41 750 35 050 36 400 50 100 40 100 43 400
3/4 16 0.373 46 600 39 100 40 650 56 000 44 800 48 450
7/8 9 0.462 57 750 48 500 50 350 69 300 55 450 60 100
7/8 14 0.509 63 600 53 400 55 450 76 400 61 100 66 150
1 8 0.606 75 750 63 650 66 050 90 900 72 700 78 800
1 12 0.663 82 900 69 700 72 250 99 400 79 600 86 150
1 14 UNS 0.679 84 900 71 300 74 400 101 900 81 500 88 250
11/8 7 0.763 95 400 80 100 83 150 114 450 91 550 99 200
11/8 8 0.790 98 750 82 950 86 200 118 500 94 800 102 700
11/8 12 0.856 107 000 89 800 93 300 128 400 102 700 111 250
11/4 7 0.969 121 150 101 750 105 600 145 350 116 300 126 000
11/4 8 1.000 125 000 105 000 109 000 150 000 120 000 130 000
11/4 12 1.073 134 100 112 600 116 950 161 000 128 800 139 450
13/8 6 1.155 144 400 121 300 125 900 173 250 138 600 150 200
13/8 8 1.233 154 150 129 450 134 400 185 000 148 000 160 300
13/8 12 1.315 164 400 138 100 143 300 197 200 157 800 170 950
11/2 6 1.405 175 650 147 550 153 150 210 750 168 600 182 500
11/2 8 1.492 186 500 156 650 162 250 233 800 175 050 194 000
11/2 12 1.581 197 600 166 000 172 300 237 200 189 700 205 500
13/4 5 1.90 237 500 199 500 207 100 285 000 228 000 247 000
13/4 8 2.08 260 000 218 400 226 700 312 000 249 600 270 000
2 41/2 2.50 312 500 262 500 272 500 375 000 300 000 325 000
2 8 2.77 346 250 290 850 301 950 415 000 332 400 360 000
21/4 41/2 3.25 406 250 341 250 354 250 487 000 390 000 422 500
21/4 8 3.56 445 000 373 800 388 050 534 000 422 200 462 800
21/2 4 4.00 500 000 420 000 436 000 600 000 480 000 520 000
21/2 8 4.44 550 000 466 200 483 950 666 000 532 800 577 200
23/4 4 4.93 566 950 468 350 488 050 690 200 517 650 566 950
23/4 8 5.43 624 450 515 850 537 550 750 200 570 150 624 450
3 4 5.97 686 550 567 150 591 050 835 800 626 850 686 550
3 8 6.51 748 650 618 450 644 500 911 400 683 550 748 650
31/4 4 7.10 816 500 674 500 702 900 994 000 745 500 816 500
31/4 8 7.69 884 350 730 550 761 300 1 076 600 807 650 884 350
31/2 4 8.33 957 950 791 350 824 650 1 166 200 874 650 957 950
31/2 8 8.96 1 030 400 851 200 887 050 1 254 400 940 800 1 030 400
33/4 4 9.66 1 110 900 917 700 956 350 1 352 400 1 014 300 1 110 900
33/4 8 10.34 1 199 100 983 300 1 023 650 1 447 600 1 085 700 1 189 100
4 4 11.08 1 274 200 1 052 600 1 096 900 1 551 200 1 163 400 1 274 200
4 8 11.81 1 358 200 1 122 000 1 169 200 1 653 400 1 240 050 1 358 150
A Stress Area, in.2 = 0.7854 [D – 0.9743/ n] 2 where D = nominal diameter, in., and n = threads/in.
B Based on 125 000 psi for sizes 1/4 to 21/2 in., inclusive, and on 115 000 psi for sizes over 21/2 to 4 in., inclusive.
C Based on 105 000 psi for sizes 1/4 to 21/2 in., inclusive, and on 95 000 psi for sizes over 21/2 to 4 in., inclusive.
D Based on 109 000 psi for sizes 1/4 to 21/2 in., inclusive, and on 99 000 psi for sizes over 21/2 to 4 in., inclusive.
E Based on 150 000 psi for sizes 1/4 to 21/2 in., inclusive, and on 140 000 psi for sizes over 21/2 to 4 in., inclusive.
F Based on 120 000 psi for sizes 1/4 to 21/2 in., inclusive, and on 105 000 psi for sizes over 21/2 to 4 in., inclusive.
G Based on 130 000 psi for sizes 1/4 to 21/2 in., inclusive, and on 115 000 psi for sizes over 21/2 to 4 in., inclusive.
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effective it is essential that secondary processors, distributors,
and purchasers maintain the identification and integrity of each
lot until the product is installed.
9.3 Lot Processing—All fasteners shall be processed in
accordance with a lot identification-control quality assurance
plan. The manufacturer, secondary processors, and distributors
shall identify and maintain the integrity of each lot of fasteners
from raw-material selection through all processing operations
and treatments to final packing and shipment. Each lot shall be
assigned its own lot-identification number, each lot shall be
tested, and the inspection test reports for each lot shall be
retained.
9.4 Lot Definition—A lot is a quantity of a uniquely identified
fastener product of the same nominal size and length
produced consecutively at the initial operation from a single
mill heat of material and heat treatment lot and processed at
one time, by the same process, in the same manner so that
statistical sampling is valid. The identity of the lot is maintained
throughout all subsequent operations and packaging.
9.5 Number of Tests—The minimum number of tests from
each production lot for the tests specified below shall be in
accordance with Guide F1470.
Hardness Coating Weight/Thickness
Tensile Workmanship (Surface
Discontinuities Section 8)
Proof Load
9.5.1 The number of tests for dimensional and thread fit
compliance shall be in accordance with the quality assurance
provisions of the referenced dimensional standards.
9.6 If any test specimen shows defective machining it may
be discarded and another specimen substituted. - Test Methods
10.1 Test methods shall be conducted in accordance with
Test Methods F606.
10.2 Proof load, rather than yield strength determination is
preferred and shall be the arbitration method for fasteners 11/4
in. and under in diameter.
10.3 Hexagon bolts shall be tested by the wedge tension
method. Fracture shall be in the body or threads of the bolt
without any fracture at the junction of the head and body.
10.3.1 At the option of the manufacturer, the yield strength
test (Method 2, Yield Strength paragraph of Test Methods
F606) and the wedge tension test (Wedge Tension Testing of
Full-Size Product paragraph, both from the Test Method
section of Test Methods F606) may be accomplished concurrently
to satisfy 10.2 and 10.3.
10.4 Studs and bolts other than those in 10.3 shall be tested
by the axial tension method.
10.4.1 At the option of the manufacturer, the yield strength
test and the axial tension test may be accomplished concurrently
to satisfy 10.2 and 10.4.
10.5 The speed of testing determined with a free running
crosshead shall be a maximum of 1/8 in. (3.2 mm)/min for the
bolt proof load (or yield strength) determination and a maximum
of 1 in. (25.4 mm)/min for the tensile strength determination. - Inspection
11.1 If the inspection described in 11.2 is required by the
purchaser, it shall be specified in the inquiry and contract or
purchase order.
11.2 The inspector representing the purchaser shall have
free entry to all parts of the manufacturer’s works that concern
the manufacture of the material ordered. The manufacturer
shall afford the inspector all reasonable facilities to satisfy him
that the material is being furnished in accordance with this
specification. All tests and inspections required by the specification
that are requested by the purchaser’s representative shall
be made before shipment, and shall be conducted as not to
interfere unnecessarily with the operation of the works. - Responsibility
12.1 The party responsible for the fastener shall be the
organization that supplies the fastener to the purchaser. - Rejection and Rehearing
13.1 Material that fails to conform to the requirements of
this specification may be rejected. Rejection should be reported
to the producer or supplier promptly and in writing. In case of
dissatisfaction with the results of the test, the producer or
supplier may make claim for a rehearing. - Certification
14.1 When specified on the purchase order, the manufacturer
or supplier, whichever is the responsible party in accordance
with Section 12, shall furnish the purchaser a test report
which includes the following:
14.1.1 Product description, grade, quantity, ASTM Specification
Number and issue date,
14.1.2 Alloy grade (AISI, SAE, UNS, etc.), heat analysis,
and heat number, and type of quench,
14.1.3 Results of hardness, tensile, and proof load tests, as
applicable,
14.1.4 Statement of compliance to Protective Coating
Specification (if applicable),
14.1.5 Statement of compliance with the surface discontinuity
requirements of Specification F788/F788M,
14.1.6 Statement of compliance dimensionally,
14.1.7 Report, describe, or illustrate manufacturer’s markings
and their location,
14.1.8 Lot number, purchase order number, and date
shipped,
TABLE 4 Mechanical Requirements for Machined Specimens
Grade Size, in.
Tensile
Strength
min, psi
Yield Strength
(0.2 % offset),
min, psi
Elongation
in
2 in.
min, %
Reduction
of
Area,
min, %
BC 1/4 to 21/2, incl 125 000 109 000 16 50
BC Over 21/2 115 000 99 000 16 45
BD 1/4 to 21/2, incl 150 000 130 000 14 40
BD Over 21/2 140 000 115 000 14 40
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14.1.9 Country of origin, and
14.1.10 Title and signature of the individual assigned certification
responsibility by the company officers, with complete
mailing address.
14.2 Failure to include all the required information on the
test report shall be cause for rejection. - Product Marking
15.1 Manufacturers Identification —All products shall be
marked by the manufacturer with a unique identifier to identify
the manufacturer.
15.2 Grade Identification:
15.2.1 All Grade BC products shall be marked “BC”.
15.2.2 All Grade BD products shall be marked “BD”. In
addition to the “BD” marking, the product may be marked with
6 radial lines 60° apart if manufactured from alloy steel
conforming to the requirements of this specification.
15.3 Marking Location and Methods:
15.3.1 Bolts shall be marked on the top of the bolt head.
15.3.2 Where studs have both coarse and fine threads, all
markings shall appear on the coarse thread end or, if preferred,
the manufacturer’s identification shall appear on the fine thread
end and the grade marking on the coarse thread end.
15.3.3 Continuous thread studs may be marked on either
end.
15.3.4 All markings may be raised or depressed at the
manufacturer’s option.
15.3.5 Grade and manufacturer’s identification shall
shall be separate and distinct. The two identifications
shal l preferably be in di fferent locat ions and
when on the same level shall be separated by at least two
spaces. - Packaging and Package Marking
16.1 Packaging:
16.1.1 Unless otherwise specified, packaging shall be in
accordance with Practice D3951.
16.1.2 When special packaging requirements are required,
they shall be defined at the time of the inquiry and order.
16.2 Package Marking:
16.2.1 Each shipping unit shall include or be plainly marked
with the following information:
16.2.1.1 ASTM designation and grade,
16.2.1.2 Size,
16.2.1.3 Name and brand or trademark of the manufacturer,
16.2.1.4 Number of pieces,
16.2.1.5 Purchase order number, and
16.2.1.6 Country of origin. - Keywords
17.1 alloy steel; bolts; steel; studs
SUPPLEMENTARY REQUIREMENTS
S1. Marking
S1.1 Studs that are continuously threaded with the same
class of thread shall be marked on each end with the marking
in accordance with Section 15.
S1.2 Marking small sizes (customarily less than 0.375 in.
(9.525 mm) may not be practical. Consult the producer for the
minimum size that can be marked.
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ð19Þ
SPECIFICATION FOR ELECTRIC-FUSION-WELDED
AUSTENITIC CHROMIUM-NICKEL STAINLESS STEEL
PIPE FOR HIGH-TEMPERATURE SERVICE AND
GENERAL APPLICATIONS
SA-358/SA-358M
(Identical with ASTM Specification A358/A358M-15 except for the deletion of 6.3.2.2 for HT-O pipe and 6.3.2.3 for
HT-SO pipe, and editorial correction in 1.4. For products ordered to Section III and Section VIII, Division 1 of the ASME
Boiler and Pressure Vessel Code, Supplementary Requirement S8 is mandatory.)
ASME BPVC.II.A-2019 SA-358/SA-358M
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Standard Specification for
Electric-Fusion-Welded Austenitic Chromium-Nickel
Stainless Steel Pipe for High-Temperature Service and
General Applications - Scope
1.1 This specification covers electric-fusion-welded austenitic
chromium-nickel stainless steel pipe suitable for corrosive
or high-temperature service, or both, or for general applications.
NOTE 1—The dimensionless designator NPS (nominal pipe size) has
been substituted in this standard for such traditional terms as “nominal
diameter,” “size,” and “nominal size.”
1.2 This specification covers the grades of alloy and stainless
steel listed in Table 1. The selection of the proper grade
and requirements for heat treatment shall be at the discretion of
the purchaser, dependent on the service conditions to be
encountered.
1.3 Five classes of pipe are covered as follows:
1.3.1 Class 1—Pipe shall be double welded by processes
employing filler metal in all passes and shall be completely
radiographed.
1.3.2 Class 2—Pipe shall be double welded by processes
employing filler metal in all passes. No radiography is required.
1.3.3 Class 3—Pipe shall be single welded by processes
employing filler metal in all passes and shall be completely
radiographed.
1.3.4 Class 4—Same as Class 3 except that the weld pass
exposed to the inside pipe surface may be made without the
addition of filler metal (see 6.2.2.1 and 6.2.2.2).
1.3.5 Class 5—Pipe shall be double welded by processes
employing filler metal in all passes and shall be spot radiographed.
1.4 Supplementary requirements covering provisions ranging
from additional testing to formalized procedures for
manufacturing practice are provided. Supplementary Requirements
S1 through S8 are included as options to be specified
when desired.
1.5 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in nonconformance with the
specification. The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order. - Referenced Documents
2.1 ASTM Standards:
A240/A240M Specification for Chromium and Chromium-
Nickel Stainless Steel Plate, Sheet, and Strip for Pressure
Vessels and for General Applications
A262 Practices for Detecting Susceptibility to Intergranular
Attack in Austenitic Stainless Steels
A480/A480M Specification for General Requirements for
Flat-Rolled Stainless and Heat-Resisting Steel Plate,
Sheet, and Strip
A941 Terminology Relating to Steel, Stainless Steel, Related
Alloys, and Ferroalloys
A999/A999M Specification for General Requirements for
Alloy and Stainless Steel Pipe
E527 Practice for Numbering Metals and Alloys in the
Unified Numbering System (UNS)
2.2 ASME Boiler and Pressure Vessel Code:
Section II
Section III
Section VIII
Section IX
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TABLE 1 Plate and Filler Metal Specifications
Grade
UNS
Designation
Material,
Type
ASTM Plate
Specification No.
and Grade
Filler Metal Classification and UNS DesignationA for ApplicableB AWS Specification
A5.4/A5.4M A5.9/A5.9M A5.11/A5.11M A5.14/A5.14M A5.22/A5.22M A5.30/A5.30M
Class. UNS Class. UNS Class. UNS Class. UNS Class. UNS Class. UNS
. . . N08020 . . .
A240/A240M
N08020
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .
. . . N08367 . . .
A240/A240M
N08367
. . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 N06625 . . . . . . . . .
. . .
. . . N08700 . . .
A240/A240M
N08700
. . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 N06625 . . . . . . . . .
. . .
800E N08800 . . .
A240/A240M
N08800
. . . . . . . . . . . . ENiCrFe-3 W86182 ERNiCr-3 N06082 . . . . . . . . .
. . .
800HE N08810 . . .
A240/A240M
N08810
. . . . . . . . . . . . ENiCrFe-3F W86182F ERNiCr-3F N06082F . . . . . . . . .
. . .
. . . N08811 . . .
A240/A240M
N08811
. . . . . . . . . . . . ENiCrFe-3F W86182F ERNiCr-3F N06082F
. . . N08904 . . .
A240/A240M
N08904
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .
. . . N08926 . . .
A240/A240M
N08926
. . . . . . . . . . . . ENiCrMo–3 W86112 ERNiCrMo–3 N06625 . . . . . . . . .
. . .
201 S20100 201
A240/A240M
Type 201
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
201LN S20153 201LN
A240/A240M
Type 201LN
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . S20400 . . .
A240/A240M
S20400
E 209 W32210 ER209 S20980 . . . . . . . . . . . . . . . . . . . . . . . .
XM-19 S20910 XM-19
A240/A240M
Type XM-19
E209 W32210 ER209 S20980 . . . . . . . . . . . . . . . . . . . . . . . .
XM-29 S24000 XM-29
A240/A240M
Type XM-29
E240 W32410 ER240 S24080 . . . . . . . . . . . . . . . . . . . . . . . .
304 S30400 304
A240/A240M
Type 304
E308 W30810 ER308 S30880 . . . . . . . . . . . . E308T W30831 IN308 S30880
304L S30403 304L
A240/A240M
Type 304
E308L W30813 ER308L S30883 . . . . . . . . . . . . E308LT W30835 IN308L S30883
304H S30409 304H
A240/A240M
Type 304H
E308H W30810 ER308 S30880 . . . . . . . . . . . . E308T W30831 IN308 S30880
. . . S30415 . . .
A240/A240M
S30415
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
304N S30451 304N
A240/A240M
Type 304N
E308 W30810 ER308 S30880 . . . . . . . . . . . . E308T W30831 IN308 S30880
304LN S30453 304LN
A240/A240M
Type 304LN
E308L W30813 ER308L S30883 . . . . . . . . . . . . E308LTT W30835 IN308L S30883
. . . S30600D . . .
A240/A240M
S30600D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S30815 . . .
A240/A240M
S30815
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
309S S30908 309S
A240/A240M
Type 309S
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
309Cb S30940 309Nb
A240/A240M
Type 309Cb
E309Cb W30917 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
310S S31008 310S
A240/A240M
Type 310S
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
310Cb S31040 310Cb
A240/A240M
Type 310Cb
E310NB W31017 . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .
. . . S31254 . . .
A240/A240M
S31254
. . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 N06625 . . . . . . . . . . . .
. . .
S31266
. . .
A240/A240M
S31266
. . . . . . . . . . . . ENiCrMo–13 W86059 ERNiCrMo–13 N06059 . . . . . . . . . . . .
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TABLE 1 Continued
Grade
UNS
Designation
Material,
Type
ASTM Plate
Specification No.
and Grade
Filler Metal Classification and UNS DesignationA for ApplicableB AWS Specification
A5.4/A5.4M A5.9/A5.9M A5.11/A5.11M A5.14/A5.14M A5.22/A5.22M A5.30/A5.30M
Class. UNS Class. UNS Class. UNS Class. UNS Class. UNS Class. UNS
. . .
S31266
. . .
A240/A240M
S31266
. . . . . . . . . . . . ENiCrMo–10 W86022 ERNiCrMo–10 N06022 . . . . . . . . . . . .
316 S31600 316
A240/A240M
Type 316
E316 W31610 ER316
S31680
W31640
. . . . . . . . . . . . E316T W31631 IN316 S31680
316L S31603 316L
A240/A240M
Type 316L
E316L W31613 ER316L S31683 . . . . . . . . . . . . E316LT W31635 IN316L S31683
316H S31609 316H
A240/A240M
Type 316H
E316H W31610 ER316H S31680 . . . . . . . . . . . . E316T W31631 IN316 S31680
316N S31651 316N
A240/A240M
Type 316N
E316 W31610 ER316 S31680 . . . . . . . . . . . . E316T W31631 IN316 S31680
316LN S31653 316LN
A240/A240M
Type 316LN
E316L W31613 ER316L S31683 . . . . . . . . . . . . E316LT W31635 IN316L S31683
. . . S31655 . . .
A240/A240M
S31655
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
317 S31700 317
A240/A240M
Type 317
E317 W31710 ER 317 S31780 . . . . . . . . . . . . E317LT W31735 . . . . . .
317L S31703 317L
A240/A240M
Type 317L
E317L W34713 ER317L S31783 . . . . . . . . . . . . E317LT W31735 . . . . . .
. . . S31725 . . .
A240/A240M
S31725
. . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 N06625 . . . . . . . . . . . .
. . . S31726 . . .
A240/A240M
S31726
. . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 N06625 . . . . . . . . . . . .
. . . S31727 . . .
A240/A240M
S31727
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . S32050 . . .
A240/A240M
S32050
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .
. . . S32053 . . .
A240/A240M
S32053
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
321 S32100 321
A240/A240M
Type 321
E347 W34710
ER321
ER347
S32180
S34780
. . . . . . . . . . . . E347T W34731 IN348 S34780
321HC S32109C 321HC A240/A240M
Type 321HC W34710
ER321
ER347
S32180
S34780
E347T W34731 IN348 S34780
. . . S32654 . . .
A240/A240M
S32654
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . S34565 . . .
A240/A240M
S34565
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
347 S34700 347
A240/A240M
Type 347
E347 W34710 ER347 S34780 . . . . . . . . . . . . E347T W34731 IN348 S34780
347HC S34709C 347HC A240/A240M
Type 347HC ER347 S34780 E347T W34731 IN348 S34780
347LN S34751
A240/A240M
Type 347LN
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
348 S34800 348
A240/A240M
Type 348
E347 W34710 ER347 S34780 . . . . . . . . . . . . E347T W34731 IN348 S34780
A New designation established in accordance with Practice E527 and SAE J1086.
B Choice of American Welding Society specification depends on the welding process used.
C Minimum carbon content of the filler metal shall be 0.040 mass %.
D In previous editions, S30600 was incorrectly shown as S01815.
ECommon name, not a trademark, widely used, not associated with any one producer.
FThese filler metals have a high nickel content and, therefore, lower creep strength than the parent metal at temperatures exceeding about 1470 °F [800 °C], and its resistance to sulphurous media is inferior in certain
cases.
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2.3 AWS Specifications:
A5.4/A5.4M Stainless Steel Electrodes for Shielded Metal
Arc Welding
A5.9/A5.9M Bare Stainless Steel Welding Electrodes and
Rods
A5.11/A5.11M Nickel and Nickel-AlloyWelding Electrodes
for Shielded Metal Arc Welding
A5.14/A5.14M Nickel and Nickel-Alloy BareWelding Electrodes
and Rods
A5.22/A5.22M Stainless Steel Flux Cored and Metal Cored
Welding Electrodes and Rods
A5.30/A5.30M Consumable Inserts
2.4 Other Standard:
SAE J1086 Practice for Numbering Metals and Alloys
(UNS) - Terminology
3.1 Definitions:
3.1.1 The definitions in Specification A999/A999M and
Terminology A941 are applicable to this specification. - Ordering Information
4.1 It shall be the responsibility of the purchaser to specify
all requirements that are necessary for product under this
specification. Such requirements to be considered include, but
are not limited to, the following:
4.1.1 Quantity (feet, metres, or number of lengths),
4.1.2 Name of material (electric-fusion-welded pipe),
4.1.3 Grade (Table 1),
4.1.4 Class (see 1.3),
4.1.5 Size (outside diameter and nominal wall thickness),
4.1.6 Length (specific or random),
4.1.7 End finish (Section on Ends of Specification A999/
A999M),
4.1.8 Authorization for repair of plate defects by welding
and subsequent heat treatment without prior approval if such is
intended (see 9.3),
4.1.9 Specification designation,
4.1.10 Special requirements,
4.1.11 Statement invoking requirements of 16.4 if such is
intended.
4.1.12 Circumferential weld permissibility (see Section 16),
4.1.13 Supplementary Requirements (S1 through S8),
4.1.14 Applicable ASME Code if known,
4.1.15 For ASME Code Section III applications, the service
classification intended, and
4.1.16 Certification requirements (see Section on Certification
of Specification A999/A999M). - General Requirements
5.1 Material furnished to this specification shall conform to
the applicable requirements of the current edition of Specification
A999/A999M unless otherwise provided herein. - Materials and Manufacture
6.1 Materials:
6.1.1 The steel plate material shall conform to the requirements
of one of the grades of Specification A240/A240M,
listed in Table 1, except as provided in 6.3.2.3.
6.2 Welding:
6.2.1 The joints shall be full penetration double-welded or
single-welded butt joints employing fusion welding processes
as defined under “Definitions,” ASME Boiler and Pressure
Vessel Code, Section IX. This specification makes no provision
for any difference in weld quality requirements regardless of
the weld joint type employed (single or double) in making the
weld. Where backing rings or strips are employed, the ring or
strip material shall be of the same P-Number (Table QW-422
of Section IX) as the plate being joined. Backing rings or strips
shall be completely removed after welding, prior to any
required radiography, and the exposed weld surface shall be
examined visually for conformance to the requirements of
6.2.3. Welds made by procedures employing backing strips or
rings that remain in place are prohibited. Welding procedures,
and welding operators shall be qualified in accordance with
ASME Boiler and Pressure Vessel Code, Section IX.
6.2.2 Except as provided in 6.2.2.1 and 6.2.2.2, welds shall
be made in their entirety by processes involving the deposition
of filler metal.
6.2.2.1 For Class 4 pipe employing multiple passes, the
root-pass may be without the addition of filler metal.
6.2.2.2 For Class 4 pipe, the weld surface exposed inside the
pipe may result from a single pass made from the inside of the
pipe without the addition of filler metal.
6.2.2.3 All single-welded pipe shall be completely radiographed.
6.2.3 The weld surface on either side of the weld is
permitted to be flush with the base plate or to have a reasonably
uniform crown, not to exceed 1/8 in. [3 mm]. It is permitted at
the option of the manufacturer or by agreement between the
manufacturer and purchaser to remove any weld reinforcement.
The contour of the reinforcement should be reasonably
smooth and free from irregularities. The deposited metal shall
be fused uniformly into the plate surface. No concavity of
contour is permitted unless the resulting thickness of weld
metal is equal to or greater than the minimum thickness of the
adjacent base metal.
6.2.4 Weld defects shall be repaired by removal to sound
metal and rewelding. Subsequent heat treatment and examination
(that is, visual, radiographic, and dye penetrant) shall be as
required on the original welds.
6.3 Heat Treatment:
6.3.1 All pipe shall be furnished in the heat-treated condition
in accordance with the requirements of Table 2.
6.3.2 The purchase order shall specify one of the following
conditions if the heat-treated condition specified in 6.3.1 is not
desired by the purchaser:
6.3.2.1 A final heat-treatment temperature under 1900 °F
[1040 °C]—Each pipe supplied under this requirement shall be
stenciled with the final heat-treatment temperature in degrees
Fahrenheit or degrees Celsius after the suffix “HT.” Controlled
structural or special service characteristics may be specified as
a guide for the most suitable heat treatment.
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6.4 A solution annealing temperature above 1950 °F [1065
°C] may impair the resistance to intergranular corrosion after
subsequent exposure to sensitizing conditions in Grades 321,
321H, 347, 347H, and 348. When specified by the purchaser, a
lower temperature stabilization or re-solution anneal shall be
used subsequent to the initial high temperature solution anneal
(see Supplementary Requirement S5). - Chemical Composition
7.1 The chemical composition of the plate shall conform to
the requirements of the applicable specification and grade
listed in Specification A240/A240M.
7.2 Except for Grade S34751, the chemical composition of
the welding filler metal shall conform to the requirements of
the applicable AWS specification for the corresponding grade
shown in Table 1, or shall conform to the chemical composition
specified for the plate in Specification A240/A240M, or
shall, subject to purchaser approval, be a filler metal more
highly alloyed than the base metal when needed for corrosion
resistance or other properties. Use of a filler metal other than
that listed in Table 1 or conforming to the chemical composition
specified for the plate in Specification A240/A240M shall
be reported and the filler metal identified on the certificate of
tests. When nitrogen and cerium are specified elements for the
ordered grade, the method of analysis for these elements shall
be a matter of agreement between the purchaser and the
manufacturer.
7.3 The chemical composition of the welding filler metal for
Grade S34751 shall conform to the chemical composition
specified for the plate in Specification A240/A240M. The
method for analysis for nitrogen shall be a matter of agreement
between the purchaser and the manufacturer. - Permissible Variations in Dimensions
8.1 Permissible Variations—The dimensions at any point in
a length of pipe shall not exceed the following:
8.1.1 Outside Diameter—Based on circumferential
measurement, 60.5 % of the specified outside diameter.
8.1.2 Out-of-Roundness—Difference between major and minor
outside diameters, 1 %.
8.1.3 Alignment—Using a 10-ft [3-m] straightedge placed
so that both ends are in contact with the pipe, 1/8 in. [3 mm]
deviation from contact with the pipe.
8.1.4 Thickness—The minimum wall thickness at any point
in the pipe shall not be more than 0.01 in. [0.3 mm] under the
nominal thickness. - Workmanship, Finish, and Appearance
9.1 The finished pipe shall have a workmanlike finish.
9.2 Repair of Plate Defects by Machining or Grinding—It is
permitted to repair pipes showing slivers, or other surface
defects, by machining or grounding inside or outside to a depth
that ensures the removal of all included scale and slivers,
provided that the wall thickness is not reduced below the
specified minimum wall thickness. Machining or grinding shall
TABLE 2 Annealing Requirements
Grade or UNS DesignationA Heat Treating
TemperatureB
Cooling/Testing
Requirements
All grades not individually listed below: 1900 °F [1040 °C] C
304H, 309S, 309Cb, 310S, 310Cb,
321H, 347H, S22100, S28300,
1900 °F [1040 °C] D
N08020 1800-1850 °F [980-1010 °C] D
N08367 2025 °F [1110 °C] D
N08700 2000 °F [1095 °C] D
N08810 2050 °F [1120 °C] D
N08811 2100 °F [1150 °C] D
N08904 2000 °F [1095 °C] D
N08926 2010 °F [1100 °C] D
S30600 2100 °F [1150 °C] D
S30815 1920 °F [1050 °C] D
S31254 2100 °F [1150 °C] D
S31266 2100 °F [1150 °C] D
S31727 1975–2175 °F [1080 to 1180 °C] D
S32050 2100 °F [1150 °C] D
S32053 1975–2175 °F [1080 to 1180 °C] D
S32654 2100 °F [1150 °C] D
S34565 2050 °F [1120 °C] D
A New designation established in accordance with Practice E527 and SAE J1086.
B Minimum, unless otherwise stated.
C Quenched in water or rapidly cooled by other means, at a rate sufficient to prevent reprecipitation of carbides, as demonstrable by the capability of passing Practices
A262, Practice E. The manufacturer is not required to run the test unless it is specified on the purchase order (see Supplementary Requirement S7). Note that Practices
A262 requires the test to be performed on sensitized specimens in the low-carbon and stabilized types and on specimens representative of the as-shipped condition for
other types. In the case of low-carbon types containing 3 % or more molybdenum, the applicability of the sensitizing treatment prior to testing shall be a matter for
negotiation between the seller and the purchaser.
D Quenched in water or rapidly cooled by other means.
6.3.2.2 DELETED
6.3.2.3 DELETED
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follow inspection of the pipe as rolled, and shall be followed by
supplementary visual inspection.
9.3 Repair of Plate Defects by Welding—It is permitted to
repair by welding defects that violate minimum wall thickness,
but only with the approval of the purchaser. Areas shall be
suitably prepared for welding with tightly closed defects
removed by grinding. Open, clean defects, such as pits or
impressions, may require no preparation. All welders, welding
operators, and weld procedures shall be qualified to the ASME
Boiler and Pressure Vessel Code, Section IX. Unless the
purchaser specifies otherwise, pipe required to be heat treated
under the provisions of 6.3, shall be heat treated or reheat
treated following repair welding. Repaired lengths, where
repair depth is greater than 1/4 of the thickness, shall be pressure
tested or repressure tested after repair and heat treatment (if
any). Repair welds shall also be examined by suitable nondestructive
examination techniques, including any techniques
specifically required of the primary weld.
9.4 The pipe shall be free of scale and contaminating iron
particles. Pickling, blasting, or surface finishing is not mandatory
when pipe is bright annealed. The purchaser is permitted
to request that a passivating treatment be applied. - Heat Analysis
10.1 An analysis of each heat of steel shall be made by the
plate manufacturer to determine the percentages of the elements
prescribed in Specification A240/A240M. The chemical
composition thus determined shall conform to the requirements
prescribed in Specification A240/A240M. - Product Analysis
11.1 For each lot of 500 ft [150 m] of pipe or fraction
thereof, analysis shall be made by the manufacturer from the
finished pipe of the plate and of the weld deposit. Drillings for
analysis may be taken from the mechanical test specimens. The
results of these analyses shall be reported to the purchaser or
the purchaser’s representative, and shall conform to the requirements
of Section 7, subject to the product analysis
tolerances of Table 1 in Specification A480/A480M.
11.2 If the analysis of one of the tests specified in 9.1 does
not conform to the requirements specified in Section 7,
analyses shall be made on additional pipe of double the original
number from the same lot, each of which shall conform to the
requirements specified. - Tensile Requirements
12.1 The plate used in making the pipe shall conform to the
requirements as to tensile properties of the applicable specifications
listed in Table 1. Tension tests made by the plate
manufacturer shall qualify the plate material.
12.2 The transverse tension test taken across the welded
joint specimen shall have a tensile strength not less than the
specified minimum tensile strength of the plate. - Transverse Guided-Bend Weld Tests
13.1 Two bend test specimens shall be taken transversely
from the pipe. Except as provided in 13.2, one shall be subject
to a face guided-bend test and the second to a root guided-bend
test. One specimen shall be bent with the inside surface of the
pipe against the plunger, and the other with the outside surface
against the plunger.
13.2 For wall thicknesses over 3/8 in. [9.5 mm] but less than
3/4 in. [19 mm] side-bend tests may be made instead of the face
and root-bend tests. For specified wall thicknesses 3/4 in. [19
mm] and over, both specimens shall be subjected to the
side-bend tests. Side-bend specimens shall be bent so that one
of the side surfaces becomes the convex surface of the bend
specimen.
13.3 The bend test shall be acceptable if no cracks or other
defects exceeding 1/8 in. [3 mm] in any direction is present in
the weld metal or between the weld and the pipe metal after
bending. Cracks that originate along the edges of the specimen
during testing, and that are less than 1/4 in. [6.5 mm] measured
in any direction shall not be considered. - Test Specimens and Methods of Testing
14.1 Transverse tension and bend test specimens shall be
taken from the end of the finished pipe; the transverse tension
and bend test specimens shall be flattened cold before final
machining to size.
14.2 As an alternative to the requirements of 14.1, it is
permitted to take the test specimens from a test plate of the
same material as the pipe that is attached to the end of the
cylinder and welded as a prolongation of the pipe longitudinal
seam.
14.3 Tension test specimens shall be made in accordance
with Section IX, Part QW, Paragraph QW-150 of the ASME
Boiler and Pressure Vessel Code and shall be one of the types
shown in QW-462.1 of that code.
14.3.1 Reduced-section specimens conforming to the requirements
given in QW-462.1(b) may be used for tension tests
on all thicknesses of pipe having outside diameter greater than
3 in. [76 mm].
14.3.2 Turned specimens conforming to the requirements of
QW-462.1(d) may be used for tension tests.
14.3.2.1 If turned specimens are used as given in 14.3.2.2
and 14.3.2.3, one complete set shall be made for each required
tension test.
14.3.2.2 For thicknesses to and including 11/4 in. [32 mm], it
is permitted to use a single turned specimen.
14.3.2.3 For thicknesses over 11/4 in. [32 mm], multiple
specimens shall be cut through the full thickness of the weld
with their centers parallel to the material surface and not over
1 in. [25 mm] apart. The centers of the specimens adjacent to
material surfaces shall not exceed 5/8 in. [16 mm] from the
surface.
14.4 The test specimens shall not be cut from the pipe or test
plate until after final heat treatment. - Mechanical Tests Required
15.1 For the purposes of the tension and bend test
requirements, the term “lot” shall mean all pipe of the same
grade, permitted to include more than one heat of steel, within
a 3/16-in [4.7-mm] range of thickness and welded to the same
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weld procedure, and when heat treated, done so to the same
heat-treating procedure and in the same furnace. The maximum
lot size shall be 200 linear ft [60 m] of pipe.
15.1.1 Transverse Tension Test—One test shall be made to
represent each lot of finished pipe.
15.1.2 Transverse Guided-Bend Weld Test—One test (two
specimens) shall be made to represent each lot of finished pipe.
15.2 Hydrostatic Test—Each length of pipe shall be subjected
to a hydrostatic test in accordance with Specification
A999/A999M, unless specifically exempted under the provision
of 15.3. Pressure shall be held for a sufficient time to
permit the inspector to examine the entire length of the welded
seam.
15.3 The purchaser, with the agreement of the manufacturer,
is permitted to complete the hydrostatic test requirement with
the system pressure test, performed at a pressure either lower
or higher than the specification test pressure, but in no case
shall the test pressure be lower than the system design pressure.
Each length of pipe furnished without the completed manufacturer’s
hydrostatic test shall include with the mandatory
marking the letters “NH.” - Radiographic Examination
16.1 For Classes 1, 3, and 4 pipe, all welded joints shall be
completely examined by radiography.
16.2 For Class 5 pipe, the welded joints shall be spot
radiographed to the extent of not less than 12 in. [300 mm] of
radiograph per 50 ft [15 m] of weld.
16.3 For Classes 1, 3, and 4 pipe, radiographic examination
shall be in accordance with the requirements of the ASME
Boiler and Pressure Vessel Code, Section VIII, latest edition,
Paragraph UW-51.
16.4 For Class 5 pipe, radiographic examination shall be in
accordance with the requirements of the ASME Boiler and
Pressure Vessel Code, Section VIII, Division 1, latest edition,
Paragraph UW-52.
16.5 Radiographic examination is permitted to be performed
prior to heat treatment. - Lengths
17.1 Circumferentially welded joints of the same quality as
the longitudinal joints shall be permitted by agreement between
the manufacturer and the purchaser. - Product Marking
18.1 In addition to the marking prescribed in Specification
A999/A999M, the markings on each length of pipe shall
include the plate material designations as shown in Table 1, the
marking requirements of 6.3 and 15.3, and Class 1, 2, 3, or 4,
as appropriate (see 1.3).
18.2 Bar Coding—In addition to the requirements in 18.1,
bar coding is acceptable as a supplementary identification
method. Bar coding should be consistent with the Automotive
Industry Action Group (AIAG) standard prepared by the
Primary Metals Subcommittee of the AIAG Bar Code Project
Team. - Keywords
19.1 arc welded steel pipe; austenitic stainless steel;
chromium-nickel steel; fusion welded steel pipe; high temperature
application; steel pipe; temperature service applications;
high; welded steel pipe
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified in the
purchase order. The purchaser is permitted to specify a different frequency of test or analysis than is
provided in the supplementary requirement. Subject to agreement between the purchaser and
manufacturer, it is permitted to modify the retest and retreatment provisions of these supplementary
requirements.
S1. Product Analysis
S1.1 Product analysis shall be made on each length of pipe.
Individual lengths failing to conform to the chemical composition
requirements shall be rejected.
S2. Tension and Bend Tests
S2.1 Tension tests (Section 12) and bend tests (Section 13)
shall be made on specimens to represent each length of pipe.
Failure of any test specimen to meet the requirements shall be
cause for the rejection of the pipe length represented.
S3. Penetrant Oil and Powder Examination
S3.1 All welded joints shall be subjected to examination by
a penetrant oil and powder method. The details of the method
and the disposition of flaws detected shall be a matter for
agreement between the purchaser and the manufacturer.
S4. Ferrite Control in Weld Deposits
S4.1 The ferrite content of the deposited weld metal in any
length of pipe shall be determined. The procedural details
pertaining to this subject (that is, welding; plate and weld
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deposit chemistry; testing equipment and method; number and
location of test sites; and ferrite control limits) shall be a matter
for agreement between the purchaser and the manufacturer.
S5. Stabilizing Heat Treatment
S5.1 Subsequent to the heat treatment required in 6.3,
Grades 321, 321H, 347, 347H, and 348 shall be given a
stabilization heat treatment at a temperature lower than that
used for the initial solution annealing heat treatment. The
temperature of stabilization heat treatment shall be at a
temperature as agreed upon between the purchaser and manufacturer.
S6. Intergranular Corrosion Test
S6.1 When specified, material shall pass intergranular corrosion
tests conducted by the manufacturer in accordance with
Practices A262, Practice E.
NOTE S1—Practice E requires testing on the sensitized condition for
low carbon or stabilized grades, and on the as-shipped condition for other
grades.
S6.2 A stabilization heat treatment in accordance with
Supplementary Requirement S5 may be necessary and is
permitted in order to meet this requirement for the grades
containing titanium or columbium.
S7. In-Process Heat Treatments
S7.1 For H grades, separate solution treatments are required
for solution annealing. In-process heat treatments are not
permitted as a substitute for separate solution annealing.
S8. ASME Section III or Section VIII, Division 1, Construction
S8.1 Products furnished under this specification that are
intended for application under the rules of Section III or
Section VIII, Division 1, of the ASME Boiler and Pressure
Vessel Code shall be manufactured by holders of the appropriate
ASME Certificate of Authorization and Certification Mark.
The product is subject to all applicable requirements of Section
III or Section VIII, Division 1, including welding, heat
treatment, nondestructive examination, authorized inspection
at the point of manufacture, and application of the Certification
Mark.
S8.2 The applicable ASME Partial Data Report form,
signed by an Authorized Inspector or Authorized Nuclear
Inspector and a material test report shall be furnished for each
lot of pipe.
S8.3 The welded joints shall be full penetration butt welds
as obtained by double welding or by other means that will
obtain the same quality of deposited weld metal on the inside
and outside. Welds using metal backing strips that remain in
place are prohibited.
S8.4 In addition to the requirements of 15.1, for pipe that is
not heat treated, or that is heat treated in a continuous furnace,
a lot shall consist of each 200 ft [60 m] or fraction thereof, of
all pipe of the same heat of plate starting material of the same
thickness, subjected to the same heat treatment. For pipe that is
heat treated in a batch-type furnace that is automatically
controlled within a 50 °F [25 °C] range and is equipped with
recording pyrometers so that the heating records are available,
a lot shall be defined as for continuous furnace heat treatment.
Each length of pipe shall be so marked as to identify each such
piece of pipe with the lot and the material test report.
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ð19Þ
SPECIFICATION FOR CARBON AND FERRITIC ALLOY
STEEL FORGED AND BORED PIPE FOR
HIGH-TEMPERATURE SERVICE
SA-369/SA-369M
(Identical with ASTM Specification A369/A369M-18.)
ASME BPVC.II.A-2019 SA-369/SA-369M
579
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Standard Specification for
Carbon and Ferritic Alloy Steel Forged and Bored Pipe for
High-Temperature Service - Scope
1.1 This specification covers heavy-wall carbon and alloy
steel pipe (Note 1) made from turned and bored forgings and is
intended for high-temperature service. Pipe ordered under this
specification shall be suitable for bending and other forming
operations and for fusion welding. Selection will depend on
design, service conditions, mechanical properties and hightemperature
characteristics.
NOTE 1—The use of the word “pipe” throughout the several sections of
this specification is used in the broad sense and intended to mean pipe
headers, or leads.
NOTE 2—The dimensionless designator NPS (nominal pipe size) has
been substituted in this standard for such traditional terms as “nominal
diameter,” “size,” and “nominal size.”
1.2 Several grades of ferritic steels are covered. Their
compositions are given in Table 1.
1.3 Supplementary requirements (S1 to S6) of an optional
nature are provided. These supplementary requirements call for
additional tests to be made, and when desired shall be so stated
in the order, together with the number of such tests required.
1.4 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order.
1.5 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A999/A999M Specification for General Requirements for
Alloy and Stainless Steel Pipe
E290 Test Methods for Bend Testing of Material for Ductility
E381 Method of Macroetch Testing Steel Bars, Billets,
Blooms, and Forgings
2.2 ASME Boiler and Pressure Vessel Code:
Section IX
2.3 ANSI Standard:
B 46.1 Surface Texture
2.4 AWS Specifications:
A5.5/A5.5M Specification for Low-Alloy Steel Electrodes
for Shielded Metal Arc Welding
A5.23/A5.23M Specification for Low-Alloy Steel Electrodes
and Fluxes for Submerged Arc Welding
A5.28/A5.28M Specification for Low-Alloy Steel Electrodes
for Gas Shielded Arc Welding
A5.29/A5.29M Low-Alloy Steel Electrodes for Flux Cored
Arc Welding - Ordering Information
3.1 Orders for material to this specification should include
the following, as required, to describe the desired material
adequately:
3.1.1 Quantity (feet, centimetres, or number of lengths),
3.1.2 Name of material (forged and bored pipe),
3.1.3 Grade (Table 1),
3.1.4 Size (inside diameter and minimum wall thickness),
3.1.5 Length (Permissible Variations in Length Section of
Specification A999/A999M),
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3.1.6 Verification of tensile and hardness properties at
mid-thickness for Grade FP91 Type 1 and Type 2 (9.2),
3.1.7 End finish (13),
3.1.8 Optional requirements (Sections 8, Supplementary
Requirements S1 to S6; 13.2),
3.1.9 Test report required (Certification Section of Specification
A999/A999M),
3.1.10 Specification designation, and
3.1.11 Special requirements or exceptions to this specification. - General Requirements
4.1 Material furnished under this specification shall conform
to the applicable requirements of the current edition of
Specification A999/A999M, unless otherwise provided herein. - Materials and Manufacture
5.1 Discard:
5.1.1 A sufficient discard shall be made from each ingot to
secure freedom from injurious defects. The steel shall have a
homogeneous structure.
5.2 Manufacture:
5.2.1 Material for forging shall consist of ingots or of
blooms, billets, or solid-rolled bars forged or rolled from an
ingot, and cut to the required length by a process that will not
produce injurious defects in the forging.
5.2.2 The material shall be forged (Note 3) by hammering or
pressing, and shall be brought as nearly as practicable to the
finished shape and size by hot working.
NOTE 3—The cross-sectional area of the solid forging shall have a
reduction by forging or by rolling and forging from that of the ingot in the
ratio of not less than 3 to 1.
5.2.3 Unless otherwise specified, the final forging operation
shall be followed by a treatment suitable to the grade as
specified in 5.4.
TABLE 1 Chemical Requirements
Grade Composition, %
FPA FPB FP1 FP2
Carbon 0.25 max 0.30 max 0.10–0.20 0.10–0.20
Manganese 0.27–0.93 0.29–1.06 0.30–0.80 0.30–0.61
Phosphorus, max 0.035 0.035 0.025 0.025
Sulfur, max 0.035 0.035 0.025 0.025
Silicon 0.10 min 0.10 min 0.10–0.50 0.10–0.30
Chromium … … … 0.50–0.81
Molybdenum … … 0.44–0.65 0.44–0.65
Grade FP5 FP9 FP11 FP12
Carbon 0.15 max 0.15 max 0.05–0.15 0.05–0.15
Manganese 0.30–0.60 0.30–0.60 0.30–0.60 0.30–0.61
Phosphorus, max 0.025 0.030 0.025 0.025
Sulfur, max 0.025 0.030 0.025 0.025
Silicon 0.50 max 0.50–1.00 0.50–1.00 0.50 max
Chromium 4.00–6.00 8.00–10.00 1.00–1.50 0.80–1.25
Molybdenum 0.45–0.65 0.90–1.10 0.44–0.65 0.44–0.65
Grade FP21 FP22 FP91 FP92
Type 1 Type 2
Carbon 0.07–0.13
Heat 0.05–0.15 0.05–0.15 0.08–0.12 0.08–0.12
Product … … … 0.07–0.13
Manganese 0.30–0.60 0.30–0.60 0.30–0.60 0.30–0.50A 0.30–0.60
Phosphorus, max 0.025 0.025 0.025 0.020A 0.020
Sulfur, max 0.025 0.025 0.025 0.005A 0.010
Silicon 0.50 max 0.50 max 0.20–0.50 0.20–0.40A 0.50 max
Chromium 2.65–3.35 1.90–2.60 8.00–9.50 8.0–9.50A 8.50–9.50
Molybdenum 0.30–0.60
Heat 0.80–1.06 0.87–1.13 0.85–1.05 0.85–1.05
Product … … … 0.80–1.05
Others: W 1.50–2.00
Ni 0.40 max 0.20 maxA V 0.15–0.25
V Cb 0.04–0.09
Heat 0.18–0.25 0.18–0.25
Product … 0.16–0.27
Cb N 0.030–0.070
Heat 0.06–0.10 0.06–0.10
Product … 0.05–0.11
N 0.03–0.07 0.035–0.070A Ni 0.40 max
Al 0.02 max 0.020 maxA Al 0.02 max
Ti 0.01 max 0.01 maxA Ti 0.01 max
Zr 0.01 max 0.01 maxA Zr 0.01 max
Sn … 0.010 maxA B 0.001–0.006
Sb … 0.003 maxA
B … 0.001 maxA
Cu … 0.10 maxA
W … 0.05 maxA
As … 0.010 maxA
N/Al … $ 4.0
AApplies to both heat and product analyses.
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5.3 Machining:
5.3.1 All forgings shall have both the inner and outer
surfaces machined.
5.3.2 After heat treatment, the pipe shall be machined to a
finish with a roughness value no greater than 250-µin. [6.4-µm]
arithmetical average deviation (AA), terms as defined in ANSI
B 46.1-1962, unless otherwise specified.
5.4 Heat Treatment:
5.4.1 All pipe of the grades shown in Table 1 other than
FPA, FPB, FP1, FP2, FP12, FP91 Type 1 and Type 2, and FP92
shall be reheated and furnished in the full-annealed or normalized
and tempered condition. If furnished in the normalized
and tempered condition (Note 4), the temperature for tempering
shall be 1250 °F [680 °C] or higher for Grades FP5, FP9,
FP21, and FP22, and 1200 °F [650 °C] or higher for Grades
FP36 and FP11.
NOTE 4—It is recommended that the temperature for tempering should
be at least 100 °F [50 °C] above the intended service temperature;
consequently, the purchaser should advise the manufacturer if the service
temperature is to be over 1100 °F [600 °C].
5.4.2 Pipe in Grades FPA and FPB as a final heat treatment
shall be either normalized or shall be given a stress relieving
treatment at 1200 to 1300 °F [650 to 705 °C]. Pipe in Grades
FP1, FP2, and FP12, as a final heat treatment shall be given a
stress-relieving treatment at 1200 to 1300 °F [650 to 705 °C].
NOTE 5—Certain of the ferritic steels covered by this specification tend
to harden if cooled rapidly from above their critical temperature. Some
will air harden, that is, become hardened to an undesirable degree when
cooled in air from high temperatures. Therefore, operations involving
heating such steels above their critical temperatures, such as welding,
hot-bending and other forming operations, should be followed by suitable
heat treatment.
5.4.3 Except when Supplementary Requirement S6 is specified
by the purchaser, Grade FP91 Type 1 and Type 2 shall be
normalized and tempered by reheating within the temperature
range from 1900 to 1975 °F [1040 to 1080 °C], followed by air
cooling and tempering in the temperature range of 1350 to
1470 °F [730 to 800 °C].
5.4.4 Except when Supplementary Requirement S6 is specified
by the purchaser, Grade FP92 shall be normalized and
tempered by reheating within the temperature range of 1900 to
1975 °F [1040 to 1080 °C], followed by air cooling and
tempering in the temperature range of 1350 to 1470 °F [730 to
800 °C].
5.5 Repair by Welding:
5.5.1 Weld repair shall be permitted only subject to the
approval of the purchaser and in accordance with Specification
A999/A999M.
5.5.2 All repair welds in FP91 shall be made with one of the
following welding processes and consumables: SMAW, A5.5/
A5.5M E90XX-B9; SAW, A5.23/A5.23M EB9 + neutral flux;
GTAW, A5.28/A5.28M ER90S-B9; and FCAWA5.29/A5.29M
E91T1-B9. In addition, the sum of the Ni + Mn content of all
welding consumables used to weld repair FP91 Type 1 and
Type 2 shall not exceed 1.0 %.
5.5.3 All repair welds in FP92 shall be made using welding
consumables meeting the chemical requirements for the grade
in Table 1.
5.5.4 After weld repair, Grades FP91 Type 1 and Type 2 and
FP92 shall be heat treated at 1350–1470 °F [730–800 °C]. - Chemical Composition
6.1 The steel shall conform to the requirements as to
chemical composition prescribed in Table 1. - Heat Analysis
7.1 An analysis of each heat of steel shall be made by the
steel manufacturer to determine the percentages of the elements
specified. If secondary melting processes are employed,
the heat analysis shall be obtained from one remelted ingot or
the product of one remelted ingot of each primary melt. The
chemical composition thus determined, or that determined
from a product analysis made by the tubular product
manufacturer, shall conform to the requirements specified.
7.2 In the case of large ingots poured from two or more
heats, the weighted average of the chemical determinations of
the several heats, made in accordance with 7.1, shall conform
to the requirements specified in Section 6. - Product Analysis
8.1 At the request of the purchaser, a product analysis shall
be made by the manufacturer on every heat.
8.2 The results of these analyses shall be reported to the
purchaser or his representative, and shall conform to the
requirements specified in Section 6.
8.3 If the analysis of one of the tests specified in Section 7
or Section 8 does not conform to the requirements specified in
Section 6 an analysis of each billet or pipe from the same heat
may be made, and all billets or pipes conforming to the
requirements shall be accepted. - Tensile Requirements
9.1 The material shall conform to the requirements as to
tensile properties prescribed in Table 2. Tests for acceptance
shall be made after final heat treatment of the forging.
9.2 For Grade FP91 Type 1 and Type 2, when requested by
the purchaser, the tensile and hardness properties shall be met
and verified on material taken from the half-thickness location. - Mechanical Tests Required
10.1 Transverse or Longitudinal Tension Test—One test
shall be made on a specimen from one end of one length of
pipe representing each heat in each heat-treatment lot.
10.2 Flattening Test—For pipe NPS 14 or less, and diameter
to wall thickness ratios of more than 7.0, a flattening test shall
be carried out in accordance with Specification A999/A999M.
A test shall be carried out on a specimen taken from one end of
each length of pipe.
10.3 Bend Test—For pipe larger than NPS 14 or NPS where
diameters to wall thickness ratio is 7.0 or less, a bend test shall
be carried out in accordance with Test Methods E290. Unless
otherwise specified, the test specimens shall be taken in a
transverse direction. The diameter of the pin shall be 2/3 t for
longitudinal specimens or 11/3 t for transverse specimens,
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where t is the specimen thickness. The bend test specimens
shall be bent at room temperature through 180° without
cracking. One bend test shall be taken from one end of each
length of pipe. - Workmanship
11.1 The pipe shall conform to the sizes and shapes specified
by the purchaser. - Ends
12.1 Pipe ends shall be machined as specified in the
purchase order. - Finish
13.1 The finished pipe shall be reasonably straight and shall
have a workmanlike finish.
13.2 Repair of defects by welding shall be permitted only
subject to the approval of the purchaser. Defects shall be
thoroughly chipped or ground out before welding. Only qualified
operators and procedures in accordance with the ASME
Boiler and Pressure Vessel Code, Section IX, shall be used.
Local or full heat treatment in accordance with 5.4 shall follow
welding. Local grinding following welding and retreating shall
be considered as meeting the requirements of 5.3. - Product Marking
14.1 In addition to the marking prescribed in Specification
A999/A999M, the marking shall include the wall thickness,
piece mark, length, and additional symbol “S” if the pipe
conforms to the supplementary requirements specified in
Supplementary Requirements S1 to S5, and the heat number or
the manufacturer’s number by which the heat can be identified.
Indentation stamping, instead of stenciling, will be permitted
only with the written approval of the purchaser.
14.2 For FP91, additional marking shall include the appropriate
Type.
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified in the
purchase order. The purchaser may specify a different frequency of test or analysis than is provided
in the supplementary requirement. Subject to agreement between the purchaser and manufacturer,
retest and retreatment provisions of these supplementary requirements may also be modified.
S1. Additional Tension Test
S1.1 An additional tension test shall be made on a specimen
from one or each end of each pipe. If this supplementary
requirement is specified, the number of tests per pipe required
shall be specified. If a specimen from any length fails to meet
the required tensile properties (tensile, yield, and elongation),
that length shall be rejected subject to retreatment in accordance
with Specification A999/A999M and satisfactory retest.
TABLE 2 Tensile Requirements
Grade FPA FPB FP1, FP2 FP12 FP91 Type 1
and Type 2
FP92 All Others
Tensile strength, min; ksi [MPa]
Yield strength, min; ksi [MPa]
48 [330]
30 [210]
60 [415]
35 [240]
55 [380]
30 [210]
60 [415]
32 [220]
85 [585]
60 [415]
90 [620]
64 [440]
60 [415]
30 [210]
Elongation Requirements
Grade
FPA FPB
FP91 Type 1 and Type 2
and FP92
All Others
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Transverse
Longitudinal
Transverse
Elongation in 2 in. or 50 mm, min, %:
Basic minimum elongation for wall 5/16 in. [8 mm]
and over in thickness, strip tests, and for all small
sizes tested in full-section
35 25 30 17 27 18 30 20
When standard round 2-in. or 50-mm gage length
test specimen is used
28 20 22 12 20 13 22 14
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S2. Additional Flattening or Bend Tests
S2.1 The appropriate flattening or bend test may be made on
specimens from both ends of each length of pipe. Crop ends
may be used. If the specimen from either end of any length
fails to conform to the specific requirement, that length shall be
rejected.
S3. Ultrasonic Tests
S3.1 Each pipe shall be ultrasonically tested to determine its
soundness throughout the entire length of the pipe. Until
suitable standards are established, the basis for rejection of
material shall be a matter of agreement between the manufacturer
and purchaser.
S4. Hydrostatic Test
S4.1 A hydrostatic pressure test shall be applied as agreed
upon by the manufacturer and purchaser.
S5. Metal Structure and Etching Tests
S5.1 The steel shall be homogeneous as shown by etching
tests conducted in accordance with the appropriate portions of
Method E381. Etching tests shall be made on a cross section
from one end or both ends of each pipe and shall show sound
and reasonably uniform material free of injurious laminations,
cracks, and similar objectionable defects. If this supplementary
requirement is specified, the number of tests per pipe required
shall also be specified. If a specimen from any length shows
objectionable defects, the length shall be rejected, subject to
removal of the defective end and subsequent retests indicating
the remainder of the length to be sound and reasonably uniform
material.
S6. Alternative Heat Treatment—Grades FP91 Type 1
and Type 2 and FP92
S6.1 Grades FP91 Type 1 and Type 2 and FP92 shall be
normalized in accordance with 5.4.3 or 5.4.4, respectively, and
tempered at a temperature, to be specified by the purchaser,
less than 1350 °F [730 °C]. It shall be the purchaser’s
responsibility to subsequently temper in the range of 1350 to
1470 °F [730 to 800 °C]. All mechanical tests shall be made on
material heat treated in accordance with 5.4.3 or 5.4.4, respectively.
The certification shall reference this supplementary
requirement indicating the tempering temperature applied. The
notation “S6’’ shall be included with the required marking of
the pipe.
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TEST METHODS AND DEFINITIONS FOR MECHANICAL
TESTING OF STEEL PRODUCTS
SA-370
(Identical with ASTM Specification A370-05.)
ASME BPVC.II.A-2019 SA-370
585
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TEST METHODS AND DEFINITIONS FOR
MECHANICAL TESTING OF STEEL PRODUCTS
SA-370
(Identical with ASTM Specification A 370-05) - Scope
1.1 These test methods cover procedures and definitions
for the mechanical testing of wrought and cast steels, stainless
steels, and related alloys. The various mechanical tests
herein described are used to determine properties required
in the product specifications. Variations in testing methods
are to be avoided, and standard methods of testing are to
be followed to obtain reproducible and comparable results.
In those cases in which the testing requirements for certain
products are unique or at variance with these general procedures,
the product specification testing requirements shall
control.
1.2 The following mechanical tests are described:
Sections
Tension 5 to 13
Bend 14
Hardness 15
Brinell 16
Rockwell 17
Portable 18
Impact 19 to 28
Keywords 29
1.3 Annexes covering details peculiar to certain products
are appended to these test methods as follows:
Annex
Bar Products A1.1
Tubular Products Annex A2
Fasteners Annex A3
Round Wire Products Annex A4
Significance of Notched-Bar Impact Testing Annex A5
Converting Percentage Elongation of Round Specimens Annex A6
to Equivalents for Flat Specimens
Testing Multi-Wire Strand Annex A7
Rounding of Test Data Annex A8
Methods for Testing Steel Reinforcing Bars Annex A9
Procedure for Use and Control of Heat-Cycle Simulation Annex A10
1.4 The values stated in inch-pound units are to be
regarded as the standard.
1.5 When this document is referenced in a metric product
specification, the yield and tensile values may be determined
in inch-pound (ksi) units then converted into SI
(MPa) units. The elongation determined in inch-pound
gage lengths of 2 or 8 in. may be reported in SI unit
gage lengths of 50 or 200 mm, respectively, as applicable.
Conversely, when this document is referenced in an inchpound
product specification, the yield and tensile values
may be determined in SI units then converted into inchpound
units. The elongation determined in SI unit gage
lengths of 50 or 200 mm may be reported in inch-pound
gage lengths of 2 or 8 in., respectively, as applicable.
1.6 Attention is directed to Practices A 880 and E 1595
when there may be a need for information on criteria for
evaluation of testing laboratories.
1.7 This standard does not purport to address all of
the safety concerns, if any, associated with its use. It is
the responsibility of the user of this standard to establish
appropriate safety and health practices and determine the
applicability of regulatory limitations prior to use. - Referenced Documents
2.1 ASTM Standards:
A 703/A 703M Specification for Steel Castings, General
Requirements, for Pressure-Containing Parts
A 781/A 781M Specification for Castings, Steel and Alloy,
Common Requirements, for General Industrial Use
A 833 Practice for Indentation Hardness of Metallic Materials
by Comparison Hardness Testers
A 880 Practice for Criteria for Use in Evaluation of Testing
Laboratories and Organizations for Examination and
Inspection of Steel, Stainless Steel, and Related Alloys
E 4 Practices for Force Verification of Testing Machines
E 6 Terminology Relating to Methods of Mechanical
Testing
E 8 Test Methods for Tension Testing of Metallic Materials
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E 8MTest Methods for Tension Testing of Metallic Materials
[Metric]
E 10 Test Method for Brinell Hardness of Metallic Materials
E 18 Test Methods for Rockwell Hardness and Rockwell
Superficial Hardness of Metallic Materials
E 23 Test Methods for Notched Bar Impact Testing of
Metallic Materials
E 29 Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications
E 83 Practice for Verification and Classification of Extensometer
System
E 110 Test Method for Indentation Hardness of Metallic
Materials by Portable Hardness Testers
E 190 Test Method for Guided Bend Test for Ductility of
Welds
E 290 Test Method for Bend Testing of Material for Ductility
E 1595 Practice for Evaluating the Performance of
Mechanical Testing Laboratories
2.2 ASME Document:
ASME Boiler and Pressure Vessel Code, Section VIII,
Division I, Part UG-8 - General Precautions
3.1 Certain methods of fabrication, such as bending,
forming, and welding, or operations involving heating, may
affect the properties of the material under test. Therefore,
the product specifications cover the stage of manufacture at
which mechanical testing is to be performed. The properties
shown by testing prior to fabrication may not necessarily
be representative of the product after it has been completely
fabricated.
3.2 Improper machining or preparation of test specimens
may give erroneous results. Care should be exercised
to assure good workmanship in machining. Improperly
machined specimens should be discarded and other specimens
substituted.
3.3 Flaws in the specimen may also affect results. If
any test specimen develops flaws, the retest provision of
the applicable product specification shall govern.
3.4 If any test specimen fails because of mechanical
reasons such as failure of testing equipment or improper
specimen preparation, it may be discarded and another
specimen taken. - Orientation of Test Specimens
4.1 The terms “longitudinal test” and “transverse test”
are used only in material specifications for wrought products
and are not applicable to castings. When such reference
is made to a test coupon or test specimen, the following
definitions apply:
4.1.1 Longitudinal Test, unless specifically defined
otherwise, signifies that the lengthwise axis of the specimen
is parallel to the direction of the greatest extension of the
steel during rolling or forging. The stress applied to a
longitudinal tension test specimen is in the direction of the
greatest extension, and the axis of the fold of a longitudinal
bend test specimen is at right angles to the direction of
greatest extension (Fig. 1, Fig. 2a, and 2b).
4.1.2 Transverse Test, unless specifically defined
otherwise, signifies that the lengthwise axis of the specimen
is at right angles to the direction of the greatest extension
of the steel during rolling or forging. The stress applied
to a transverse tension test specimen is at right angles to
the greatest extension, and the axis of the fold of a transverse
bend test specimen is parallel to the greatest extension
(Fig. 1).
4.2 The terms “radial test” and “tangential test” are
used in material specifications for some wrought circular
products and are not applicable to castings. When such
reference is made to a test coupon or test specimen, the
following definitions apply:
4.2.1 Radial Test, unless specifically defined otherwise,
signifies that the lengthwise axis of the specimen is
perpendicular to the axis of the product and coincident
with one of the radii of a circle drawn with a point on the
axis of the product as a center (Fig. 2a).
4.2.2 Tangential Test, unless specifically defined
otherwise, signifies that the lengthwise axis of the specimen
is perpendicular to a plane containing the axis of the product
and tangent to a circle drawn with a point on the axis
of the product as a center (Fig. 2a, 2b, 2c, and 2d).
TENSION TEST - Description
5.1 The tension test related to the mechanical testing
of steel products subjects a machined or full-section specimen
of the material under examination to a measured load
sufficient to cause rupture. The resulting properties sought
are defined in Terminology E 6.
5.2 In general, the testing equipment and methods are
given in Test Methods E 8. However, there are certain
exceptions to Test Methods E 8 practices in the testing of
steel, and these are covered in these test methods. - Terminology
6.1 For definitions of terms pertaining to tension testing,
including tensile strength, yield point, yield strength,
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elongation, and reduction of area, reference should be made
to Terminology E 6. - Testing Apparatus and Operations
7.1 Loading Systems — There are two general types of
loading systems, mechanical (screw power) and hydraulic.
These differ chiefly in the variability of the rate of load
application. The older screw power machines are limited
to a small number of fixed free running crosshead speeds.
Some modern screw power machines, and all hydraulic
machines permit stepless variation throughout the range
of speeds.
7.2 The tension testing machine shall be maintained in
good operating condition, used only in the proper loading
range, and calibrated periodically in accordance with the
latest revision of Practices E 4.
NOTE 1— Many machines are equipped with stress-strain recorders
for autographic plotting of stress-strain curves. It should be noted that
some recorders have a load measuring component entirely separate from
the load indicator of the testing machine. Such recorders are calibrated
separately.
7.3 Loading — It is the function of the gripping or
holding device of the testing machine to transmit the load
from the heads of the machine to the specimen under
test. The essential requirement is that the load shall be
transmitted axially. This implies that the centers of the
action of the grips shall be in alignment, insofar as practicable,
with the axis of the specimen at the beginning and
during the test and that bending or twisting be held to a
minimum. For specimens with a reduced section, gripping
of the specimen shall be restricted to the grip section. In
the case of certain sections tested in full size, nonaxial
loading is unavoidable and in such cases shall be permissible.
7.4 Speed of Testing — The speed of testing shall not
be greater than that at which load and strain readings can
be made accurately. In production testing, speed of testing
is commonly expressed: (1) in terms of free running crosshead
speed (rate of movement of the crosshead of the
testing machine when not under load), (2) in terms of rate
of separation of the two heads of the testing machine under
load, (3) in terms of rate of stressing the specimen, or (4)
in terms of rate of straining the specimen. The following
limitations on the speed of testing are recommended as
adequate for most steel products:
NOTE 2 — Tension tests using closed-loop machines (with feedback
control of rate) should not be performed using load control, as this mode
of testing will result in acceleration of the crosshead upon yielding and
elevation of the measured yield strength.
7.4.1 Any convenient speed of testing may be used
up to one half the specified yield point or yield strength.
When this point is reached, the free-running rate of separation
of the crossheads shall be adjusted so as not to exceed
1/16 in. per min per inch of reduced section, or the distance
between the grips for test specimens not having reduced
sections. This speed shall be maintained through the yield
point or yield strength. In determining the tensile strength,
the free-running rate of separation of the heads shall not
exceed 1/2 in. per min per inch of reduced section, or the
distance between the grips for test specimens not having
reduced sections. In any event, the minimum speed of
testing shall not be less than 1/10 the specified maximum
rates for determining yield point or yield strength and
tensile strength.
7.4.2 It shall be permissible to set the speed of the
testing machine by adjusting the free running crosshead
speed to the above specified values, inasmuch as the rate
of separation of heads under load at these machine settings
is less than the specified values of free running crosshead
speed.
7.4.3 As an alternative, if the machine is equipped
with a device to indicate the rate of loading, the speed of
the machine from half the specified yield point or yield
strength through the yield point or yield strength may be
adjusted so that the rate of stressing does not exceed 100
000 psi (690 MPa)/min. However, the minimum rate of
stressing shall not be less than 10 000 psi (70 MPa)/min. - Test Specimen Parameters
8.1 Selection — Test coupons shall be selected in
accordance with the applicable product specifications.
8.1.1 Wrought Steels — Wrought steel products are
usually tested in the longitudinal direction, but in some
cases, where size permits and the service justifies it, testing
is in the transverse, radial, or tangential directions (see Fig.
1 and Fig. 2).
8.1.2 Forged Steels— For open die forgings, the
metal for tension testing is usually provided by allowing
extensions or prolongations on one or both ends of the
forgings, either on all or a representative number as provided
by the applicable product specifications. Test specimens
are normally taken at mid-radius. Certain product
specifications permit the use of a representative bar or the
destruction of a production part for test purposes. For ring
or disk-like forgings test metal is provided by increasing
the diameter, thickness, or length of the forging. Upset
disk or ring forgings, which are worked or extended by
forging in a direction perpendicular to the axis of the forging,
usually have their principal extension along concentric
circles and for such forgings tangential tension specimens
are obtained from extra metal on the periphery or end of
the forging. For some forgings, such as rotors, radial tension
tests are required. In such cases the specimens are cut
or trepanned from specified locations.
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8.1.3 Cast Steels — Test coupons for castings from
which tension test specimens are prepared shall be in accordance
with the requirements of Specifications
A 703/A 703M or A 781/A 781M, as applicable.
8.2 Size and Tolerances — Test specimens shall be the
full thickness or section of material as-rolled, or may be
machined to the form and dimensions shown in Figs. 3–6,
inclusive. The selection of size and type of specimen is
prescribed by the applicable product specification. Full
section specimens shall be tested in 8 in. (200 mm) gage
length unless otherwise specified in the product specification.
8.3 Procurement of Test Specimens — Specimens shall
be sheared, blanked, sawed, trepanned, or oxygen-cut from
portions of the material. They are usually machined so as
to have a reduced cross section at mid-length in order to
obtain uniform distribution of the stress over the cross
section and to localize the zone of fracture. When test
coupons are sheared, blanked, sawed, or oxygen-cut, care
shall be taken to remove by machining all distorted, coldworked,
or heat-affected areas from the edges of the section
used in evaluating the test.
8.4 Aging of Test Specimens — Unless otherwise specified,
it shall be permissible to age tension test specimens.
The time-temperature cycle employed must be such that
the effects of previous processing will not be materially
changed. It may be accomplished by aging at room temperature
24 to 48 h, or in shorter time at moderately elevated
temperatures by boiling in water, heating in oil or in an
oven.
8.5 Measurement of Dimensions of Test Specimens:
8.5.1 Standard Rectangular Tension Test Specimens—
These forms of specimens are shown in Fig. 3.
To determine the cross-sectional area, the center width
dimension shall be measured to the nearest 0.005 in. (0.13
mm) for the 8 in. (200 mm) gage length specimen and
0.001 in. (0.025 mm) for the 2 in. (50 mm) gage length
specimen in Fig. 3. The center thickness dimension shall
be measured to the nearest 0.001 in. for both specimens.
8.5.2 Standard Round Tension Test Specimens —
These forms of specimens are shown in Fig. 4 and Fig. - To determine the cross-sectional area, the diameter shall
be measured at the center of the gage length to the nearest
0.001 in. (0.025 mm) (see Table 1).
8.6 General— Test specimens shall be either substantially
full size or machined, as prescribed in the product
specifications for the material being tested.
8.6.1 Improperly prepared test specimens often cause
unsatisfactory test results. It is important, therefore, that
care be exercised in the preparation of specimens, particularly
in the machining, to assure good workmanship.
8.6.2 It is desirable to have the cross-sectional area
of the specimen smallest at the center of the gage length
to ensure fracture within the gage length. This is provided
for by the taper in the gage length permitted for each of
the specimens described in the following sections.
8.6.3 For brittle materials it is desirable to have fillets
of large radius at the ends of the gage length. - Plate-Type Specimen
9.1 The standard plate-type test specimen is shown in
Fig. 3. This specimen is used for testing metallic materials
in the form of plate, structural and bar-size shapes, and
flat material having a nominal thickness of 3/16 in. (5 mm)
or over. When product specifications so permit, other types
of specimens may be used.
NOTE 3— When called for in the product specification, the 8 in. gage
length specimen of Fig. 3 may be used for sheet and strip material. - Sheet-Type Specimen
10.1 The standard sheet-type test specimen is shown
in Fig. 3. This specimen is used for testing metallic materials
in the form of sheet, plate, flat wire, strip, band, and
hoop ranging in nominal thickness from 0.005 to 3/4 in.
(0.13 to 19 mm). When product specifications so permit,
other types of specimens may be used, as provided in
Section 9 (see Note 3). - Round Specimens
11.1 The standard 0.500 in. (12.5 mm) diameter round
test specimen shown in Fig. 4 is used quite generally for
testing metallic materials, both cast and wrought.
11.2 Fig. 4 also shows small size specimens proportional
to the standard specimen. These may be used when
it is necessary to test material from which the standard
specimen or specimens shown in Fig. 3 cannot be prepared.
Other sizes of small round specimens may be used. In any
such small size specimen it is important that the gage
length for measurement of elongation be four times the
diameter of the specimen (see Note 4, Fig. 4).
11.3 The shape of the ends of the specimens outside
of the gage length shall be suitable to the material and of
a shape to fit the holders or grips of the testing machine
so that the loads are applied axially. Fig. 5 shows specimens
with various types of ends that have given satisfactory
results. - Gage Marks
12.1 The specimens shown in Figs. 3–6 shall be gage
marked with a center punch, scribe marks, multiple device,
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or drawn with ink. The purpose of these gage marks is to
determine the percent elongation. Punch marks shall be
light, sharp, and accurately spaced. The localization of
stress at the marks makes a hard specimen susceptible to
starting fracture at the punch marks. The gage marks for
measuring elongation after fracture shall be made on the
flat or on the edge of the flat tension test specimen and
within the parallel section; for the 8 in. gage length specimen,
Fig. 3, one or more sets of 8 in. gage marks may be
used, intermediate marks within the gage length being
optional. Rectangular 2-in. gage length specimens, Fig. 3,
and round specimens, Fig. 4, are gage marked with a double-
pointed center punch or scribe marks. One or more
sets of gage marks may be used; however, one set must
be approximately centered in the reduced section. These
same precautions shall be observed when the test specimen
is full section. - Determination of Tensile Properties
13.1 Yield Point — Yield point is the first stress in a
material, less than the maximum obtainable stress, at which
an increase in strain occurs without an increase in stress.
Yield point is intended for application only for materials
that may exhibit the unique characteristic of showing an
increase in strain without an increase in stress. The stressstrain
diagram is characterized by a sharp knee or discontinuity.
Determine yield point by one of the following
methods:
13.1.1 Drop of the Beam or Halt of the Pointer
Method — In this method, apply an increasing load to the
specimen at a uniform rate. When a lever and poise machine
is used, keep the beam in balance by running out the poise
at approximately a steady rate. When the yield point of
the material is reached, the increase of the load will stop,
but run the poise a trifle beyond the balance position, and
the beam of the machine will drop for a brief but appreciable
interval of time. When a machine equipped with a loadindicating
dial is used there is a halt or hesitation of the
load-indicating pointer corresponding to the drop of the
beam. Note the load at the “drop of the beam” or the “halt
of the pointer” and record the corresponding stress as the
yield point.
13.1.2 Autographic Diagram Method—When a
sharp-kneed stress-strain diagram is obtained by an autographic
recording device, take the stress corresponding to
the top of the knee (Fig. 7), or the stress at which the curve
drops as the yield point.
13.1.3 Total Extension Under Load Method —
When testing material for yield point and the test specimens
may not exhibit a well-defined disproportionate
deformation that characterizes a yield point as measured
by the drop of the beam, halt of the pointer, or autographic
diagram methods described in 13.1.1 and 13.1.2, a value
equivalent to the yield point in its practical significance
may be determined by the following method and may
be recorded as yield point: Attach a Class C or better
extensometer (Note 4 and Note 5) to the specimen. When
the load producing a specified extension (Note 6) is reached
record the stress corresponding to the load as the yield
point (Fig. 8).
NOTE 4— Automatic devices are available that determine the load at
the specified total extension without plotting a stress-strain curve. Such
devices may be used if their accuracy has been demonstrated. Multiplying
calipers and other such devices are acceptable for use provided their
accuracy has been demonstrated as equivalent to a Class C extensometer.
NOTE 5— Reference should be made to Practice E 83.
NOTE 6— For steel with a yield point specified not over 80 000 psi
(550 MPa), an appropriate value is 0.005 in./in. of gage length. For values
above 80 000 psi, this method is not valid unless the limiting total
extension is increased.
NOTE 7— The shape of the initial portion of an autographically determined
stress-strain (or a load-elongation) curve may be influenced by
numerous factors such as the seating of the specimen in the grips, the
straightening of a specimen bent due to residual stresses, and the rapid
loading permitted in 7.4.1. Generally, the aberrations in this portion of
the curve should be ignored when fitting a modulus line, such as that
used to determine the extension-under-load yield, to the curve.
13.2 Yield Strength —Yield strength is the stress at
which a material exhibits a specified limiting deviation
from the proportionality of stress to strain. The deviation is
expressed in terms of strain, percent offset, total extension
under load, etc. Determine yield strength by one of the
following methods:
13.2.1 Offset Method — To determine the yield
strength by the “offset method,” it is necessary to secure
data (autographic or numerical) from which a stress-strain
diagram with a distinct modulus characteristic of the material
being tested may be drawn. Then on the stress-strain
diagram (Fig. 9) lay off Om equal to the specified value
of the offset, draw mn parallel to OA, and thus locate r,
the intersection of mn with the stress-strain curve corresponding
to load R, which is the yield-strength load. In
recording values of yield strength obtained by this method,
the value of offset specified or used, or both, shall be stated
in parentheses after the term yield strength, for example:
Yield strength (0.2% offset) p 52 000 psi (360 MPa) (1)
When the offset is 0.2% or larger, the extensometer used
shall qualify as a Class B2 device over a strain range of
0.05 to 1.0%. If a smaller offset is specified, it may be
necessary to specify a more accurate device (that is, a Class
B1 device) or reduce the lower limit of the strain range (for
example, to 0.01%) or both. See also Note 9 for automatic
devices.
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NOTE 8— For stress-strain diagrams not containing a distinct modulus,
such as for some cold-worked materials, it is recommended that the
extension under load method be utilized. If the offset method is used for
materials without a distinct modulus, a modulus value appropriate for
the material being tested should be used: 30 000 000 psi (207 000 MPa)
for carbon steel; 29 000 000 psi (200 000 MPa) for ferritic stainless steel;
28 000 000 psi (193 000 MPa) for austenitic stainless steel. For special
alloys, the producer should be contacted to discuss appropriate modulus
values.
13.2.2 Extension Under Load Method — For tests
to determine the acceptance or rejection of material whose
stress-strain characteristics are well known from previous
tests of similar material in which stress-strain diagrams
were plotted, the total strain corresponding to the stress at
which the specified offset (see Note 9 and Note 10) occurs
will be known within satisfactory limits. The stress on the
specimen, when this total strain is reached, is the value of
the yield strength. In recording values of yield strength
obtained by this method, the value of “extension” specified
or used, or both, shall be stated in parentheses after the
term yield strength, for example:
Yield strength (0.5% EUL) p 52 000 psi (360 MPa) (2)
The total strain can be obtained satisfactorily by use of
a Class B1 extensometer (Note 4, Note 5, and Note 7).
NOTE 9— Automatic devices are available that determine offset yield
strength without plotting a stress-strain curve. Such devices may be used
if their accuracy has been demonstrated.
NOTE 10— The appropriate magnitude of the extension under load
will obviously vary with the strength range of the particular steel under
test. In general, the value of extension under load applicable to steel at
any strength level may be determined from the sum of the proportional
strain and the plastic strain expected at the specified yield strength. The
following equation is used:
Extension under load, in./in. of gage lengthp(YS/E) + r (3)
where:
YS p specified yield strength, psi or MPa,
E p modulus of elasticity, psi or MPa, and
r p limiting plastic strain, in./in.
13.3 Tensile Strength — Calculate the tensile strength
by dividing the maximum load the specimen sustains during
a tension test by the original cross-sectional area of
the specimen.
13.4 Elongation:
13.4.1 Fit the ends of the fractured specimen together
carefully and measure the distance between the gage marks
to the nearest 0.01 in. (0.25 mm) for gage lengths of 2 in.
and under, and to the nearest 0.5% of the gage length for
gage lengths over 2 in. A percentage scale reading to 0.5%
of the gage length may be used. The elongation is the
increase in length of the gage length, expressed as a percentage
of the original gage length. In recording elongation
values, give both the percentage increase and the original
gage length.
13.4.2 If any part of the fracture takes place outside
of the middle half of the gage length or in a punched or
scribed mark within the reduced section, the elongation
value obtained may not be representative of the material.
If the elongation so measured meets the minimum requirements
specified, no further testing is indicated, but if the
elongation is less than the minimum requirements, discard
the test and retest.
13.4.3 Automated tensile testing methods using
extensometers allow for the measurement of elongation in
a method described below. Elongation may be measured
and reported either this way, or as in the method described
above, fitting the broken ends together. Either result is
valid.
13.4.4 Elongation at fracture is defined as the elongation
measured just prior to the sudden decrease in force
associated with fracture. For many ductile materials not
exhibiting a sudden decrease in force, the elongation at
fracture can be taken as the strain measured just prior to
when the force falls below 10% of the maximum force
encountered during the test.
13.4.4.1 Elongation at fracture shall include elastic
and plastic elongation and may be determined with autographic
or automated methods using extensometers verified
over the strain range of interest. Use a class B2 or better
extensometer for materials having less than 5% elongation;
a class C or better extensometer for materials having elongation
greater than or equal to 5% but less than 50%; and
a class D or better extensometer for materials having 50%
or greater elongation. In all cases, the extensometer gage
length shall be the nominal gage length required for the
specimen being tested. Due to the lack of precision in
fitting fractured ends together, the elongation after fracture
using the manual methods of the preceding paragraphs
may differ from the elongation at fracture determined with
extensometers.
13.4.4.2 Percent elongation at fracture may be
calculated directly from elongation at fracture data and
be reported instead of percent elongation as calculated in
13.4.1. However, these two parameters are not interchangeable.
Use of the elongation at fracture method generally
provides more repeatable results.
13.5 Reduction of Area — Fit the ends of the fractured
specimen together and measure the mean diameter or the
width and thickness at the smallest cross section to the
same accuracy as the original dimensions. The difference
between the area thus found and the area of the original
cross section expressed as a percentage of the original area
is the reduction of area.
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BEND TEST - Description
14.1 The bend test is one method for evaluating ductility,
but it cannot be considered as a quantitative means of
predicting service performance in bending operations. The
severity of the bend test is primarily a function of the angle
of bend and inside diameter to which the specimen is bent,
and of the cross section of the specimen. These conditions
are varied according to location and orientation of the test
specimen and the chemical composition, tensile properties,
hardness, type, and quality of the steel specified. Test
Method E 190 and Test Method E 290 may be consulted
for methods of performing the test.
14.2 Unless otherwise specified, it shall be permissible
to age bend test specimens. The time-temperature cycle
employed must be such that the effects of previous processing
will not be materially changed. It may be accomplished
by aging at room temperature 24 to 48 h, or in
shorter time at moderately elevated temperatures by boiling
in water or by heating in oil or in an oven.
14.3 Bend the test specimen at room temperature to an
inside diameter, as designated by the applicable product
specifications, to the extent specified without major cracking
on the outside of the bent portion. The speed of bending
is ordinarily not an important factor.
HARDNESS TEST - General
15.1 A hardness test is a means of determining resistance
to penetration and is occasionally employed to obtain
a quick approximation of tensile strength. Table 2, Table 3,
Table 4, and Table 5 are for the conversion of hardness
measurements from one scale to another or to approximate
tensile strength. These conversion values have been
obtained from computer-generated curves and are presented
to the nearest 0.1 point to permit accurate reproduction
of those curves. Since all converted hardness values
must be considered approximate, however, all converted
Rockwell hardness numbers shall be rounded to the nearest
whole number.
15.2 Hardness Testing:
15.2.1 If the product specification permits alternative
hardness testing to determine conformance to a specified
hardness requirement, the conversions listed in Table 2,
Table 3, Table 4, and Table 5 shall be used.
15.2.2 When recording converted hardness numbers,
the measured hardness and test scale shall be indicated in
parentheses, for example: 353 HB (38 HRC). This means
that a hardness value of 38 was obtained using the Rockwell
C scale and converted to a Brinell hardness of 353. - Brinell Test
16.1 Description:
16.1.1 A specified load is applied to a flat surface
of the specimen to be tested, through a hard ball of specified
diameter. The average diameter of the indentation is used
as a basis for calculation of the Brinell hardness number.
The quotient of the applied load divided by the area of the
surface of the indentation, which is assumed to be spherical,
is termed the Brinell hardness number (HB) in accordance
with the following equation:
HB p P/(D/2)(D – D2 – d2)
where:
HB p Brinell hardness number,
P p applied load, kgf,
D p diameter of the steel ball, mm, and
d p average diameter of the indentation, mm.
NOTE 11— The Brinell hardness number is more conveniently secured
from standard tables such as Table 6, which show numbers corresponding
to the various indentation diameters, usually in increments of 0.05 mm.
NOTE 12— In Test Method E 10 the values are stated in SI units,
whereas in this section kg/m units are used.
16.1.2 The standard Brinell test using a 10 mm ball
employs a 3000 kgf load for hard materials and a 1500 or
500 kgf load for thin sections or soft materials (see Annex
A2 on Steel Tubular Products). Other loads and different
size indentors may be used when specified. In recording
hardness values, the diameter of the ball and the load must
be stated except when a 10 mm ball and 3000 kgf load
are used.
16.1.3 A range of hardness can properly be specified
only for quenched and tempered or normalized and tempered
material. For annealed material a maximum figure
only should be specified. For normalized material a minimum
or a maximum hardness may be specified by
agreement. In general, no hardness requirements should
be applied to untreated material.
16.1.4 Brinell hardness may be required when tensile
properties are not specified.
16.2 Apparatus— Equipment shall meet the following
requirements:
16.2.1 Testing Machine— A Brinell hardness testing
machine is acceptable for use over a loading range
within which its load measuring device is accurate to ±1%.
16.2.2 Measuring Microscope — The divisions of
the micrometer scale of the microscope or other measuring
devices used for the measurement of the diameter of the
indentations shall be such as to permit the direct measurement
of the diameter to 0.1 mm and the estimation of the
diameter to 0.05 mm.
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NOTE 13— This requirement applies to the construction of the microscope
only and is not a requirement for measurement of the indentation,
see 16.4.3.
16.2.3 Standard Ball — The standard ball for Brinell
hardness testing is 10 mm (0.3937 in.) in diameter with a
deviation from this value of not more than 0.005 mm
(0.0004 in.) in any diameter. A ball suitable for use must
not show a permanent change in diameter greater than 0.01
mm (0.0004 in.) when pressed with a force of 3000 kgf
against the test specimen.
16.3 Test Specimen — Brinell hardness tests are made
on prepared areas and sufficient metal must be removed
from the surface to eliminate decarburized metal and other
surface irregularities. The thickness of the piece tested
must be such that no bulge or other marking showing the
effect of the load appears on the side of the piece opposite
the indentation.
16.4 Procedure:
16.4.1 It is essential that the applicable product specifications
state clearly the position at which Brinell hardness
indentations are to be made and the number of such indentations
required. The distance of the center of the indentation
from the edge of the specimen or edge of another indentation
must be at least two and one-half times the diameter
of the indentation.
16.4.2 Apply the load for a minimum of 15 s.
16.4.3 Measure two diameters of the indentation at
right angles to the nearest 0.1 mm, estimate to the nearest
0.05 mm, and average to the nearest 0.05 mm. If the two
diameters differ by more than 0.1 mm, discard the readings
and make a new indentation.
16.4.4 Do not use a steel ball on steels having a
hardness over 450 HB nor a carbide ball on steels having
a hardness over 650 HB. The Brinell hardness test is not
recommended for materials having a hardness over 650
HB.
16.4.4.1 If a ball is used in a test of a specimen
which shows a Brinell hardness number greater than the
limit for the ball as detailed in 16.4.4, the ball shall be
either discarded and replaced with a new ball or remeasured
to ensure conformance with the requirements of Test
Method E 10.
16.5 Detailed Procedure — For detailed requirements
of this test, reference shall be made to the latest revision
of Test Method E 10. - Rockwell Test
17.1 Description:
17.1.1 In this test a hardness value is obtained by
determining the depth of penetration of a diamond point
or a steel ball into the specimen under certain arbitrarily
fixed conditions. A minor load of 10 kgf is first applied
which causes an initial penetration, sets the penetrator on
the material and holds it in position. A major load which
depends on the scale being used is applied increasing the
depth of indentation. The major load is removed and, with
the minor load still acting, the Rockwell number, which
is proportional to the difference in penetration between the
major and minor loads is determined; this is usually done
by the machine and shows on a dial, digital display, printer,
or other device. This is an arbitrary number which increases
with increasing hardness. The scales most frequently used
are as follows:
Major Minor
Scale Load, Load,
Symbol Penetrator kgf kgf
B 1/16 in. steel ball 100 10
C Diamond brale 150 10
17.1.2 Rockwell superficial hardness machines are
used for the testing of very thin steel or thin surface layers.
Loads of 15, 30, or 45 kgf are applied on a hardened steel
ball or diamond penetrator, to cover the same range of
hardness values as for the heavier loads. The superficial
hardness scales are as follows:
Major Minor
Scale Load, Load,
Symbol Penetrator kgf kgf
15T 1/16 in. steel ball 15 3
30T 1/16 in. steel ball 30 3
45T 1/16 in. steel ball 45 3
15N Diamond brale 15 3
30N Diamond brale 30 3
45N Diamond brale 45 3
17.2 Reporting Hardness — In recording hardness values,
the hardness number shall always precede the scale
symbol, for example: 96 HRB, 40 HRC, 75 HR15N, or
77 HR30T.
17.3 Test Blocks — Machines should be checked to
make certain they are in good order by means of standardized
Rockwell test blocks.
17.4 Detailed Procedure — For detailed requirements
of this test, reference shall be made to the latest revision
of Test Methods E 18. - Portable Hardness Test
18.1 Although the use of the standard, stationary Brinell
or Rockwell hardness tester is generally preferred, it is not
always possible to perform the hardness test using such
equipment due to the part size or location. In this event,
hardness testing using portable equipment as described in
Practice A 833 or Test Method E 110 shall be used.
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CHARPY IMPACT TESTING - Summary
19.1 A Charpy V-notch impact test is a dynamic test
in which a notched specimen is struck and broken by a
single blow in a specially designed testing machine. The
measured test values may be the energy absorbed, the
percentage shear fracture, the lateral expansion opposite
the notch, or a combination thereof.
19.2 Testing temperatures other than room (ambient)
temperature often are specified in product or general
requirement specifications (hereinafter referred to as the
specification). Although the testing temperature is sometimes
related to the expected service temperature, the two
temperatures need not be identical. - Significance and Use
20.1 Ductile vs. Brittle Behavior — Body-centeredcubic
or ferritic alloys exhibit a significant transition in
behavior when impact tested over a range of temperatures.
At temperatures above transition, impact specimens fracture
by a ductile (usually microvoid coalescence) mechanism,
absorbing relatively large amounts of energy. At
lower temperatures, they fracture in a brittle (usually cleavage)
manner absorbing less energy. Within the transition
range, the fracture will generally be a mixture of areas of
ductile fracture and brittle fracture.
20.2 The temperature range of the transition from one
type of behavior to the other varies according to the material
being tested. This transition behavior may be defined
in various ways for specification purposes.
20.2.1 The specification may require a minimum
test result for absorbed energy, fracture appearance, lateral
expansion, or a combination thereof, at a specified test
temperature.
20.2.2 The specification may require the determination
of the transition temperature at which either the
absorbed energy or fracture appearance attains a specified
level when testing is performed over a range of temperatures.
20.3 Further information on the significance of impact
testing appears in Annex A5. - Apparatus
21.1 Testing Machines:
21.1.1 A Charpy impact machine is one in which a
notched specimen is broken by a single blow of a freely
swinging pendulum. The pendulum is released from a fixed
height. Since the height to which the pendulum is raised
prior to its swing, and the mass of the pendulum are known,
the energy of the blow is predetermined. A means is provided
to indicate the energy absorbed in breaking the
specimen.
21.1.2 The other principal feature of the machine is
a fixture (See Fig. 10) designed to support a test specimen
as a simple beam at a precise location. The fixture is
arranged so that the notched face of the specimen is vertical.
The pendulum strikes the other vertical face directly opposite
the notch. The dimensions of the specimen supports
and striking edge shall conform to Fig. 10.
21.1.3 Charpy machines used for testing steel generally
have capacities in the 220 to 300 ftWlbf (300 to 400
J) energy range. Sometimes machines of lesser capacity
are used; however, the capacity of the machine should
be substantially in excess of the absorbed energy of the
specimens (see Test Methods E 23). The linear velocity at
the point of impact should be in the range of 16 to 19 ft/s
(4.9 to 5.8 m/s).
21.2 Temperature Media:
21.2.1 For testing at other than room temperature,
it is necessary to condition the Charpy specimens in media
at controlled temperatures.
21.2.2 Low temperature media usually are chilled
fluids (such as water, ice plus water, dry ice plus organic
solvents, or liquid nitrogen) or chilled gases.
21.2.3 Elevated temperature media are usually
heated liquids such as mineral or silicone oils. Circulating
air ovens may be used.
21.3 Handling Equipment — Tongs, especially adapted
to fit the notch in the impact specimen, normally are used
for removing the specimens from the medium and placing
them on the anvil (refer to Test Methods E 23). In cases
where the machine fixture does not provide for automatic
centering of the test specimen, the tongs may be precision
machined to provide centering. - Sampling and Number of Specimens
22.1 Sampling:
22.1.1 Test location and orientation should be
addressed by the specifications. If not, for wrought products,
the test location shall be the same as that for the
tensile specimen and the orientation shall be longitudinal
with the notch perpendicular to the major surface of the
product being tested.
22.1.2 Number of Specimens.
22.1.2.1 ACharpy impact test consists of all specimens
taken from a single test coupon or test location.
22.1.2.2 When the specification calls for a minimum
average test result, three specimens shall be tested.
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22.1.2.3 When the specification requires determination
of a transition temperature, eight to twelve specimens
are usually needed.
22.2 Type and Size:
22.2.1 Use a standard full size Charpy V-notch specimen
(Type A) as shown in Fig. 11, except as allowed in
22.2.2.
22.2.2 Subsized Specimens.
22.2.2.1 For flat material less than 7/16 in. (11 mm)
thick, or when the absorbed energy is expected to exceed
80% of full scale, use standard subsize test specimens.
22.2.2.2 For tubular materials tested in the transverse
direction, where the relationship between diameter
and wall thickness does not permit a standard full size
specimen, use standard subsize test specimens or standard
size specimens containing outer diameter (OD) curvature
as follows:
(1) Standard size specimens and subsize specimens may
contain the original OD surface of the tubular product as
shown in Fig. 12. All other dimensions shall comply with
the requirements of Fig. 11.
NOTE 14— For materials with toughness levels in excess of about 50
ft-lbs, specimens containing the original OD surface may yield values in
excess of those resulting from the use of conventional Charpy specimens.
22.2.2.3 If a standard full-size specimen cannot
be prepared, the largest feasible standard subsize specimen
shall be prepared. The specimens shall be machined so
that the specimen does not include material nearer to the
surface than 0.020 in. (0.5 mm).
22.2.2.4 Tolerances for standard subsize specimens
are shown in Fig. 11. Standard subsize test specimen
sizes are: 10 7.5 mm, 10 6.7 mm, 10 5 mm, 10
3.3 mm, and 10 2.5 mm.
22.2.2.5 Notch the narrow face of the standard
subsize specimens so that the notch is perpendicular to the
10 mm wide face.
22.3 Notch Preparation — The machining of the notch
is critical, as it has been demonstrated that extremely minor
variations in notch radius and profile, or tool marks at the
bottom of the notch may result in erratic test data. (See
Annex A5). - Calibration
23.1 Accuracy and Sensitivity — Calibrate and adjust
Charpy impact machines in accordance with the requirements
of Test Methods E 23. - Conditioning — Temperature Control
24.1 When a specific test temperature is required by
the specification or purchaser, control the temperature of
the heating or cooling medium within ±2°F (1°C) because
the effect of variations in temperature on Charpy test results
can be very great.
NOTE 15— For some steels there may not be a need for this restricted
temperature, for example, austenitic steels.
NOTE 16— Because the temperature of a testing laboratory often varies
from 60 to 90°F (15 to 32°C) a test conducted at “room temperature”
might be conducted at any temperature in this range. - Procedure
25.1 Temperature:
25.1.1 Condition the specimens to be broken by holding
them in the medium at test temperature for at least 5
min in liquid media and 30 min in gaseous media.
25.1.2 Prior to each test, maintain the tongs for handling
test specimens at the same temperature as the specimen
so as not to affect the temperature at the notch.
25.2 Positioning and Breaking Specimens:
25.2.1 Carefully center the test specimen in the anvil
and release the pendulum to break the specimen.
25.2.2 If the pendulum is not released within 5 s after
removing the specimen from the conditioning medium,
do not break the specimen. Return the specimen to the
conditioning medium for the period required in 25.1.1.
25.3 Recovering Specimens — In the event that fracture
appearance or lateral expansion must be determined,
recover the matched pieces of each broken specimen before
breaking the next specimen.
25.4 Individual Test Values:
25.4.1 Impact energy — Record the impact energy
absorbed to the nearest ftWlbf (J).
25.4.2 Fracture Appearance:
25.4.2.1 Determine the percentage of shear fracture
area by any of the following methods:
(1) Measure the length and width of the brittle portion
of the fracture surface, as shown in Fig. 13 and determine
the percent shear area from either Table 7 or Table 8
depending on the units of measurement.
(2) Compare the appearance of the fracture of the specimen
with a fracture appearance chart as shown in Fig. 14.
(3) Magnify the fracture surface and compare it to a
precalibrated overlay chart or measure the percent shear
fracture area by means of a planimeter.
(4) Photograph the fractured surface at a suitable magnification
and measure the percent shear fracture area by
means of a planimeter.
25.4.2.2 Determine the individual fracture appearance
values to the nearest 5% shear fracture and record
the value.
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25.4.3 Lateral Expansion:
25.4.3.1 Lateral expansion is the increase in specimen
width, measured in thousandths of an inch (mils), on
the compression side, opposite the notch of the fractured
Charpy V-notch specimen as shown in Fig. 15.
25.4.3.2 Examine each specimen half to ascertain
that the protrusions have not been damaged by contacting
the anvil, machine mounting surface, and so forth. Discard
such samples since they may cause erroneous readings.
25.4.3.3 Check the sides of the specimens perpendicular
to the notch to ensure that no burrs were formed
on the sides during impact testing. If burrs exist, remove
them carefully by rubbing on emery cloth or similar abrasive
surface, making sure that the protrusions being measured
are not rubbed during the removal of the burr.
25.4.3.4 Measure the amount of expansion on each
side of each half relative to the plane defined by the undeformed
portion of the side of the specimen using a gage
similar to that shown in Fig. 16 and Fig. 17.
25.4.3.5 Since the fracture path seldom bisects the
point of maximum expansion on both sides of a specimen,
the sum of the larger values measured for each side is the
value of the test. Arrange the halves of one specimen so
that compression sides are facing each other. Using the
gage, measure the protrusion on each half specimen, ensuring
that the same side of the specimen is measured. Measure
the two broken halves individually. Repeat the procedure
to measure the protrusions on the opposite side of the
specimen halves. The larger of the two values for each
side is the expansion of that side of the specimen.
25.4.3.6 Measure the individual lateral expansion
values to the nearest mil (0.025 mm) and record the values.
25.4.3.7 With the exception described as follows,
any specimen that does not separate into two pieces when
struck by a single blow shall be reported as unbroken. If
the specimen can be separated by force applied by bare
hands, the specimen may be considered as having been
separated by the blow. - Interpretation of Test Result
26.1 When the acceptance criterion of any impact test
is specified to be a minimum average value at a given
temperature, the test result shall be the average (arithmetic
mean) of the individual test values of three specimens from
one test location.
26.1.1 When a minimum average test result is specified:
26.1.1.1 The test result is acceptable when all of
the below are met:
(1) The test result equals or exceeds the specified minimum
average (given in the specification),
(2) The individual test value for not more than one
specimen measures less than the specified minimum average,
and
(3) The individual test value for any specimen measures
not less than two-thirds of the specified minimum average.
26.1.1.2 If the acceptance requirements of 26.1.1.1
are not met, perform one retest of three additional specimens
from the same test location. Each individual test
value of the retested specimens shall be equal to or greater
than the specified minimum average value.
26.2 Test Specifying a Minimum Transition Temperature:
26.2.1 Definition of Transition Temperature — For
specification purposes, the transition temperature is the
temperature at which the designated material test value
equals or exceeds a specified minimum test value.
26.2.2 Determination of Transition Temperature:
26.2.2.1 Break one specimen at each of a series
of temperatures above and below the anticipated transition
temperature using the procedures in Section 25. Record
each test temperature to the nearest 1°F (0.5°C).
26.2.2.2 Plot the individual test results (ftWlbf or
percent shear) as the ordinate versus the corresponding test
temperature as the abscissa and construct a best-fit curve
through the plotted data points.
26.2.2.3 If transition temperature is specified as
the temperature at which a test value is achieved, determine
the temperature at which the plotted curve intersects the
specified test value by graphical interpolation (extrapolation
is not permitted). Record this transition temperature
to the nearest 5°F (3°C). If the tabulated test results clearly
indicate a transition temperature lower than specified, it
is not necessary to plot the data. Report the lowest test
temperature for which test value exceeds the specified
value.
26.2.2.4 Accept the test result if the determined
transition temperature is equal to or lower than the specified
value.
26.2.2.5 If the determined transition temperature
is higher than the specified value, but not more than 20°F
(12°C) higher than the specified value, test sufficient samples
in accordance with Section 25 to plot two additional
curves. Accept the test results if the temperatures determined
from both additional tests are equal to or lower than
the specified value.
26.3 When subsize specimens are permitted or necessary,
or both, modify the specified test requirement
according to Table 9 or test temperature according to
ASME Boiler and Pressure Vessel Code, Table UG-84.2,
or both. Greater energies or lower test temperatures may
be agreed upon by purchaser and supplier.
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27.1 The test record should contain the following information
as appropriate:
27.1.1 Full description of material tested (that is,
specification number, grade, class or type, size, heat
number).
27.1.2 Specimen orientation with respect to the material
axis.
27.1.3 Specimen size.
27.1.4 Test temperature and individual test value for
each specimen broken, including initial tests and retests.
27.1.5 Test results.
27.1.6 Transition temperature and criterion for its
determination, including initial tests and retests.
FIG. 1 THE RELATION OF TEST COUPONS AND TEST SPECIMENS TO ROLLING DIRECTION OR EXTENSION
(APPLICABLE TO GENERAL WROUGHT PRODUCTS)
Longitudinal
ImpactTest
Indicates Rolling Direction
or Extension
Longitudinal Flat Tension Test
Longitudinal Round Tension Test
Longitudinal Specimen
Longitudinal
Bend Test
Transverse
ImpactTest
Transverse Flat
Tension Test
Transverse Specimen
Transverse
Bend Test - Report
28.1 The specification should designate the information
to be reported. - Keywords
29.1 bend test; Brinell hardness; Charpy impact test;
elongation; FATT (Fracture Appearance Transition Temperature);
hardness test; portable hardness; reduction of
area; Rockwell hardness; tensile strength; tension test; yield
strength
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FIG. 2 LOCATION OF LONGITUDINAL TENSION TEST SPECIMENS
IN RINGS CUT FROM TUBULAR PRODUCTS
Tangential
test
Prolongation
Radial test
Longitudinal test
Tangential
test
Longitudinal test
(a) Shafts and Rotors
(b) Hollow Forgings
(c) Disk Forgings
(d) Ring Forgings
Prolongation
Prolongation
Prolongation
Tangential test Tangential test
Tangential test
Tangential test
Prolongation
Prolongation
Prolongation
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FIG. 3 RECTANGULAR TENSION TEST SPECIMENS
R
B A
W
G
B
L
C
T
DIMENSIONS
Standard Specimens Subsize Specimen
Plate-Type, Sheet-Type,
11/2 in. Wide 1/2 in. Wide 1/4 in. Wide
in. mm in. mm in. mm
G—Gage length (Notes 1 and 2) 8.00 ± 0.01 200 ± 0.25 2.000 ± 0.005 50.0 ± 0.10 1.000 ± 0.003 25.0 ±0.08
W—Width (Notes 3, 5, and 6) 11/2 + 1/8 40 + 3 0.500 ± 0.010 12.5 ± 0.25 0.250 ± 0.002 6.25 ± 0.05
- 1/4 – 6
T—Thickness (Note 7) thickness of material
R—Radius of fillet, min (Note 4) 1/2 13 1/2 13 1/4 6
L—Over-all length, min (Notes 2 and 8) 18 450 8 200 4 100
A—Length of reduced section. min 9 225 21/4 60 11/4 32
B—Length of grip section, min (Note 9) 3 75 2 50 11/4 32
C—Width of grip section, approximate 2 50 3/4 20 3/8 10
(Notes 4, 10, and 11)
NOTES:
(1) For the 11/2 in. (40 mm) wide specimen, punch marks for measuring elongation after fracture shall be made on the flat or on the edge of the specimen
and within the reduced section. Either a set of nine or more punch marks 1 in. (25 mm) apart, or one or more pairs of punch marks 8 in. (200 mm)
apart may be used.
(2) For the 1/2 in. (12.5 mm) wide specimen, gage marks for measuring the elongation after fracture shall be made on the 1/2 in. (12.5 mm) face or on
the edge of the specimen and within the reduced section. Either a set of three or more marks 1.0 in. (25 mm) apart or one or more pairs of marks
2 in. (50 mm) apart may be used.
(3) For the three sizes of specimens, the ends of the reduced section shall not differ in width by more than 0.004, 0.002 or 0.001 in. (0.10, 0.05 or
0.025 mm), respectively. Also, there may be a gradual decrease in width from the ends to the center, but the width at either end shall not be more
than 0.015 in., 0.005 in., or 0.003 in. (0.40, 0.10 or 0.08 mm), respectively, larger than the width at the center.
(4) For each specimen type, the radii of all fillets shall be equal to each other with a tolerance of 0.05 in. (1.25 mm), and the centers of curvature of
the two fillets at a particular end shall be located across from each other (on a line perpendicular to the centerline) within a tolerance of 0.10 in.
(2.5 mm).
(5) For each of the three sizes of specimens, narrower widths (W and C) may be used when necessary. In such cases the width of the reduced section
should be as large as the width of the material being tested permits; however, unless stated specifically, the requirements for elongation in a product
specification shall not apply when these narrower specimens are used. If the width of the material is less thanW, the sides may be parallel throughout
the length of the specimen.
(6) The specimen may be modified by making the sides parallel throughout the length of the specimen, the width and tolerances being the same as those
specified above. When necessary a narrower specimen may be used, in which case the width should be as great as the width of the material being
tested permits. If the width is 11/2 in. (38 mm) or less, the sides may be parallel throughout the length of the specimen.
(7) The dimension T is the thickness of the test specimen as provided for in the applicable material specifications. Minimum nominal thickness of 11/2 in.
(40 mm) wide specimens shall be 3/16 in. (5 mm), except as permitted by the product specification. Maximum nominal thickness of 1/2 in. (12.5 mm)
and 1/4 in. (6 mm) wide specimens shall be 3/4 in. (19 mm) and 1/4 in. (6 mm), respectively.
(8) To aid in obtaining axial loading during testing of 1/4 in. (6 mm) wide specimens, the overall length should be as the material will permit.
(9) It is desirable, if possible, to make the length of the grip section large enough to allow the specimen to extend into the grips a distance equal to two
thirds or more of the length of the grips. If the thickness of 1/2 in. (13 mm) wide specimens is over 3/8 in. (10 mm), longer grips and correspondingly
longer grip sections of the specimen may be necessary to prevent failure in the grip section.
(10) For standard sheet-type specimens and subsize specimens the ends of the specimen shall be symmetrical with the center line of the reduced section
within 0.01 and 0.005 in. (0.25 and 0.13 mm), respectively. However, for steel if the ends of the 1/2 in. (12.5 mm) wide specimen are symmetrical
within 0.05 in. (1.0 mm) a specimen may be considered satisfactory for all but referee testing.
(11) For standard plate-type specimens the ends of the specimen shall be symmetrical with the center line of the reduced section within 0.25 in. (6.35 mm)
except for referee testing in which case the ends of the specimen shall be symmetrical with the center line of the reduced section within 0.10 in. (2.5 mm).
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FIG. 4 STANDARD 0.500 IN. (12.5 MM) ROUND TENSION TEST SPECIMEN WITH 2 IN. (50 MM) GAGE LENGTH
AND EXAMPLES OF SMALL-SIZE SPECIMENS PROPORTIONAL TO THE STANDARD SPECIMENS
G R
D
A
DIMENSIONS
Standard Specimen Small-Size Specimens Proportional to Standard
in. mm in. mm in. mm in. mm in. mm
Nominal Diameter 0.500 12.5 0.350 8.75 0.250 6.25 0.160 4.00 0.113 2.50
G—Gage length 2.00± 50.0± 1.400± 35.0± 1.000± 25.0± 0.640± 16.0± 0.450± 10.0±
0.005 0.10 0.005 0.10 0.005 0.10 0.005 0.10 0.005 0.10
D—Diameter (Note 1) 0.500± 12.5± 0.350± 8.75± 0.250± 6.25± 0.160± 4.00± 0.113± 2.50±
0.010 0.25 0.007 0.18 0.005 0.12 0.003 0.08 0.002 0.05
R—Radius of fillet, min 3/8 10 1/4 6 3/16 5 5/32 4 3/32 2
A—Length of reduced section, 21/4 60 13/4 45 11/4 32 3/4 20 5/8 16
min (Note 2)
NOTES:
(1) The reduced section may have a gradual taper from the ends toward the center, with the ends not more than 1 percent larger in diameter
than the center (controlling dimension).
(2) If desired, the length of the reduced section may be increased to accommodate an extensometer of any convenient gage length. Reference
marks for the measurement of elongation should, nevertheless, be spaced at the indicated gage length.
(3) The gage length and fillets shall be as shown, but the ends may be of any form to fit the holders of the testing machine in such a way that
the load shall be axial (see Fig. 9). If the ends are to be held in wedge grips it is desirable, if possible, to make the length of the grip section
great enough to allow the specimen to extend into the grips a distance equal to two thirds or more of the length of the grips.
(4) On the round specimens in Fig. 5 and Fig. 6, the gage lengths are equal to four times the nominal diameter. In some product specifications
other specimens may be provided for, but unless the 4-to-1 ratio is maintained within dimensional tolerances, the elongation values may not
be comparable with those obtained from the standard test specimen.
(5) The use of specimens smaller than 0.250 in. (6.25 mm) diameter shall be restricted to cases when the material to be tested is of insufficient
size to obtain larger specimens or when all parties agree to their use for acceptance testing. Smaller specimens require suitable equipment
and greater skill in both machining and testing.
(6) Five sizes of specimens often used have diameters of approximately 0.505, 0.357, 0.252, 0.160, and 0.113 in., the reason being to permit
easy calculations of stress from loads, since the corresponding cross sectional areas are equal or close to 0.200, 0.100, 0.0500, 0.0200, and
0.0100 in.2, respectively. Thus, when the actual diameters agree with these values, the stresses (or strengths) may be computed using the
simple multiplying factors 5, 10, 20, 50, and 100, respectively. (The metric equivalents of these fixed diameters do not result in correspondingly
convenient cross sectional area and multiplying factors.)
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FIG. 5 SUGGESTED TYPES OF ENDS FOR STANDARD ROUND TENSION TEST SPECIMENS
B
3
2
1
5
4
A B
A
D
D
D
G
G
G
A B
C
B
L
L
B E E
F
B
L
A
BE EB
G
D
D F
F
G
B E A E B
L
L
C
C C
C
R 3/4 10 thd (M20 x 2.5)
R R
R
3/4 10 thd (M20 x 2.5)
R
DIMENSIONS
Specimen 1 Specimen 2 Specimen 3 Specimen 4 Specimen 5
in. mm in. mm in. mm in. mm in. mm
G—Gage length 2.000± 50.0± 2.000± 50.0± 2.000± 50.0± 2.000± 50.0± 2.00± 50.0±
0.005 0.10 0.005 0.10 0.005 0.10 0.005 0.10 0.005 0.10
D—Diameter (Note 1) 0.500± 12.5± 0.500± 12.5± 0.500± 12.5± 0.500± 12.5± 0.500± 12.5±
0.010 0.25 0.010 0.25 0.010 0.25 0.010 0.25 0.010 0.25
R—Radius of fillet, min 3/8 10 3/8 10 1/16 2 3/8 10 3/8 10
A—Length of reduced section 21/4, min 60, min 21/4, min 60, min 4, ap- 100, ap- 21/4, min 60, min 21/4, min 60, min
proxi- proximately
mately
L—Overall length, approximate 5 125 51/2 140 51/2 140 43/4 120 91/2 240
B—Grip section (Note 2) 13/8, ap- 35, ap- 1, ap- 25, ap- 3/4, ap- 20, ap- 1/2, ap- 13, ap- 3, min 75, min
proxi- proxi- proxi- proxi- proxi- proxi- proxi- proximately
mately mately mately mately mately mately mately
C—Diameter of end section 3/4 20 3/4 20 23/32 18 7/8 22 3/4 20
E—Length of shoulder and . . . . . . 5/8 16 . . . . . . 3/4 20 5/8 16
fillet section, approximate
F—Diameter of shoulder . . . . . . 5/8 16 . . . . . . 5/8 16 19/32 15
NOTES:
(1) The reduced section may have a gradual taper from the ends toward the center with the ends not more than 0.005 in. (0.10 mm) larger in
diameter than the center.
(2) On Specimen 5 it is desirable, if possible, to make the length of the grip section great enough to allow the specimen to extend into the grips
a distance equal to two thirds or more of the length of the grips.
(3) The types of ends shown are applicable for the standard 0.500 in. round tension test specimen; similar types can be used for subsize specimens.
The use of UNF series of threads (3/4 by 16, 1/2 by 20, 3/8 by 24, and 1/4 by 28) is suggested for high-strength brittle materials to avoid fracture
in the thread portion.
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FIG. 6 STANDARD TENSION TEST SPECIMENS FOR CAST IRON
B E A E B
D
G
C
L
R
F
DIMENSIONS
Specimen 1 Specimen 2 Specimen 3
in. mm in. mm in. mm
G—Length of parallel Shall be equal to or greater than diameter D
D—Diameter 0.500±0.010 12.5±0.25 0.750±0.015 20.0±0.40 1.25±0.025 30.0±0.60
R—Radius of fillet, min 1 25 1 25 2 50
A—Length of reduced section, min 11/4 32 11/2 38 21/4 60
L—Over-all length, min 33/4 95 4 100 63/8 160
B—Grip section, approximate 1 25 1 25 13/4 45
C—Diameter of end section, approximate 3/4 20 11/8 30 17/8 48
E—Length of shoulder, min 1/4 6 1/4 6 5/16 8
F—Diameter of shoulder 5/8±1/64 16.0±0.40 15/16±1/64 24.0±0.40 17/16±1/64 36.5±0.40
GENERAL NOTE: The reduced section and shoulders (dimensions A, D, E, F, G, and R) shall be shown, but the ends may be of any form to fit
the holders of the testing machine in such a way that the load shall be axial. Commonly the ends are threaded and have the dimensions B and C
given above.
FIG. 7 STRESS-STRAIN DIAGRAM SHOWING YIELD
POINT CORRESPONDING WITH TOP OF KNEE
Strain
Stress
Yield point 0
R
m
FIG. 8 STRESS-STRAIN DIAGRAM SHOWING YIELD
POINT OR YIELD STRENGTH BY EXTENSION UNDER
LOAD METHOD
Strain
om = Specified extension
under load
Stress
0
R
m
r
n
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FIG. 9 STRESS-STRAIN DIAGRAM FOR
DETERMINATION OF YIELD STRENGTH BY THE
OFFSET METHOD
A
R
0 m
Strain
om = Specified Offset
Stress
n
r
FIG. 10 CHARPY (SIMPLE-BEAM) IMPACT TEST
40 mm
(1.574 in.)
8 mm rad
(0.315 in.)
1 mm rad
(0.039 in.)
0.25 mm rad
(0.010 in.)
4 mm
(0.157 in.)
30 deg 2 deg
80 deg 2 deg
90 deg 9 deg
(2.5:1000)
Striking
edge
Striking
edge
C
A B
D Specimen
Specimen
support
Specimen
W
Anvil
Anvil
Center of strike
Center of
strike (W/2)
GENERAL NOTES:
(a)
(b)
(c)
(d)
All dimensional tolerances shall be 0.05 mm (0.002 in.)
unless otherwise specified.
A shall be parallel to B within 2:1000 and coplanar with B
within 0.05 mm (0.002 in.)
C shall be parallel to D within 20:1000 and coplanar with D
within 0.125 mm (0.005 in.)
Finish on unmarked parts shall be 4 m (125 in.).
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FIG. 11 CHARPY (SIMPLE-BEAM) IMPACT TEST
SPECIMENS
Notch length to edge
Adjacent sides shall be at
Cross-section dimensions
Length of specimen (L)
Centering of notch (L/2)
Angle of notch
Radius of notch
Notch depth
Finish requirements
GENERAL NOTES:
(a) Permissible variations shall be as follows:
L/2
90 deg
45
deg
55 mm
(2.165 in.)
L
2 mm
(0.079 in.)
10 mm
(0.394 in.)
0.25 mm
(0.010 in.) rad
10 mm
(0.394 in.)
90 deg 2 deg
90 deg 10 min
0.075 mm ( 0.003 in.)
+0, –2.5 mm (+0, –0.100 in.)
1 mm ( 0.039 in.)
1 deg
0.025 mm ( 0.001 in.)
0.025 mm ( 0.001 in.)
2 m (63 in.) on notched
surface and opposite face;
4 m (125 in.) on other
two surfaces
(b) On subsize specimens, all dimensions and tolerances
of the standard specimen remain constant with the exception
of the width, which varies as shown above and for which the
tolerance shall be 1%.
5 mm
(0.197 in.)
3.3 mm
(0.130 in.)
2.5 mm
(0.098 in.)
10 mm (0.394 in.)
2 mm (0.079 in.)
(a) Standard Full Size Specimen
(b) Standard Subsize Specimen
6.7 mm
(0.264 in.)
7.5 mm
(0.295 in.)
FIG. 12 TUBULAR IMPACT SPECIMEN CONTAINING
ORIGINAL OD SURFACE
t
T
A
ABTt
Machined surface
Original OD surface
Specimen thickness
End thickness
28 mm minimum
13.5 mm maximum
Figure 11
1/2 T minimum
Dimension Description Requirement
B B
FIG. 13 DETERMINATION OF PERCENT SHEAR
FRACTURE
A
B
Shear area
(dull)
Cleavage area
(shiny)
Notch
GENERAL NOTES:
(a)
(b)
Measure average dimensions A and B to the
nearest 0.02 in. or 0.5 mm.
Determine the percent shear fracture using
Table 7 or Table 8.
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FIG. 14 FRACTURE APPEARANCE CHARTS AND PERCENT SHEAR FRACTURE COMPARATOR
FIG. 15 HALVES OF BROKEN CHARPY V-NOTCH IMPACT SPECIMEN JOINED FOR THE MEASUREMENT OF
LATERAL EXPANSION, DIMENSION A
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FIG. 16 LATERAL EXPANSION GAGE FOR CHARPY IMPACT SPECIMENS
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FIG. 17 ASSEMBLY AND DETAILS FOR LATERAL EXPANSION GAGE
1/4 (typ)
After assembly of items 1 and 2
cement rubber pad (item 3) to base
NOTES:
(1)
(2)
Flash chrome plate items 1 and 2.
Dial indicator – Starrett No. 25-241
range 0.001 – 0.250
back – adjustable bracket
contact point No. 2.
0.625
1.31
0.68
6
2.62
0.06
Drill
0.437 dia
See Detail A
See
Detail
B
90 deg 10 deg
5
4
3
3
2
1
2.375
Detail A (enlarged) Detail B (enlarged)
Drill (0.281) dia and C’bore
(0.437) dia. x 0.31 deep
Drill (0.281) dia.
Drill and tap 1/4-20 NC-2
0.75
0.625
0.062
0.296
1.7
1.75
3.5
3.5
0.5
0.5
6.25 0.0625
Pad
Bill of Material
Item
No. Quan
Description
Dual mount
and stop
4 x 5/8 x 1/2
Screw-socket
head cap
Screw-socket
head cap
Dial indicator
Steel SAE 1015-1020
Rubber
Steel SAE 1015-1020
Steel 1/4 20 x 3/4 in. LG.
Steel 1/4 20 x 1 in. LG.
(See Note 2)
Base plate 7 x 4 x 3/4
Pad 61/4 x 31/2 x 1/16
Material and Size
1
1
1
2
1
1
1
2
3
4
5
6
No. 2 Starrett contact point
0.31
0.62
0.12
0.06
0.06 R (typ)
NOTE: These surfaces to be on same
plane – lap at assembly
45 deg
45 deg
0.265 0.328
0.75
C
C
2 2
3.5
1.87
6.75
0.25
0.50
4
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TABLE 1
MULTIPLYING FACTORS TO BE USED FOR VARIOUS DIAMETERS OF ROUND TEST SPECIMENS
Standard Specimen Small Size Specimens Proportional to Standard
0.500 in. Round 0.350 in. Round 0.250 in. Round
Actual Actual Actual
Diameter, Area, Multiplying Diameter, Area, Multiplying Diameter, Multiplying
in. in.2 Factor in. in.2 Factor in. Area, in.2 Factor
0.490 0.1886 5.30 0.343 0.0924 10.82 0.245 0.0471 21.21
0.491 0.1893 5.28 0.344 0.0929 10.76 0.246 0.0475 21.04
0.492 0.1901 5.26 0.345 0.0935 10.70 0.247 0.0479 20.87
0.493 0.1909 5.24 0.346 0.0940 10.64 0.248 0.0483 20.70
0.494 0.1917 5.22 0.347 0.0946 10.57 0.249 0.0487 20.54
0.495 0.1924 5.20 0.348 0.0951 10.51 0.250 0.0491 20.37
0.496 0.1932 5.18 0.349 0.0957 10.45 0.251 0.0495 20.21
(0.05) (A) (20.0) (A)
0.497 0.1940 5.15 0.350 0.0962 10.39 0.252 0.0499 20.05
(0.05) (A) (20.0) (A)
0.498 0.1948 5.13 0.351 0.0968 10.33 0.253 0.0503 19.89
(0.05) (A) (20.0) (A)
0.499 0.1956 5.11 0.352 0.0973 10.28 0.254 0.0507 19.74
0.500 0.1963 5.09 0.353 0.0979 10.22 0.255 0.0511 19.58
0.501 0.1971 5.07 0.354 0.0984 10.16 . . . . . . . . .
0.502 0.1979 5.05 0.355 0.0990 10.10 . . . . . . . . .
0.503 0.1987 5.03 0.356 0.0995 10.05 . . . . . . . . .
(0.1) (A) (10.0) (A)
0.504 0.1995 5.01 0.357 0.1001 9.99 . . . . . . . . .
(0.2) (A) (5.0) (A) (0.1) (A) (10.0) (A)
0.505 0.2003 4.99 . . . . . . . . . . . . . . . . . .
(0.2) (A) (5.0) (A)
0.506 0.2011 4.97 . . . . . . . . . . . . . . . . . .
(0.2) (A) (5.0) (A)
0.507 0.2019 4.95 . . . . . . . . . . . . . . . . . .
0.508 0.2027 4.93 . . . . . . . . . . . . . . . . . .
0.509 0.2035 4.91 . . . . . . . . . . . . . . . . . .
0.510 0.2043 4.90 . . . . . . . . . . . . . . . . . .
NOTE:
(A) The values in parentheses may be used for ease in calculation of stresses, in pounds per square inch, as permitted in 5 of Fig. 4.
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TABLE 2
APPROXIMATE HARDNESS CONVERSION NUMBERS FOR NONAUSTENITIC STEELS (A) (ROCKWELL C TO OTHER
HARDNESS NUMBERS)
Rockwell Superficial Hardness
Rockwell 15N Scale, 30N Scale 45N Scale,
Rockwell C Brinell Knoop A Scale, 60 15 kgf 30 kgf 45 kgf Approximate
Scale, 150 kgf Vickers Hardness, Hardness, kgf Load, Load, Load, Load, Tensile
Load, Diamond Hardness 3000 kgf Load, 500 gf Load Diamond Diamond Diamond Diamond Strength,
Penetrator Number 10 mm Ball and Over Penetrator Penetrator Penetrator Penetrator ksi (MPa)
68 940 . . . 920 85.6 93.2 84.4 75.4 . . .
67 900 . . . 895 85.0 92.9 83.6 74.2 . . .
66 865 . . . 870 84.5 92.5 82.8 73.3 . . .
65 832 739 846 83.9 92.2 81.9 72.0 . . .
64 800 722 822 83.4 91.8 81.1 71.0 . . .
63 772 706 799 82.8 91.4 80.1 69.9 . . .
62 746 688 776 82.3 91.1 79.3 68.8 . . .
61 720 670 754 81.8 90.7 78.4 67.7 . . .
60 697 654 732 81.2 90.2 77.5 66.6 . . .
59 674 634 710 80.7 89.8 76.6 65.5 351 (2420)
58 653 615 690 80.1 89.3 75.7 64.3 338 (2330)
57 633 595 670 79.6 88.9 74.8 63.2 325 (2240)
56 613 577 650 79.0 88.3 73.9 62.0 313 (2160)
55 595 560 630 78.5 87.9 73.0 60.9 301 (2070)
54 577 543 612 78.0 87.4 72.0 59.8 292 (2010)
53 560 525 594 77.4 86.9 71.2 58.6 283 (1950)
52 544 512 576 76.8 86.4 70.2 57.4 273 (1880)
51 528 496 558 76.3 85.9 69.4 56.1 264 (1820)
50 513 482 542 75.9 85.5 68.5 55.0 255 (1760)
49 498 468 526 75.2 85.0 67.6 53.8 246 (1700)
48 484 455 510 74.7 84.5 66.7 52.5 238 (1640)
47 471 442 495 74.1 83.9 65.8 51.4 229 (1580)
46 458 432 480 73.6 83.5 64.8 50.3 221 (1520)
45 446 421 466 73.1 83.0 64.0 49.0 215 (1480)
44 434 409 452 72.5 82.5 63.1 47.8 208 (1430)
43 423 400 438 72.0 82.0 62.2 46.7 201 (1390)
42 412 390 426 71.5 81.5 61.3 45.5 194 (1340)
41 402 381 414 70.9 80.9 60.4 44.3 188 (1300)
40 392 371 402 70.4 80.4 59.5 43.1 182 (1250)
39 382 362 391 69.9 79.9 58.6 41.9 177 (1220)
38 372 353 380 69.4 79.4 57.7 40.8 171 (1180)
37 363 344 370 68.9 78.8 56.8 39.6 166 (1140)
36 354 336 360 68.4 78.3 55.9 38.4 161 (1110)
35 345 327 351 67.9 77.7 55.0 37.2 156 (1080)
34 336 319 342 67.4 77.2 54.2 36.1 152 (1050)
33 327 311 334 66.8 76.6 53.3 34.9 149 (1030)
32 318 301 326 66.3 76.1 52.1 33.7 146 (1010)
31 310 294 318 65.8 75.6 51.3 32.5 141 (970)
30 302 286 311 65.3 75.0 50.4 31.3 138 (950)
29 294 279 304 64.6 74.5 49.5 30.1 135 (930)
28 286 271 297 64.3 73.9 48.6 28.9 131 (900)
27 279 264 290 63.8 73.3 47.7 27.8 128 (880)
26 272 258 284 63.3 72.8 46.8 26.7 125 (860)
25 266 253 278 62.8 72.2 45.9 25.5 123 (850)
24 260 247 272 62.4 71.6 45.0 24.3 119 (820)
23 254 243 266 62.0 71.0 44.0 23.1 117 (810)
22 248 237 261 61.5 70.5 43.2 22.0 115 (790)
21 243 231 256 61.0 69.9 42.3 20.7 112 (770)
20 238 226 251 60.5 69.4 41.5 19.6 110 (760)
NOTE:
(A) This table gives the approximate interrelationships of hardness values and approximate tensile strength of steels. It is possible that steels of
various compositions and processing histories will deviate in hardness-tensile strength relationship from the data presented in this table. The
data in this table should not be used for austenitic stainless steels, but have been shown to be applicable for ferritic and martensitic stainless
steels. The data in this table should not be used to establish a relationship between hardness values and tensile strength of hard drawn wire.
Where more precise conversions are required, they should be developed specially for each steel composition, heat treatment, and part.
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TABLE 3
APPROXIMATE HARDNESS CONVERSION NUMBERS FOR NONAUSTENITIC STEELS (A) (ROCKWELL B TO OTHER
HARDNESS NUMBERS)
Rockwell B Rockwell Superficial Hardness
Scale, 100 Rockwell A Rockwell F 15T Scale, 30T Scale, 45T Scale,
kgf Load Brinell Knoop Scale, 60 kgf Scale, 60 kgf 15 kgf 30 kgf 45 kgf Approximate
1/16 in. Vickers Hardness, Hardness, Load, Load, 1/16 in. Load, 1/16 Load, 1/16 Load, 1/16 Tensile
(1.588 Hardness 3000 kgf Load, 500 gf Load Diamond (1.588 mm) in. (1.588 in. (1.588 in. (1.588 Strength ksi
mm) Ball Number 10 mm Ball and Over Penetrator Ball mm) Ball mm) Ball mm) Ball (MPa)
100 240 240 251 61.5 . . . 93.1 83.1 72.9 116 (800)
99 234 234 246 60.9 . . . 92.8 82.5 71.9 114 (785)
98 228 228 241 60.2 . . . 92.5 81.8 70.9 109 (750)
97 222 222 236 59.5 . . . 92.1 81.1 69.9 104 (715)
96 216 216 231 58.9 . . . 91.8 80.4 68.9 102 (705)
95 210 210 226 58.3 . . . 91.5 79.8 67.9 100 (690)
94 205 205 221 57.6 . . . 91.2 79.1 66.9 98 (675)
93 200 200 216 57.0 . . . 90.8 78.4 65.9 94 (650)
92 195 195 211 56.4 . . . 90.5 77.8 64.8 92 (635)
91 190 190 206 55.8 . . . 90.2 77.1 63.8 90 (620)
90 185 185 201 55.2 . . . 89.9 76.4 62.8 89 (615)
89 180 180 196 54.6 . . . 89.5 75.8 61.8 88 (605)
88 176 176 192 54.0 . . . 89.2 75.1 60.8 86 (590)
87 172 172 188 53.4 . . . 88.9 74.4 59.8 84 (580)
86 169 169 184 52.8 . . . 88.6 73.8 58.8 83 (570)
85 165 165 180 52.3 . . . 88.2 73.1 57.8 82 (565)
84 162 162 176 51.7 . . . 87.9 72.4 56.8 81 (560)
83 159 159 173 51.1 . . . 87.6 71.8 55.8 80 (550)
82 156 156 170 50.6 . . . 87.3 71.1 54.8 77 (530)
81 153 153 167 50.0 . . . 86.9 70.4 53.8 73 (505)
80 150 150 164 49.5 . . . 86.6 69.7 52.8 72 (495)
79 147 147 161 48.9 . . . 86.3 69.1 51.8 70 (485)
78 144 144 158 48.4 . . . 86.0 68.4 50.8 69 (475)
77 141 141 155 47.9 . . . 85.6 67.7 49.8 68 (470)
76 139 139 152 47.3 . . . 85.3 67.1 48.8 67 (460)
75 137 137 150 46.8 99.6 85.0 66.4 47.8 66 (455)
74 135 135 147 46.3 99.1 84.7 65.7 46.8 65 (450)
73 132 132 145 45.8 98.5 84.3 65.1 45.8 64 (440)
72 130 130 143 45.3 98.0 84.0 64.4 44.8 63 (435)
71 127 127 141 44.8 97.4 83.7 63.7 43.8 62 (425)
70 125 125 139 44.3 96.8 83.4 63.1 42.8 61 (420)
69 123 123 137 43.8 96.2 83.0 62.4 41.8 60 (415)
68 121 121 135 43.3 95.6 82.7 61.7 40.8 59 (405)
67 119 119 133 42.8 95.1 82.4 61.0 39.8 58 (400)
66 117 117 131 42.3 94.5 82.1 60.4 38.7 57 (395)
65 116 116 129 41.8 93.9 81.8 59.7 37.7 56 (385)
64 114 114 127 41.4 93.4 81.4 59.0 36.7 . . .
63 112 112 125 40.9 92.8 81.1 58.4 35.7 . . .
62 110 110 124 40.4 92.2 80.8 57.7 34.7 . . .
61 108 108 122 40.0 91.7 80.5 57.0 33.7 . . .
60 107 107 120 39.5 91.1 80.1 56.4 32.7 . . .
59 106 106 118 39.0 90.5 79.8 55.7 31.7 . . .
58 104 104 117 38.6 90.0 79.5 55.0 30.7 . . .
57 103 103 115 38.1 89.4 79.2 54.4 29.7 . . .
56 101 101 114 37.7 88.8 78.8 53.7 28.7 . . .
55 100 100 112 37.2 88.2 78.5 53.0 27.7 . . .
54 . . . . . . 111 36.8 87.7 78.2 52.4 26.7 . . .
53 . . . . . . 110 36.3 87.1 77.9 51.7 25.7 . . .
52 . . . . . . 109 35.9 86.5 77.5 51.0 24.7 . . .
51 . . . . . . 108 35.5 86.0 77.2 50.3 23.7 . . .
50 . . . . . . 107 35.0 85.4 76.9 49.7 22.7 . . .
49 . . . . . . 106 34.6 84.8 76.6 49.0 21.7 . . .
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TABLE 3
APPROXIMATE HARDNESS CONVERSION NUMBERS FOR NONAUSTENITIC STEELS (A) (ROCKWELL B TO OTHER
HARDNESS NUMBERS) (CONT’D)
Rockwell B Rockwell Superficial Hardness
Scale, 100- Rockwell A Rockwell F 15T Scale, 30T Scale, 45T Scale,
kgf Load Brinell Knoop Scale, 60 kgf Scale, 60 kgf 15 kgf 30 kgf 45 kgf Approximate
1/16-in. Vickers Hardness, Hardness, Load, Load, 1/16 in. Load, 1/16 Load, 1/16 Load, 1/16 Tensile
(1.588 Hardness 3000 kgf Load, 500 gf Load Diamond (1.588 mm) in. (1.588 in. (1.588 in. (1.588 Strength ksi
mm) Ball Number 10 mm Ball and Over Penetrator Ball mm) Ball mm) Ball mm) Ball (MPa)
48 . . . . . . 105 34.1 84.3 76.2 48.3 20.7 . . .
47 . . . . . . 104 33.7 83.7 75.9 47.7 19.7 . . .
46 . . . . . . 103 33.3 83.1 75.6 47.0 18.7 . . .
45 . . . . . . 102 32.9 82.6 75.3 46.3 17.7 . . .
44 . . . . . . 101 32.4 82.0 74.9 45.7 16.7 . . .
43 . . . . . . 100 32.0 81.4 74.6 45.0 15.7 . . .
42 . . . . . . 99 31.6 80.8 74.3 44.3 14.7 . . .
41 . . . . . . 98 31.2 80.3 74.0 43.7 13.6 . . .
40 . . . . . . 97 30.7 79.7 73.6 43.0 12.6 . . .
39 . . . . . . 96 30.3 79.1 73.3 42.3 11.6 . . .
38 . . . . . . 95 29.9 78.6 73.0 41.6 10.6 . . .
37 . . . . . . 94 29.5 78.0 72.7 41.0 9.6 . . .
36 . . . . . . 93 29.1 77.4 72.3 40.3 8.6 . . .
35 . . . . . . 92 28.7 76.9 72.0 39.6 7.6 . . .
34 . . . . . . 91 28.2 76.3 71.7 39.0 6.6 . . .
33 . . . . . . 90 27.8 75.7 71.4 38.3 5.6 . . .
32 . . . . . . 89 27.4 75.2 71.0 37.6 4.6 . . .
31 . . . . . . 88 27.0 74.6 70.7 37.0 3.6 . . .
30 . . . . . . 87 26.6 74.0 70.4 36.3 2.6 . . .
NOTE:
(A) This table gives the approximate interrelationships of hardness values and approximate tensile strength of steels. It is possible that steels of
various compositions and processing histories will deviate in hardness-tensile strength relationship from the data presented in this table. The
data in this table should not be used for austenitic stainless steels, but have been shown to be applicable for ferritic and martensitic stainless
steels. The data in this table should not be used to establish a relationship between hardness values and tensile strength of hard drawn wire.
Where more precise conversions are required, they should be developed specially for each steel composition, heat treatment, and part.
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TABLE 4
APPROXIMATE HARDNESS CONVERSION NUMBERS FOR AUSTENITIC STEELS (ROCKWELL C TO OTHER
HARDNESS NUMBERS)
Rockwell A Scale, 60 Rockwell Superficial Hardness
Rockwell C Scale, 150 kgf kgf Load, Diamond 15N Scale, 15 kgf Load, 30N Scale, 30 kgf Load, 45N Scale, 45 kgf Load,
Load, Diamond Penetrator Penetrator Diamond Penetrator Diamond Penetrator Diamond Penetrator
48 74.4 84.1 66.2 52.1
47 73.9 83.6 65.3 50.9
46 73.4 83.1 64.5 49.8
45 72.9 82.6 63.6 48.7
44 72.4 82.1 62.7 47.5
43 71.9 81.6 61.8 46.4
42 71.4 81.0 61.0 45.2
41 70.9 80.5 60.1 44.1
40 70.4 80.0 59.2 43.0
39 69.9 79.5 58.4 41.8
38 69.3 79.0 57.5 40.7
37 68.8 78.5 56.6 39.6
36 68.3 78.0 55.7 38.4
35 67.8 77.5 54.9 37.3
34 67.3 77.0 54.0 36.1
33 66.8 76.5 53.1 35.0
32 66.3 75.9 52.3 33.9
31 65.8 75.4 51.4 32.7
30 65.3 74.9 50.5 31.6
29 64.8 74.4 49.6 30.4
28 64.3 73.9 48.8 29.3
27 63.8 73.4 47.9 28.2
26 63.3 72.9 47.0 27.0
25 62.8 72.4 46.2 25.9
24 62.3 71.9 45.3 24.8
23 61.8 71.3 44.4 23.6
22 61.3 70.8 43.5 22.5
21 60.8 70.3 42.7 21.3
20 60.3 69.8 41.8 20.2
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TABLE 5
APPROXIMATE HARDNESS CONVERSION NUMBERS FOR AUSTENITIC STEELS (ROCKWELL B TO OTHER
HARDNESS NUMBERS)
Rockwell Superficial Hardness
Rockwell B 15T Scale, 30T Scale, 45T Scale,
Scale, 100 Rockwell A Scale, 15 kgf Load, 30 kgf Load, 45 kgf Load,
kgf Load, 1/16 Brinell Hardness, 60 kgf Load, 1/16 in. 1/16 in. 1/16 in.
in. (1.588 Brinell Indentation 3000 kgf Load, Diamond (1.588 mm) (1.588 mm) (1.588 mm)
mm) Ball Diameter, mm 10 mm Ball Penetrator Ball Ball Ball
100 3.79 256 61.5 91.5 80.4 70.2
99 3.85 248 60.9 91.2 79.7 69.2
98 3.91 240 60.3 90.8 79.0 68.2
97 3.96 233 59.7 90.4 78.3 67.2
96 4.02 226 59.1 90.1 77.7 66.1
95 4.08 219 58.5 89.7 77.0 65.1
94 4.14 213 58.0 89.3 76.3 64.1
93 4.20 207 57.4 88.9 75.6 63.1
92 4.24 202 56.8 88.6 74.9 62.1
91 4.30 197 56.2 88.2 74.2 61.1
90 4.35 192 55.6 87.8 73.5 60.1
89 4.40 187 55.0 87.5 72.8 59.0
88 4.45 183 54.5 87.1 72.1 58.0
87 4.51 178 53.9 86.7 71.4 57.0
86 4.55 174 53.3 86.4 70.7 56.0
85 4.60 170 52.7 86.0 70.0 55.0
84 4.65 167 52.1 85.6 69.3 54.0
83 4.70 163 51.5 85.2 68.6 52.9
82 4.74 160 50.9 84.9 67.9 51.9
81 4.79 156 50.4 84.5 67.2 50.9
80 4.84 153 49.8 84.1 66.5 49.9
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TABLE 6
BRINELL HARDNESS NUMBERS (A)
(Ball 10 mm in Diameter, Applied Loads of 500, 1500, and 3000 kgf)
Brinell Hardness Brinell Hardness Brinell Hardness Brinell Hardness
Number Number Number Number
Diameter of 500 1500 3000 Diameter of 500 1500 3000 Diameter of 500 1500 3000 Diameter of 500 1500 3000
Indentation, kgf kgf kgf Indentation, kgf kgf kgf Indentation, kgf kgf kgf Indentation, kgf kgf kgf
mm Load Load Load mm Load Load Load mm Load Load Load mm Load Load Load
2.00 158 473 945 2.60 92.6 278 555 3.20 60.5 182 363 3.80 42.4 127 255
2.01 156 468 936 2.61 91.8 276 551 3.21 60.1 180 361 3.81 42.2 127 253
2.02 154 463 926 2.62 91.1 273 547 3.22 59.8 179 359 3.82 42.0 126 252
2.03 153 459 917 2.63 90.4 271 543 3.23 59.4 178 356 3.83 41.7 125 250
2.04 151 454 908 2.64 89.7 269 538 3.24 59.0 177 354 3.84 41.5 125 249
2.05 150 450 899 2.65 89.0 267 534 3.25 58.6 176 352 3.85 41.3 124 248
2.06 148 445 890 2.66 88.4 265 530 3.26 58.3 175 350 3.86 41.1 123 246
2.07 147 441 882 2.67 87.7 263 526 3.27 57.9 174 347 3.87 40.9 123 245
2.08 146 437 873 2.68 87.0 261 522 3.28 57.5 173 345 3.88 40.6 122 244
2.09 144 432 865 2.69 86.4 259 518 3.29 57.2 172 343 3.89 40.4 121 242
2.10 143 428 856 2.70 85.7 257 514 3.30 56.8 170 341 3.90 40.2 121 241
2.11 141 424 848 2.71 85.1 255 510 3.31 56.5 169 339 3.91 40.0 120 240
2.12 140 420 840 2.72 84.4 253 507 3.32 56.1 168 337 3.92 39.8 119 239
2.13 139 416 832 2.73 83.8 251 503 3.33 55.8 167 335 3.93 39.6 119 237
2.14 137 412 824 2.74 83.2 250 499 3.34 55.4 166 333 3.94 39.4 118 236
2.15 136 408 817 2.75 82.6 248 495 3.35 55.1 165 331 3.95 39.1 117 235
2.16 135 404 809 2.76 81.9 246 492 3.36 54.8 164 329 3.96 38.9 117 234
2.17 134 401 802 2.77 81.3 244 488 3.37 54.4 163 326 3.97 38.7 116 232
2.18 132 397 794 2.78 80.8 242 485 3.38 54.1 162 325 3.98 38.5 116 231
2.19 131 393 787 2.79 80.2 240 481 3.39 53.8 161 323 3.99 38.3 115 230
2.20 130 390 780 2.80 79.6 239 477 3.40 53.4 160 321 4.00 38.1 114 229
2.21 129 386 772 2.81 79.0 237 474 3.41 53.1 159 319 4.01 37.9 114 228
2.22 128 383 765 2.82 78.4 235 471 3.42 52.8 158 317 4.02 37.7 113 226
2.23 126 379 758 2.83 77.9 234 467 3.43 52.5 157 315 4.03 37.5 113 225
2.24 125 376 752 2.84 77.3 232 464 344 52.2 156 313 4.04 37.3 112 224
2.25 124 372 745 2.85 76.8 230 461 3.45 51.8 156 311 4.05 37.1 111 223
2.26 123 369 738 2.86 76.2 229 457 3.46 51.5 155 309 4.06 37.0 111 222
2.27 122 366 732 2.87 75.7 227 454 3.47 51.2 154 307 4.07 36.8 110 221
2.28 121 363 725 2.88 75.1 225 451 3.48 50.9 153 306 4.08 36.6 110 219
2.29 120 359 719 2.89 74.6 224 448 3.49 50.6 152 304 4.09 36.4 109 218
2.30 119 356 712 2.90 74.1 222 444 3.50 50.3 151 302 4.10 36.2 109 217
2.31 118 353 706 2.91 73.6 221 441 3.51 50.0 150 300 4.11 36.0 108 216
2.32 117 350 700 2.92 73.0 219 438 3.52 49.7 149 298 4.12 35.8 108 215
2.33 116 347 694 2.93 72.5 218 435 3.53 49.4 148 297 4.13 35.7 107 214
2.34 115 344 688 2.94 72.0 216 432 3.54 49.2 147 295 4.14 35.5 106 213
2.35 114 341 682 2.95 71.5 215 429 3.55 48.9 147 293 4.15 35.3 106 212
2.36 113 338 676 2.96 71.0 213 426 3.56 48.6 146 292 4.16 35.1 105 211
2.37 112 335 670 2.97 70.5 212 423 3.57 48.3 145 290 4.17 34.9 105 210
2.38 111 332 665 2.98 70.1 210 420 3.58 48.0 144 288 4.18 34.8 104 209
2.39 110 330 659 2.99 69.6 209 417 3.59 47.7 143 286 4.19 34.6 104 208
2.40 109 327 653 3.00 69.1 207 415 3.60 47.5 142 285 4.20 34.4 103 207
2.41 108 324 648 3.01 68.6 206 412 3.61 47.2 142 283 4.21 34.2 103 205
2.42 107 322 643 3.02 68.2 205 409 3.62 46.9 141 282 4.22 34.1 102 204
2.43 106 319 637 3.03 67.7 203 406 3.63 46.7 140 280 4.23 33.9 102 203
2.44 105 316 632 3.04 67.3 202 404 3.64 46.4 139 278 4.24 33.7 101 202
2.45 104 313 627 3.05 66.8 200 401 3.65 46.1 138 277 4.25 33.6 101 201
2.46 104 311 621 3.06 66.4 199 398 3.66 45.9 138 275 4.26 33.4 100 200
2.47 103 308 616 3.07 65.9 198 395 3.67 45.6 137 274 4.27 33.2 99.7 199
2.48 102 306 611 3.08 65.5 196 393 3.68 45.4 136 272 4.28 33.1 99.2 198
2.49 101 303 606 3.09 65.0 195 390 3.69 45.1 135 271 4.29 32.9 98.8 198
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TABLE 6
BRINELL HARDNESS NUMBERS (A) (CONT’D)
(Ball 10 mm in Diameter, Applied Loads of 500, 1500, and 3000 kgf)
Brinell Hardness Brinell Hardness Brinell Hardness Brinell Hardness
Number Number Number Number
Diameter of 500 1500 3000 Diameter of 500 1500 3000 Diameter of 500 1500 3000 Diameter of 500 1500 3000
Indentation, kgf kgf kgf Indentation, kgf kgf kgf Indentation, kgf kgf kgf Indentation, kgf kgf kgf
mm Load Load Load mm Load Load Load mm Load Load Load mm Load Load Load
2.50 100 301 601 3.10 64.6 194 388 3.70 44.9 135 269 4.30 32.8 98.3 197
2.51 99.4 298 597 3.11 64.2 193 385 3.71 44.6 134 268 4.31 32.6 97.8 196
2.52 98.6 296 592 3.12 63.8 191 383 3.72 44.4 133 266 4.32 32.4 97.3 195
2.53 97.8 294 587 3.13 63.3 190 380 3.73 44.1 132 265 4.33 32.3 96.8 194
2.54 97.1 291 582 3.14 62.9 189 378 3.74 43.9 132 263 4.34 32.1 96.4 193
2.55 96.3 289 578 3.15 62.5 188 375 3.75 43.6 131 262 4.35 32.0 95.9 192
2.56 95.5 287 573 3.16 62.1 186 373 3.76 43.4 130 260 4.36 31.8 95.5 191
2.57 94.8 284 569 3.17 61.7 185 370 3.77 43.1 129 259 4.37 31.7 95.0 190
2.58 94.0 282 564 3.18 61.3 184 368 3.78 42.9 129 257 4.38 31.5 94.5 189
2.59 93.3 280 560 3.19 60.9 183 366 3.79 42.7 128 256 4.39 31.4 94.1 188
4.40 31.2 93.6 187 5.05 23.3 69.8 140 5.70 17.8 53.5 107 6.35 14.0 42.0 84.0
4.41 31.1 93.2 186 5.06 23.2 69.5 139 5.71 17.8 53.3 107 6.36 13.9 41.8 83.7
4.42 30.9 92.7 185 5.07 23.1 69.2 138 5.72 17.7 53.1 106 6.37 13.9 41.7 83.4
4.43 30.8 92.3 185 5.08 23.0 68.9 138 5.73 17.6 52.9 106 6.38 13.8 41.5 83.1
4.44 30.6 91.8 184 5.09 22.9 68.6 137 5.74 17.6 52.7 105 6.39 13.8 41.4 82.8
4.45 30.5 91.4 183 5.10 22.8 68.3 137 5.75 17.5 52.5 105 6.40 13.7 41.2 82.5
4.46 30.3 91.0 182 5.11 22.7 68.0 136 5.76 17.4 52.3 105 6.41 13.7 41.1 82.2
4.47 30.2 90.5 181 5.12 22.6 67.7 135 5.77 17.4 52.1 104 6.42 13.6 40.9 81.9
4.48 30.0 90.1 180 5.13 22.5 67.4 135 5.78 17.3 51.9 104 6.43 13.6 40.8 81.6
4.49 29.9 89.7 179 5.14 22.4 67.1 134 5.79 17.2 51.7 103 6.44 13.5 40.6 81.3
4.50 29.8 89.3 179 5.15 22.3 66.9 134 5.80 17.2 51.5 103 6.45 13.5 40.5 81.0
4.51 29.6 88.8 178 5.16 22.2 66.6 133 5.81 17.1 51.3 103 6.46 13.4 40.4 80.7
4.52 29.5 88.4 177 5.17 22.1 66.3 133 5.82 17.0 51.1 102 6.47 13.4 40.2 80.4
4.53 29.3 88.0 176 5.18 22.0 66.0 132 5.83 17.0 50.9 102 6.48 13.4 40.1 80.1
4.54 29.2 87.6 175 5.19 21.9 65.8 132 5.84 16.9 50.7 101 6.49 13.3 39.9 79.8
4.55 29.1 87.2 174 5.20 21.8 65.5 131 5.85 16.8 50.5 101 6.50 13.3 39.8 79.6
4.56 28.9 86.8 174 5.21 21.7 65.2 130 5.86 16.8 50.3 101 6.51 13.2 39.6 79.3
4.57 28.8 86.4 173 5.22 21.6 64.9 130 5.87 16.7 50.2 100 6.52 13.2 39.5 79.0
4.58 28.7 86.0 172 5.23 21.6 64.7 129 5.88 16.7 50.0 99.9 6.53 13.1 39.4 78.7
4.59 28.5 85.6 171 5.24 21.5 64.4 129 5.89 16.6 49.8 99.5 6.54 13.1 39.2 78.4
4.60 28.4 85.4 170 5.25 21.4 64.1 128 5.90 16.5 49.6 99.2 6.55 13.0 39.1 78.2
4.61 28.3 84.8 170 5.26 21.3 63.9 128 5.91 16.5 49.4 98.8 6.56 13.0 38.9 78.0
4.62 28.1 84.4 169 5.27 21.2 63.6 127 5.92 16.4 49.2 98.4 6.57 12.9 38.8 77.6
4.63 28.0 84.0 168 5.28 21.1 63.3 127 5.93 16.3 49.0 98.0 6.58 12.9 38.7 77.3
4.64 27.9 83.6 167 5.29 21.0 63.1 126 5.94 16.3 48.8 97.7 6.59 12.8 38.5 77.1
4.65 27.8 83.3 167 5.30 20.9 62.8 126 5.95 16.2 48.7 97.3 6.60 12.8 38.4 76.8
4.66 27.6 82.9 166 5.31 20.9 62.6 125 5.96 16.2 48.5 96.9 6.61 12.8 38.3 76.5
4.67 27.5 82.5 165 5.32 20.8 62.3 125 5.97 16.1 48.3 96.6 6.62 12.7 38.1 76.2
4.68 27.4 82.1 164 5.33 20.7 62.1 124 5.98 16.0 48.1 96.2 6.63 12.7 38.0 76.0
4.69 27.3 81.8 164 5.34 20.6 61.8 124 5.99 16.0 47.9 95.9 6.64 12.6 37.9 75.7
4.70 27.1 81.4 163 5.35 20.5 61.5 123 6.00 15.9 47.7 95.5 6.65 12.6 37.7 75.4
4.71 27.0 81.0 162 5.36 20.4 61.3 123 6.01 15.9 47.6 95.1 6.66 12.5 37.6 75.2
4.72 26.9 80.7 161 5.37 20.3 61.0 122 6.02 15.8 47.4 94.8 6.67 12.5 37.5 74.9
4.73 26.8 80.3 161 5.38 20.3 60.8 122 6.03 15.7 47.2 94.4 6.68 12.4 37.3 74.7
4.74 26.6 79.9 160 5.39 20.2 60.6 121 6.04 15.7 47.0 94.1 6.69 12.4 37.2 74.4
4.75 26.5 79.6 159 5.40 20.1 60.3 121 6.05 15.6 46.8 93.7 6.70 12.4 37.1 74.1
4.76 26.4 79.2 158 5.41 20.0 60.1 120 6.06 15.6 46.7 93.4 6.71 12.3 36.9 73.9
4.77 26.3 78.9 158 5.42 19.9 59.8 120 6.07 15.5 46.5 93.0 6.72 12.3 36.8 73.6
4.78 26.2 78.5 157 5.43 19.9 59.6 119 6.08 15.4 46.3 92.7 6.73 12.2 36.7 73.4
4.79 26.1 78.2 156 5.44 19.8 59.3 119 6.09 15.4 46.2 92.3 6.74 12.2 36.6 73.1
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TABLE 6
BRINELL HARDNESS NUMBERS (A) (CONT’D)
(Ball 10 mm in Diameter, Applied Loads of 500, 1500, and 3000 kgf)
Brinell Hardness Brinell Hardness Brinell Hardness Brinell Hardness
Number Number Number Number
Diameter of 500 1500 3000 Diameter of 500 1500 3000 Diameter of 500 1500 3000 Diameter of 500 1500 3000
Indentation, kgf kgf kgf Indentation, kgf kgf kgf Indentation, kgf kgf kgf Indentation, kgf kgf kgf
mm Load Load Load mm Load Load Load mm Load Load Load mm Load Load Load
4.80 25.9 77.8 156 5.45 19.7 59.1 118 6.10 15.3 46.0 92.0 6.75 12.1 36.4 72.8
4.81 25.8 77.5 155 5.46 19.6 58.9 118 6.11 15.3 45.8 91.7 6.76 12.1 36.3 72.6
4.82 25.7 77.1 154 5.47 19.5 58.6 117 6.12 15.2 45.7 91.3 6.77 12.1 36.2 72.3
4.83 25.6 76.8 154 5.48 19.5 58.4 117 6.13 15.2 45.5 91.0 6.78 12.0 36.0 72.1
4.84 25.5 76.4 153 5.49 19.4 58.2 116 6.14 15.1 45.3 90.6 6.79 12.0 35.9 71.8
4.85 25.4 76.1 152 5.50 19.3 57.9 116 6.15 15.1 45.2 90.3 6.80 11.9 35.8 71.6
4.86 25.3 75.8 152 5.51 19.2 57.7 115 6.16 15.0 45.0 90.0 6.81 11.9 35.7 71.3
4.87 25.1 75.4 151 5.52 19.2 57.5 115 6.17 14.9 44.8 89.6 6.82 11.8 35.5 71.1
4.88 25.0 75.1 150 5.53 19.1 57.2 114 6.18 14.9 44.7 89.3 6.83 11.8 35.4 70.8
4.89 24.9 74.8 150 5.54 19.0 57.0 114 6.19 14.8 44.5 89.0 6.84 11.8 35.3 70.6
4.90 24.8 74.4 149 5.55 18.9 56.8 114 6.20 14.7 44.3 88.7 6.86 11.7 35.2 70.4
4.91 24.7 74.1 148 5.56 18.9 56.6 113 6.21 14.7 44.2 88.3 6.86 11.7 35.1 70.1
4.92 24.6 73.8 148 5.57 18.8 56.3 113 6.22 14.7 44.0 88.0 6.87 11.6 34.9 69.9
4.93 24.5 73.5 147 5.58 18.7 56.1 112 6.23 14.6 43.8 87.7 6.88 11.6 34.8 69.6
4.94 24.4 73.2 146 5.59 18.6 55.9 112 6.24 14.6 43.7 87.4 6.89 11.6 34.7 69.4
4.95 24.3 72.8 146 5.60 18.6 55.7 111 6.25 14.5 43.5 87.1 6.90 11.5 34.6 69.2
4.96 24.2 72.5 145 5.61 18.5 55.5 111 6.26 14.5 43.4 86.7 6.91 11.5 34.5 68.9
4.97 24.1 72.2 144 5.62 18.4 55.2 110 6.27 14.4 43.2 86.4 6.92 11.4 34.3 68.7
4.98 24.0 71.9 144 5.63 18.3 55.0 110 6.28 14.4 43.1 86.1 6.93 11.4 34.2 68.4
4.99 23.9 71.6 143 5.64 18.3 54.8 110 6.29 14.3 42.9 85.8 6.94 11.4 34.1 68.2
5.00 23.8 71.3 143 5.65 18.2 54.6 109 6.30 14.2 42.7 85.5 6.95 11.3 34.0 68.0
5.01 23.7 71.0 142 5.66 18.1 54.4 109 6.31 14.2 42.6 85.2 6.96 11.3 33.9 67.7
5.02 23.6 70.7 141 5.67 18.1 54.2 108 6.32 14.1 42.4 84.9 6.97 11.3 33.8 67.5
5.03 23.5 70.4 141 5.68 18.0 54.0 108 6.33 14.1 42.3 84.6 6.98 11.2 33.6 67.3
5.04 23.4 70.1 140 5.69 17.9 53.7 107 6.34 14.0 42.1 84.3 6.99 11.2 33.5 67.0
NOTE:
(A) Prepared by the Engineering Mechanics Section, Institute for Standards Technology.
TABLE 7
PERCENT SHEAR FOR MEASUREMENTS MADE IN INCHES
Dimension Dimension A, in.
B, 0.05 0.10 0.12 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.32 0.34 0.36 0.38 0.40
in.
0.05 98 96 95 94 94 93 92 91 90 90 89 88 87 86 85 85 84
0.10 96 92 90 89 87 85 84 82 81 79 77 76 74 73 71 69 68
0.12 95 90 88 86 85 83 81 79 77 75 73 71 69 67 65 63 61
0.14 94 89 86 84 82 80 77 75 73 71 68 66 64 62 59 57 55
0.16 94 87 85 82 79 77 74 72 69 67 64 61 59 56 53 51 48
0.18 93 85 83 80 77 74 72 68 65 62 59 56 54 51 48 45 42
0.20 92 84 81 77 74 72 68 65 61 58 55 52 48 45 42 39 36
0.22 91 82 79 75 72 68 65 61 57 54 50 47 43 40 36 33 29
0.24 90 81 77 73 69 65 61 57 54 50 46 42 38 34 30 27 23
0.26 90 79 75 71 67 62 58 54 50 46 41 37 33 29 25 20 16
0.28 89 77 73 68 64 59 55 50 46 41 37 32 28 23 18 14 10
0.30 88 76 71 66 61 56 52 47 42 37 32 27 23 18 13 9 3
0.31 88 75 70 65 60 55 50 45 40 35 30 25 20 18 10 5 0
GENERAL NOTE: Since this table is set up for finite measurements or dimensions A and B, 100% shear is to be reported when either A or B
is zero.
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TABLE 8
PERCENT SHEAR FOR MEASUREMENTS MADE IN MILLIMETRES
Dimension Dimension A, mm
B, mm 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10
1.0 99 98 98 97 96 96 95 94 94 93 92 92 91 91 90 89 89 88 88
1.5 98 97 96 95 94 93 92 92 91 90 89 88 87 86 85 84 83 82 81
2.0 98 96 95 94 92 91 90 89 88 86 85 84 82 81 80 79 77 76 75
2.5 97 95 94 92 91 89 88 86 84 83 81 80 78 77 75 73 72 70 69
3.0 96 94 92 91 89 87 85 83 81 79 77 76 74 72 70 68 66 64 62
3.5 96 93 91 89 87 85 82 80 78 76 74 72 69 67 65 63 61 58 56
4.0 95 92 90 88 85 82 80 77 75 72 70 67 65 62 60 57 55 52 50
4.5 94 92 89 86 83 80 77 75 72 69 66 63 61 58 55 52 49 46 44
5.0 94 91 88 85 81 78 75 72 69 66 62 59 56 53 50 47 44 41 37
5.5 93 90 86 83 79 76 72 69 66 62 59 55 52 48 45 42 38 35 31
6.0 92 89 85 81 77 74 70 66 62 59 55 51 47 44 40 36 33 29 25
6.5 92 88 84 80 76 72 67 63 59 55 51 47 43 39 35 31 27 23 19
7.0 91 87 82 78 74 69 65 61 56 52 47 43 39 34 30 26 21 17 12
7.5 91 86 81 77 72 67 62 58 53 48 44 39 34 30 25 20 16 11 6
8.0 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0
GENERAL NOTE: Since this table is set up for finite measurements or dimensions A and B, 100% shear is to be reported when either A or B
is zero.
TABLE 9
CHARPY V-NOTCH TEST ACCEPTANCE CRITERIA FOR VARIOUS SUB-SIZE SPECIMENS
Full Size, 3/4 Size, 2/3 Size, 1/2 Size, 1/3 Size, 1/4 Size,
10 by 10 mm 10 by 7.5 mm 10 by 6.7 mm 10 by 5 mm 10 by 3.3 mm 10 by 2.5 mm
ft W lbf [J] ft W lbf [J] ft W lbf [J] ft W lbf [J] ft W lbf [J] ft W lbf [J]
40 [54] 30 [41] 27 [37] 20 [27] 13 [18] 10 [14]
35 [48] 26 [35] 23 [31] 18 [24] 12 [16] 9 [12]
30 [41] 22 [30] 20 [27] 15 [20] 10 [14] 8 [11]
25 [34] 19 [26] 17 [23] 12 [16] 8 [11] 6 [8]
20 [27] 15 [20] 13 [18] 10 [14] 7 [10] 5 [7]
16 [22] 12 [16] 11 [15] 8 [11] 5 [7] 4 [5]
15 [20] 11 [15] 10 [14] 8 [11] 5 [7] 4 [5]
13 [18] 10 [14] 9 [12] 6 [8] 4 [5] 3 [4]
12 [16] 9 [12] 8 [11] 6 [8] 4 [5] 3 [4]
10 [14] 8 [11] 7 [10] 5 [7] 3 [4] 2 [3]
7 [10] 5 [7] 5 [7] 4 [5] 2 [3] 2 [3]
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ANNEXES
(Mandatory Information)
A1. STEEL BAR PRODUCTS
A1.1 Scope
A1.1.1 This supplement delineates only those details
which are peculiar to hot-rolled and cold-finished steel bars
and are not covered in the general section of these test
methods.
A1.2 Orientation of Test Specimens
A1.2.1 Carbon and alloy steel bars and bar-size
shapes, due to their relatively small cross-sectional dimensions,
are customarily tested in the longitudinal direction.
In special cases where size permits and the fabrication or
service of a part justifies testing in a transverse direction,
the selection and location of test or tests are a matter of
agreement between the manufacturer and the purchaser.
A1.3 Tension Test
A1.3.1 Carbon Steel Bars — Carbon steel bars are
not commonly specified to tensile requirements in the asrolled
condition for sizes of rounds, squares, hexagons,
and octagons under 1/2 in. (13 mm) in diameter or distance
between parallel faces nor for other bar-size sections, other
than flats, less than 1 in.2 (645mm2 ) in cross-sectional area.
A1.3.2 Alloy Steel Bars — Alloy steel bars are usually
not tested in the as-rolled condition.
A1.3.3 When tension tests are specified, the practice
for selecting test specimens for hot-rolled and cold-finished
steel bars of various sizes shall be in accordance with Table
A1.1, unless otherwise specified in the product specification.
A1.4 Bend Test
A1.4.1 When bend tests are specified, the recommended
practice for hot-rolled and cold-finished steel bars
shall be in accordance with Table A1.2.
A1.5 Hardness Test
A1.5.1 Hardness Tests on Bar Products — flats,
rounds, squares, hexagons and octagons — is conducted
on the surface after a minimum removal of 0.015 in. to
provide for accurate hardness penetration.
A2. STEEL TUBULAR PRODUCTS
A2.1 Scope
A2.1.1 This supplement covers test specimens and
test methods that are applicable to tubular products and
are not covered in the general section of Test Methods and
Definitions A 370.
A2.1.2 Tubular shapes covered by this specification
include, round, square, rectangular, and special shapes.
A2.2 Tension Test
A2.2.1 Full-Size Longitudinal Test Specimens:
A2.2.1.1 As an alternative to the use of longitudinal
strip test specimens or longitudinal round test specimens,
tension test specimens of full-size tubular sections
are used, provided that the testing equipment has sufficient
capacity. Snug-fitting metal plugs should be inserted far
enough in the end of such tubular specimens to permit the
testing machine jaws to grip the specimens properly without
crushing. A design that may be used for such plugs is
shown in Fig. A2.1. The plugs shall not extend into that
part of the specimen on which the elongation is measured
(Fig. A2.1). Care should be exercised to see that insofar
as practicable, the load in such cases is applied axially.
The length of the full-section specimen depends on the
gage length prescribed for measuring the elongation.
A2.2.1.2 Unless otherwise required by the product
specification, the gage length is 2 in. or 50 mm, except
that for tubing having an outside diameter of 3/8 in. (9.5 mm)
or less, it is customary for a gage length equal to four
times the outside diameter to be used when elongation
comparable to that obtainable with larger test specimens
is required.
A2.2.1.3 To determine the cross-sectional area of
the full-section specimen, measurements shall be recorded
as the average or mean between the greatest and least
measurements of the outside diameter and the average or
mean wall thickness, to the nearest 0.001 in. (0.025 mm)
and the cross-sectional area is determined by the following
equation:
A p 3.1416t(D – t) (A2.1)
where:
A p sectional area, in.2
D p outside diameter, in., and
t p thickness of tube wall, in.
NOTE A2.1— There exist other methods of cross-sectional area determination,
such as by weighing of the specimens, which are equally accurate
or appropriate for the purpose.
A2.2.2 Longitudinal Strip Test Specimens:
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A2.2.2.1 As an alternative to the use of full-size
longitudinal test specimens or longitudinal round test specimens,
longitudinal strip test specimens, obtained from
strips cut from the tubular product as shown in Fig. A2.2
and machined to the dimensions shown in Fig. A2.3 are
used. For welded structural tubing, such test specimens
shall be from a location at least 90° from the weld; for
other welded tubular products, such test specimens shall
be from a location approximately 90° from the weld. Unless
otherwise required by the product specification, the gage
length is 2 in. or 50 mm. The test specimens shall be
tested using grips that are flat or have a surface contour
corresponding to the curvature of the tubular product, or
the ends of the test specimens shall be flattened without
heating prior to the test specimens being tested using flat
grips. The test specimen shown as specimen no. 4 in Fig.
3 shall be used, unless the capacity of the testing equipment
or the dimensions and nature of the tubular product to be
tested makes the use of specimen nos. 1, 2, or 3 necessary.
NOTE A2.2— An exact formula for calculating the cross-sectional area
of specimens of the type shown in Fig. A2.3 taken from a circular tube
is given in Test Methods E 8 or E 8M.
A2.2.2.2 The width should be measured at each
end of the gage length to determine parallelism and also
at the center. The thickness should be measured at the
center and used with the center measurement of the width
to determine the cross-sectional area. The center width
dimension should be recorded to the nearest 0.005 in.
(0.127 mm), and the thickness measurement to the nearest
0.001 in.
A2.2.3 Transverse Strip Test Specimens:
A2.2.3.1 In general, transverse tension tests are
not recommended for tubular products, in sizes smaller
than 8 in. in nominal diameter. When required, transverse
tension test specimens may be taken from rings cut from
ends of tubes or pipe as shown in Fig. A2.4. Flattening of
the specimen may be done either after separating it from
the tube as in Fig. A2.4 (a), or before separating it as in
Fig. A2.4 (b), and may be done hot or cold; but if the
flattening is done cold, the specimen may subsequently be
normalized. Specimens from tubes or pipe for which heat
treatment is specified, after being flattened either hot or
cold, shall be given the same treatment as the tubes or
pipe. For tubes or pipe having a wall thickness of less than
3/4 in. (19 mm), the transverse test specimen shall be of the
form and dimensions shown in Fig. A2.5 and either or both
surfaces may be machined to secure uniform thickness.
Specimens for transverse tension tests on welded steel
tubes or pipe to determine strength of welds, shall be
located perpendicular to the welded seams with the weld
at about the middle of their length.
A2.2.3.2 The width should be measured at each
end of the gage length to determine parallelism and also
at the center. The thickness should be measured at the
center and used with the center measurement of the width
to determine the cross-sectional area. The center width
dimension should be recorded to the nearest 0.005 in.
(0.127 mm), and the thickness measurement to the nearest
0.001 in. (0.025 mm).
A2.2.4 Round Test Specimens:
A2.2.4.1 When provided for in the product specification,
the round test specimen shown in Fig. 4 may
be used.
A2.2.4.2 The diameter of the round test specimen
is measured at the center of the specimen to the nearest
0.001 in. (0.025 mm).
A2.2.4.3 Small-size specimens proportional to
standard, as shown in Fig. 4, may be used when it is
necessary to test material from which the standard specimen
cannot be prepared. Other sizes of small-size specimens
may be used. In any such small-size specimen, it is
important that the gage length for measurement of elongation
be four times the diameter of the specimen (see Note
4, Fig. 4). The elongation requirements for the round specimen
2-in. gage length in the product specification shall
apply to the small-size specimens.
A2.2.4.4 For transverse specimens, the section
from which the specimen is taken shall not be flattened or
otherwise deformed.
A2.2.4.5 Longitudinal test specimens are obtained
from strips cut from the tubular product as shown in
Fig. A2.2.
A2.3 Determination of Transverse Yield Strength,
Hydraulic Ring-Expansion Method
A2.3.1 Hardness tests are made on the outside surface,
inside surface, or wall cross-section depending upon
product-specification limitation. Surface preparation may
be necessary to obtain accurate hardness values.
A2.3.2 A testing machine and method for determining
the transverse yield strength from an annular ring specimen,
have been developed and described in A2.3.3–8.1.2.
A2.3.3 A diagrammatic vertical cross-sectional
sketch of the testing machine is shown in Fig. A2.6.
A2.3.4 In determining the transverse yield strength
on this machine, a short ring (commonly 3 in. (76 mm) in
length) test specimen is used. After the large circular nut
is removed from the machine, the wall thickness of the
ring specimen is determined and the specimen is telescoped
over the oil resistant rubber gasket. The nut is then replaced,
but is not turned down tight against the specimen. A slight
clearance is left between the nut and specimen for the
purpose of permitting free radial movement of the specimen
as it is being tested. Oil under pressure is then admitted
to the interior of the rubber gasket through the pressure
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line under the control of a suitable valve. An accurately
calibrated pressure gage serves to measure oil pressure.
Any air in the system is removed through the bleeder line.
As the oil pressure is increased, the rubber gasket expands
which in turn stresses the specimen circumferentially. As
the pressure builds up, the lips of the rubber gasket act as
a seal to prevent oil leakage. With continued increase in
pressure, the ring specimen is subjected to a tension stress
and elongates accordingly. The entire outside circumference
of the ring specimen is considered as the gage length
and the strain is measured with a suitable extensometer
which will be described later. When the desired total strain
or extension under load is reached on the extensometer,
the oil pressure in pounds per square inch is read and by
employing Barlow’s formula, the unit yield strength is
calculated. The yield strength, thus determined, is a true
result since the test specimen has not been cold worked
by flattening and closely approximates the same condition
as the tubular section from which it is cut. Further, the test
closely simulates service conditions in pipe lines. One
testing machine unit may be used for several different sizes
of pipe by the use of suitable rubber gaskets and adapters.
NOTE A2.3— Barlow’s formula may be stated two ways:
(1) P p2St/D (A2.2)
(2) S pPD/2t (A2.3)
where:
P p internal hydrostatic pressure, psi,
S p unit circumferential stress in the wall of the tube produced by
the internal hydrostatic pressure, psi,
t p thickness of the tube wall, in., and
D p outside diameter of the tube, in.
A2.3.5 A roller chain type extensometer which has
been found satisfactory for measuring the elongation of
the ring specimen is shown in Fig. A2.7 and Fig. A2.8.
Fig. A2.7 shows the extensometer in position, but
unclamped, on a ring specimen. A small pin, through which
the strain is transmitted to and measured by the dial gage,
extends through the hollow threaded stud. When the extensometer
is clamped, as shown in Fig. A2.8, the desired
tension which is necessary to hold the instrument in place
and to remove any slack, is exerted on the roller chain by
the spring. Tension on the spring may be regulated as
desired by the knurled thumb screw. By removing or adding
rollers, the roller chain may be adapted for different sizes
of tubular sections.
A2.4 Hardness Tests
A2.4.1 Hardness tests are made either on the outside
or the inside surfaces on the end of the tube as appropriate.
A2.4.2 The standard 3000 kgf Brinell load may cause
too much deformation in a thin-walled tubular specimen.
In this case the 500 kgf load shall be applied, or inside
stiffening by means of an internal anvil should be used.
Brinell testing shall not be applicable to tubular products
less than 2 in. (51 mm) in outside diameter, or less than
0.200 in. (5.1 mm) in wall thickness.
A2.4.3 The Rockwell hardness tests are normally
made on the inside surface, a flat on the outside surface,
or on the wall cross-section depending upon the product
limitation. Rockwell hardness tests are not performed on
tubes smaller than 5/16 in. (7.9 mm) in outside diameter,
nor are they performed on the inside surface of tubes with
less than 1/4 in. (6.4 mm) inside diameter. Rockwell hardness
tests are not performed on annealed tubes with walls less
than 0.065 in. (1.65 mm) thick or cold worked or heat
treated tubes with walls less than 0.049 in. (1.24 mm)
thick. For tubes with wall thicknesses less than those permitting
the regular Rockwell hardness test, the Superficial
Rockwell test is sometimes substituted. Transverse Rockwell
hardness readings can be made on tubes with a wall
thickness of 0.187 in. (4.75 mm) or greater. The curvature
and the wall thickness of the specimen impose limitations
on the Rockwell hardness test. When a comparison is made
between Rockwell determinations made on the outside surface
and determinations made on the inside surface, adjustment
of the readings will be required to compensate for
the effect of curvature. The Rockwell B scale is used on
all materials having an expected hardness range of B0 to
B100. The Rockwell C scale is used on material having
an expected hardness range of C20 to C68.
A2.4.4 Superficial Rockwell hardness tests are normally
performed on the outside surface whenever possible
and whenever excessive spring back is not encountered.
Otherwise, the tests may be performed on the inside. Superficial
Rockwell hardness tests shall not be performed on
tubes with an inside diameter of less than 1/4 in. (6.4 mm).
The wall thickness limitations for the Superficial Rockwell
hardness test are given in Table A2.1 and Table A2.2.
A2.4.5 When the outside diameter, inside diameter,
or wall thickness precludes the obtaining of accurate hardness
values, tubular products shall be specified to tensile
properties and so tested.
A2.5 Manipulating Tests
A2.5.1 The following tests are made to prove ductility
of certain tubular products:
A2.5.1.1 Flattening Test — The flattening test as
commonly made on specimens cut from tubular products
is conducted by subjecting rings from the tube or pipe to
a prescribed degree of flattening between parallel plates
(Fig. A2.4). The severity of the flattening test is measured
by the distance between the parallel plates and is varied
according to the dimensions of the tube or pipe. The flattening
test specimen should not be less than 21/2 in.
(63.5 mm) in length and should be flattened cold to the
extent required by the applicable material specifications.
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A2.5.1.2 Reverse Flattening Test — The reverse
flattening test is designed primarily for application to electric-
welded tubing for the detection of lack of penetration
or overlaps resulting from flash removal in the weld. The
specimen consists of a length of tubing approximately 4 in.
(102 mm) long which is split longitudinally 90° on each
side of the weld. The sample is then opened and flattened
with the weld at the point of maximum bend (Fig. A2.9).
A2.5.1.3 Crush Test — The crush test, sometimes
referred to as an upsetting test, is usually made on boiler
and other pressure tubes, for evaluating ductility (Fig.
A2.10). The specimen is a ring cut from the tube, usually
about 21/2 in. (63.5 mm) long. It is placed on end and crushed
endwise by hammer or press to the distance prescribed by
the applicable material specifications.
A2.5.1.4 Flange Test — The flange test is
intended to determine the ductility of boiler tubes and their
ability to withstand the operation of bending into a tube
sheet. The test is made on a ring cut from a tube, usually
not less than 4 in. (100 mm) long and consists of having
a flange turned over at right angles to the body of the tube to
the width required by the applicable material specifications.
The flaring tool and die block shown in Fig. A2.11 are
recommended for use in making this test.
A2.5.1.5 Flaring Test — For certain types of pressure
tubes, an alternate to the flange test is made. This test
consists of driving a tapered mandrel having a slope of 1
in 10 as shown in Fig. A2.12 (a) or a 60° included angle
as shown in Fig. A2.12 (b) into a section cut from the
tube, approximately 4 in. (100 mm) in length, and thus
expanding the specimen until the inside diameter has been
increased to the extent required by the applicable material
specifications.
A2.5.1.6 Bend Test — For pipe used for coiling
in sizes 2 in. and under a bend test is made to determine its
ductility and the soundness of weld. In this test a sufficient
length of full-size pipe is bent cold through 90° around a
cylindrical mandrel having a diameter 12 times the nominal
diameter of the pipe. For close coiling, the pipe is bent
cold through 180° around a mandrel having a diameter 8
times the nominal diameter of the pipe.
A2.5.1.7 Transverse Guided Bend Test of
Welds — This bend test is used to determine the ductility
of fusion welds. The specimens used are approximately
11/2 in. (38 mm) wide, at least 6 in. (152 mm) in length
with the weld at the center, and are machined in accordance
with Fig. A2.13 for face and root bend tests and in accordance
with Fig. A2.14 for side bend tests. The dimensions
of the plunger shall be as shown in Fig. A2.15 and the
other dimensions of the bending jig shall be substantially
as given in this same figure. A test shall consist of a face
bend specimen and a root bend specimen or two side bend
specimens. A face bend test requires bending with the
inside surface of the pipe against the plunger; a root bend
test requires bending with the outside surface of the pipe
against the plunger; and a side bend test requires bending
so that one of the side surfaces becomes the convex surface
of the bend specimen.
(a) Failure of the bend test depends upon the appearance
of cracks in the area of the bend, of the nature and extent
described in the product specifications.
A3. STEEL FASTENERS
A3.1 Scope
A3.1.1 This supplement covers definitions and methods
of testing peculiar to steel fasteners which are not
covered in the general section of Test Methods and Definitions
A 370. Standard tests required by the individual product
specifications are to be performed as outlined in the
general section of these methods.
A3.1.2 These tests are set up to facilitate production
control testing and acceptance testing with certain more
precise tests to be used for arbitration in case of disagreement
over test results.
A3.2 Tension Tests
A3.2.1 It is preferred that bolts be tested full size,
and it is customary, when so testing bolts to specify a
minimum ultimate load in pounds, rather than a minimum
ultimate strength in pounds per square inch. Three times the
bolt nominal diameter has been established as the minimum
bolt length subject to the tests described in the remainder
of this section. Sections A3.2.1.1–A3.2.1.3 apply when
testing bolts full size. Section A3.2.1.4 shall apply where
the individual product specifications permit the use of
machined specimens.
A3.2.1.1 Proof Load — Due to particular uses of
certain classes of bolts it is desirable to be able to stress
them, while in use, to a specified value without obtaining
any permanent set. To be certain of obtaining this quality
the proof load is specified. The proof load test consists of
stressing the bolt with a specified load which the bolt must
withstand without permanent set. An alternate test which
determines yield strength of a full size bolt is also allowed.
Either of the following Methods, 1 or 2, may be used but
Method 1 shall be the arbitration method in case of any
dispute as to acceptance of the bolts.
A3.2.1.2 Proof Load Testing Long Bolts — When
full size tests are required, proof load Method 1 is to be
limited in application to bolts whose length does not exceed
8 in. (203 mm) or 8 times the nominal diameter, whichever
is greater. For bolts longer than 8 in. or 8 times the nominal
diameter, whichever is greater, proof load Method 2 shall
be used.
(a) Method 1, Length Measurement — The overall
length of a straight bolt shall be measured at its true center
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line with an instrument capable of measuring changes in
length of 0.0001 in. (0.0025 mm) with an accuracy of
0.0001 in. in any 0.001 in. (0.025 mm) range. The preferred
method of measuring the length shall be between conical
centers machined on the center line of the bolt, with mating
centers on the measuring anvils. The head or body of the
bolt shall be marked so that it can be placed in the same
position for all measurements. The bolt shall be assembled
in the testing equipment as outlined in A3.2.1.4, and the
proof load specified in the product specification shall be
applied. Upon release of this load the length of the bolt
shall be again measured and shall show no permanent
elongation. A tolerance of ±0.0005 in. (0.0127 mm) shall
be allowed between the measurement made before loading
and that made after loading. Variables, such as straightness
and thread alignment (plus measurement error), may result
in apparent elongation of the fasteners when the proof load
is initially applied. In such cases, the fastener may be
retested using a 3 percent greater load, and may be considered
satisfactory if the length after this loading is the same
as before this loading (within the 0.0005 in. tolerance for
measurement error).
A3.2.1.3 Proof Load-Time of Loading — The
proof load is to be maintained for a period of 10 s before
release of load, when using Method 1.
(1) Method 2, Yield Strength — The bolt shall be assembled
in the testing equipment as outlined in A3.2.1.4. As
the load is applied, the total elongation of the bolt or any
part of the bolt which includes the exposed six threads
shall be measured and recorded to produce a load-strain
or a stress-strain diagram. The load or stress at an offset
equal to 0.2 percent of the length of bolt occupied by 6
full threads shall be determined by the method described
in 13.2.1 of these methods, A 370. This load or stress shall
not be less than that prescribed in the product specification.
A3.2.1.4 Axial Tension Testing of Full Size
Bolts — Bolts are to be tested in a holder with the load
axially applied between the head and a nut or suitable
fixture (Fig. A3.1), either of which shall have sufficient
thread engagement to develop the full strength of the bolt.
The nut or fixture shall be assembled on the bolt leaving
six complete bolt threads unengaged between the grips,
except for heavy hexagon structural bolts which shall have
four complete threads unengaged between the grips. To
meet the requirements of this test there shall be a tensile
failure in the body or threaded section with no failure at
the junction of the body, and head. If it is necessary to
record or report the tensile strength of bolts as psi values
the stress area shall be calculated from the mean of the
mean root and pitch diameters of Class 3 external threads
as follows:
As p 0.7854 [D – (0.9743/n)]2 (A3.1)
where:
As p stress area, in.2
D p nominal diameter, in., and
n p number of threads per inch
A3.2.1.5 Tension Testing of Full-Size Bolts with
a Wedge — The purpose of this test is to obtain the tensile
strength and demonstrate the “head quality” and ductility
of a bolt with a standard head by subjecting it to eccentric
loading. The ultimate load on the bolt shall be determined
as described in A3.2.1.4, except that a 10° wedge shall be
placed under the same bolt previously tested for the proof
load (see A3.2.1.1). The bolt head shall be so placed that
no corner of the hexagon or square takes a bearing load,
that is, a flat of the head shall be aligned with the direction
of uniform thickness of the wedge (Fig. A3.2). The wedge
shall have an included angle of 10° between its faces and
shall have a thickness of one-half of the nominal bolt
diameter at the short side of the hole. The hole in the
wedge shall have the following clearance over the nominal
size of the bolt, and its edges, top and bottom, shall be
rounded to the following radius:
Clearance Radius on
Nominal Bolt in Hole, Corners of
Size, in. in. (mm) Hole, in. (mm)
1/4 to 1/2 0.030 (0.76) 0.030 (0.76)
9/16 to 3/4 0.050 (1.3) 0.060 (1.5)
7/8 to 1 0.063 (1.5) 0.060 (1.5)
11/8 to 11/4 0.063 (1.5) 0.125 (3.2)
13/8 to 11/2 0.094 (2.4) 0.125 (3.2)
A3.2.1.6 Wedge Testing of HT Bolts Threaded to
Head — For heat-treated bolts over 100 000 psi (690 MPa)
minimum tensile strength and that are threaded 1 diameter
and closer to the underside of the head, the wedge angle
shall be 6° for sizes 1/4 through 3/4 in. (6.35 to 19.0 mm)
and 4° for sizes over 3/4 in.
A3.2.1.7 Tension Testing of Bolts Machined to
Round Test Specimens:
(1) Bolts under 11/2 in. (38 mm) in diameter which
require machined tests shall preferably use a standard 1/2 in.,
(13 mm) round 2 in. (50 mm) gage length test specimen
(Fig. 4); however, bolts of small cross-section that will not
permit the taking of this standard test specimen shall use
one of the small-size-specimens-proportional-to-standard
(Fig. 4) and the specimen shall have a reduced section as
large as possible. In all cases, the longitudinal axis of the
specimen shall be concentric with the axis of the bolt; the
head and threaded section of the bolt may be left intact,
as in Fig. A3.3 and Fig. A3.4, or shaped to fit the holders
or grips of the testing machine so that the load is applied
axially. The gage length for measuring the elongation shall
be four times the diameter of the specimen.
(2) For bolts 11/2 in. and over in diameter, a standard
1/2 in. round 2 in. gage length test specimen shall be turned
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from the bolt, having its axis midway between the center
and outside surface of the body of the bolt as shown in
Fig. A3.5.
(3) Machined specimens are to be tested in tension to
determine the properties prescribed by the product specifications.
The methods of testing and determination of properties
shall be in accordance with Section 13 of these test
methods.
A3.3 Hardness Tests for Externally Threaded Fasteners
A3.3.1 When specified, externally threaded fasteners
shall be hardness tested. Fasteners with hexagonal or square
heads shall be Brinell or Rockwell hardness tested on the
side or top of the head. Externally threaded fasteners with
other type of heads and those without heads shall be Brinell
or Rockwell hardness tested on one end. Due to possible
distortion from the Brinell load, care should be taken that
this test meets the requirements of Section 16 of these test
methods. Where the Brinell hardness test is impractical,
the Rockwell hardness test shall be substituted. Rockwell
hardness test procedures shall conform to Section 18 of
these test methods.
A3.3.2 In cases where a dispute exists between buyer
and seller as to whether externally threaded fasteners meet
or exceed the hardness limit of the product specification,
for purposes of arbitration, hardness may be taken on two
transverse sections through a representative sample fastener
selected at random. Hardness readings shall be taken
at the locations shown in Fig. A3.6. All hardness values
must conform with the hardness limit of the product specification
in order for the fasteners represented by the sample
to be considered in compliance. This provision for arbitration
of a dispute shall not be used to accept clearly
rejectable fasteners.
A3.4 Testing of Nuts
A3.4.1 Proof Load — A sample nut shall be assembled
on a hardened threaded mandrel or on a bolt conforming
to the particular specification. A load axial with the
mandrel or bolt and equal to the specified proof load of
the nut shall be applied. The nut shall resist this load
without stripping or rupture. If the threads of the mandrel
are damaged during the test the individual test shall be
discarded. The mandrel shall be threaded to American
National Standard Class 3 tolerance, except that the major
diameter shall be the minimum major diameter with a
tolerance of +0.002 in. (0.051 mm).
A3.4.2 Hardness Test — Rockwell hardness of nuts
shall be determined on the top or bottom face of the nut.
Brinell hardness shall be determined on the side of the
nuts. Either method may be used at the option of the
manufacturer, taking into account the size and grade of
the nuts under test. When the standard Brinell hardness
test results in deforming the nut it will be necessary to use
a minor load or substitute a Rockwell hardness test.
A4. ROUND WIRE PRODUCTS
A4.1 Scope
A4.1.1 This supplement covers the apparatus, specimens
and methods of testing peculiar to steel wire products
which are not covered in the general section of Test Methods
A 370.
A4.2 Apparatus
A4.2.1 Gripping Devices — Grips of either the
wedge or snubbing types as shown in Fig. A4.1 and Fig.
A4.2 shall be used (Note A4.1). When using grips of either
type, care shall be taken that the axis of the test specimen
is located approximately at the center line of the head of
the testing machine (Note A4.2). When using wedge grips
the liners used behind the grips shall be of the proper
thickness.
NOTE A4.1— Testing machines usually are equipped with wedge grips.
These wedge grips, irrespective of the type of testing machine, may be
referred to as the “usual type” of wedge grips. The use of fine (180 or
240) grit abrasive cloth in the “usual” wedge type grips, with the abrasive
contacting the wire specimen, can be helpful in reducing specimen slipping
and breakage at the grip edges at tensile loads up to about 1000 pounds.
For tests of specimens of wire which are liable to be cut at the edges by
the “usual type” of wedge grips, the snubbing type gripping device has
proved satisfactory.
For testing round wire, the use of cylindrical seat in the wedge gripping
device is optional.
NOTE A4.2—Any defect in a testing machine which may cause nonaxial
application of load should be corrected.
A4.2.2 Pointed Micrometer — A micrometer with a
pointed spindle and anvil suitable for reading the dimensions
of the wire specimen at the fractured ends to the
nearest 0.001 in. (0.025 mm) after breaking the specimen
in the testing machine shall be used.
A4.3 Test Specimens
A4.3.1 Test specimens having the full cross-sectional
area of the wire they represent shall be used. The standard
gage length of the specimens shall be 10 in. (254 mm).
However, if the determination of elongation values is not
required, any convenient gage length is permissible. The
total length of the specimens shall be at least equal to the
gage length (10 in.) plus twice the length of wire required
for the full use of the grip employed. For example,
depending upon the type of testing machine and grips used,
the minimum total length of specimen may vary from 14
to 24 in. (360 to 610 mm) for a 10 in. gage length specimen.
A4.3.2 Any specimen breaking in the grips shall be
discarded and a new specimen tested.
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A4.4 Elongation
A4.4.1 In determining permanent elongation, the
ends of the fractured specimen shall be carefully fitted
together and the distance between the gage marks measured
to the nearest 0.01 in. (0.25 mm) with dividers and scale
or other suitable device. The elongation is the increase in
length of the gage length, expressed as a percentage of the
original gage length. In recording elongation values, both
the percentage increase and the original gage length shall
be given.
A4.4.2 In determining total elongation (elastic plus
plastic extension) autographic or extensometer methods
may be employed.
A4.4.3 If fracture takes place outside of the middle
third of the gage length, the elongation value obtained may
not be representative of the material.
A4.5 Reduction of Area
A4.5.1 The ends of the fractured specimen shall be
carefully fitted together and the dimensions of the smallest
cross section measured to the nearest 0.001 in. (0.025 mm)
with a pointed micrometer. The difference between the
area thus found and the area of the original cross section,
expressed as a percentage of the original area, is the reduction
of area.
A4.5.2 The reduction of area test is not recommended
in wire diameters less than 0.092 in. (2.34 mm) due
to the difficulties of measuring the reduced cross sections.
A4.6 Rockwell Hardness Test
A4.6.1 On heat–treated wire of diameter 0.100 in.
(2.54 mm) and larger, the specimen shall be flattened on
two parallel sides by grinding before testing. The hardness
test is not recommended for any diameter of hard drawn
wire or heat-treated wire less than 0.100 in. (2.54 mm) in
diameter. For round wire, the tensile strength test is greatly
preferred over the hardness test.
A4.7 Wrap Test
A4.7.1 This test is used as a means for testing the
ductility of certain kinds of wire.
A4.7.2 The test consists of coiling the wire in a
closely spaced helix tightly against a mandrel of a specified
diameter for a required number of turns. (Unless other
specified, the required number of turns shall be five.) The
wrapping may be done by hand or a power device. The
wrapping rate may not exceed 15 turns per min. The mandrel
diameter shall be specified in the relevant wire product
specification.
A4.7.3 The wire tested shall be considered to have
failed if the wire fractures or if any longitudinal or transverse
cracks develop which can be seen by the unaided
eye after the first complete turn. Wire which fails in the
first turn shall be retested, as such fractures may be caused
by bending the wire to a radius less than specified when
the test starts.
A4.8 Coiling Test
A4.8.1 This test is used to determine if imperfections
are present to the extent that they may cause cracking or
splitting during spring coiling and spring extension. A coil
of specified length is closed wound on an arbor of a specified
diameter. The closed coil is then stretched to a specified
permanent increase in length and examined for uniformity
of pitch with no splits or fractures. The required arbor
diameter, closed coil length, and permanent coil extended
length increase may vary with wire diameter, properties,
and type.
A5. NOTES ON SIGNIFICANCE OF NOTCHEDBAR
IMPACT TESTING
A5.1 Notch Behavior
A5.1.1 The Charpy and Izod type tests bring out
notch behavior (brittleness versus ductility) by applying a
single overload of stress. The energy values determined
are quantitative comparisons on a selected specimen but
cannot be converted into energy values that would serve
for engineering design calculations. The notch behavior
indicated in an individual test applies only to the specimen
size, notch geometry, and testing conditions involved and
cannot be generalized to other sizes of specimens and
conditions.
A5.1.2 The notch behavior of the face-centered cubic
metals and alloys, a large group of nonferrous materials
and the austenitic steels can be judged from their common
tensile properties. If they are brittle in tension they will be
brittle when notched, while if they are ductile in tension,
they will be ductile when notched, except for unusually
sharp or deep notches (much more severe than the standard
Charpy or Izod specimens). Even low temperatures do not
alter this characteristic of these materials. In contrast, the
behavior of the ferritic steels under notch conditions cannot
be predicted from their properties as revealed by the tension
test. For the study of these materials the Charpy and Izod
type tests are accordingly very useful. Some metals that
display normal ductility in the tension test may nevertheless
break in brittle fashion when tested or when used in the
notched condition. Notched conditions include restraints
to deformation in directions perpendicular to the major
stress, or multiaxial stresses, and stress concentrations. It
is in this field that the Charpy and Izod tests prove useful
for determining the susceptibility of a steel to notch-brittle
behavior though they cannot be directly used to appraise
the serviceability of a structure.
A5.1.3 The testing machine itself must be sufficiently
rigid or tests on high-strength low-energy materials
will result in excessive elastic energy losses either upward
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through the pendulum shaft or downward through the base
of the machine. If the anvil supports, the pendulum striking
edge, or the machine foundation bolts are not securely
fastened, tests on ductile materials in the range of 80 ftWlbf
(108 J) may actually indicate values in excess of 90 to 100
ftWlbf (122 to 136 J).
A5.2 Notch Effect
A5.2.1 The notch results in a combination of
multiaxial stresses associated with restraints to deformation
in directions perpendicular to the major stress, and a stress
concentration at the base of the notch. A severely notched
condition is generally not desirable, and it becomes of real
concern in those cases in which it initiates a sudden and
complete failure of the brittle type. Some metals can be
deformed in a ductile manner even down to the low temperatures
of liquid air, while others may crack. This difference
in behavior can be best understood by considering the
cohesive strength of a material (or the property that holds
it together) and its relation to the yield point. In cases of
brittle fracture, the cohesive strength is exceeded before
significant plastic deformation occurs and the fracture
appears crystalline. In cases of the ductile or shear type of
failure, considerable deformation precedes the final fracture
and the broken surface appears fibrous instead of crystalline.
In intermediate cases the fracture comes after a
moderate amount of deformation and is part crystalline
and part fibrous in appearance.
A5.2.2 When a notched bar is loaded, there is a
normal stress across the base of the notch which tends to
initiate fracture. The property that keeps it from cleaving,
or holds it together, is the “cohesive strength.” The bar
fractures when the normal stress exceeds the cohesive
strength. When this occurs without the bar deforming it is
the condition for brittle fracture.
A5.2.3 In testing, though not in service because of
side effects, it happens more commonly that plastic deformation
precedes fracture. In addition to the normal stress,
the applied load also sets up shear stresses which are about
45° to the normal stress. The elastic behavior terminates
as soon as the shear stress exceeds the shear strength of
the material and deformation or plastic yielding sets in.
This is the condition for ductile failure.
A5.2.4 This behavior, whether brittle or ductile,
depends on whether the normal stress exceeds the cohesive
strength before the shear stress exceeds the shear strength.
Several important facts of notch behavior follow from this.
If the notch is made sharper or more drastic, the normal
stress at the root of the notch will be increased in relation
to the shear stress and the bar will be more prone to brittle
fracture (see Table A5.1). Also, as the speed of deformation
increases, the shear strength increases and the likelihood
of brittle fracture increases. On the other hand, by raising
the temperature, leaving the notch and the speed of deformation
the same, the shear strength is lowered and ductile
behavior is promoted, leading to shear failure.
A5.2.5 Variations in notch dimensions will seriously
affect the results of the tests. Tests on E 4340 steel specimens
have shown the effect of dimensional variations on
Charpy results (see Table A5.1).
A5.3 Size Effect
A5.3.1 Increasing either the width or the depth of
the specimen tends to increase the volume of metal subject
to distortion, and by this factor tends to increase the energy
absorption when breaking the specimen. However, any
increase in size, particularly in width, also tends to increase
the degree of restraint and by tending to induce brittle
fracture, may decrease the amount of energy absorbed.
Where a standard-size specimen is on the verge of brittle
fracture, this is particularly true, and a double-width specimen
may actually require less energy for rupture than one
of standard width.
A5.3.2 In studies of such effects where the size of
the material precludes the use of the standard specimen,
as for example when the material is 1/4 in. plate, subsize
specimens are necessarily used. Such specimens (see Fig.
6 of Test Methods E 23) are based on the Type A specimen
of Fig. 4 of Test Methods E 23.
A5.3.3 General correlation between the energy values
obtained with specimens of different size or shape is
not feasible, but limited correlations may be established
for specification purposes on the basis of special studies
of particular materials and particular specimens. On the
other hand, in a study of the relative effect of process
variations, evaluation by use of some arbitrarily selected
specimen with some chosen notch will in most instances
place the methods in their proper order.
A5.4 Effects of Testing Conditions
A5.4.1 The testing conditions also affect the notch
behavior. So pronounced is the effect of temperature on
the behavior of steel when notched that comparisons are
frequently made by examining specimen fractures and by
plotting energy value and fracture appearance versus temperature
from tests of notched bars at a series of temperatures.
When the test temperature has been carried low
enough to start cleavage fracture, there may be an
extremely sharp drop in impact value or there may be a
relatively gradual falling off toward the lower temperatures.
This drop in energy value starts when a specimen
begins to exhibit some crystalline appearance in the fracture.
The transition temperature at which this embrittling
effect takes place varies considerably with the size of the
part or test specimen and with the notch geometry.
A5.4.2 Some of the many definitions of transition
temperature currently being used are: (1) the lowest temperature
at which the specimen exhibits 100% fibrous fracture,
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(2) the temperature where the fracture shows a 50% crystalline
and a 50% fibrous appearance, (3) the temperature
corresponding to the energy value 50% of the difference
between values obtained at 100% and 0% fibrous fracture,
and (4) the temperature corresponding to a specific energy
value.
A5.4.3 A problem peculiar to Charpy-type tests
occurs when high-strength, low-energy specimens are
tested at low temperatures. These specimens may not leave
the machine in the direction of the pendulum swing but
rather in a sidewise direction. To ensure that the broken
halves of the specimens do not rebound off some component
of the machine and contact the pendulum before it
completes its swing, modifications may be necessary in
older model machines. These modifications differ with
machine design. Nevertheless the basic problem is the same
in that provisions must be made to prevent rebounding
of the fractured specimens into any part of the swinging
pendulum. Where design permits, the broken specimens
may be deflected out of the sides of the machine and yet
in other designs it may be necessary to contain the broken
specimens within a certain area until the pendulum passes
through the anvils. Some low-energy high-strength steel
specimens leave impact machines at speeds in excess of
50 ft (15.3 m)/s although they were struck by a pendulum
traveling at speeds approximately 17 ft (5.2 m)/s. If the
force exerted on the pendulum by the broken specimens
is sufficient, the pendulum will slow down and erroneously
high energy values will be recorded. This problem accounts
for many of the inconsistencies in Charpy results reported
by various investigators within the 10 to 25-ftWlbf (14 to
34 J) range. The Apparatus Section (the paragraph regarding
Specimen Clearance) of Test Methods E 23 discusses
the two basic machine designs and a modification found
to be satisfactory in minimizing jamming.
A5.5 Velocity of Straining
A5.5.1 Velocity of straining is likewise a variable
that affects the notch behavior of steel. The impact test
shows somewhat higher energy absorption values than the
static tests above the transition temperature and yet, in
some instances, the reverse is true below the transition
temperature.
A5.6 Correlation with Service
A5.6.1 While Charpy or Izod tests may not directly
predict the ductile or brittle behavior of steel as commonly
used in large masses or as components of large structures,
these tests can be used as acceptance tests of identity for
different lots of the same steel or in choosing between
different steels, when correlation with reliable service
behavior has been established. It may be necessary to make
the tests at properly chosen temperatures other than room
temperature. In this, the service temperature or the transition
temperature of full-scale specimens does not give the
desired transition temperatures for Charpy or Izod tests
since the size and notch geometry may be so different.
Chemical analysis, tension, and hardness tests may not
indicate the influence of some of the important processing
factors that affect susceptibility to brittle fracture nor do
they comprehend the effect of low temperatures in inducing
brittle behavior.
A6. PROCEDURE FOR CONVERTING
PERCENTAGE ELONGATION OF A
STANDARD ROUND TENSION TEST
SPECIMEN TO EQUIVALENT
PERCENTAGE ELONGATION OF A
STANDARD FLAT SPECIMEN
A6.1 Scope
A6.1.1 This method specifies a procedure for converting
percentage elongation after fracture obtained in a
standard 0.500 in. (12.7 mm) diameter by 2 in. (51 mm)
gage length test specimen to standard flat test specimens
1/2 in. by 2 in. and 11/2 in. by 8 in. (38.1 by 203 mm).
A6.2 Basic Equation
A6.2.1 The conversion data in this method are based
on an equation by Bertella, and used by Oliver and others.
The relationship between elongations in the standard
0.500 in. diameter by 2.0 in. test specimen and other standard
specimens can be calculated as follows:
e p eo [4.47(A)/L]a (A6.1)
where:
eo p percentage elongation after fracture on a standard
test specimen having a 2 in. gage length and 0.500
in. diameter
e p percentage elongation after fracture on a standard
test specimen having a gage length L and a crosssectional
area A, and
a p constant characteristic of the test material
A6.3 Application
A6.3.1 In applying the above equation the constant
a is characteristic of the test material. The value a p 0.4
has been found to give satisfactory conversions for carbon,
carbon-manganese, molybdenum, and chromium-molybdenum
steels within the tensile strength range of 40 000
to 85 000 psi (275 to 585 MPa) and in the hot-rolled, in
the hot-rolled and normalized, or in the annealed condition,
with or without tempering. Note that the cold reduced and
quenched and tempered states are excluded. For annealed
austenitic stainless steels, the value a p 0.127 has been
found to give satisfactory conversions.
A6.3.2 Table A6.1 has been calculated taking a p
0.4, with the standard 0.500 in. (12.7 mm) diameter by
2 in. (51 mm) gage length test specimen as the reference
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specimen. In the case of the subsize specimens 0.350 in.
(8.89 mm) in diameter by 1.4 in. (35.6 mm) gage length,
and 0.250 in. (6.35-mm) diameter by 1.0 in. (25.4 mm)
gage length the factor in the equation is 4.51 instead of
4.47. The small error introduced by using Table A6.1 for
the subsized specimens may be neglected. Table A6.2 for
annealed austenitic steels has been calculated taking a p
0.127, with the standard 0.500-in. diameter by 2-in. gage
length test specimen as the reference specimen.
A6.3.3 Elongation given for a standard 0.500 in.
diameter by 2 in. gage length specimen may be converted
to elongation for 1/2 in. by 2 in. or 11/2 in. by 8 in. (38.1 by
203 mm) flat specimens by multiplying by the indicated
factor in Table A6.1 and Table A6.2.
A6.3.4 These elongation conversions shall not be
used where the width to thickness ratio of the test piece
exceeds 20, as in sheet specimens under 0.025 in.
(0.635 mm) in thickness.
A6.3.5 While the conversions are considered to be
reliable within the stated limitations and may generally be
used in specification writing where it is desirable to show
equivalent elongation requirements for the several standard
ASTM tension specimens covered in Test Methods A 370,
consideration must be given to the metallurgical effects
dependent on the thickness of the material as processed.
A7. METHOD OF TESTING MULTI-WIRE
STRAND FOR PRESTRESSED CONCRETE
A7.1 Scope
A7.1.1 This method provides procedures for the tension
testing of multi-wire strand for prestressed concrete.
This method is intended for use in evaluating the strand
properties prescribed in specifications for “prestressing
steel strands.”
A7.2 General Precautions
A7.2.1 Premature failure of the test specimens may
result if there is any appreciable notching, cutting, or bending
of the specimen by the gripping devices of the testing
machine.
A7.2.2 Errors in testing may result if the seven wires
constituting the strand are not loaded uniformly.
A7.2.3 The mechanical properties of the strand may
be materially affected by excessive heating during specimen
preparation.
A7.2.4 These difficulties may be minimized by following
the suggested methods of gripping described in
A7.4.
A7.3 Gripping Devices
A7.3.1 The true mechanical properties of the strand
are determined by a test in which fracture of the specimen
occurs in the free span between the jaws of the testing
machine. Therefore, it is desirable to establish a test procedure
with suitable apparatus which will consistently produce
such results. Due to inherent physical characteristics
of individual machines, it is not practical to recommend a
universal gripping procedure that is suitable for all testing
machines. Therefore, it is necessary to determine which
of the methods of gripping described in A7.3.2 to A7.3.8
is most suitable for the testing equipment available.
A7.3.2 Standard V-Grips with Serrated Teeth (Note
A7.1).
A7.3.3 Standard V-Grips with Serrated Teeth (Note
A7.1), Using Cushioning Material — In this method, some
material is placed between the grips and the specimen
to minimize the notching effect of the teeth. Among the
materials which have been used are lead foil, aluminum
foil, carborundum cloth, bra shims, etc. The type and thickness
of material required is dependent on the shape, condition,
and coarseness of the teeth.
A7.3.4 Standard V-Grips with Serrated Teeth (Note
A7.1), Using Special Preparation of the Gripped Portions
of the Specimen — One of the methods used is tinning, in
which the gripped portions are cleaned, fluxed, and coated
by multiple dips in molten tin alloy held just above the
melting point. Another method of preparation is encasing
the gripped portions in metal tubing or flexible conduit,
using epoxy resin as the bonding agent. The encased portion
should be approximately twice the length of lay of
the strand.
A7.3.5 Special Grips with Smooth, Semi-Cylindrical
Grooves (Note A7.2) — The grooves and the gripped portions
of the specimen are coated with an abrasive slurry
which holds the specimen in the smooth grooves, preventing
slippage. The slurry consists of abrasive such as
Grade 3-F aluminum oxide and a carrier such as water or
glycerin.
A7.3.6 Standard Sockets of the Type Used for Wire
Rope — The gripped portions of the specimen are anchored
in the sockets with zinc. The special procedures for socketing
usually employed in the wire rope industry must be
followed.
A7.3.7 Dead-End Eye Splices — These devices are
available in sizes designed to fit each size of strand to be
tested.
A7.3.8 Chucking Devices — Use of chucking
devices of the type generally employed for applying tension
to strands in casting beds is not recommended for testing
purposes.
NOTE A7.1— The number of teeth should be approximately 15 to 30
per in., and the minimum effective gripping length should be approximately
4 in. (102 mm).
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NOTE A7.2— The radius of curvature of the grooves is approximately
the same as the radius of the strand being tested, and is located 1/32 in.
(0.79 mm) above the flat face of the grip. This prevents the two grips
from closing tightly when the specimen is in place.
A7.4 Specimen Preparation
A7.4.1 If the molten-metal temperatures employed
during hot-dip tinning or socketing with metallic material
are too high, over approximately 700°F (370°C), the specimen
may be heat affected with a subsequent loss of strength
and ductility. Careful temperature controls should be maintained
if such methods of specimen preparation are used.
A7.5 Procedure
A7.5.1 Yield Strength — For determining the yield
strength use a Class B-1 extensometer (Note A7.3) as
described in Practice E 83. Apply an initial load of 10%
of the expected minimum breaking strength to the specimen,
then attach the extensometer and adjust it to a reading
of 0.001 in./in. of gage length. Then increase the load until
the extensometer indicates an extension of 1%. Record the
load for this extension as the yield strength. The extensometer
may be removed from the specimen after the yield
strength has been determined.
A7.5.2 Elongation — For determining the elongation
use a Class D extensometer (Note A7.3), as described
in Practice E 83, having a gage length of not less than 24
in. (610 mm) (Note A7.4). Apply an initial load of 10%
of the required minimum breaking strength to the specimen,
then attach the extensometer (Note A7.3) and adjust it to
a zero reading. The extensometer may be removed from
the specimen prior to rupture after the specified minimum
elongation has been exceeded. It is not necessary to determine
the final elongation value.
A7.5.3 Breaking Strength — Determine the maximum
load at which one or more wires of the strand are
fractured. Record this load as the breaking strength of the
strand.
NOTE A7.3 — The yield-strength extensometer and the elongation
extensometer may be the same instrument or two separate instruments.
Two separate instruments are advisable since the more sensitive yieldstrength
extensometer, which could be damaged when the strand fractures,
may be removed following the determination of yield strength. The elongation
extensometer may be constructed with less sensitive parts or be
constructed in such a way that little damage would result if fracture
occurs while the extensometer is attached to the specimen.
NOTE A7.4— Specimens that break outside the extensometer or in the
jaws and yet meet the minimum specified values are considered as meeting
the mechanical property requirements of the product specification, regardless
of what procedure of gripping has been used. Specimens that break
outside of the extensometer or in the jaws and do not meet the minimum
specified values are subject to retest. Specimens that break between the
jaws and the extensometer and do not meet the minimum specified values
are subject to retest as provided in the applicable specification.
A8. ROUNDING OF TEST DATA
A8.1 Rounding
A8.1.1 An observed value or a calculated value shall
be rounded off in accordance with the applicable product
specification. In the absence of a specified procedure, the
rounding-off method of Practice E 29 shall be used.
A8.1.1.1 Values shall be rounded up or rounded
down as determined by the rules of Practice E 29.
A8.1.1.2 In the special case of rounding the number
“5” when no additional numbers other than “0” follow
the “5,” rounding shall be done in the direction of the
specification limits if following Practice E 29 would cause
rejection of material.
A8.1.2 Recommended levels for rounding reported
values of test data are given in Table A8.1. These values
are designed to provide uniformity in reporting and data
storage, and should be used in all cases except where they
conflict with specific requirements of a product specification.
NOTE A8.1— To minimize cumulative errors, whenever possible, values
should be carried to at least one figure beyond that of the final
(rounded) value during intervening calculations (such as calculation of
stress from load and area measurements) with rounding occurring as the
final operation. The precision may be less than that implied by the number
of significant figures.
A9. METHODS FOR TESTING STEEL
REINFORCING BARS
A9.1 Scope
A9.1.1 This annex covers additional details specific
to testing steel reinforcing bars for use in concrete reinforcement.
A9.2 Test Specimens
A9.2.1 All test specimens shall be the full section
of the bar as rolled.
A9.3 Tension Testing
A9.3.1 Test Specimen— Specimens for tension tests
shall be long enough to provide for an 8-in. (200-mm) gage
length, a distance of at least two bar diameters between each
gage mark and the grips, plus sufficient additional length
to fill the grips completely leaving some excess length
protruding beyond each grip.
A9.3.2 Gripping Device — The grips shall be
shimmed so that no more than 1/2 in. (13 mm) of a grip
protrudes from the head of the testing machine.
A9.3.3 Gage Marks —The 8 in. (200 mm) gage
length shall be marked on the specimen using a preset 8 in.
(200 mm) punch or, alternately, may be punch marked
every 2 in. (50 mm) along the 8 in. (200 mm) gage length,
on one of the longitudinal ribs, if present, or in clear spaces
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of the deformation pattern. The punch marks shall not be
put on a transverse deformation. Light punch marks are
desirable because deep marks severely indent the bar and
may affect the results. A bullet-nose punch is desirable.
A9.3.4 The yield strength or yield point shall be
determined by one of the following methods:
A9.3.4.1 Extension under load using an autographic
diagram method or an extensometer as described
in 13.1.2 and 13.1.3,
A9.3.4.2 By the drop of the beam or halt in the
gage of the testing machine as described in 13.1.1 where
the steel tested as a sharp-kneed or well-defined type of
yield point.
A9.3.5 The unit stress determinations for yield and
tensile strength on full-size specimens shall be based on
the nominal bar area.
A9.4 Bend Testing
A9.4.1 Bend tests shall be made on specimens of
sufficient length to ensure free bending and with apparatus
which provides:
A9.4.1.1 Continuous and uniform application of
force throughout the duration of the bending operation,
A9.4.1.2 Unrestricted movement of the specimen
at points of contact with the apparatus and bending around
a pin free to rotate, and
A9.4.1.3 Close wrapping of the specimen around
the pin during the bending operation.
A9.4.2 Other acceptable more severe methods of
bend testing, such as placing a specimen across two pins
free to rotate and applying the bending force with a fix
pin, may be used.
A9.4.3 When retesting is permitted by the product
specification, the following shall apply:
A9.4.3.1 Sections of bar containing identifying
roll marking shall not be used.
A9.4.3.2 Bars shall be so placed that longitudinal
ribs lie in a plane at right angles to the plane of bending.
A10. PROCEDURE FOR USE AND CONTROL
OF HEAT-CYCLE SIMULATION
A10.1 Purpose
A10.1.1 To ensure consistent and reproducible heat
treatments of production forgings and the test specimens
that represent them when the practice of heat-cycle simulation
is used.
A10.2 Scope
A10.2.1 Generation and documentation of actual
production time — temperature curves (MASTER
CHARTS).
A10.2.2 Controls for duplicating the master cycle
during heat treatment of production forgings. (Heat treating
within the essential variables established during A1.2.1).
A10.2.3 Preparation of program charts for the simulator
unit.
A10.2.4 Monitoring and inspection of the simulated
cycle within the limits established by the ASME Code.
A10.2.5 Documentation and storage of all controls,
inspections, charts, and curves.
A10.3 Referenced Documents
A10.3.1 ASME Standards:
ASME Boiler and Pressure Vessel Code Section III,
latest edition.
ASME Boiler and Pressure Vessel Code Section VIII,
Division 2, latest edition.
A10.4 Terminology
A10.4.1 Definitions:
A10.4.1.1 master chart— a record of the heat
treatment received from a forging essentially identical to
the production forgings that it will represent. It is a chart
of time and temperature showing the output from thermocouples
imbedded in the forging at the designated test
immersion and test location or locations.
A10.4.1.2 program chart— the metallized sheet
used to program the simulator unit. Time-temperature data
from the master chart are manually transferred to the program
chart.
A10.4.1.3 simulator chart — a record of the heat
treatment that a test specimen had received in the simulator
unit. It is a chart of time and temperature and can be
compared directly to the master chart for accuracy of duplication.
A10.4.1.4 simulator cycle — one continuous heat
treatment of a set of specimens in the simulator unit. The
cycle includes heating from ambient, holding at temperature,
and cooling. For example, a simulated austenitize and
quench of a set of specimens would be one cycle; a simulated
temper of the same specimens would be another cycle.
A10.5 Procedure
A10.5.1 Production Master Charts:
A10.5.1.1 Thermocouples shall be imbedded in
each forging from which a master chart is obtained. Temperature
shall be monitored by a recorder with resolution
sufficient to clearly define all aspects of the heating, holding,
and cooling process. All charts are to be clearly identified
with all pertinent information and identification
required for maintaining permanent records.
A10.5.1.2 Thermocouples shall be imbedded 180°
apart if the material specification requires test locations
180° apart.
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A10.5.1.3 One master chart (or two if required in
accordance with A10.5.3.1) shall be produced to represent
essentially identical forgings (same size and shape). Any
change in size or geometry (exceeding rough machining
tolerances) of a forging will necessitate that a new master
cooling curve be developed.
A10.5.1.4 If more than one curve is required per
master forging (180° apart) and a difference in cooling
rate is achieved, then the most conservative curve shall be
used as the master curve.
A10.5.2 Reproducibility of Heat Treatment Parameters
on Production Forgings:
A10.5.2.1 All information pertaining to the
quench and temper of the master forging shall be recorded
on an appropriate permanent record, similar to the one
shown in Table A10.1.
A10.5.2.2 All information pertaining to the
quench and temper of the production forgings shall be
appropriately recorded, preferably on a form similar to that
used in A10.5.2.1. Quench records of production forgings
shall be retained for future reference. The quench and
temper record of the master forging shall be retained as a
permanent record.
A10.5.2.3 A copy of the master forging record
shall be stored with the heat treatment record of the production
forging.
A10.5.2.4 The essential variables, as set forth on
the heat treat record, shall be controlled within the given
parameters on the production forging.
A10.5.2.5 The temperature of the quenching
medium prior to quenching each production forging shall
be equal to or lower than the temperature of the quenching
medium prior to quenching the master forging.
A10.5.2.6 The time elapsed from opening the furnace
door to quench for the production forging shall not
exceed that elapsed for the master forging.
A10.5.2.7 If the time parameter is exceeded in
opening the furnace door to beginning of quench, the forging
shall be placed back into the furnace and brought back
up to equalization temperature.
A10.5.2.8 All forgings represented by the same
master forging shall be quenched with like orientation to
the surface of the quench bath.
A10.5.2.9 All production forgings shall be
quenched in the same quench tank, with the same agitation
as the master forging.
A10.5.2.10 Uniformity of Heat Treat Parameters
— (1) The difference in actual heat treating temperature
between production forgings and the master forging
used to establish the simulator cycle for them shall not
exceed ±25°F (±14°C) for the quench cycle. (2) The tempering
temperature of the production forgings shall not
fall below the actual tempering temperature of the master
forging. (3) At least one contact surface thermocouple shall
be placed on each forging in a production load. Temperature
shall be recorded for all surface thermocouples on a
Time Temperature Recorder and such records shall be
retained as permanent documentation.
A10.5.3 Heat-Cycle Simulation:
A10.5.3.1 Program charts shall be made from the
data recorded on the master chart. All test specimens shall
be given the same heating rate above, the AC1, the same
holding time and the same cooling rate as the production
forgings.
A10.5.3.2 The heating cycle above the AC1, a
portion of the holding cycle, and the cooling portion of
the master chart shall be duplicated and the allowable limits
on temperature and time, as specified in (a)–(c), shall be
established for verification of the adequacy of the simulated
heat treatment.
(a) Heat Cycle Simulation of Test Coupon Heat Treatment
for Quenched and Tempered Forgings and Bars —
If cooling rate data for the forgings and bars and cooling
rate control devices for the test specimens are available,
the test specimens may be heat-treated in the device.
(b) The test coupons shall be heated to substantially the
same maximum temperature as the forgings or bars. The
test coupons shall be cooled at a rate similar to and no faster
than the cooling rate representative of the test locations and
shall be within 25°F (14°C) and 20 s at all temperatures
after cooling begins. The test coupons shall be subsequently
heat treated in accordance with the thermal treatments
below the critical temperature including tempering and
simulated post weld heat treatment.
(c) Simulated Post Weld Heat Treatment of Test Specimens
(for ferritic steel forgings and bars) — Except for
carbon steel (P Number 1, Section IX of the Code) forgings
and bars with a nominal thickness or diameter of 2 in.
(51 mm) or less, the test specimens shall be given a heat
treatment to simulate any thermal treatments below the
critical temperature that the forgings and bars may receive
during fabrication. The simulated heat treatment shall utilize
temperatures, times, and cooling rates as specified on
the order. The total time at temperature(s) for the test
material shall be at least 80% of the total time at temperature(
s) to which the forgings and bars are subjected during
postweld heat treatment. The total time at temperature(s)
for the test specimens may be performed in a single cycle.
A10.5.3.3 Prior to heat treatment in the simulator
unit, test specimens shall be machined to standard sizes that
have been determined to allow adequately for subsequent
removal of decarb and oxidation.
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A10.5.3.4 At least one thermocouple per specimen
shall be used for continuous recording of temperature on
an independent external temperature-monitoring source.
Due to the sensitivity and design peculiarities of the heating
chamber of certain equipment, it is mandatory that the hot
junctions of control and monitoring thermocouples always
be placed in the same relative position with respect to the
heating source (generally infrared lamps).
A10.5.3.5 Each individual specimen shall be identified,
and such identification shall be clearly shown on
the simulator chart and simulator cycle record.
A10.5.3.6 The simulator chart shall be compared
to the master chart for accurate reproduction of simulated
quench in accordance with A10.5.3.2(a). If any one specimen
is not heat treated within the acceptable limits of
temperature and time, such specimen shall be discarded and
replaced by a newly machined specimen. Documentation of
such action and reasons for deviation from the master
chart shall be shown on the simulator chart, and on the
corresponding nonconformance report.
A10.5.4 Reheat Treatment and Retesting:
A10.5.4.1 In the event of a test failure, retesting
shall be handled in accordance with rules set forth by the
material specification.
A10.5.4.2 If retesting is permissible, a new test
specimen shall be heat treated the same as previously. The
FIG. A2.1 METAL PLUGS FOR TESTING TUBULAR
SPECIMENS, PROPER LOCATION OF PLUGS IN
SPECIMEN AND OF SPECIMEN IN HEADS OF
TESTING MACHINE
d
d
d
d
d
d
d
2d
Gage
length
Testing
machine
jaws should
not extend
beyond this
limit
production forging that it represents will have received the
same heat treatment. If the test passes, the forging shall
be acceptable. If it fails, the forging shall be rejected or
shall be subject to reheat treatment if permissible.
A10.5.4.3 If reheat treatment is permissible, proceed
as follows: (1) Reheat treatment same as original heat
treatment (time, temperature, cooling rate): Using new test
specimens from an area as close as possible to the original
specimens, repeat the austenitize and quench cycles twice,
followed by the tempering cycle (double quench and temper).
The production forging shall be given the identical
double quench and temper as its test specimens above. (2)
Reheat treatment using a new heat treatment practice. Any
change in time, temperature, or cooling rate shall constitute
a new heat treatment practice. A new master curve shall
be produced and the simulation and testing shall proceed
as originally set forth.
A10.5.4.4 In summation, each test specimen and
its corresponding forging shall receive identical heat treatment
or heat treatment; otherwise the testing shall be
invalid.
A10.5.5 Storage, Recall, and Documentation of
Heat-Cycle Simulation Data —All records pertaining to
heat-cycle simulation shall be maintained and held for a
period of 10 years or as designed by the customer. Information
shall be so organized that all practices can be verified
by adequate documented records.
FIG. A2.2 LOCATION OF LONGITUDINAL TENSION —
TEST SPECIMENS IN RING CUT FROM TUBULAR
PRODUCTS
GENERAL NOTE: The edges of the blank for the specimen
shall be cut parallel to each other.
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FIG. A2.3 DIMENSIONS AND TOLERANCES FOR LONGITUDINAL STRIP TENSION TEST SPECIMENS FOR
TUBULAR PRODUCTS
t
C Rad 1 in. min.
Gage
length
D
Reduced
section
3 in.
min.
B A
DIMENSIONS
Dimensions, in.
Specimen No. A B C D
1 1/2 ± 0.015 11/16 approximately 2 ± 0.005 21/4 min
2 3/4 ± 0.031 1 approximately 2 ± 0.005 21/4 min
4 ± 0.005 41/2 min
3 1 ± 0.062 11/2 approximately 2 ± 0.005 21/4 min
. . . . . . 4 ± 0.005 41/2 min
4 11/2 ± 1/8 2 approximately 2 ± 0.010 21/4 min
4 ± 0.015 41/2 min
8 ± 0.020 9 min
GENERAL NOTES:
(a) Cross-sectional area may be calculated by multiplying A and t.
(b) The dimension t is the thickness of the test specimen as provided for in the applicable material specifications.
(c) The reduced section shall be parallel within 0.010 in. and may have a gradual taper in width from the ends toward the center, with the ends
not more than 0.010 in. wider than the center.
(d) The ends of the specimen shall be symmetrical with the center line of the reduced section within 0.10 in.
(e) Metric equivalent: 1 in. p 25.4 mm.
(f) Specimens with sides parallel throughout their length are permitted, except for referee testing, provided: (a) the above tolerances are used;
(b) an adequate number of marks are provided for determination of elongation; and (c) when yield strength is determined, a suitable extensometer
is used. If the fracture occurs at a distance of less than 2A from the edge of the gripping device, the tensile properties determined may not
be representative of the material. If the properties meet the minimum requirements specified, no further testing is required, but if they are
less than the minimum requirements, discard the test and retest.
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FIG. A2.4 LOCATION OF TRANSVERSE TENSION
TEST SPECIMENS IN RING CUT FROM TUBULAR
PRODUCTS
A
B
FIG. A2.5 TRANSVERSE TENSION TEST SPECIMEN
MACHINED FROM RING CUT FROM TUBULAR
PRODUCTS
GENERAL NOTES:
(a)
(b)
(c)
(d)
The dimension t is the thickness of the test specimen
as provided for in the applicable material specifications.
The reduced section shall be parallel within 0.010 in.
and may have a gradual taper in width from the ends
toward the center, with the ends not more than 0.010 in.
wider than the center.
The ends of the specimen shall be symmetrical with
the center line of the reduced section within 0.10 in.
Metric equivalent: 1 in. = 25.4 mm.
Rad 1 in. min. t
Reduced
section
21/4 in. min.
Approx. 2 in.
11/2 in. 1/8 in.
3 in.
min.
2.000 in. 0.005 in.
gage length
FIG. A2.6 TESTING MACHINE FOR DETERMINATION
OF TRANSVERSE YIELD STRENGTH FROM ANNULAR
RING SPECIMENS
Rubber
gasket
Test
specimen
Air
bleeder
line
Hydraulic pressure line
Nut
FIG. A2.7 ROLLER CHAIN TYPE EXTENSOMETER,
UNCLAMPED
FIG. A2.8 ROLLER CHAIN TYPE EXTENSOMETER,
CLAMPED
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FIG. A2.9 REVERSE FLATTENING TEST
90 deg
90 deg
FIG. A2.11 FLARING TOOL AND DIE BLOCK FOR FLANGE TEST
GENERAL NOTE: Metric equivalent: 1 in. = 25.4 mm.
Flaring Tool Die Block
A = Outside diameter of tube plus 1/32 in.
A = Outside diameter of tube less 5/8 in.
B = Outside diameter of tube less 3/8 in.
C = Outside diameter of tube plus 3/16 in.
A
A
3/8 in.
1/4 in.
41/4 in.
1/32 in. radius
Position
after using
flaring tool
Liners
Position after
using flatter
3/4 in.
B C
FIG. A2.10 CRUSH TEST SPECIMEN
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FIG. A2.12 TAPERED MANDRELS FOR FLARING TEST
Slope 1 in 10
60 deg
included
angle
FIG. A2.13 TRANSVERSE FACE- AND R00T-BEND TEST SPECIMENS
GENERAL NOTE: Metric equivalent: 1 in. = 25.4 mm.
Face Bend Specimen Root Bend Specimen
6 in. min. 6 in. min.
T T
T
t t
t T
11/2 in. 11/2 in.
Rad 1/8 in. max. Rad 1/8 in. max.
t
Pipe Wall Thickness (t), in. Test Specimen Thickness, in.
Up to 3/8, incl t
Over 3/8
3/8
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FIG. A2.14 SIDE-BEND SPECIMEN FOR FERROUS MATERIALS
T t
1/8 in. min. R1 = 1/8 in.
max.
See Note
t, in. T, in.
3/8 to 11/2 t
11/2
5 in. min.
If flame cut, not less than 1/8 in.
shall be machined from edges
When t exceeds 11/2 use one of the following:
1.
2.
GENERAL NOTE: Metric equivalent: 1 in. = 25.4 mm.
Cut along line indicated by arrow. Edge may be flame cut
and may or may not be machined.
Specimens may be cut into approximately equal strips
between 3/4 in. and 11/2 in. wide for testing or the
specimens may be bent at full width (see requirements
on jig width in Fig. 32.)
3/8 in.
FIG. A2.15 GUIDED-BEND TEST JIG
GENERAL NOTE: Metric equivalent 1 in. = 25.4 mm.
3/4 in.
3/4 in.
37/8 in.
Yoke 71/2 in.
D rad
B rad
Shoulders hardened
and greased
Plunger member
9 in.
63/4 in.
11/8 in.
1/8 in.
3/4 in.
3/4 in.
3/4 in.
3/4 in.
rad
1/2
in.
1/4 in.
11/8 in.
2 in.
Tapped hole to suit
testing machine
Hardened rollers, 11/2 in. diameter may be
substituted for jig shoulders
As required
As required
3 in.
min.
2 in.
min.
A
C
Test Specimen Thickness, in. A B C D
3/8 11/2
3/4 23/8 13/16
t 4t 2t 6t + 1/8 3t + 1/16
Material
3/8 21/2 11/4 33/8 111/16 Materials wih a specified minimum tensile strength of 95 ksi
t 62/3t 31/3t 82/3t + 1/8 41/2t + 1/16 or greater.
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FIG. A3.1 TENSION TESTING FULL-SIZE BOLT
FIG. A3.2 WEDGE TEST DETAIL
c
dRT
Clearance of wedge hole
Diameter of bolt
Radius
Thickness of wedge at short
side of hole equal to
one-half diameter of bolt d + c
d
T
10 deg
R
R
R
FIG. A3.3 TENSION TEST SPECIMEN FOR BOLT
WITH TURNED-DOWN SHANK
21/4 in.
2 in. 0.005 in. gage length for
elongation after fracture
Minimum radius recommended
3/8 in. but not less than 1/8 in.
Permitted
1/2 in. 0.01 in.
GENERAL NOTE: Metric equivalent: 1 in. = 25.4 mm.
Parallel Section
FIG. A3.4 EXAMPLES OF SMALL SIZE SPECIMENS
PROPORTIONAL TO STANDARD 2 in. GAGE LENGTH
SPECIMEN
GENERAL NOTE: Metric equivalent: 1 in. = 25.4 min.
Gage length
Gage length
0.252 in. 0.005 in.
1.000 in. 0.005 in.
Reduced
section
11/4 in. min.
Reduced section
13/4 in. min.
Radius 1/4 in.
min.
0.357 in. 0.005 in.
1.400 in. 0.005 in. Radius 3/8 in.
min.
FIG. A3.5 LOCATION OF STANDARD ROUND 2 in.
GAGE LENGTH TENSION TEST SPECIMEN WHEN
TURNED FROM LARGE SIZE BOLT
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FIG. A3.6 HARDNESS TEST LOCATIONS FOR BOLTS IN A DISPUTE
Section B–B Section A–A
1/2 radius
B
B
A
Dnom
Dnom
Dnom
A
GENERAL NOTE: XpLocation of hardness impressions.
FIG. A4.1 WEDGE-TYPE GRIPPING DEVICE
Spherical
bearing
Serrated faces
on grips
Cross-head
of testing
machine
Specimen Cylindrical seat
A
Section A–A
A
FIG. A4.2 SNUBBING-TYPE GRIPPING DEVICE
Spherical
bearing
Specimen
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TABLE A1.1
PRACTICES FOR SELECTING TENSION TEST SPECIMENS FOR STEEL BAR PRODUCTS
Thickness, in. (mm) Width, in. (mm) Hot-Rolled Bars Cold-Finished Bars
Flats
Under 5/8 (16) Up to 11/2 (38), incl Full section by 8 in. (203 mm) gage Mill reduced section to 2 in. (51 mm)
length (Fig. 4). gage length and approximately
25% less than test specimen width.
Over 11/2 (38) Full section, or mill to 11/2 in. Mill reduced section to 2 in. gage
(38 mm) wide by 8 in. (203 mm) length and 11/2in. wide.
gage length (Fig. 4).
5/8 to 11/2 (16 to 38), excl Up to 11/2 (38), incl Full section by 8 in. gage length or Mill reduced section to 2 in. (51 mm)
machine standard 1/2 by 2 in. gage length and approximately
(13 by 51 mm) gage length 25% less than test specimen width
specimen from center of section or machine standard 1/2 by 2 in.
(Fig. 5). (13 by 51 mm) gage length
specimen from center of section
(Fig. 5).
Over 11/2 (38) Full section, or mill 11/2in. (38 mm) Mill reduced section to 2 in. gage
width by 8 in. (203 mm) gage length and 11/2 in. wide or machine
length (Fig. 4) or machine standard 1/2 by 2 in. gage length
standard 1/2 by 2 in. gage (13 by specimen from midway between
51 mm) gage length specimen edge and center of section (Fig. 5).
from midway between edge and
center of section (Fig. 5).
11/2 (38) and over Full section by 8 in. (203 mm) gage Machine standard 1/2 by 2 in. (13 by
length, or machine standard 1/2 by 51 mm) gage length specimen from
2 in. (13 by 51 mm) gage length midway between surface and center
specimen from midway between (Fig. 5).
surface and center (Fig. 5).
Rounds, Squares, Hexagons, and Octagons
Diameter or Distance Between
Parallel Faces, in. (mm) Hot-Rolled Bars Cold-Finished Bars
Under 5/8 Full section by 8 in. (203 mm) gage length Machine to sub-size specimen (Fig. 5).
on machine to subsize specimen (Fig. 5).
5/8 to 11/2 (16 to 38), excl Full section by 8 in. (203 mm) gage length Machine standard 1/2 in. by 2 in. gage length specimen
or machine standard 1/2 in. by 2 in. from center of section (Fig. 5).
(13 by 51 mm) gage length specimen
from center of section (Fig. 5).
11/2 (38) and over Full section by 8 in. (203 mm) gage length Machine standard 1/2 in. by 2 in. (13 by 51 mm gage
or machine standard 1/2 in. by 2 in. (13 length specimen from midway between surface and
by 51 mm) gage length specimen from center of section (Fig. 5)).
midway between surface and center of
section (Fig. 5).
Other Bar-Size Sections
All sizes Full section by 8 in. (203 mm) gage length Mill reduced section to 2 in. (51 mm) gage length
or prepare test specimen 11/2 in. and approximately 25% less than test specimen
(38 mm) wide (if possible) by 8 in. width.
(203 mm) gage length.
GENERAL NOTE: For bar sections where it is difficult to determine the cross-sectional area by simple measurement, the area in square inches
may be calculated by dividing the weight per linear inch of specimen in pounds by 0.2833 (weight of 1 in.3 of steel) or by dividing the weight per
linear foot of specimen by 3.4 (weight of steel 1 in. square and 1 ft long).
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TABLE A1.2
RECOMMENDED PRACTICE FOR SELECTING BEND TEST SPECIMENS FOR STEEL
BAR PRODUCTS
Flats
Thickness, in. (mm) Width, in. (mm) Recommended Size
Up to 1/2 (13), incl Up to 3/4 (19), incl Full section.
Over 3/4 (19) Full section or machine to not less than 3/4 in.
(19 mm) in width by thickness of specimen.
Over 1/2 (13) All Full section or machine to 1 by 1/2 in. (25 by 13 mm)
specimen from midway between center and surface.
Rounds, Squares, Hexagons, and Octagons
Diameter or Distance Between
Parallel Faces, in. (mm) Recommended Size
Up to 11/2 (38), incl Full section.
Over 11/2 (38) Machine to 1 by 1/2-in. (25 by 13-mm) specimen from
midway between center and surface.
GENERAL NOTES:
(1) The length of all specimens is to be not less than 6 in. (150 mm).
(2) The edges of the specimen may be rounded to a radius not exceeding 1/16 in. (1.6 mm).
TABLE A2.1
WALL THICKNESS LIMITATIONS OF SUPERFICIAL
HARDNESS TEST ON ANNEALED OR DUCTILE
MATERIALS FOR STEEL TUBULAR PRODUCTS (A)
(“T” Scale (1/16 in. Ball))
Wall Thickness, in. (mm) Load, kgf
Over 0.050 (1.27) 45
Over 0.035 (0.89) 30
0.020 and over (0.51) 15
NOTE:
(A) The heaviest load recommended for a given wall thickness is
generally used.
TABLE A5.1
EFFECT OF VARYING NOTCH DIMENSIONS ON STANDARD SPECIMENS
High-Energy Specimens, High-Energy Specimens, Low-Energy Specimens,
ft W lbf (J) ft W lbf (J) ft W lbf (J)
Specimen with standard dimensions 76.0 ± 3.8 (103.0 ± 5.2) 44.5 ± 2.2 (60.3 ± 3.0) 12.5 ± 1.0 (16.9 ± 1.4)
Depth of notch, 0.084 in. (2.13 mm) (A) 72.2 (97.9) 41.3 (56.0) 11.4 (15.5)
Depth of notch, 0.0805 in. (2.04 mm) (A) 75.1 (101.8) 42.2 (57.2) 12.4 (16.8)
Depth of notch, 0.0775 in. (1.77 mm) (A) 76.8 (104.1) 45.3 (61.4) 12.7 (17.2)
Depth of notch, 0.074 in. (1.57 mm) (A) 79.6 (107.9) 46.0 (62.4) 12.8 (17.3)
Radius at base of notch, 0.005 in. (0.127 mm) (B) 72.3 (98.0) 41.7 (56.5) 10.8 (14.6)
Radius at base of notch, 0.015 in. (0.381 mm) (B) 80.0 (108.5) 47.4 (64.3) 15.8 (21.4)
NOTES:
(A) Standard 0.079 ± 0.002 in. (2.00 ± 0.05 mm).
(B) Standard 0.010 ± 0.001 in. (0.25 ± 0.025 mm).
TABLE A2.2
WALL THICKNESS LIMITATIONS OF SUPERFICIAL
HARDNESS TEST ON COLD WORKED OR HEAT
TREATED MATERIAL FOR STEEL TUBULAR
PRODUCTS (A)
(“N” Scale (Diamond Penetrator))
Wall Thickness, in. (mm) Load, kgf
Over 0.035 (0.89) 45
Over 0.025 (0.51) 30
0.015 and over (0.38) 15
NOTE:
(A) The heaviest load recommended for a given wall thickness is
generally used.
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TABLE A6.1
CARBON AND ALLOY STEELS — MATERIAL
CONSTANT a p 0.4. MULTIPLICATION FACTORS FOR
CONVERTING PERCENT ELONGATION FROM 1/2 IN.
DIAMETER BY 2 IN. GAGE LENGTH STANDARD
TENSION TEST SPECIMEN TO STANDARD 1/2 BY 2 IN.
AND 11/2 BY 8 IN. FLAT SPECIMENS
1/2 by 11/2 by 11/2 by
Thickness, 2 in. 8 in. Thickness 8 in.
in. Specimen Specimen in. Specimen
0.025 0.574 . . . 0.800 0.822
0.030 0.596 . . . 0.850 0.832
0.035 0.614 . . . 0.900 0.841
0.040 0.631 . . . 0.950 0.850
0.045 0.646 . . . 1.000 0.859
0.050 0.660 . . . 1.125 0.880
0.055 0.672 . . . 1.250 0.898
0.060 0.684 . . . 1.375 0.916
0.065 0.695 . . . 1.500 0.932
0.070 0.706 . . . 1.625 0.947
0.075 0.715 . . . 1.750 0.961
0.080 0.725 . . . 1.875 0.974
0.085 0.733 . . . 2.000 0.987
0.090 0.742 0.531 2.125 0.999
0.100 0.758 0.542 2.250 1.010
0.110 0.772 0.553 2.375 1.021
0.120 0.786 0.562 2.500 1.032
0.130 0.799 0.571 2.625 1.042
0.140 0.810 0.580 2.750 1.052
0.150 0.821 0.588 2.875 1.061
0.160 0.832 0.596 3.000 1.070
0.170 0.843 0.603 3.125 1.079
0.180 0.852 0.610 3.250 1.088
0.190 0.862 0.616 3.375 1.096
0.200 0.870 0.623 3.500 1.104
0.225 0.891 0.638 3.625 1.112
0.250 0.910 0.651 3.750 1.119
0.275 0.928 0.664 3.875 1.127
0.300 0.944 0.675 4.000 1.134
0.325 0.959 0.686 . . . . . .
0.350 0.973 0.696 . . . . . .
0.375 0.987 0.706 . . . . . .
0.400 1.000 0.715 . . . . . .
0.425 1.012 0.724 . . . . . .
0.450 1.024 0.732 . . . . . .
0.475 1.035 0.740 . . . . . .
0.500 1.045 0.748 . . . . . .
0.525 1.056 0.755 . . . . . .
0.550 1.066 0.762 . . . . . .
0.575 1.075 0.770 . . . . . .
0.600 1.084 0.776 . . . . . .
0.625 1.093 0.782 . . . . . .
0.650 1.101 0.788 . . . . . .
0.675 1.110 . . . . . . . . .
0.700 1.118 0.800 . . . . . .
0.725 1.126 . . . . . . . . .
0.750 1.134 0.811 . . . . . .
TABLE A6.2
ANNEALED AUSTENITIC STAINLESS STEELS —
MATERIAL CONSTANT a p 0.127. MULTIPLICATION
FACTORS FOR CONVERTING PERCENT ELONGATION
FROM 1/2 IN. DIAMETER BY 2 IN. GAGE LENGTH
STANDARD TENSION TEST SPECIMEN TO STANDARD
1/2 BY 2 IN. AND 11/2 BY 8 IN. FLAT SPECIMENS
1/2 by 11/2 by 11/2 by
Thickness, 2 in. 8 in. Thickness, 8 in.
in. Specimen Specimen in. Specimen
0.025 0.839 . . . 0.800 0.940
0.030 0.848 . . . 0.850 0.943
0.035 0.857 . . . 0.900 0.947
0.040 0.864 . . . 0.950 0.950
0.045 0.870 . . . 1.000 0.953
0.050 0.876 . . . 1.125 0.960
0.055 0.882 . . . 1.250 0.966
0.060 0.886 . . . 1.375 0.972
0.065 0.891 . . . 1.500 0.978
0.070 0.895 . . . 1.625 0.983
0.075 0.899 . . . 1.750 0.987
0.080 0.903 . . . 1.875 0.992
0.085 0.906 . . . 2.000 0.996
0.090 0.909 0.818 2.125 1.000
0.095 0.913 0.821 2.250 1.003
0.100 0.916 0.823 2.375 1.007
0.110 0.921 0.828 2.500 1.010
0.120 0.926 0.833 2.625 1.013
0.130 0.931 0.837 2.750 1.016
0.140 0.935 0.841 2.875 1.019
0.150 0.940 0.845 3.000 1.022
0.160 0.943 0.848 3.125 1.024
0.170 0.947 0.852 3.250 1.027
0.180 0.950 0.855 3.375 1.029
0.190 0.954 0.858 3.500 1.032
0.200 0.957 0.860 3.625 1.034
0.225 0.964 0.867 3.750 1.036
0.250 0.970 0.873 3.875 1.038
0.275 0.976 0.878 4.000 1.041
0.300 0.982 0.883 . . . . . .
0.325 0.987 0.887 . . . . . .
0.350 0.991 0.892 . . . . . .
0.375 0.996 0.895 . . . . . .
0.400 1.000 0.899 . . . . . .
0.425 1.004 0.903 . . . . . .
0.450 1.007 0.906 . . . . . .
0.475 1.011 0.909 . . . . . .
0.500 1.014 0.912 . . . . . .
0.525 1.017 0.915 . . . . . .
0.550 1.020 0.917 . . . . . .
0.575 1.023 0.920 . . . . . .
0.600 1.026 0.922 . . . . . .
0.625 1.029 0.925 . . . . . .
0.650 1.031 0.927 . . . . . .
0.675 1.034 . . . . . . . . .
0.700 1.036 0.932 . . . . . .
0.725 1.038 . . . . . . . . .
0.750 1.041 0.936 . . . . . .
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TABLE A8.1
RECOMMENDED VALUES FOR ROUNDING TEST DATA
Test Quantity Test Data Range Rounded Value (A)
Yield Point, up to 50 000 psi, excl (up to 50 ksi) 100 psi (0.1 ksi)
Yield Strength, 50 000 to 100 000 psi, excl (50 to 100 ksi) 500 psi (0.5 ksi)
Tensile Strength 100 000 psi and above (100 ksi and above) 1000 psi (1.0 ksi)
up to 500 MPa, excl 1 MPa
500 to 1000 MPa, excl 5 MPa
1000 MPa and above 10 MPa
Elongation 0 to 10%, excl 0.5%
10% and above 1%
Reduction of Area 0 to 10%, excl 0.5%
10% and above 1%
Impact Energy 0 to 240 ft W lbf (or 0 to 325 J) 1 ft W lbf (or 1 J) (B)
Brinell Hardness all values tabular value (C)
Rockwell Hardness all scales 1 Rockwell Number
NOTES:
(A) Round test data to the nearest integral multiple of the values in this column. If the data value is exactly
midway between two rounded values, round in accordance with A8.1.1.2.
(B) These units are not equivalent but the rounding occurs in the same numerical ranges for each. (1 ft W lbf p
1.356 J.)
(C) Round the mean diameter of the Brinell impression to the nearest 0.05 mm and report the corresponding
Brinell hardness number read from the table without further rounding.
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TABLE A10.1
HEAT-TREAT RECORD-ESSENTIAL VARIABLES
Master Production Production Production Production Production
Forging Forging 1 Forging 2 Forging 3 Forging 4 Forging 5
Program chart number
Time at temperature and actual temperature
of heat treatment
Method of cooling
Forging thickness
Thermocouple immersion
Beneath buffer (yes/no)
Forging number
Product
Material
Thermocouple location — 0 deg
Thermocouple location — 180 deg
Quench tank No.
Date of heat treatment
Furnace number
Cycle number
Heat treater
Starting quench medium temperature
Time from furnace to quench
Heating rate above 1000°F (538°C)
Temperature upon removal from quench after
5 min
Orientation of forging in quench
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SPECIFICATION FOR CARBON AND ALLOY STEEL
FORGINGS FOR THIN-WALLED PRESSURE VESSELS
SA-372/SA-372M
(Identical with ASTM Specification A372/A372M-03(R08).)
ASME BPVC.II.A-2019 SA-372/SA-372M
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SA-372/SA-372M ASME BPVC.II.A-2019
646
SPECIFICATION FOR CARBON AND ALLOY STEEL
FORGINGS FOR THIN-WALLED PRESSURE VESSELS
SA-372/SA-372M
[Identical with ASTM Specification A 372/A 372M-03(R08).]
- Scope
1.1 This specification covers relatively thin-walled
forgings (including gas bottles) for pressure vessel use.
Three types of carbon steel and six types of alloy steel are
included. Provision is made for integrally forging the ends
of vessel bodies made from seamless pipe or tubing.
NOTE 1 — When working to the chemical and tensile requirements of
this specification, the influence of wall thickness and cooling rate will
necessarily eliminate certain forging sizes in each class.
NOTE 2 — Designations have been changed as follows:
Current Formerly
Grade A Type I
Grade B Type II
Grade C Type III
Grade D Type IV
Grade E Class 55 Type V Grade 1 Class 55
Grade E Class 65 Type V Grade 1 Class 65
Grade E Class 70 Type V Grade 1 Class 70
Grade F Class 55 Type V Grade 2 Class 55
Grade F Class 65 Type V Grade 2 Class 65
Grade F Class 70 Type V Grade 2 Class 70
Grade G Class 55 Type V Grade 3 Class 55
Grade G Class 65 Type V Grade 3 Class 65
Grade G Class 70 Type V Grade 3 Class 70
Grade H Class 55 Type V Grade 4 Class 55
Grade H Class 65 Type V Grade 4 Class 65
Grade H Class 70 Type V Grade 4 Class 70
Grade J Class 55 Type V Grade 5 Class 55
Grade J Class 65 Type V Grade 5 Class 65
Grade J Class 70 Type V Grade 5 Class 70
Grade K Type VI
Grade L Type VII
Grade J Class 110 Type VIII
Grade M Class 85 Type IX Class A
Grade M Class 100 Type IX Class B
1.2 The values stated in either inch-pound or SI [metric]
units are to be regarded separately as the standard. Within
the text and the tables, the SI units are shown in brackets.
The values stated in each system are not exact equivalents;
therefore, each system must be used independently of the
other. Combining values from the two systems may result
in nonconformance with the specification.
1.3 Unless the order specifies the applicable “M” specification
designation (SI units), the material shall be furnished
to inch-pound units. - Referenced Documents
2.1 ASTM Standards:
A 275/A 275M Test Method for Magnetic Particle Examination
of Steel Forgings
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 388/A 388M Practice for Ultrasonic Examination of
Heavy Steel Forgings
A 530/A 530M Specification for General Requirements
for Specialized Carbon and Alloy Steel Pipe
A 788 Specification for Steel Forgings, General Requirements
E 112 Test Methods for Determining the Average Grain
Size
E 165 Practice for Liquid Penetrant Examination
E 290 Test Method for Semi-Guided Bend Test for Ductility
of Metallic Materials
E 433 Reference Photographs for Liquid Penetrant
Inspection - Ordering Information and General
Requirements
3.1 In addition to the ordering information required by
Specification A 788, the purchaser shall include with the
inquiry and order a detailed drawing, sketch, or written
description of the forging and the areas of significant loading
in the forging when required (see 6.4.2.2).
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647
3.2 Material supplied to this specification shall conform
to the requirements of Specification A 788, which outlines
additional ordering information, manufacturing requirements,
testing and retesting methods and procedures, marking,
certification, product analysis variations, and
additional supplementary requirements.
3.3 If the requirements of this specification are in conflict
with the requirements of Specification A 788, the
requirements of this specification shall prevail. - Materials and Manufacture
4.1 Melting Practice:
4.1.1 The steel melting procedures of Specification
A 788 shall apply except that for Grade M forgings, only
steel that has been vacuum treated prior to or during the
pouring of the ingot, in order to remove objectionable
gases, particularly hydrogen, shall be used.
4.2 Production Methods:
4.2.1 Methods for the production of gas bottles and
similar vessels shall include the cupping of slabs or plates,
the piercing of billets or plates, and the subsequent drawing
of cups so produced. Such semifinished forgings or seamless
steel pipe or tubing shall be closed by spinning, swedging,
or pressing. In all cases there shall be sufficient discard
to ensure soundness in the completed forging.
4.3 Heat Treatment:
4.3.1 At the option of the manufacturer, Grades A,
B, C, D and Classes 55, 65, 70 of Grades E, F, G, H, and
J forgings shall be normalized, normalized and tempered,
or liquid-quenched and tempered.
4.3.2 Grades K, L, M, and Class 110 of Grade J
forgings shall be liquid-quenched and tempered.
4.3.3 When normalized forgings are to be tempered,
or when forgings have been quenched, they shall be
reheated to a subcritical temperature and held for at least
1/2 h/in. [25 mm] of maximum cross section.
4.3.3.1 Minimum tempering temperatures shall be
as follows:
Grades E, F, G, H, J in Classes 55, 65, 70 1100°F [595°C]
Grade K 1100°F [595°C]
Grade L 1000°F [540°C]
Grade J Class 110 1000°F [540°C]
Grade M 1100°F [595°C]
4.3.3.2 If an attachment is welded onto a previously
quenched and tempered pressure vessel, the post
weld heat treatment temperature of a weldment shall not
exceed the prior tempering temperature of the pressure
vessel. Fabrication welding of pressure shell is not permitted.
Attachment welding prior to heat treatment is not
permitted.
4.3.4 All quenched and tempered forgings shall be
subject to magnetic particle examination in accordance
with Section 7.
4.3.5 Heat treatment is to be performed after all
forming operations. - Chemical Composition
5.1 Heat Analysis — The heat analysis obtained from
sampling in accordance with Specification A 788 shall
comply with Table 1.
5.2 Product Analysis — The purchaser may use the
product analysis provision of Specification A 788 to obtain
a product analysis from a forging representing each heat
or multiple heat.
5.3 Starting material produced to a specification that
specifically requires the addition of any element beyond
those listed in Table 1 for the applicable grade of material
is not permitted. This does not preclude use of deoxidation
or inclusion control additions. Supplementary Requirements
S1 and S2 of Specification A 788 shall apply. - Mechanical Properties
6.1 Mechanical tests for acceptance shall be made after
the final heat treatment of the forgings.
6.2 Tension Test — When tested in accordance with
Test Methods and Definitions A 370, the material shall
conform to the requirements of Table 2. The yield strength
shall be determined by the 0.2% offset method.
6.3 Bending Properties — Depending upon the outside
diameter, D, and the wall thickness, T, of hollow or bored
forgings, a bend test or flattening test will be required.
6.3.1 For bored or hollow forgings with outside
diameters of 14 in. [355 mm] or less and with a D/T ratio
of more than 10.0, a flattening test is required. This shall
be carried out in accordance with Specification
A 530/A 530M and Table 3. No breaks or cracks in the
test ring are acceptable until the distance between the plates
is less than that shown in Table 3.
6.3.2 For bored or hollow forgings with outside
diameters over 14 in. [355 mm], or where the D/T ratio
is 10.0 or less at the manufacturer’s option, the flattening
test specified in 6.3.1, or a transverse bend test in accordance
with Arrangement C of Test Method E 290 is
required. The bend test pin diameter shall be as specified
in Table 4. No cracks or ruptures in the test piece are
allowable when the test piece is bent through the required
angle.
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648
6.4 Orientation and Location of Test Specimens:
6.4.1 Test specimens representing vessel bodies or
shells shall be taken from a prolongation of a forging, from
test rings that have been heat treated with the forgings
they represent, or from a representative forging after heat
treatment in accordance with 4.3.
6.4.1.1 Test specimens representing vessel bodies
or shells shall be located at a position corresponding to
the mid-wall location of the parallel side wall of the heattreated
forging and shall be oriented parallel to the longitudinal
axis of the vessel.
6.4.1.2 A test ring shall be in the shape of a right
circular cylinder having the same diameter and wall thickness
as the cylinders it represents. In addition, the test ring
shall be from the same heat of steel and be subjected to
the same heat treatment as the cylinders it represents. The
method of quenching the test ring must duplicate that of
the cylinders; if the cylinders are quenched from the outside
only, then the test ring must have its ends closed. The
length of test rings that will be liquid quenched must be
at least 24 in. [610 mm]. The ends of such test rings may
be vented to prevent pressure buildup during heat treating.
6.4.2 Test specimens representing vessel covers or
similar components may be taken from a full section prolongation
of the cover, from a representative forging, or
from an integral prolongation when the part is contourmachined
prior to heat treatment.
6.4.2.1 Test specimens taken from full size prolongations
or representative forgings shall be located at a
position midway between the center and the surface.
6.4.2.2 When forgings are contour-machined prior
to heat treatment so that highly stressed surfaces are
exposed, the test specimens may be taken at an equal
distance (t) from the nearest quenched surface as the highly
stressed area, but not less than 3/4 in. [20 mm]. The location
of the specimens from a second surface shall be at least
the greater of 11/2 in. [40 mm] or 2t.
6.5 Number of Tests:
6.5.1 Up to 200 like forgings, each with a heattreated
weight of less than 1000 lb [510 kg] when heat
treated in a single batch furnace charge, shall have one
tension test taken in accordance with 6.4.1 or 6.4.2 to
represent each heat. In addition, for hollow or bored forgings,
one bend or flattening test shall be taken in accordance
with 6.3.
6.5.2 Like forgings, weighing less than 1000 lb
[450 kg] each when heat treated in a continuous furnace,
shall have one tensile test taken to represent each heat and
not more than 200 forgings in any continuous period up
to 4 h duration. In addition, bored or hollow forgings shall
have one bend or flattening test taken per heat per 200
forgings in any continuous period up to 4 h duration in
accordance with 6.3.
6.5.3 For heat-treated forgings weighing 1000 lb
[450 kg] or more, one tension test shall be taken in accordance
with 6.4.1 or 6.4.2 to represent each heat and not
more than ten forgings in a heat-treat lot. In addition,
hollow or bored forgings shall have one bend or flattening
test, taken in accordance with 6.3, to represent each ten or
fewer forgings from the same heat and heat-treatment lot.
6.6 Hardness Testing:
6.6.1 Forgings under 1000 lb [450 kgm] in weight,
heat treated in a batch lot of up to 200 pieces (6.5.1) or
in a continuous furnace run covering up to 200 pieces in
up to four hours production (6.5.2) shall be subject to a
uniformity check by Brinell hardness testing, or an equivalent
method. For this purpose, 10% of the furnace production
shall be sampled and shall meet the minimum hardness
specified in Table 2 for the type and shall also be within
20 Brinell points of the hardness of the forging from which
the tensile test was taken.
6.6.2 In the event that the test sample does not meet
these criteria, the remainder of that production group shall
be hardness tested and all of those forgings that fall outside
these limits shall be retempered or reheat-treated at the
manufacturer’s option and retested. - Magnetic Particle Examination
7.1 All quenched and tempered forgings shall be subject
to magnetic particle examination after heat treatment. The
methods used shall be in accordance with Test Method
A 275/A 275M.
7.2 Only direct current or rectified alternating (full or
half wave) current shall be used as the electric power source
for any of the magnetizing methods.
7.3 The forgings shall be free from linear indications
indicative of cracks. In case of doubt as to the type of
condition giving rise to linear magnetic particle indications,
they may be inspected for Type II indications referenced
in Reference Photographs E 433 when inspected by the
liquid penetrant method in accordance with Practice E 165.
Alternatively, some other suitable method for classifying
the indications may be used as agreed upon between the
manufacturer and the purchaser. - Workmanship
8.1 If the thickness of a portion of the wall of a forging
is less than that specified, the forgings may be accepted
by the purchaser, provided that such irregularity will not
require lowering the allowable working pressure below
that for which the forging was designed.
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ASME BPVC.II.A-2019 SA-372/SA-372M
649 - Repair Welding
9.1 Repair welding shall be permitted when mutually
agreed upon between the purchaser and the manufacturer
and shall be performed in accordance with all the requirements
of the applicable code or rules of construction.
TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
Elements Grade A Grade B Grade C Grade D
Carbon 0.30 max 0.35 max 0.48 max 0.40–0.50
Manganese 1.00 max 1.35 max 1.65 max 1.40–1.80
Phosphorus, max 0.025 0.025 0.025 0.025
Sulfur, max 0.025 0.025 0.025 0.025
Silicon 0.15–0.35 0.15–0.35 0.15–0.35 0.15–0.35
Nickel . . . . . . . . . . . .
Chromium . . . . . . . . . . . .
Molybdenum . . . . . . . . . 0.17–0.27
Grade E Grade F Grade G Grade H Grade J
Classes Classes Classes Classes Classes 55,
55, 65, 70 55, 65, 70 55, 65, 70 55, 65, 70 65, 70, 110
Carbon 0.25–0.35 0.30–0.40 0.25–0.35 0.30–0.40 0.35–0.50
Manganese 0.40–0.90 0.70–1.00 0.70–1.00 0.75–1.05 0.75–1.05
Phosphorus, max 0.025 0.025 0.025 0.025 0.025
Sulfur, max 0.025 0.025 0.025 0.025 0.025
Silicon 0.15–0.35 0.15–0.35 0.15–0.35 0.15–0.35 0.15–0.35
Nickel . . . . . . . . . . . . . . .
Chromium 0.80–1.15 0.80–1.15 0.40–0.65 0.40–0.65 0.80–1.15
Molybdenum 0.15–0.25 0.15–0.25 0.15–0.25 0.15–0.25 0.15–0.25
Grade M
Classes
Grade K Grade L 85 and 100
Carbon 0.18 max 0.38–0.43 0.23 max
Manganese 0.10–0.40 0.60–0.80 0.20–0.40
Phosphorus, max 0.025 0.025 0.020
Sulfur, max 0.025 0.025 0.020
Silicon 0.15–0.35 0.15–0.35 0.30 max
Nickel 2.0–3.3 1.65–2.00 2.8–3.9
Chromium 1.00–1.80 0.70–0.90 1.50–2.00
Molybdenum 0.20–0.60 0.20–0.30 0.40–0.60
Vanadium . . . . . . 0.08 max - Keywords
10.1 alloy steel forgings; carbon steel forgings; gas
bottles; pressure vessels; thin wall
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650
TABLE 2
MECHANICAL REQUIREMENTS
Yield Elongation
Strength in 2 in.
Tensile Strength, (0.2% Offset), [50 mm], Hardness,
Type ksi [MPa] ksi [MPa], min min, % HB, minA
Grade A 60–85 [415–585] 35 [240] 20 121
Grade B 75–100 [515–690] 45 [310] 18 156
Grade C 90–115 [620–795] 55 [380] 15 187
Grade D 105–130 [725–895] 65 [450] 15 217
Grades E, F, G, H, J 85–110 [545–760] 55 [380] 20 179
(Class 55)
Grades E, F, G, H, J 105–130 [725–895] 65 [450] 19 217
(Class 65)
Grades E, F, G, H, J 120–145 [825–1000] 70 [485] 18 248
(Class 70)
Grade J (Class 110) 135–160 [930–1100] 110 [760] 15 277
Grade K 100–125 [690–860] 80 [550] 20 207
Grade L 155–180 [1070–1240] 135 [930] 12 311
Grade M (Class 85) 105–130 [725–895] 85 [585] 18 217
Grade M (Class 100) 120–145 [825–1000] 100 [690] 16 248
A When required by 6.6.
TABLE 3
DISTANCE BETWEEN PLATES FOR FLATTENING
TESTSA
Distance Between Plates,
Type min, in. [mm]
Grade A 0.50 D
Grade B 0.6 D
Grade C 0.65 D
Grade D 0.7 D
Grades E, F, G, H, J (Class 55) 0.7 D
Grades E, F, G, H, J (Class 65) 0.8 D
Grades E, F, G. H, J (Class 70) 0.8 D
Grade J (Class 110) 0.9 D
Grade K 0.8 D
Grade L 0.9 D
Grade M (Class 85) 0.7 D
Grade M (Class 100) 0.8 D
A D p outside diameter.
TABLE 4
MAXIMUM PIN DIAMETERS AND MINIMUM ANGLE
FOR BEND TEST
Type Pin Diameter Angle, deg
Grade A 2t 180
Grade B 2t 180
Grade C 3t 180
Grade D 4t 150
Grades E, F, G, H, J (Class 55) 4t 150
Grades E, F, G, H, J (Class 65) 4t 150
Grades E, F, G, H, J (Class 70) 4t 150
Grade J (Class 110) 6t 150
Grade K 4t 150
Grade L 6t 150
Grade M (Class 85) 4t 150
Grade M (Class 100) 4t 150
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651
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified
by the purchaser on the inquiry, contract, or order. Details of these supplementary requirements
shall be agreed upon by the manufacturer and the purchaser.
S1. Grain Size
S1.1 When a grain size range is required, it shall be
specified in the ordering information, and shall be determined
by an agreed-upon method from Test Methods
E 112.
S1.2 Samples for grain size estimation shall be taken
from the tension test specimen location.
S2. Rough Machining
S2.1 Rough machining shall be performed in the
sequence and manner as specified.
S3. Impact Testing
S3.1 Charpy V-notch test specimens shall be taken
from the same location and in the same orientation as
tension test specimens. The number of specimens, minimum
energy values, and test temperature(s) shall be as
specified.
S4. Fracture Toughness
S4.1 Specific fracture toughness requirements are levied
by certain sections of the ASME Boiler and Pressure
Vessel Code. Forgings in the permitted types shall comply
with the applicable code sections.
S4.2 The necessary code references toughness criteria
and test temperature data shall be included in the ordering
information.
S5. Ultrasonic Examination
S5.1 Ultrasonic examination of forgings shall be carried
out in accordance with Practice A 388/A 388M.
S5.2 Acceptance criteria shall be specified and shall
be in accordance with the applicable Code or purchaser’s
specification and shall be included as part of the ordering
information.
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SPECIFICATION FOR SEAMLESS AUSTENITIC STEEL
PIPE FOR HIGH-TEMPERATURE CENTRAL-STATION
SERVICE
SA-376/SA-376M
(Identical with ASTM Specification A376/A376M-06 except for the deletion of HT-O option from 6.2 and 14.1 and
clarification of heat treatment requirements in 6.2.)
ASME BPVC.II.A-2019 SA-376/SA-376M
653
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SA-376/SA-376M ASME BPVC.II.A-2019
654
SPECIFICATION FOR SEAMLESS AUSTENITIC STEEL
PIPE FOR HIGH-TEMPERATURE CENTRAL-STATION
SERVICE
SA-376/SA-376M
(Identical with ASTM Specification A 376/A 376M-06, except for the deletion of HT-O option from 6.2 and 14.1 and clarification of heat
treatment requirements in 6.2.) - Scope
1.1 This specification covers seamless austenitic steel
pipe intended for high-temperature central-station service.
Among the grades covered are five H grades and two
nitrogen grades (304N and 316N) that are specifically
intended for high-temperature service.
1.2 Optional supplementary requirements (S1 through
S10) are provided. These supplementary requirements
specify additional tests that will be made only when stated
in the order, together with the number of such tests
required.
1.3 Grades TP321 and TP321H have lower strength
requirements for nominal wall thicknesses greater than
3/8 in. [9.5 mm].
1.4 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. The inch-pound units shall apply
unless the “M” designation of this specification is specified
in the order.
NOTE 1 — The dimensionless designator NPS (nominal pipe size) has
been substituted in this standard for such traditional terms as “nominal
diameter,” “size,” and “nominal size.” - Referenced Documents
2.1 ASTM Standards:
A 262 Practices for Detecting Susceptibility to Intergranular
Attack in Austenitic Stainless Steels
A 941 Terminology Relating to Steel, Stainless Steel,
Related Alloys, and Ferroalloys
A 999/A 999M Specification for General Requirements
for Alloy and Stainless Steel Pipe
E 112 Test Methods for Determining Average Grain Size
E 213 Practice for Ultrasonic Examination of Metal Pipe
and Tubing
E 381 Method of Macroetch Testing Steel Bars, Billets,
Blooms, and Forgings
E 426 Practice for Electromagnetic (Eddy-Current) Examination
of Seamless and Welded Tubular Products, Austenitic
Stainless Steel and Similar Alloys
2.2 Other Standards:
SNT-TC-1A Personnel Qualification and Certification in
Nondestructive Testing - Terminology
3.1 Definitions — For definitions of terms used in this
specification, refer to Terminology A 941. - Ordering Information
4.1 Orders for material to this specification should
include the following, as required to describe the desired
material adequately:
4.1.1 Quantity (feet, centimetres, or number of
lengths),
4.1.2 Name of material (seamless austenitic steel
pipe),
4.1.3 Grade (Table 1),
4.1.4 Size (nominal size, or outside diameter and
schedule number or average wall thickness),
4.1.5 Lengths (specific or random), (Permissible
Variations in Length Section of Specification
A 999/A 999M),
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655
4.1.6 End finish (Ends Section of Specification
A 999/A 999M),
4.1.7 Optional requirements (Section 9) (see Hydrostatic
Test Requirements Section and the Permissible Variation
in Weight for Seamless Pipe Section for weighing
individual lengths, of Specification A 999/A 999M), (see
10.6, repairing by welding; 14.3, die stamping),
4.1.8 Test report required (Certification Section of
Specification A 999/A 999M),
4.1.9 Specification designation, and
4.1.10 Special requirements or any supplementary
requirements selected, or both. - General Requirements
5.1 Material furnished to this specification shall conform
to the applicable requirements of the current edition
of Specification A 999/A 999M unless otherwise provided
herein. - Materials and Manufacture
6.1 Manufacture — At the manufacturer’s option, pipe
may be either hot finished or cold finished, with a suitable
finishing treatment, where necessary.
6.2 Heat Treatment:
6.2.1 All pipe shall be furnished in the heat-treated
condition. For H grades, separate solution treatments are
required for solution annealing: in process heat treatments
are not permitted as a substitute for the separate solution
annealing treatments.
6.2.2 As an alternate to final heat treatment in a
continuous furnace or batch-type furnace, immediately following
hot forming while the temperature of the pipes is
not less than the specified minimum solution treatment
temperature, pipes may be individually quenched in water
or rapidly cooled by other means.
6.2.3 Grades TP304, TP304N, TP304LN, TP316,
TP316N, TP316LN, TP321, TP347, TP348, 16-8-2H,
S31725, and S31726 — Unless otherwise stated in the
order, heat treatment shall consist of heating to a minimum
temperature of 1900°F [1040°C] and quenching in water
or rapidly cooling by other means.
6.2.3.1 The purchaser may specify controlled
structural or special service characteristics which shall be
used as a guide for the most suitable heat treatment. If
the final heat treatment is at a temperature under 1900°F
[1040°C], each pipe shall be stenciled with the final heat
treatment temperature in degrees Fahrenheit or Celsius
after the suffix “HT.”
6.2.4 Grades TP304H, TP316H, TP321H, TP347H,
TP348H, and 16-8-2H — If cold working is involved in
processing, the minimum solution-treating temperature for
Grades TP321H, TP347H, and TP348H shall be 2000°F
[1100°C], for Grades TP304H and TP316H, 1900°F
[1040°C], and for Grade 16-8-2H, 1800°F [980°C]. If the
material is hot-rolled, the minimum solution-treating temperatures
for Grades TP321H, TP347H, and TP348H shall
be 1925°F [1050°C], for Grades TP304H and TP316H,
1900°F [1040°C], and for Grade 16-8-2H, 1800°F [980°C].
6.2.5 Grade S34565 — Heat treatment shall consist
of heating to a temperature in the range of 2050°F [1120°C]
minimum and 2140°F [1170°C] maximum, and quenching
in water or rapidly cooling by other means.
6.3 A solution annealing temperature above 1950°F
[1065°C] may impair the resistance to intergranular corrosion
after subsequent exposure to sensitizing conditions in
TP321, TP321H, TP347, TP347H, TP348, and TP348H.
When specified by the purchaser, a lower temperature stabilization
or re-solution anneal shall be used subsequent to
the initial high temperature solution anneal (see Supplementary
Requirement S9).
6.4 The grain size of grades 304H, 316H, 321H, 347H,
and 348H as determined in accordance with Test Methods
E 112, shall be No. 7 or coarser. - Chemical Composition
7.1 The steel shall conform to the requirements as to
chemical composition prescribed in Table 1. - Product Analysis
8.1 At the request of the purchaser, an analysis of one
billet from each heat or two pipes from each lot (Note 2)
shall be made by the manufacturer. A lot of pipe shall
consist of the following:
NPS Designator Lengths of Pipe in Lot
Under NPS 2 400 or fraction thereof
NPS 2 to NPS 5, incl 200 or fraction thereof
Over NPS 5 100 or fraction thereof
NOTE 2 — A lot shall consist of the number of lengths specified in 8.1
of the same size and wall thickness from any one heat of steel.
8.2 The results of these analyses shall be reported to
the purchaser or the purchaser’s representative, and shall
conform to the requirements specified in Table 1.
8.3 If the analysis of one of the tests specified in
Section 9 does not conform to the requirements specified
in Section 7, an analysis of each billet or pipe from the
same heat or lot may be made, and all billets or pipe
conforming to the requirements shall be accepted.
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656 - Tensile Requirements
9.1 The material shall conform to the requirements as
to tensile properties prescribed in Table 2. - Workmanship, Finish, and Appearance
10.1 The pipe manufacturer shall explore a sufficient
number of visual surface imperfections to provide reasonable
assurance that they have been properly evaluated with
respect to depth. Exploration of all surface imperfections
is not required but may be necessary to assure compliance
with 10.2.
10.2 Surface imperfections that penetrate more than
121/2% of the nominal wall thickness or encroach on the
minimum wall thickness shall be considered defects. Pipe
with such defects shall be given one of the following dispositions:
10.2.1 The defect may be removed by grinding provided
that the remaining wall thickness is within specified
limits.
10.2.2 Repaired in accordance with the repair welding
provisions of 10.6.
10.2.3 The section of pipe containing the defect may
be cut off within the limits of requirements on length.
10.2.4 Rejected.
10.3 To provide a workmanlike finish and basis for
evaluating conformance with 10.2, the pipe manufacturer
shall remove by grinding the following:
10.3.1 Mechanical marks, abrasions (see Note 3),
and pits, any of which imperfections are deeper than 1/16 in.
[1.6 mm].
NOTE 3 — Marks and abrasions are defined as cable marks, dinges,
guide marks, roll marks, ball scratches, scores, die marks, and so forth.
10.3.2 Visual imperfections commonly referred to
as scabs, seams, laps, tears, or slivers found by exploration
in accordance with 10.1 to be deeper than 5% of the nominal
wall thickness.
10.4 At the purchaser’s discretion, pipe shall be subject
to rejection if surface imperfections acceptable under 10.2
are not scattered, but appear over a large area in excess of
what is considered a workmanlike finish. Disposition of
such pipe shall be a matter of agreement between the
manufacturer and the purchaser.
10.5 When imperfections or defects are removed by
grinding, a smooth curved surface shall be maintained,
and the wall thickness shall not be decreased below that
permitted by this specification. The outside diameter at
the point of grinding may be reduced by the amount so
removed.
10.5.1 Wall thickness measurements shall be made
with a mechanical caliper or with a properly calibrated
nondestructive testing device of appropriate accuracy. In
case of dispute, the measurement determined by use of the
mechanical caliper shall govern.
10.6 Weld repair shall be permitted only subject to the
approval of the purchaser and in accordance with Specification
A 999/A 999M.
10.7 The finished pipe shall be reasonably straight.
10.8 The pipe shall be free of scale and contaminating
iron particles. Pickling, blasting, or surface finishing is not
mandatory when pipe is bright annealed. The purchaser
may request that a passivating treatment be applied. - Hydrostatic or Nondestructive Electric Test
11.1 Each pipe shall be subjected to the Nondestructive
Electric Test or the Hydrostatic Test. Unless specified by
the purchaser, either test may be used at the option of the
producer.
11.2 Hydrostatic Test — Each length of finished pipe
shall be subjected to the hydrostatic test in accordance with
SpecificationA 999/A 999M, unless specifically exempted
under the provisions of 11.3 and 11.4.
11.3 For pipe sizes NPS 24 and over, the purchaser,
with the agreement of the manufacturer, may complete the
hydrostatic test requirement with the system pressure test,
which may be lower or higher than the specification test
pressure, but in no case shall the test pressure be lower than
the system design pressure. Each length of pipe furnished
without the completed manufacturer’s hydrostatic test shall
include with the mandatory marking the letters “NH.”
11.4 Nondestructive Examination — Each pipe shall be
examined with a nondestructive test in accordance with
Practice E 213 or Practice E 426. Unless specifically called
out by the purchaser, the selection of the nondestructive
electric test will be at the option of the manufacturer. The
range of pipe sizes that may be examined by each method
shall be subject to the limitations in the scope of the respective
practices.
11.4.1 The following information is for the benefit
of the user of this specification:
11.4.1.1 The reference standards defined in
11.10.1 through 11.10.4 are convenient standards for calibration
of nondestructive testing equipment. The dimensions
of these standards should not be construed as the
minimum size imperfection detectable by such equipment.
11.4.1.2 The ultrasonic testing (UT) can be performed
to detect both longitudinally and circumferentially
oriented defects. It should be recognized that different
techniques should be employed to detect differently oriented
imperfections. The examination may not detect short,
deep, defects.
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11.4.1.3 The eddy-current testing (ET) referenced
in Practice E 426 has the capability of detecting significant
discontinuities, especially the short abrupt type.
11.4.1.4 A purchaser interested in ascertaining the
nature (type, size, location, and orientation) of discontinuities
that can be detected in the specific application of these
examinations should discuss this with the manufacturer of
the tubular product.
11.5 Time of Examination — Nondestructive testing for
specification acceptance shall be performed after all
mechanical processing, heat treatments, and straightening
operations. This requirement does not preclude additional
testing at earlier stages in the processing.
11.6 Surface Condition:
11.6.1 All surfaces shall be free of scale, dirt, grease,
paint, or other foreign material that could interfere with
interpretation of test results. The methods used for cleaning
and preparing the surfaces for examination shall not be
detrimental to the base metal or the surface finish.
11.6.2 Excessive surface roughness or deep scratches
can produce signals that interfere with the test.
11.7 Extent of Examination:
11.7.1 The relative motion of the pipe and the transducer(
s), coil(s), or sensor(s) shall be such that the entire
pipe surface is scanned, except as in 6.2.
11.7.2 The existence of end effects is recognized,
and the extent of such effects shall be determined by the
manufacturer, and, if requested, shall be reported to the
purchaser. Other nondestructive tests may be applied to
the end areas, subject to agreement between the purchaser
and the manufacturer.
11.8 Operator Qualifications — The test unit operator
shall be certified in accordance with SNT-TC-1A, or an
equivalent recognized and documented standard.
11.9 Test Conditions:
11.9.1 For eddy-current testing, the excitation coil
frequency shall be chosen to ensure adequate penetration
yet provide good signal-to-noise ratio.
11.9.2 The maximum eddy-current coil frequency
used shall be as follows:
On specified walls up to 0.050 in.—100 KHz max
On specified walls up to 0.150 in.—50 KHz max
On specified walls up to 0.150 in.—10 KHz max
11.9.3 Ultrasonic — For examination by the ultrasonic
method, the minimum nominal transducer frequency
shall be 2.00 MHz and the maximum nominal transducer
size shall be 1.5 in.
11.9.3.1 If the equipment contains a reject notice
filter setting, this shall remain off during calibration and
testing unless linearity can be demonstrated at that setting.
11.10 Reference Standards:
11.10.1 Reference standards of convenient length
shall be prepared from a length of pipe of the same grade,
size (NPS, or outside diameter and schedule or wall thickness),
surface finish, and heat treatment condition as the
pipe to be examined.
11.10.2 For Ultrasonic Testing, the reference ID and
OD notches shall be any one of the three common notch
shapes shown in Practice E 213, at the option of the manufacturer.
The depth of each notch shall not exceed 121/2%
of the specified nominal wall thickness of the pipe or
0.004 in., whichever is greater. The width of the notch
shall not exceed twice the depth. Notches shall be placed
on both the OD and ID surfaces.
11.10.3 For Eddy-Current Testing, the reference
standard shall contain, at the option of the manufacturer,
any one of the following discontinuities:
11.10.3.1 Drilled Hole — The reference standard
shall contain three or more holes, equally spaced circumferentially
around the pipe and longitudinally separated by a
sufficient distance to allow distinct identification of the
signal from each hole. The holes shall be drilled radially
and completely through the pipe wall, with care being
taken to avoid distortion of the pipe while drilling. One
hole shall be drilled in the weld, if visible. Alternately, the
producer of welded pipe may choose to drill one hole in
the weld and run the calibration standard through the test
coils three times with the weld turned at 120° on each
pass. The hole diameter shall vary with NPS as follows:
NPS Designator Hole Diameter
0.039 in. (1 mm)
above 1/2 to 11/4 0.055 in. (1.4 mm)
above 11/4 to 2 0.071 in. (1.8 mm)
above 2 to 5 0.087 in. (2.2 mm)
above 5 0.106 in. (2.7 mm)
11.10.3.2 Transverse Tangential Notch — Using a
round tool or file with a 1/4 in. (6.4 mm) diameter, a notch
shall be filed or milled tangential to the surface and transverse
to the longitudinal axis of the pipe. Said notch shall
have a depth not exceeding 121/2% of the specified nominal
wall thickness of the pipe or 0.004 in. (0.102 mm), whichever
is greater.
11.10.3.3 Longitudinal Notch — A notch 0.031 in.
or less in width shall be machined in a radial plane parallel
to the tube axis on the outside surface of the pipe, to have
a depth not exceeding 121/2% of the specified wall thickness
of the pipe or 0.004 in., whichever is greater. The length
of the notch shall be compatible with the testing method.
11.10.3.4 More or smaller reference discontinuities,
or both, may be used by agreement between the
purchaser and the manufacturer.
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11.11 Standardization Procedure:
11.11.1 The test apparatus shall be standardized at
the beginning and end of each series of pipes of the same
size (NPS or diameter and schedule or wall thickness),
grade and heat treatment condition, and at intervals not
exceeding 4 h. More frequent standardization may be performed
at the manufacturer’s option or may be required
upon agreement between the purchaser and the manufacturer.
11.11.2 The test apparatus shall also be standardized
after any change in test system settings; change of operator;
equipment repair; or interruption due to power loss, process
shutdown, or when a problem is suspected.
11.11.3 The reference standard shall be passed
through the test apparatus at the same speed and test system
settings as the pipe to be tested.
11.11.4 The signal-to-noise ratio for the reference
standard shall be 21/2 to 1 or greater. Extraneous signals
caused by identifiable causes such as dings, scratches,
dents, straightener marks, and so forth, shall not be considered
noise. The rejection amplitude shall be adjusted to be
at least 50% of full scale of the readout display.
11.11.5 If upon any standardization, the rejection
amplitude has decreased by 29% (3 dB) of peak height
from the last standardization, the pipe since the last calibration
shall be rejected. The test system settings may be
changed, or the transducer(s), coil(s) or sensor(s) adjusted,
and the unit restandardized, but all pipe tested since the last
acceptable standardization must be retested for acceptance.
11.12 Evaluation of Imperfections:
11.12.1 Pipes producing a signal equal to or greater
than the lowest signal produced by the reference standard(s)
shall be identified and separated from the acceptable pipes.
The area producing the signal may be reexamined.
11.12.2 Such pipes shall be rejected if the test signal
was produced by imperfections that cannot be identified
or was produced by cracks or crack-like imperfections.
These pipes may be repaired in accordance with Sections 13
and 14. To be accepted, a repaired pipe must pass the same
nondestructive test by which it was rejected, and it must
meet the minimum wall thickness requirements of this
specification.
11.12.3 If the test signals were produced by visual
imperfections such as:
(1) Scratches,
(2) Surface roughness,
(3) Dings,
(4) Straightener marks,
(5) Cutting chips,
(6) Steel die stamps,
(7) Stop marks, or
(8) Pipe reducer ripple.
The pipe may be accepted based on visual examination
provided the imperfection is less than 0.004 in. (0.1 mm)
or 121/2% of the specified wall thickness (whichever is
greater).
11.12.4 Rejected pipe may be reconditioned and
retested providing the wall thickness is not decreased to
less than that required by this or the product specification.
The outside diameter at the point of grinding may be
reduced by the amount so removed. To be accepted,
retested pipe shall meet the test requirement.
11.12.5 If the imperfection is explored to the extent
that it can be identified as non-rejectable, the pipe may be
accepted without further test providing the imperfection
does not encroach on the minimum wall thickness. - Mechanical Tests Required
12.1 Transverse or Longitudinal Tension Test — The
tension test shall be performed on 1% of the pipe from
each lot.
NOTE 4 — The term “lot” applies to all pipe of the same nominal size
and wall thickness (or schedule) which is produced from the same heat
of steel and subjected to the same finishing treatment in a continuous
furnace or by directly obtaining the heat treated condition by quenching
after hot forming. When final heat treatment is in a batch-type furnace,
the lot shall include only that pipe which is heat treated in the same
furnace charge.
12.2 Flattening Test — For pipe heat treated in a batchtype
furnace, the flattening test shall be made on 5% of
the pipe from each heat-treated lot (see Note 4). When
heat treated by the continuous process or when treated
condition is obtained directly by quenching after hot forming,
this test shall be made on a sufficient number of pipe
to constitute 5% of the lot (Note 4) but in no case less
than two pipes. - Certification
13.1 In addition to the certification required by Specification
A 999/A 999M, the certification for pipe furnished
to this specification shall identify each length of pipe which
is furnished without the manufacturer’s completed hydrostatic
test, in accordance with 11.3. - Product Marking
14.1 In addition to the marking prescribed in Specification
A 999/A 999M, the marking shall include the ANSI
schedule number, the heat number or manufacturer’s number
by which the heat can be identified, and, if applicable,
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NH when hydrotesting is not performed and ET when
eddy-current testing is performed, or UT when ultrasonic
testing is performed.
14.2 If the pipe conforms to any of the supplementary
requirements specified in S1 through S10, compliance shall
be so indicated by adding the symbol “S” directly followed
by the number of the applicable supplementary requirement
to the marking prescribed in 14.1.
14.3 No steel indentation stamping shall be done without
the purchaser’s consent. - Keywords
15.1 austenitic stainless steel; feedwater heater tubes;
stainless steel tube; steel tube; welded steel tube
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TABLE 1 CHEMICAL REQUIREMENTS
Grade
UNS
Designation
Composition, %
Carbon
Manganese,
max
Phosphorus,
max
Sulfur,
max
Silicon,
max Nickel Chromium Molybdenum
Titanium
Columbium
Tantalum
Nitrogen (A) Others
TP304 S30400 0.08 max 2.00 0.045 0.030 0.75 8.0–11.0 18.0–20.0 . . . . . . . . . . . . . . . . . .
TP304H S30409 0.04–0.10 2.00 0.045 0.030 0.75 8.0–11.0 18.0–20.0 . . . . . . . . . . . . . . . . . .
TP304N S30451 0.08 max 2.00 0.045 0.030 0.75 8.0–11.0 18.0–20.0 . . . . . . . . . . . . 0.10–0.16 . . .
TP304LN S30453 0.035 max 2.00 0.045 0.030 0.75 8.0–11.0 18.0–20.0 . . . . . . . . . . . . 0.10–0.16 . . .
TP316 S31600 0.08 max 2.00 0.045 0.030 0.75 11.0–14.0 16.0–18.0 2.00–3.00 . . . . . . . . . . . . . . .
TP316H S31609 0.04–0.10 2.00 0.045 0.030 0.75 11.0–14.0 16.0–18.0 2.00–3.00 . . . . . . . . . . . . . . .
TP316N S31651 0.08 max 2.00 0.045 0.030 0.75 11.0–14.0 16.0–18.0 2.00–3.00 . . . . . . . . . 0.10–0.16 . . .
TP316LN S31653 0.035 max 2.00 0.045 0.030 0.75 11.0–14.0 16.0–18.0 2.00–3.00 . . . . . . . . . 0.10–0.16 . . .
TP321 S32100 0.08 max 2.00 0.045 0.030 0.75 9.0–13.0 17.0–19.0 . . . (B) . . . . . . . . . . . .
TP321H S32109 0.04–0.10 2.00 0.045 0.030 0.75 9.0–13.0 17.0–19.0 . . . (C) . . . . . . . . . . . .
TP347 S34700 0.08 max 2.00 0.045 0.030 0.75 9.0–13.0 17.0–19.0 . . . . . . (D) . . . . . . . . .
TP347H S34709 0.04–0.10 2.00 0.045 0.030 0.75 9.0–13.0 17.0–19.0 . . . . . . (E) . . . . . . . . .
TP348 (F) S34800 0.08 max 2.00 0.045 0.030 0.75 9.0–13.0 17.0–19.0 . . . . . . (D) 0.10 . . . Co 0.20 max
TP348H S34809 0.04–0.10 2.00 0.045 0.030 1.00 9.0–13.0 17.0–19.0 . . . . . . (E) . . . . . . . . .
16-8-2H S16800 0.05–0.10 2.00 0.045 0.030 0.75 7.5–9.5 14.5–16.5 1.50–2.00 . . . . . . . . . . . . . . .
. . . S31725 0.030 max 2.00 0.045 0.030 0.75 13.5–17.5 18.0–20.0 4.0–5.0 . . . . . . . . . 0.20 max Cu 0.75 max
. . . S31726 0.030 max 2.00 0.045 0.030 0.75 14.5–17.5 17.0–20.0 4.0–5.0 . . . . . . . . . 0.10–0.20 Cu 0.75 max
. . . S34565 0.030 max 5.0–7.0 0.030 0.010 1.0 16.0–18.0 23.0–25.0 4.0–5.0 . . . . . . . . . 0.040–0.060 Cb 0.10 max
NOTES:
(A) The method of analysis for nitrogen shall be a matter of agreement between the purchaser and manufacturer.
(B) The titanium content shall be not less than five times the carbon content and not more than 0.70%.
(C) The titanium content shall be not less than four times the carbon content and not more than 0.70%.
(D) The columbium content shall be not less than ten times the carbon content and not more than 1.10%.
(E) The columbium content shall be not less than eight times the carbon content and not more than 1.10%.
(F) This grade is intended for special purpose applications.
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TABLE 2 TENSILE REQUIREMENTS
Elongation in 2 in. Tensile (A) or 50 mm
Strength, min, Yield Strength, (or 4D) min, %
Grade ksi [MPa] min, ksi [MPa] Longitudinal Transverse
TP304, TP304H, 75 [515] 30 [205] 35 25
TP304LN, TP316,
TP316H,
TP316LN, TP347,
TP347H, TP348,
TP348H, 16-8-2H,
S31725
TP304N, TP316N, 80 [550] 35 [240] 35 25
S31726
S34565 115 [790] 60 [415] 35 30
TP321, TP321H
=3/8” 75 [515] 30 [205] 35 25
3/8” (B) 70 [480] 25 [170] 35 25
NOTES:
(A) For grade TP304, NPS 8 or larger, and in schedules 140 and heavier, the required minimum tensile
strength shall be 70 ksi [480 MPa].
(B) Prior to the issuance of A 376/A 376M — 88, the tensile and yield strength values were 75 [520] and
30 [210] respectively, for nominal wall greater than 3/8 in. [9.5 mm].
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SUPPLEMENTARY REQUIREMENTS FOR PIPE REQUIRING SPECIAL
CONSIDERATION
One or more of the following supplementary requirements shall apply only when specified
in the purchase order. The purchaser may specify a different frequency of test or analysis
than is provided in the supplementary requirement. Subject to agreement between the
purchaser and manufacturer, retest and retreatment provisions of these supplementary
requirements may also be modified.
S1. Product Analysis
S1.1 Product analysis shall be made on each length of
pipe. Individual lengths failing to conform to the chemical
composition requirements shall be rejected.
S2. Transverse Tension Tests
S2.1 A transverse tension test shall be made on a specimen
from one end or both ends of each pipe NPS 8 and over
in nominal diameter. If this supplementary requirement is
specified, the number of tests per pipe shall also be specified.
If a specimen from any length fails to meet the required
tensile properties (tensile, yield, and elongation), that
length shall be rejected subject to retreatment in accordance
with Specification A 999/A 999M and satisfactory retest.
S3. Flattening Test
S3.1 The flattening test of SpecificationA 999/A 999M
shall be made on a specimen from one end or both ends
of each pipe. Crop ends may be used. If this supplementary
requirement is specified, the number of tests per pipe shall
also be specified. If a specimen from any length fails
because of lack of ductility prior to satisfactory completion
of the first step of the flattening test requirement that pipe
shall be rejected subject to retreatment in accordance with
Specification A 999/A 999M and satisfactory retest. If a
specimen from any length of pipe fails because of a lack of
soundness that length shall be rejected, unless subsequent
retesting indicates that the remaining length is sound.
S4. Etching Tests
S4.1 The steel shall be homogeneous as shown by
etching tests conducted in accordance with the appropriate
portions of Method E 381. Etching tests shall be made on
a cross section from one end or both ends of each pipe
and shall show sound and reasonably uniform material free
from injurious laminations, cracks, and similar objectionable
defects. If this supplementary requirement is specified,
the number of tests per pipe required shall also be specified.
If a specimen from any length shows objectionable defects,
the length shall be rejected, subject to removal of the
defective end and subsequent retests indicating the remainder
of the length to be sound and reasonably uniform
material.
S5. Photomicrographs
S5.1 Photomicrographs at 100 diameters may be made
from one end of each piece of pipe furnished in sizes 6 in.
[152 mm] and larger in the as-furnished condition. Such
photomicrographs shall be suitably identified as to pipe
size, wall thickness, piece number, and heat. Such photomicrographs
are for information only, and shall show the
actual metal structure of the pipe as finished.
S6. Ultrasonic Test
S6.1 Each piece of pipe may be ultrasonically tested
to determine its soundness throughout the entire length of
the pipe. Each piece shall be ultrasonically tested in a
circumferential direction in such a manner that the entire
piece is scanned by the ultrasonic beam. The calibration
standard shall be prepared from a section of pipe which
has two notches, one in the inside surface and one in the
outside surface. The notches shall be at least 11/2 in. [38 mm]
long and have a depth of 3% of the wall thickness, or
0.004 in. [0.1 mm], whichever is the greater. Any pipe
showing an ultrasonic indication of greater amplitude than
the amplitude of the indication from the calibration standard
shall be subject to rejection.
S7. Hot Ductility Test for Indicating Weldability
S7.1 A high-temperature ductility test may be made
upon each heat of material supplied in heavy-wall pipe
sections. An appropriate specimen shall be heated to an
initial temperature, cooled 100°F [50°C], then subjected
to a tension test, and shall show a minimum reduction of
area of 60%. The initial temperature is that temperature
50°F [30°C] below the temperature at which material
exhibits zero ductility. Rejection of material shall not be
based upon this test.
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S8. Retests
S8.1 Upon the purchaser’s request, retests shall be
made from sections of material removed from any part of
the pipe. Failure to meet the requirements stated in this
specification shall be cause for rejection.
S9. Stabilization Heat Treatment
S9.1 Subsequent to the solution anneal required in 6.4,
Grades TP321, TP321H, TP347, TP347H, TP348, and
TP348H shall be given a stabilization heat treatment at a
temperature lower than that used for the initial solution
annealing heat treatment. The temperature of stabilization
heat treatment shall be at a temperature as agreed upon
between the purchaser and vendor.
S10. Intergranular Corrosion Test
S10.1 When specified, material shall pass intergranular
corrosion tests conducted by the manufacturer in accordance
with Practices A 262, Practice E.
NOTE S10.1 — Practice E requires testing on the sensitized condition
for low carbon or stabilized grades, and on the as-shipped condition for
other grades.
S10.2 A stabilization heat treatment in accordance with
Supplementary Requirement S9 may be necessary and is
permitted in order to meet this requirement for the grades
containing titanium or columbium, particularly in their H
versions.
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ð19Þ
SPECIFICATION FOR PRESSURE VESSEL PLATES,
ALLOY STEEL, CHROMIUM-MOLYBDENUM
SA-387/SA-387M
(Identical with ASTM Specification A387/A387M-17a.)
ASME BPVC.II.A-2019 SA-387/SA-387M
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Standard Specification for
Pressure Vessel Plates, Alloy Steel, Chromium-
Molybdenum - Scope
1.1 This specification covers chromium-molybdenum alloy
steel plates intended primarily for welded boilers and pressure
vessels designed for elevated temperature service.
1.2 Plates are available under this specification in several
grades having different alloy contents as follows:
Nominal Nominal
Chromium Molybdenum
Grade Content, % Content, %
2 0.50 0.50
12 1.00 0.50
11 1.25 0.50
22 2.25 1.00
21 3.00 1.00
5 5.00 0.50
9 9.00 1.00
91 9.00 1.00
1.3 Each grade except Grade 91 is available in two classes
of tensile strength levels as defined in the Tensile Requirements
tables. Grade 91 is available only as Class 2. Grade 91 consists
of two types, with Type 2 differentiated from Type 1 by
requiring restricted composition for the enhancement of creep
resistance.
NOTE 1—Grade 911, previously covered by this specification, is now
covered by Specification A1017/A1017M.
1.4 The maximum thickness of plates is limited only by the
capacity of the composition to meet the specified mechanical
property requirements.
1.5 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents. Therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with this specification.
1.6 This international standard was developed in accordance
with internationally recognized principles on standardization
established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations
issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee. - Referenced Documents
2.1 ASTM Standards:
A20/A20M Specification for General Requirements for Steel
Plates for Pressure Vessels
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A435/A435M Specification for Straight-Beam Ultrasonic
Examination of Steel Plates
A577/A577M Specification for Ultrasonic Angle-Beam Examination
of Steel Plates
A578/A578M Specification for Straight-Beam Ultrasonic
Examination of Rolled Steel Plates for Special Applications
A1017/A1017M Specification for Pressure Vessel Plates,
Alloy Steel, Chromium-Molybdenum-Tungsten
2.2 AWS Specifications:
A5.5/A5.5M Low-Alloy Steel Electrodes for Shielded Metal
Arc Welding
A5.23/A5.23M Low-Alloy Steel Electrodes and Fluxes for
Submerged Arc Welding
A5.28/A5.28M Low-Alloy Steel Electrodes and Rods for
Gas Shielded Arc Welding
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A5.29/A5.29M Low-Alloy Steel Electrodes for Flux Cored
Arc Welding - General Requirements and Ordering Information
3.1 Material supplied to this material specification shall
conform to Specification A20/A20M. These requirements outline
the testing and retesting methods and procedures, permissible
variations in dimensions and weight, quality and repair of
defects, marking, loading, and ordering information.
3.2 In addition to the basic requirements of this
specification, certain supplementary requirements are available
when additional control, testing, or examination is required to
meet end use requirements. The purchaser is referred to the
listed supplementary requirements in this specification and to
the detailed requirements in Specification A20/A20M.
3.3 If the requirements of this specification are in conflict
with the requirements of Specification A20/A20M, the requirements
of this specification shall prevail. - Manufacture
4.1 Steelmaking Practice—The steel shall be killed. - Heat Treatment
5.1 Except for Grade 91, all plates shall be thermally treated
either by annealing, normalizing and tempering, or, when
permitted by the purchaser, accelerated cooling from the
austenitizing temperature by air blasting or liquid quenching,
followed by tempering. Minimum tempering temperatures
shall be as follows:
Grade Temperature, °F [°C]
2, 12, and 11 1150 [620]
22, 21, and 9 1250 [675]
5 1300 [705]
5.1.1 Grade 91 plates shall be thermally treated, either by
normalizing and tempering or by accelerated cooling from the
austenitizing temperature by air blasting or liquid quenching,
followed by tempering. Grade 91 plates shall be austenitized at
1900 to 1975°F [1040 to 1080°C] and shall be tempered at
1350 to 1470°F [730 to 800°C].
5.2 Grade 5, 9, 21, 22, and 91 plates ordered without the
heat treatment required by 5.1 shall be furnished in either the
stress relieved or the annealed condition.
5.3 For plates ordered without the heat treatment required
by 5.1, heat treatment of the plates to conform to 5.1 and to
Table 2 or Table 3, as applicable, shall be the responsibility of
the purchaser. - Chemical Requirements
6.1 The steel shall conform to the requirements as to
chemical composition shown in Table 1 unless otherwise
modified in accordance with Supplementary Requirement S17,
Vacuum Carbon-Deoxidized Steel, in Specification A20/A20M
for grades other than Grade 11. - Metallurgical Structure
7.1 Austenitic Grain Size—Grade 2 material shall have a
coarse austenitic grain size. - Mechanical Requirements
8.1 Tension Test Requirements:
8.1.1 The material as represented by the tension test specimens
shall conform to the applicable requirements of Table 2
or Table 3, as specified on the order.
8.1.2 Adjustment of the percentage elongation requirements
is permitted in accordance with Specification A20/A20M for
plates up to 3/4 in. [20 mm] inclusive, in thickness when an 8-in.
[200-mm] gage length is used. - Repair Welding
9.1 Repair welding shall be permitted only with the approval
of the purchaser. Repair welds shall meet the requirements
of the construction code specified by the purchaser.
9.2 All repair welds in Grade 91 shall be made with one of
the following welding processes and consumables: SMAW,
A5.5/A5.5M E90XX-B9; SAW, A5.23/A5.23M EB9 + neutral
flux; GTAW, A5.28/A5.28M ER90S-B9; and FCAW A5.29/
A5.29M E91T1-B9. In addition, the sum of the Ni+Mn content
of all welding consumables used to weld repair Grade 91 plate
shall not exceed 1.0 %. - Marking
10.1 In addition to the marking required in Specification
A20/A20M, each plate shall be legibly stamped or stenciled,
depending upon the ordered thickness, with the letter A for
annealed, N for normalized and tempered, and Q for accelerated
cooled and tempered, as applicable. Grade 91 plates shall
be marked with the appropriate type. Plates ordered to, and
conforming to, Type 2 may be marked Type 1 as well. - Keywords
11.1 alloy steel; alloy steel plate; creep resistance; elevated
temperature; pressure containing parts; pressure vessel steels;
steel plates; steel plates for pressure vessels
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TABLE 1 Chemical Requirements
NOTE 1—Where “. . .” appears, there is no requirement.
Element
Composition, %
Grade and UNS Number
Grade 2
S50460
Grade 12
K11757
Grade 11
K11789
Grade 22
K21590
Grade 21
K31545
Grade 5
S50200
Grade 9
K90941
Grade 91
Type 1
K90901
Grade 91
Type 2
K90901
Carbon:
Heat analysis 0.05–0.21 0.05–0.17 0.05–0.17 0.05–0.15A 0.05–0.15A 0.15 max 0.15 max 0.08–0.12 0.08–0.12
Product analysis 0.04–0.21 0.04–0.17 0.04–0.17 0.04–0.15A 0.04–0.15A 0.15 max 0.15 max 0.06–0.15 0.06–0.15
Manganese:
Heat analysis 0.55–0.80 0.40–0.65 0.40–0.65 0.30–0.60 0.30–0.60 0.30–0.60 0.30–0.60 0.30–0.60 0.30–0.50
Product analysis 0.50–0.88 0.35–0.73 0.35–0.73 0.25–0.66 0.25–0.66 0.25–0.66 0.25–0.66 0.25–0.66 0.30–0.50
Phosphorus, max:
Heat analysis 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.020 0.020
Product analysis 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.020
Sulfur, max:
Heat analysis 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.010 0.005
Product analysis 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.012 0.005
Silicon:
Heat analysis 0.15–0.40 0.15–0.40 0.50–0.80 0.50 max 0.50 max 0.50 max 1.00 max 0.20–0.50 0.20–0.40
Product analysis 0.13–0.45 0.13–0.45 0.44–0.86 0.50 max 0.50 max 0.55 max 1.05 max 0.18–0.56 0.20–0.40
Chromium:
Heat analysis 0.50–0.80 0.80–1.15 1.00–1.50 2.00–2.50 2.75–3.25 4.00–6.00 8.00–10.00 8.00–9.50 8.0–9.50
Product analysis 0.46–0.85 0.74–1.21 0.94–1.56 1.88–2.62 2.63–3.37 3.90–6.10 7.90–10.10 7.90–9.60 8.0–9.50
Molybdenum:
Heat analysis 0.45–0.60 0.45–0.60 0.45–0.65 0.90–1.10 0.90–1.10 0.45–0.65 0.90–1.10 0.85–1.05 0.85–1.05
Product analysis 0.40–0.65 0.40–0.65 0.40–0.70 0.85–1.15 0.85–1.15 0.40–0.70 0.85–1.15 0.80–1.10 0.80–1.05
Nickel, max:
Heat analysis … … … … … … … 0.40 0.20
Product analysis … … … … … … … 0.43 0.20
Vanadium:
Heat analysis … … … … … … 0.04 max 0.18–0.25 0.18–0.25
Product analysis … … … … … … 0.05 max 0.16–0.27 0.16–0.27
Columbium (niobium):B
Heat analysis … … … … … … … 0.06–0.10 0.06–0.10
Product analysis … … … … … … … 0.05–0.11 0.05–0.11
Boron, maxC … … … … … … … … 0.001
Nitrogen:
Heat analysis … … … … … … … 0.030–0.070 0.035–0.070
Product analysis … … … … … … … 0.025–0.080 0.035–0.070
Nitrogen/aluminum … … … … … … … … $4.0
Aluminum, maxC … … … … … … … 0.02 0.020
Titanium, maxC … … … … … … … 0.01 0.01
Zirconium, maxC … … … … … … … 0.01 0.01
Tungsten, maxC … … … … … … … … 0.05
Copper, maxC … … … … … … … … 0.10
Antimony, maxC … … … … … … … … 0.003
Arsenic, maxC … … … … … … … … 0.010
Tin, maxC … … … … … … … … 0.010
A The carbon content for plates over 5 in. [125 mm] in thickness is 0.17 max on product analysis.
B Columbium and niobium are interchangeable names for the same element and both names are acceptable for use in A01 specifications.
C Applies to both heat and product analysis.
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669
SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall not apply unless specified in the order. A list of standardized
supplementary requirements for use at the option of the purchaser is included in Specification
A20/A20M. Several of those considered suitable for use with this specification are listed below by
title. Other tests may be performed by agreement between the supplier and the purchaser.
S1. Vacuum Treatment,
S2. Product Analysis,
S3. Simulated Post-Weld Heat Treatment of Mechanical
Test Coupons,
S4.1 Additional Tension Test,
S5. Charpy V-Notch Impact Test,
S6. Drop Weight Test (for Material 0.625 in. [16 mm] and
over in Thickness),
S7. High-Temperature Tension Test,
S8. Ultrasonic Examination in accordance with Specification
A435/A435M,
S9. Magnetic Particle Examination,
S11. Ultrasonic Examination in accordance with Specification
A577/A577M,
S12. Ultrasonic Examination in accordance with Specification
A578/A578M, and
S17. Vacuum Carbon-Deoxidized Steel.
TABLE 2 Tensile Requirements for Class 1 Plates
Grades 2 and 12 Grade 11 Grades 22, 21, 5, 9
Tensile strength, ksi [MPa] 55 to 80 [380 to 550] 60 to 85 [415 to 585] 60 to 85 [415 to 585]
Yield strength, min, ksi [MPa] 33 [230] 35 [240] 30 [205]
Elongation in 8 in. [200 mm], min, %A 18 19 …
Elongation in 2 in. [50 mm], min, %A 22 22 18
Reduction of area, min, % … … 45B
40C
A See Specification A20/A20M, elongation adjustments.
B Measured on round test specimens.
C Measured on flat specimen.
TABLE 3 Tensile Requirements for Class 2 PlatesA
Grade 2 Grade 11 Grade 12 Grades 22, 21, 5, 9 Grade 91
Tensile strength, ksi [MPa] 70 to 90 75 to 100 65 to 85 75 to 100 85 to 110
[485 to 620] [515 to 690] [450 to 585] [515 to 690] [585 to 760]
Yield strength, min, ksi [MPa]/(0.2 % offset) 45 [310] 45 [310] 40 [275] 45 [310] 60 [415]
Elongation in 8 in. [200 mm], min, %B 18 18 19 … …
Elongation in 2 in. [50 mm], min, %B 22 22 22 18 18
Reduction of area, min, % … … … 45C …
40D
A Not applicable to annealed material.
B See Specification A20/A20M, elongation adjustments.
C Measured on round test specimens.
D Measured on flat specimen.
FIG. S1.1 Transition Temperature Curves Before and After Step
Cool Heat Treatment
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ADDITIONAL SUPPLEMENTARY REQUIREMENTS
In addition, the following supplementary requirements are suitable for this application. S62 and S63
are applicable for Grades 22 and 21 only.
S53. Alternative Location for Mechanical Testing
When specified by the purchaser, the axis of the tensile and
impact test specimens shall come from the mid-thickness of
each plate tested, in lieu of midway between the center
thickness and the top or bottom surface of the plate.
S60. Restricted Carbon
S60.1 The maximum carbon content of Grade 5 shall be
0.10 %.
S62. Temper Embrittlement Factor
S62.1 The composition of the steel, based on heat analysis,
shall be restricted in accordance with the following equations:
J 5 ~Si1Mn! 3~P1Sn! 3104 # 150 ~Si, Mn, P and Sn in wt%!
Cu# 0.20%
Ni# 0.30%
S62.1.1 Lower values of J, Cu, and Ni can be specified by
agreement between purchaser and the supplier.
S62.1.2 When so specified by the purchaser, the maximum
value of J shall not exceed 100.
S62.1.3 The values of J shall be reported.
S62.1.4 If the plates are repaired by welding, the composition
of the weld deposit shall be restricted in accordance with
the following equations:
X 5 ~10P15Sb14Sn1As!/100# 15 ~P, Sb, Sn and As in ppm!
Cu# 0.20%
Ni# 0.30%
S62.1.5 The values of X shall be reported.
S63. Impact Properties After Step Cooling
S63.1 The Charpy V-notch impact properties shall be determined
as follows:
S63.1.1 A sufficient amount of Charpy V-notch test specimens
shall be taken from the same location from a plate from
each heat of steel to construct two transition temperature
curves.
S63.1.2 The test specimens for one transition temperature
curve shall be given the minimum post weld heat treatment
(PWHT) cycle specified by the purchaser.
S63.2 The test specimens for the other transition temperature
curve shall be given the PWHT cycle specified in S63.1.2
plus the following step cooling heat treatment:
Hold at 1100°F (593°C) for 1 h, then cool at 10°F (5.6°C)/h
to 1000°F (538°C).
Hold at 1000°F (538°C) for 15 h, then cool at 10°F (5.6°C)/h
to 975°F (524°C).
Hold at 975°F (524°C) for 24 h, then cool at 10°F (5.6°C)/h
to 925°F (496°C).
Hold at 925°F (496°C) for 60 h, then cool at 5°F (2.8°C)/h
to 875°F (468°C).
Hold at 875°F (468°C) for 100 h, then cool at 50°F
(27.8°C)/h to 600°F (315°C).
Cool in still air.
S63.3 Test the Charpy V-notch test specimens in accordance
with Test Methods and Definitions A370 to determine the 40
ft-lbs (55 J) transition temperature from each transition temperature
curve using a set of three test specimens at each test
temperature. The test temperatures shall include tests on the
upper and lower shelves and a minimum of four intermediate
temperatures.
S63.4 The following requirements shall be met.
vTr4012.5?vTr40# 50°F
vTr5512.5?vTr55# 10°C
where:
vTr40 (vTr55) = the 40 ft-lbs (55 J) transition temperature
of the material subjected to the
minimum PWHT specified by the purchaser.
?vTr40 (?vTr55) = the shift of the 40 ft-lbs (55 J) transition
temperature the of the step cooled material.
(The 40 ft-lbs (55 J) transition
temperature the of the step cooled material
minus that of the material subjected
to the minimum PWHT only).
S63.5 The 40 ft-lbs (55 J) transition temperatures for the
two material conditions shall be reported.
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SPECIFICATION FOR FERRITIC DUCTILE IRON
PRESSURE-RETAINING CASTINGS FOR USE AT
ELEVATED TEMPERATURES
SA-395/SA-395M
(Identical with ASTM Specification A395/A395M-99(R14).)
ASME BPVC.II.A-2019 SA-395/SA-395M
671
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672
SPECIFICATION FOR FERRITIC DUCTILE IRON
PRESSURE-RETAINING CASTINGS FOR USE AT
ELEVATED TEMPERATURES
SA-395/SA-395M
[Identical with ASTM Specification A 395/A 395M-99(R14).] - Scope
1.1 This specification covers ductile iron castings for
pressure-retaining parts for use at elevated temperatures.
Castings of all grades are suitable for use up to 450°F. For
temperatures above 450°F and up to 650°F, only Grade
60-40-18 castings are suitable (Note 1).
1.2 Valves, flanges, pipe fittings, pumps, and other
piping components are generally manufactured in advance
and supplied from stock by the manufacturer, jobber, or
dealer.
1.3 For supplemental casting requirements, Specification
A 834 may be utilized.
1.4 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in nonconformance
to the specification.
NOTE 1 — For service other than as specified in this section, reference
should be made to Specification A 536 for Ductile Iron Castings. - Referenced Documents
2.1 ASTM Standards:
A 247 Test Method for Evaluating the Microstructure of
Graphite in Iron Castings
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 536 Specification for Ductile Iron Castings
A 732/A 732M Specification for Castings, Investment,
Carbon and Low Alloy Steel for General Application,
and Cobalt Alloy for High Strength at Elevated Temperatures
A 834 Specification for Common Requirements for Iron
Castings for General Industrial Use
E 8 Test Methods for Tension Testing of Metallic Materials
E 10 Test Method for Brinell Hardness of Metallic Materials
E 186 Reference Radiographs for Heavy-Walled (2 to
41/2 in. [51 to 114 mm]) Steel Castings
E 280 Reference Radiographs for Heavy-Walled (41/2 to
12 in. [114 to 305 mm]) Steel Castings
E 446 Reference Radiographs for Steel Castings up to 2 in.
[51 mm] in Thickness
E 689 Reference Radiographs for Ductile Iron Castings
E 1806 Practice for Sampling Steel and Iron for Determination
of Chemical Composition
F 1476 Specification for Performance of Gasketed
Mechanical Couplings for Use in Piping Applications
F 1548 Specification for the Performance of Fittings for
Use with Gasketed Mechanical Couplings used in Piping
Applications
2.2 Manufacturer’s Standardization Society of the
Valve and Fittings Industry Standard:
SP 25 Standard Marking Systems for Valves, Flanges, Pipe
Fittings, and Unions - Classification
3.1 Castings ordered to this specification are classified
by grades based on mechanical property requirements, as
listed in Table 1. See note following Table 1. - Ordering Information
4.1 Orders for material under this specification shall
include the following applicable information:
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4.1.1 Drawing, catalog number, or part identifications,
4.1.1.1 For grade 65-45-15, drawing indicating
critical area(s) of casting (see 7.2.2 and 7.3.2).
4.1.2 Quantity (weight or number of pieces),
4.1.3 ASTM designation and year of issue,
4.1.4 Grade (See Table 1), if a Grade is not specified,
the manufacturer shall supply grade 60-40-18.
4.1.5 Heat-treating requirements (see 5.2.1),
4.1.6 Pressure test requirements (see 7.4.3),
4.1.7 Test samples from castings (see 11.1.1 and
12.1.1),
4.1.8 Test coupons size (see 11.2),
4.1.9 Metallographic option (see 12.1.1),
4.1.10 Place of inspection (see 16.1),
4.1.11 Certification requirements (see 17.1),
4.1.12 Identification marking (see 18.2), and
4.1.13 Supplemental Requirements (see 1.4, 7.4.2,
S1 and S2). - Materials and Manufacture
5.1 The melting method and the nodularizing practice
shall be optional with the foundry.
5.2 Except as provided in 5.2.1, all castings Grade
60-40-18 shall be given a ferritizing heat treatment that
produces essentially a ferritic structure that contains no
massive carbides.
5.2.1 When specified in the purchase order, Grade
60-40-18 castings may be provided in an as-cast condition
provided they comply with the requirements of 7.1 and
7.2.1.
5.2.2 Castings supplied in accordance with 5.2.1 may
be stress relieved by agreement between the manufacturer
and purchaser.
5.3 Castings Grade 65-45-15 may be provided in ascast
condition or heat treated, provided they comply with
the requirements of 7.1, 7.2.2, and 7.3.2. - Chemical Requirements
6.1 The casting shall conform to the following requirements
for chemical composition (Note 2):
Total carbon, min, % 3.00
Silicon, max, % 2.50
Phosphorus, max, % 0.08
6.1.1 The chemical analysis for total carbon shall be
made on chilled cast pencil type specimens or from thin
wafers approximately 1/32 in. [0.8 mm] thick cut from test
coupons. Drillings are not reliable because of the probable
loss of graphite.
6.1.2 For each reduction of 0.01% below the maximum
specified phosphorus content, an increase of 0.08%
silicon above the specified maximum will be permitted up
to a maximum of 2.75%.
NOTE 2 —Silicon contents above 2.75%, or phosphorus contents above
0.08 % have a tendency to lower the impact resistance of the material.
If the carbon content is below 3.00%, excess cementite may form during
cooling and if this is not removed during heat treatment, the impact
resistance of the material may be lowered. - Requirements
7.1 Tensile Properties:
7.1.1 The ductile iron as represented by the test
specimens shall conform to the mechanical property
requirements in Table 1.
7.2 Hardness:
7.2.1 For Grade 60-40-18, the hardness of the castings
and test specimens shall be within the limits in Table 1.
7.2.2 For Grade 65-45-15, the hardness of test specimen
and the critical area(s) of the casting, as identified on
the casting drawing, shall be within the limits in Table 1. If
the grade 65-45-15 casting drawing does not have critical
area(s) of the casting identified, all areas of the casting
shall be within the hardness limits in Table 1.
7.3 Microstructure:
7.3.1 For Grade 60-40-18, the microstructure of the
separately cast test coupon or the casting shall be essentially
ferritic and contain no massive carbides, and have a
minimum of 90% Type I and Type II Graphite as in Fig. 1
or Plate I of Test Method A 247.
7.3.2 For Grade 65-45-15, the microstructure of the
critical areas of the casting, as identified on the casting
drawing, shall be 45% pearlitic, maximum, contain no
massive carbides, and have a minimum 90% Type I and
Type II Graphite as in Fig. 1 or Plate I of Test Method
A 247.
7.4 Pressure Test Requirements:
7.4.1 Each pressure retaining Grade 60-40-18 casting
shall be tested after machining to the test pressure specified
by the applicable standard of ANSI, ASME Boiler and
Pressure Vessel Code, or other pertinent code, and shall
show no leaks.
7.4.2 Castings Grade 65-45-15 manufactured under
this specification shall be capable of passing hydrostatic
test(s) compatible with the rating of the finished cast component.
Such tests shall be conducted by the casting manufacturer
only when Supplementary Requirement S2 is
specified.
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7.4.3 Castings Grade 60-40-18, ordered under this
specification not covered by ANSI standards and ASME
Pressure Vessel Code, and castings for special service
applications, shall be tested to such pressures as may be
agreed upon by the manufacturer and the purchaser.
7.4.4 For castings Grade 60-40-18, it is realized that
the foundry may be unable to perform the hydrostatic test
prior to shipment, or that the purchaser may wish to defer
testing until additional work or machining has been performed
on the casting. Castings ordered in the rough state
for final machining by the purchaser may be tested hydrostatically
prior to shipment by the manufacturer at pressures
to be agreed upon with the purchaser. However, the foundry
is responsible for the satisfactory performance of the castings
under the final hydrostatic test. - Workmanship and Finish
8.1 The surface of the casting shall be examined visually
and shall be free from adhering sand, scale, cracks,
and hot tears. Any other surface discontinuities shall meet
visual acceptance standards specified in the order. - Repair
9.1 Castings for valves, flanges, pipe fittings, pumps,
and other piping components ordered under applicable
ANSI standards shall not be repaired by plugging, welding,
brazing, or impregnation.
9.2 Castings Grade 60-40-18 not covered in 9.1 which
leak on hydrostatic tests may be repaired by plugging,
provided the following requirements are met:
9.2.1 No welding or brazing is permitted.
9.2.2 The diameter of the plug shall not exceed the
diameter of a standard 2 in. [ISO R2] pipe plug.
9.2.3 The plugs, where practical, shall conform in
all dimensions to the standard ISO 3/8 plugs. In addition,
they shall have full thread engagement corresponding to
the thickness in the repaired section. Where a tapered plug
is impractical because of the excess wall thickness in terms
of plug diameter and coincident thread engagement, other
types of plugs may be used provided both full engagement
and effective sealing against pressure are obtained. Where
possible, the ends of the plug should be ground smooth after
installation to conform to the inside and outside contours of
the wall of the pressure vessel or pressure part.
9.2.4 The material from which the plug is manufactured
shall conform in all respects to the materials specifications
that apply to the pressure vessel or pressure part.
9.2.5 The area adjacent to the drilled hole shall be
examined by radiography, and shall meet the Level 3
acceptance requirements of Reference Radiographs E 689
and supporting Reference Radiographs E 446, E 186, or
E 280 as applicable and defined in accordance with Reference
Radiographs E 689.
9.2.6 The thickness of any repaired section in relation
to the size of the plug used shall not be less than that given
in Table 2.
9.2.7 The minimum radius of repaired sections of
cylinders or cones in relation to the size of plug used shall
not be less than that given in Table 3.
9.2.8 A repaired area may consist of a maximum of
three plugs with a spacing such that the ligaments between
adjacent plugs shall not be less than listed in Table 4. Other
defective areas may also be repaired by plugging provided
the minimum ligament between plugs in adjacent areas is
not less than twice the distance from the nearest plug, the
values for which are listed in Table 4.
9.3 Surface imperfections in castings Grade 60-40-18
other than valves, flanges, pipe fittings, pumps, and other
piping components may be repaired by plugging provided
the depth of the plug is not greater than 20% of the thickness
of the casting section and the diameter of the plug is not
greater than its length. Repair of surface defects may not
be done on pressure-containing portions of castings. The
plug need not be threaded. The conditions of 9.2.1 and
9.2.4 shall also be satisfied. - Sampling
10.1 A lot shall consist of one of the following:
10.1.1 All the metal from a single heating in a batchtype
melting furnace.
10.1.2 All the metal poured from two or more batchtype
melting furnaces into a single ladle or a single casting.
10.1.3 All the metal poured from a continuous melting
furnace for a given period of time between changes in
charge, processing conditions, or aim-for chemistry, or 8 h,
whichever is the shorter period. - Test Coupon
11.1 The separately cast test coupons poured from the
same lot as the castings they represent from which the
tension test specimen is machined shall be cast to the size
and shape shown in Fig. 2, Fig. 3, or Fig. 4. Cast coupons
shall be identified with the castings they represent. Sectioning
procedure for removing test specimens from
Y-blocks is shown in Fig. 5.
11.1.1 Test samples may be removed from castings
at locations designated on a drawing or as agreed to by
manufacturer and purchaser.
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11.1.2 Test bars removed from castings shall conform
to Fig. 6. The testing diameter shall be 1/2 in. [12.5 mm]
if possible. Smaller diameters shall be utilized if necessary.
11.2 The test coupon size shall be as mutually agreed
upon between the manufacturer and purchaser. In the
absence of agreement, it shall be the option of the manufacturer.
11.3 The test coupons shall be cast in molds made of
suitable core sand having a minimum wall thickness of
11/2 in. [38 mm] for the 1/2 in. [12.5 mm], 1 in. [25 mm]
sizes, and 3 in. [75 mm] for the 3 in. [75 mm] size. The
coupons shall be left in the mold until they have changed
to a black color (approximately 900°F [480°C] or less).
The keel block as shown in Fig. 2 or the modified keel
block produced from the mold shown in Fig. 4 may be
substituted for the 1 in. [25 mm] block shown in Fig. 3.
11.4 When investment castings are made to this specification,
the manufacturer may use test specimens cast to
size incorporated in the mold with the castings or separately
cast to size using the same type of mold and the same
thermal conditions that are used to produce the castings.
These test specimens shall be made to the dimensions
shown in Fig. 1 of Specification A 732/A 732M or Fig. 5
and Fig. 6 of Test Methods and Definitions A 370.
11.5 The manufacturer shall cast a sufficient number
of test coupons to provide for each ferritizing anneal. The
test coupons shall be heat treated with the castings they
represent. Sectioning of the test coupons prior to heat treating
is not permitted.
11.6 The metallographic examination shall be made on
a test lug from the test coupon shown in Fig. 7 or from a
casting; or from a representative test coupon poured with
the casting(s). The test coupon shall represent the metal
treated with the nodularizing agent. - Number of Tests and Retests
12.1 One tension test shall be made from sections cut
from the test coupons (Fig. 5) required by Section 11.
12.1.1 Unless otherwise stated in the contract or
order for castings, a metallographic examination may be
substituted for the tension test when separately cast test
coupons are used. When the microstructure option is used,
a minimum of one tension test is required from each day’s
melt and for each heat treatment (see 12.2).
12.2 If any tension test specimen shows obvious
defects, another from the same coupon, or from another
coupon/or representing the same metal and the same anneal
charge, may be tested. If an apparently sound test specimen
fails to conform to this specification, castings may be reannealed,
if required, and two retests made. If either retest
fails to conform to this specification, the castings they
represent shall be rejected. - Tension Test Specimen Preparation
13.1 The standard machined 1/2 in. [12.5 mm] round
tension test specimen with 2 in. [50 mm] gage length as
shown in Fig. 6 shall be used except where the 1/2 in.
[12.5 mm] Y-block test coupon is required. In this case,
either of the small size specimens, 0.375 or 0.250 in.
[9 or 6.5 mm] round as shown in Fig. 6, shall be used. - Test Methods
14.1 Chemical analysis shall be made in accordance
with Test Method E 1806.
14.2 The yield strength shall be determined in accordance
with Test Methods E 8 using one of the following
methods:
14.2.1 The 0.2% off-set method, or
14.2.2 Extension under load method where the yield
strength may be determined as the stress producing an
elongation under load of 0.375%; that is, 0.0075 in.
[0.19 mm] in a gage length of 2 in. [50 mm].
14.3 The hardness of the ductile iron as represented
by the test specimens and castings shall be determined in
accordance with Test Method E 10.
14.4 The percentage of each graphite type shall be
determined by manual counting, semi-automatic, or automatic
image analysis methods. The sum of all graphite
types shall total to 100%. - Records
15.1 Records of the chemical composition, mechanical
properties, and metallographic examination, when applicable,
shall be systematically made and maintained. - Inspection
16.1 Unless otherwise specified in the contract or purchase
order, the manufacturer shall be responsible for carrying
out all the tests and inspection required by this
specification.
16.2 The inspector representing the purchaser shall
have entry at all time, while work on the contract of the
purchaser is being performed, to all parts of the manufacturer’s
works which concern the manufacturer of the material
ordered. The manufacturer shall afford the inspector all
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reasonable facilities to satisfy him that the material is being
furnished in accordance with these specifications. Unless
otherwise specified, all tests and inspection shall be made
at the place of manufacture or by an approved independent
laboratory prior to shipment, and shall be so conducted as
not to interfere unnecessarily with the operation of the
works. - Certification
17.1 When agreed upon in writing by the purchaser
and the supplier, a certification shall be made on the basis
of acceptance of the material. This shall consist of a copy
of the manufacturer’s test report or a statement by the
supplier accompanied by a copy of the test results, that
the material has been sampled, tested, and inspected in
accordance with the provisions of this specification. Each
certification so furnished shall be signed by an authorized
agent of the supplier or manufacturer. - Product Marking
18.1 Castings for valves, flanges, pipe fittings, and
unions shall be marked for material identification in accordance
with the Standard Marking System for Valves,
Flanges, Pipe Fittings, and Unions, SP-25. Castings for
gasketed mechanical couplings and fittings may be marked
in accordance with Specification F 1476 or F 1548 respectively.
18.2 Castings, other than valves, flanges, pipe fittings,
and unions, shall be identified subject to agreement by the
manufacturer and the purchaser.
18.3 Marking shall be in such a position as not to injure
the usefulness of the castings. - Keywords
19.1 casting; ductile iron; mechanical properties; pressure-
retaining; pressure test; tensile strength; tension testing;
yield strength
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FIG. 1 SUGGESTED CLASSIFICATION OF GRAPHITE FORM IN DUCTILE CAST IRON
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FIG. 2 KEEL BLOCK FOR TEST COUPONS
[25 mm]
1 in.
[25 mm]
[12.5 mm]
[60 mm]
1 in.
1/2 in. R
[40 mm]
11/2 in. 21/2 in.
NOTE: The length of the keel block shall be 6 in. [152 mm]
FIG. 3 Y-BLOCKS FOR TEST COUPONS
C
A
A
B
D
E + 1/8 in.
[4 mm]
E
1/16 in.
[2 mm]
“Y” Block Size
For Castings of For Castings of
For Castings of Thickness Thickness of
Thickness Less 1/2 in. [13 mm] 11/2 in.
Than 1/2 in. to 11/2 in. [38 mm]
[13 mm] [38 mm] and Over
Dimensions in. [mm] in. [mm] in. [mm]
A 1/2 [13] 1 [25] 3 [75]
B 15/8 [40] 21/8 [55] 5 [125]
C 2 [50] 3 [75] 4 [100]
D 4 [100] 6 [150] 8 [200]
E 7 [175] 7 [175] 7 [175]
approx. approx. approx.
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FIG. 4 MOLD FOR MODIFIED KEEL BLOCK
B
A
A
B
Section B – B
Section A – A
[17.6 mm]
6 in. [152 mm]
12 in. [305 mm] 5 in. [305 mm]
9 in. [229 mm]
8 in. [203 mm]
3/16 in.
[4.8 mm]
[41 mm]
15/8 in.
[86 mm]
33/8 in.
[86 mm]
33/8 in.
[41 mm]
15/8 in.
1/2 in. R
[13 mm]
23/4 in. [70 mm]
[152 mm]
6 in.
11/16 in.
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FIG. 5 SECTIONING PROCEDURE FOR Y-BLOCKS
B
A
(a) 1/2 in. [13 mm] Y-block — two blanks for 0.252 in. [6.40 mm]
diameter tension test specimens.
(b) 1 in. [25 mm] Y-block — two blanks for 0.50 in. [12.5 mm]
diameter tension test specimens.
(c) 3 in. [75 mm] Y-block — two blanks for 0.50 in. [12.5 mm]
diameter tension test specimens.
B
A
B
A
D
C
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FIG. 6 STANDARD 1/2 IN. [12.5 MM] ROUND TENSION TEST SPECIMEN WITH 2 IN. [50.0 MM] GAGE LENGTH
AND EXAMPLES OF SMALL SIZE SPECIMENS PROPORTIONAL TO THE STANDARD SPECIMEN
A
G R
D
Standard Specimen, in. [mm] Small Size Specimens Proportionate to Standard, in. [mm]
Dimensions 1/2 [12.5] Round 0.350 [9] Round 0.250 [6.5] Round
G—Gage length 2.000 ± 0.005 [50 ± 0.13] 1.4 ± 0.005 [35 ± 0.13] 1.0 ± 0.005 [25 ± 0.13]
D—Diameter (Note 1) 0.500 ± 0.010 [12.5 ± 0.25] 0.350 ± 0.007 [9 ± 0.18] 0.250 ± 0.005 [6.5 ± 0.13]
R—Radius of fillet 3/8 [9.5], min 3/8 [9.5], min 1/4 [6.5], min
A—Length of reduced section (Note 2) 21/4 [58], min 13/4 [45], min 11/4 [32], min
NOTES:
(1) The reduced section may have a gradual taper from the ends toward the center, with the ends not more than 0.005 in. [0.13 mm] larger in
diameter than the center on the standard specimen, and not more than 0.003 in. [0.076 mm] larger in diameter than the center on the small
size specimens.
(2) If desired, on the small size specimens the length of the reduced section may be increased to accommodate an extensometer. However, reference
marks for measurement of elongation should nevertheless be spaced at the indicated gage length.
(3) The gage length and fillets shall be as shown, but the ends may be of any form to fit the holders of the testing machine in such a way that
the load shall be axial. If the ends are to be held in grips it is desirable, to make the length of the grip section great enough to allow the
specimen to extend into the grips a distance equal to two thirds or more of the length of the grips.
FIG. 7 TEST COUPONS FOR MICROSCOPICAL EXAMINATION OF DUCTILE IRON
[22 mm]
A
A
[13 mm]
1/2 in.
[95 mm]
33/4 in.
53/4 in.
[57 mm]
21/4 in.
[19 mm]
3/4 in.
[146 mm]
13/4 in.
[44 mm]
[10 mm] [19 mm]
[6.4 mm]
23/4 in.
[70 mm]
Section A-A
17/8 in.
[48 mm]
25/8 in.
[67 mm]
[22 mm]
11/2 in.
[38 mm]
7/8 in.
3/8 in. 3/4 in.
1/4 in.
7/8 in.
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TABLE 1
MECHANICAL PROPERTY REQUIREMENTS
Grade Grade
Property 60-40-18 65-45-15
Tensile Strength Minimum, 60 000 [415] 65 000 [450]
psi [MPa]
Yield Strength Minimum, 40 000 [275] 45 000 [310]
psi [MPa]
Elongation in 2 in. 18 15
Minimum, %
Hardness HB, 3000 kgf 143–187 156–201
Load
NOTE: If a grade is not specified in the ordering information, grade
60–40–18 will be supplied.
TABLE 2
MINIMUM THICKNESS OF REPAIRED SECTIONS
Iron Pipe Size Minimum Thickness Repaired
Plug, in. Section, in. [mm]
1/8
11/32 [8]
1/4
7/16 [10]
3/8
1/2 [13]
1/2
21/32 [17]
3/4
3/4 [19]
1 13/16 [21]
11/4
7/8 [23]
11/2
15/16 [24]
2 1 [26]
TABLE 3
MINIMUM RADIUS OF REPAIRED SECTIONS
Iron Pipe Size Minimum Radius of Cylinder
Plug, in. or Cone, in. [mm]
1/8
9/16 [15]
1/4
11/16 [18]
3/8 11/16 [28]
1/2 11/4 [32]
3/4 2 [52]
1 21/2 [64]
11/4 4 [104]
11/2 51/4 [136]
2 81/8 [208]
TABLE 4
MINIMUM LIGAMENT BETWEEN PLUGSA,B
Nominal Plug Minimum Ligament Between Plugs, in. [mm]
Diameter, in. 1/8, 1/4, 3/8
1/2, 1/4 1, 11/4 11/2, 2
1/8, 1/4, 3/8 25/8 [67] 41/8 [105] 65/8 [169] 91/2 [242]
1/2, 3/4 41/8 [105] 41/8 [105] 65/8 [169] 91/2 [242]
1, 11/4 65/8 [169] 65/8 [169] 65/8 [169] 91/2 [242]
11/2, 2 91/2 [242] 91/2 [242] 91/2 [242] 91/2 [242]
A Based on efficiency of 80%.
B Example: Assume three plugs are required for repair, one 1/8 in.,
one 3/8 in., and one 11/2 in. The minimum distance permitted is as
follows:
Ligament distance between 1/8 and 3/8 in. plugs is 25/8 in. [67 mm]
Ligament distance between 1/8 and 11/2 in. plugs is 91/2 in.
[242 mm]
Ligament distance between 3/8 and 11/2 in. plugs is 91/2 in.
[242 mm]
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SUPPLEMENTARY REQUIREMENTS
The following supplementary requirement shall not apply unless specified in the purchase
order.
S1. Casting
S1.1 For Castings Grade 60-40-18, a microstructure
test lug is to be cast attached to the casting at the location
designated on the casting drawing. The microstructure of
the test lug shall be essentially ferritic and contain no
massive carbides.
S2. Pressure Test, Casting Grade 65-45-15
S2.1 A hydrostatic test at a pressure agreed upon by
the manufacturer and the purchaser shall be applied by the
manufacturer.
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SPECIFICATION FOR WROUGHT AUSTENITIC
STAINLESS STEEL PIPING FITTINGS
SA-403/SA-403M
(Identical with ASTM Specification A403/A403M-15 except for the correction of Table 2 Ni minimum for Grade WP
S38815, the deletion of 5.14 and 5.15, clarified heat treatment requirements in 6.1 and 6.4, and the deletion of requirements
for Grades 321 and 321H in Table 5.)
ASME BPVC.II.A-2019 SA-403/SA-403M
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Standard Specification for
Wrought Austenitic Stainless Steel Piping Fittings - Scope
1.1 This specification covers wrought stainless steel fittings
for pressure piping applications.
1.2 Several grades of austenitic stainless steel alloys are
included in this specification Grades are designated with a
prefix, WP or CR, based on the applicable ASME or MSS
dimensional and rating standards, respectively.
1.3 For each of the WP stainless grades, several classes of
fittings are covered, to indicate whether seamless or welded
construction was utilized. Class designations are also utilized
to indicate the nondestructive test method and extent of
nondestructive examination (NDE). Table 1 is a general
summary of the fitting classes applicable to all WP grades of
stainless steel covered by this specification. There are no
classes for the CR grades. Specific requirements are covered
elsewhere.
1.4 This specification is expressed in both inch-pound units
and in SI units. However, unless the order specifies the
applicable “M” specification designation (SI units), the material
shall be furnished to inch-pound units.
1.5 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard.
1.6 This specification does not apply to cast steel fittings.
Austenitic stainless steel castings are covered in Specifications
A351/A351M, A743/A743M, and A744/A744M. - Referenced Documents
2.1 ASTM Standards:
A351/A351M Specification for Castings, Austenitic, for
Pressure-Containing Parts
A743/A743M Specification for Castings, Iron-Chromium,
Iron-Chromium-Nickel, Corrosion Resistant, for General
Application
A744/A744M Specification for Castings, Iron-Chromium-
Nickel, Corrosion Resistant, for Severe Service
A751 Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products
A960/A960M Specification for Common Requirements for
Wrought Steel Piping Fittings
E112 Test Methods for Determining Average Grain Size
E165 Practice for Liquid Penetrant Examination for General
Industry
2.2 ASME Standards:
ASME B16.9 Factory-Made Wrought Steel Butt-Welding
Fittings
ASME B16.11 Forged Steel Fittings, Socket-Welding and
Threaded
2.3 MSS Standards:
MSS SP-25 Standard Marking System for Valves, Fittings,
Flanges, and Unions
MSS SP-43 Standard Practice for Light Weight Stainless
Steel Butt-Welding Fittings
MSS SP-79 Socket-Welding Reducer Inserts
MSS SP-83 Steel Pipe Unions, Socket-Welding and
Threaded
MSS SP-95 Swage(d) Nipples and Bull Plugs
MSS SP-97 Integrally Reinforced Forged Branch Outlet
Fittings—Socket Welding, Threaded and Buttwelding
Ends
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2.4 ASME Boiler and Pressure Vessel Code:
Section VIII Division I
Section IX
2.5 AWS Standards:
A 5.4 Specification for Corrosion-Resisting Chromium and
Chromium-Nickel Steel Covered Welding Electrodes
A 5.9 Specification for Corrosion-Resisting Chromium and
Chromium-Nickel Steel Welding Rods and Bare Electrodes
A 5.11 Specification for Nickel and Nickel-Alloy Welding
Electrodes for Shielded Metal Arc Welding
A5.14 Specification for Nickel and Nickel-Alloy BareWelding
Rods and Electrodes
2.6 ASNT:
SNT-TC-1A (1984) Recommended Practice for Nondestructive
Testing Personnel Qualification and Certification - Common Requirements and Ordering Information
3.1 Material furnished to this specification shall conform to
the requirements of Specification A960/A960M including any
supplementary requirements that are indicated in the purchase
order. Failure to comply with the common requirements of
Specification A960/A960M constitutes nonconformance with
this specification. In case of conflict between this specification
and Specification A960/A960M, this specification shall prevail.
3.2 Specification A960/A960M identifies the ordering information
that should be complied with when purchasing material
to this specification. - Material
4.1 The material for fittings shall consist of forgings, bars,
plates, or seamless or welded tubular products that conform to
the chemical requirements in Table 2. See Table 3 for a list of
common names.
4.2 The steel shall be melted by one of the following
processes:
4.2.1 Electric furnace (with separate degassing and refining
optional),
4.2.2 Vacuum furnace, or
4.2.3 One of the former followed by vacuum or electroslagconsumable
remelting.
4.3 If secondary melting is employed, the heat shall be
defined as all ingots remelted from a primary heat.
4.4 Grain Size—Annealed Alloys UNS N08810 and UNS
N08811 shall conform to an average grain size of ASTM No.
5 or coarser. - Manufacture
5.1 Forming—Forging or shaping operations may be performed
by hammering, pressing, piercing, extruding, upsetting,
rolling, bending, fusion welding, machining, or by a combination
of two or more of these operations. The forming procedure
shall be so applied that it will not produce injurious defects in
the fittings.
5.2 All fittings shall be heat treated in accordance with
Section 6.
5.3 Grade WP fittings ordered as Class S shall be of
seamless construction and shall meet all requirements of
ASME B16.9, ASME B16.11, MSS SP-79, MSS SP-83, MSS
SP-95, or MSS SP-97.
5.4 Grade WP fittings ordered as Class W shall meet the
requirements of ASME B16.9 and:
5.4.1 Shall have all pipe welds made by mill or the fitting
manufacturer with the addition of filler metal radiographically
examined throughout the entire length in accordance with the
Code requirements stated in 5.5, and,
5.4.2 Radiographic inspection is not required on single
longitudinal seam welds made by the starting pipe manufacturer
if made without the addition of filler metal; and
5.4.3 Radiographic inspection is not required on longitudinal
seam fusion welds made by the fitting manufacturer when
all of the following conditions have been met:
5.4.3.1 No addition of filler metal,
5.4.3.2 Only one welding pass per weld seam, and,
5.4.3.3 Fusion welding from one side only.
5.4.4 In place of radiographic examination, welds made by
the fitting manufacturer may be ultrasonically examined in
accordance with the Code requirements stated in 5.6.
5.5 Grade WP fittings ordered as Class WX shall meet the
requirements ofASME B16.9 and shall have all welds, whether
made by the fitting manufacturer or the starting material
manufacturer, radiographically examined throughout their entire
length in accordance with Paragraph UW-51 of Section
VIII, Division I, of theASME Boiler and Pressure Vessel Code.
5.6 Grade WP fittings ordered as Class WU shall meet the
requirements ofASME B16.9 and shall have all welds, whether
made by the fitting manufacturer or the starting material
manufacturer, ultrasonically examined throughout their entire
length in accordance with Appendix 12 of Section VIII,
Division 1 of ASME Boiler and Pressure Vessel Code.
5.7 The radiography or ultrasonic examination of welds for
this class of fittings may be done at the option of the
manufacturer, either prior to or after forming.
5.8 Personnel performing NDE examinations shall be qualified
in accordance with SNT-TC-1A.
5.9 Grade CR fittings shall meet the requirements of MSS
SP-43 and do not require nondestructive examination.
TABLE 1 Fitting Classes for WP Grades
Class Construction Nondestructive Examination
S Seamless None
W Welded Radiography or Ultrasonic
WX Welded Radiography
WU Welded Ultrasonic
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TABLE 2 Chemical Requirements
NOTE 1—Where an ellipsis (…) appears in this table, there is no requirement and the element need neither be analyzed for or reported.
GradeA Composition, %
Grade WP Grade CR UNS Designation
CB MnB PB SB SiB Ni Cr Mo Ti NC Others
WPXM-19 CRXM-19 S20910 0.06 4.0–6.0 0.045 0.030 1.00 11.5–13.5 20.5–23.5 1.50–3.00 . . . 0.20–
0.40
D
WP20CB CR20CB N08020 0.07 2.00 0.045 0.035 1.00 32.0–38.0 19.0–21.0 2.00–3.00 . . . Cu 3.0-4.0
Cb 8XC min,
1.00 max
WP6XN CR6XN N08367 0.030 2.00 0.040 0.030 1.00 23.5–25.5 20.0–22.0 6.0–7.0 . . . 0.18–0.25 Cu 0.75
WP700 CR700 N08700 0.04 2.00 0.040 0.030 1.00 24.0–26.0 19.0–23.0 4.3–5.0 Cu0.50
Cb 8XC min
WPNIC CRNIC N08800 0.10 1.50 0.045 0.015 1.00 30.0–35.0 19.0–23.0 . . . 0.15–0.60 . . . Al 0.15–0.60
Cu 0.75
Fe 39.5 min
WPNIC10 CRNIC10 N08810 0.05– 0.10 1.50 0.045 0.015 1.00 30.0–35.0 19.0–23.0 . . . 0.15–0.60 . . . Al 0.15–0.60
Cu 0.75
Fe 39.5 min
WPNIC11 CRNIC11 N08811 0.60– 0.10 1.50 0.040 0.015 1.00 30.0–35.0 19.0–23.0 . . . 0.15–0.60 . . . Al 0.15–0.60
Cu 0.75
Fe 39.5 min
WP904L CR904L N08904 0.020 2.00 0.045 0.035 1.00 23.0–28.0 19.0–23.0 4.0–5.0 . . . 0.10 Cu 1.0–2.0
WP1925 CR1925 N08925 0.020 1.00 0.045 0.030 0.50 24.0–26.0 19.0–21.0 6.0–7.0 0.10–0.20 Cu 0.8-1.5
WP1925N CR1925N N08926 0.020 2.00 0.030 0.010 0.50 24.0–26.0 19.0–21.0 6.0–7.0 . . . 0.15–0.25 Cu 0.5-1.5
WP304 CR304 S30400 0.08 2.00 0.045 0.030 1.00 8.0–11.0 18.0–20.0 . . . . . . . . . . . .
WP304L CR304L S30403 0.030E 2.00 0.045 0.030 1.00 8.0–12.0 18.0–20.0 . . . . . . . . . . . .
WP304H CR304H S30409 0.04–0.10 2.00 0.045 0.030 1.00 8.0–11.0 18.0–20.0 . . . . . . . . . . . .
WP304N CR304N S30451 0.08 2.00 0.045 0.030 1.00 8.0–11.0 18.0–20.0 . . . . . . 0.10–
0.16
. . .
WP304LN CR304LN S30453 0.030 2.00 0.045 0.030 1.00 8.0–11.0 18.0–20.0 . . . . . . 0.10–
0.16
. . .
WP309 CR309 S30900 0.20 2.00 0.045 0.030 1.00 12.0–15.0 22.0–24.0 . . . . . . . . . . . .
WP310S CR310S S31008 0.08 2.00 0.045 0.030 1.00 19.0–22.0 24.0–26.0 . . . . . . . . . . . .
WPS31254 CRS31254 S31254 0.020 1.00 0.030 0.010 0.80 17.5–18.5 19.5–20.5 6.0–6.5 . . . 0.18–
0.25
Cu 0.50–1.00
WPS31266 CRS31266 S31266 0.030 2.00–4.00 0.035 0.020 1.00 21.00–24.00 23.00–25.00 5.2–6.2 . . . 0.35–0.60 Cu 1.00–2.50
W 1.50–2.50
WP316 CR316 S31600 0.08 2.00 0.045 0.030 1.00 10.0–14.0 16.0–18.0 2.00–3.00 . . . . . . . . .
WP316L CR316L S31603 0.030E 2.00 0.045 0.030 1.00 10.0–14.0F 16.0–18.0 2.00–3.00 . . . . . . . . .
WP316H CR316H S31609 0.04–0.10 2.00 0.045 0.030 1.00 10.0–14.0 16.0–18.0 2.00-3.00 . . . . . . . . .
WP316N CR316N S31651 0.08 2.00 0.045 0.030 1.00 10.0–13.0 16.0–18.0 2.00–3.00 . . . 0.10-
0.16
. . .
WP316LN CR316LN S31653 0.030 2.00 0.045 0.030 1.00 10.0–13.0 16.0–18.0 2.00–3.00 . . . 0.10–
0.16
. . .
WP317 CR317 S31700 0.08 2.00 0.045 0.030 1.00 11.0–15.0 18.0–20.0 3.0–4.0 . . . . . . . . .
WP317L CR317L S31703 0.030 2.00 0.045 0.030 1.00 11.0–15.0 18.0–20.0 3.0–4.0 . . . . . . . . .
WPS31725 CRS31725 S31725 0.030 2.00 0.045 0.030 1.00 13.5–17.5 18.0–20.0 4.0–5.0 . . . 0.20 . . .
WPS31726 CRS31726 S31726 0.030 2.00 0.045 0.030 1.00 13.5–17.5 17.0–20.0 4.0–5.0 . . . 0.10–
0.20
. . .
WPS31727 CRS31727 S31727 0.030 1.00 0.030 0.030 1.00 14.5–16.5 17.5–19.0 3.8–4.5 . . . 0.15–
0.21
Cu 2.8–4.0
WPS31730 CRS31730 S31730 0.030 2.00 0.040 0.010 1.00 15.0–16.5 17.0–19.0 3.0–4.0 . . . 0.045 Cu 4.0–5.0
WPS32053 CRS32053 S32053 0.030 1.00 0.030 0.010 1.00 24.0–26.0 22.0–24.0 5.0–6.0 . . . 0.17–
0.22
. . .
WP321 CR321 S32100 0.08 2.00 0.045 0.030 1.00 9.0–12.0 17.0–19.0 . . . G . . . . . .
WP321H CR321H S32109 0.04–0.10 2.00 0.045 0.030 1.00 9.0–12.0 17.0–19.0 . . . H . . . . . .
WPS33228 CRS33228 S33228 0.04–0.08 1.00 0.020 0.015 0.30 31.0–33.0 26.0–28.0 . . . . . . . . . Ce 0.05–0.10
Al 0.025
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TABLE 2 Continued
GradeA Composition, %
Grade WP Grade CR UNS Designation
CB MnB PB SB SiB Ni Cr Mo Ti NC Others
Cb 0.6–1.0
WPS34565 CRS34565 S34565 0.030 5.0–7.0 0.030 0.010 1.00 16.0–18.0 23.0–25.0 4.0–5.0 . . . 0.40–
0.60
Cb 0.10
WP347 CR347 S34700 0.08 2.00 0.045 0.030 1.00 9.0–12.0 17.0–19.0 . . . . . . . . . I
WP347H CR347H S34709 0.04–0.10 2.00 0.045 0.030 1.00 9.0–12.0 17.0–19.0 . . . . . . . . . J
WP347LN CR347LN S34751 0.005–
0.020
2.00 0.045 0.030 1.00 9.0–13.0 17.0–19.0 . . . . . . . . . Cb 0.20–0.50,K N
0.06–0.10C
WP348 CR348 S34800 0.08 2.00 0.045 0.030 1.00 9.0–12.0 17.0–19.0 . . . . . . . . . Cb+Ta=10×(C)-1.10
Ta 0.10
Co 0.20
WP348H CR348H S34809 0.04–0.10 2.00 0.045 0.030 1.00 9.0–12.0 17.0–19.0 . . . . . . . . . Cb+Ta=8×(C)-1.10
Ta 0.10
Co 0.20
WPS38815 CRS38815 S38815 0.030 2.00 0.040 0.020 5.5-6.5 15.0-17.0 13.0-15.0 0.75-1.50 . . . . . . Cu 0.75-1.50
Al 0.30
A See Section 15 for marking requirements.
B Maximum, unless otherwise indicated.
C The method of analysis for nitrogen shall be a matter of agreement between the purchaser and manufacturer.
D Columbium 0.10–0.30 %; Vanadium, 0.10–0.30 %.
E For small diameter or thin walls, or both, where many drawing passes are required, a carbon maximum of 0.040 % is necessary in grades TP304L and TP316L. Small outside diameter tubes are defined as those less
than 0.500 in. [12.7 mm] in outside diameter and light wall tubes as those less than 0.049 in. [1.24 mm] in average wall thickness.
F On pierced tubing, the nickel may be 11.0–16.0 %.
G 5X(C+N) min–0.70 max.
H 4X(C+N) min–0.70 max.
I The columbium content shall be not less than ten times the carbon content and not more than 1.10 %.
J The columbium content shall be not less than eight times the carbon content and not more than 1.10 %.
KThe columbium content shall be not less than 15 times the carbon content.
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5.10 All fittings shall have the welders, welding operators,
and welding procedures qualified under the provisions of
Section IX of the ASME Boiler and Pressure Vessel Code
except that starting pipe welds made without the addition of
filler metal do not require such qualification.
5.11 All joints welded with filler metal shall be finished in
accordance with the requirements of Paragraph UW-35 (a) of
Section VIII, Division I, of the ASME Boiler and Pressure
Vessel Code.
5.12 Fittings machined from bar shall be restricted to NPS 4
or smaller. Elbows, return bends, tees, and header tees shall not
be machined directly from bar stock.
5.12.1 All caps machined from bar shall be examined by
liquid penetrant in accordance with Supplementary Requirement
S52 in Specification A960/A960M.
5.13 Weld buildup is permitted to dimensionally correct
unfilled areas produced during cold forming of stub ends.
Radiographic examination of the weld buildup shall not be
required provided that all the following steps are adhered to:
5.13.1 The weld procedure and welders or welding operators
meet the requirements of 5.10.
5.13.2 Annealing is performed after welding and prior to
machining.
5.13.3 All weld surfaces are liquid penetrant examined in
accordance with Appendix 8 of Section VIII, Division 1 of the
ASME Boiler and Pressure Vessel Code.
5.13.4 Repair of areas in the weld is permitted, but 5.13.1,
5.13.2, and 5.13.3 must be repeated.
5.14 DELETED
.
5.15 DELETED
5.16 After final heat treatment, all “H-Grade” steel fittings
shall have a grain size of 7 or coarser in accordance with Test
Methods E112. - Heat Treatment
6.1 All fittings shall be furnished in the heat-treated condition.
For H grades, including Grade S33228, separate solution heat
6.2, shall consist of solution annealing the fittings
Table 4 until the
chromium carbides go into solution, and then cooling at a
sufficient rate to prevent reprecipitation.
6.2 A solution annealing temperature above 1950 °F [1065
°C] may impair the resistance to intergranular corrosion after
subsequent exposure to sensitizing conditions in 321, 321H,
TABLE 3 Common Names
Grade WPA Grade CRA UNS Designation TypeB
WPXM-19 CRXM-19 S20910 XM-19C
WP20CB CR20CB N08020 . . .
WP6XN CR6XN N08367 . . .
WP700 CR700 N08700 . . .
WPNIC CRNIC N08800 800C
WPNIC10 CRNIC10 N08810 800HC
WPNIC11 CRNIC11 N08811 . . .
WP904L CR904L N08904 904LC
WP1925 CR1925 N08925 . . .
WP1925N CR1925N N08926 . . .
WP304 CR304 S30400 304
WP304L CR304L S30403 304L
WP304H CR304H S30409 304H
WP304N CR304N S30451 304N
WP304LN CR304LN S30453 304LN
WP309 CR309 S30900 309
WP310S CR310S S31008 310S
WPS31254 CRS31254 S31254 . . .
WPS31266 CRS31266 S31266 . . .
WP316 CR316 S31600 316
WP316L CR316L S31603 316L
WP316H CR316H S31609 316H
WP316N CR316N S31651 316N
WP316LN CR316LN S31653 316LN
WP317 CR317 S31700 317
WP317L CR317L S31703 317L
WPS31725 CRS31725 S31725 317LMC
WPS31726 CRS31726 S31726 317LMNC
WPS31727 CRS31727 S31727 . . .
WPS31730 CRS31730 S31730 . . .
WPS32053 CRS32053 S32053 . . .
WP321 CR321 S32100 321
WP321H CR321H S32109 321H
WPS33228 CRS33228 S33228 . . .
WPS34565 CRS34565 S34565 . . .
WP347 CR347 S34700 347
WP347H CR347H S34709 347H
WP347LN CR347LN S34751 347LN
WP348 CR348 S34800 348
WP348H CR348H S34809 348H
WPS38815 CRS38815 S38815 . . .
A Naming system developed and applied by ASTM International.
B Unless otherwise indicated, a grade designation originally assigned by the
American Iron and Steel Institute (AISI).
C Common name, not a trademark widely used, not associated with any one
producer.
treatments are required for solution annealing; in-process heat
treatments are not permitted as a substitute for the separate solution
annealing treatments. The heat-treat procedure, except for those
grades listed in
at the temperatures listed for each grade in
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347, and 347H. When specified by the purchaser a lower
temperature stabilization or resolution anneal shall be used
subsequent to the initial high-temperature solution anneal (see
Supplementary Requirement S2).
6.3 All welding shall be done prior to heat treatment.
6.4 Fittings machined directly from solution-annealed forgings
and bar stock that were solution annealed in accordance - Chemical Composition
7.1 The chemical composition of each cast or heat used
shall be determined and shall conform to the requirements of
the chemical composition for the respective grades of materials
listed in Table 2. The ranges as shown have been expanded to
include variations of the chemical analysis requirements that
are listed in the various specifications for starting materials
TABLE 4 Heat Treatment
Grade
WPA
Grade
CRA
UNS Designation Solution Anneal
Temperature, min °F [°C]B
Quench Media
WPXM-19 CRXM-19 S20910 1900 [1040] water or other rapid cool
WP20CB CR20CB N08020 1700–1850
[927–1010]
water or other rapid cool
WP6XN CR6XN N08367 2025 [1107] water or other rapid cool
WP700 CR700 N08700 2025–2100
[1107–1150]
water or other rapid cool
WPNIC CRNIC N08800 1800–1900
[983–1038]C
water or other rapid cool
WPNIC10 CRNIC10 N08810 2100–2150
[1147–1177]C
water or other rapid cool
WPNIC11 CRNIC11 N08811 2100–2150
[1147–1177]C
water or other rapid cool
WP904L CR904L N08904 1985–2100
[1085–1150]
water or other rapid cool
WP1925 CR1925 N08925 1800–1900
[983–1038]
water or other rapid cool
WP1925N CR1925N N08926 2150 [1177] water or other rapid cool
WP304 CR304 S30400 1900 [1040] water or other rapid cool
WP304L CR304L S30403 1900 [1040] water or other rapid cool
WP304H CR304H S30409 1900 [1040] water or other rapid cool
WP304N CR304N S30451 1900 [1040] water or other rapid cool
WP304LN CR304LN S30453 1900 [1040] water or other rapid cool
WP309 CR309 S30900 1900 [1040] water or other rapid cool
WP310S CR310S S31008 1900 [1040] water or other rapid cool
WPS31254 CR31254 S31254 2100 [1150] water or other rapid cool
WPS31266 CRS31266 S31266 2100 [1150] water or other rapid cool
WP316 CR316 S31600 1900 [1040] water or other rapid cool
WP316L CR316L S31603 1900 [1040] water or other rapid cool
WP316H CR316H S31609 1900 [1040] water or other rapid cool
WP316N CR316N S31651 1900 [1040] water or other rapid cool
WP316LN CR316LN S31653 1900 [1040] water or other rapid cool
WP317 CR317 S31700 1900 [1040] water or other rapid cool
WP317L CR317L S31703 1900 [1040] water or other rapid cool
WPS31725 CRS31725 S31725 1900 [1040] water or other rapid cool
WPS31726 CRS31726 S31726 1900 [1040] water or other rapid cool
WPS31727 CRS31727 S31727 1975–2155
[1080–1180]
water or other rapid cool
WPS31730 CRS31730 S31730 1900 [1040] water or other rapid cool
WPS32053 CRS32053 S32053 1975–2155
[1080–1180]
water or other rapid cool
WP321 CR321 S32100 1900 [1040] water or other rapid cool
WP321H CR321H S32109 1925 [1050] water or other rapid cool
WPS33228 CRS33228 S33228 2050–2160
[1120–1180]
water or other rapid cool
WPS34565 CRS34565 S34565 2050–2140
[1120–1170]
water or other rapid cool
WP347 CR347 S34700 1900 [1040] water or other rapid cool
WP347H CR347H S34709 1925 [1050] water or other rapid cool
WP347LN CR347LN S34751 1900 [1040] water or other rapid cool
WP348 CR348 S34800 1900 [1040] water or other rapid cool
WP348H CR348H S34809 1925 [1050] water or other rapid cool
WPS38815 CRS38815 S38815 1950 [1065] water or other rapid cool
ANaming system developed and applied by ASTM International.
BWhere a range of temperature is not listed, the single value shown shall be the minimum required temperature.
CHeat Treatment is highly dependent on intended service temperature; consult material manufacturer for specific heat treatments for end use temperature.
with 6.1 need not be resolution annealed.
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(pipe, tube, plate, bar, and forgings) normally used in the
manufacturing of fittings to this specification. Methods and
practices relating to chemical analyses required by this specification
shall be in accordance with Test Methods, Practices,
and Terminology A751. Product analysis tolerances in accordance
with Specification A960/A960M are applicable.
7.2 The steel shall not contain any unspecified elements for
the ordered grade to the extent that it conforms to the
requirements of another grade for which that element is a
specified element having a required minimum content.
7.3 In fittings of welded construction, the alloy content
(carbon, chromium, nickel, molybdenum, columbium, and
tantalum) of the deposited weld metal shall conform to that
required of the base metal or for equivalent weld metal as given
in the AWS filler metal specification A 5.4 or A 5.9 (Type 348
weld metal is listed in AWS A 5.9 but not in AWS A 5.4).
Exceptions are when welding on Types 304L and 304 base
metals, the deposited weld metal shall correspond,
respectively, to AWS E308L(ER308L) and E308 (ER308),
when welding on Type 321 base metal, the weld metal shall
correspond to AWS Type E347 (ER347 or ER321); and, when
welding on S31725, S31726, S31254, S31266, or S33228
deposited weld metal shall correspond either to the alloy
content of the base metal or to AWS A5.11 E NiCrMo·3 (UNS
W86112) (AWS A5.14 Ni Cr Mo·3 (UNS N06625)), and when
welding on S31730, deposited weld metal and filler metal used
shall correspond either to the alloy content of the base metal or
to AWS A5.14 ERNiCr-3 (UNS N06082), or ERNiCrMo-3
(UNS N06625), or ERNiCrMo-4 (UNS N10276). On S38815
base metals, the deposited weld metal and filler metal used
shall be agreed upon between purchaser and manufacturer. In
fittings of welded construction made from predominantly
ferrous alloys N08020, N08367, N08700, N08800, N08810,
N08811, N08904, N08925 & N08926, the alloy content of the
deposited weld metal shall conform to that required of the base
metal or for the equivalent weld metal given in the AWS Filler
Metal Specification A5.11 and A5.14. However, it is possible
that weld deposit chemistry will not meet the limits of either
the base metal or the filler metal for some elements. The weld
deposit chemistry shall meet the lowest minimum and highest
maximum values for each specification element in either of the
base metal or filler metal specification. Dilution of the base and
filler metal must be considered when determining weld deposit
criteria for over-alloyed filler metals.
7.3.1 Supplementary Requirement S1 may be specified
where 16-8-2 filler metal is required for joining thick sections
of Types 316, 321, or 347 and has adequate corrosion resistance
for the intended service. - Tensile Properties
8.1 The tensile properties of the fitting material shall conform
to the requirements of Table 5. The testing and reporting
shall be performed in accordance with Specification A960/
A960M.
8.1.1 Specimens cut either longitudinally or transversely
shall be acceptable for the tensile test.
8.1.2 While Table 5 specifies elongation requirements for
both longitudinal and transverse specimens, it is not the intent
that both requirements apply simultaneously. Instead, it is
intended that only the elongation requirement that is appropriate
for the specimen used be applicable.
8.2 Records of the tension test made on the starting material
shall be certification that the material of the fitting meets the
requirements of this specification provided that heat treatments
are the same.
8.3 If the raw material was not tested, or if the heat
treatment of the raw material was different than the heat
treatment of the fitting, the fitting manufacturer shall perform
at least one tension test per heat on material representative of
the fitting, and in the same condition of heat treatment as the
fitting it represents. Qualification of welding procedures shall
be in accordance with 5.8.
8.4 If a tension test through the weld is desired, Supplementary
Requirement S51 in Specification A960/A960M should be
specified. - Hydrostatic Tests
9.1 Hydrostatic testing is not required by this specification.
9.2 All Grade WP fittings shall be capable of withstanding
without failure, leakage, or impairment of serviceability, a test
TABLE 5 Tensile Requirements
All WP and CR Grades
Yield Strength, min,
ksi [MPa]
Tensile Strength, min,
ksi [MPa]
304, 304LN, 304H, 309, 30 [205] 75 [515]
310S, 316, 316LN, 316H,
317, 317L,
347, 347H, 347LN, 348,
348H
321, 321H,
S31266 61 [420] 109 [750]
S31725
S31727 36 [245] 80 [550]
S31730 25 [175] 70 [480]
S32053 43 [295] 93 [640]
304L, 316L 25 [170] 70 [485]
304N, 316N, S31726 35 [240] 80 [550]
XM-19 55 [380] 100 [690]
N08020 35 [240] 80 [550]
N08367 45 [310] 95 [655]
N08700 35[240] 80[550]
N08800 25 [205] 65 [520]
N08810 25 [170] 65 [450]
N08811 25 [170] 65 [450]
N08904 31 [220] 71 [490]
N08925 43[295] 87 [600]
N08926 43 [295] 94 [650]
S31254 44 [300] 94 [650] to 119 [820]
S33228 27 [185] 73 [500]
S34565 60 [415] 115 [795]
S38815 37 [255] 78 [540]
Elongation Requirements
Longitudinal Transverse
Standard round specimen, or small
proportional specimen, or
strip- type specimen, minimum %
in 4 DA
28 20
A S38815 Elongation in 2 in. — 30 % min.
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pressure equal to that prescribed for the specified matching
pipe or equivalent material.
9.3 All Grade CR fittings, except tees covered in 9.3.1, shall
be capable of withstanding without failure, leakage, or impairment
of serviceability, a test pressure based on the ratings in
MSS SP-43.
9.3.1 Grade CR tees fabricated using intersection welds
shall be capable of passing a hydrostatic test based on 70 % of
the ratings in MSS SP-43. - Surface Finish, Appearance, and Corrosion
Protection
10.1 The requirements of Specification A960/A960M apply
except as modified as follows:
10.2 Fittings supplied under this specification shall be
examined visually. Selected typical surface discontinuities
shall be explored for depth. The fittings shall be free from
surface discontinuities that penetrate more than 5 % of the
specified nominal wall thickness, except as defined in 10.4 and
10.5, and shall have a workmanlike finish.
10.3 Surface discontinuities deeper than 5 % of the specified
nominal wall thickness, except as defined in 10.4 and 10.5,
shall be removed by the manufacturer by machining or
grinding to sound metal, and the repaired areas shall be well
faired. The wall thickness at all points shall be at least 871/2 %
of the specified nominal wall thickness, and the diameters at all
points shall be within the specified limits.
10.4 Surface checks (fish scale) deeper than 1/64 in. [0.4
mm] shall be removed.
10.5 Mechanical marks deeper than 1/16 in. [1.6 mm] shall
be removed.
10.6 When the removal of a surface discontinuity reduces
the wall thickness below 871/2 % of the specified nominal wall
thickness at any point, the fitting shall be subject to rejection or
to repair as provided in 11. - Repair by Welding
11.1 Repair of unacceptable imperfections in the base metal
is permissible for fittings made to the dimensional standards
listed in 1.1 or for other standard fittings made for stock by the
manufacturer. Prior approval of the purchaser is required to
repair special fittings made to the purchaser’s requirements.
Welding of unacceptable imperfections in no case shall be
permitted when the depth of defect exceeds 331/3 % of the
nominal wall thickness or the defect area exceeds 10 % of the
surface area of the fitting.
11.2 The welding procedure and welders shall be qualified
in accordance with Section IX of the ASME Boiler and
Pressure Vessel Code.
11.3 The composition of the weld deposits shall be in
accordance with 7.3 and in accordance with the procedure
qualification for the applicable material.
11.4 Unacceptable imperfections shall be removed by mechanical
means or by thermal cutting or gouging methods.
Cavities prepared for welding shall be examine with liquid
penetrant in accordance with Practice E165. No cracks are
permitted in the prepared cavities. Personnel performing NDE
examinations shall be qualified in accordance with SNTTC-
1A
11.5 The weld repair shall be permanently identified with
the welder’s stamp or symbol in accordance with Section VIII
of the ASME Boiler and Pressure Vessel Code.
11.6 Weld repair area(s) shall be blended uniformly to thoe
base metal and shall be examined by liquid penetrant in
accordance with Practice E165. No cracks are permitted in the
weld or surrounding 1/2 in. [12.7 mm] of base metal. Personnel
performing NDE examinations shall be qualified in accordance
with SNT-TC-1A.
11.7 After weld repair, material shall be heat treated in
accordance with Section 6.
11.8 The fittings shall be free of scale and shall be passivated. - Dimensions
12.1 For fittings covered by ASME B16.9, ASME B16.11,
MSS SP-43, MSS SP-79, MSS SP-83, MSS SP-95, or MSS
SP-97, the sizes, shapes, and dimensions of the fittings shall be
as specified in those standards.
12.1.1 Fittings of size or shape differing from these
standards, but meeting all other requirements of this
specification, may be furnished in accordance with Supplementary
Requirement S58 Specification A960/A960M. - Rejection and Rehearing
13.1 Material that fails to conform to the requirements of
this specification may be rejected. Rejection should be reported
to the producer or supplier promptly and in writing. In case of
dissatisfaction with the results of the tests, the producer or
supplier may make claim for rehearing.
13.2 Fittings that develop defects in shop working or
application operations may be rejected. Upon rejection, the
manufacturer shall be notified promptly in writing. - Certification
14.1 Test reports are required for all fittings covered by this
specification. Each test report shall meet the requirements for
certification in Specification A960/A960M as well as include
the following information specific to this specification:
14.1.1 Chemical analyses results for all starting materials,
Section 7 (Table 2), reported results shall be to the same
number of significant figures as the limits specified in Table 2
for that element,
14.1.2 Tensile property results of all starting materials,
Section 8 (Table 5), report the yield strength and the tensile
strength in ksi [MPa] and elongation in percent,
14.1.3 For construction with filler metal added, weld metal
chemical analysis,
14.1.4 For welded fittings, construction method, weld process
and procedure specification number,
14.1.5 Type heat treatment, Section 6 (Table 4),
14.1.6 Results of all nondestructive examinations, and
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14.1.7 Any supplementary testing required by the purchase
order. - Product Marking
15.1 In addition to marking requirements of Specification
A960/A960M, the following additional marking requirements
shall apply:
15.1.1 All fittings shall have the prescribed information
stamped or otherwise suitably marked on each fitting. See
Table 6 for marking examples of grades and classes.
15.1.2 Marking paint or ink shall not contain harmful
amounts of chlorides, metals, or metallic salt, such as zinc or
copper, that cause corrosive attack on heating. On wall
thicknesses thinner than 0.083 in. [2.1 mm], no metal impression
stamps shall be used. Vibrating pencil marking is acceptable.
15.1.3 Threaded or socket-welding fittings shall be additionally
marked with the pressure class. Plugs and bushings
furnished to ASME B16.11 requirements are not required to be
marked. The class S marking need not be added to the material
grade for threaded or socket-welded fittings.
15.1.4 When agreed upon between the purchaser and
producer, and specified in the order, the markings shall be
painted or stenciled on the fitting or stamped on a metal or
plastic tag which shall be securely attached to the fitting.
15.1.5 Fittings meeting the chemical and mechanical property
requirements of Table 2 and Table 5 for more than one
grade designation may be marked with more than one class or
grade designation, such as WP304/304H; WP304/304L;
WP304/304L/304N, WP316/316L, etc.
15.2 Bar Coding—In addition to the requirements in 15.1,
bar coding is acceptable as a supplemental identification
method. The purchaser may specify in the order a specific bar
coding system to be used. The bar coding system, if applied at
the discretion of the supplier, should be consistent with one of
the published industry standards for bar coding. If used on
small fittings, the bar code may be applied to the box or a
substantially applied tag. - Keywords
16.1 austenitic stainless steel; corrosive service applications;
pipe fittings; steel; piping applications; pressure containing
parts; stainless steel fittings
SUPPLEMENTARY REQUIREMENTS
One or more of the supplementary requirements described below or appearing in Specification
A960/A960M may be included in the order or contract. When so included, a supplementary
requirement shall have the same force as if it were in the body of the specification. Supplementary
requirement details not fully described shall be agreed upon between the purchaser and the supplier.
S1. Special Filler Metal
S1.1 Filler metal shall be AWS Type E16-8-2 or ER 16-8-2
(AWS Specifications A 5.4 and A 5.9, respectively). Fittings
welded with 16-8-2 weld metal shall be marked WP _ HRW or CR _ HRW, as appropriate.
S2. Stabilization Treatment
S2.1 Subsequent to the solution anneal required by 6.2,
Grades 321, 321H, 347, 347H, 348, and 348H shall be given a
stabilization heat treatment at 1500 to 1600 °F [815 to 870 °C]
for a minimum of 2h/in. [4.7 min/mm] of thickness and then
cooling in the furnace or in air. In addition to the marking
required in Section 15, the grade designation symbol shall be
followed by the symbol “S2.”
TABLE 6 Product Marking Examples for Grades and Classes
Grade and Class Marking Description
CR304 Single grade: No classes in CR grades
CR304/304L Multiple grades, meet chemical and
mechanical properties of each
WP304-S Single Grade: seamless
WP304-W Single Grade; welded : RT or UT pipe
welds with filler metal and all fitting
manufacturer’s welds
WP304-WX Single grade: welded: RT all welds with
or without filler metal
WP304-WU Single grade; welded: UT all welds with
or without filler metal
WP304-304L-S Multiple grades: meet chemical and
mechanical properties of each:
seamless
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SPECIFICATION FOR WELDED LARGE DIAMETER
AUSTENITIC STEEL PIPE FOR CORROSIVE OR
HIGH-TEMPERATURE SERVICE
SA-409/SA-409M
(Identical with ASTM Specification A409/A409M-15 except for clarified heat treatment requirements for H grade
stainless steels and S30815 in para. 5.3.1, deletion of 5.3.2.2 and 5.3.2.3 for the non-heat treated pipe provisions, and
the inclusion of a grain size requirement in para. 5.1.1 for H grade stainless steels and S30815. A requirement for ASME
Stamping has been added and additional requirements apply as shown in the subtitle of the specification.)
All products furnished under this SA specification are intended for application under the rules of Section III for Class 3
Piping or for application under the rules of Section VIII-1. Furnishing of such products is limited to manufacturers who
hold the appropriate ASME Certification Mark. Weld procedures, welders, and welding machine operators shall be
qualified in accordance with ASME Boiler and Pressure Vessel Code, Section IX. The product shall meet all applicable
requirements of Class 3 piping or Section VIII, if applicable including those requirements pertaining to heat treatment and
butt welds. Authorized inspection at the point of manufacture and application of
the appropriate Certification Mark is required.
The applicable ASME partial data report form, signed by an authorized inspector, and a certified mill test report shall be
furnished for each lot of pipe. The term “lot” applies to all pipe of the same mill heat of material and wall thickness which is
heat treated in one furnace charge. For pipe which is not heat treated or which is heat treated in a continuous furnace, a lot
shall consist of each 200 ft [61 m] or fraction thereof of all pipe of the same mill heat of material and wall thickness,
subjected to the same heat treatment. For pipe which is heat treated in a batch-type furnace which is automatically
controlled within a 50°F range and is equipped with recording pyrometer so that the heating records are available, a lot
may be defined the same as for continuous furnaces. Each length of pipe shall be marked in such a manner as to identify
each such piece with the “lot” and the representative certified mill test report.
ASME BPVC.II.A-2019 SA-409/SA-409M
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Standard Specification for
Welded Large Diameter Austenitic Steel Pipe for Corrosive
or High-Temperature Service - Scope
1.1 This specification covers straight seam or spiral seam
electric-fusion-welded, light-wall, austenitic chromium-nickel
alloy steel pipe for corrosive or high-temperature service. The
sizes covered are NPS 14 to 30 with extra light (Schedule 5S)
and light (Schedule 10S) wall thicknesses. Table X1.1 shows
the wall thickness of Schedule 5S and 10S pipe. Pipe having
other dimensions may be furnished provided such pipe complies
with all other requirements of this specification.
1.2 Several grades of alloy steel are covered as indicated in
Table 1.
1.3 Optional supplementary requirements are provided.
These call for additional tests to be made, and when desired
shall be stated in the order, together with the number of such
tests required.
1.4 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. The inch-pound units shall apply unless the “M”
designation of this specification is specified in the order.
NOTE 1—The dimensionless designator NPS (nominal pipe size) has
been substituted in this standard for such traditional terms as nominal
diameter, size, and nominal size. - Referenced Documents
2.1 ASTM Standards:
A262 Practices for Detecting Susceptibility to Intergranular
Attack in Austenitic Stainless Steels
A480/A480M Specification for General Requirements for
Flat-Rolled Stainless and Heat-Resisting Steel Plate,
Sheet, and Strip
A999/A999M Specification for General Requirements for
Alloy and Stainless Steel Pipe
E527 Practice for Numbering Metals and Alloys in the
Unified Numbering System (UNS)
2.2 ASME Boiler and Pressure Vessel Code:
Section IX
2.3 AWS Standards:
A 5.22 Flux Cored Arc Welding
A 5.30 Consumable Weld Inserts for Gas Tungsten Arc
Welding
A 5.4 Corrosion-Resisting Chromium and Chromium-
Nickel Steel Covered Welding Electrodes
A 5.9 Corrosion-Resisting Chromium and Chromium-
Nickel Steel Welding Rods and Bare Electrodes
A 5.11 Nickel and Nickel-Alloy Covered Welding Electrodes
A 5.14 Nickel and Nickel-Alloy Bare Welding Rods and
Electrodes
2.4 Other Standard:
SAE J1086 Practice for Numbering Metals and Alloys
(UNS) - Ordering Information
3.1 Orders for material to this specification should include
the following, as required, to describe the desired material
adequately:
3.1.1 Quantity (feet, centimetres, or number of lengths),
3.1.2 Name of material (straight seam or spiral seam
electric-fusion-welded austenitic steel pipe),
3.1.3 Grade (Table 1),
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3.1.4 Size (outside diameter and schedule number, or wall
thickness).
3.1.5 Length (specific or random) (Section 11),
3.1.6 End finish (Section on Ends of Specification A999/
A999M),
3.1.7 Optional requirements (5.2.1 – 5.2.3 removal of weld
bead; 5.3.2, special heat treatment; 15.2, nondestructive test;
10.1.1, outside diameter tolerance; 11.2, length circumferentially
welded; 12.3, repair by welding and heat treatment
subsequent to repair welding; 12.4, sand blasted or pickled;
17.1 Certification; Supplementary Requirements S1 to S6).
3.1.8 Specification designation, and
3.1.9 Special requirements. - General Requirements
4.1 Material furnished to this specification shall conform to
the applicable requirements of the current edition of Specification
A999/A999M, unless otherwise provided herein. - Materials and Manufacture
5.1 If a specific type of melting is required by the purchaser
it shall be stated on the order.
5.2 Welding:
5.2.1 The welds shall be made by the manual or automatic
electric-welding process. For manual welding, the operator and
procedure shall be qualified in accordance with the ASME
Boiler and Pressure Vessel Code, Section IX. Unless otherwise
specified on the purchase order, the pipe may be welded with
or without filler metal when the automatic electric-welding
process is used.
5.2.2 The weld surface on either side of the weld may be
flush with the base plate or may have a reasonably uniform
crown, not to exceed 1/16 in. [2 mm]. Any weld reinforcement
may be removed at the manufacturer’s option or by agreement
between the manufacturer and purchaser. The contour of the
reinforcement should be reasonably smooth and free from
irregularities. The weld metal shall be fused uniformly into the
TABLE 1 Chemical Requirements
UNS
DesignationsA
Composition, %
Carbon,
max
Manganese,
max
Phosphorus,
max
Sulfur,
max
Silicon
Nickel Chromium Molybdenum
Titanium
Columbium
Cerium Other Elements
TP201 S20100 0.15 5.5–7.5 0.060 0.030 1.00 3.5–5.5 16.0–18.0 . . . . . . . . . . . . N 0.25
TP201LN S20153 0.03 6.4–7.5 0.045 0.015 0.75 4.0–5.0 16.0–17.5 . . . . . . . . . . . . N 0.10–0.25,
Cu 1.00
TP304 S30400 0.08 2.00 0.045 0.030 1.00 max 8.0–11.0 18.0–20.0 . . . . . . . . . . . . . . .
TP304L S30403 0.035 2.00 0.045 0.030 1.00 max 8.0–12.0 18.0–20.0 . . . . . . . . . . . . . . .
TP309Cb S30940 0.08 2.00 0.045 0.030 1.00 max 12.0–16.0 22.0–24.0 . . . . . . . . . Cb 10 × C min,
1.10 max
TP309S S30908 0.08 2.00 0.045 0.030 1.00 max 12.0–15.0 22.0–24.0 . . . . . . . . .
TP310Cb S31040 0.08 2.00 0.045 0.030 1.00 max 19.0–22.0 24.0–26.0 . . . . . . . . . Cb 10 × C min,
1.10 max
TP310S S31008 0.08 2.00 0.045 0.030 1.00 max 19.0–22.0 24.0–26.0 . . . . . . . . .
TP316 S31600 0.08 2.00 0.045 0.030 1.00 max 10.0–14.0 16.0–18.0 2.00–3.00 . . . . . . . . .
TP316L S31603 0.035 2.00 0.045 0.030 1.00 max 10.0–14.0 16.0–18.0 2.00–3.00 . . . . . . . . . . . .
TP317 S31700 0.08 2.00 0.045 0.030 1.00 max 11.0–15.0 18.0–20.0 3.0–4.0 . . . . . . . . . …
. . . S31727 0.030 1.00 0.030 0.030 1.00 max 14.5–16.5 17.5–19.0 3.8–4.5 . . . . . . . . . N 0.15–0.21
Cu 2.8–4.0
. . . S32053 0.030 1.00 0.030 0.010 1.00 max 24.0–26.0 22.0–24.0 5.0–6.0 . . . . . . . . . N 0.17–0.22
TP321 S32100 0.08 2.00 0.045 0.030 1.00 max 9.00–12.0 17.0–20.0 . . . B . . . . . . . . .
TP347 S34700 0.08 2.00 0.045 0.030 1.00 max 9.00–12.0 17.0–19.0 . . . . . . C . . . . . .
TP348 S34800 0.08 2.00 0.045 0.030 1.00 max 9.00–12.0 17.0–19.0 . . . . . . D . . . . . .
. . . S31254 0.020 1.00 0.030 0.010 0.80 max 17.5–18.5 19.5–19.5 6.0–6.5 . . . . . . . . . Cu 0.50–1.00
N 0.18–0.25
. . . S30815 0.05–0.10 0.80 0.040 0.030 1.40–2.00 10.0–12.0 20.0–22.0 . . . . . . . . . 0.03–0.08 N 0.14–0.20
. . . S31725 0.030 2.00 0.045 0.030 1.00 max 13.5–17.5 18.0–20.0 4.0–5.0 . . . . . . . . . N 0.020 max
. . . S31726 0.030 2.00 0.045 0.030 1.00 max 14.5–17.5 17.0–20.0 4.0–5.0 . . . . . . . . . N 0.10–0.20
. . . S34565 0.030 5.0–7.0 0.030 0.010 1.00 max 16.0–18.0 23.0–25.0 4.0–5.0 . . . 0.10
max
. . . N 0.40–0.60
. . . N08367 0.030 2.00 0.040 0.030 1.00 max 23.5–25.5 20.0–22.0 6.0–7.0 . . . . . . . . . Cu 0.75 max
Ni 0.18–0.25
. . . S20400 0.030 7.0–9.0 0.45 0.030 1.00 max 1.50–3.00 15.0–17.0 . . . . . . . . . . . . N 0.15–0.30
. . . S31266 0.030 2.00–4.00 0.035 0.020 1.00 max 21.0–24.0 23.0–25.0 5.2–6.2 . . . . . . . . . Cu 1.00–2.50
W 1.50–2.50
N 0.35–0.60
A New designation established in accordance with ASTM E527 and SAE J1086.
B The titanium content shall be not less than 5 times the carbon content and not more than 0.70 %.
C The columbium plus tantalum content shall be not less than 10 times the carbon content and not more than 1.10 %.
D The columbium plus tantalum content shall be not less than 10 times the carbon content and not more than 1.10 %. The tantalum content shall be 0.10 % maximum,
Co 0.20 % maximum.
5.1.1 The grain size for all H grades and S30815 shall
be No. 7 or coarser, when determined according to ASTM
E112 Test Methods.
plate surface. No concavity of contour is permitted unless the
resulting thickness of weld metal is equal to or greater than the
minimum thickness of the adjacent base metal.
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5.2.3 Weld defects, as determined by specified inspection
requirements, shall be repaired by removal to sound metal and
rewelding.
5.3 Heat Treatment:
5.3.1 Except as provided in 5.3.2, all pipe shall be furnished
in the heat-treated condition. For H grades and S30815,
shall consist of heating the material to a minimum temperature
of 1900 °F [1040 °C], except for S31254, S31266, and S30815
which shall be heat treated to 2100 °F [1150 °C] and 1920 °F
[1050 °C] respectively, S31727 and S32053 which shall be
heat treated in the range 1975 to 2155 °F [1080 to 1180 °C],
S34565 which shall be heat treated in the range 2050 °F
[1120 °C] to 2140 °F [1170 °C], and N08367, which shall be
heated to a minimum temperature of 2025 °F [1107 °C], all
materials to be followed by quenching in water or rapidly
cooling by other means.
5.3.2 The purchase order shall specify one of the following
conditions if the heat-treated condition specified in 5.3.1 is not
desired by the purchaser:
5.3.2.1 A final heat-treatment temperature under 1900 °F
[1040 °C]. Each pipe supplied under this requirement shall be
stenciled with the final heat-treatment temperature in degrees
Fahrenheit or degrees Celsius after the suffix “HT.” Controlled
structural or special service characteristics may be specified as
a guide for the most suitable heat treatment.
5.3.2.2 DELETED
5.3.2.3 DELETED
5.4 A solution annealing temperature above 1950 °F
[1065 °C] may impair the resistance to intergranular corrosion
after subsequent exposure to sensitizing conditions in TP321,
TP347, and TP348. When specified by the purchaser, a lower
temperature stabilization or re-solution anneal shall be used
subsequent to the initial high temperature solution anneal (see
Supplementary Requirement S5). - Chemical Composition
6.1 The steel shall conform to the chemical composition in
Table 1.
6.2 When specified on the purchase order, a product analysis
shall be supplied from one tube or coil of steel per heat. The
product analysis tolerance of Specification A480/A480M shall
apply.
6.3 Unless otherwise specified in the purchase order, the
chemical composition of the welding filler metal shall conform
to the requirements of the applicable AWS specification for the
corresponding grade shown in Table 2. Grades with no filler
metal classification indicated shall be welded with filler metals
producing deposited weld metal having a composition in
accordance with the chemical composition specified in Table 1.
The method of analysis for nitrogen and cerium shall be a
matter of agreement between the purchaser and manufacturer.
The purchaser may choose a higher-alloy filler metal when
needed for corrosion resistance. - Tensile Requirements
7.1 The tensile properties of the plate or sheet used in
making the pipe shall conform to the requirements prescribed
in Table 3. Certified mill test reports shall be submitted to the
pipe manufacturer.
7.2 Atransverse tension test taken across the welded joint of
the finished pipe shall meet the same minimum tensile strength
requirements as the sheet or plate. The weld section on the
tension specimen shall be in the same condition as the finished
pipe (with or without bead as specified). - Mechanical Tests Required
8.1 Tension Test—One transverse tension test of the weld
shall be made on each lot (Note 2) of finished pipe.
NOTE 2—The term “lot” applies to each 200 ft [60 m] or less of pipe of
the same NPS and wall thickness (or schedule number) which is produced
from the same heat of steel and subjected to the same finishing treatment
in a continuous furnace. When final heat treatment is in a batch-type
furnace, the lot shall include only that pipe which is heat treated in the
same furnace charge. When no heat treatment is performed following final
forming operations, the lot shall include each 200 ft [60 m] or less of pipe
of the same NPS and wall thickness (or schedule number) which is
produced from the same heat of steel.
8.2 Transverse Guided-Bend Weld Test—One test (two
specimens) of the weld shall be made on each lot (Note 2) of
finished pipe.
8.3 Pressure or Nondestructive Electric Test—Each length
of pipe shall be subjected to a pressure test or a nondestructive
electric test as prescribed in Section 5. - Permissible Variations in Wall Thickness
9.1 The minimum wall thickness at any point shall not be
more than 0.018 in. [0.46 mm] under the specified wall
thickness. (This tolerance is slightly more than commercial
tolerances on sheet and plate to allow for possible loss of
thickness caused by manufacturing operations.) - Permissible Variations in Dimensions
10.1 Permissible variations in dimensions shall not exceed
the following at any point in each length of pipe.
10.1.1 Specified Diameter—Where the specified wall thickness
is less than 0.188 in. [4.8 mm], the actual outside
diameter, based on circumferential measurement, shall not vary
more than 60.20 % from the specified outside diameter.Where
the specified wall thickness is 0.188 in. [4.8 mm] and heavier,
the actual outside diameter, based on circumferential
measurement, may vary a maximum of 60.40 % from the
specified outside diameter. (Outside diameter tolerances closer
than shown above may be obtained by agreement between the
pipe manufacturer and purchaser.)
10.1.2 Out-of-Roundness—The difference between the major
and the minor outside diameter shall not be more than 1.5 %
of the specified outside diameter.
separate solution heat treatments are required for solution
annealing; in-process heat treatments are not permitted as a substitute
for the separate solution heat treatments. The heat-treatment procedure
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10.1.3 Alignment (Camber)—Using a 10-ft [3.0-m] straightedge
placed so that both ends are in contact with the pipe, the
camber shall not be more than 3/16 in. [4.8 mm]. - Lengths
11.1 Unless otherwise specified in the purchase order, pipe
of NPS 22 or less will be furnished in random lengths of 9 to
12 ft (Note 3). For outside diameters of over NPS 22, the
minimum length will be 5 ft (Note 3).
NOTE 3—This value(s) applies when the inch-pound designation of this
specification is the basis of purchase. The corresponding metric value(s)
shall be agreed upon between the manufacturer and the purchaser.
11.2 When specified by the purchaser, two or more lengths
may be circumferentially welded together to produce longer
lengths.
11.3 Circumferentially welded joints shall be of the same
quality as the longitudinal joints. - Workmanship, Finish, and Appearance
12.1 The finished pipe shall have a workmanlike finish.
12.2 Repair of Defects by Machining or Grinding—Pipe
showing moderate slivers or other surface defects may be
machined or ground inside or outside to a depth which will
TABLE 2 Filler Metal Specifications
Grade
UNS
Designation
Filler Metal Classification and UNS DesignationA for ApplicableB AWS Specification
A5.4 A5.9 A5.11 A5.14 A5.22 A5.30
Class. UNS Class. UNS Class. UNS Class. UNS Class. UNS Class. UNS
TP201 S20100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TP201LN S20153 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TP304 S30400 E308 W30810 ER308
S30880
W30840
. . . . . . . . . . . . E308T W30831 IN308 S30880
TP304L S30403 E308L W30813 ER308L
S30883
W30843
. . . . . . . . . . . . E308T W30835 IN308L S30883
TP309Cb S30940 E309Cb W30917 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TP310Cb S31040 E310Cb W31017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TP316 S31600 E316 W31610 ER316
S31680
W31640
. . . . . . . . . . . . E316T W31631 IN316 S31680
TP316L S31603 E316L W31603 ER316L
S31683
W31643
. . . . . . . . . . . . E316LT W31635 IN316L S31683
TP317 S31700 E317 W31700 ER317
S31783
W31743
. . . . . . . . . . . . E317T W31731 IN317 S31780
. . . S31727 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . S32053 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TP321 S32100 E347 W34710H ER321
ER347
S32180
W32140
S34780
W34740
. . . . . . . . . . . . E347T W34733 IN348 S34780
TP347 S34700 E347 W34710 ER347
S34780
W34740
. . . . . . . . . . . . E347T W34733 IN348 S34780
TP348 S34800 E347 W34710 ER347
S34780
W34740
. . . . . . . . . . . . E347T W34733 IN348 S34780
. . . S31254 . . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 NO6625 . . . . . . . . . . . .
. . . S31725 . . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 NO6625 . . . . . . . . . . . .
. . . S31726 . . . . . . . . . . . . ENiCrMo-3 W86112 ERNiCrMo-3 NO6625 . . . . . . . . . . . .
. . . S34565 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . N08367 . . . . . . . . . . . . ENiCrMo-3 W86112 ErNiCrMo-3 N06625 . . . . . . . . . . . .
. . . S20400 E209 W32210 ER209 W32240 . . . . . . . . . . . . . . . . . . . . . . . .
. . . S31266 . . . . . . . . . . . . ENiCrMo-4 W80276 ERNiCrMo-4 N10276 . . . . . . . . . . . .
. . . . . . . . . . . . ENiCrMo-10 W86022 ERNiCrMo-10 NO6022 . . . . . . . . . . . .
. . . . . . . . . . . . ENiCrMo-13 W86059 ERNiCrMo-13 NO6059 . . . . . . . . . . . .
. . . . . . . . . . . . ENiCrMo-14 W86026 ERNiCrMo-14 N06686 . . . . . . . . . . . .
. . . . . . . . . . . . ENiCrMo-17 W86200 ERNiCrMo-17 N06200 . . . . . . . . . . . .
ANew designation established in accordance with Practice E527 and SAE J1086, Practice for Numbering Metals and Alloys (UNS).
BChoice of American Welding Society specification depends on the welding process used.
TABLE 3 Tensile Requirements
Grade UNS
Designation
Tensile Strength,
min, ksi [MPa]
Yield Strength,
min, ksi [MPa]
TP201 S20100 75 [515] 38 [260]
TP201LN S20153 95 [655] 45 [310]
TP304 S30400 75 [515] 30 [205]
TP304L S30403 70 [485] 25 [170]
TP309Cb S30940 75 [515] 30 [205]
TP309S S30908 75 [515] 30 [205]
TP310Cb S31040 75 [515] 30 [205]
TP310S S31008 75 [515] 30 [205]
TP316 S31600 75 [515] 30 [205]
TP316L S31603 70 [485] 25 [170]
TP317 S31700 75 [515] 30 [205]
. . . S31727 80 [550] 36 [245]
. . . S32053 93 [640] 43 [295]
TP321 S32100 75 [515] 30 [205]
TP347 S34700 75 [515] 30 [205]
TP348 S34800 75 [515] 30 [205]
. . . S31254 94 [650] 44 [300]
. . . S30815 87 [600] 45 [310]
. . . S31725 75 [515] 30 [205]
. . . S31726 80 [550] 35 [240]
. . . S34565 115 [795] 60 [415]
. . . S20400 95 [655] 48 [330]
. . . N08367
t # 0.187
t > 0.187
100 [690]
95 [655]
45 [310]
45 [310]
. . . S31266 109 [750] 61 [420]
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ensure the removal of all defects providing the wall thickness
is not reduced below the minimum specified in 9.1.
12.3 Repair of Defects by Welding—Defects which violate
minimum wall thickness may be repaired by welding, but only
with the approval of the purchaser. Areas shall be suitably
prepared for welding with tightly closed defects removed by
grinding. Open, clean defects, such as pits or impressions, may
require no preparation. All welders, welding operators, and
weld procedures shall be qualified to the ASME Boiler and
Pressure Vessel Code, Section IX. Unless the purchaser specifies
otherwise, pipe required to be heat treated under the
provisions of 5.3 shall be heat treated or reheat treated
following repair welding. Repaired lengths, where repair depth
is greater than 1/4 of the thickness, shall be pressure tested or
repressure tested after repair and heat treatment (if any). Repair
welds shall also be examined by suitable non-destructive
examination techniques, including any techniques specifically
required of the primary weld.
12.4 The pipe shall be free of scale and contaminating iron
particles. Pickling, blasting, or surface finishing is not mandatory
when pipe is bright annealed. The purchaser may request
that a passivating treatment be applied. - Test Specimens
13.1 Transverse tension and bend test specimens may be
taken from a test plate of the same material as the pipe, made
by attaching a formed cylinder to the end of the pipe and
welding the abutting edges as a continuation and duplication of
the seam of the pipe (run-off plate). As an alternative to a
formed cylinder, the run-off plate may consist of flat plates
with reinforcing bars clamped to the underside to prevent
distortion. The run-off plate material shall be of the same heat,
preferably shear croppings from the same plate.
13.2 When heat treatment is required, test specimens shall
be cut from pipe after the heat treating has been completed, or
specimens removed from the pipe prior to heat treating shall be
heat treated with the pipe. - Transverse Guided-Bend Weld Tests
14.1 Two bend test specimens shall be taken transversely
across the weld. One shall be subject to a face guided-bend test
and the second to a root guided-bend test. One specimen shall
be bent with the inside surface of the pipe against the plunger,
and the other with the outside surface against the plunger.
14.2 The bend test shall be acceptable if no cracks or other
defects exceeding 1/8 in. [3 mm] in any direction are present in
the weld metal or between the weld and the pipe metal after
bending. Cracks which originate along the edges of the
specimen during testing, and that are less than 1/4 in. [6.5 mm]
measured in any direction shall not be considered. - Pressure Tests
15.1 Where hydrostatic test equipment is not available, the
pipe may be air or gas pressure tested with an internal pressure
of 100 psi [700 kPa]. The weld and weld area shall be inspected
with the use of soap solution or any other prepared solution
which will detect the leakage of air or gas from the inside.
15.2 Instead of a pressure test, when mutually agreed upon
between the purchaser and manufacturer, the entire weld area
of each pipe, including circumferential welds, may be tested by
nondestructive testing methods. These methods shall be capable
of detecting both surface and subsurface defects. - Inspection
16.1 When specified in the purchase order, the pipe may be
inspected at the manufacturer’s plant by an inspector representing
the purchaser. The inspector shall have entry at all
times. The manufacturer shall afford the inspector, all reasonable
facilities to satisfy him that the material is being furnished
in accordance with these specifications. - Certification
17.1 Upon request of the purchaser in the contract or order,
certification in accordance with the provisions of Specification
A999/A999M shall be furnished. When specified on the
purchase order or when a specific type of melting has been
specified on the purchase order, the type of melting used shall
also be reported to the purchaser or the purchaser’s representative. - Product Marking
18.1 Each length of pipe manufactured in accordance with
this specification shall have the following identifying marking
within 12 in. [300 mm] of one end: manufacturer’s name or
trade-mark, specification number, grade number of the alloy,
the manufacturer’s heat number, size, and schedule number.
Additional marking requirements for heat treatment are described
in Supplementary Requirement S2.
18.2 Marking shall be legibly stenciled with a suitable paint
or permanent marking compound, except when otherwise
specified by the purchaser.
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ASME BPVC.II.A-2019 SA-409/SA-409M
701
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified in the
purchase order. The purchaser may specify a different frequency of test or analysis than is provided
in the supplementary requirement. Subject to agreement between the purchaser and manufacturer,
retest and retreatment provisions of these supplementary requirements may also be modified.
S1. Product Analysis
S1.1 At the request of the purchaser a product analysis of
one coupon representing finished sheet or plate from each heat
shall be made by the pipe manufacturer. The drillings for
product analysis may be taken from shear crop or test specimens.
The results of product analysis shall conform to the
requirements in Table 1 and shall be reported to the purchaser.
S2. Radiographic Examination
S2.1 Weld soundness shall be determined through radiographic
examination made in accordance with requirements as
agreed upon between the pipe manufacturer and purchaser.
S3. Corrosion Requirements
S3.1 Boiling Nitric Acid Test—Except for Grade TP321,
coupons representing finished pipe made of nonmolybdenumbearing
material (0.50 % and less molybdenum) shall meet the
requirement of the boiling nitric acid test conducted according
to Practice C of Practices A262. The condition of the test
specimens and the corrosion rates are as follows: Type 347 and
Type 348 shall be tested in the sensitized condition (heated for
1 h at 1240 °F [675 °C]) and the rate of penetration shall not
exceed 0.0020 in. [0.05 mm]/month. All other
nonmolybdenum-bearing types, except for Grade TP321,
shown in Table 1 shall be tested in the annealed and unsensitized
condition and the rate of penetration shall not exceed
0.0015 in. [0.04 mm]/month.
S3.2 Acidified Copper Sulfate Test—Coupons representing
finished pipe made of molybdenum-bearing material and Type
321 (over 0.50 % molybdenum) shall meet the requirements of
the copper-copper sulfate-sulfuric acid test (intergranular corrosion
test) conducted in accordance with Practice E of
Practices A262. The condition of the test specimen is as
follows: All molybdenum-bearing types shown in Table 1 shall
be tested in the annealed and unsensitized condition. Type 321
shall be tested in the sensitized condition (heated for 1 h at
1240 °F [675 °C]). All specimens shall meet the requirements
of the prescribed bend test.
S4. Ferrite Control of Weld Deposits
S4.1 The ferrite content of the deposited weld metal in any
length of pipe may be determined. The procedural details
pertaining to this subject (that is, welding, plate and weld
deposit chemistry, testing equipment and method, number and
location of test sites, and ferrite control limits) shall be a matter
for agreement between the purchaser and the manufacturer.
S5. Stabilizing Heat Treatment
S5.1 Subsequent to the heat treatment required in 5.3,
Grades TP321, TP347, and TP348 shall be given a stabilization
heat treatment at a temperature lower than that used for the
initial solution annealing heat treatment. The temperature of
stabilization heat treatment shall be at a temperature as agreed
upon between the purchaser and vendor.
S6 Intergranular Corrosion Test
S6.1 When specified, material shall pass intergranular corrosion
tests conducted by the manufacturer in accordance with
Practices A262, Practice E.
NOTE S6.1—Practice E requires testing on the sensitized condition for
low carbon or stabilized grades, and on the as-shipped condition for other
grades.
S6.2 A stabilization heat treatment in accordance with
Supplementary Requirement S5 may be necessary and is
permitted in order to meet this requirement for the grades
containing titanium or columbium.
APPENDIX
(Nonmandatory Information)
X1. Wall Thickness of Schedule 5S and Schedule 10S
TABLE X1.1 Pipe Dimensions
NPS Designator
Wall Thickness
Schedule 5S Schedule 10S
in. mm in. mm
14 0.156 3.96 0.188 4.78
16 0.165 4.19 0.188 4.78
18 0.165 4.19 0.188 4.78
20 0.188 4.78 0.218 5.54
22 0.188 4.78 0.218 5.54
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SA-409/SA-409M ASME BPVC.II.A-2019
702
TABLE X1.1 Continued
NPS Designator
Wall Thickness
Schedule 5S Schedule 10S
in. mm in. mm
24 0.218 5.54 0.250 6.35
30 0.250 6.35 0.312 7.92
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ð19Þ
SPECIFICATION FOR STEEL, SHEET, CARBON, FOR
PRESSURE VESSELS
SA-414/SA-414M
(Identical with ASTM Specification A414/A414M-07 except for para. 1.3.)
ASME BPVC.II.A-2019 SA-414/SA-414M
703
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SA-414/SA-414M ASME BPVC.II.A-2019
704
SPECIFICATION FOR STEEL, SHEET, CARBON, FOR
PRESSURE VESSELS
SA-414/SA-414M
(Identical with ASTM Specification A 414/A 414M-07.) - Scope
1.1 This specification covers hot-rolled carbon steel
sheet for pressure vessels involving fusion welding or brazing.
Welding and brazing technique is of fundamental
importance and shall be in accordance with commercial
practices.
1.2 The following grades are included in this specification:
Mechanical Requirements
Tensile Strength,
Yield Strength, min min
Grade ksi MPa ksi MPa
A 25 170 45 310
B 30 205 50 345
C 33 230 55 380
D 35 240 60 415
E 38 260 65 450
F 42 290 70 485
G 45 310 75 515
1.3 Hot-rolled carbon steel sheet is generally furnished
in cut lengths and to decimal thickness only. Coils may
be furnished, provided tension test specimens are taken to
represent the middle of the slab as required by 5.1.3. The
purchaser should recognize this may require cutting the
coils to obtain test samples and results in half-size coils.
The sheet is furnished to the following size limits:
Width, in. [mm]
Thickness, in. [mm] Over 12 [Over 300]
0.270 to 0.230 [7.0 to 6.0] sheet (coils only)
Under 0.230 to 0.057 [6.0 to 1.5] sheet
1.4 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification.
1.5 Tolerances are found in General Requirements
Specifications A 568/A 568M and A 635/A 635M. The
appropriate General Requirements specification is applied
based on the thickness and width of the product ordered. - Referenced Documents
2.1 ASTM Standards:
A 568/A 568M Specification for Steel, Sheet, Carbon,
Structural, and High-Strength, Low-Alloy, Hot-Rolled
and Cold-Rolled, General Requirements for
A 635/A 635M Specification for Steel, Sheet and Strip,
Heavy-Thickness Coils, Hot-Rolled, Carbon, Structural,
High-Strength Low-Alloy, and High-Strength Low-
Alloy with Improved Formability, General Requirements
for - Ordering Information
3.1 Orders for material under this specification shall
include the following information, as required, to describe
the material adequately:
3.1.1 Designation or specification number, date of
issue, and grade,
3.1.2 Copper bearing steel, when required,
3.1.3 Special requirements, if required,
3.1.4 Condition — pickled (or blast cleaned), if
required (material so ordered will be oiled unless ordered
dry), and
3.1.5 Dimensions, including type of edges.
3.1.5.1 As agreed upon between the purchaser and
the producer, material ordered to this specification will
be supplied to meet the appropriate standard or restricted
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705
thickness tolerance table shown in Specification
A 568/A 568M or Specification A 635/A 635M.
NOTE 1—Not all producers are capable of meeting all of the limitations
of the thickness tolerance tables in Specification A 568/A 568M or SpecificationA635/
A 635M. The purchaser should contact the producer regarding
possible limitations prior to placing an order.
3.1.6 Cast or heat analysis, or test report request, or
both, if required.
NOTE 2 — A typical ordering description is as follows: “ASTM A 414,
Grade A, Hot-Rolled Sheet, 0.100 in. [2.54 mm] by 36 in. [914.4 mm]
by 96 in. [2438 mm], cut edges. - Chemical Requirements
4.1 Cast or Heat Analysis — The analysis of the steel
shall conform to the requirements prescribed in Table 1.
4.1.1 Unspecified elements may be present. Limits
on elements shall be as stated in Table 2.
4.1.1.1 Each of the elements listed in Table 2 shall
be included in the report of the heat analysis. When the
amount of an element present is less than 0.02%, the analysis
may be reported as “<0.02%.”
4.2 Product, Check, or Verification Analysis — Analyses
may be made by the purchaser from finished material
representing each heat.
4.3 Deoxidation — For all grades, killed steel is
required. See Table 1 and footnotes A and B. - Mechanical Property Requirements
5.1 Tensile Strength:
5.1.1 Requirements — Material as represented by the
test specimen shall conform to the tensile requirements
specified in Table 3.
5.1.2 Number of Tests — Two tensile tests shall be
made from the product of each slab as rolled.
5.1.3 Location and Orientation (see Fig. 1):
5.1.3.1 Tensile test specimens shall be taken at
locations representing the middle and back end of each
slab as rolled.
5.1.3.2 Tensile test samples shall be taken from
the full thickness of the sheet as rolled.
5.1.3.3 Tensile test specimens shall be taken from
a location approximately halfway between the center of
the sheet and the edge of the material as-rolled.
5.1.3.4 Tensile test specimens shall be taken with
the axis of the test specimen perpendicular to the rolling
direction (transverse test).
5.1.4 Test Method — Yield strength shall be determined
by either the 0.2% offset method or by the 0.5%
extension under load method, unless otherwise specified. - General Requirements for Delivery
6.1 Material furnished under this specification shall
conform to the applicable requirements of the current edition
of Specification A 568/A 568M or Specification
A 635/A 635M unless otherwise provided herein. - Workmanship
7.1 The material shall be free from injurious defects
(see Specifications A 568/A 568M or A 635/A 635M, as
appropriate due to thickness). - Finish and Appearance
8.1 Surface Finish:
8.1.1 Unless otherwise specified, the material shall
be furnished without removing the hot-rolled oxide or
scale.
8.1.2 When required, the material may be specified
to be pickled or blast cleaned.
8.2 Oiling:
8.2.1 Unless otherwise specified, the material shall
be furnished not oiled.
8.2.2 When specified to be pickled or blast cleaned,
the material shall be furnished oiled. When required, pickled
or blast-cleaned material may be specified to be furnished
dry.
8.3 Edges — Unless otherwise specified, mill edges
shall be furnished on material that has not had the hot-rolled
oxide or scale removed and cut edges shall be furnished on
material that has had the hot-rolled oxide or scale removed. - Certification and Reports
9.1 The manufacturer or processor shall furnish copies
of a test report showing the results of the heat analysis and
mechanical property tests made to determine compliance
with this specification.
9.2 The report shall include the purchase order number,
the specification number and year date, product designation,
grade, the heat number, and heat analysis and mechanical
properties as indicated by the tension test.
9.3 A signature is not required on the test report. However,
the document shall clearly identify the organization
submitting the report. Notwithstanding the absence of a
signature, the organization submitting the report is responsible
for the content of the report.
9.4 A Material Test Report, Certificate of Inspection,
or similar document printed from or used in electronic
form from an electronic data interchange (EDI) transmission
shall be regarded as having the same validity as a
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706
counterpart printed in the certifier’s facility. The content
of the EDI transmitted document must meet the requirements
of the invoked ASTM standard and the purchaser
and supplier. Notwithstanding the absence of a signature,
the organization submitting the EDI transmission is responsible
for the content of the report. - Product Marking
10.1 The name or brand of the manufacturer, heat and
slab number, specification designation number, and grade
shall be legibly and durably marked on each cut length
sheet in two places not less than 12 in. [300 mm] from
the edges. Cut length sheets, the maximum lengthwise
and crosswise, dimensions of which do not exceed 72 in.
FIG. 1 LOCATION OF TEST SPECIMENS
Alternate position
tension test
Alternate position
tension test
Tension test
Tension test
Front end off mill
Back end off mill
TABLE 1
CHEMICAL REQUIREMENTS
Composition — Weight, % Heat Analysis
Element Grade A Grade B Grade C Grade D Grade E Grade F Grade G
Carbon, max 0.15 0.22 0.25 0.25 0.27 0.31 0.31
Manganese, max 0.90 0.90 0.90 1.20 1.20 1.20 1.35
Phosphorus, max 0.035 0.035 0.035 0.035 0.035 0.035 0.035
Sulfur, max 0.035 0.035 0.035 0.035 0.035 0.035 0.035
AluminumA 0.02–0.08 0.02–0.08 0.02–0.08 0.02–0.08 0.02–0.08 0.02–0.08 0.02–0.08
SiliconA 0.30 0.30 0.30 0.30 0.30 0.30 0.30
Copper, when copper steel
is specified, min 0.20 0.20 0.20 0.20 0.20 0.20 0.20
A The steel shall be considered aluminum-silicon killed when the silicon is between 0.15 and 0.30, otherwise it shall be considered aluminum
killed.
[1800 mm], shall be legibly and durably marked in one
place approximately midway between the center and a side
edge. The manufacturer’s test identification number shall
be legibly and durably marked on each test specimen. Steeldie
marking of sheets is prohibited on material <0.250 in.
[6 mm].
10.2 For coil product, the information required in 10.1
shall be legibly and durably marked both on each coil and
on a tag affixed to each coil. - Keywords
11.1 carbon steel sheet; pressure vessel steels; steel
sheet
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707
TABLE 2
LIMITS ON UNSPECIFIED ELEMENTS (See 4.1.1)
Copper, max %A Heat analysis 0.40
Product analysis 0.43
Nickel, max %A Heat analysis 0.40
Product analysis 0.43
Chromium, max %A,B Heat analysis 0.30
Product analysis 0.34
Molybdenum, max %A,B Heat analysis 0.12
Product analysis 0.13
Vanadium, max %C Heat analysis 0.03
Product analysis 0.04
Columbium, max %C Heat analysis 0.02
Product analysis 0.03
A The sum of copper, nickel, chromium, and molybdenum shall
not exceed 1.00% on heat analysis. When one or more of these elements
are specified, the sum does not apply; in which case, only
the individual limits on the remaining unspecified elements will
apply.
B The sum of chromium and molybdenum shall not exceed
0.32% on heat analysis. When one or more of these elements are
specified, the sum does not apply; in which case, only the individual
limits on the remaining unspecified elements will apply.
C By agreement, the heat analysis limits for vanadium or columbium,
or both, may be increased up to 0.10% and 0.05%, respectively.
TABLE 3
TENSILE REQUIREMENTS
Grade A Grade B Grade C Grade D Grade E Grade F Grade G
Tensile strength:
min, ksi [MPa] 45 [310] 50 [345] 55 [380] 60 [415] 65 [450] 70 [485] 75 [515]
max, ksi [MPa] 60 [415] 65 [450] 70 [485] 75 [515] 85 [585] 90 [620] 95 [655]
Yield strength, min, ksi (MPa)A 25 [170] 30 [205] 33 [230] 35 [240] 38 [260] 42 [290] 45 [310]
Elongation in 2 in. (50 mm), min, percent:
Under 0.270 to 0.145 [Under 7.0 to 3.8] 26 24 22 20 18 16 16
Under 0.145 to 0.089 [Under 3.8 to 2.2] 24 22 20 18 16 14 14
Under 0.089 to 0.057 [Under 2.2 to 1.5] 23 21 19 17 15 13 13
Elongation in 8 in. (200 mm), min, percent:
Under 0.270 to 0.145 [Under 7.0 to 3.8] 20 18 16 14 12 10 10
A Yield strength determined by the 0.2% offset or 0.5% extension under load methods.
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SPECIFICATION FOR PIPING FITTINGS OF WROUGHT
CARBON STEEL AND ALLOY STEEL FOR
LOW-TEMPERATURE SERVICE
SA-420/SA-420M
(Identical with ASTM Specification A420/A420M-04.)
ASME BPVC.II.A-2019 SA-420/SA-420M
709
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SA-420/SA-420M ASME BPVC.II.A-2019
710
SPECIFICATION FOR PIPING FITTINGS OF WROUGHT
CARBON STEEL AND ALLOY STEEL FOR LOWTEMPERATURE
SERVICE
SA-420/SA-420M
(Identical with ASTM Specification A 420/A 420M-04) - Scope
1.1 This specification covers wrought carbon steel and
alloy steel fittings of seamless and welded construction,
covered by the latest revision of ASME B16.9, ASME
B16.11, MSS-SP-79, and MSS SP-95. Fittings differing
from these ASME and MSSVF standards shall be furnished
in accordance with Supplementary Requirement S58 of
Specification A 960. These fittings are for use in pressure
piping and pressure vessel service at low temperatures.
1.2 Optional supplementary requirements are provided
for fittings where a greater degree of examination is desired.
When desired, one or more of these supplementary requirements
shall be specified in the order.
1.3 This specification is expressed in both inch-pound
units and in SI units. However, unless the order specifies
the applicable “M” specification designation (SI units), the
material shall be furnished to inch-pound units.
1.4 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. - Referenced Documents
2.1 In addition to those Referenced Documents listed
in Specification A 960, the following list of standards apply
to this specification.
2.2 ASTM Standards:
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A 960 Specification for Common Requirements for
Wrought Steel Piping Fittings
2.3 ASME Standards:
B 16.9 Factory-Made Wrought Steel Butt-Welding Fittings
B 16.11 Forged Steel Fittings, Socket-Welding Threaded
Section VIII Division 1, Pressure Vessels
2.4 MSS Standards:
MSS SP-25 Standard Marking System for Valves, Fittings,
Flanges, and Unions
MSS SP-79 Socket Welding Reducer Inserts
MSS SP-95 Swage(d) Nipples and Bull Plugs
2.5 ASNT Standard:
ASNT (1984) Recommended Practice No. SNT-TC-1A - Ordering Information
3.1 See Specification A 960. - General Requirements
4.1 Product furnished to this specification shall conform
to the requirements of Specification A 960, including any
supplementary requirements that are indicated in the purchase
order. Failure to comply with the general requirements
of Specification A 960 constitutes non-conformance
with this specification. In case of conflict between the
requirements of this specification and Specification A 960,
this specification shall prevail. - Material
5.1 The material for fittings shall consist of forgings,
bars, plates, seamless or fusion welded tubular products
with filler metal added. It shall conform to the chemical
requirements in Table 1, and be made by one of the following
processes: open-hearth, basic-oxygen, or electric-furnace.
The steels shall be made using recognized melting
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711
practices necessary to produce steels that shall meet the
impact requirements of this specification. - Manufacture
6.1 Forging or forming operations shall be performed
by hammering, pressing, piercing, extruding, upsetting,
working, bending, fusion-welding, or machining, or by a
combination of two or more of these operations. The forming
procedure shall be so applied that it will not produce
injurious defects in the fittings.
6.2 All welds, including welds in tubular products from
which fittings are made, shall be (1) made by welders,
welding operators and welding procedures qualified under
the provisions of ASME Section IX, (2) heat treated in
accordance with Section 7 of this specification, and (3)
nondestructively examined throughout the entire length of
each weld in accordance with Section 14 of this specification.
The radiography of welds shall be done either prior
to or after forming at option of manufacturer. Personnel
performing NDE examinations shall be qualified in accordance
with SNT-TC-1A.
6.3 The welded joints of the fittings shall be finished
in accordance with the requirements of Paragraph UW-
35(a) of Section VIII, Division 1 of ASME Boiler and
Pressure Vessel Code.
6.4 All butt-weld tees manufactured by cold-forming
methods shall be liquid penetrant or magnetic particle
examined by one of the methods specified in Supplementary
Requirement S52 or S53 of Specification A 960. This
examination shall be performed after final heat treatment
by NDE personnel qualified under the provisions of ASNT
Recommended Practice No. SNT-TC-1A. Only the sidewall
areas of the tee need be examined. This area is defined
by a circle that covers the area from the weld bevel of the
branch outlet to the centerline of the body or run. Internal
and external surfaces shall be examined when size permits
accessibility. After the removal of any cracks, the tees shall
be re-examined by the original method. Acceptable tees
shall be marked with the symbol PT or MT, as applicable,
to indicate compliance.
6.5 Stubends may be produced with the entire lap added
by the welding of a ring, made from plate or bar of the
same alloy grade and composition, to the outside of a
straight section of pipe, provided the weld is double
welded, is a full penetration joint, satisfies the requirements
of 6.2 for qualifications and radiography and 7.1 for post
weld heat treatment. - Heat Treatment
7.1 All fittings shall be furnished in the normalized,
normalized and tempered, annealed, or quenched and tempered
condition. All welding shall be completed prior to
the austenitizing heat treatment.
7.2 The full thickness of the material from which impact
test specimens are to be obtained shall be heat treated with
a furnace charge as specified in 10.4.2 or 10.4.3.
7.3 After forming, the fittings shall be allowed to cool
below the lower critical before applying one of the heat
treatments listed in 7.1.
7.4 When the fittings are to be post-weld heat treated
after being welded by the purchaser and when so specified
in the order, the test specimens shall be subjected to the
same post-weld heat treatment. The purchaser shall use
the post-weld heat treatment shown in Table 2, unless
otherwise specified in the order. - Chemical Composition
8.1 The steel shall conform to requirements of chemical
composition for the respective material prescribed in
Table 1.
8.2 The steel shall not contain any unspecified elements
for the ordered grade to the extent that it then conforms
to the requirements of another grade for which that element
is a specified element having a required minimum content.
8.3 The chemical composition of weld metal is not
required to meet the same limits of the base materials
however, the composition of the weld deposit shall be
such that it meets the minimum mechanical and impact
requirements of this specification. In general, the alloy
content shall be similar to that of the base metal but shall not
exceed 6% except in the case of fittings of 9% nickel steel.
8.4 A product analysis is optional. - Tensile Properties
9.1 The tensile properties of the fittings material shall
conform to the requirements for the applicable grade of
material as listed in Table 3.
9.2 At least one tension test shall be made on each
heat of material and in the same condition of heat treatment
as the finished fittings it represents provided that the wall
thickness of the fitting and the representative sample thickness
do not vary more than 1/4 in. [6 mm]. At least one
tension test per heat of weld metal shall be made after heat
treatment in the same manner as the base metal. Results
need not be reported unless Supplementary Requirement
S51 of Specification A 960 is specified.
9.3 Records of the tension tests shall be certification
that the material of the fitting meets the tensile requirements
of this specification.
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712 - Impact Test Properties
10.1 Properties:
10.1.1 The notched bar impact properties of the base
metal and weld metal shall conform to the requirements
of Table 4 or Table 5 for the applicable grade of material.
10.1.2 Retest – When the average value of the three
specimens equals or exceeds the minimum value permitted
for a single specimen and the value for more than one
specimen is below the required average value, or when
the value for one specimen is below the minimum value
permitted for a single specimen, a retest of three additional
specimens shall be made. The value for each of these retest
specimens shall equal or exceed the required average value.
When an erratic result is caused by a defective specimen,
or there is uncertainty in test procedure, a retest shall be
allowed.
10.2 Procedures:
10.2.1 All material furnished under this specification
shall be tested for impact resistance at the temperature
for the respective grade in Table 6. Exceptions to these
requirements are permissible when agreed upon between
the purchaser and producer and specified in the order, in
that the impact test is acceptable when made at temperatures
different from those shown in Table 6, provided the
test temperature is at least as low as the intended service
temperature, and fittings are suitably marked in accordance
with Section 18 to identify the reported test temperature.
10.2.2 The notched-bar impact test shall be made in
accordance with the procedure for the simple-beam,
Charpy-type test of Test Methods and Definitions A 370.
Each impact test shall consist of breaking three specimens.
10.3 Specimens:
10.3.1 Notched-bar impact specimens shall be simple-
beam, Charpy-type A with a V-notch in accordance
with Test Methods and Definitions A 370. Standard specimens
10 by 10 mm in cross section shall be used unless
the material to be tested is of insufficient thickness, in
which case the largest obtainable standard subsize impact
specimens shall be used. When the size or shape of the
finished fittings is insufficient to permit obtaining the smallest
standard subsize impact specimens, an impact test by
the fitting manufacturer will not be required. The material
from which the specimens are taken shall be heat treated
with a furnace charge in accordance with 10.4.2 or 10.4.3.
Impact tests shall be made from either the raw material
from which the fittings are made or from a finished fitting
at the option of the manufacturer.
10.3.2 Test specimens shall be obtained so that the
longitudinal axis of the specimen is parallel to the longitudinal
axis of the fitting while the axis of the “V” shall be
perpendicular to the surface. On wall thickness over 1 in.
[25 mm] the specimens shall be obtained with their longitudinal
axis located 1/2 in. [13 mm] from the outer surface.
10.3.3 When testing welds, the notch of the specimen
shall be in the welded joint and, where the diameter and
wall thickness permit, the longitudinal axis of the specimen
shall be transverse to the longitudinal axis of the weld.
The axis of the notch shall be perpendicular to the surface.
10.4 Number of Tests:
10.4.1 A notched-bar impact test, consisting of
breaking three specimens shall be made. Each test shall
represent only such fittings from a heat that do not vary
from the thickness of the material from which the test
specimens are taken by more than 1/4 in. [6 mm].
10.4.2 When heat treatment is performed in furnaces
not equipped with calibrated recording pyrometers, one
impact test shall be made for each heat in each heat-treatment
load. Test specimens shall be included with each
furnace charge. If this heat treatment is conducted in continuous-
type furnaces not equipped with calibrated recording
pyrometers, then one test per heat shall be conducted for
each 5000 lb or 2550 kg (or less) of product.
10.4.3 When heat treatment is performed in furnaces
controlled within a 50°F [28°C] range and equipped with
calibrated recording pyrometers so that records of heat
treatment are available, then one impact test from each
heat is required, provided that all other heat treatments are
conducted at the same temperatures and within the same
50°F [28°C] range as the furnace charge that contained
the test specimens.
10.4.4 On fittings of welded construction, additional
impact tests of the same number as required in 10.4.1 or
10.4.2 shall be made to test the weld metal.
10.4.5 Specimens showing defects while being
machined or prior to testing shall be discarded, and replacements
shall be considered as original specimens.
10.5 Retreatment:
10.5.1 If the results of impact tests conducted in
accordance with 10.4.2 and 10.4.3 fail to conform to the
test requirements specified in 10.1, that group of fittings
shall be retreated and submitted for test. No group of
fittings shall be retreated more than twice. - Hydrostatic Tests
11.1 Hydrostatic testing of fittings is not required by
this specification.
11.2 All fittings shall be capable of withstanding without
failure, leakage, or impairment of their serviceability,
a hydrostatic test pressure equal to that prescribed for the
specified matching pipe of equivalent material.
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ASME BPVC.II.A-2019 SA-420/SA-420M
713 - Dimensions
12.1 Butt-welding fittings and butt-welding shortradius
elbows and returns purchased in accordance with
this specification shall conform to the dimensions and tolerances
given in the latest revision of ASME B16.9. Steel
socket-welding and threaded fittings purchased in accordance
with this specification shall conform to the sizes,
shapes, dimensions, and tolerances specified in the latest
revision of ASME B16.11.
12.2 Fittings of size or shape differing from these standards,
but meeting all other requirements of the specification,
shall be furnished in accordance with Supplementary
Requirement S58 of SpecificationA960 only by agreement
with the purchaser. - Surface Quality
13.1 See Specification A 960.
13.2 Repair by Welding (Base Metal):
13.2.1 Repair welding, by the manufacturer, is permissible
for parts made to dimensional standards such as
those of ASME or equivalent standards.
13.2.2 Prior approval of the purchaser shall be
required to weld repair special parts made to the purchaser’s
dimensional requirements.
13.2.3 Welding shall be accomplished with a weld
procedure designed to produce low hydrogen in the weldment.
Short circuit gas metal arc welding is permissible
only with the approval of the purchaser.
13.2.4 The weld repair shall be permanently identified
with the welder’s stamp or symbol in accordance with
Section IX of the ASME Boiler and Pressure Vessel Code.
13.2.5 After weld repair, material shall be heat
treated in accordance with 7.1.
13.2.6 Tension and impact testing of representative
deposited weld metal for each heat shall meet the requirements
of 9.2 and 10.1. - Radiographic Examination
14.1 All fusion-welded butt joints shall be radiographically
examined throughout the entire length in accordance
with Paragraph UW-51 of Section VIII, Division 1, of
the ASME Boiler and Pressure Vessel Code. Instead of
radiographic examination, welds made by the manufacturer
may be ultrasonically examined in accordance with Appendix
12 of Section VIII, Division 1, of the ASME Boiler and
Pressure Vessel Code. In general, radiography or ultrasonic
examination shall be performed after all forming operations
have been completed. Fittings made from fusion-welded
pipe need not be radiographed if the pipe has been radiographed,
provided the fitting forming process does not
materially affect the weld. - Inspection
15.1 All tests and inspections shall be made at the place
of manufacture, unless otherwise agreed to.
15.2 Other tests, when required by agreement shall be
made from materials of the lots covered in the order. - Rejection and Rehearing
16.1 Material that fails to conform to the requirements
of this specification shall be rejected. Rejection should be
reported to the producer or supplier promptly and in writing.
In case of dissatisfaction with the results of the test,
the producer or supplier shall make claim for a rehearing.
16.2 Fittings that develop defects in shop working or
application operations shall be rejected. Upon rejection,
the manufacturer shall be notified promptly in writing. - Certification
17.1 When requested by the purchaser, the manufacturer
shall provide a certificate of compliance to this specification.
In addition, if requested to provide test reports,
the manufacturer shall also provide the following where
applicable:
17.1.1 Chemical analysis results, Section 8 (Table 1),
17.1.2 Tensile property results, Section 9 (Table 3)
report yield strength and ultimate strength in ksi [MPa]
and elongation in percent,
17.1.3 Impact test results, Section 10 (Table 4 and
Table 5),
17.1.4 Type heat treatment, Section 7,
17.1.5 Radiographic examination statement, Section
14, and
17.1.6 Any supplemental testing required by the purchase
order.
17.2 Certification shall state whether welds have been
examined radiographically or ultrasonically.
17.3 Letters of compliance and test results shall state
the specification number, year of issue, revision letter (if
any), grade and class of the fittings. - Product Marking
18.1 All fittings shall have the prescribed information
marked on each fitting in accordance with MSS SP-25,
latest revision.
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714
18.1.1 Fittings shall be marked by any method which
will permanently identify the fittings and not result in sharp
discontinuities. Stamping, when used, shall be done with
blunt-nosed continuous or blunt-nosed interrupted dot
stamps.
18.1.2 When agreed upon between the purchaser and
producer, and specified in the order, the markings shall be
painted or stenciled on the fitting or stamped on a metal
or plastic tag which shall be securely attached to the fitting.
18.2 The prescribed information for butt-welding fittings
shall be: the manufacturer’s name or trademark (see
Note 1), material designation or grade, schedule number
or nominal wall thickness designation, and the heat number
or manufacturer’s heat identification. Fittings containing
welds that have been ultrasonically examined instead of
radiography shall be marked U after heat identity.
NOTE 1—For purposes of identification marking, the manufacturer is
considered the organization that certifies the piping component complies
with this specification.
18.3 The prescribed information for threaded or socket
welding fittings shall be: the manufacturer’s name or trademark,
material designation or grade, pressure class or
schedule number, and size.
TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
GradeA C Mn P S Si Ni Cr Mo Cu Cb V
WPL6 0.30 0.50–1.35 0.035 0.040 0.15–0.40 0.40 0.30 0.12 0.40 0.02B 0.08
WPL9 0.20 0.40–1.06 0.030 0.030 . . . 1.60–2.24 . . . . . . 0.75–1.25 . . . . . .
WPL3C 0.20 0.31–0.64 0.05 0.05 0.13–0.37 3.2–3.8 . . . . . . . . . . . . . . .
WPL8D 0.13 0.90 0.030 0.030 0.13–0.37 8.4–9.6 . . . . . . . . . . . . . . .
NOTE 1—All requirements are maximum unless otherwise indicated.
NOTE 2—Where an ellipsis (. . .) appears in this table, there is no requirement.
A When fittings are of welded construction, the symbols above shall be supplemented by the letter “W.”
B By agreement, the limit for Columbium may be increased up to 0.05% on heat analysis and 0.06% on product analysis.
C Fittings made from plate or forgings may have 0.90% max manganese.
D Fittings made from plate may have 0.98% max manganese.
18.4 When size does not permit complete marking,
identification marks shall be omitted in the reverse order
of those listed above and in accordance with MSS SP-25.
18.5 The impact test temperature shall also be shown
if it is different from the standard test temperature specified
in Table 6, for example: WPL-6-60 or WPL3-176.
18.6 Bar Coding – In addition to the requirements in
18.1, 18.2, 18.3, 18.4, and 18.5, bar coding is acceptable
as a supplemental identification method. The purchaser
may specify in the order a specific bar coding system to
be used. The bar coding system, if applied at the discretion
of the supplier, should be consistent with one of the published
industry standards for bar coding. If used on small
fittings, the bar code may be applied to the box or a substantially
applied tag. - Keywords
19.1 pipe fittings; piping applications; pressure containing
parts; pressure vessel service; temperature service
applications, low
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ASME BPVC.II.A-2019 SA-420/SA-420M
715
TABLE 2
POST-WELD HEAT TREATMENT
Metal Temperature
Grade °F °C Minimum Holding Time
WPL6 1100–1200 595–650 1 h/in. [25 mm] 3/4 h min
WPL3 1100–1150 540–620 1/4 h/in. [25 mm] 1 h min
WPL8 1050–1100 565–595 1/2 h/in. [25 mm] 1 h min
WPL9A 1025–1085 550–585 1 h/in. [25 mm] 2 h min
A 2 in. [51 mm] thickness and over. The cooling rate shall not be less than 300°F [150°C] per hour down to a temperature of 600°F
[315°C].
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716
TABLE 3
TENSILE REQUIREMENTS
Grade
Requirement WPL6 WPL9 WPL3 WPL8
Tensile strength, min ksi [MPa] 60 [415]–85 [585] 63 [435]–88 [610] 65 [450]–90 [620] 100 [690]–125 [865]
Yield strength, min ksi [MPa] 35 [240] 46 [315] 35 [240] 75 [515]
Grades
WPL6 WPL9 WPL3 WPL8
Longi- Trans- Longi- Trans- Longi- Trans- Longi- Trans-
Elongation Requirements tudinal verse tudinal verse tudinal verse tudinal verse
Standard round specimen, or small proportional speci- 22 12 20 . . . 22 14 16 . . .
men, min % in 4 D
Rectangular specimen for wall thickness 5/16 in. [7.94 30 16.5 28 18 30 20 22 . . .
mm] and over, and for all small sizes tested in full
section; min % in 2 in. or 50 mm
Rectangular specimen for wall thickness less than 5/16
A A A A A A A . . .
in [7.94 mm]; min%in 2 in. or 50 mm (1/2 in. [12.7
mm] wide specimen)
Note 1 — Where an ellipsis (. . .) appears in this table, there is no requirement.
A For each 1/32 in. [0.79 mm] decrease in wall thickness below 5/16 in. [7.94 mm], a deduction of 1.5% (grades WPL6, WPL9, and WPL3) or
1.25% (WPL8) for longitudinal and 1.0% (grades WPL6, WPL9, and WPL3) for transverse from the values shown above is permitted. The
following table gives the minimum value for various wall thicknesses:
Wall Thickness Grades
WPL6 WPL9 WPL3 WPL8
Longi- Trans- Longi- Trans- Longi- Trans- Longi- Transin.
[mm] tudinal verse tudinal verse tudinal verse tudinal verse
5/16 (0.312) [7.94] 30.0 16.5 28.0 18.0 30.0 20.0 22.0 . . .
9/32 (0.281) [7.14] 28.5 15.5 26.5 17.0 28.5 19.0 20.75 . . .
1/4 (0.250) [6.35] 27.0 14.5 25.0 16.0 27.0 18.0 19.5 . . .
7/32 (0.219) [5.56] 25.5 . . . 23.5 . . . 25.5 . . . 18.25 . . .
3/16 (0.188) [4.76] 24.0 . . . 22.0 . . . 24.0 . . . 17.0 . . .
5/32 (0.156) [3.97] 22.5 . . . 20.5 . . . 22.5 . . . 15.75 . . .
1/8 (0.125) [3.17] 21.0 . . . 19.0 . . . 21.0 . . . 14.5 . . .
3/32 (0.094) [2.38] 19.5 . . . 17.5 . . . 19.5 . . . 13.25 . . .
1/16 (0.062) [1.59] 18.0 . . . 16.0 . . . 18.0 . . . 12.0 . . .
NOTE — The preceding table gives the computed minimum elongation value for each 1/32 in. [0.79 mm] decrease in wall thickness. Where the
wall thickness lies between two values above, the minimum elongation value is determined by the following equations:
Direction of Test Equations
WPL6 WPL9 WPL3 WPL8
Longitudinal E p 48t + 15.00 48t + 13.00 E p 48t + 15.00 40t + 9.50
Transverse t p 32t + 6.50 32t + 8.00 E p 32t + 10.00 . . .
where:
E p elongation in 2 in. or 50 mm, %, and
t p actual thickness of specimen, in.
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717
TABLE 4
CHARPY IMPACT REQUIREMENTS FOR WPL6,
WPL9, AND WPL3A
Minimum Charpy
Charpy V-Notch V-Notch
Impact Impact Value Without
Value Required for Requiring Retest
Acceptance (Average (One Specimen Only
of Three Specimens) of a Set)
Size of Specimen,
mm ft · lbf J ft · lbf J
10 by 10.0 13 17.6 10 13.6
10 by 7.5 10 13.6 8 10.8
10 by 5.0 7 9.5 5 7.0
10 by 2.5 4 5.4 3 4.1
A Straight-line interpolation for intermediate values is permitted.
TABLE 5
CHARPY IMPACT REQUIREMENTS FOR WPL8
Minimum Charpy
Charpy V-Notch V-Notch
Impact Impact Value Without
Value Required for Requiring Retest
Acceptance (Average (One Specimen Only
of Three Specimens) of a Set)
Size of Specimen,
mm ft · lbf J ft · lbf J
10 by 10.0 25.0 33.9 20.0 27.1
10 by 7.5 21.0 28.5 17.0 23.1
10 by 5.0 17.0 23.1 14.0 19.0
10 by 2.5 8.0 10.8 6.0 8.1
TABLE 6
IMPACT TEST TEMPERATURE
Impact Test Temperature,
Grade °F [°C]
WPL6 -50 [-45]
WPL9 -100 [-75]
WPL3 -150 [-100]
WPL8 -320 [-195]
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718
SUPPLEMENTARY REQUIREMENTS
One or more of the supplementary requirements appearing in Specification A 960 may be
included in the order or contract. When so included, a supplementary requirement shall
have the same force as if it were in the body of the specification. Supplementary requirement
details not fully described shall be agreed upon between the purchaser and the supplier.
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SPECIFICATION FOR SEAMLESS AND
ELECTRIC-WELDED LOW-ALLOY STEEL TUBES
SA-423/SA-423M
(Identical with ASTM Specification A423/A423M-95(R04).)
ASME BPVC.II.A-2019 SA-423/SA-423M
719
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SA-423/SA-423M ASME BPVC.II.A-2019
720
SPECIFICATION FOR SEAMLESS AND
ELECTRIC-WELDED LOW-ALLOY STEEL TUBES
SA-423/SA-423M
[Identical with ASTM Specification A 423/A 423M-95(R04).] - Scope
1.1 This specification covers minimum-wall-thickness,
seamless and electric-resistance welded, low-alloy steel
tubes for pressure containing parts such as economizers or
other applications where corrosion resistance is important.
1.2 The tubing sizes and thicknesses usually furnished
to this specification are 1/2 to 5 in. [12.7 to 127 mm] in
outside diameter and 0.035 to 0.500 in. [0.9 to 12.7 mm]
inclusive, in minimum wall thicknesses. Tubing having
other dimensions may be furnished, provided such tubes
comply with all other requirements of this specification.
1.3 Mechanical property requirements do not apply to
tubing smaller than 1/4 in. [3.2 mm] in inside diameter or
0.015 in. [0.4 mm] in thickness.
1.4 An optional supplementary requirement is provided
and, when desired, shall be so stated in the order.
1.5 The values stated in either inch-pound units or SI
units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated
in each system are not exact equivalents; therefore, each
system must be used independently of the other. Combining
values from the two systems may result in nonconformance
with the specification. The inch-pound units shall apply
unless the “M” designation of this specification is specified
in the order. - Referenced Document
2.1 ASTM Standard:
E 213 Practice for Ultrasonic Examination of Metal Pipe
and Tubing
E 273 Practice for Ultrasonic Examination of Longitudinal
Welded Pipe and Tubing
A 450/A 450M Specification for General Requirements for
Carbon, Ferritic Alloy, and Austenitic Alloy Steel Tubes - Ordering Information
3.1 Orders for material under this specification shall
include the following, as required, to describe the desired
material adequately;
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material (seamless or electric-resistance
welded tubes),
3.1.3 Grade (Table 1),
3.1.4 Manufacture (hot finished or cold finished),
3.1.5 Size (outside diameter and minimum wall
thickness)
3.1.6 Length (specific or random),
3.1.7 Optional requirements (hydrostatic or electric
test, 13.7),
3.1.8 Test report required (see Certification Section
of Specification A 450/A 450M),
3.1.9 Specification designation, and
3.1.10 Special requirements and any supplementary
requirements selected. - Manufacture
4.1 Tubes made by the seamless process may be hot
finished or cold finished. - Heat Treatment
5.1 All tubes shall be normalized or given such heat
treatment as may be necessary to conform to the requirements
of this specification. - Chemical Composition
6.1 The steel shall conform to requirements as to chemical
composition prescribed in Table 1.
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ASME BPVC.II.A-2019 SA-423/SA-423M
721 - Product Analysis
7.1 An analysis of either one billet, one length of flatrolled
stock or one tube shall be made from each heat. The
chemical composition thus determined shall conform to
the requirements specified.
7.2 If the original test for product analysis fails, retests
of two additional billets, lengths of flat-rolled stock, or
tubes shall be made. Both retests, for the elements in question
shall meet the requirements of the specification; otherwise
all remaining material in the heat or lot (Note 1) shall
be rejected or, at the option of the producer, each billet,
length of flat-rolled stock or tube may be individually tested
for acceptance. Billets, lengths of flat-rolled stock or tubes
which do not meet the requirements of the specification
shall be rejected.
NOTE 1—For flattening, flaring, and flange requirements, the term lot
applies to all tubes prior to cutting of the same nominal size and wall
thickness that are produced from the same heat of steel. When final heat
treatment is in a batch-type furnace, a lot shall include only those tubes
of the same size and from the same heat which are heat treated in the
same furnace charge. When the final heat treatment is in a continuous
furnace the number of tubes of the same size and from the same heat in
a lot shall be determined from the size of the tubes as prescribed in Table 2.
NOTE 2—For tensile and hardness test requirements, the term lot applies
to all tubes prior to cutting, of the same nominal diameter and wall
thickness that are produced from the same heat of steel. When final heat
treatment is in a batch-type furnace, a lot shall include only those tubes
of the same size and the same heat which are heat treated in the same
furnace charge. When the final heat treatment is in a continuous furnace,
a lot shall include all tubes of the same size and heat, heat treated in the
same furnace at the same temperature, time at heat, and furnace speed. - Tensile Requirements
8.1 The material shall conform to the requirements as
to tensile properties prescribed in Table 3. - Hardness Requirements
9.1 The tubes shall have a hardness number not
exceeding 170 HB or 87 HRB. - Forming Operations
10.1 Tubes when inserted in the boiler shall stand
expanding and beading without showing cracks or flaws. - Mechanical Tests Required
11.1 Tension Test — One tension test shall be made
on a specimen for lots of not more than 50 tubes. Tension
tests shall be made on specimens from two tubes for lots
of more than 50 tubes (Note 2).
11.2 Flattening Test — One flattening test shall be
made on specimens from each end of one finished tube,
not the one used for the flaring or flanging test, from each
lot (Note 1).
11.3 Flaring Test (Seamless Tubes) — One flaring test
shall be made on specimens from each end of one finished
tube, not the one used for the flattening test, from each lot
(Note 1).
11.4 Flange Test (Welded Tubes) — One flange test
shall be made on specimens from each end of one finished
tube, not the one used for the flattening test, from each lot
(Note 1).
11.5 Hardness Test — Brinell or Rockwell hardness
tests shall be made on specimens from two tubes from
each lot (Note 2).
11.6 Reverse Flattening Test — For welded tubes, one
reverse flattening test shall be made on a specimen from
each 1500 ft [460 m] of finished tubing.
11.7 Hydrostatic or Nondestructive Electric Test —
Each tube shall be subjected to the hydrostatic test, or,
instead of this test, a nondestructive electric test may be
used when specified by the purchaser. - General Requirements
12.1 Material furnished under this specification should
conform to the applicable requirements of the current edition
of Specification A 450/A 450M, unless otherwise provided
herein. - Product Marking
13.1 In addition to the marking prescribed in Specification
A 450/A 450M, the marking shall include whether
hot finished or cold finished, and whether seamless or
welded. - Keywords
14.1 Seamless steel tube; steel tube; alloy; welded
steel tube
SA-423/SA-423M ASME BPVC.II.A-2019
722
TABLE 1
CHEMICAL REQUIREMENTS
Composition, %
Grade 1 Grade 2
Carbon, max 0.15 0.15
Manganese, max 0.55 0.50–1.00
Phosphorus 0.06–0.16 0.04 max
Sulfur, max 0.060 0.05
Silicon, min 0.10 . . .
Copper 0.20–0.60 0.30–1.00
Chromium 0.24–1.31 . . .
Nickel 0.20–0.70 0.40–1.10
Molybdenum, min . . . 0.10
TABLE 2
NUMBER OF TUBES IN A LOT HEAT TREATED BY
THE CONTINUOUS PROCESS
Size of Tube Size of Lot
2 in. [50.8 mm] and over in outside diameter not more than 50
and 0.200 in. [5.1 mm] and over in wall tubes
thickness
Less than 2 in. [50.8 mm] but over 1 in. not more than 75
[25.4 mm] in outside diameter or over 1 tubes
in. [25.4 mm] in outside diameter and
under 0.200 in. [5.1 mm] in wall
thickness
1 in. [25.4 mm] or less in outside diameter not more than 125
tubes
TABLE 3
TENSILE REQUIREMENTS
Tensile strength, min, ksi [MPa] 60 [415]
Yield strength, min, or 50 mm, ksi [MPa] 37 [255]
Elongation in 2 in. or 50 mm, min, % 25
For longitudinal strip tests a deduction for each 1.25A
1/32 in. [0.8 mm] decrease in wall thickness below
3/16 in. [8 mm] from the basic minimum elongation of
the following percentage points shall be made
A Calculated elongation requirements shall be rounded to the
nearest whole number.
ASME BPVC.II.A-2019 SA-423/SA-423M
723
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirement shall apply only when specified by the purchaser
in the inquiry, contract, or order. Details of this supplemental requirement shall be agreed
upon by the manufacturer and the purchaser.
S1. Surface Condition
S1.1 If pickling or shot-blasting, or both, are required, this shall be specifically stated in the order and shall be done
at the purchaser’s expense.
SA-423/SA-423M ASME BPVC.II.A-2019
724
ADDITIONAL SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements may become a part of the specification when
specified in the inquiry or invitation to bid, and purchase order or contract. These requirements
shall not be considered unless specified in the order and the necessary tests shall be
made at the mill.
S2. Additional Testing of Welded Tubing per
ASME Request
S2.1 Each tube shall be subjected to an ultrasonic
inspection employing Practices E 273 or E 213 with the
rejection criteria referenced in Specification
A 450/A 450M.
S2.2 If Practice E 273 is employed, a 100% volumetric
inspection of the entire length of each tube shall also be
performed using one of the non-destructive electric tests
permitted by Specification A 450/A 450M.
S2.3 The test methods described in the supplement may
not be capable of inspecting the end portions of tubes. This
condition is referred to as end effect. This portion, as
determined by the manufacturer, shall be removed and
discarded.
S2.4 In addition to the marking prescribed in Specification
A 450/A 450M, “S2” shall be added after the grade
designation.
SPECIFICATION FOR CENTRIFUGALLY CAST FERRITIC
ALLOY STEEL PIPE FOR HIGH-TEMPERATURE SERVICE
SA-426/SA-426M
(Identical with ASTM Specification A426/A426M-13.)
ASME BPVC.II.A-2019 SA-426/SA-426M
725
SA-426/SA-426M ASME BPVC.II.A-2019
726
Standard Specification for
Centrifugally Cast Ferritic Alloy Steel Pipe for High-
Temperature Service - Scope
1.1 This specification covers centrifugally cast alloy steel
pipe intended for use in high-temperature, high-pressure service.
1.2 Several grades of ferritic steels are covered. Their
compositions are given in Table 1.
1.3 Supplementary Requirements S1 through S12 are
provided. The supplementary requirements provide for additional
tests of an optional nature and when desired shall be so
stated in the order (Section 4).
1.4 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. The values stated in
each system may not be exact equivalents; therefore, each
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance
with the standard.
1.4.1 Within the text, the SI units are shown in brackets.
1.5 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appropriate
safety and health practices and determine the applicability
of regulatory limitations prior to use. - Referenced Documents
2.1 ASTM Standards:
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A609/A609M Practice for Castings, Carbon, Low-Alloy,
and Martensitic Stainless Steel, Ultrasonic Examination
Thereof
A941 Terminology Relating to Steel, Stainless Steel, Related
Alloys, and Ferroalloys
A999/A999M Specification for General Requirements for
Alloy and Stainless Steel Pipe
E94 Guide for Radiographic Examination
E165 Practice for Liquid Penetrant Examination for General
Industry
E186 Reference Radiographs for Heavy-Walled (2 to 41/2-in.
(50.8 to 114-mm)) Steel Castings
E208 Test Method for Conducting Drop-Weight Test to
Determine Nil-Ductility Transition Temperature of Ferritic
Steels
E280 Reference Radiographs for Heavy-Walled (41/2 to 12-
in. (114 to 305-mm)) Steel Castings
E446 Reference Radiographs for Steel Castings Up to 2 in.
(50.8 mm) in Thickness
E709 Guide for Magnetic Particle Testing
2.2 ANSI Standard:
B46.1 Surface Texture
2.3 ASME Boiler and Pressure Vessel Code:
Section IX Welding and Brazing Qualifications - Ordering Information
3.1 Orders for material under this specification shall include
the following, as required, to describe the desired material
adequately:
3.1.1 Quantity (feet, centimetres, or number of lengths),
3.1.2 Name of material (centrifugally cast pipe),
3.1.3 Specification number,
3.1.4 Grade (Table 1),
3.1.5 Size (outside or inside diameter and minimum wall
thickness),
3.1.6 Length (specific or random) (Section on Permissible
Variations in Length of Specification A999/A999M),
3.1.7 End finish (Section on Ends of Specification A999/
A999M),
ASME BPVC.II.A-2019 SA-426/SA-426M
727
3.1.8 Optional Requirements S1 through S12 and Section
14.1,
3.1.9 Test report required (Section on Certified Test Report
of Specification A999/A999M),
3.1.10 Service temperature if over 1000°F [540°C] (Note 1),
and
3.1.11 Special requirements or additions to specification. - General Requirements for Delivery
4.1 Material furnished under this specification shall conform
to the applicable requirements of the current edition of
Specification A999/A999M unless otherwise provided herein. - Materials and Manufacture
5.1 Heat-Treatment—The pipe shall be furnished in the
austenitized and tempered condition (Note 1) according to the
requirements of Table 2.
5.1.1 Heat treatment shall be performed after the pipe has
been allowed to cool below the transformation range. Definition
of heat-treatment terms shall be as given in Terminology
A941.
NOTE 1—It is recommended that the temperature for tempering should
be at least 100°F [55°C] above the intended service temperature. The
purchaser shall advise the manufacturer of the service temperature when
it is over 1000°F [540°C]. (See 3.1.10.)
5.2 Machining—The pipe shall be machined on the inner
and outer surfaces to a roughness value no greater than 250 µ
in. [6.35 µm] arithmetical average deviation (AA) from the
mean line unless otherwise specified as in ANSI B46.1. - Chemical Analysis
6.1 Heat Analysis—An analysis of each heat shall be made
by the manufacturer to determine the percentages of elements
specified in Table 1. The analysis shall be made on a test
sample taken preferable during the pouring of the heat. The
chemical composition thus determined shall conform to the
requirements specified in Table 1.
6.2 Product Analysis—A product analysis may be made by
the purchaser. The sample for analysis shall be selected so as to
be representative of the pipe being analyzed. The chemical
composition thus determined shall conform to the requirements
of Table 1. - Tensile and Hardness Requirements
7.1 Steel used for the castings shall conform to the tensile
and hardness requirements specified in Table 3. - Permissible Variations in Dimensions
8.1 Thickness—The wall thickness shall not vary over that
specified by more than 1/8 in. [3 mm]. There shall be no
variation under the specified wall thickness. - Number of Tests
9.1 One tension and one hardness test shall be made from
each heat.
9.2 If a specimen is machined improperly or if flaws are
revealed by machining or during testing, the specimen may be
discarded and another substituted from the same heat. - Retests
10.1 If the results of the mechanical tests for any heat do not
conform to the requirements specified, the castings may be
reheat-treated and retested, but may not be re-austenitized
more than twice. - Test Specimens
11.1 Test coupons from which tension test specimens are
prepared shall be removed from heat-treated casting prolongations.
TABLE 1 Chemical RequirementsA
Composition, %
Grade
UNS
Number
Carbon Manganese
Phosphorus,
max
Sulfur,
max
Silicon Chromium Molybdenum
CP1 J12521 0.25
max
0.30-0.80 0.030 0.025 0.10-0.50 … 0.44-0.65
CP2 J11547 0.10–0.20 0.30-0.61 0.030 0.025 0.10-0.50 0.50-0.81 0.44-0.65
CP5 J42045 0.20
max
0.30-0.70 0.030 0.025 0.75
max
4.00-6.50 0.45-0.65
CP5b J51545 0.15
max
0.30-0.60 0.030 0.025 1.00-2.00 4.00-6.00 0.45-0.65
CP9 J82090 0.20
max
0.30-0.65 0.030 0.025 0.25-1.00 8.00-10.00 0.90-1.20
CP11 J12072 0.05–0.20 0.30-0.80 0.030 0.025 0.60
max
1.00-1.50 0.44-0.65
CP12 J11562 0.05–0.15 0.30-0.61 0.030 0.025 0.50
max
0.80-1.25 0.44-0.65
CP15 J11522 0.15
max
0.30-0.60 0.030 0.025 1.15-1.65 … 0.44-0.65
CP21 J31545 0.05–0.15 0.30-0.60 0.030 0.025 0.50
max
2.65-3.35 0.80-1.06
CP22 J21890 0.05–0.15 0.30-0.70 0.030 0.025 0.60
max
2.00-2.75 0.90-1.20
CPCA15 J91150 0.15
max
1.00
max
0.030 0.025 1.50
max
11.5-14.0 0.50
max
A Where ellipses appear in this table, there is no requirement.
SA-426/SA-426M ASME BPVC.II.A-2019
728
11.2 When agreed upon between the manufacturer and the
purchaser, test coupons from which test specimens are prepared
shall be cast attached to separate blocks from the same
heat as the casting represented. The test blocks shall be heat
treated in the same manner as the casting represented.
11.3 Tension test specimens shall be machined to the form
and dimensions of the standard round 2-in. [50-mm] gage
length specimens shown in Fig. 6 of Test Methods and
Definitions A370. - Hydrostatic Test
12.1 Each length of pipe shall be hydrostatically tested in
accordance with Specification A999/A999M.
12.2 When agreed to between the manufacturer and the
purchaser and so stated in the order, the hydrostatic test may be
deferred and shall be performed later by the purchaser. Pipe
furnished without the hydrostatic test shall include with the
mandatory marking the letters “NH.” The manufacturer is
responsible for the satisfactory performance of the casting
when it is tested.
12.3 When certification is required by the purchaser and the
hydrostatic test has been omitted, the certification shall clearly
state “not hydrostatically tested.” The specification number and
material grade shown on the certification shall be followed by
the letters “NH.” - Visual Inspection
13.1 The surface of the casting shall be free from cracks and
hot tears as determined by visual examination. Other surface
imperfections shall be judged in accordance with visual acceptance
criteria which may be specified in the order. - Rework and Retreatment
14.1 Defects as defined in Section 13 shall be removed and
their removal verified by visual inspection of the resultant
cavities. Defects that are located by inspecting with supplementary
requirements S6, S7, S8, or S9 shall be removed or
reduced to an acceptable size.
14.2 If removal of the defect does not infringe upon the
minimum wall thickness, the depression may be blended
uniformly into the surrounding surface.
14.3 If the cavity resulting from defect removal infringes
upon the minimum wall thickness, weld repair is permitted
subject to the purchaser’s approval. The composition of the
weld rod used shall be suitable for the composition of the metal
being welded.
14.3.1 Only welders and procedures qualified in accordance
with ASME Boiler and Pressure Vessel Code, Section IX, shall
be used. All repair welds will be inspected to the same quality
standards used to inspect the casting.
14.4 Local or full heat treatment in accordance with tempering
temperatures specified in 5.1 shall follow welding.
TABLE 2 Heat Treatment Requirements
Grade
Austenitizing
Treatment
Tempering
Temperature,
min, unless
a range is
shown, °F
[°C]
CP1 Normalized
or Liquid
Quenched
1100 [595]
CP2 Normalized
or Liquid
Quenched
1100 [595]
CP5 Normalized
or Liquid
Quenched
1250 [675]
CP5b Normalized
or Liquid
Quenched
1250 [675]
CP9 Normalized
or Liquid
Quenched
1250 [675]
CP11 Normalized
or Liquid
Quenched
1100 [595]
CP12 Normalized
or Liquid
Quenched
1100 [595]
CP15 Normalized
or Liquid
Quenched
1100 [595]
CP21 Normalized
or Liquid
Quenched
1250 [675]
CP22 Normalized
or Liquid
Quenched
1250 [675]
CPCA15 Normalized
or Liquid
Quenched
1250 [675]
TABLE 3 Tensile Properties and Hardness Requirements
Tensile strength, min: psi [MPa]
Grade CP1 65 000 [450]
Grades CP11, CP22 70 000 [485]
Grades CP5, CP9, CPCA15 90 000 [620]
All other grades 60 000 [415]
Yield strength, min: psi [MPa]
Grade CP1 35 000 [240]
Grades CP11, CP22 40 000 [275]
Grades CP5, CP9 60 000 [415]
Grade CPCA15 65 000 [450]
All other grades 30 000 [205]
Elongation, min: %A
Grade CP1 24
Grades CP11, CP22 20
Grades CP5, CP9, CPCA15 18
All other grades 22
Reduction of area, min: %
Grades CP1, CP2, CP11, CP12, CP15,
CP21, CP22, CP5, CP5b, CP7, CP9
35
Grade CPCA15 30
Hardness: HBW
Grades CP5, CP5b, CP9, CPCA15, max 225
All other grades, max 201
A Elongation in 2 in. [50 mm] using a standard round specimen, in either the
transverse or longitudinal direction.
ASME BPVC.II.A-2019 SA-426/SA-426M
729 - Rejection
15.1 Each length of pipe received from the manufacturer
may be inspected by the purchaser and, if it does not meet the
requirements of the specification based on the inspection and
test method as outlined in the specification, the pipe may be
rejected and the manufacturer shall be notified. Disposition of
rejected pipe shall be a matter of agreement between the
manufacturer and the purchaser. - Product Marking
16.1 Each length of pipe shall be legibly marked with the
manufacturer’s name or brand, the specification number and
grade. In addition, heat numbers or serial numbers that are
traceable to heat numbers shall be marked on each length of
pipe. - Keywords
17.1 alloy steel; centrifugal; ferritic; high-temperature service;
pipe; stainless steel; steel castings
SUPPLEMENTARY REQUIREMENTS
Supplementary requirements shall be applied only when specified by the purchaser. Details of the
supplementary requirements shall be agreed upon between the manufacturer and purchaser. The
specified tests shall be performed by the manufacturer prior to shipment of the castings.
S1. Additional Tension Tests
S1.1 Additional tension tests shall be made at a temperature
to be specified by the customer, and the properties to be met are
a matter of agreement between the purchaser and manufacturer.
S2. Flattening Test
S2.1 The flattening test shall be made on specimens from
one or both ends of each length of pipe. If the specimen from
any end of any length fails to conform to the requirements of
Specification A999/A999M, that length shall be rejected.
S3. Photomicrographs
S3.1 The manufacturer shall furnish one photomicrograph at
100 diameters from one specimen of as-finished pipe from each
heat in each heat-treatment lot. Such photomicrographs shall
be suitable identified as to pipe size, wall thickness, and heat.
Such photomicrographs are for information only, to show the
actual metal structure of the pipe as furnished. No photomicrographs
for the individual pieces purchased shall be required
except as specified in Section S4.
S4. Photomicrographs for Individual Pieces
S4.1 The manufacturer shall furnish photomicrographs from
one or both ends of each pipe. All photomicrographs required
shall be properly identified as to heat number, size, and wall
thickness of pipe from which the section was taken. Photomicrographs
shall be further identified to permit association of
each photomicrograph with the individual length of pipe it
represents.
S5. Metal Structure and Etching Tests
S5.1 Etching tests shall be made on transverse sections from
the pipe and shall reveal the macrostructure of the material.
Such tests are for information only.
S6. Radiographic Examination
S6.1 The castings shall be examined for internal defects by
means of X rays or gamma rays. The inspection procedure shall
be in accordance with Guide E94 and the types and degrees of
discontinuities considered shall be judged by Reference Radiographs
E186, E280, or E446. The extent of the examination
and the basis for acceptance shall be subject to agreement
between the manufacturer and the purchaser.
S7. Liquid Penetrant Examination
S7.1 The castings shall be examined for surface discontinuities
by means of liquid penetrant inspection. The method of
performing the liquid penetrant test shall be in accordance with
Practice E165. The areas to be inspected, the methods and
types of liquid penetrants to be used, the developing procedure,
and the basis for acceptance shall be as specified on the inquiry
or invitation to bid and on the purchase order or contract or
both, or as agreed upon between the manufacturer and purchaser.
S8. Magnetic Particle Inspection
S8.1 The castings shall be examined by magnetic particle
inspection. The inspection procedure used shall be in accordance
with Practice E709. The extent of examination and the
basis for acceptance shall be subject to agreement between the
manufacturer and the purchaser.
S9. Ultrasonic Inspection
S9.1 The castings shall be examined ultrasonically in accordance
with Practice A609/A609M. The extent of the examination
and the basis of acceptance shall be subject to agreement
between the manufacturer and the purchaser.
S10. Residual Elements
S10.1 An analysis for the elements specified in Table S1.1
shall be included in those analyses specified in Section 6. The
chemical composition thus determined shall conform to the
requirements of Table S1.1.
SA-426/SA-426M ASME BPVC.II.A-2019
730
S11. Charpy Impact Test
S11.1 Charpy impact test properties shall be determined on
each heat from a set of three Charpy V-notch specimens. The
test coupons shall be taken as specified for tension specimens
in Section 11 and tested at a test temperature agreed upon by
the manufacturer and purchaser. The acceptance requirements
shall be either energy absorbed or lateral expansion or percent
shear area, and shall be that agreed upon by the manufacturer
and purchaser. Test specimens shall be prepared as Type A and
tested in accordance with Test Methods and Definitions A370.
S11.2 Absorbed Energy Value, of three specimens shall not
be less than that agreed upon by the manufacturer and
purchaser, with no more than one value permitted below the
minimum average specified and no value permitted below the
minimum specified for a single specimen.
S11.3 Lateral Expansion Value, shall be agreed upon by the
manufacturer and purchaser.
S11.4 Percent Shear Area, shall be agreed upon by the
manufacturer and purchaser.
S12. Drop Weight Test
S12.1 Drop weight test properties shall be determined by
preparing and testing either Type P1, P2, or P3 specimens in
accordance with Test Method E208. The test coupons shall be
taken as specified for tension specimens in Section 11. The
crack starter weld shall be deposited on the surface of the
specimen which was nearest to the casting surface. Each test
shall consist of at least two specimens tested at a temperature
agreed upon by the manufacturer and purchaser. Each specimen
shall exhibit a “no break” performance.
TABLE S1.1 Residual Elements
Grade
Copper,
max
Nickel,
max
Chromium,
max
Tungsten,
max
Total Contents of
These
Unspecified Elements,
max, %
CP1 0.50 0.50 0.35 0.10 1.00
CP2 0.50 0.50 … 0.10 1.00
CP5 0.50 0.50 … 0.10 1.00
CP5b 0.50 0.50 … 0.10 1.00
CP7 0.50 0.50 … 0.10 1.00
CP9 0.50 0.50 … 0.10 1.00
CP11 0.50 0.50 … 0.10 1.00
CP12 0.50 0.50 … 0.10 1.00
CP15 0.50 0.50 0.35 0.10 1.00
CP21 0.50 0.50 … 0.10 1.00
CP22 0.50 0.50 … 0.10 1.00
CPCA15 0.50 1.00 … 0.10 1.50
ð19Þ
SPECIFICATION FOR STRAIGHT-BEAM ULTRASONIC
EXAMINATION OF STEEL PLATES
SA-435/SA-435M
ASME BPVC.II.A-2019 SA-435/SA-435M
731
SA-435/SA-435M ASME BPVC.II.A-2019
732
The latest adopted edition of SA-435/SA-435M may be found in Section V.
SPECIFICATION FOR STAINLESS AND ALLOY-STEEL
TURBINE-TYPE BOLTING SPECIALLY HEAT TREATED
FOR HIGH-TEMPERATURE SERVICE
SA-437/SA-437M
(Identical with ASTM Specification A437/A437M-12.)
ASME BPVC.II.A-2019 SA-437/SA-437M
733
SA-437/SA-437M ASME BPVC.II.A-2019
734
Standard Specification for
Stainless and Alloy-Steel Turbine-Type Bolting Specially
Heat Treated for High-Temperature Service - Scope
1.1 This specification covers stainless and alloy-steel bolting
specially heat treated for high-temperature service, such as
steam turbine, gas turbine, and similar uses. See Specification
A962/A962M for the definition of bolting. This material
requires special processing and should not be used in generalpurpose
applications. Bolting furnished as bars shall be hot
wrought and may be further processed by centerless grinding
or by cold drawing.
1.2 The high-temperature properties of the bolting covered
by this specification are dependent upon special heat treatment,
which is required. Although the high-temperature properties
are not specified, they are implied by control of the chemistry,
heat treatment, and room-temperature properties of the material.
1.3 Three levels of bolting strength are covered, designated
Grades B4B, B4C, and B4D.
1.4 The following referenced general requirements are indispensable
for application of this specification: Specification
A962/A962M.
1.5 Supplementary requirements are provided for use at the
option of the purchaser. The supplementary requirements shall
apply only when specified individually by the purchaser in the
purchase order or contract.
1.6 This specification is expressed in both inch-pound units
and in SI units; however, unless the purchase order or contract
specifies the applicable M specification designation (SI units),
the inch-pound units shall apply.
1.7 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. - Referenced Documents
2.1 ASTM Standards:
A962/A962M Specification for Common Requirements for
Bolting Intended for Use at Any Temperature from Cryogenic
to the Creep Range
E292 Test Methods for Conducting Time-for-Rupture Notch
Tension Tests of Materials
E112 Test Methods for Determining Average Grain Size - Ordering Information
3.1 It shall be the responsibility of the purchaser to specify
all requirements necessary for product under this specification.
Such requirements to be considered include, but are not limited
to, the following:
3.1.1 Specification designation, grade, issue date, and revision
letter,
3.1.2 Quantity (weight or number of pieces),
3.1.3 Description (bars, bolts, nuts, etc.),
3.1.4 Dimensions,
3.1.5 Finish, and
3.1.6 Impact testing of nuts, if required (see Section 8). - Common Requirements
4.1 Bolting supplied to this specification shall conform to
the requirements of Specification A962/A962M. These requirements
include test methods, finish, thread dimensions,
macroetch (Grade B4D only), marking, certification, optional
supplementary requirements, and others. Failure to comply
with the requirements of Specification A962/A962M constitutes
nonconformance with this specification. In case of conflict
between this specification and Specification A962/
A962M, this specification shall prevail.
ASME BPVC.II.A-2019 SA-437/SA-437M
735 - Heat Treatment
5.1 Grades B4B and B4C shall be heated to a temperature
range of 1875 to 1925 °F [1025 to 1050 °C] and liquid
quenched to below 600 °F [316 °C]. The material Grades B4B
and B4C shall then be uniformly reheated for tempering at a
tempering temperature at least 100 °F [55 °C] higher than the
proposed operating temperature but not less than 1150 °F [620
°C], then air or furnace cooled to room temperature. The
material shall be at the tempering temperature for a minimum
of 2 h. Double tempering may be used to enhance properties.
5.2 Grade B4D shall be heated to a temperature range of
1700 to 1750 °F [925 to 954 °C] and oil quenched. The
material shall then be uniformly reheated or tempered at a
temperature of 1200 °F [650 °C] minimum, followed by air or
furnace cooling to room temperature.
5.3 Stress relieving treatment of the bar material is required
after any stretcher, roller, or rotary-straightening or coldfinishing
operations performed after heat treatment for mechanical
properties. Local gagging or press straightening to
correct camber limitations in excess of 1/4 in. in any 5 ft [6 mm
in any 1.5 m] shall be followed by a stress relieving heat
treatment. The minimum stress relieving temperature shall be
100 °F [55 °C] below the minimum tempering temperature as
shown in 5.1 for Grades B4B and B4C or in 5.2 for Grade
B4D. - Chemical Composition
6.1 Material shall conform to the requirements as to chemical
composition specified in Table 1. - Tensile Requirements
7.1 Material shall conform to the requirements as to tensile
properties prescribed in Table 2 at room temperature after heat
treatment.
7.2 The longitudinal axis of the test specimen shall be
parallel to the direction of rolling. - Impact Requirements
8.1 Grades B4B, B4C, and B4D shall conform to the
requirements as to impact properties prescribed in Table 3 at
room temperature after heat treatment. - Hardness Tests
9.1 Grades B4B, B4C, and B4D shall conform to the
requirements as to hardness as prescribed in Table 4 and Table
5 at room temperature after heat treatment. - Nuts
10.1 When specified by the purchaser, nuts shall be subject
to the impact and tension requirements of this specification.
The tests shall be made on test specimens taken from the bar or
plate used in the manufacture of the nuts. - Threads
11.1 All threads shall be formed after heat treatment. - Nondestructive Inspection
12.1 Each bar or forged blank of starting material shall be
subjected to NDE following final heat treatment. The method
used shall be either the Eddy Current (EC), the Magnetic
Particle (MPI) (wet or dry), the Liquid Penetrant (LPI), the
Ultrasonic (UT), or the Visual Testing (VT), at the option of the
producer. For LPI or MPI, linear indications (those indications
longer than 1/16 in. [1.5 mm] with a length greater than three
times their width) are unacceptable. For UT or ET, reject levels
for linear indications shall be based on the alarm response from
a surface notch with a maximum depth of 0.012 in. [0.30 mm]
in a calibration bar. Product being subjected to VT shall be
pickled prior to inspection. VT indications longer than 1/8 in.
[3.2 mm] are prohibited.
TABLE 1 Chemical RequirementsA
Element Grades B4B, B4CB Grade B4D
Range, % Product
Variation, %,
Over or
Under
Range, % Product
Variation, %,
Over or
Under
Carbon 0.20–0.25 0.02 0.36–0.44 0.02
Manganese 0.50–1.00 0.03 0.45–0.70 0.03
Phosphorus, max 0.025 0.005 over 0.04 0.005 over
Sulfur, max 0.025 0.005 over 0.04 0.005 over
Silicon 0.20–0.50 0.05 0.20–0.35 0.02
Nickel 0.50–1.00 0.03 … …
Chromium 11.0–12.5 0.15 0.80–1.15 0.05
Molybdenum 0.90–1.25 0.05 0.50–0.65 0.03
Vanadium 0.20–0.30 0.03 0.25–0.35 0.03
Tungsten 0.90–1.25 0.05 … …
Aluminum, maxC 0.05 … 0.015 …
Titanium, max 0.05 … … …
Tin, max 0.04 … … …
A Steel to which lead has been added shall not be used.
B UNS S42200.
C Total, Soluble + Insoluble
TABLE 2 Tensile Requirements
Grade Diameter, in. [mm] Tensile
Strength,
min, ksi
[MPa]
Yield
Strength
(0.2 %
offset) min,
ksi [MPa]
Elongation
in 2 in. or
50 mm,
min, %
Reduction
of Area,
min, %
B4B … 145 [1000] 105 [720] 13 30
B4C … 115 [790] 85 [585] 18 50
B4D 21/2 [65] and under 125 105 18 50
[860] [720]
over 21/2 to 4 [65 to
100]
110
[760]
95
[655]
17 45
over 4 to 7 [100 to
180]
100
[690]
85
[585]
16 45
TABLE 3 Impact Requirements
Grade Minimum Impact Value, ft·lbf [J]
B4B 10 [14]
B4C 25 [34]
B4DA 25 [34]
A For bars over 5-in. [127-mm] diameter only.
SA-437/SA-437M ASME BPVC.II.A-2019
736 - Certification
13.1 Certification is required. See Specification A962/
A962M. - Product Marking
14.1 Use the grade symbol shown in Table 4. See Specification
A962/A962M. - Keywords
15.1 bolts—steel; chromium alloy steel; fasteners—steel;
marking on fasteners; nuts—steel; stainless steel; steel bars—
alloy; steel bolting material; temperature service
applications—high; turbine materials
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall be applied only when specified by
the purchaser in the inquiry, contract, or order; in which event the specified tests shall be made before
shipment of the product.
S1. Non-Destructive Examination
S1.1 NDE is required following all machining and threading.
The acceptance criteria of 12.1 shall apply.
S2. Stress Rupture Testing—Grade B4B
S2.1 Stress rupture testing shall be conducted at 1200 °F
[650 °C] and 26 000 psi [180 MPa] using a combination test
bar in accordance with Test Methods E292. Rupture shall occur
in the smooth section of each test specimen. The test may be
discontinued after 25 h provided the certification so notes.
Stress rupture testing is not required on bars less than 1/2 in.
[12.7 mm] in diameter or thickness.
S3. Grain Size—Grades B4B and B4C
S3.1 The average grain size shall be 4 or finer. The
maximum size of individual grains, distributed at random, shall
be a 2. When the average grain size is 5 or finer, only the
average size need be reported. Grain size determination shall
be performed in accordance with Test Methods E112.
TABLE 4 Hardness Requirements for Bolts and Studs
Grade Brinell Hardness Number,
max
B4B 331
B4C 277
B4D 302
TABLE 5 Hardness Requirements for Nuts and Washers
Grade Brinell Hardness
Number
Rockwell
Hardness
Number
B4B 293–341 C 31–37
B4C 229–277 C 21–29
B4D 263–311 C 27–33
SPECIFICATION FOR HEX CAP SCREWS, BOLTS AND
STUDS, STEEL, HEAT TREATED, 120/105/90 ksi
MINIMUM TENSILE STRENGTH, GENERAL USE
SA-449
(Identical with ASTM Specification A449-10 except for requiring that all mating fastener components be coated by the
same zinc-coating process in 5.1.4, the removal of reference to bolts in 6.4, and the deletion of the term “private label
distributor” in 16.1 and 16.3.2.)
ASME BPVC.II.A-2019 SA-449
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SA-449 ASME BPVC.II.A-2019
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Standard Specification for
Hex Cap Screws, Bolts and Studs, Steel, Heat Treated, 120/
105/90 ksi Minimum Tensile Strength, General Use - Scope
1.1 This specification covers quenched and tempered steel
hex cap screws, bolts, and studs having a minimum tensile
strength of 120 ksi for diameters 1.0 in. and smaller; 105 ksi for
diameters over 1.0 in. to 11/2 in.; and 90 ksi for diameters 13/4
in. to 3.0 in. inclusive. The term “fasteners” in this specification
denotes hex cap screws, bolts, and studs.
1.2 The fasteners are intended for general engineering use.
1.3 The fasteners are furnished in diameters 1/4 to 3.0 in.
inclusive. They are designated by type denoting chemical
composition as follows:
Type Description
Type I Plain carbon steel, carbon boron steel, alloy
steel, or alloy boron steel
Type 2 Withdrawn 2003
Type 3 Weathering steel
1.4 Terms used in this specification are defined in Terminology
F1789 unless otherwise defined in this specification.
1.5 The values stated in inch-pound units are to be regarded
as the standard. The values given in parentheses are provided
for information purposes only.
1.6 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appropriate
safety and health practices and determine the applicability
of regulatory limitations prior to use. - Referenced Documents
2.1 ASTM Standards:
A563 Specification for Carbon and Alloy Steel Nuts
A751 Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products
B695 Specification for Coatings of Zinc Mechanically Deposited
on Iron and Steel
D3951 Practice for Commercial Packaging
F436 Specification for Hardened Steel Washers
F606 Test Methods for Determining the Mechanical Properties
of Externally and Internally Threaded Fasteners,
Washers, Direct Tension Indicators, and Rivets
F788/F788M Specification for Surface Discontinuities of
Bolts, Screws, and Studs, Inch and Metric Series
F1470 Practice for Fastener Sampling for Specified Mechanical
Properties and Performance Inspection
F1789 Terminology for F16 Mechanical Fasteners
F2329 Specification for Zinc Coating, Hot-Dip, Requirements
for Application to Carbon and Alloy Steel Bolts,
Screws, Washers, Nuts, and Special Threaded Fasteners
G101 Guide for Estimating the Atmospheric Corrosion Resistance
of Low-Alloy Steels
2.2 ASME Standards:
B 1.1 Unified Screw Threads
B 18.2.1 Square and Hex Bolts and Screws
B 18.24 Part Identifying Number (PIN) Code System Standard
for B18 Fastener Products - Ordering Information
3.1 Orders for fasteners under this specification shall include
the following:
3.1.1 Quantity (number of pieces),
3.1.2 Size, including nominal diameter and length,
3.1.3 Name of product,
ASME BPVC.II.A-2019 SA-449
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3.1.4 Type, that is, Type 1, or Type 3 as required,
3.1.5 ASTM designation and year of issue, and
3.1.6 Other components such as nuts and washers if required.
3.1.7 Hot-Dip or Mechanically Deposited Zinc Coatings—
For hot-dip or mechanically deposited zinc coatings covered by
5.1 and requiring over-tapped nuts, specify the zinc coating
process required, that is, hot-dip, mechanically deposited, or no
preference (see 5.1).
3.1.8 Other Coatings—Specify other protective coating if
required (see 5.2).
3.1.9 Specify if inspection at point of manufacture is required.
3.1.10 Test reports if required.
3.1.11 Supplementary or special requirements.
3.1.12 For establishment of a part identifying system, see
ASME B18.24.
NOTE 1—A typical ordering description follows: 1000 pieces 1/8 in.
diameter × 4.0 in. long hex cap screw, Type 1, ASTM A449–XX, each
with one finished hex nut ASTM A563, Grade DH. Each component
mechanically zinc coated in accordance with B695, Class 5, Type II.
3.2 Suitable Nuts and Washers:
3.2.1 Suitable nuts are covered in Specification A563.
Unless otherwise specified, the grade and style of nut shall be
as follows:
Fastener Size and Surface Finish Nut Grade and StyleA
1/4 to 11 /2 in., plain (or with a coating of insufficient
thickness to require over-tapped nuts)
B, hex
Over 11/2 to 3 in., plain (or with a coating of insufficient
thickness to require over-tapped nuts)
A, heavy hex
1/4 to 3 in., zinc-coated (or with a coating thickness
requiring over-tapped nuts)
DH, heavy hex
1/4 to 3 in., Type 3 C3, DH3, heavy hex
A Nuts of other grades and styles having specified proof load stresses (Specification
A563, Table 3) greater than the specified grade and style of nut are suitable.
3.2.2 Unless otherwise specified, washers ordered with
fasteners shall be furnished to the requirements of Specification
F436, Type 1 or Specification F436, Type 3. Washers for A449
Type 3 fasteners shall conform to Specification F436 Type 3. - Materials and Manufacture
4.1 Heat Treatment:
4.1.1 Type 1 fasteners produced from medium carbon steel
shall be quenched in a liquid medium from the austenitizing
temperature.
4.1.2 Type 1 fasteners produced from medium carbon steel
to which chromium, nickel, molybdenum, or boron were
intentionally added, and Type 3 fasteners, shall be quenched in
oil from the austenitizing temperature.
4.1.3 Type 1 and Type 3 fasteners, regardless of the steel
used, shall be tempered by reheating to not less than 800°F.
4.2 Threading—Threads shall be rolled, cut, or ground.
4.3 Secondary Processing—If any processing which can
affect the mechanical properties of the fasteners is performed
after the initial testing, the fasteners shall be retested for all
specified mechanical properties affected by the reprocessing. - Protective Coatings
5.1 Zinc, Hot Dip, and Mechanically Deposited Requiring
Over-tapped Nuts:
5.1.1 When zinc-coated fasteners are required, the purchaser
shall specify the zinc-coating process, such as, hot-dip,
mechanically deposited, or no preference.
5.1.2 When hot dip is specified, the fasteners shall be zinc
coated by the hot-dip process in accordance with the requirements
of Specification F2329.
5.1.3 When mechanically deposited is specified, the fasteners
shall be zinc coated by the mechanical deposition process
in accordance with the requirements of Class 55 of Specification
B695.
5.1.4 When no preference is specified, the supplier may
furnish either a hot-dip zinc coating in accordance with
Specification F2329, or a mechanically deposited zinc coating
in accordance with Specification B695, Class 55. All
coating process, and the suppliers’ option shall be limited to
one process per item with no mixed processes in a lot.
NOTE 2—When the intended application requires that assembled
tension exceeds 50 % of minimum bolt or stud proof load, an anti-galling
lubricant may be needed. Application of such a lubricant to nuts and a test
of the lubricant efficiency are provided in Supplementary Requirement S1
of Specification A563 and should be specified when required.
5.2 Other Coatings:
5.2.1 When other coatings are required, the purchaser shall
specify the coating specification, including the classification
codes or grade numbers to identify the coating material,
thickness, supplemental treatments, or other requirements to
define the coating. The fasteners shall be coated in accordance
with and conform to the specified coating specification.
5.2.2 When a specification does not apply, the purchaser
shall specify the desired coating, coating thickness, supplemental
treatments, or other requirements to define the coating. - Chemical Composition
6.1 Type 1 fasteners shall be plain carbon steel, carbon
boron steel, alloy steel, or alloy boron steels, at the manufacturers
option, conforming to the requirements in Table 1.
6.2 Type 3 fasteners shall be weathering steel and shall
conform to one of the chemical compositions specified in Table - The selection of the chemical composition, A, B, C, D, E or
F, shall be a the option of the manufacuturer. See Guide G101
for methods of estimating the atmospheric corrosion resistance
of low alloy steel.
6.3 Product analyses made on finished fasteners representing
each lot shall conform to the product analysis requirements
specified in Table 1 or Table 2, as applicable.
6.4 Heats of steel to which bismuth, selenium, tellurium, or
lead has been intentionally added shall not be permitted for
bolts. Compliance shall be based on certification that heats of
steel having any of the listed elements intentionally added were
not used.
6.5 Chemical analyses shall be performed in accordance
with Test Methods, Practices, and Terminology A751.
mating components shall be coated by the same zinc
SA-449 ASME BPVC.II.A-2019
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7.1 Hardness—The fasteners shall conform to the hardness
specified in Table 3. See Table 3, Note A.
7.2 Tensile Properties:
7.2.1 Except as permitted in 7.2.2 for long fasteners and
7.2.3 for short fasteners, hex cap screws and hex and square
head bolts in sizes 1.00 in. and smaller having a length of 21/4
D and longer and sizes 11/8 to 11/2 in. inclusive having a length
of 3D and longer shall be wedge tested full size. Bolts with
heads other than hex or square shall be axially tested. Both
wedge and axially tested hex cap screws and bolts shall
conform to the proof load or alternative proof load, and
minimum wedge tensile load in Tables 4 and 5, as applicable.
The load applied during proof load testing shall be equal to or
greater than the proof load in Table 4 or Table 5 as applicable.
7.2.2 Hex cap screws and square head bolts larger than 11/2
in. diameter, other than those excepted in 7.2.3, shall preferably
be tested full size and when so tested shall conform to the
tensile strength and either the specified proof load or yield
strength requirements in Tables 4 and 5, as applicable. When
equipment of sufficient capacity for full size testing is not
available, or when the length of the bolt makes full size testing
impractical, machined specimens shall be tested and shall
conform to the requirements of Table 6.
7.2.3 Sizes 1.00 in. and smaller having a length shorter than
21/4 D down to 2D inclusive, which cannot be wedge tensile
tested shall be axially tension tested full size and shall conform
to the minimum tensile load and proof load or alternate proof
load specified in Tables 4 and 5. Sizes 1.00 in. and smaller
having a length shorter than 2D which cannot be axially tensile
tested shall be qualified on the basis of hardness.
7.2.4 Studs 3D and longer shall be axially tension tested full
size and shall conform to the tensile and proof load or alternate
proof load specified in Table 4 and Table 5, as applicable.
When equipment for full size testing is not available, or when
the studs are too long for full size testing, machined specimens
shall be tested and shall conform to the tensile requirements in
Table 6.
7.2.5 If fasteners are subjected to both hardness and tensile
tests, the tensile test results shall take precedence in the event
of low hardness test results.
7.2.6 If fasteners are subjected to both full size and machined
specimen tests, the full size test results shall take
precedence if the results of the two methods differ. - Dimensions
8.1 Head and Body:
8.1.1 Hex Cap Screws—Unless otherwise specified, hex cap
screws shall be furnished with dimensions conforming to
ASME B18.2.1.
8.1.2 Bolts—When styles other than specified in 8.1.1 are
required, they shall have dimensions conforming to those
specified by the purchaser.
8.1.3 Studs—Studs shall have dimensions conforming to
those specified by the purchaser.
8.2 Threads:
8.2.1 Uncoated—Unless otherwise specified, uncoated
threads shall be the Unified Coarse Thread Series as specified
in the latest issue of ASME B1.1, and shall have Class 2A
tolerances.
8.2.2 Coated—Unless otherwise specified, zinc-coated
bolts, to be used with zinc-coated nuts or tapped holes, which
are tapped oversize in accordance with Specification A563,
shall have UNC Class 2A threads before hot-dip or mechanically
deposited zinc-coating. After zinc coating, the pitch
diameter and major diameter shall not exceed the Class 2A
limits by more than the following amounts:
Nominal Diameter, in.
Oversize Limit, in.A
Hot-Dip Zinc Mechanical Zinc
1/4 0.016 0.012
5/16, 3/8 0.017 0.012
7/16, 1/2 0.018 0.012
9/16, 5/8,3/4 0.020 0.013
7/8 0.022 0.015
1.0 to 11/4 0.024 0.016
13/8, 11/2 0.027 0.018
13/4 to 3.0, incl 0.050 0.033
A Hot-dip zinc nuts are tapped oversize after coating and mechanical zinc coated
nuts are tapped oversize before coating.
TABLE 1 Chemical Requirements for Type 1 Fasteners
Element
Carbon Steel
Heat Analysis Product Analysis
Carbon 0.30–0.52 0.28–0.55
Manganese, min 0.60 0.57
Phosphorus, max 0.040 0.048
Sulfur, max 0.050 0.058
Silicon 0.15–0.30 0.13–0.32
Element
Boron Steel
Heat Analysis Product Analysis
Carbon 0.30–0.52 0.28–0.55
Manganese, min 0.60 0.57
Phosphorus, max 0.040 0.048
Sulfur, max 0.050 0.058
Silicon 0.10–0.30 0.08–0.32
Boron 0.0005–0.003 0.0005–0.003
Element
Alloy Steel
Heat Analysis Product Analysis
Carbon 0.30–0.52 0.28–0.55
Manganese, min 0.60 0.57
Phosphorus, max 0.035 0.040
Sulfur, max 0.040 0.045
Silicon 0.15–0.35 0.13–0.37
Alloying Elements A A
Element
Alloy Boron Steel
Heat Analysis Product Analysis
Carbon 0.30–0.52 0.28–0.55
Manganese, min 0.60 0.57
Phosphorus, max 0.035 0.040
Sulfur, max 0.040 0.045
Silicon 0.15–0.35 0.13–0.37
Boron 0.0005–0.003 0.0005–0.003
Alloying Elements A A
A Steel, as defined by the American Iron and Steel Institute, shall be considered to
be alloy when the maximum of the range given for the content of alloying elements
exceeds one or more of the following limits: manganese, 1.65 %; silicon, 0.60 %;
copper, 0.60 % or in which a definite range or a definite minimum quantity of any
of the following elements is specified or required within the limits of the recognized
field of constructional alloy steels: aluminum, chromium up to 3.99 %, cobalt,
columbium, molybdenum, nickel, titanium, tungsten, vanadium, zirconium, or any
other alloying elements added to obtain a desired alloying effect.
ASME BPVC.II.A-2019 SA-449
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8.2.3 Unless otherwise specified, fasteners electroplated or
mechanically coated to 0.0005 in. or less, threads prior to
plating shall conform to ASME B1.1 Class 2A and after plating
shall not exceed the Class 3A maximum limits, that is, Class
2A plus the allowance. - Workmanship, Finish, and Appearance
9.1 Surface discontinuity limits, inspection, and evaluation
shall be in accordance with Specification F788/F788M. - Number of Tests and Retests
10.1 Testing Responsibility:
10.1.1 Each lot shall be tested by the manufacturer prior to
shipment in accordance with the lot identification control
quality assurance plan in 10.2-10.5.
10.1.2 When fasteners are furnished by a source other than
the manufacturer, the responsible party as defined in 15.1 shall
be responsible for assuring all tests have been performed and
the fasteners comply with the requirements of this specification
(see 4.3).
10.2 Purpose of Lot Inspection—The purpose of a lot
inspection program is to ensure that each lot conforms to the
requirements of this specification. For such a plan to be fully
effective, it is essential that secondary processors, distributors,
and purchasers maintain the identification and integrity of each
lot until the product is installed.
10.3 Lot Processing—All fasteners shall be processed in
accordance with a lot identification-control quality assurance
plan. The manufacturer, secondary processors, and distributors
TABLE 2 Chemical Requirements for Type 3 FastenersA
Element Composition, %
Type 3 FastenersA
A B C D E F
Carbon:
Heat analysis 0.33–0.40 0.38–0.48 0.15–0.25 0.15–0.25 0.20–0.25 0.20–0.25
Product analysis 0.31–0.42 0.36–0.50 0.14–0.25 0.14–0.25 0.18–0.27 0.19–0.25
Manganese:
Heat analysis 0.90–1.20 0.70–0.90 0.80–1.35 0.40–1.20 0.60–1.00 0.90–1.20
Product analysis 0.86–1.24 0.67–0.93 0.76–1.39 0.36–1.24 0.56–1.04 0.86–1.24
Phosphrous:
Heat analysis 0.035 max 0.06–0.12 0.035 max 0.035 max 0.035 max 0.035 max
Product analysis 0.040 max 0.06–0.125 0.040 max 0.040 max 0.040 max 0.040 max
Sulfur:
Heat analysis 0.040 max 0.040 max 0.040 max 0.040 max 0.040 max 0.040 max
Product analysis 0.045 max 0.045 max 0.045 max 0.045 max 0.045 max 0.045 max
Silicon:
Heat analysis 0.15–0.35 0.30–0.50 0.15–0.35 0.25–0.50 0.15–0.35 0.15–0.35
Product analysis 0.13–0.37 0.25–0.55 0.13–0.37 0.20–0.55 0.13–0.37 0.13–0.37
Copper:
Heat analysis 0.25–0.45 0.20–0.40 0.20–0.50 0.30–0.50 0.30–0.60 0.20–0.40
Product analysis 0.22–0.48 0.17–0.43 0.17–0.53 0.27–0.53 0.27–0.53 0.17–0.43
Nickel:
Heat analysis 0.25–0.45 0.50–0.80 0.25–0.50 0.50–0.80 0.30–0.60 0.20–0.40
Product analysis 0.22–0.48 0.47–0.83 0.22–0.53 0.47–0.83 0.27–0.63 0.17–0.43
Chromium:
Heat analysis 0.45–0.65 0.50–0.75 0.30–0.50 0.50–1.00 0.60–0.90 0.45–0.65
Product analysis 0.42–0.68 0.47–0.83 0.27–0.53 0.45–1.05 0.55–0.95 0.42–0.68
Vanadium:
Heat analysis B B 0.020 min B B B
Product analysis B B 0.010 min B B B
Molybdenum:
Heat analysis B 0.06 max B 0.10 max B B
Product analysis B 0.07 max B 0.11 max B B
Titanium:
Heat analysis B B B 0.05 max B B
Product analysis B B B 0.06 max B B
AA,B,C,D, E and F are classes of material used for Type 3 fasteners. Selection of a class shall be at the option of the bolt manufacturer.
BThese elements are not specified or required.
TABLE 3 Hardness Requirements for Hex Cap Screws, Bolts, and Studs
Nominal Diameter, in. Length, in.
Brinell Rockwell C
Min Max Min Max
1/4 to 1, inclusive Less than 2DA 253 319 25 34
2D and over . . . 319 . . . 34
Over 1 to 11/2 , inclusive Less than 3DA 223 286 19 30
3D and over . . . 286 . . . 30
Over 11/2 to 3, inclusive Less than 3DA 183 235 . . . . . .
3D and over . . . 235 . . . . . .
A Hex cap screws and bolts larger than 1.00 in. diameter and shorter than 3D and all studs shorter than 3D are subject only to minimum and maximum hardness.
D = Nominal diameter or thread size
SA-449 ASME BPVC.II.A-2019
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shall identify and maintain the integrity of each lot from raw
material selection through all operations and treatments to final
packing and shipment. Each lot shall be assigned its own
lot-identification number, each lot shall be tested, and the
inspection test reports for each lot shall be retained.
10.4 Lot Definition:
10.4.1 Standard Lot—A lot shall be a quantity of uniquely
identified fasteners of the same nominal size and length
produced consecutively at the initial operation from a single
mill heat of material and processed at one time, by the same
processor in the same manner so that statistical sampling is
valid. The identity of the lot and lot integrity shall be
maintained throughout all subsequent operations and packaging.
10.5 Number of Tests—The minimum number of tests from
each lot for the tests specified below shall be as follows:
Tests Number of Tests
in Accordance With
Hardness, tensile strength, proof load Guide F1470
Coating weight/thickness The referenced coating specificationA
Surface discontinuities Specification F788/F788M
Dimensions and thread fit ASME B18.2.1
A Guide F1470 if the coating specification does not specify a testing frequency. - Test Methods
11.1 Tensile, proof load, and hardness tests shall be conducted
in accordance with Test Methods F606.
11.2 Tensile strength for hex cap screws and hex and square
bolts shall be determined using the wedge or axial tension
testing method of full size product method or the machined test
specimens method depending on size and length as specified in
7.2.2-7.2.6. Bolts with heads other than hex or square shall be
TABLE 4 Tensile Load Requirements for Coarse-Thread Full-Size Hex Cap Screws, Bolts and Studs
Bolt or Stud
Diameter, in.
Threads per in.A Stress Area,B in. 2 Tensile Load, min, lbfC Proof Load, Length
Measurement Method, lbfC
Alternative Proof Load,
Yield Strength Method
(0.2 % Offset), lbfC
Column 1 Column 2 Column 3 Column 4 Column 5 Column 6
1/4 20 0.0318 3 800 2 700 2 900
5/16 18 0.0524 6 300 4 450 4 800
3/8 16 0.0775 9 300 6 600 7 100
7/16 14 0.1063 12 750 9 050 9 800
1/2 13 0.1419 17 050 12 050 13 050
9/16 12 0.182 21 850 15 450 16 750
5/8 11 0.226 27 100 19 200 20 800
3/4 10 0.334 40 100 28 400 30 700
7/8 9 0.462 55 450 39 250 42 500
1 8 0.606 72 700 51 500 55 750
11/8 7 0.763 80 100 56 450 61 800
11/4 7 0.969 101 700 71 700 78 500
13/8 6 1.155 121 300 85 450 93 550
11/2 6 1.405 147 500 104 000 113 800
13/4 5 1.90 171 000 104 500 110 200
2 41/2 2.50 225 000 137 500 145 000
21/4 41/2 3.25 292 500 178 750 188 500
21/2 4 4.00 360 000 220 000 232 000
23/4
3
4
4
4.93
5.97
443 700
537 300
271 150
328 350
286 000
346 200
A For 8 threads per in., sizes 11/8 to 11/2 in., inclusive, stresses of 105 000 psi, 74 000 psi, and 81 000 psi shall be used for calculating the values in columns 4, 5, and
6 respectively.
B The stress area is taken from ASME B1.1 which uses the equation below to calculate the values:
A s = 0.7854[ D – (0.9743/n)]2
where:
As = stress area,
D = nominal diameter, and
n = threads per in.
C Values tabulated are based on the following:
Bolt Size, in. Column 4, psi Column 5, psi Column 6, psi
1/4 to 1, incl. 120 000 85 000 92 000
11/8 to 11/2, incl. 105 000 74 000 81 000
13/4 to 3, incl. 90 000 55 000 58 000
ASME BPVC.II.A-2019 SA-449
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axially tested. Fracture on full size tests shall be in the body or
threads of the fastener without a fracture at the junction of the
head and body.
11.3 Studs shall be tested by the axial tension method as
described in the second paragraph of axial tension testing of
full size products in the Test Methods section of Test Methods
F606.
11.4 Proof load shall be determined using Method 1, length
measurement, or Method 2, yield strength, at the option of the
manufacturer. - Inspection
12.1 If the inspection described in 12.2 is required by the
purchaser, it shall be specified in the inquiry and contract or
order.
12.2 The purchaser’s representative shall have free entry to
all parts of the manufacturer’s works or supplier’s place of
business that concern the manufacture or supply of the fasteners.
The manufacturer shall afford the purchaser’s representative
all reasonable facilities to satisfy him that the fasteners are
being furnished in accordance with this specification. All tests
and inspections required by the specification that are requested
by the purchaser’s representative shall be made before
shipment, and shall be conducted as not to interfere unnecessarily
with the operation of the manufacturer’s works or
supplier’s place of business. - Rejection and Rehearing
13.1 Disposition of nonconforming fasteners shall be in
accordance with the section on Disposition of Nonconforming
Lots of Guide F1470. - Certification
14.1 When specified on the purchase order, the manufacturer
or supplier, whichever is the responsible party as defined
in Section 15, shall furnish the purchaser test reports which
include the following:
14.1.1 Heat analysis, heat number, and a statement certifying
that heats having the elements listed in 6.4 intentionally
added were not used to produce the fasteners,
14.1.2 Results of hardness, tensile, and proof load tests,
14.1.3 Zinc coating measured coating weight/thickness for
coated fasteners,
14.1.4 Statement of compliance with dimensional and
thread fit requirements,
14.1.5 Lot number and purchase order number,
14.1.6 Complete mailing address of responsible party, and
14.1.7 Title and signature of the individual assigned certification
responsibility by the company officers.
14.2 Failure to include all the required information on the
test report shall be cause for rejection. - Responsibility
15.1 The party responsible for the fastener shall be the
organization that supplies the fastener to the purchaser. - Product Marking
16.1 Manufacturers Identification—All hex cap screws and
bolts and one end of studs 3/8 in. and larger, and whenever
TABLE 5 Tensile Load Requirements for Fine-Thread Full-Size Hex Cap Screws, Bolts, and Studs
Bolt or Stud
Diameter, in.
Threads per in. Stress Area,A in. 2 Tensile Load, min, lbfB Proof Load, Length
Measurement Method, lbfB
Alternative Proof Load, Yield
Strength Method (0.2 %
Offset), min, lbfB
Column 1 Column 2 Column 3 Column 4 Column 5 Column 6
1/4 28 0.0364 4 350 3 100 3 500
5/16 24 0.0580 6 950 4 950 5 350
3/8 24 0.0878 10 550 7 450 8 100
7/16 20 0.1187 14 250 10 100 10 900
1/2 20 0.1599 19 200 13 600 14 700
9/16 18 0.203 24 350 17 250 18 700
5/8 18 0.256 30 700 21 750 23 500
3/4 16 0.373 44 750 31 700 34 300
7/8 14 0.509 61 100 43 250 46 800
1 12 0.663 79 550 56 350 61 000
11/8 12 0.856 89 900 63 350 69 350
11/4 12 1.073 112 650 79 400 86 900
13/8
11/2
12
12
1.315
1.581
138 100
166 000
97 300
117 000
106 500
128 000
A See footnote B in Table 4.
B See footnote C in Table 4.
TABLE 6 Tensile Strength Requirements for Specimens
Machined from Hex Cap Screws, Bolts, and Studs
Nominal
Diameter,
in.
Tensile
Strength,
min, psi
Yield
Strength,
min, psi
Elongation
in 4D,
min, %
Reduction
of Area,
min, %
1/4 to 1, incl. 120 000 92 000 14 35
Over 1 to 11/2, incl. 105 000 81 000 14 35
Over 11/2 to 3, incl. 90 000 58 000 14 35
SA-449 ASME BPVC.II.A-2019
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feasible studs smaller than 3/8 in., shall be marked by the
manufacturer with a unique identifier to identify the manufacturer.
16.2 Type Identification:
16.2.1 Type 1 hex cap screws and bolts and one end of Type
1 studs 3/8 in. and larger, and whenever feasible studs smaller
than 3/8 in., shall be marked “A449.”
16.2.2 All Type 3 hex cap screws, blots, and studs shall be
marked to indicate that they are produced from weathering
steel. Heads of type 3 hex cap screws and bolts shall be marked
“A449” underlined. Type 3 studs 3/8 in. and larger, and
whenever feasible studs smaller than 3/8 in., shall be marked
“A449” underlined on at least one end. Studs under 3/8 in. not
marked “A449” underlined, shall be marked with the use of
additional marks to indicate that they are produced from
weathering steel.
16.3 Marking Location and Methods:
16.3.1 All markings shall be located on the top of a hex cap
screw and bolt heads and on one end of studs and shall be
either raised or depressed at the manufacturer’s option.
16.3.2 Type and manufacturer ’s ident i f icat ion
shall be separate and distinct. The two identifications
shall preferably be in different locations and, when on
the same level, shall be separated by at least two spaces.
16.4 Acceptance Criteria—Fasteners which are not marked
in accordance with these provisions shall be considered nonconforming
and subject to rejection. - Packaging and Package Marking
17.1 Packaging:
17.1.1 Unless otherwise specified, packaging shall be in
accordance with Practice D3951.
17.1.2 When special packaging requirements are required,
they shall be defined at the time of the inquiry and order.
17.2 Package Marking:
17.2.1 Each shipping unit shall include or be plainly marked
with the following information:
17.2.1.1 ASTM designation and type,
17.2.1.2 Size,
17.2.1.3 Name and brand or trademark of the manufacturer,
17.2.1.4 Number of pieces,
17.2.1.5 Lot number,
17.2.1.6 Purchase order number, and
17.2.1.7 Country of origin. - Keywords
18.1 bolts; carbon steel; hex cap screws; steel; studs
SUPPLEMENTARY REQUIREMENTS
S1. Marking
S1.1 Studs that are continuously threaded with the same
class of thread shall be marked on each end with the marking
required by Section 16.
S1.2 Marking small sizes (customarily less than 0.375 in.)
may not be practical. Consult the producer for the minimum
size that can be marked.
SPECIFICATION FOR GENERAL REQUIREMENTS FOR
CARBON AND LOW ALLOY STEEL TUBES
SA-450/SA-450M
(Identical with ASTM Specification A450/A450M-10.)
ASME BPVC.II.A-2019 SA-450/SA-450M
745
Manufacture
Stockholder
Distributor
SA-450/SA-450M ASME BPVC.II.A-2019
746
Standard Specification for
General Requirements for Carbon and Low Alloy Steel
Tubes - Scope
1.1 This specification covers a group of requirements
which, with the exceptions of 5.3 and Sections 6, 7, 18, 19, 20,
21, 22, 23, and 24, are mandatory requirements to the following
ASTM tubular product specifications:
Title of Specification ASTM DesignationA
Electric-Resistance-Welded Carbon Steel and Carbon
Manganese Steel Boiler Tubes
A178/A178M
Seamless Cold-Drawn Low-Carbon Steel Heat-
Exchanger and Condenser Tubes
A179/A179M
Seamless Carbon Steel Boiler Tubes for High-Pressure
Service
A192/A192M
Seamless Medium-Carbon Steel Boiler and Superheater
Tubes
A210/A210M
Electric-Resistance-Welded Carbon Steel Heat-
Exchanger and Condenser Tubes
A214/A214M
Seamless and Electric-Welded Low-Alloy Steel Tubes A423/A423M
Specification for Seamless and Welded Carbon Steel
Heat-Exchanger Tubes with Integral Fins
A498
Seamless Cold-Drawn Carbon Steel Feedwater Heater
Tubes
A556/A556M
Seamless, Cold-Drawn Carbon Steel Tubing for Hydraulic
System Service
A822/A822M
A These designations refer to the latest issue of the respective specifications.
1.2 One or more of Sections 5.3, 6, 7, 18, 19, 20, 21, 21.1,
23, and 24 apply when the product specification or purchase
order has a requirement for the test or analysis described by
these sections.
1.3 In case of conflict between a requirement of the product
specification and a requirement of this general requirement
specification only the requirement of the product specification
need be satisfied.
1.4 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the
standard. The inch-pound units shall apply unless the “M”
designation (SI) of the product specification is specified in the
order. - Referenced Documents
2.1 ASTM Standards:
A178/A178M Specification for Electric-Resistance-Welded
Carbon Steel and Carbon-Manganese Steel Boiler and
Superheater Tubes
A179/A179M Specification for Seamless Cold-Drawn Low-
Carbon Steel Heat-Exchanger and Condenser Tubes
A192/A192M Specification for Seamless Carbon Steel
Boiler Tubes for High-Pressure Service
A210/A210M Specification for Seamless Medium-Carbon
Steel Boiler and Superheater Tubes
A214/A214M Specification for Electric-Resistance-Welded
Carbon Steel Heat-Exchanger and Condenser Tubes
A370 Test Methods and Definitions for Mechanical Testing
of Steel Products
A423/A423M Specification for Seamless and Electric-
Welded Low-Alloy Steel Tubes
A498 Specification for Seamless and Welded Carbon Steel
Heat-Exchanger Tubes with Integral Fins
A530/A530M Specification for General Requirements for
Specialized Carbon and Alloy Steel Pipe
A556/A556M Specification for Seamless Cold-Drawn Carbon
Steel Feedwater Heater Tubes
A700 Practices for Packaging, Marking, and Loading Methods
for Steel Products for Shipment
A751 Test Methods, Practices, and Terminology for Chemical
Analysis of Steel Products
A822/A822M Specification for Seamless Cold-Drawn Carbon
Steel Tubing for Hydraulic System Service
ASME BPVC.II.A-2019 SA-450/SA-450M
747
A941 Terminology Relating to Steel, Stainless Steel, Related
Alloys, and Ferroalloys
A1047/A1047M Test Method for Pneumatic Leak Testing of
Tubing
D3951 Practice for Commercial Packaging
E92 Test Method for Vickers Hardness of Metallic Materials
(Withdrawn 2010)
E213 Practice for Ultrasonic Testing of Metal Pipe and
Tubing
E273 Practice for Ultrasonic Testing of the Weld Zone of
Welded Pipe and Tubing
E309 Practice for Eddy-Current Examination of Steel Tubular
Products Using Magnetic Saturation
E426 Practice for Electromagnetic (Eddy-Current) Examination
of Seamless and Welded Tubular Products, Austenitic
Stainless Steel and Similar Alloys
E570 Practice for Flux Leakage Examination of Ferromagnetic
Steel Tubular Products
2.2 Federal Standard:
Fed. Std. No. 183 Continuous Identification Marking of Iron
and Steel Products
2.3 Military Standards:
MIL-STD-163 Steel Mill Products Preparation for Shipment
and Storage
MIL-STD-271 Nondestructive Testing Requirements for
Metals
MIL-STD-792 Identification Marking Requirements for
Special Purpose Equipment
2.4 ASME Boiler and Pressure Vessel Code:
Section IX Welding Qualifications
2.5 Steel Structures Painting Council:
SSPC-SP 6 Surface Preparation Specification No. 6 Commercial
Blast Cleaning
2.6 Other Document:
SNT-TC-1A Recommended Practice for Nondestructive
Personnel Qualification and Certification. - Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 remelted heat—in secondary melting, all of the ingots
remelted from a single primary heat.
3.1.2 thin-wall tube—a tube meeting the specified outside
diameter and specified wall thickness set forth as follows:
Specified Outside
Diameter
Specified Wall Thickness
2 in. [50.8 mm] or less 2 % or less of specified outside diameter
Greater than 2 in. [50.8
mm]
3 % or less of specified outside diameter
Any 0.020 in. [0.5 mm] or less
3.2 Other defined terms—The definitions in Test Methods
and Definitions A370, Test Methods, Practices, and Terminology
A751, and Terminology A941 are applicable to this
specification and to those listed in 1.1. - Process
4.1 The steel may be made by any process.
4.2 If a specific type of melting is required by the purchaser,
it shall be as stated on the purchase order.
4.3 The primary melting may incorporate separate degassing
or refining and may be followed by secondary melting,
such as electroslag remelting or vacuum-arc remelting.
4.4 Steel may be cast in ingots or may be strand cast. When
steel of different grades is sequentially strand cast, identification
of the resultant transition material is required. The
producer shall remove the transition material by an established
procedure that positively separates the grades. - Chemical Composition
5.1 Samples for chemical analysis, and method of analysis
shall be in accordance with Test Methods, Practices, and
Terminology A751.
5.2 Heat Analysis—If the heat analysis reported by the steel
producer is not sufficiently complete for conformance with the
heat analysis requirements of the applicable product specification
to be fully assessed, the manufacturer may complete the
assessment of conformance with such heat analysis requirements
by using a product analysis for the specified elements
that were not reported by the steel producer, provided that
product analysis tolerances are not applied and the heat
analysis is not altered.
5.3 Product Analysis—Product analysis requirements and
options, if any, are contained in the product specification. - Tensile Properties
6.1 The material shall conform to the requirements as to
tensile properties prescribed in the individual specification.
6.2 The yield strength corresponding to a permanent offset
of 0.2 % of the gage length or to a total extension of 0.5 % of
the gage length under load shall be determined.
6.3 If the percentage of elongation of any test specimen is
less than that specified and any part of the fracture is more than
3/4 in. [19.0 mm] from the center of the gage length, as
indicated by scribe marks on the specimen before testing, a
retest shall be allowed.
SA-450/SA-450M ASME BPVC.II.A-2019
748 - Standard Weights
7.1 The calculated weight per foot, based upon a specified
minimum wall thickness, shall be determined by the following
equation:
W 5 C~D 2 t!t (1)
where:
C = 10.69 [0.0246615],
W = weight, lb/ft [kg/m],
D = specified outside diameter, in. [mm], and
t = specified minimum wall thickness, in. [mm]
7.2 The permissible variations from the calculated weight
per foot [kilogram per metre] shall be as prescribed in Table 1. - Permissible Variations in Wall Thickness
8.1 Variations from the specified minimum wall thickness
shall not exceed the amounts prescribed in Table 2.
8.2 For tubes 2 in. [50.8 mm] and over in outside diameter
and 0.220 in. [5.6 mm] and over in thickness, the variation in
wall thickness in any one cross section of any one tube shall
not exceed the following percentage of the actual mean wall at
the section. The actual mean wall is defined as the average of
the thickest and thinnest wall in that section.
Seamless tubes 610 %
Welded tubes 65 %
8.3 When cold-finished tubes as ordered require wall thicknesses
3/4 in. [19.1 mm] or over, or an inside diameter 60 % or
less of the outside diameter, the permissible variations in wall
thickness for hot-finished tubes shall apply. - Permissible Variations in Outside Diameter
9.1 Except as provided in 9.2, variations from the specified
outside diameter shall not exceed the amounts prescribed in
Table 3.
9.2 Thin-wall tubes usually develop significant ovality (out
of roundness) during final annealing, or straightening, or both.
The diameter tolerances of Table 3 are not sufficient to provide
for additional ovality expected in thin-wall tubes, and, for such
tubes, are applicable only to the mean of the extreme (maximum
and minimum) outside diameter readings in any one cross
section. However, for thin wall tubes the difference in extreme
outside diameter readings (ovality) in any one cross section
shall not exceed the following ovality allowances:
Outside Diameter Ovality Allowance
1 in. [25.4 mm] and under 0.020 in. [0.5 mm]
Over 1 in. [25.4 mm] 2.0 % of specified outside diameter - Permissible Variations in Length
10.1 Variations from the specified length shall not exceed
the amounts prescribed in Table 4. - Permissible Variations in Height of Flash on Electric-
Resistance-Welded Tubes
11.1 For tubes over 2 in. [50.8 mm] in outside diameter, or
over 0.135 in. [3.44 mm] in wall thickness, the flash on the
inside of the tubes shall be mechanically removed by cutting to
a maximum height of 0.010 in. [0.25 mm] at any point on the
tube.
11.2 For tubes 2 in. [50.8 mm] and under in outside
diameter and 0.135 in. [3.4 mm] and under in wall thickness,
the flash on the inside of the tube shall be mechanically
TABLE 1 Permissible Variations in Weight Per FootA
Method of Manufacture
Permissible Variation in Weight
per Foot, %
Over Under
Seamless, hot-finished
Seamless, cold-finished:
16 0
11/2 in. [38.1 mm] and under OD 12 0
Over 11/2 in. [38.1 mm] OD 13 0
Welded 10 0
A These permissible variations in weight apply to lots of 50 tubes or more in
sizes 4 in. [101.6 mm] and under in outside diameter, and to lots of 20 tubes or
more in sizes over 4 in. [101.6 mm] in outside diameter.
TABLE 2 Permissible Variations in Wall ThicknessA
Outside
Diameter,
in. [mm]
Wall Thickness, %
0.095
[2.4]
and
Under
Over
0.095
to 0.150
[2.4 to
3.8], incl
Over 0.150
to 0.180
[3.8 to
4.6], incl
Over
0.180,
[4.6]
Over Under Over Under Over Under Over Under
Seamless, Hot-Finished Tubes
4 [101.6] and 40 0 35 0 33 0 28 0
under
Over 4 … … 35 0 33 0 28 0
[101.6]
Seamless, Cold-Finished Tubes
Over Under
11/2 [38.1] and 20 0
under
Over 11/2 [38.1] 22 0
Welded Tubes
All sizes 18 0
A These permissible variations in wall thickness apply only to tubes, except
internal-upset tubes, as rolled or cold-finished, and before swaging, expanding,
bending, polishing, or other fabricating operations.
TABLE 3 Permissible Variations in Outside DiameterA
Outside Diameter,
in. [mm]
Permissible Variations, in. [mm]
Over Under
Hot-Finished Seamless Tubes
4 [101.6] and under 1/64 [0.4] 1/32 [0.8]
Over 4 to 71/2 [101.6 to 190.5], incl 1/64 [0.4] 3/64 [1.2]
Over 71/2 to 9 [190.5 to 228.6], incl 1/64 [0.4] 1/16 [1.6]
Welded Tubes and Cold-Finished Seamless Tubes
Under 1 [25.4] 0.004 [0.1] 0.004 [0.1]
1 to 11/2 [25.4 to 38.1], incl 0.006 [0.15] 0.006 [0.15]
Over 11/2 to 2 [38.1 to 50.8], excl 0.008 [0.2] 0.008 [0.2]
2 to 21/2 [50.8 to 63.5], excl 0.010 [0.25] 0.010 [0.25]
21/2 to 3 [63.5 to 76.2], excl 0.012 [0.3] 0.012 [0.3]
3 to 4 [76.2 to 101.6], incl 0.015 [0.38] 0.015 [0.38]
Over 4 to 71/2 [101.6 to 190.5], incl 0.015 [0.38] 0.025 [0.64]
Over 71/2 to 9 [190.5 to 228.6], incl 0.015 [0.38] 0.045 [1.14]
A Except as provided in 9.2, these permissible variations include out-ofroundness.
These permissible variations in outside diameter apply to hot-finished
seamless, welded and cold-finished seamless tubes before other fabricating
operations such as upsetting, swaging, expanding, bending, or polishing.
ASME BPVC.II.A-2019 SA-450/SA-450M
749
removed by cutting to a maximum height of 0.006 in. [0.15
mm] at any point on the tube. - Straightness and Finish
12.1 Finished tubes shall be reasonably straight and have
smooth ends free of burrs. They shall have a workmanlike
finish. Surface imperfections (see Note 1) may be removed by
grinding, provided that a smooth curved surface is maintained,
and the wall thickness is not decreased to less than that
permitted by this or the product specification. The outside
diameter at the point of grinding may be reduced by the amount
so removed.
NOTE 1—An imperfection is any discontinuity or irregularity found in
the tube. - Repair by Welding
13.1 Repair welding of base metal defects in tubing is
permissible only with the approval of the purchaser and with
the further understanding that the tube shall be marked “WR”
and the composition of the deposited filler metal shall be
suitable for the composition being welded. Defects shall be
thoroughly chipped or ground out before welding and each
repaired length shall be reheat treated or stress relieved as
required by the applicable specification. Each length of repaired
tube shall be tested hydrostatically as required by the
product specification.
13.2 Repair welding shall be performed using procedures
and welders or welding operators that have been qualified in
accordance with ASME Boiler and Pressure Vessel Code,
Section IX. - Retests
14.1 If the results of the mechanical tests of any group or lot
do not conform to the requirements specified in the individual
specification, retests may be made on additional tubes of
double the original number from the same group or lot, each of
which shall conform to the requirements specified. - Retreatment
15.1 If the individual tubes or the tubes selected to represent
any group or lot fail to conform to the test requirements, the
individual tubes or the group or lot represented may be
retreated and resubmitted for test. Not more than two reheat
treatments shall be permitted. - Test Specimens
16.1 Test specimens shall be taken from the ends of finished
tubes prior to upsetting, swaging, expanding, or other forming
operations, or being cut to length. They shall be smooth on the
ends and free of burrs and flaws.
16.2 If any test specimen shows flaws or defective machining,
it may be discarded and another specimen substituted. - Method of Mechanical Testing
17.1 The specimens and mechanical tests required shall be
made in accordance with Annex A2 of Test Methods and
Definitions A370.
17.2 Specimens shall be tested at room temperature.
17.3 Small or subsize specimens as described in Test
Methods and Definitions A370 may be used only when there is
insufficient material to prepare one of the standard specimens.
When using small or subsize specimens, the largest one
possible shall be used. - Flattening Test
18.1 A section of tube not less than 2 1/2 in. [63 mm] in
length for seamless and not less than 4 in. [100 mm] in length
for welded shall be flattened cold between parallel plates in two
steps. For welded tubes, the weld shall be placed 90° from the
direction of the applied force (at a point of maximum bending).
During the first step, which is a test for ductility, no cracks or
breaks, except as provided for in 18.4, on the inside, outside, or
end surfaces shall occur in seamless tubes, or on the inside or
outside surfaces of welded tubes, until the distance between the
plates is less than the value of H calculated by the following
equation:
H 5
~11e!t
e1t/D
(2)
where:
H = distance between flattening plates, in. [mm],
t = specified wall thickness of the tube, in. [mm],
D = specified outside diameter of the tube, in. [mm], and
e = deformation per unit length (constant for a given grade
of steel: 0.07 for medium-carbon steel (maximum
specified carbon 0.19 % or greater), 0.08 for low alloy
steel, and 0.09 for low-carbon steel (maximum specified
carbon 0.18 % or less)).
During the second step, which is a test for soundness, the
flattening shall be continued until the specimen breaks or the
opposite walls of the tube meet. Evidence of laminated or
unsound material, or of incomplete weld that is revealed during
the entire flattening test shall be cause for rejection.
18.2 Surface imperfections in the test specimens before
flattening, but revealed during the first step of the flattening
test, shall be judged in accordance with the finish requirements.
18.3 Superficial ruptures resulting from surface imperfections
shall not be cause for rejection.
18.4 When low D-to-t ratio tubular products are tested,
because the strain imposed due to geometry is unreasonably
TABLE 4 Permissible Variations in LengthA
Method of
Manufacture
Outside
Diameter,
in. [mm]
Cut Length,
in. [mm]
Over Under
Seamless, hot-finished All sizes 3/16 [5] 0 [0]
Seamless, coldfinished
Under 2 [50.8]
2 [50.8] and over
1/8 [3]
3/16 [5]
0 [0]
0 [0]
Welded Under 2 [50.8]
2 [50.8] and over
1/8 [3]
3/16 [5]
0 [0]
0 [0]
A These permissible variations in length apply to tubes before bending. They
apply to cut lengths up to and including 24 ft [7.3 m]. For lengths greater than 24
ft [7.3 m], the above over-tolerances shall be increased by 1/8 in. [3 mm] for each
10 ft [3 m] or fraction thereof over 24 ft or 1/2 in. [13 mm], whichever is the lesser.
SA-450/SA-450M ASME BPVC.II.A-2019
750
high on the inside surface at the six and twelve o’clock
locations, cracks at these locations shall not be cause for
rejection if the D to t ratio is less than 10. - Reverse Flattening Test
19.1 A5 in. [100 mm] in length of finished welded tubing in
sizes down to and including 1/2 in. [12.7 mm] in outside
diameter shall be split longitudinally 90° on each side of the
weld and the sample opened and flattened with the weld at the
point of maximum bend. There shall be no evidence of cracks
or lack of penetration or overlaps resulting from flash removal
in the weld. - Flaring Test
20.1 A section of tube approximately 4 in. [100 mm] in
length shall stand being flared with a tool having a 60° included
angle until the tube at the mouth of the flare has been expanded
to the percentages specified in Table 5 without cracking or
showing imperfections rejectable under the provisions of the
product specification. - Flange Test
21.1 A section of tube shall be capable of having a flange
turned over at a right angle to the body of the tube without
cracking or showing imperfections rejectable under the provisions
of the product specification. The width of the flange for
carbon and alloy steels shall be not less than the percentages
specified in Table 6. - Hardness Test
22.1 For tubes 0.200 in. [5.1 mm] and over in wall thickness,
either the Brinell or Rockwell hardness test shall be used.
When Brinell hardness testing is used, a 10-mm ball with 3000,
1500, or 500-kg load, or a 5-mm ball with 750-kg load may be
used, at the option of the manufacturer.
22.2 For tubes less than 0.200 in. [5.1 mm] to and including
0.065 in. [1.7 mm] in wall thickness, the Rockwell hardness
test shall be used.
22.3 For tubes less than 0.065 in. [1.7 mm] in wall thickness,
the hardness test shall not be required.
22.4 The Brinell hardness test may be made on the outside
of the tube near the end, on the outside of a specimen cut from
the tube, or on the wall cross section of a specimen cut from the
tube at the option of the manufacturer. This test shall be made
so that the distance from the center of the impression to the
edge of the specimen is at least 2.5 times the diameter of the
impression.
22.5 The Rockwell hardness test may be made on the inside
surface, on the wall cross section, or on a flat on the outside
surface at the option of the manufacturer.
22.6 For tubes furnished with upset, swaged, or otherwise
formed ends, the hardness test shall be made as prescribed in
22.1 and 22.2 on the outside of the tube near the end after the
forming operation and heat treatment.
22.7 For welded or brazed tubes, the hardness test shall be
made away from the joints.
22.8 When the product specification provides for Vickers
hardness, such testing shall be in accordance with Test Method
E92. - Hydrostatic Test
23.1 Except as provided in 23.2 and 23.3, each tube shall be
tested by the manufacturer to a minimum hydrostatic test
pressure determined by the following equation:
Inch2 Pound Units:P 5 32000 t/D (3)
SI Units:P 5 220.6t/D
where:
P = hydrostatic test pressure, psi or MPa,
t = specified wall thickness, in. or mm, and
D = specified outside diameter, in. or mm.
23.1.1 The hydrostatic test pressure determined by Eq 3
shall be rounded to the nearest 50 psi [0.5 MPa] for pressure
below 1000 psi [7 MPa], and to the nearest 100 psi [1 MPa] for
pressures 1000 psi [7 MPa] and above. The hydrostatic test
may be performed prior to cutting to final length, or prior to
upsetting, swaging, expanding, bending or other forming
operations, or both.
23.2 Regardless of the determination made by Eq 3, the
minimum hydrostatic test pressure required to satisfy these
requirements need not exceed the values given in Table 7. This
TABLE 5 Flaring Test Requirements
Ratio of Inside
Diameter to Outside
DiameterA
Minimum Expansion of Inside
Diameter, %
Carbon Steels Low
Alloy Steels
0.9 21 15
0.8 22 17
0.7 25 19
0.6 30 23
0.5 39 28
0.4 51 38
0.3 68 50
A In determining the ratio of inside diameter to specified outside diameter, the
inside diameter shall be defined as the actual mean inside diameter of the material
tested.
TABLE 6 Flange Requirements
Outside Diameter of Tube, in. [mm] Width of Flange
To 21/2 [63.5], incl 15 % of OD
Over 21/2 to 33/4 [63.5 to 95.2], incl 121/2 % of OD
Over 33/4 to 8 [95.2 to 203.2], incl 10 % of OD
TABLE 7 Hydrostatic Test Pressures
Outside Diameter of Tube, in. [mm]
Hydrostatic Test Pressure, psi [MPa]
Under 1 [25.4] 1000 [7]
1 to 11/2 [25.4 to 38.1], excl 1500 [10]
11/2 to 2 [38.1 to 50.8], excl 2000 [14]
2 to 3 [50.8 to 76.2], excl 2500 [17]
3 to 5 [76.2 to 127], excl 3500 [24]
5 [127] and over 4500 [31]
ASME BPVC.II.A-2019 SA-450/SA-450M
751
does not prohibit testing at higher pressures at manufacturer’s
option or as provided in 23.3.
23.3 With concurrence of the manufacturer, a minimum
hydrostatic test pressure in excess of the requirements of 23.2
or 23.1, or both, may be stated on the order. The tube wall
stress shall be determined by the following equation:
S 5 PD/2t (4)
where:
S = tube wall stress, psi or MPa, and all other symbols as
defined in 23.1.1.
23.4 The test pressure shall be held for a minimum of 5 s.
23.5 If any tube shows leaks during the hydrostatic test, it
shall be rejected.
23.6 The hydrostatic test may not be capable of testing the
end portion of the pipe. The lengths of pipe that cannot be
tested shall be determined by the manufacturer and, when
specified in the purchase order, reported to the purchaser. - Air Pressure Test
24.1 Air Underwater Test—When this test is employed,
each tube, with internal surface clean and dry, shall be
internally pressurized to 150 psi [1000 kPa] minimum with
clean and dry compressed air while being submerged in clear
water. The tube shall be well-lighted, preferably by underwater
illumination. Any evidence of air leakage of the pneumatic
couplings shall be corrected prior to testing. Inspection shall be
made of the entire external surface of the tube after holding the
pressure for not less than 5 s after the surface of the water has
become calm. If any tube shows leakage during the air
underwater test, it shall be rejected. Any leaking areas may be
cut out and the tube retested.
24.2 Pneumatic Leak Test—When this test is employed,
each tube shall be subjected to a pneumatic leak test in
accordance with Specification A1047/A1047M.
Acceptance criteria shall be as follows:
Tube O.D. in [mm] Calibration Hole, max. in [mm]
1.5 [#40] 0.003 [0.076]
1.5#2.0 [>40#50] 0.004 [0.162]
2.0#2.5 [>50#65] 0.005 [0.127]
2.5#3.0 [>65#75] 0.006 [0.152]
3.0 [>75] by agreement
- Nondestructive Examination
25.1 When nondestructive examination is specified by the
purchaser or the product specification, each tube shall be
examined by a nondestructive examination method in accordance
with Practice E213, Practice E309 (for ferromagnetic
materials), Practice E426 (for non-magnetic materials), or
Practice E570. Upon agreement, Practice E273 shall be employed
in addition to one of the full periphery tests. The range
of tube sizes that may be examined by each method shall be
subject to the limitations in the scope of that practice. In case
of conflict between these methods and practices and this
specification, the requirements of this specification shall prevail.
25.2 The following information is for the benefit of the user
of this specification.
25.2.1 Calibration standards for the nondestructive electric
test are convenient standards for calibration of nondestructive
testing equipment only. For several reasons, including shape,
orientation, width, etc., the correlation between the signal
produced in the electric test from an imperfection and from
calibration standards is only approximate. A purchaser interested
in ascertaining the nature (type, size, location, and
orientation) of discontinuities that can be detected in the
specific application of these examinations should discuss this
with the manufacturer of the tubular product.
25.2.2 The ultrasonic examination referred to in this specification
is intended to detect longitudinal discontinuities having
a reflective area similar to or larger than the calibration
reference notches specified in 25.4. The examination may not
detect circumferentially oriented imperfections or short, deep
defects.
25.2.3 The eddy current examination referenced in this
specification has the capability of detecting significant discontinuities,
especially of the short abrupt type. Practices E309 and
E426 contain additional information regarding the capabilities
and limitations of eddy-current examination.
25.2.4 The flux leakage examination referred to in this
specification is capable of detecting the presence and location
of significant longitudinally or transversely oriented discontinuities.
The provisions of this specification only provide for
longitudinal calibration for flux leakage. It should be recognized
that different techniques should be employed to detect
differently oriented imperfections.
25.2.5 The hydrostatic test referred to in Section 22 is a test
method provided for in many product specifications. This test
has the capability of finding defects of a size permitting the test
fluid to leak through the tube wall and may be either visually
seen or detected by a loss of pressure. This test may not detect
very tight, through-the-wall defects or defects that extend an
appreciable distance into the wall without complete penetration.
25.2.6 A purchaser interested in ascertaining the nature
(type, size, location, and orientation) of discontinuities that can
be detected in the specific application of these examinations
should discuss this with the manufacturer of the tubular
products.
25.3 Time of Examination—Nondestructive examination for
specification acceptance shall be performed after all deformation
processing, heat treating, welding, and straightening operations.
This requirement does not preclude additional testing
at earlier stages in the processing.
25.4 Surface Condition:
25.4.1 All surfaces shall be free of scale, dirt, grease, paint,
or other foreign material that could interfere with interpretation
of test results. The methods used for cleaning and preparing the
surfaces for examination shall not be detrimental to the base
metal or the surface finish.
25.4.2 Excessive surface roughness or deep scratches can
produce signals that interfere with the test.
25.5 Extent of Examination:
25.5.1 The relative motion of the tube and the transducer(s),
coil(s), or sensor(s) shall be such that the entire tube surface is
scanned, except for end effects as noted in 25.5.2.
SA-450/SA-450M ASME BPVC.II.A-2019
752
25.5.2 The existence of end effects is recognized, and the
extent of such effects shall be determined by the manufacturer,
and, if requested, shall be reported to the purchaser. Other
nondestructive tests may be applied to the end areas, subject to
agreement between the purchaser and the manufacturer.
25.6 Operator Qualifications:
25.6.1 The test unit operator shall be certified in accordance
with SNT-TC-1A, or an equivalent documented standard
agreeable to both purchaser and manufacturer.
25.7 Test Conditions:
25.7.1 For examination by the ultrasonic method, the minimum
nominal transducer frequency shall be 2.0 MHz, and the
maximum transducer size shall be 1.5 in. (38 mm).
25.7.2 For eddy current testing, the excitation coil frequency
shall be chosen to ensure adequate penetration, yet
provide good signal-to-noise ratio.
25.7.2.1 The maximum coil frequency shall be:
Specified Wall Thickness Maximum Frequency
<0.050 in. 100 KHz
0.050 to 0.150 50
0.150 10
25.8 Reference Standards:
25.8.1 Reference standards of convenient length shall be
prepared from a length of tube of the same grade, specified size
(outside diameter and wall thickness), surface finish and heat
treatment condition as the tubing to be examined.
25.8.2 For eddy current testing, the reference standard shall
contain, at the option of the manufacturer, any one of the
following discontinuities:
25.8.2.1 Drilled Hole—The reference standard shall contain
three or more holes, equally spaced circumferentially around
the tube and longitudinally separated by a sufficient distance to
allow distinct identification of the signal from each hole. The
holes shall be drilled radially and completely through the tube
wall, with care being taken to avoid distortion of the tube while
drilling. The holes shall not be larger than 0.031 in. (0.8 mm)
in diameter. As an alternative, the producer may choose to drill
one hole and run the calibration standard through the test coil
three times, rotating the tube approximately 120° each time.
More passes with smaller angular increments may be used,
provided testing of the full 360° of the coil is obtained. For
welded tubing, if the weld is visible, one of the multiple holes
or the single hole shall be drilled in the weld.
25.8.2.2 Transverse Tangential Notch—Using a round tool
or file with a 1/4 in. (6.4 mm) diameter, a notch shall be milled
or filed tangential to the surface and transverse to the longitudinal
axis of the tube. Said notch shall have a depth not
exceeding 121/2 % of the specified wall thickness of the tube or
0.004 in. (0.1 mm), whichever is greater.
25.8.2.3 Longitudinal Notch—Anotch 0.031 in. (0.8 mm) or
less in width shall be machined in a radial plane parallel to the
tube axis on the outside surface of the tube, to have a depth not
exceeding 121/2 % of the specified wall thickness of the tube or
0.004 in. (0.1 mm), whichever is greater. The length of the
notch shall be compatible with the testing method.
25.8.3 For ultrasonic testing, the reference ID and OD
notches shall be any one of the three common notch shapes
shown in Practice E213, at the option of the manufacturer. The
depth of the notches shall not exceed 121/2 % of the specified
wall thickness of the tube or 0.004 in. (0.1 mm), whichever is
greater. The width of the notch shall not exceed two times the
depth. For welded tubing, the notches shall be placed in the
weld, if the weld is visible.
25.8.4 For flux leakage testing, the longitudinal reference
notches shall be straight-sided notches machined in a radial
plane parallel to the tube axis on the inside and outside surfaces
of the tube. Notch depth shall not exceed 121/2 % of the
specified wall thickness or 0.004 in. (0.1 mm), whichever is
greater. Notch length shall not exceed 1 in. (25.4 mm), and the
width shall not exceed the depth. Outside and inside notches
shall have sufficient separation to allow distinct identification
of the signal from each notch.
25.8.5 More or smaller reference discontinuities, or both,
may be used by agreement between the purchaser and the
manufacturer.
25.9 Standardization Procedure:
25.9.1 The test apparatus shall be standardized at the
beginning and end of each series of tubes of the same specified
size (diameter and wall thickness), grade and heat treatment
condition, and at intervals not exceeding 4 h during the
examination of such tubing. More frequent standardizations
may be performed at the manufacturer’s option or may be
required upon agreement between the purchaser and the
manufacturer.
25.9.2 The test apparatus shall also be standardized after
any change in test system settings, change of operator, equipment
repair, or interruption due to power loss or shutdown.
25.9.3 The reference standard shall be passed through the
test apparatus at the same speed and test system settings as the
tube to be tested, except that, at the manufacturer’s discretion,
the tubes may be tested at a higher sensitivity.
25.9.4 The signal-to-noise ratio for the reference standard
shall be 2.5:1 or greater, and the reference signal amplitude for
each discontinuity shall be at least 50 % of full scale of the
display. In establishing the noise level, extraneous signals from
identifiable surface imperfections on the reference standard
may be ignored. When reject filtering is used during UT
testing, linearity must be demonstrated.
25.9.5 If, upon any standardization, the reference signal
amplitude has decreased by 29 % (3.0 dB), the test apparatus
shall be considered out of standardization. The test system
settings may be changed, or the transducer(s), coil(s), or
sensor(s) adjusted, and the unit restandardized, but all tubes
tested since the last acceptable standardization must be retested.
25.10 Evaluation of Imperfections :
25.10.1 Tubing producing a test signal to or greater than the
lowest signal produced by the reference standard shall be
designated suspect, shall be clearly marked or identified, and
shall be separated from the acceptable tubing.
25.10.2 Such suspect tubing shall be subject to one of the
following three dispositions:
25.10.2.1 The tubes may be rejected without further examination,
at the discretion of the manufacturer.
25.10.2.2 If the test signal was produced by imperfections
such as scratches, surface roughness, dings, straightener marks,
ASME BPVC.II.A-2019 SA-450/SA-450M
753
loose ID bead and cutting chips, steel die stamps, stop marks,
tube reducer ripple, or chattered flash trim, the tubing may be
accepted or rejected depending on visual observation of the
severity of the imperfection, the type of signal it produces on
the testing equipment used, or both.
25.10.2.3 If the test signal was produced by imperfections
which cannot be identified, or was produced by cracks or
crack-like imperfections, the tubing shall be rejected.
25.10.3 Any tubes with imperfections of the types in
25.10.2.2 and 25.10.2.3, exceeding 0.004 in. (0.1 mm) or 121/2
% of the specified minimum wall thickness (whichever is
greater) in depth shall be rejected.
25.10.4 Rejected tubes may be reconditioned and retested
providing the wall thickness is not decreased to less than that
required by this or the product specification. If grinding is
performed, the outside diameter in the area of grinding may be
reduced by the amount so removed. To be accepted, reconditioned
tubes must pass the nondestructive examination by
which they were originally rejected. - Certified Test Report
26.1 When specified in the purchase order or contract, the
producer or supplier shall furnish a certified test report certifying
that the material was manufactured, sampled, tested and
inspected in accordance with the specification, including year
date, the supplementary requirements, and any other requirements
designated in the purchase order or contract, and that the
results met the requirements of that specification, the supplementary
requirements and the other requirements. A signature
or notarization is not required on the certified test report, but
the document shall be dated and shall clearly identify the
organization submitting the report.
NOTE 2—Notwithstanding the absence of a signature or notarization,
the organization submitting the report is responsible for the contents of the
report.
26.2 In addition, the certified test report shall include the
following information and test results, when applicable:
26.2.1 Heat Number,
26.2.2 Heat Analysis,
26.2.3 Product Analysis, when specified,
26.2.4 Tensile Properties,
26.2.5 Width of the gage length, when longitudinal strip
tension test specimens are used,
26.2.6 Flattening Test acceptable,
26.2.7 Reverse Flattening Test acceptable,
26.2.8 Flaring Test acceptable,
26.2.9 Flange Test acceptable,
26.2.10 Hardness Test values,
26.2.11 Hydrostatic Test pressure,
26.2.12 Non-destructive Electric Test method,
26.2.13 Impact Test results, and
26.2.14 Other test results or information required to be
reported by the product specification.
26.3 Test results or information required to be reported by
supplementary requirements, or other requirements designated
in the purchase order or contract shall be reported, but may be
reported in a separate document.
26.4 The certified test report shall include a statement of
explanation for the letter added to the specification number
marked on the tubes (see 29.2), when all of the requirements of
the specification have not been completed. The purchaser must
certify that all requirements of the specification have been
completed before removal of the letter (that is, X, Y, or Z).
26.5 A test report, certificate of compliance, or similar
document printed from or used in electronic form from an
electronic data interchange (EDI) transmission shall be regarded
as having the same validity as a counterpart printed in
the certifier’s facility. The content of the EDI transmitted
document shall meet the requirements of the invoked ASTM
standard(s) and conform to any existing EDI agreement between
the purchaser and supplier. Notwithstanding the absence
of a signature, the organization submitting the EDI transmission
is responsible for the content of the report. - Inspection
27.1 The inspector representing the purchaser shall have
entry at all times while work on the contract of the purchaser
is being performed, to all parts of the manufacturer’s works
that concern the manufacture of the material ordered. The
manufacturer shall afford the inspector all reasonable facilities
to satisfy him that the material is being furnished in accordance
with this specification. All required tests and inspection shall
be made at the place of manufacture prior to shipment, unless
otherwise specified, and shall be conducted so as not to
interfere unnecessarily with the operation of the works. - Rejection
28.1 Each length of tubing received from the manufacturer
may be inspected by the purchaser and, if it does not meet the
requirements of the specification based on the inspection and
test method as outlined in the specification, the length may be
rejected and the manufacturer shall be notified. Disposition of
rejected tubing shall be a matter of agreement between the
manufacturer and the purchaser.
28.2 Material that fails in any of the forming operations or
in the process of installation and is found to be defective shall
be set aside and the manufacturer shall be notified for mutual
evaluation of the material’s suitability. Disposition of such
material shall be a matter for agreement. - Product Marking
29.1 Each length of tube shall be legibly stenciled with the
manufacturers’s name or brand, the specification number, and
grade. The marking need not include the year date of the
specification. For tubes less than 11/4 in. [31.8 mm] in diameter
and tubes under 3 ft. [1 m] in length, the required information
may be marked on a tag securely attached to the bundle or box
in which the tubes are shipped.
29.2 When it is specified that certain requirements of a
specification adopted by the ASME Boiler and Pressure Vessel
Committee are to be completed by the purchaser upon receipt
of the material, the manufacturer shall indicate that all requirements
of the specification have not been completed by a letter
such as X, Y, or Z, immediately following the specification
SA-450/SA-450M ASME BPVC.II.A-2019
754
number. This letter may be removed after completion of all
requirements in accordance with the specification. An explanation
of specification requirements to be completed is provided
in Section 26.
29.3 Bar Coding—In addition to the requirements in 29.1
and 29.2, bar coding is acceptable as a supplemental identification
method. The purchaser may specifiy in the order a
specific bar coding system to be used. - Packaging, Marking, and Loading
30.1 When specified on the purchase order, packaging,
marking, and loading for shipment shall be in accordance with
the procedures of Practices A700. - Government Procurement
31.1 Scale Free Pipe:
31.1.1 When specified in the contract or order, the following
requirements shall be considered in the inquiry contract or
order, for agencies of the U.S. Government where scale free
tube is required. These requirements shall take precedence if
there is a conflict between these requirements and the product
specification.
31.1.2 Tube shall be ordered to outside diameter (OD) and
wall thickness.
31.1.3 Responsibility for Inspection— Unless otherwise
specified in the contract or purchase order, the manufacturer is
responsible for the performance of all inspection and test
requirements specified. The absence of any inspection requirements
in the specification shall not relieve the contractor of the
responsibility for ensuring that all products or supplies submitted
to the Government for acceptance comply with all requirements
of the contract. Sampling inspection, as part of the
manufacturing operations, is an acceptable practice to ascertain
conformance to requirements, however, this does not authorize
submission of known defective material, either indicated or
actual, nor does it commit the Government to accept the
material. Except as otherwise specified in the contract or
purchase order, the manufacturer may use his own or any other
suitable facilities for the performance of the inspection and test
requirements unless disapproved by the purchaser at the time
the order is placed. The purchaser shall have the right to
perform any of the inspections and tests set forth when such
inspections and tests are deemed necessary to ensure that the
material conforms to the prescribed requirements.
31.1.4 Sampling for Flattening and Flaring Test and for
Visual and Dimensional Examination—Minimum sampling for
flattening and flaring tests and visual and dimensional examination
shall be as follows:
Lot Size (pieces per
lot)
Sample Size
2 to 8 Entire lot
9 to 90 8
91 to 150 12
151 to 280 19
281 to 500 21
501 to 1200 27
1201 to 3200 35
3201 to 10 000 38
10 001 to 35 000 46
In all cases, the acceptance number is zero and the rejection
number is one. Rejected lots may be screened and resubmitted
for visual and dimensional examination. All defective items
shall be replaced with acceptable items prior to lot acceptance
31.1.5 Sampling for Chemical Analysis— One sample for
chemical analysis shall be selected from each of two tubes
chosen from each lot. A lot shall be all material poured from
one heat.
31.1.6 Sampling for Tension and Bend Test— One sample
shall be taken from each lot.Alot shall consist of all tube of the
same outside diameter and wall thickness manufactured during
an 8-h shift from the same heat of steel, and heat treated under
the same conditions of temperature and time in a single charge
in a batch type furnace, or heat treated under the same
condition in a continuous furnace, and presented for inspection
at the same time.
31.1.7 Hydrostatic and Ultrasonic Tests— Each tube shall
be tested by the ultrasonic (when specified) and hydrostatic
tests.
31.1.8 Tube shall be free from heavy oxide or scale. The
internal surface of hot finished ferritic steel tube shall be
pickled or blast cleaned to a free of scale condition equivalent
to the CSa2 visual standard listed in SSPC-SP6. Cleaning shall
be performed in accordance with a written procedure that has
been shown to be effective. This procedure shall be available
for audit.
31.1.9 In addition to the marking in Specification A530/
A530M, each length of tube 1/4 in. outside diameter and larger
shall be marked with the following listed information. Marking
shall be in accordance with Fed. Std. No. 183 and MIL-STD- - (a) Outside diameter, wall thickness, and length (b) Heat
or lot identification number.
31.1.10 Tube shall be straight to within the tolerances
specified in Table 8:
31.1.11 When specified, each tube shall be ultrasonically
examined in accordance with MIL-STD-271, except that the
notch depth in the calibration standard shall be 5 % of the wall
thickness or 0.005 in., whichever is greater. Any tube which
produces an indication equal to or greater than 100 % of the
indication from the calibration standard shall be rejected.
31.1.12 The tube shall be free from repair welds, welded
joints, laps, laminations, seams, visible cracks, tears, grooves,
slivers, pits, and other imperfections detrimental to the tube as
determined by visual and ultrasonic examination, or alternate
tests, as specified.
31.1.13 Tube shall be uniform in quality and condition and
have a finish conforming to the best practice for standard
quality tubing. Surface imperfections such as handling marks,
TABLE 8 Straightness Tolerances
Specified OD (in.)
Specified Wall
Thickness (in.)
Maximum
Curvature in Any 3
ft (in.)
Maximum
Curvature in Total
Length (in.)
Up to 5.0, incl Over 3 % OD to
0.5, incl
0.030 0.010 × length, ft
Over 5.0 to 8.0,
incl
Over 4 % OD to
0.75, incl
0.045 0.015 × length, ft
Over 8.0 to 12.75,
incl.
Over 4 % OD to
1.0, incl
0.060 0.020 × length, ft
ASME BPVC.II.A-2019 SA-450/SA-450M
755
straightening marks, light mandrel and die marks, shallow pits,
and scale pattern will not be considered injurious if the
imperfections are removable within the tolerances specified for
wall thickness or 0.005 in., whichever is greater. The bottom of
imperfections shall be visible and the profile shall be rounded
and faired-in.
31.1.14 No weld repair by the manufacturer is permitted.
31.1.15 Preservation shall be level A or commercial, and
packing shall be level A, B, or commercial, as specified. Level
A preservation and level A or B packing shall be in accordance
with MIL-STD-163 and commercial preservation and packing
shall be in accordance with Practices A700 or Practice D3951. - Keywords
32.1 alloy steel tube; austenitic stainless steel; carbon steel
tube; general delivery; stainless steel tube; steel tube
ASME Boiler and
Pressure Vessel Code
Inspection & Approval Certificates : C/W Certificate (Calibration Works Certificate) EN 10204 3.1 / DIN 50049 3.1 / ISO 10474 3.1 Mill Test Certificate,
NACE HIC TM-0284 / NACE MR-0103 / NACE MR-0175 / ISO 15166, CE Marked, European Pressure Equipment Directive PED-2014/68/EU, AD-2000-WO,
ASME Boiler & Pressure Vessel Code Section-II Part A Edition 2019, API 6A (American Petroleum Institute), with 3.2 Certificate duly Certified &
Approved by IBR (Indian Boiler Regulations), LR Class (Lloyd’s Register), GL (Germanischer Lloyd), BV (Bureau Veritas), DNV (Det Norske Veritas),
ABS Class (American Bureau of Shipping), SGS, TUV, RINA, IR Class (Indian Register of Shipping), NORSOK Approved Standard M-630, M-650 Rev.3
If you have any requirement of above items, please feel free to contact us
Regards,
CONTACT PERSON :
MUKESH SHAH
Director
Mobile No. 0091 – 9820292499
Email – marketing@rolexmetals.com
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